Part A: Work Study (Method Study and Work Measurement)
Work Study is a term used in the context of business efficiency and
industrial engineering. It refers to the systematic examination of activities in order to improve the efficient use of resources - namely time, effort, and materials - in the achievement of a specific goal. It encompasses two main components: Importance • Method Study and Work Measurement are critical in Operations Management for optimizing the efficiency and effectiveness of processes. • They help in systematically examining work systems and developing methods for performing tasks more efficiently. • Work Measurement is crucial for establishing time standards, which are essential for planning, scheduling, and improving work performance. Objectives of Method Study • To systematically record and critically examine the existing and proposed ways of doing work to develop more effective methods. • To increase productivity and efficiency while maintaining or improving quality. • To reduce the cost of operations and eliminate unnecessary motions or processes. Application Areas • Manufacturing sectors for assembly line optimization. • Service sectors for streamlining administrative tasks. • Healthcare for improving patient care processes. Steps in Method Study 1. Select: Identify the process to be studied. 2. Record: Collect data about the process. 3. Examine: Analyze the data to find inefficiencies. 4. Develop: Create improved methods. 5. Install: Implement the new methods. 6. Maintain: Ensure the method is continuously used and improved. Techniques of Work Measurement • Time Study: Measuring the time taken to perform a task. • Predetermined Motion Time System (PMTS): Using pre-calculated times for motions. • Work Sampling: Statistical technique to estimate the proportion of time spent on different activities. Part B: Production Planning and Control (PPC)
Production Planning and Control refers to the organization and planning
of the manufacturing process. It's a critical aspect of Operations Management and involves the coordination of a series of activities that transform raw materials into finished goods
Role and Scope in Operations Management
• PPC is integral in managing the entire production process from planning to control. • It encompasses demand forecasting, production scheduling, inventory management, and quality control. • The scope extends from strategic planning to day-to-day production activities. Factors Influencing Production Planning • Demand Forecasting: Estimating the future demand for products. • Resource Availability: Availability of raw materials, workforce, and machinery. • Market Trends: Keeping up with changes in market demands and technology. • Company Policy: Aligning with the company’s objectives and capabilities. Benefits of Production Control • Ensures that production processes are carried out cost-effectively. • Helps in maintaining the quality of the product. • Leads to timely delivery of products, enhancing customer satisfaction. • Minimizes wastage and optimizes resource utilization.