SDHO Increment II, Initial Site Development

Pk1 (6600041347) & Pk2 (6600042398)

METHOD STATEMENT FOR PLASTERING ON
CMU WALL

METHOD STATEMENT
FOR
PLASTERING ON CMU WALL

Checked By Checked By Approved By Approved By

Engineering Manager Construction Manager Project Manager Project Manager

Ayhan Umarogullari Mesut Tasar Mehmet Kasaboglu Salih Kasaboglu

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 1

 SDHO Increment II, Initial Site Development
Pk1 (6600041347) & Pk2 (6600042398)
METHOD STATEMENT FOR PLASTERING ON
CMU WALL

INDEX

1. SCOPE

2. PURPOSE

3. REFERENCES DOCUIMENTS

4. DEFINITIONS / ABBREVIATIONS

5. RESPONSIBILITY

6. RESOURCES

7. MATERIALS

8. DELIVERY, STORAGE & HADLING

9. WORK EXECUTION PROCEDURE

10. QUALITY ASSURANCE / QUALITY CONTROL

11. HSE REQUIREMENTS

12. ATTACHMENTS

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 2

 SDHO Increment II, Initial Site Development
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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

1. SCOPE:

This method statement covers the activities and procedures to be implemented for
execution plastering works with the Contract Specification and without any safety
violations within our project.

2. PURPOSE:

The purpose of this method statement is to outline the general requirements and
precautionary measures, which should be taken into consideration for execution of
plastering works (including surface preparation & installation of plastering accessories).
Furthermore, to ensure that significant health and safety risk have been identified and what
further control measures must be taken to reduce risk to an acceptable level.

3. REFERENCE DOCUMENTS:

Relevant IFC Drawings & shop drawings

Approved MTS for plastering & accessories.
ARAMCO Standards and Project Specifications
Manufacturer’s recommendations
Project Quality Plan
Construction Safety Manual
* Any conflicts between the following references contractor shall be brought to the
attention of the company for a final decision.

4. DEFINITIONS / ABBREVIATIONS:

PQP Project Quality Plan

HSE Health, Safety and Environment
PPE Personal Protective Equipment
Company Saudi Aramco
Contractor Kolin Company
ITL Independent Testing Lab
CMU Concrete Masonry Units
ACI American Concrete Institute.

5. RESPONSIBILITIES:

Construction Manager
 Responsible to perform the activity according to the progress targets, project
specifications and typical drawings.
 Ensure that all preparation and works are carried out according to project
specifications, method statement and Aramco Standard.
 Ensure that the progressing of work is carried out according to the planned program
and as per the approved Method Statement.

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

 Finding solution in order to eliminate bottlenecks during execution of the activity

 Ensure that all the manpower, equipment and materials required executing the
work are available.
 Ensure that all related quality procedures are practiced and implemented.
 Ensure that all safety matters related to this procedure are being observed.

Surveyor
 Responsible to provide correct line, level and alignment as per IFC, documents
and services before, during and after execution of the activity. The main activities
to be done by surveying engineer are as follows:

 Checking the application done by survey crew according to specifications and

drawings.
 Joining daily meetings with construction crew to share and report situation
regarding to the activity.

Site Engineer
 Responsible to perform the activity according to quality requirements, the
specifications and typical drawings.
 Inspecting site, crew and machinery conditions daily prior to commencement of
work.
 Instructing the crew according to safety rules.
 Assuring the quality during performing the work according to specification and
drawings.

Health and Safety Engineer

 Responsible for monitoring and checking the activities according to safety
requirements. All safety issues will be governed by the Construction Safety Manual
and must be strictly followed.
 Ensure all personal work having appropriate PPE's
 Giving proper training & instructions regarding safety.
 Toolbox meeting shall be conducted before starting the work.
 Inspecting activity daily for possible cave-ins, hazardous atmospheres or other
hazardous conditions. Inspection shall also be done after rains and any other
outside effects. lf there is an unsafe condition, workers shall not be allowed to enter
the work area.
 Ensure all work activities shall be carried out as per HSE plan
 Carryout daily HSE site inspections and take corrective actions.
 Do not allow workers stay under any load and train them to stay clear of the back
of vehicles.

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 4

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

Civil Foreman
 Responsible for performing the work according to instructions given by responsible
engineer.
 Checking the situation of all personnel, machinery & equipment and material
before, during and after execution of the work.
 Fulfilling the instructions given by responsible site engineer.
 Reporting major problems during execution of the work at once to responsible Site
Engineer.
 Assuring and monitoring safety requirements for crew.
 Following the maintenance issues for machinery and equipment.
 Reporting progress and issues to responsible Site engineer in daily basis.

QC inspector
 Perform surveillance and ensure that work performed meet the project
requirements and method statement.
 Shall be responsible to carry out inspections by signing various inspections and
test plan as proof record of inspection conforming to MOS.

ITL lab technician

 Shall be responsible for inspection and field testing, material sampling and related
laboratory works as required by MOS.

6. RESOURCES:

6.1 EQUIPMENTS:
 Trowel & Hand Tools
 Conveying & Mixer Machine
 Plastering Machine Pump
 Wheel Barrow
 Guiding tools like Plumb and line
 Levels like spirit level & water levels.
 Masonry Tools
 Buckets
 Aluminum section
 Electrical Drill
 Measuring Tape
 Steel fixing tools
 Scaffolding
The Capacity and size of the above equipment shall be judge in accordance with
site conditions requirements and availability at the time of execution.

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 5

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

6.2 MANPOWER:
 Construction Manager
 Site Engineer
 Safety Officer
 Mason ( skilled person)
 Labors

6.3 SAFETY EQUIPMENT:

 Personal Protective Equipment (PPE)
 Fire Extinguisher
 First Aid Kit

7. MATERIALS

7.1 PLASTERING MATERIAL:

7.1.1.1 Weberpremix SRC-2 ( For bonding/scratch coat)
7.1.1.2 General
For the application of plaster or render on internal or external smooth surfaces and
over head surfaces, this material is used as a scratch coat for bonding purpose.
7.1.1.3 Mixing:
Mix a 50kg bag with 9.75 to 11.75 liters of clean water in order to obtain the
consistency desired. Mixing has to be done with an electric mixer.
Manual mixing is allowed for small batch quantities and mix for approx. 1-2 min or
when homogeneous mix is achieved.
7.1.2 Weberpremix SP-11 ( For Plastering)
7.1.2.1 General
For application internally or externally in wet & dry conditions onto block walls and
rough surfaces, without the necessity of the prior application of a scratch coat. For
smooth vertical and over-head, concrete surfaces and precast concrete surfaces scratch
coat shall be applied before the application of weberpremix SP-11.
7.1.2.2 Mixing:
Add to the mixing container 7-9 liters of water for each 50kg bag of weberpremix SP-
11. Add powder to the water and mix with a mechanical plaster mixer or low speed
electric drill fitted with a suitable paddle for 3-4 minutes, until a uniform, lump-free
consistency is achieved.

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

For application using plastering/spraying machine, mixing is carried out automatically.

and mix for approx. 1-2 min or when homogeneous mix is achieved.

7.2 PLASTERING ACCESSORIES

7.2.1 Corner Bead (Angle Bead)
7.2.2 Metal Coil Lath
7.2.3 Control Joint Bead
7.2.4 Internal Corner Mesh

8. DELIVERY, STORAGE AND HANDLING

8.1.1 Deliver, handle and store plastering & rendering material and accessories by means,
which will prevent mechanical damage and deterioration due to moisture, temperature
changes and contamination by other materials.
8.1.2 Packaged materials shall be delivered in factory sealed, unopened, and unbroken
packages, containers, or bundles
8.1.3 Weather-sensitive materials shall be kept in a dry condition until ready for use.
8.1.4 Protect cementitious materials from precipitation and absorption of ground moisture.
8.1.5 Store plastering accessories to prevent corrosion, dirt accumulation, and other
deterioration.
8.1.6 Do not use damaged, contaminated and expire material.

9. PROCEDURE

9.1 PRELIMINARY PREPARATIONS:

9.1.1 Ensuring that material, sample, method statement and plastering accessories are
approved.
9.1.2 Plastering material delivered to site shall be carefully unloaded & handled to prevent
chipping and leakage.
9.1.3 Surface to receive plastering shall be brushed to remove all loose particles, dust,
laitance, efflorescence etc. and any projecting fins on concrete surface shall be hacked
off.
9.1.4 All surfaces to be plastered or rendered shall be pre-wet & saturated with water before
plaster or scratch coat is applied.
9.1.5 All holes including ties rod holes and damaged areas in CMU and concrete surface to
receive plaster, shall be properly filled and fixed prior to start of plastering works.

9.2 MOCK UP:

9.2.1 Apply finish samples to suitable areas on the building, as directed, for approval before
proceeding.

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

9.2.2 Once accepted, mock-up sample will be used as the standard of quality for plastering
work on the project.

9.3 EXECUTION:
9.3.1 General
9.3.1.1 Level guides shall be provided up to required thickness
9.3.1.2 All junctions between different materials and also over the embedded conduits shall
be reinforced with metal coil lath which shall be plugged nailed or stapled as required
at required intervals.
9.3.1.3 All horizontal and vertical external angles of plastered walls shall be protected with
galvanized metal corner beads and all internal angle with internal corner bead and
shall be securely plugged, nailed or stapled as required at proper intervals.
9.3.1.4 Plater Stop Bead shall be used where plastering terminates and is not covered by
other finish at wall, ceiling, door, window frame junctions and to all wall openings
and corners.
9.3.1.5 Plastering shall proceed only when the masonry block work and other concrete
works, at required area, is completed.
9.3.1.6 Mix no more material than used within one hour.
9.3.1.7 Movement joints will be provided as per IFC specifications and approved drawings.
9.3.1.8 The plaster shall be applied to the required thickness and adequate drying time shall
be allowed for each undercoat prior to the application of the following coat.
9.3.1.9 Minimum thickness of plaster shall not be less than 20mm ( with two layers)
9.3.1.10 Mix ingredients thoroughly to uniform color throughout. Use minimum amount of
water that will produce a workable consistency. Remixing with additional water will
not be permitted.

9.3.2 Application
9.3.2.1 Scratch Coat ( SRC-2)
9.3.2.1.1 Scratch coat is applied where bonding is required like smooth surfaces i.e. RCC
columns, beams and over-head surfaces and where recommended by
manufacturer.
9.3.2.1.2 Scrach coat is applied after the fixation of plastering accessories like Corner Bead,
Internal Corner Bead, Metal Coil Lath and Plaster Stop Bead.
9.3.2.1.3 The material used for scratch coat is weberpremix SRC-2.
9.3.2.1.4 weberpremix SRC-2 preferably be applied in a single coat application to achieved
desired thickness of 4-6mm.
9.3.2.1.5 Apply mixed material using mechanical spray or manual spatter machine/tyrolean
box or hawk & trowel technique.
9.3.2.1.6 Allow the installed application to remain undistributed for atleast 48 hours.
9.3.2.1.7 For curring apply water on the applied material 3 to 4times daily for minimum of
3 days, taking care not to cause the cement particles to be washed out.

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

9.3.2.2 Internal Plastering:

9.3.2.2.1 For internal plastering the pre-mix material weberpremix SP-11 will be used.
9.3.2.2.2 For smooth concrete i.e. RCC columns & beams and over-head surfaces apply
scratch coat (SRC-2) prior to the application of weberpremix SP-11. For rough
surfaces like CMU work, scratch coat for plastering material weberpremix SP-11,
is not required.
9.3.2.2.3 Fix the required plastering accessories properly.
9.3.2.2.4 Apply weberpremix SP-11 by manual or machine application.
9.3.2.2.5 weberpremix SP-11 can be directly applied in a single or multiple layers on rough
surfaces using spray machine at thickness of 10-15mm per layer.
9.3.2.2.6 Rod or level to uniform thickness of 10-15mm. immediately then follow
smoothing the material to a desired appearance.
9.3.2.2.7 For multiple layers allow the first plaster layer to partially dry. Apply second coat
at thickness 10-15mm as described above to a desired appearance.
9.3.2.2.8 After the surface appears stiff but still moist, follow the smoothing of material to
achieve a desired appearance.

9.3.2.3 External Plastering:

9.3.2.3.1 For External Render Plastering; Scratch Coat (SRC-2) shall be applied on RCC
smooth surfaces, Brown Coat (SP-11) will be applied to achieve a total thickness
of approx. 20mm with two layers.
9.3.2.3.2 Fix the required plastering accessories
9.3.2.3.3 Apply the scratch coat in single layer to the thickness of 4-6mm and provide proper
curring as described above.
9.3.2.3.4 After scratch coat is ready, apply brown coat of weberpremix SP-11 and provide
proper curring as described above.
9.3.2.3.5 For curring water will be applied on the surface of applied materials atleast two
times per day for 3 days and during hot & dry weather allow curring for 5 days,
taking care not to cause the cement particles to be washed out.

9.3.2.4 Repairing:
Replace or patch loose, cracked, damaged or defective work as directed below;
9.3.2.4.1 Cut and remove any loose material from the area which is defective.
9.3.2.4.2 Incase of crack, Chip the craked surface in V-shape (5cm to 10 cm) up to the
surface where no further crack is visible.
9.3.2.4.3 Clean the surface and make it properly wet.
9.3.2.4.4 If the crack/defective surface has MEP conduit, install the mesh before plaster.
9.3.2.4.5 Brush the area with cement slury to make a proper bond between existing defective
surface and new plaster.
9.3.2.4.6 Redo the plaster as per above mentioned procedure.
9.3.2.4.7 Make proper curing as described above (in section-9.3.2.3.6)

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 9

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METHOD STATEMENT FOR PLASTERING ON
CMU WALL

10. QUALITY ASSURANCE / QUALITY CONTROL :

 The field inspection notice of excavation/backfill works will be given to SAPMT in

advance.
 Site QA/QC Inspector/Site Engineer will be responsible for completing inspection
Reports for these activities.
 Kolin shall ensure that the area is ready for visual inspection before submitting
WIR’s.
 Kolin shall submit WIR’s for the area ready and at least 24 hours during weekdays
and 48 hours during Fridays and holidays.
 Kolin shall attach photos to each WIR’s.
 All the materials to be used should be approved by the company.

11. HSE REQUIREMENTS

 Protection and safety shall be in accordance with SA Construction Safety manual.

 All works shall comply with the safety procedure or instruction as set out in project
safety plan and municipality rules and regulations.
 All equipment will be visually inspected prior to use.
 Basic Personal Protective Equipment (PPE) shall be worn by all staff or laborers.
 Toolbox talk shall be conducted before the activity.

12. MATERIALS DATA SHEETS - ATTACHMENTS:

1- WEBERPREMIX SRC-2
2- WEBERPREMIX SP-11

METHOD STATEMENT FOR PLASTERING ON CMU WALL ( PUMPING STATIONS) 10

premix SRC-2 Formerly "Premix.SRC-2"
PLASTERING
MORTARS

Ready mixed rush coat for fair faced concrete

PRODUCT
premix SRC-2 is a ready mixed mortar based on mineral
bonding agent used for preparing surfaces before the
rendering. It improves the adhesion of the new plaster,
cement & gypsum based. premix SRC-2 is specially
designed to be applied on normal strength fair faced
concrete.

Recommended rush-coats according to substrate

SUBSTRATE PRODUCT
Regular Blocks premix SRC-1
Light-Weight Blocks premix SRC-LW
Fair faced Concrete premix SRC-2
Concrete with SCMs premix SRC-S

CHARACTERISTICS PACKAGING
Appearance Grey granular powder
Composition Portland cement, selected Leb Syria Jordan UAE Qatar Kuwait KSA Oman
sand, additives 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg
Grain size 0 to 3 mm
Bulk density 1.45 ± 0.1
Wet density 1.9 ± 0.1
VOC and formaldehyde None (<10µg/l) PRODUCT APPLICATION
content ISO/FDIS Apply the premix SRC-2 using a tyrolean box or apower
11890-2/GC-MS spray gun.
Resistance to fire as per BS Class A1 Ideal application temperature is between +5°C to +35°C. If the
EN 998 -1 temperature is higher then 35°C,make sure to use cool water
when mixing to keep the mixed material below 30°C.
APPLICABLE STANDARDS
BS 5262: 1991 CURING
BS 5492: 1990 Protect the newly applied plaster from sunshine and wind.
BS 4551: Part 2: 1998 The new plaster has to be cured with water for at least three
ASTM C 150 days by spraying 3 to 4 times daily.
ASTM C 926
ASTM C 897
CONSUMPTION
Around 4 kg/m², depending on the substrate and the application
INSTRUCTIONS FOR USE method.
SURFACE PREPARATION
The substrates must be sound, clean, dust free and free
from all traces of oil, curing compound, gypsum, paint or STORAGE
laitance. 12 months after manufacturing date in original and non-open
The support must be dampened a few hours before the packaging , under cover, in dry condition, away from humidity,
application of premix SRC-2. protected from extreme temperatures and direct sunlight.

PRODUCT PREPARATION SAFETY PRECAUTIONS

Mix a 50 kg bag with 9.75 to 11.75 liters of clean water in order The product contains cement powders which, when mixed
to obtain the consistency desired. with water, release alkalis that could be harmful to the skin. It
Mixing has to be done with an electric mixer. is preferable that the application be done in a ventilated
area, and to wear protective gear for hands, eyes and

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premix SRC-2 PLASTERING
MORTARS

respiratory system and to avoid breathing of the dust.

Splashes on the skin should be washed away by cleaning
with soap and water. In case of contact with eyes, wash
thoroughly with clean water. If swallowed, do not induce
vomiting, in both cases seek medical attention. The product
is non-flammable.

DISCLAIMER
While the company guarantees its products against defective
materials, the use and application of these products are
made without guarantee since the conditions of their application
are beyond its control. It is recommended to verify with the
company that the product is suitable for the intended use,
and that this Data Sheet version is the latest one. The company
may modify it without prior notice. Technical characteristics
are listed for guidance only. For more information, please
contact the company’s office in your location.

NOTE
The information included on this Technical Data Sheet is the
sole property of SODAMCO Holding. The unauthorized disclosure,
use, dissemination or copying (either whole or partial) of this
data sheet or any information it contains, is prohibited and
subject to legal pursuit.

PG: 30

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premix SP-11 Formerly "Premix.SP-11"
PLASTERING
MORTARS

One coat high bonding ready mix plaster

PRODUCT
premix SP-11 is a cementitious fibre reinforced ready
mix plaster used for traditional plastering works in a clean
and speedy manner, while keeping a homogeneous mix. Due
to its high content in additives, it allows better shrinkage
control as well as improved workability, bonding and curing.
premix SP-11 is recommended for external and internal
plastering on block walls, ceilings, concrete surfaces, bricks
and for general filling up.
premix SP-11 can be applied traditionally by hand or by
using modern plaster-spraying machines.
It should not be used on painted surfaces or floors.
For the application on Light Weight concrete blocks, it is
recommended to use premix SP-3 FL or premix
SP 33.

CHARACTERISTICS PACKAGING
Color Grey Leb Syria Jordan UAE Qatar Kuwait KSA Oman
Composition Portland cement, selected 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg 50 kg
sand, selective additives
including powder polymers
Grain size 0 to 2.5 mm
Mixing ratio 7-9 liters per 50 kg bag
Powder density 1.55 ± 0.10 INSTRUCTIONS FOR USE
Wet mix life <2 hours at 20ºC SUBSTRATE PREPARATION
VOC and formaldehyde None (<10µg/l) All bases should be sufficiently rigid, clean of any surface
content ISO/FDIS contamination that may prevent good suction.
11890-2/GC-MS Although premix SP-11 can be applied directly over
Resistance to fire as per Class A1 masonry blocks. Smooth concrete surfaces, or those with
BS EN 998 -1 low absorption, can be made more receptive to plaster
Compressive strength > 3 Mpa application by first applying a spatter dash slurry coat
at 28 days - ASTM C (premix SRC-2 or SRC-S) as a key coat for improved
109/109 M-02 bonding & adhesion of subsequent layers.
Adhesion strength test > 0.3 Mpa A few hours before the application of premix SP-11,
at 28 days dampen the substrate with clean water.
BS EN 1015-12
Tests performed under laboratory conditions. PRODUCT PREPARATION
Mix manually or mechanically a 50 kg bag of premix
APPLICABLE STANDARDS SP-11 with 7 to 9 litres of clean water until a homogeneous
BS 5262: 1991, BS EN 1015-12 paste is obtained. Let the mix rest for a few minutes.
BS 5492: 1990 If a spraying machine is used, the mixing is carried out
BS 4551: Part 2:1998 automatically.
BS 1881: Part 207:1992
ASTM C 150 PRODUCT APPLICATION
ASTM C 926 Apply the plaster on the prepared surface by spraying it or
ASTM C 897 manually with a plastering trowel at a thickness between 10
EN 13914-1 and 20 mm in one layer.
EN 13914-2 Finish the surface with a wooden or steel float as required.
Ideal application temperature is between +5°C to +35°C. If the
temperature is higher then 35°C,make sure to use cool water

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premix SP-11 PLASTERING
MORTARS

when mixing to keep the mixed material below 30°C.

Let the product set properly on the surface before any curing.
If more thickness is required, the application should be done in
two layers. The 1st layer should be roughened then cured. The
2nd layer should be applied at least 48 hrs after the 1st one.

CURING
Protect the newly applied plaster from sunshine and wind.
The new plaster has to be cured with water for at least three
days by spraying 3 to 4 times daily.

CONSUMPTION
Approximately 1.6 kg per m² per 1 mm thickness.

STORAGE
12 months after manufacturing date in original and non-open
packaging , under cover, in dry condition, away from humidity,
protected from extreme temperatures and direct sunlight.

SAFETY PRECAUTIONS
The product contains cement powders which, when mixed
with water, release alkalis that could be harmful to the skin. It
is preferable that the application be done in a ventilated
area, and to wear protective gear for hands, eyes and
respiratory system and to avoid breathing of the dust.
Splashes on the skin should be washed away by cleaning
with soap and water. In case of contact with eyes, wash
thoroughly with clean water. If swallowed, do not induce
vomiting, in both cases seek medical attention. The product
is non-flammable.

DISCLAIMER
While the company guarantees its products against defective
materials, the use and application of these products are
made without guarantee since the conditions of their application
are beyond its control. It is recommended to verify with the
company that the product is suitable for the intended use,
and that this Data Sheet version is the latest one. The company
may modify it without prior notice. Technical characteristics
are listed for guidance only. For more information, please
contact the company’s office in your location.

NOTE
The information included on this Technical Data Sheet is the
sole property of SODAMCO Holding. The unauthorized disclosure,
use, dissemination or copying (either whole or partial) of this
data sheet or any information it contains, is prohibited and
subject to legal pursuit.

PG: 30

2/2 Technical data sheet . Edition: 09.16-B www.sodamco-weber.com