SECTION A

1. Copy and complete the table below with 4 mark)

examples of joints as per materisi

Joint type Wood Metal

Temporary
Permanent

2. Sketch and label a countersunk head serew (5 marks)

3. Name the following screw heads slots (2 marks)

4. Name the methods of naling illustrated in the diagram below (2 marks)

b)

O O
 S.Explain the procedure of joining a wooden elow.
piece with screws as depicted in the
aldgia
(4 marks)

6. In the table below write the name of the glue (adhesive) used for joining the materials together, BIvEn
on each row. (4 marks)

Materials to be bonded Glue / Adhesive

Wood wood
Wood metal

Leather leather
Acrylic Acrylic

7. In the table below state where each hinge is usually used. (3 marks)

Hinge Where used

Butt hinge
Back flap hinge
Piano hinge

8. Name the below catches. (3 marks)

b) C)
a)

3
9. Name and explain the need for processes illustrated below

a
(3 marks)

(3 marks)
b)

SECTION B

10. Differentiate between

a) Soldering and brazing

(2 marks)

(2 marks)
b) Hardening and case hardening

c) MIG and TIG welding (2 marks)}

d) Kiln seasoning and air seasoning (2 marks)

before
of tinning the soldering bit
use.
11. Explain the process 3 marks)
12. Explain the following
processes;

a) Brazing a joint (4 marks)

b) Annealing (4 marks)

c) Hardening (4 marks)

d) Case hardening (4 marks)

13. With the aid of a sketch, explain the following welding processes.

(5 marks)
a) Oxyacetylene welding
(5 marks)
b) Tungsten Inert gas welding (TIG)

(5 marks)
14. Sketch and label at list four (4) items in the kiln seasoning arrangement.

15. Explain the process of finishing the following materials

(5 marks)
a) Wooden piece with varnish

(5 marks)
b) Metal piece with a buffing wheel

used to produce the following products.

16. Name and describe the process

(5 marks)
a) A 10mm thick metal tube

(5 marks)
b) 5000 litre water tank
 t h diat an1 hrlow
t isattHl out how a
patlieular
mnduU type of
aing fane
ling tlate tee ating method atid ezpiair tu "
a piv«lu (5 marks)

Castg

6
 TrO KE T
UNIVERSITY

BOTSWANA

FACULTY OF ENGINEERING & TECHNOLOGY

DEPARTMENT OF INDUSTRIAL DESIGN AND TECHNOLOGY

Bachelor of Design (Industrial Design)

Course Code: IBC 201 Course Title: Workshop Technology for Engineers
Date: 13 May,2019 Examination Series: End of Semester 2. 2019
Time Allowed: 2 hours Reading Time: 10 minutes Max. Marks: 100

INSTRUCTIONS

1. This question paper consists of three (3) printed sheets. including the cover

sheet.

2. Answer all questions in Sections A. B and cho0se any wo questions in

section C .

3. There are seven (7) questions in Section A and two (2) questions in Section

B and three (3) questions in Section C.

4. Marks for each question are shown on the right hand side brackets ().

5. Please write legibly.

30
SECTION A (45 marks)
Answer all questions.
1. Define the tollowing tems and gine an example of each.
2marks)
a) Fixings
2marks)
b) Fittings
2 marks)
e) Flux

2. Wnte down the most suitable adhesine for joining the following materials together
3 marks)
adtri
a) Leather to leather
b) Acrylie to acrylie
c)Acrylie to leather

3. List any two pillar drill safety precautions. (marks)

4. Explain the process of executing the following heat treatment processes
2 marks)
a) Annealing
(2 marks)
b) Hardening
2marks)
c) Casehardening
(2 marks)
d) Tempering

5. Define the following properties of materials;

(2 marks)
a) Ductility (2marks)
b) Malleability (2 marks)
c) Toughness

the folowing processes:

6. Describe the procedure in executing (5 marks)
with paint
a) Finishing a metal piece (5marks)
with varnish
b) Finishing a wooden piece (5 marks) 2

with a bufting wheel

plastic piece
c) Finishing a

down the grades of files and their

7. Copy and complete the
table below by writing (5 marks)
abrasives.
coTesponding grades of
Grades of abrasives
Grades of files
SECTION B (45 marks)
( 5m a r k s )

Answer all questions

following and label their parts
8. Sketeh the (5 marks)

head screw
a) Raised
(5marks)
b) Coping saw

c) Hack saw

processes (6 marks)
explain the following
of a diagram,
9. With the aid
(6 marks)
a) Injection moulding

inert gas welding (6 marks)

b) Metal

c)Oxy-acetylenewelding (6 marks)

d) Soldering (6 marks)

Production of iron
e)

SECTION (10 marks)

C questions
two (2) of
the following
Choose any

green sand molding.

a design using
the process of producing (5 marks)
10. Explain

(5 marks)
timber.
the process of
producing
11. Explain
piece using a wood
a cynnaer
Irom a square wooden
12. Explain the process
ofturning (5 marks)
turning lathe.
 KE

UNIVERSITY
BOTsWANA
FACULTY OF ENGINEERING & TECHNOLOGY
DEPARTMENT OF INDUSTRIAL DESIGN AND TECHNOLOGY

Bachelor of Design (Industrial Design)

Course Code: DTB 211
Course Title: Workshop Technology I
Date: November, 2017 Examination Series: Semester 1 Final Examination
Time Allowed: 2 Hours
Reading Time: 10 Minutes Max. Marks: 100

INSTRUCTIONS

1. This question paper consists of nine (9) pages, including the cover page.
2. This question paper consists of Two (2) sections. Section, A and B.

3. Carefully read instructions given at the beginning of each section.

4. There fourteen (14)

are
questions.
5. Marks for each question are shown on the right hand side parentheses [ 1
6. Where possible use one word answers

7. All sketches must be drawn in pencil.

8. Please write legibly.
 SECTION: A
Answer all
questions in this Section.
.
Workshop safety has to be
a.
List any observed at all times
two (2) by all when
the workshop. osafety
in the
thinprecautions you should always workshop
b.
When is the
correct time
observe before you go into
C. to clean
List any two
(2)
a
machine and why? 21
housekeeping safety precautions that 3
d. List any two should always be
(2) safety precautions observed.
ladder that should be
observed when 121
2 us1ng a
step
Measuring and marking out is one
area that
a.
Name should be done
one (1)
measuring tool that makes
precisely at all times- Monka
M
kr le
used when setting up of some tools
b
working with wood or metal. etl tv easy. that
Name any material can be
that is used for
C.
Explain why the tool is the
making the
tool 1
most ideal
dividers etc? when setting tools like
marking gauge.
121
3 Figure 1 shows a
picture of a marking out tool. Use it
questions. to answer the
following

Figure 11
a. Name the tool. moti b Sertts div
h. What is the tool used for?

,r
 How will you
d.
place the tool on the
ame another work when
tool that can be used for
using it and why'
4. the sanme
purpose.
pose. sCrtos dTve
21
Figure2 shows a
marking out tool. Use it to answer the
follow ing questions.

Figure 2
a.
What is the correct
.
of the tool? Do unch/e P.nth
name
What
is the tool used for? s scdb lorue 1
c. What safety hazard mauk tene of hoks fo ke dille
should one
always have 21
how will you take
to look out for when
care of the
hazard?
using the tool and
d. What is the
technical name given to the pattern 12
made on the body of the
why should it be there? tool and

121

5. Figure 3 shows one of the setting out

processes. Use it to answer
questions. the following

Figure 3

a. Nane the tool being set. netalipelS

b. During which marking or
measuring process will you íse the too?
121
nterne amees
2
Name tol A i k pvete
d Name a precision measuring tool that can be used instead of the tool shown in

figure 3 moeld 121

t o he
to mulk lepualel
Give two (2) uses of odd ucued of 2 n a n
an leg caliper. h the eme
and h hn
Te
e
When working with metal. it is very important that work is securely fixed when

carrying out work processes 3

wh ryreei
Dench tup

a. Name the table on which precision marking out of metal has to be done ponh| T]

b. Give any two (2) safety precautions that should always be observed when work1ng

on the table deseribed at (a). 2

Figure 4

3
 Nane the tool 4 and when
wilduy Sbyas
in ligure would you use it' 31

in dngp

Figure 5
Vee bucks
ylndical ui 3
d. Name the tool in figure 5 and when would you it
use
ued o helé bot and whe modhinn
markJ

8. hgure 6 shows an abrading tool. Use it to answer the following questions.

217
30 hth
un
n n e
the

Figure 6

What does the tem abrading mean' weur q 2

(ive the correct name of the tol shown in ligure 6,. Your answer should inckuda
hc un
the cross section of the tool, Stad ile
121
A
 Name parts A and B. 121
d. What safety precaution woulid you observe when using the too
With the aid of neat annotated sketches. describe either single eut or double cut and

state where you would use the file with the cut you have
described. 131

Name the tool that could be used to correct clogging. |31

Describe file clogging.

the following questions.

tool used in metal work. Use it to
7 answer
9. Figure shows a

ADUUSTING SCREW

A
HANDLE BLADE
STUD

S.Supt
hadhad Figure 7

a. Name the tool shown in figure 7.

B. rarG plude 3
b. Name parts A, B. What is the purpose of part V

the tool cut and why?

we 2|
C. In which direction does
working on dífferent
blade are made to be used when
Different pitches of hack
saw
d.
would you use to cut the following: soft metal,
types of metal. What type of pitches
131
thin tube and thin section?

ing P.kh ket Su irnes bh

10.
a. What is a wood veneer? hinrer

veneer.-1h ST4 12
.LIst two (2) reasons for extensive use of
either rotary cut or slice cut veneer
annotated sketches. describe
C. With the aid of neat
3
production.
properly used
would give longer veneers?
d. Which method when
11. Figure 8 shows a man-imade board. Use it to answer the follow ing questions.

Figure 8

in figure 8.1) 2
a. Give the correct of the manufactured board
name

8 than solid timber wood" 21

b. Why is the type of board in figure stronger
how the board is
sketches, describe in detail
C. With the aid of neat annotated
51
manufactured.

6
»ECTION: B

AnSwer anv two (2) questions in this Section.

Use it to the following questions.

12 Figure 9 shows a markingout tool. answer

Base
Siat
Angle

Figure 9

Name the tool.

in the tool.
b. Give the angle shown should be from
the tool. Your
answer

Describe in details how you

would maye
that would be
Name the tools and processes
the finish of themarking tool
start to
observed.
8
undertaken. Give one safety precaltion you

the following questions

engineer's square.
Use it to answer

13. Figure 19 shows an

Blade

Figure 0

B.
21
1a1 A and
 With the aid of neat annotated sketch(es). describe the filing technique you used at

tirst to bring the blade to the correct size and why you used the technique? 131
Deseribe in details how you made partA. Start from the time you were given the

work pieces up to the stage where you marked location lor holes. Your answer

51
should include manufacturing techniques and tools used.

14. Figure 1I shows a man-made board. Use it to answer the following questions.

Wooden Strips

(7-25 mm)

Figure 11

lo kb
a. Name the manufactured board.

b. Name part A.
|1
manufactured board that has wider wooden strips than those of the one
Name a

11. 1
shownin figure
Deserihe detail n the correct order how you would make the manufactured
d. in

board shown in figure 11. The board must be 1220 mm wide. Therefore your

answer nnust show the number of wooden strips. 171

y
SECTION: A (80 MARKS)

Answer all questions in this section

se it to auswer the
1. Fgure 1Ishows one of the most commonly used engineering tool

follow ing questions.

3 4 9 10 I 2 1314 is O

Figure 1

i. Give the correct name of the tool

stainless steel?
i. What material is the tool made out of other than
of the tool.
121
ii. List two (2) uses

ruler? Do not give material as answer 21

iv. How is the tool different from a

List any two (2) uses of a sliding bevel

21
2

31
3. List three (3) uses of a cutting gauge

out. Use it to answer the

tool uscd during marking
4. Figure 2 shows an engineering
following questions.

Figure 2

i. Namc the tool

ii. List two (2) tsCs of the tool. 21

 ii. With the aid of neat annotated sketches. describe how you will use the tool to carr

out any one

ofthe operations have given at (1 21

Figure 3 shows an engineening measuring tool. Use it to answer the followinng

5.
questions.

firm
joint

legs-

Figure 3

ou 1
i. Name the tool.

List two (2) uses ofthe tool. 12

ii.
sketches. describe how the tool is set up. 121
ii. With the aid of neat annotated

hack saw blade? u 121

. What is the correct way offitting a

Ihe blade of a general-purpose hack saw can be fited in more than one position. Is the

statement true or false? Use a neat annotated sketch to support your answer. 13

List any three (3) common laufts that can oceur when cutiing With a hack saw Choose
8
any two (2) irom our answer abovc and state their causes
51
 h a l s a nate adpe m a ile and wlicn is il uscd 12
. .ame the tovl that is used lor cleanuny files when workin
ii. Nh s chalh applied on the teeth ot a file 1
i Wth the aud ot neat annmated shetches, deseribe the correct stance that one should

alwas assume whcn using a hand file 141

igure 4 shows a marking out pnacess Use it to answer the follow ing questions.

INAL
w*****
****

Figure 4

i. dentits tools A and B

. What sdo vou think is the nmaterial marked C. Support you answer? 13
i. When will sou use thc tal marked A dring the marking out process?

the tool marked R has

he sloch of
to alwas bC pressed lirmly against the true
ige of the matermal when markung out. why

i. hei htsunt.e plate

ii. st any one (}ue a sitl.xe plat
21
ii. anie anther tool that n he tsol to
substiu asurl.ce plate

ilita teue
 iv. List any four (4) safety precautions that should be observed when using a surlace

plate or tools similar to it. 41

12. Figure 5 shows one of the engineering precision tools. Use it to answer the following

questions.

Sleeve
B
A

Ratchet stop
C

Lock lever

0-25mm 001mm

Frame
Thermal insulator

Figure 5

i. Name the tool shown above.

ii. List any two (2) uses of the tool. 2

iii. Name parts A. B and C. H. 131

13. Name the non-ferrous metals used

in the following:

i. Batteries.
ii. Jewellery and high quality cutlery.

14. List the two metals used to make each of the lollowing alloys:
i. Brass. 1
ii. Solder
i. Stainless stecl
15.
. ist any twe (2) raw materials used in the manufacture of plastics. 121
i. ist any
two (2) natural plasties. 121
i. Iist twe (2) properties and one () use ofthe following plastics: Polyester Resin.
Mclamine formaldehyde and Urea formaldehyde 191
Which plastics are used in the manufacture of the foliowing: Bearings and Safety
helmets? he brce 21
SECTION: B (20 MARKS)

Answer any two questions in this section

16. Figure 6 shows part of a spanner made out of metal. Use it to answer the following
questions.

Spanner opening

Curve Figure 6

i. Name the type of metal used to make the spanner.

ii. Which tools are ideal for marking the following: curve and spanner opening? [2]
ii. Which drilling technique did you use to enable successful making of the spanner

opening? 1
iv. Describe in detail how you were able to drill the series of holes. Your answer
should include the following: tools used for marking where holes are to be drilled.
tool on which you marked positions for drilling, tool used for securing work for

drilling. machine used for drilling and two safety considerations.

61

6
17
7

Figure shows parts ot a tree structure. Use it to answer the following questions.

A
***

Annual rings
***

******
***

Pith or
Medulla

Heat wood

Sapwood

********
Cambium layer

Bark

Figure 7

i. Identify parts marked A. and B.

121
ii. Using a neat sketch, explain how one can be able to tell the age of a tree using the
tree structure.
13
ii.Explain what a cambium layeris. what it does and how?
13
iv Which part ofthe tree protects the tree from external attacks? k

. Which part of the tree is more durable and resistant to fungal attacks? ey u
ell t

1
 Figure 8 shows a cell-phone stand made out of plastic. Use it to answer the followng
18.
questions.

The height
should be
equal to
that of your
cellphon e

10 0

40-

The width size

should be the width
of your cellphone +

2mm

Figure 8

stand.
i. Name the specific name of the plastic used for the
out of plastic, it was made out of card. What
ii. Before you first made the cell-phone
it important to first make the
is the technical name of the card stand and why was

stand from card?

2
how you made the cell-phone
stand starting from the time you
ii. Clearly show
it was ready for submission. Your answer should
marked it out up to the stage
you used to mark the acrvlic
include the following: technical name of the card on

and cquipment used. prOcedure for hold1ng when cutting and finishin
plastic. tools
of edges. 171