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case c—as

Tradläò ersus Acdvłty-


produces three models, designated as regular, advanced, and deluxe. The company uses a job-order cost Basad Costing Systems
accouoÖag systezzz w:IU æazt t'ac g ovwbeaó aPelÎed ozs the basEs of ćŁi:rect-1øŁior bouts. Tbe systeæ (LO 5-1, 0-2, 5-3, 5-4,.
hasbeen in place with little change for 25 yeørs. Product costs and annual sales data are as follows:
RegulfMode Advance d Mode] Dluxe 1. Re9uląr n10düI, tafget
Annual sales (unlts) 20,000 1,000 Node 10,000 price: $231.00
,..:..........................
Product costs: 2. Advanced model, total unlt
D]rect material ..............,....... .......... $ 20 î 50 $ 84 cost: $875,50
Dlrect labor ........................:.,.,:....... 20 (1 hr at $20) 4ß (2 hr. at $20) 40 (2 hr. at $20)
Manulãcturlng overhead* ,...,......,.... 170 (1 hr, ãt $J70) 340 (2 hF. Bt \Ą TO) 340 (Z hF, at $170)
Total product čost .....................„,....,... $21ß $430 $464

As caleulaŁon of the predatermlû ed nverheaõ fat8’ls as fol| Ws:

MąnufacturIng-overhead budgat:
DBpFøCțgt|gĘI, maøhlnery ,.....,..„....,...,..,.....,......,.,.............,..,................•........ .......•...... '. •...............,.. $2,960,000
MglpltBp [jCğ, mac|ąlnaçy “,..,...,.,.,....„.,...,.........,....,.,......,..................................................................., 24Ooo0
Depreclatlon, t6Xes, and Insurance for factory ...... .... . .. . . 600,000
Egg |ĘØgÇĘg „, „„” “,,.„,,„, ,„.,.....„ ...,,...,.”,..;....,................„....,,,,., , • • ...... . • • • ., •.. , •....,. ,...... 7oo,o00
p /ğg jpg, ¡>øgjy]țjg |d $h]pp|gg ....,....,.,...........,....,.......,........... ..... '' •..,.......... .'•.' '... ..• •.•.....•.... 500,000
)nspec{țon and F6ÇB|F Of ĄĄØȚ$ “„,,„..............,.” ...„. . ...... “.., . ......... . , . ,.. .,.... ..... ...,.. ..., ..... 7õ0,000
ȚyȚ$@ggj ğagd)jpg „ ,. .. ........,., „.” ,.„„„ .,,.. .. ,....,..,,......,... . ..'. . . •.• •..• ,,., ,. .. •.'...•..... ..• •........•,.. 800,000
M} CB||QßBQLI manufactØr}ng oyerhead O8|g .....,..,.,.....,.. ,.,......, .. ,.„ ..........,... ....,. ...,... ,. ..,. ... 5P0,000
T0§d| ,...„..........,..,..„......,...„,.........,........,...,....„......,.„......;............................................................., $7140,000

Dlrect-labor büdget:
RggU|ar ITlode|: 20, OOÒ hOUFa
Advanced model: 2,0O0 hoürs
Deluxe model: . 20,000 hours
Total 42,000 hours

Budgeted overhead $7,140, 000


Predetarmlned overhead rate: Budgeted dlrec |ôÔoF h0urs“ 42,000 hoLłd $170 par hour

Por the past 10 years, the company’s pricing 7omula has been to set each product‘s target price at
110 percent of its full produét cost. Recently, however, the regular-model pump has come under increas-
ing price pressure from offshore competitors. The result Wah that the price on the regular model has been

ered to 220. - - - - „ „
”‘ ’ ” ’ ' ’ ” ”'ÿgs

The company president recendy asked the controller, ‘by can't we compete with these
companies? They’re setting pumps just like our regular mpdel for $212. That’s only two bucks
than our production cost. Are we really that ineffîcient7 What gives?"
The controller responded by sayinø•, “I think this is due to an outmoded product-costing s jstem.
you may remember, I raised a red flag about our system when I came on board last year. Belt the decision
was to keep our current system in place. In my judgment, our product-costing system ib @Ą{Ø g gtjj•
product costs. Ref me run a ley' numbers to demonstrate what I mean.”
Getting the president’s go-anead, the controller compiled the 'basic data needed to implement an
activity-based costing system. these data are displayed in the fo11owijig table. The percøntaq es afe the
proportion of each cost driver consumed by each product line.

Cost Regular Advanced


Actlviły Cost Pool Drlvar Modal Model
I: Depreclatlon, machlnary Machine tlme 39.°/ 13°ß
Malntenance, machlnery
J! Englneerlng Englneerfng hours 6°Ä
Inspectlon and repa!r of defects
Uî: Purchaslng, recelvlng, and shipplnp NumberotmaìedatoMeœ 47%
Materlal handllng
IV: DepraalaĂon, taxes, arid Insurance for factory -actory space usage 42% 15°Â
Miscellaneous manufactudng overhead
Required:
1.
Compute the target pnée4 for the three pump models, based on the traditional, volume-bastd
product-costing system.
2.
Cnmpute new product costs for the three products, based on the new data collected by tde control-
ler. Roand to the meet Gen L
3.
Calculate a new target price for the trace p aucts, based on the acGvity-based costing system.
Compare the new target price with the current actud se11in• pnce for the regular model pump.
4.
Wnte a memo to the company president explaining what bas heen happening as a result of be
fim’i tradi£onal volume-based product-costing system.
S. What strategic options does management have7 fat do you recnmmend, and why?

I2 Case 5-70.
Refer to the product costs developed in requirement (2) of the preceding problem. Prepare a table show-
of Lracedlrg Case ing how Madison Electric Pump Corporation‘s baditional, volume-based product-coating system dii-
(LO 5-8) toRs be product DDsts of the three pump models. (You may With to ieiC£ to Exhibit 5-10 for guidance.
Because of rounding in the calculation of the product costs, here will be a small rounding error in this
cost distortion analysis as oleh.)

Eklcal Issues Related to Madison Electric Pump Corporation’s controller, Erin Jackson, developed neW product costs loz the
Product-Cost0|stor#o0, three pump models using activity-based costing. It was apparent that 1° M’i traditional product-
ActlvI§-Based Costing; costing system hfid been undercosting the adv›n‹ea model electric pump by a significant amount. This
Contlrrat!on of Cases 5-d9 was due largely tn the low volume of the advanced model. Before she cold report back to tho presi-
and S-70 dent Jackson received a phone call from her friend, Alan Tyler. H‹ wa the proauction manager lot the
(L0 5-5; 5-8) ahyanced model electric pump. Tyler was upset, and he let Jackson know ih 'Trin, I’ve gotten wind of
your new product cost analysis. There’s no may tbs advanced model costs uywhere near what your
numbers say. For years and years this line has been highly profitable, and its reported product cost was
low. Now you're telling us it costs more than ice what we thought. I just don't buy it.
Jacksofi briefly explained to her f:riend about the principles of activity-based costing and why it
resulted in more accurate product costs, "Alan, the advanced model really is losing money. It simply has
too low a volume to be manufactured efficiently.”
Tyler was even more upset now. “ , If you report these new product cO8ts to the president, he’s
going to discontinue the advanced model. My job’s on the line, Erin! How about inassaging those gup-
bers a little bit. o!s going to know?"

.-‹ ' 'I’ll lmow, Alan. And you’d how,” responded Jackson, 'look, I’ll go oyer my an&ysis again, just
' t make sure I haven’t made an error.”
:§tquirtd:
_ 'pitcuss the ethical issues involved in this scenario.
}. Is the controller, Erin Jackson, acting ethicallyi
. 3. Is the proauction manager, Alan Tyler, achng ethically?
3. What are Jackson’s ethical obligations? To the president? To her friend?
ETHICAL ISSUES SURRQUNDIŁIG ’ to 'give manágamént a beńer plcturé ?leach ğroduct line’s
ACTIVITY-BASED COSTlł\IQ
proftablłlty. Second,' a hl9č-leval rëvlëw wás undertaken
’ tö“dètermIne whether the fu]İ-Iiñe-prodùcër strategy šon-
tlnued tp make sensa.
Xavler Auto Parts, Inc. manufactures a wide range of autö
parts, which |t se]ls \a auto manLfÏBCturéFż, p'rlmarily In Activity-bared Costing
the United States and C’anada.” The company s. Engme An ĂBC project team Was formed, and a successttJ*Ï pİ|ot
Parts Divislon operated threo plants In South Od/Dllna and študy was cündüdted on two ofthé Charjoźte plant's prod-
specialized in engine parts. The division’s Charlotte plant uct lines. Then the ABC project Was extended to thè entire
manufactured soma 6,500 d]fierent parts. Chárlotte operation'. Manàgement was a$tońlshsd to fìnd
that fully a quarter of the plant’s products were selling at
Trouble Brewing
a loss. Moreover the”ABC project hlghllghted the extsnt
Both the Engine P.arts D]vislon, as w.ell as the Charlotte
of the product-line proliferatlon at the Ghár]otte plant. It
plant in particular, had shown satisfactóry profìțabllity for
turned out that In màny lhstances, uriprofitabls'
the past 20 years. In 2013, however, thé Charİofie plant's
had been dropped only )o rreep back Into’ the product
profitability took a sharp dow,nward turn, in splte of ris-
IIne-up after s custömer reğuested It and a.salesperson
¡ng sa]es. The treno continued thròugh the net several
àcqulesced. |t became a' joke aróund the ”plant that the
yaars. Management at both the divislon and plant İevels
only way tö be súre a drapped product was really gone
tool note of the plant’s dec|İnIng profìts ahd heİd several
was to burn the englneerlng drawings and destroy the
strategy meetings as a result.
speclál tools raquired to maka It.
Division Strategy
The Englna Parts Divlslon had alŸYays posltioned ¡tseIł as ABC Team Recommendations
The ABC project team made sweeping recommenda-
the ¡ndustry’s full-line producer. łf a customer wanted a
product, the div¡slon would make It. Although oècasionally tions to division management, which suggested that the
very-low—vo|ume products were discontinued due to lack Charlotte pİant’s product Ilnar be pruned and that roughly
of conslstent ordars, the division’s product line rerńalned a 20 percerłt of ¡ts prodUcts be dropped. New Rmphasis
fuIï Ilns o* engine parts. As part of Its stratègy rev]aw, divi- would then be devoted to Increaslng the profitablllty of
sion management dcd two thlngs. Fİrst, an actİvlty-òasad the remaining 80 percent of the Charlotte plarit’s products.
costing study was Initiated in the Charlotte p|ant in ordar

Attention would be glven to identifying inefficient proc


.. . cesses, and process improvements would óe evaluated. Aftermath
"'’" '
The Charlottè äÛt’S Ę i ts continued to deteriorate, as
dld the Ex
Top Management Response
... . top management baffled at the røcommen ciaif oHs ał tfie prOfäãbiiity. Eventually,
XaVİer’s
Off corporate
the Englne
management *W ks ]ossss by selllng
Parts Dîv|sloø
” ABC project team. Sornø top managers dld not believe the tD a competitor at ba'rgaln-
ABC results. ]t just seemed împosslble to them that so basement prices. The dİVÍsíon’
s new owners closed thé
Tiany of the Charlotte plant‘s products were |osers. Other ChãFłotte plant and chi nged the dİVî i• ’• focus ‹a bo a
members of the management team largely accepted boutlque producer of Ngh-quaĘy engN¢ pads, whch was
the
validity of the ABC study, but they, too, hesitated to drop mare In ílne with |ts o’ft COFÇOfatø strategy,
a many products. To do so would most Iik9lÿ daVe rrieant
EthİCal Issues
Charlotte pIaM altogether, while shifting Its ramaining that ethical fssU d y•u 5e e in thls soe
duction pro- W8UÍd 9Otj resolve Herr;7
to the dlvis|on’s other two plants, Some Members
of the ABC project team quietly sąecuİated that some
of
descrlbad here, whl|e Ïlctít|ous, Îe
own pay and perks than they were about the well-bslng of real-w°rld BVOFItS described |n the Ą8C ||îerature.bBsed
OU•t
on several
Anecdotes țn vary.
the divisİoq. Iri the final analysis, only a handful
AND O8EW ägd other sources, as
of prod- fon-n dB5crlbed. Ą key source i• the w ïl.
U cts were dropped, and then only if‹they were s DOWN "Ę cfi rader-Belle
•/•4ed ws" 8ã9B, by R. COoper (Boston: Presldent
to be unprofitable before the ABC Study Was College), wĘ]cğ j•øm
undertaken. a^8 å 8łassÏC case
8W0rIb|ng Issues StJFOLlndłrlg activity-based a ng.
..z:c
)-?, 5 7} 5 45 fitäics; Gast System Selektion Aero Dynamics manufactures airplane parts and engines for avariety
of military and tiVllian aircraft. The company is the sole piovider of rocket engines for the U.S.
military that it sells for ffi cost plus a J'% markup.
ACr0 Dynamics’s current cost system is a direct labor-hour-based overlieah allocation system.
Recently, the company conducted a pilot study on the feasibility of using an activity-based Hosting
system. The study shows that the ner ABC system, while more accurate and timely, All result in
the assignment of lower costs to the roclet engines and higlier costs to the company’s other prod-
ucts. Appaiently, the current direct labor-based costing system overcosts the rocket engines and
.undercosts the other products. On hearing of this, top management has decided to scrap the plans
to adopt the ABC system becausc its roc\ct Engine business with the military is significant and the
reduced cost could loser the price and, thus, the profit for this part of Aero Dynamics’s business.
Required As the nanagement accountant participating in this AßC pilot strdy project, what is your
responsibiliq when you leam that top management has decided to cancel the plans for the AßC system?
Can you ignorc your professional ethics cqde in this case! hat could you do?

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