Service Report

QTN No. TMNEA-23-00010 Customer name ESTATE MANAGEMENT /MACTAN

NEWTOWN

Date: 1/23/24 Address LAPU-LAPUCITY ,CEBU, PHILIPPINES

Instructions from ENGR. HENRY CHUA On 1/23/24

Problem reported FAULTY CONNECTION ERROR/ELECTRONIC OVELOAD IN ABB SOFT

STARTER

Location of installation MCC ROOM

System down? No Yes Equipment type ABB MOTOR SOFT STARTER

1/23/2024 8:00 AM Model PSTX105-600-70

Serial No. 2T11010262242000T Notes and  SBR2 MOTOR FAILED THE WINDING
Recommendation: INSULATION RESISTANCE.(see test
report)
 REINSULATION OF SBR2 MOTOR IS
NEEDED FOR THE OPERATION OF THE
SOFT STARTER.(see temporary
operation procedure)
 Check operating current regularly.
 Complete commissioning and
testing of ABB soft starter.

Service Details

Service rendered *INSULATION OF MOTOR WINDING IN SBR1 AND SBR2 MOTOR

*UPLOADING OF PLC PROGRAM
*TESTING THE FINAL SEQUENCE OF MOTOR CONTROLS
*TROUBLE SHOOTING THE SOFT SARTER PANEL.
*CONFIGURATION OF ABB SOFT STARTER PARAMETER SETTINGS

Engineer’s Remarks TESTING WAS DONE AND APPROVED BY: Mr. Nathaniel Aldave

Status after service Complete Incomplete Pending for spares

Under observation Working solution provided

Defects found on inspection FAILED MOTOR WINDING INSULATION IN SBR2

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SUPERVISED BY:

Name ENGR. JONATHAN DELA CRUZ Position TECHNICAL SUPPORT ENGINEER

Phone 09550434990 Email jonathan.gccm@gmail.com

Signature Date 10/28/23

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 TEMPORARY OPERATIONAL START-UP MANUAL

I. TURN THE MAIN CIRCUIT BREAKER OF THE SOFT STARTER PANEL TO ‘’ON –
POSITION’’.

II. TURN THE CIRCUIT BREAKER OF THE ‘’230V CONTROLS’’ OF SOFT STARTER
PANEL TO ‘’ON –POSITION’’.

III. AUTO MODE

A. IF AUTO OPERATION IS SELECTED TURN THE SELECTOR SWITCH IN ‘’M’’
POSITION.

B. PRESS THE ‘’START’’ BUTTON IN THE SOFT STARTER PANEL.

C. CHECK IF MOTOR 1 IS IN OPERATION.

D. MOTOR WILL RUN FOR 2 HOURS THEN WILL TURN OFF AUTOMATICALLY.

E. IF ANOTHER CYCLE IS NEEDED PRESS THE START BUTTON IN THE SOFT

STARTER PANEL AND IT WILL RUN MOTOR 2 AND IT WILL CONTINUE THIS PROCESS
ALTERNATELY.

F. MOTOR 2 WILL RUN, HOWEVER THE CIRCUIT BREAKER IS OFF BECAUSE SBR2 MOTOR
HAS FAILED WINDING INSULATION RESISTANCE AND OVER CURRENT IS OCCURING
RENDERING SBR2 UNOPERATIONAL UNTIL REPAIRED/REPLACED.

G. THIS WILL TRIGGER FAULTY CONNECTION ERROR IN THE SOFT STARTER, PRESS THE
STOP BUTTON AND RESET THE FAULT IN THE SOFT STARTER THEN RESTART THE PANEL.

H. REPEAT THE PROCEDURE FROM THE START TO RUN THE SBR1 MOTOR.

ENGR. JONATHAN M. DELA CRUZ,REE

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PREPARED BY:

P SBR1 TEST RESULT

PICTURES

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SBR2 TEST RESULT
PICTURES

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