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Food Chemistry 381 (2022) 132215

Contents lists available at ScienceDirect

Food Chemistry
journal homepage: www.elsevier.com/locate/foodchem

Impact of using cocoa bean shell powder as a substitute for wheat flour on
some of chocolate cake properties
Fabíola Nogueira Soares Souza a, Suellen Rocha Vieira b,
Marina Leopoldina Lamounier Campidelli c, Renata Abadia Reis Rocha c,
Leonardo Milani Avelar Rodrigues d, Pedro Henrique Santos e, João de Deus Souza Carneiro c,
Iasnaia Maria de Carvalho Tavares a, Cristiane Patrícia de Oliveira a, *
a
Department of Exact Sciences and Natural, State University of Southwest Bahia, 45700-000 Itapetinga, Brazil
b
Department of Chemical Engineering, Federal University of Bahia, 40210-630 Salvador, Brazil
c
Department of Food Science, Federal University of Lavras, Zip: 37200-000, Lavras, MG, Brazil
d
Department of Exact Sciences and Natural, University Center of the Americas, 01304-001 São Paulo, Brazil
e
Department of Chemical Engineering and Food Engineering, Federal University of Santa Catarina, 88040-900, Florianópolis, Brazil

A R T I C L E I N F O A B S T R A C T

Keywords: The cocoa bean shell is a residue rich in bioactive compounds and its use as an ingredient in the food industry has
Agroindustrial waste been studied. This work had the objective of proposing the elaboration of chocolate cake with substitution of
Antioxidant activity wheat flour by cocoa bean shell powder (CSp). Five formulations with different percentages of CSp were used:
Bioactive compounds
25%, 50%, 75%, 100% and 0% (control). The cakes were evaluated by technological characteristics (volume,
Sensory analysis
Bakery products
texture profile, firmness and colour), antioxidant profile (DPPH, β-carotene/linoleic acid system, phenolic
Theobroma cacao compounds, anthocyanins and tannins) and sensory tests (TDS and acceptance). The technological characteristics
and antioxidant activity of the cakes were influenced by the different concentrations of CSp compared to the
control sample. The cakes containing up to 75% CSp presented satisfactory sensory acceptance. Therefore, CSp
has been revealed to be a prominent alternative substitute ingredient to be used promisingly in the food industry.

1. Introduction production of biofertilizers, biogas, briquettes, films and microbial en­


zymes to accelerate the production of biofuel and, in this way, taking full
The food industry generates, throughout its production and pro­ advantage of the cocoa fruit (Ferrão-Gonzales, Vital, Lima, & Rodrigues,
cessing chain, a large amount of agro-industrial waste (Lessa et al., 2013; Lessa et al., 2021; Sales de Menezes et al., 2021). In general, the
2018). Specifically, in the fruit processing industries, waste makes up residues from the cocoa processing industries are destined for non-food
about 65 % to 70 % of the total fruit mass, with some variation, purposes (Lessa et al., 2018).
depending on the species of the fruit (Sousa et al., 2011). In recent years, The cocoa bean shell is the outer part of the cocoa bean removed
several researchers have studied the use of this waste, such as fruit peels after roasting, which represents 10 %–17 % of the cocoa seed, however,
and seeds, for the production of food or ingredients such as flour (de this percentage can vary significantly, as in other vegetables, depending
Barros et al., 2020; Resende, Franca, & Oliveira, 2019), avoiding the on climatic factors, cocoa variety, processing conditions, among others
inappropriate disposal of these usually inedible parts. (Rojo-Poveda et al., 2019). This residue is a rich source of carbohydrates
In the cocoa (Theobroma cacao L.) production chain, for chocolate (178.0 ± 0.9 g/kg) and proteins (150 ± 2 g/kg), presenting a low lipid
production, a large amount of vegetable waste is generated. Three kinds content (20.2 ± 0.3 g/kg) (Martínez et al., 2012). In addition, cocoa
of by-products are generated, the cocoa pod husks, cocoa bean shells and pods have a high nutritional value, containing a variety of bio­
cocoa mucilage (Lessa et al., 2018; Martínez et al., 2012; Panak Balentić composites, including alkaloids such as theobromine and methylxan­
et al., 2018). To address this problem, new technologies have been thine, dietary fibre and phenolic compounds (Okiyama, Navarro, &
stimulated, aiming to reduce these residues, using them in the Rodrigues, 2017). Lessa et al. (2018), when analysing the compounds

* Corresponding author.
E-mail address: cristianepatricia@uesb.edu.br (C. Patrícia de Oliveira).

https://doi.org/10.1016/j.foodchem.2022.132215
Received 1 April 2021; Received in revised form 23 December 2021; Accepted 19 January 2022
Available online 22 January 2022
0308-8146/© 2022 Elsevier Ltd. All rights reserved.
F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

present in the cocoa shell in the natural state and after fermentation, (2010).
found high values of antioxidant and phenolic capacity (2120 mg of
gallic acid per 100 g of cocoa bean shell), as well as the presence of 2.2.2. Specific composition
carotenoids (0.8 mg of β-carotene per 100 g of cocoa bean shell), an­
thocyanins (0.4 µg of quercetin per 100 g of cocoa bean shell) and fla­ 2.2.2.1. Analysis of total soluble sugars. The soluble sugar content was
vonols (1.5 µg of quercetin per 100 g of cocoa bean shell). Therefore, the determined by the anthrone method described by Hodge and Hodfreiter
cocoa hull is considered to be rich in bioactive compounds. In this way, (1962). First, 1 g of the sample and 80 mL of 80 % ethanol were mixed
the development of cocoa bean shell products intended for human and inserted into a boiling water bath for 1 h. Afterward, the sample was
consumption may be a viable alternative to add value to this whole allowed to stand for 16 h and filtered on WhatmanTM filter paper with
process. 14 µm porosity. The filtrate was placed in a 250 mL conical flask, washed
Some studies and patents have been developed to give an adequate with 25 mL of 95 % ethanol and heated on a hot plate until complete
end to this product in several areas (Jahurul et al., 2013; Mancini, evaporation. Subsequently, the extract was poured into a 100 mL beaker
Papirio, Lens, & Esposito, 2016). In food science and technology, cocoa and the volume was completed with distilled water. Next, 1 mL of the
bean shell has been applied as an intermediate ingredient for functional diluted extract was mixed with 2 mL of the anthrone reagent in a beaker,
foods (Martínez et al., 2012), such as cereal bars (Barros et al., 2021), which was placed into a boiling water bath for 8 min. Finally, the
where the sample was powdered before addition to the product, and samples were cooled in an ice bath and the reading was done at 620 nm
chocolate (Barišić et al., 2020) because it is a source of fibre and in a spectrophotometer.
bioactive compounds with antioxidant properties.
Specifically, in bakery products, use of cocoa bean shell has been 2.2.2.2. Analysis of mineral composition. The mineral composition of the
widespread and appreciated because, in addition to enriching these CSp samples was determined according to Malavolta, Vitti, and Oliveira
products, this raw material, after being crushed and transformed into (1997). First, the samples were submitted to nitroperchloric digestion
flour, may provide products with sensory characteristics close to or even (NPD). The NPD extracts were then used for analysis of mineral
the same as those of the originals by simply replacing wheat flour with composition in which their average levels of P, K, Ca, Mg, S, B, Cu, Mn,
cocoa bean shell flour. The literature presents some studies that report Zn and Fe were determined. The K content was analysed by flame
the use of cocoa bean shell as raw material, in powder form, in biscuits photometry, the P content by colorimetry using the molybdovanadate
(de Barros et al., 2019), in the form of alkalized dietary fibre in biscuits method, the S content by turbidimetry and the Ca, Mg, B, Cu, Zn, Mn and
(Handojo, Triharyogi, and Indarto (2019)) and in the form of dietary Fe content by atomic absorption spectrometry.
fibre in bread making (Collar, Rosell, & Muguerza, 2009). The
replacement of wheat flour with cocoa bean shell flour in cake 2.2.2.3. Fatty acid profile. Fatty acids were extracted using the Soxhlet
manufacturing is an application that needs to be studied. However, ac­ method (AOAC, 2010). Subsequently, fatty acid methyl esters (FAMEs)
cording to Okiyama et al. (2017), cocoa bean shell may be applied in the were prepared according to the methodology proposed by AOAC (2010).
food industry as an ingredient of outstanding versatility, promoting the The FAMEs were analysed by a Thermo Finnigan Trace-GC-Ultra gas
addition of the desired cocoa flavour and the incorporation of bioactive chromatograph (Thermo Fischer Scientific, Waltham, MA, USA),
compounds and fibres in several products, including bakery products. equipped with flame ionization detector (GC-FID) and 2560 Capillary
Therefore, this research aimed to: (i) evaluate cocoa bean shell GC Column (100 m, 0.25 mm diameter). Gas flow rates were 6.5 mL/min
powder (CSp) in terms of physical and chemical characteristics; (ii) use for carrier gas (H2); 30 mL/min for the auxiliary gas (N2); 30 mL/min for
CSp to make a cake, followed by evaluation of its physical, chemical and H2; and 250 mL/min for synthetic flame air. The sample division ratio
sensory characteristics. was 90 : 10. The operating parameters were established after checking
the best resolution conditions. The injector and detector temperatures
2. Material and methods were 250 and 280 ◦ C, respectively. The column temperature was pro­
grammed at 140 ◦ C for 10 min, followed by a first ramp of 15 ◦ C/min
2.1. Raw material and sample preparation until reaching 200 ◦ C, remaining at this temperature for 1 min. The
second ramp was 10 ◦ C/min up to 230 ◦ C, remaining for 1 min at this
The cocoa bean shells were kindly provided by chocolate producers temperature. The third ramp was 0.4 ◦ C/min until 233 ◦ C, remaining in
from Ilhéus – Bahia, Brazil. The raw material was then inserted into this state for 3 min. The last ramp was 0.5 ◦ C/min, until it reached a
polyethylene bags and stored at room temperature until the following temperature of 238 ◦ C, which was maintained for 2 min. The total
experiments. Samples from three different chocolate productions were analysis time was 41.50 min. The injections were performed in triplicate
used, thus configuring three repetitions, disregarding the cocoa variety and the injection volume was 1.2 μL. The peak areas of the FAMEs were
and its respective production period. determined using ChromQuest 4.1 software (Thermo Fischer Scientific,
The CSp was obtained by ball-milling (Marconi MA350, Piracicaba – Waltham, MA, USA). The identification of FAMEs was performed by
SP) and sieving. Finally, the samples were stored in vacuum packages at comparison with the retention times of the FAME standards and the
room temperature until analysis. quantification was done by the standard curves obtained from the
The extract solution (ES) used to determine antioxidant activity by standardized compounds.
the DPPH method, antioxidant activity by the beta-carotene/linolenic
acid systems, anthocyanin content and total phenolic content by 2.2.2.4. Antioxidant activity by the DPPH method. The antioxidant ac­
Folin–Ciocalteu reagent was obtained by cold extraction, by shaking 40 tivity of the CSp sample was determined according to the methodology
g of cocoa bean shell in natura with 80 % hydroethanolic solution for 1 described by Byun, Kim, and Whiteside (2010), with modifications.
h, in a 1:7 shell : solvent ratio (Lessa et al., 2018). The extract was Briefly, an aliquot of the sample (0.1 mL) was mixed with 3.9 mL of
conditioned in amber bottles under refrigeration until carrying out the methanolic DPPH solution (0.06 mM). The mixture was vigorously
analyses. shaken on a tube shaker for 1 min and then allowed to stand at room
temperature and in the dark for 50 min. Absorbance was read at 515 nm
2.2. Raw material analysis using a UV–vis spectrophotometer. The equipment was zeroed with 80
% methanol. The results were expressed as g sample/g DPPH, i. e., the
2.2.1. Proximate analysis and total acidity mass of sample required to scavenge 1 g of the DPPH free radical.
Determination of moisture, carbohydrate, lipid, protein and ash
content, along with total acidity, was carried out according to AOAC

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F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

2.2.2.5. Antioxidant activity by the β-carotene/linoleic acid system. The the flow rate was 1 mL/min. In the planning and execution of the vali­
antioxidant activity by the β-carotene bleaching method was determined dation, and the sequence of work performed as defined, the validation
according to the methodology presented by Lopes-Lutz, Alviano, parameters and acceptance criteria were: selectivity, linearity, working
Alviano, and Kolodziejczyk (2008), with modifications. Initially, a so­ range and linear range, quantification limit, recovery, precision and
lution containing 40 µL of linoleic acid, 600 mg of Tween 80, 20.6 mg of accuracy, when applicable. Analyte recovery was estimated by ana­
β-carotene and 30 mL of chloroform was prepared. All chloroform was lysing samples fortified with known amounts of analyte ‘spike’. Samples
then removed under reduced pressure, and 150 mL of distilled water were fortified with low, medium and high concentrations. The recovery
saturated with oxygen was added to the mixture under constant stirring. values of the phenolic compounds, the object of our study, ranged from
In the test tube, 2.7 mL of this stable solution was mixed with 0.3 mL of 55 % to 98 %. The equations for determining the compounds were: y =
the ES. In the negative control tube, the ES was replaced by ethanol, and (7 × 109)x + 739.34, R2 = 0.9969 (mg gallic acid/100 g sample); y = (3
in the positive control tube, it was replaced by the synthetic antioxidant × 109)x − 233.23, R2 = 0.9968 (mg catechin/100 g sample); y = (7 ×
BHT. Following this, the absorbance was measured immediately at 470 109)x − 1844.4, R2 = 0.9844 (mg chlorogenic acid/100 g sample); y =
nm. Afterward, the tubes were incubated in a water bath at 50 ◦ C for 60 (1 × 1010)x − 2181.2, R2 = 0.9918 (mg caffeic acid/100 g sample); and
min, then a second reading was done at the same wavelength. All y = (1 × 1010)x − 23.522, R2 = 0.9989 (mg vanillin/100 g sample),
readings were performed in triplicate and the result was expressed as where “y” represents the peak area in chromatogram and “x” is the
milligrams of BHT equivalent per gram of sample (mg BHTE.g− 1). compound concentration.

2.2.2.6. Anthocyanin content. The determination of total anthocyanins 2.3. Chocolate cake processing with CSp
was performed according to the method described by Lees and Francis
(1972), with some adaptations. The anthocyanin quantification used the The standard cake formulation was prepared based on the following
molar extinction coefficient of cyanidin-3-glucoside. Briefly, 25 mL of basic ingredients: wheat flour – 100 g, fresh eggs − 2, soy oil – 100 g,
the ES based on ethanol and after acidification with HCl was added to 1 g milk – 150 g, refined sugar – 150 g and baking powder – 30 g. Additional
of sample, and then left to stand for 1 h at room temperature. After this ingredients were: CSp, chocolate powder (50 % cocoa) – 100 g and
period, the sample was filtered. Following this, the filtered content was chocolate essence – 2 g.
collected in a 50 mL volumetric flask and its final volume was made up First, milk, oil and eggs were mixed in a domestic blender. Then, the
with ES. Next, a spectrophotometer reading was performed at 535 nm. dry ingredients, previously mixed, were added to the liquid mixture, and
Anthocyanin quantification was performed using Equation (2) described the dough was mixed until complete homogenization. The dough was
below and the result expressed in milligrams of cyanidin-3-glucoside per placed into cake pans and put in a gas oven at 110 ◦ C for 45 min. After
100 g of the sample. baking, the products were cooled to room temperature prior to the
(
AbsxMWxDF
) analysis.
TA = x100 (2) Five cake formulations were prepared, in triplicate: F0 = standard (0
ε
%), that is, without CSp, and the others with 25 % (F1), 50 % (F2), 75 %
Where: TA = total anthocyanins expressed in mg of anthocyanin/100 g (F3) and 100 % (F4) substitution of wheat flour by CSp. These levels
of sample; Abs = absorbance at 535 nm; MW = molecular weight of were defined after preliminary tests.
cyanidin-3-glucoside (449.2 g/mol); DF = dilution factor given by the
ratio between the final volume of the solution (50 mL) and the volume of 2.4. Cake analysis
the sample aliquot; ε = molar extinction coefficient of cyanidin-3-
glucoside in ethanol acidified at 535 nm, whose value is 26.900 L. 2.4.1. Technological properties of the cake
mol− 1. cm− 1 The technological properties of the baked cakes were analysed
following the method proposed by Lu, Lee, Mau, and Lin (2010).
2.2.2.7. Total phenolic content by Folin–Ciocalteu reagent. The total
phenolic content was determined by spectrophotometric analysis using 2.4.1.1. Color measurements. The color parameters were determined
the Folin–Ciocalteu reagent (Ough & Amerine, 1988). Around 0.5 mL of using a spectrophotometer CM-5 (Konica Minolta Inc), with a D65 in­
the sample (ES) and 2.5 mL of the Folin–Ciocalteu reagent (10 %) were dicator light and an observer angle of 10◦ properly calibrated for the
inserted into a test tube. The solution was homogenized and then 2 mL of CIE-L*a*b* system (L* = lightness; a* = redness; b* = yellowness). In
saturated sodium carbonate solution (Na2CO3) was added. After 2 h of addition, C* and h◦ values (metric chroma and hue angle, respectively)
rest, readings were performed at 750 nm. For the blank, the ES was were also calculated.
replaced by distilled water. The result was expressed in milligrams of
gallic acid equivalent (mg GAE/100 g sample) from the linear equation: 2.4.1.2. Firmness and texture profile analysis (TPA). The firmness of the
y = 0.0113x + 0.058, R2 = 0.9888, in which “y” is the absorbance, and cakes was evaluated by the penetration force on their surface and the
“x” is the gallic acid concentration (mg/mL). TPA inside the sample. TPA was performed by a TA.XT Plus textur­
ometer (Stable Micro Systems, Godalming, UK). The settings selected
2.2.2.8. Phenolic profile by high-performance liquid chromatography were as follows: test speed 1.7 mm/s; 40 % deformation of the sample
(HPLC). The extracts were prepared by following the methodology height; a 22 mm cylindrical aluminium probe. For the TPA, settings
described by Devi Ramaiya, Bujang, Zakaria, King, and Shaffiq Sahrir were: pre-test speed 2.0 mm/s; test speed 1.0 mm/s; post-test speed 5.0
(2013). Approximately 2.5 g of sample was used, which was homoge­ mm/s; time between the two compressions 5 s; a 36 cylindrical
nized in 20 mL of methanol (HPLC grade 70 % v/v) for 1 h in an ul­ aluminium probe. The texture parameters recorded were hardness,
trasonic bath, at room temperature. The obtained extract was adhesiveness, cohesiveness, chewiness, resilience and firmness (all have
centrifuged at 520 g-force for 15 min at 4 ◦ C and filtered through filter the same units [g]). The test was performed in triplicate for each sample.
paper with 14 µm porosity. For sample injection, the extracts were
filtered again using 0.45 µm porous membrane filters. The phenolic 2.4.1.3. Volume. The volume of the samples was determined by a
compounds were identified and quantified by high-performance liquid computational method in which many pictures of each cake were taken
chromatography with diode array detection (HPLC-DAD/UV–vis) on a 5 at different positions using a digital camera (16.0 megapixels). Then, the
µm C18 column (250 mm × 4.6 mm) maintained at 35 ◦ C; the mobile images were imported into the AutoCAD® 2018 program and adjusted
phase was a methanol : water : acetic acid solution (70 : 28 : 2 % v/v) and to 1 : 1 scale using the Scale command. Following this, the images of the

3
F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

samples were contoured with a Polyline, and divided into two perpen­ sweet flavour, dark chocolate flavour, buttery flavour and cocoa flavour.
dicular imaginary planes. Finally, the Rotate command was applied, So that there was no mistake, the consumers were instructed that the
transforming the contours of the digital images into three-dimensional dominant taste is the one that was perceived with the greatest clarity
figures. The volume of each cake was acquired by the computational and predominance; that is, the most striking perception at a given
method applying the Properties command to the three-dimensional moment (Pineau et al., 2009). The samples (approximately 5 g) were
images. weighed and put into disposable white plastic cups encoded with three-
digit numbers. Finally, the consumers were instructed to taste and
2.4.2. Antioxidant activity of the cake evaluate each sample and to rinse their mouth with water between
The antioxidant activity of the cake was determined by the DPPH samples to minimize any residual effect.
method and by the β-carotene/linoleic acid system as described in sec­
tion 2.2.2.
2.5. Statistical analysis
2.4.3. Anthocyanin content, total phenolic content and individual phenolics
of the cake by HPLC A completely randomized design (CRD) with three treatments was
The determination of anthocyanins, total phenolic content and the used for statistical evaluation of the experiments. CRD results were then
phenolics profile by HPLC was performed as previously described for the submitted to ANOVA, followed by a means comparison by Tukey test at
analysis of CSp (section 2.2.2). 5 % significance (p < 0.05). An internal preference map was built using
SensoMaker software. To assess the results of the sensory tests, a cor­
2.4.4. Sensory tests relation matrix of the scores related to the attributes given by the con­
sumers was performed. The curves obtained by the TDS test were
smoothed and thus the chance level and the significance level were
2.4.4.1. Selection of tasters. Forty chocolate cake consumers with time
calculated. The chance level was defined as the dominant rate of an
available and without restrictions on the consumption of this product
attribute that would occur by chance. The significance level is the
were recruited. The selection of the tasters was carried out in two stages.
minimum value of a dominance rate that would probably not happen by
The first step was the basic taste identification test according to ISO
chance. The significance level was calculated using the confidence in­
8586:2012. The second stage assesses the taster’s discrimination ability
terval of a binomial proportion based on a normal approximation
through the application of triangular tests (Meilgaard & Civille, 2016).
(Pineau et al., 2009).
Thus, 15 tasters were selected (60 % women and 40 % men), aged be­
tween 20 and 40 years.
3. Results and discussion
2.4.4.2. Panel training. Sensory panel training was performed accord­
ing to Rocha et al. (2020). Initially, the tasters were familiarized with 3.1. Cocoa bean shell powder (CSp): Proximate analysis and fatty acid
the SensoMaker data collection software (version 1.91, UFLA, Lavras, profile
Brasil) (Nunes and Pinheiro, 2012) in three sessions, each lasting 1 h.
The training consisted of use of the program’s scale, how to evaluate the The proximate analysis of the CSp is highlighted in Table 1. The
samples and use of the program. The taster’s performance was evaluated results show a high content of carbohydrates, of which 61.3 % are water-
based on visual analysis of the TI and TDS curves for the ability to insoluble. The low content of soluble carbohydrates indicates high fiber
replicate a time curve of the same solution (prepetition > 0.05) and for
the ability to discriminate between two different solutions (psample < Table 1
0.30) of TI and TDS, for the ability to replicate a time curve of the same Cocoa shell powder: proximate composition and acid profile.
solution (prepetition > 0.05) and for the ability to discriminate two Proximate composition
distinct solutions (psample < 0.30). Components Results
− 1
Total acidity (g.100 g ) 11.4 ± 0.02
2.4.4.3. Acceptance test. The sensory attributes of the cake samples Moisture (g.100 g− 1) 7.63 ± 0.11
were assessed by means of an acceptance test with a nine-point hedonic Lipid (g.100 g− 1) 8.42 ± 0.78
scale, ranging from 1 (dislike extremely) to 9 (like extremely). The Protein (g.100 g− 1) 16.5 ± 0.18
Carbohydrate (g.100 g− 1) 61.8 ± 0.27
following attributes were analysed by the consumer sample group:
Soluble sugar (g.100 g− 1) 0.50 ± 0.02
appearance, texture, aroma, taste and overall liking. Principal compo­ Ash (g.100 g− 1) 5.69 ± 0.02
nent analysis (PCA) was carried out on the correlation of the mean P (% p/p) 0.55 ± 0.05
attribute scores averaged across the consumers and replicates for the K (% p/p) 1.96 ± 0.19
attributes that discriminated among the different formulations; finally, Ca (% p/p) 0.09 ± 0.02
Mg (% p/p) 0.65 ± 0.07
an internal map was built, which lists the scores given by the consumers
S (% p/p) 0.19 ± 0.02
for each of the attributes for the five formulations, allowing identifica­ B (ppm) 32.0 ± 1.66
tion of the intensities of the attributes, as well as the degrees of Cu (ppm) 29.2 ± 2.83
preference. Mn (ppm) 36.2 ± 4.16
Zn (ppm) 66.5 ± 7.03
Fe (ppm) 132.0 ± 15.76
2.4.4.4. Descriptive analysis Acid profile
2.4.4.4.1. Temporal dominance of sensations (TDS). TDS analysis Fatty acid Retention time % Area
was conducted according to Pineau et al. (2009), using the SensoMaker Miristic acid (C 14:0) 17.1 0.11
Palmitic acid (C16:0) 20.6 28.0
data acquisition program (Nunes & Pinheiro, 2012), under the following
Palmitoleic acid (16:1) 21.8 0.22
conditions: 40 s of analysis with a ‘delay time’ of 2 s. These conditions Margaric acid (C 17:0) 22.2 0.21
were determined by a leading group, considering the time spent by each Estearic acid (C 18:0) 24.0 34.7
consumer to evaluate a cake sample. Before carrying out the analysis, Oleic acid (C 18:1) 25.0 32.1
the consumers were trained to familiarize themselves with the TDS Linoleic acid (C 18:2) 26.4 3.21
Arachidonic acid (C 20:0) 27.4 1.03
methodology and with the sensory test. From then on, they evaluated
Behenic acid (C 22:0) 29.8 0.28
the samples in terms of the following attributes, in triplicate: sandiness, Lignoceric acid (C 24:0) 32.6 0.15

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F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

content in the residue. Martin-Cabrejas, Valiente, Esteban, and Molla of a sample. Therefore, in order to obtain reliable results, more than one
(1994), reported that cocoa shell is rich in dietary fiber, mainly con­ test must be performed to take into account different mechanisms of
sisting of cellulose, carbohydrates and pectic polysaccharides. Among antioxidant action (Schinella et al., 2010).
the compounds that make up these fibers are lignin, cellulose and The results showed positive values regarding the ability of the
hemicellulose. Carvalho et al. (2008), found a total carbohydrate con­ sample to scavenge the DPPH free radical and also regarding protection
tent of 69.2 % and 25.7 % of non-fibrous carbohydrates (starch, sugars against the oxidation of β-carotene.
and pectins), with fiber in neutral detergent 48.5 %, and fiber in acid Martínez et al. (2012) evaluated the antioxidant capacity of CSp
detergent 40.0 % (lignin content 17.9 %, cellulose 23.1 % and hemi­ extracts obtained with different solvents and, as in the present study,
cellulose 8.5 %). Other studies showed values for total non-starch noticed their antioxidant capacity. According to these authors, antioxi­
polysaccharide ranged from 39.9 to 55.5 %, with soluble dietary fiber dant capacity may be associated with the presence of phenolic com­
ranging from 13.1 to 41.2 % and insoluble fiber ranging from 24.2 to pounds. Lecumberri et al. (2007) observed the presence of phenolic
42.3 % (Collar et al., 2009; Redgwell et al., 2003; Rojo-Poveda et al., compounds (soluble polyphenols and tannins) and associated the anti­
2019). This is a favorable factor for the products elaboration in view of oxidant capacity exhibited by CSp samples with these compounds.
the nutritional benefits associated with the addition of fiber in the Thence, the antioxidant capacity observed in our study may be directly
constitution of foods. Insoluble fibers have a high water retention ca­ related to the presence of phenolic compounds.
pacity, thus improving the nutritional properties of foods without In sum, CSp exhibited adequate chemical characteristics to be used
altering the natural texture and the sensory quality of the products. as an ingredient in bakery dough formulations. The high content of
The sample also presented minerals that should be consumed daily. insoluble carbohydrates in the samples is noteworthy, as is their anti­
For some of them, the content was similar and, in some cases, even oxidant capacity due to the presence of phenolic compounds, which can
higher than the reference daily intake (RDI, 2016), such as: Mg: 420 mg, provide functional properties to the products to be developed.
P: 700 mg, Cu: 1250 µg, Fe: 18 mg, Mn: 2.3 mg and Zn: 11 mg. The
consumption of foods rich in minerals is essential, but when ingested 3.3. Cake: Phenolic compounds and antioxidant activity
above their daily recommended amount, minerals can cause unwanted
side effects such as nausea, anemia, hypertension, vomiting and others. From Table 2, it can be seen that the higher the percentage of CSp,
Thus, product formulations based on cocoa bean shells must be prepared the higher the content of phenolics and anthocyanins. This behaviour
considering the high amounts of these microminerals that may be pre­ was expected as CSp had exhibited these compounds.
sent in the residue. The anthocyanin content in the cake was substantially lower
Martínez et al. (2012) have reported similar results to those obtained compared to CSp. This was expected, since anthocyanins are highly
in the present investigation for the proximate composition of CSp: unstable at high temperatures like those used in cake manufacture
moisture content of 77 ± 1 g/kg, protein content of 150 ± 2 g/kg, lipid (Patras, Brunton, O’Donnell, & Tiwari, 2010). At high temperatures,
content of 20.2 ± 0.3 g/kg, carbohydrate content of 178.0 ± 0.9 g/kg anthocyanins are hydrolysed and form aglycones, which can be trans­
and ash content of 73 ± 1 g/kg. As with the cocoa bean, the composition formed into a chalcone structure. These compounds may be degraded to
of the CSp depends, in addition to other factors, on its origin and the phenolic acids spontaneously, or else polymerized with polyphenols,
processing to which it is submitted (Okiyama et al., 2017). leading to the formation of brown-coloured compounds (Oracz,
The fatty acid profile (Table 1) showed, in general, long-chain Nebesny, & Żyżelewicz, 2015). When analysing the different formula­
saturated fatty acids, with emphasis on palmitic (C16:0), stearic tions, it is noticed that the greater the amount of CSp, the greater the
(C18:0) and oleic (C18:1) acids. According to Okiyama et al. (2017), the anthocyanin content.
roasting temperature can influence the CSp fatty acid profile as it can Studies developed by Bruna, Eichholz, Rohn, Kroh, and Huyskens-
cause the hydrolysis of triacylglycerols. When comparing the fatty acid Keil (2009) reported that products and by-products obtained from CSp
profile of cocoa bean shell with wheat flour, the literature demonstrates contain a large amount of phenolic compounds and prove to be a rich
that both profiles are similar, especially regarding the presence of the and inexpensive source of compounds with an antioxidant effect. This
palmitic acid (Macmurray & Morrison, 1970; Melis, Foubert, & Delcour, effect was proven in the present work, where the highest values of
2021; Prabhasankar & Haridas Rao, 1999). antioxidant activity by DPPH and by the β-carotene/linoleic acid system
were achieved for sample F5, where 100 % of wheat flour was replaced
3.2. Cocoa bean shell powder (CSp): Phenolic content and antioxidant by CSp.
activity The ability to capture the free radical DPPH may also be related to
the presence of gallic acid, catechin, caffeic acid and vanillin, also evi­
From Table 2, it can be seen that the CSp contains phenolic com­ denced in the study. This evaluation proves that the antioxidant capacity
pounds which are represented by anthocyanins, in addition to gallic and found in the CSp was maintained even after the technological processes
caffeic acids. for making the cake. Therefore, it can be stated that the replacement of
In general, several factors can interfere with the antioxidant capacity wheat flour by CSp in the development of a cake is an innovative and

Table 2
Cocoa shell powder and Cake: antioxidant activity, total anthocyanin content, total phenolic content, and phenolic profile.
Analyze Cocoa Shell Powder Samples of cakes

F0 F1 F2 F3 F4

DPPH (g/g) 47.9 484 252 195 100 62


β-carotene/linoleic acid (mg BHTE.g− 1) 93.6 78 87 90 92 96
Folin-Ciocalteu (mg GAE/100 g) 95.0 124 92 98 92 96
Total antochyanin content (mg/100 g) 4.70 2.71 4.67 6.02 7.80 8.37
Phenolic compound
6 7 6 6 6 6
Gallic acid (mg/100 g) 2.02×10− 8.91×10− 2.02×10− 2.79×10− 5.10×10− 4.85×10−
5 6 6
Catechin (mg/100 g) nd 1.10×10− 6.26×10− 4.42×10− __ __
4 5 4 4 4 4
Caffeic acid (mg/100 g) 1.57×10− 3.48×10− 1.07×10− 1.96×10− 2.87×10− 2.67×10−
6 6 6 6 6
Vanillin (mg/100 g) nd 2.12×10− 1.83×19− 1.98×10− 2.04×10− 1.89×10−

F0 = 0 % (control sample), F1 = 25 % CSp, F2 = 50 % CSp, F3 = 75 % CSp, and F4 = 100 % CSp. Nd, nondetermined, DPPH = 2,2-diphenyl-1-picrylhydrazil.

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F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

promising alternative for promoting a bioactive product. the samples compared to the control sample with 100 % wheat flour.
In general, cakes with CSp showed a lighter brown colour than the
control sample. The cocoa bean shell colour and non-enzymatic
3.4. Cake: Technological properties browning (Maillard reaction and caramelization) can influence the
final cake colour. Since the only difference between the formulations is
The results of TPA, firmness, volume and colour of the cake samples wheat flour, its chemical composition and transformations may have
developed with different concentrations of CSp are presented in Table 3. accentuated the browning of the control cake samples.
From Table 3, it can be noted that the substitution of wheat flour by Padilha et al. (2010) observed that the addition of yacon flour in the
CSp did not influence the volume of the formulations. The volume of a formulation of chocolate cakes interfered with their chromatic charac­
baked cake is a measure of its size and is represented by the amount of teristics. Mau et al. (2017) developed chiffon cakes by replacing wheat
air initially entrapped during mixing, in addition to the amount of flour with black rice flour and found that the colour of the cake crust was
moisture, carbon dioxide and air entrapped and expanded during the affected by the substitution. These studies, as well as our findings,
baking process (Zhou, Faubion, & Walker, 2011). It was expected that suggest that the use of an alternative to wheat flour in the formulation of
cakes with a greater amount of wheat flour would have a higher volume a cake tends to significantly interfere with its colour.
due to the technological properties inherent to this flour. However,
possible failures in the processing steps, such as the beating and cooking
steps, caused the formulations containing higher concentrations of 3.5. Sensory analysis
wheat flour to have an embattled aspect, i.e., high moisture content and
little aeration. In contrast, the presence of CSp did not hinder the 3.5.1. Descriptive analysis – temporal dominance of sensations (TDS)
growth, possibly because the final volume of a baked cake does not only The TDS curves demonstrate the dominance of sensory attributes as a
depend on the initial air incorporated in the cake dough, but also on its function of time, for each formulation (Fig. 1). The analysis shows that
air-holding capacity during baking, as reported by Zhou et al. (2011). there was variation in the sensory profile during the consumption of the
TPA allows us to evaluate the parameters of the internal structure of samples. The perceived attributes were sandiness, sweet taste, dark
cakes (Esteller, Amaral, & Lannes, 2004). The firmness (hardness) of a chocolate flavour, buttery flavour and cocoa flavour. The buttery and
baked cake is related to its density (indirectly to its volume); adhe­ sweet attributes were predominant in the control samples and in the F1
siveness is defined as the negative force area obtained in the interval samples. The buttery flavour was predominant from 5 to 10 s, for F0, and
between the first and the second bite, that is, the force exerted by the the sweet taste was predominant from 5 to 15 s, for F1. The attributes of
baked cake on the probe, holding it and preventing its return to its initial cocoa flavour and dark chocolate were perceived by consumers in for­
position after the first compression; cohesiveness expresses the internal mulations that contained 50 % and 75 % CSp, F2 and F3, respectively,
resistance of the cake structure; chewiness denotes the amount of energy from 15 to 25 s for cocoa flavour (sample F2), and from 12 to 22 s for the
required to disintegrate a food to a state ready for swallowing, and taste of dark chocolate (sample F3). Moreover, the attribute of sandiness
resilience expresses the proportion of recoverable energy as the first in F3 was also noticed at a time of 23 s, while in sample F4, with 100 %
compression is relieved (Mau, Lee, Chen, & Lin, 2017). CSp, the attributes identified were sandiness (5 to 10 s) and dark
The samples containing CSp were less cohesive than the control, chocolate flavour (10 to 25 s).
indicating that the incorporation of cocoa bean shell makes the cakes The TDS made it possible to assess the sensory difference between
slightly more prone to disintegration. The results showed that chewiness the samples. For the five formulations, it was observed that an increase
was not influenced by the addition of CSp. On the other hand, the in CSp concentration interfered in the perception of the attributes. Other
cohesiveness and resilience of the control samples differed from those of researchers have used the TDS technique to assess the sensory modifi­
samples with CSp. cation of food products (Meillon, Urbano, & Schlich, 2009). The great
Table 3 illustrates the values of the colour parameters. For L*, there advantages of TDS are the short training period and the possibility to
was a statistically significant difference between the samples (p < 0.05). evaluate several attributes at the same time. However, given the fact
In addition, their values being <50 indicates that all samples were that different consumer groups provide different descriptions about the
turning darker (Cohen & Jackix, 2005). Regarding the chromaticity temporal domain of sensations (Rodrigues et al., 2016), these studies
parameters (a* and b*), the samples exhibited brown colouring due to could present a different result if another consumer group were chosen.
their positive values for these coordinates. According to Padilha et al.
(2010), the combination of positive values for a* and b* results in a 3.5.2. Acceptance test
brown colour typical of chocolate and its derivatives. For C and H, it is The internal preference mapping for the five cake formulations and
observed that the addition of CSp promoted a difference in the colour of for appearance, aroma, flavour, texture and overall impression is shown

Table 3
Technological properties of the cake.
Parameter Samples ANOVA

F0 F1 F2 F3 F4 F p-value

Volume (cm3) 89.8ª 86.9a 87.9ª 88.1a 88.7ª 0.37 0.8240


Hardness (g) 1322ª 1760ab 2464bc 3035c 2960c 16.4 0.0002
Adhesiveness (g/s) − 2.88ª − 31.3a 2.81ª − 0.72a − 1.28ª 1.49 0.2757
Cohesiveness 0.42c 0.30b 0.24ª 0.22a 0.21ª 71.4 2.57×10− 7

Chewing (g) 369ª 347a 274ª 246a 229ª 1.66 0.2359


Resilience 0.13b 0.08a 0.07ª 0.06a 0.06ª 40.6 3.75×10− 6

Firmness 622ª 737ab 1091b 1555c 1624c 26.3 2.75×10− 5

L* 29.7ab 27.6a 29.4ab 31.2b 31.1b 4.71 0.0214


a* 7.07b 4.82a 4.74ª 4.55a 4.22a 34.1 8.38×10− 6

b* 6.28c 3.57ab 3.80b 3.49ab 3.00a 78.4 1.64×10− 7

C 9.49c 6.00b 6.08b 5.74ab 4.84ª 56.3 8.02×10− 7

H 41.7c 36.6ab 38.7b 37.4ab 35.3ª 18.0 0.0001

F0 = 0 % (control sample), F1 = 25 % CSp, F2 = 50 % CSp, F3 = 75 % CSp, and F4 = 100 % CSp. L*= lightness, a*= red, b*= yellow, C = saturation e H = hue.
Same letters in the same line indicate no significant difference (p < 0.05).

6
F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

Fig. 1. Cake: Temporal Dominance of Sensations (TDS) results. F0 = 0 % (control sample), F1 = 25 % CSp, F2 = 50 % CSp, F3 = 75 % CSp, and F4 = 100 % CSp.

in Fig. 2. The consumers are represented by vectors that indicate the were considered similar by consumers in terms of taste. A concentration
direction of preference for each, that is, the consumers are located close of consumers can be seen at the bottom, indicating greater acceptance
to the region of the samples they preferred. Those who are positioned in for F1, F2 and F3. A small group of consumers negatively correlated with
the central region did not differentiate the samples in relation to the PC1 gave higher scores for F0, and formulation F4 was less accepted.
evaluated attributes. For the texture attribute, PC1 explained 47.32 % and PC2 explained
For appearance, the two principal components explained 58.42 % of 22.75 % of the variance. By the arrangement of the five formulations in
the variance in acceptance between the five cake formulations. The the chart, the formation of three distinct groups is noted: consumers
spatial separation of the five formulations suggests that there is a dif­ negatively correlated with PC1 and positively with PC2 preferred for­
ference in the degree of acceptance between the cakes in relation to mulations F0 and F1; consumers positively correlated with PC1 and
appearance. Most consumers preferred formulation F0 and did not negatively with PC2 considered F2 and F3 to be the most widely
identify differences between F1 and F3. accepted; formulation F4 was the least accepted.
Regarding the aroma, the first principal component (PC1) explained For overall liking, both principal components explained 72.43 % of
42.27 % and the second principal component (PC2) explained 23.77 % the data variation. The spatial position suggests the formation of three
of the variance of the acceptance data. It is observed that F2 and F3 are distinct groups with different degrees of acceptance: F1, F2 and F3 were
very close together, indicating that they did not differ in terms of considered similar and the most accepted samples; a small group
acceptance. Most consumers preferred F4 and only a small group negatively correlated with PC1 and positively with PC2 assigned higher
preferred F0. scores for F0; F4 showed less acceptance.
For the flavour attribute, PC1 represented 41.30 % and PC2 27.40 % In general, it was possible to observe that consumers did not identify
of the total variance of the acceptance data. Formulations F1, F2 and F3 differences between samples F1, F2 and F3. On the other hand,

7
F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

Fig. 2. Cake: internal preference map. F0 = 0 % (control sample), F1 = 25 % CSp, F2 = 50 % CSp, F3 = 75 % CSp, and F4 = 100 % CSp.

significant differences were noticed in sample F4, the only one with 100 conditions of this research, is viable from the tecnological, antioxidant,
% CSp. The high fibre content of the cocoa bean shell negatively influ­ and sensory points of view.
enced the attributes of texture and appearance. This fact also interfered CSp showed to be a viable substitute ingredient to be used promis­
with the technological properties of the cake, causing this formulation to ingly in the food industry. In addition, the use of CSp as a substitute for
have a lower acceptance rate. Therefore, the consumers’ preference for wheat flour contributes to the reduction of the environmental impacts
samples F1, F2 and F3, compared to the control sample, indicates the caused by the agro-industrial residues from cocoa processing.
feasibility of applying CSp in the manufacture of cakes.
The use of substitutes for wheat flour aims not only to provide CRediT authorship contribution statement
products with improved physical, bioactive and nutritional properties,
but mainly to meet the high demand from gluten-intolerant consumers. Fabíola Nogueira Soares Souza: Methodology, Investigation,
Mau et al. (2017) obtained a successful formulation of chiffon cakes with Writing – original draft. Suellen Rocha Vieira: Investigation. Marina
partial replacement of wheat flour with black rice powder. Morais, Leopoldina Lamounier Campidelli: Investigation. Renata Abadia
Souza, Sassi, Moreira, and Maciel (2017) stated that the preparation of Reis Rocha: Investigation. Leonardo Milani Avelar Rodrigues:
pumpkin cake with chocolate based on rice flour is a viable alternative. Methodology, Investigation. Pedro Henrique Santos: Writing – original
de Barros et al. (2020) developed cookies enriched with cocoa bean draft. João de Deus Souza Carneiro: Supervision. Iasnaia Maria de
shell, soy and green banana flour and obtained products with a high Carvalho Tavares: Validation, Writing – review & editing. Cristiane
fibre content and high content of bioactive compounds and antioxidant Patrícia de Oliveira: Conceptualization, Project administration, Re­
activity, as observed in the present study. sources, Writing - review & editing.

4. Conclusions Declaration of Competing Interest

The CSp had high content of insolubles carbohydrates (fibers), The authors declare that they have no known competing financial
minerals, different fatty acids and antioxidants, providing a functional interests or personal relationships that could have appeared to influence
character to the cakes. the work reported in this paper.
The gradual increase in the percentage of powder in the cakes
resulted in formulations with different technological and sensory char­
Acknowledgments
acteristics. The proportion of up to 75 % CSp provided cakes with both
satisfactory technological properties and high consumer acceptance.
The authors would like to thank the Research Support Foundation of
This finding indicates that the use of CSp for cake production, under the
the State of Bahia - FAPESB [Grant number BOL00422/2016] for the

8
F. Nogueira Soares Souza et al. Food Chemistry 381 (2022) 132215

financial support, and to the cocoa producers in the city of Ilhéus - BA - Lessa, O. A., de Carvalho Tavares, I. M., Souza, L. O., Tienne, L. G. P., Dias, M. C.,
Tonoli, G. H. D., … Franco, M. (2021). New biodegradable film produced from cocoa
Brazil for their raw material donation. Special thanks are also for the
shell nanofibrils containing bioactive compounds. Journal of Coatings Technology and
reviewers and the academic editor office members, for their accurate Research, 18(6), 1613–1624. https://doi.org/10.1007/s11998-021-00519-4
reading and insightful comments that led to an improved manuscript. Lopes-Lutz, D., Alviano, D. S., Alviano, C. S., & Kolodziejczyk, P. P. (2008). Screening of
This work is linked to a project approved by the Ethics Council and is chemical composition, antimicrobial and antioxidant activities of Artemisia essential
oils. Phytochemistry, 69(8), 1732–1738. https://doi.org/10.1016/j.
registered on Plataforma Brasil under the protocol number: phytochem.2008.02.014
70105917.5.1001.5578. Lu, T.-M., Lee, C.-C., Mau, J.-L., & Lin, S.-D. (2010). Quality and antioxidant property of
green tea sponge cake. Food Chemistry, 119(3), 1090–1095. https://doi.org/
10.1016/j.foodchem.2009.08.015
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of the Science of Food and Agriculture, 21(10), 520–528. https://doi.org/10.1002/
jsfa.2740211008
All authors approved the final article. Mancini, G., Papirio, S., Lens, P. N. L., & Esposito, G. (2016). Effect of n
-methylmorpholine-n-oxide pretreatment on biogas production from rice straw,
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