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DQ Ahu 03-1944-CFM-D
DQ Ahu 03-1944-CFM-D
DQ Ahu 03-1944-CFM-D
DESIGN QUALIFICATION
OF
HEATING VENTILATION & AIR CONDITIONING
SYSTEM
FOR
SYSTEM ID.: AHU-G03
PLANT
OF
M/S ENTRANCE PHARMACEUTICALS AND RESEARCH
CENTRE
NO.16, OKPOI, SPINTEX ROAD, ACCRA P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
BY
M/S. HVAX TECHNOLOGIES PVT. LTD. - MUMBAI
Page 1 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
TABLE OF CONTENTS
1.0 PRE-APPROVAL 3
2.0 OBJECTIVE 4
3.0 SCOPE 4
4.0 REASON FOR DESIGN QUALIFICATION 4
5.0 PRE-REQUISITES 4
6.0 DESIGN QUALIFICATION CRITERIA 5
7.0 SYSTEM DESCRIPTION 7
8.0 PRINCIPLE OF WORKING 8
9.0 AHU COMPONENT SPECIFICATION 9
10.0 TECHNICAL DATA OF ANCILLARY ITEMS 12
11.0 SAFTEY FEATURES & INTERLOCKS 12
12.0 REVIEW / EVALUATION OF VENDOR DESIGN AGAINST USER REQUIREMENTS 19
13.0 OBSERVED DEVIATION (IF ANY) 20
14.0 FINAL REPORT 21
15.0 REFERENCE DOCUMENTS 21
16.0 ABBREVIATIONS 22
17.0 POST APPROVAL: 24
Page 2 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
1.0 PRE-APPROVAL
The Author signature indicates that this document has been prepared in accordance with cGMP
standards and adequately reflects the tasks and deliverables necessary during the design phase in the
construction and equipping of pharmaceutical facilities and/or the equipment used therein.
The reviewer’s signature indicates that, this document has been reviewed and it completely reflects
the tasks and deliverables necessary during the design phase required in the construction, equipping
of pharmaceutical facilities and/or the equipment used therein. The documentation and information
included complies with applicable regulatory, corporate, divisional / departmental and cGMP
requirements.
The approver’s signature indicates that the documentation and information contained herein complies
with applicable regulatory, corporate, divisional/departmental & cGMP requirements.
Signature
Signatory Name Designation &
Date
Prepared by
M/S. HVAX Technology Pvt. Ltd.
Reviewed By
(QA Department)
M/S Entrance Pharmaceuticals
And Research Centre.
Approved By
(QA Head)
M/S Entrance Pharmaceuticals
And Research Centre.
Page 3 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
2.0 OBJECTIVE
The objective of DQ is to confirm that the design as offered by the system supplier is capable of
meeting the Intended Purpose of Use.
The main deliverable of this exercise is to summarize the Design Report, and conclude that it meets
the Intended Purpose of use.
3.0 SCOPE
This DQ is applicable to the HVAC system that will be installed at plant of M/S ENTRANCE
PHARMACEUTICALS AND RESEARCH CENTRE.
2.0 PRE-REQUISITES
Sr. Availability
Prerequisite Ref Document Checked by
No. (Yes/No)
Page 4 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
AHU design should be such that the following requirements are met:
AHU design should be such that the following requirements are met as per ‘USFDA and EU GMP
Annex 1 Differences in cleanroom’ specifications.
Maximum permitted
Maximum permitted number ISO Class
number of particles ≥
Grade of particles ≥ 0.5 µm/m3 At Rest/In
5µm/m3
Operation
At Rest In Operation At Rest In Operation
Set a limit
based on the
D 3520000 Not Defined 29000 8/-
risk
assessment
Design Condition
Page 5 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Design Relative
Room Name Design Temperature (°C)
Humidity (%)
Selected Capacity
Page 6 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
This Air handling system having a supply air fan capacity of 1700CFM which supplies the
Conditioned air to Class ‘D’ Area.
HVAC System has been designed on the principle of minimum 10% fresh air and up to 90% return air.
The AHU sucks the return air from the respective rooms through the return air riser with filter (10µ).
Page 7 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
The AHU blower draws the Fresh air from the service floor passing through 10µ pre filter (efficiency
90%) and mixes it with the return air in the mixing box chamber. This stream of fresh air and return air
gets cooled through the cooling coils and after that it passes over the heating coil for heating and passes
through the 3µ fine filter (efficiency 95%). The air is then carried in the room via supply ducting
filtered through 0.3µ HEPA filters (Efficiency 99.97%), terminally placed to achieve the desired level
of filtration before it enters into the room. Blower draws the room returns air from room via return duct
through return air grilles & return air risers (only applicable areas The AHU sucks the return air from
the respective rooms through the return air riser with filter 10µ). And after that, it recirculates the same
into the rooms by passing through the same above process. To maintain the required design temperature
and RH i.e. (Temp NMT 25%, RH 40%) we placed the dehumidifier and precooling coil. The return air
will be drawn into the AHU through dehumidifier. The dehumidifier is installed in the return air and
fresh air path. Some part of the return air and fresh air comes through this dehumidifier to maintain the
RH 40%. We installed the magnehelic gauge across pre filter (0-25mmWG) and across the fine filter
(0-50mmWG). Manually operated volume control damper installed at Fresh air, return air and supply
air mouth. Fusible Link fire damper is also installed at the supply and return air duct. Digital
Differential pressure transmitter is installed across the rooms. We also installed the 300CFM Dust
collector to extract the dust from the required room.
3. MOTOR
Page 9 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
4. CHW COIL
Rows - 8
5. HW COIL
Type - HW Coil
Coil Face Area Sq. ft. 4.55
Face area (H x L) mm 667 X 634
Tube Material - Copper
Fin material - Aluminum
Page 10 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
6. PRE-FILTER
Type - Flange Type
Make - Fine Airsys / Mechmark
Size (H x W x D) mm 610 x 610 x 50
Efficiency - 90% (10µ)
Qty. Nos. 1
8. MICROVEE FILTER
Supply Decker
Type - Flange Type
Make - Fine Airsys / Mechmark
Size (H x W x D) mm 610 x 610 x 300
Efficiency - 95% (3µ)
Qty. Nos. 1
Page 11 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 12 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 13 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 14 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 15 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
1. DUCTS
Material Of sheet Galvanized Steel
Thickness of Sheet 24G (0.6mm) & 22G (0.8mm)
Sizing & Construction 1220 x 2438 mm
Sealant Silicon sealant (white)
Page 16 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
2. DUCT INSULATION
Make Supreme
Material XLPE insulation with one side Al foil faced.
Density 28±3 Kg/m3
Thermal stability@90oC/24hrs ≤ 5%
Operating Temperature -40 °C to 115 °C
Supply insulation 19mm
Thickness
Return Insulation 13mm
3. DAMPERS
Make Fine Airsys / Mechmaark
Material Manually Operated Al. Damper
Fresh Air Damper (H x W) 350 X 300 mm
Purge Air Damper (H x W) -
Return Air Damper (H x W) 300 X 350 mm
Supply Air Damper (H x W) 300 X 350mm
Bypass Air Damper (H x W) 150 X 650 mm
4. FIRE DAMPER
Make RUSKIN TITUS / CARYAIRE / SA AIR
MOC Galvanized Steel Sheet
Supply– 300 X 350 mm
Size Return– 300 X 350 mm
5. ROOM PRESSURE
Instrument Magnehelic Gauges
Make Dwyer/Omicron
Range 0-60 Pa
Page 17 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Make Dwyer/Nextech
Page 18 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Line size 32 mm
Insulation MOC Nitrile Rubber with Al foil
Make Armaflex/Armacell
Ball Valve Size 32 mm
Make Honeywell
MOC Brass Body
Qty. 5 Nos.
Y strainer Size 32 mm
Make Hammer
MOC Cast Iron Body
Qty. 1 Nos.
Drain Valve Size 25 mm
Make Honeywell
MOC Brass Body
Qty. 1 Nos.
Auto air Vent 15 mm
Make Anergy
MOC Brass
Qty. 1 No
Balancing Valve Size 32 mm
MOC Forged Brass to IS6912 Gr. FLB Body
Make Honeywell
Qty. 1 No
Three Way Control Valve 32 mm
MOC Cast Iron Body
Make Resedeo Centra
Qty. 1 Nos.
Page 19 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Line size 20 mm
Insulation MOC Nitrile Rubber with Al foil
Make Armaflex
Thickness 25 mm
Ball Valve Size 20 mm
Make Honeywell
MOC Carbon steel
Qty. 5 Nos
Y strainer Size 20 mm
Make Hammer
MOC Cast Iron Body
Qty. 1 Nos.
Drain Valve Size 20 mm
Make Honeywell/KCR
MOC Cast Iron Body
Qty. 1 Nos.
Auto air Vent 15 mm
Make Anergy
MOC Brass
Qty. 1 No
Balancing Valve Size 20 mm
Insulation MOC Forged Brass to IS6912 Gr. FLB Body
Make Honeywell
Qty. 1 No
Three Way Control Valve 20 mm
MOC Cast Iron Body
Make Resedeo Centra
Qty. 1 Nos.
Page 20 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
8. TEMPERATURE CONTROLLER
Make. SELEC
Range 00 to 500C
Qty (Nos) 1
9. RH CONTROLLER
Make. SELEC
Range 0...100%
Qty (Nos) 1
Page 21 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 22 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Material of
3. GI GI
Construction
Filtration Scheme G4 G4
4.
F7 F7
Process Design and
5. As per URS As per URS
principle of working
To maintain the To maintain the
6. Functional Room condition as Room condition as
per ISO Class-8. per ISO Class-8.
a. Motor a. Motor
b. Blower b. Blower
c. Supply Air c. Supply Air
7. System Components control damper control damper
d. Volume control d. Volume control
damper damper
e. Fire Damper e. Fire Damper
Page 23 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Details of deviation:
Prepared By / Date
Checked By / Date
Approved By / Date
Page 24 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
Page 25 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
16.0 ABBREVIATIONS
ABBREVIATION DISCRIPTION
ACPH : Air Changes per hour
AHU : Air Handling Unit
Al : Aluminum
CFM : Cubic feet per minute
CFU : Colony forming unit
cGMP : Current Good Manufacturing Practices
°C : Degree Celsius
CHW Chilled Water
CMH : Cubic meter per hour
DQ : Design Qualification
dB : Decibel
EU : Euro vent
FPM : Feet per minute
GA : General Arrangement
GI : Galvanized Iron
HEPA : High Efficiency Particulate Air
HVAC : Heating Ventilation and Air Conditioning
HW Hot Water
HZ : Hertz
ISO : International Standard Organization
KW : Kilowatts
mm : Millimeter
MOC : Material of construction
Page 26 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
NB : Nominal bore
NC : Not Control
P&I : Process and instrument
QA : Quality Assurance
RPM : Rotation Per Minute
SMACNA : Sheet metal and air conditioning contractor’s national association.
TEFC : Totally Enclosed Fan Cooled
TR : Ton of refrigeration
URS : User Requirement Specification
VFD : Variable frequency drive
WC : Water column
WG : Water Gauge
% : Percentage
Page 27 of 28
CLIENT
M/S ENTRANCE PHARMACEUTICALS
AND RESEARCH CENTRE
NO.16, OKPOI GONNO, SPINTEX ROAD, ACCRA
P.O.BOX CT 10805, SPINTEX ROAD,
GHANA.
DESIGN QUALIFICATION OF
HEATING VENTILATION AND AIR CONDITIONING (HVAC) SYSTEM
Document No. 1944/HVAC/DQ/AHU-03 Issue Date.
Revision No. 00 Revision Date N.A.
The reviewer’s signature indicates that this document has been reviewed and it accurately
and completely reflects that the tasks and deliverables necessary for validation of the system
have been completed successfully and that the documentation and information included
complies with applicable regulatory, corporate, divisional/ departmental and cGMP
requirements.
The approver’s signature indicates that the documentation and information contained herein
complies with applicable regulatory, corporate, divisional / departmental and cGMP
requirements.
Approved By
(Project Head)
Approved By
(QA Head)
Page 28 of 28