Professional Documents
Culture Documents
Unit II B Polymers
Unit II B Polymers
A. Preparation:- It is produced at high pressure (1000-3000 atm.) at 80-300°C via free radical
bulk or solution polymerization process using O2, peroxides, hydroperoxide or azo compounds as
initiator.
1000-3000 atm
CH2=CH2 LDPE
80-300°C
o Low resistance to aliphatic and aromatic hydrocarbons, mineral oils, oxidizing agents and
halogenated hydrocarbons.
o Insoluble in all sovents at room temperature.
o Soluble in CCl4, toluene, xylene and decaline at elevated temperature.
5. Temperature resistance up to 80°C continuously and up to 95°C for shorter times.
6. High impact strength at low temperature.
7. Excellent electrical insulating properties & corrosion resistance.
8. Very low water absorption.
9. Thin and transparent film forming ability.
High Density Polyethylene (HDPE) is a rigid polymer with high degree of crystallinity (> 90%)
which is formed by linear PE chains without branching. The linear PE chains can be more
compactly packed as compared to branched chains and hence yields higher density (0.93 to 0.97
g/cm3).
A. Preparation:- It is manufactured at low temperature (70-300°C) and pressure (10-80 bar) via
co-ordination polymerization. The polymerization carried in presence of Ziegler-Natta catalyst
[Al(C2H5)3. TiCl4] or metallocenes or metal oxides( chromium or molybdenum oxide) supported
over Silica-Alumina base as co-ordinating agents/ catalysts.
6. Continuous temperature: -50°C to +60°C, relatively stiff material with useful temperature
capabilities
7. Higher tensile strength compared to other forms of polyethylene
8. Low cost polymer with good processability
9. Excellent electrical insulating properties
10. Very low water absorption.
A linear polymer (polyethylene), with significant numbers of short branches, commonly made
by copolymerization of ethylene with longer-chain olefins like butene, hexene, or octene.
A. Preparation:- The production of LLDPE is initiated by transition metal catalysts,
particularly Ziegler or Philips types of catalyst at high temperature and pressure (350 - 660°C &
3500 atm). The actual polymerization process can be done either in solution phase or in gas
phase reactors. Usually, octene is the comonomer in solution phase while butene and hexene are
copolymerized with ethylene in a gas phase reactor.
B. Properties of LLDPE
1. Density 0.92-0.94 g/cc.
2. Melting point: 121-122°C.
3. It is 35-60% crystalline (semicrystalline).
4. Translucent plastic with natural milky color.
5. LLDPE has greater tensile strength than LDPE.
6. It has a higher impact and puncture resistance than does LDPE.
7. It is exact flexible and stretches under stress with good resistance against stress cracks.
8. It has enhanced environmental stress cracking resistance related to LDPE.
9. Shows good chemical resistance.
10. It may be used to create thinner films.
4
1. It is used for plastic bags and sheets (where it allows using lower thickness than comparable
LDPE),
1. Plastic wrap, stretch wrap, garment packaging.
2. Pouches, toys, covers, lids, pipes, buckets and containers,
3. Cable jacketing.
4. Pipes, flexible tubing
5. Geomembranes
2. Ultrahigh-Molecular-Weight Polyethylene (UHMWPE)
Properties:-
4. Narrow molecular weight distribution UHMWPE used for injection moldings or flat
yarns.
5. Wide molecular weight distribution UHMWPE used to make film products, hollow
plastic products and pipes.
6. It can replace LDPE and HDPE as per requirement.
2. Condensation Polymers:- These are the polymers which are formed by condensation
polymerization eg. Nylon, bakelite, glyptal and polyesters etc.
(i) Nylon:- The term nylon points towards a polymer family known as linear polyamides. It is
the first fully synthetic fibre made by man without using any natural raw material. The
first form of nylon, (nylon 66), was synthesized using diamines on February 28, 1935,
by Wallace Hume Carothers at DuPont's research facility at the DuPont Experimental
Station. Nylon was first used commercially in a nylon-bristled toothbrush in 1938. Nylon
is a silk like thermoplastic polymer ie which can be melted by heating. Molten nylon is
forced through the tiny holes in a spinneret to make fibres or cast into desired shapes.
In the first approach, the molecules that consist of an acidic group (COOH) on every end
react with molecules that contain amino (NH2) groups at each end. The resulting nylon
gets a name based on the number of carbon atoms that separate two amines and two acidic
groups. Hence, nylon 6,6 is widely used as fibres made from adipic acid and
hexamethylenediamine. The salt which is formed by two compounds is known as nylon
that has an exact ratio of 1:1 acid to base. This salt is dried and then heated under vacuum
to remove water and form the polymer.
In the other approach, a compound that contains an amine at one end and acid at the other
are polymerized to produce a chain with repeating units of (-NH-[CH2]n-CO-)x. The
nylon is referred to as nylon 6 if n = 5 which is another common form of this polymer.
7
The commercial production of nylon 6 starts with caprolactam that use an open-
ring polymerization.
Properties of Nylon
Types of Nylon:-
Uses of Nylon
1. It is used for making textiles like sarees, shirts, neck-ties, socks etc.
2. It is used in making curtains, sleeping bags, tents.
3. It is used in making ropes, car seat-belt, fishing nets, tyre cord, strings for
sports racket and musical instrument and paint brushes.
4. It is used for making parachutes and ropes for rock climbing.
5. It is used as a plastic for making machine parts.
6. Industrial uses – Conveyer and seat belts, parachutes, airbags, nets and ropes,
tarpaulins, thread, and tents.
Bakelite
Properties:-
2. Thermosetting plastic.
3. Rigid and infusible.
4. Shape formation and retention.
5. Electric insulator.
6. Heat, Scratch resistant and solvent resistant.
7. Hard and insoluble at room temperature.
Uses:-
(iii) Glyptal:-
Preparation:- Glyptal is prepared by condensation reaction ethylene glycol and phthalic acid in
presence of zeolite as heterogeneous catalyst or p-Toluenesulphonic acid (PTSA) as homogenous
catalyst.
Properties:-
1. Density 1.08g/cc.
2. Thermosetting plastic.
3. Hard and insoluble at room temperature
Uses:-
1. Fabric applications.
2. Used for paints and coatings.
3. Binding applications.
4. Metal coatings.
11
5. Cement blending.
3. Specialty Polymers:
PET PBT
Properties:-
Extreme low water absorption, in particular comparison to Nylon (Polyamides)
Exceptional dimensional stability, due to the low water absorption.
Excellent electrical properties.
Excellent resistance to chemical attack and high environmental stress crack
resistance,
12
Applications:- Vehicle bonnet parts, exterior parts (window wiper holders and exterior
mirror housing) connectors, circuit breakers, switches and housing for the home
appliance market (surface appearance and chemical resistance i.e. detergent). in mobile
phone casings. Other applications may include building, textile bobbins, meter housings
and small niche applications.
o Acetals : Acetal polymers are properly called polyoxymethylene (POM). These resins are
linear unbranched molecular chains derived from the monomer formaldehyde.
-CH2-O-CH2-O-CH2-O-
Acetal Chain
Properties:- Excellent combination of toughness, rigidity, fatigue, strength and yield
strength (spring like qualities), Good wear resistance, Low co-efficient of friction,
Service Temperature Range 90 – 1200 oC, Good dimensional stability over wide
temperature - 400 oC to 650 oC, Good moisture and chemical resistance, Good electrical
insulation, Easy processable with conventional technique, Excellent dimensional
accuracy and post moulding stability.
Applications:- Gears, Bearing boxes and bushes, Switch relays, terminal blocks and coil
formers, Blower fans, ventilation fans and pump parts, Parts for office machines, house
hold appliances and bathroom fittings, Hinges, Springs, snap fittings, screw, Curtain rail
runners, Aerosol nozzles, Nuclear engineering applications, Plumbing fittings and
components for pneumatic systems, Automobile components such as radiator heater
tapes, water filter bodies, fuel contact applications, In irrigation system used in the areas
of compression fittings, jets and sprayers, Clock and watch parts
o Polycarbonates:-Polycarbonate is a linear polyester of carbonic acid in which dihydric
phenols are lined through carbonate groups. The commercial grades of polycarbonate is
manufactured from bisphenol-A and phosgene. The structure of polycarbonate is:
PPO is used in blends with other Polymers such as PPO/PS blend and PPO/PA blend.
The neat Polymer is not suitable for injection moulding because of its high melt viscosity.
Properties:- High Heat Resistance •Excellent Impact Strength •Exceptional dielectric
and dissipation characteristics •Flame Retardancy •Exceptional low moisture absorption.
Applications:- Automobile applications such as Fenders, dash- boards, • Head lamp
systems, • Instrument and Control Panels, • Mud-guards, • Wheel Covers & • Fuse
Blocks etc
o Conducting polymers: Polymers which can conduct electricity are called conducting
polymers. Ordinary polymers obtained by usual methods are nearly insulators. However,
some specific polymers may act as conductors Polyacetylene, polypyrrole and
polyaniline, polythiophene etc.
i. Rechargable batteries.
ii. Making analytical sensors for pH, O2, SO2, NH3 , glucose, etc.
iii. Preparation of ion exchangers.
iv. Controlled release of drugs.
v. Optical filters.
vi. Photo voltaic devices.
vii. Telecommunication systems.
viii. Micro-electronic devices.
Fig. 1
Fig. 2
Properties of ELP’s:-
i. Diamagnetic in nature and also stable in air and light.
ii. Light weight and flexible.
iii. Insoluble in water.
iv. Soluble in organic solvents.
v. Semiconductor at room temperature.
vi. Conductivity can be increased by doping.
16
Applications of ELP’s:-
i. It is used in organic solar cells and nanowires.
ii. As light weight and high resolution display based applications (LED) for mobile, TV,
laptop and all other digital items etc.
iii. Finger print scanners.
iv. Advertisement screens.
7. Liquid Crystalline Polymers (LCP):- These are the specialty polymers that exhibits
properties of highly ordered crystalline solids (regular arrangement) and can flow like
liquid (amorphous disordered liquid over a well-defined temperature range). These
substances exists in crystalline solid, hazy liquid Or mesophase or liquid crystal and
liquid state which may be temperature and concentration dependent.
Solid ( Mesophase or Hazy Liq. Or LC Liquid
Types of Liquid Crystal Polymers (LCP):-
Depending upon nature and structure of LCP these are of four types:
i. Thermotropic LCP’s:- These are the LCP’s in which liquid crystal phase is a function
of temperature. These are consists of central rigid core (aromatic) and flexible
peripheral (aliphatic).
These further of three types:
a. Nematic TLCP’s:- Thread like structure having ordered arrangement in long axis
only without positional order.
b. Smetic TLCP’s:- Soap like structure having ordered arrangement in long axis and
short axis with positional order.
c. Cholesteric TLCP’s:- Layered structures with different orientation in each layer
without positional order.
ii. Lyotropic LCP’s:- These are the LCP’s in which liquid crystal phase is a function of
concentration. These are formed by two component system where amphiphile is
dissolved in solvent.
iii. Discotic and CalamaticLCP’s:- These are the LCP’s having disc like (discotic) and
rod like (calamatic) structures.
iv. Metallotropic LCP’s:- When a metal salt behave like LCP’s is known as metallotropic
LCP eg. ZnCl2.
Depending on the location of the mesogenic moieties the PLC can be separated into
main-chain and side-chain.
(i) Main chain PLC:-The first ones have the mesogenic unit as a part of the main-
chain of the polymer molecule eg. poly(p-phenylene terephthalamide), PPD-T and
p-hydroxybenzoic acid, p,p'-biphenol, and terephthalic acid.
(ii) Side-chain PLC:- The mesophase unit as a part of the anisotropic molecular
segments of the side-chain.
Properties:-
17
i. Thermoplastic.
ii. Chemically inert.
iii. Fire resistant.
Applications:-
i. Display based applications (LCD) for mobile, TV, laptop and all digital items etc.
ii. As telescope lenses.
iii. Liquid crystals are used in chromatography.
iv. Optical imaging.
v. Thermography based medical applications for detection of cancer.
8. Biodegradable polymers:- These are the polymers which are converted to simple
molecules by microorganism eg. Carbohydrates, starch, Cellulose, Polyesters, PLA
Plastic, PCL Plastic, PHB’s. The process may follow two different routes i.e.
(i) Bio-degradation:-