CLEAR WATER RISING MAIN

DESIGN FOR CHECK FOR ECONOMIC SIZE OF PUMPING MAIN

Start Node = JEMADEIPUR OGR

Stop Node = DADHIMACHAGADIA OGR

Length = 11200

Pumping Hours = 23

River Bed Level = 0

Height Elevation (HGL) of start Node to Stop Node = 64.36

Demand @ 2025 in MLD = 18.940

Demand @ 2040 in MLD = 18.940

Demand @ 2055 in MLD = 18.940

CWTM/RWTM = 500
Dia
Wall Thickness = 9

1st stage Frictionloss @ 2040 = 18.280

Other losses 10% @ 2040 = 1.828

Total Head (m) @2040 = 84.468

2nd stage Frictionloss @ 2055 = 10.449

Other losses 10% @ 2055 = 1.045

Total Head (m) @2055 = 75.854

1st stage Velocity @ 2040 = 1.166

2nd stage Velocity @ 2055 = 1.166

Water Hammer Calculations

Velocity of pressure Wave(C) in m/sec = 1100.57

Surge pressure (Hmax) in m = 130.76

Total pressure (kg/cm2) = 20.66

 DESIGN FOR CHECK FOR ECONOMIC SIZE OF PUMPING MAIN - RAW WATER FROM RIVER MAHANADI TO ETHANOL PLANT AT SADEIPALLI AT
SONEPUR.

From RIVER MAHANADI To ETHANOL PLANT AT SADEIPALLI AT SONEPUR

DATA
Water Requirement
Initial (Year 2025) 30.00 Mld
Intermediate (Year 2040) 49.00 Mld
Ultimate (Year 2055) 61.00 Mld
Length of rising main 21,000 Mtr
Static head 60 Mtr
Combined efficiency of pumpset 70 %
Cost of Pumpsets 15000 Per Kw Sl No Pipe Size Class of Pipe Cost of Pipe per m length Modulus of elasticity of Wall Bulk modulus of water (k)
Energy Charges 7.00 Rs/Kwh (mm) including laying (Rs) pipe material (E) in thickness in Kg/m2)
Kg/m )2
(Ct) in mm
Interest rate ( r ) 10 % 1 2 3 4 5 6 7
Life of Pump 15 Years 1 150 DI-K9 2017.48 6.3
Modified Hazen-William Coef(C R) 0.85 2 200 DI-K9 2566.62 6.4
Cost of Pipes As per Table 3 250 DI-K9 3418.27 6.8
Pumping Duration 23 Hours 4 300 DI-K9 4325.49 7.2
5 350 DI-K9 5377.92 7.7
6 400 DI-K9 6419.38 8.1
7 450 DI-K9 7612.85 8.6
1.70E+10 2.07E+08
8 500 DI-K9 8953.12 9.1
9 600 DI-K9 11525.37 9.6
10 700 DI-K9 15218.01 10.1
11 750 DI-K9 13405 10.6
12 800 DI-K9 14781 11.1
13 900 DI-K9 17808 11.6
14 1000 DI-K9 21502 12.1

CALCULATION
1st 15 years 2nd 15 years
Discharge in the begining (Mld) 30.00 49.00
Discharge at the end of first 15 years (Mld) 49.00 61.00
Average discharge (Mld) 39.50 55.00
Hours of pumping for discharge at the end of
15 years 23 23
Average hours of pumping for average
discharge 18.54 20.74
T 1 Velocity and Headloss for Different Sizes of Pipes
Sl Pipe dia Frictional Head loss in m Velocity (m/sec) Total head in m for the entire length of rising main including static head Water Hammer Total Pipe dia
No per
1 st 1000
Stagem 2 nd Stage 1 st Stage 2 nd Stage 1 st Stage flow 2 nd Stage flow Calculations
Velocity of Surge pressure
49.00 61.00 49 61 Friction Other losses Total (H1) Friction Other losses Total (H2) pressure pressure (kg/cm2)
mm Mld Mld Mld Mld Losses(m) (10%) m m Losses(m) (10%) m m Wave(C) in (Hmax) in m mm
1 2 3 4 5 6 7 8 9 10 11 12 m/sec 13 14 15 16
1 150 2984.46 4436.57 33.51 41.71 62673.57 6267.36 69001 93168.06 9316.81 102545 1254.68 5334.73 10787.96 150
2 200 748.06 1112.03 18.85 23.46 15709.16 1570.92 17340 23352.62 2335.26 25748 1212.81 2900.65 2864.85 200
3 250 255.75 380.19 12.06 15.02 5370.74 537.07 5968 7983.93 798.39 8842 1184.35 1812.85 1065.52 250
4 300 106.41 158.18 8.38 10.43 2234.54 223.45 2518 3321.77 332.18 3714 1160.67 1233.75 494.77 300
5 350 50.70 75.36 6.15 7.66 1064.60 106.46 1231 1582.59 158.26 1801 1143.31 892.87 269.37 350
6 400 26.67 39.65 4.71 5.87 560.09 56.01 676 832.60 83.26 976 1126.10 673.32 164.92 400
7 450 15.14 22.50 3.72 4.63 317.85 31.79 410 472.50 47.25 580 1113.71 526.15 110.59 450
8 500 9.12 13.56 3.02 3.75 191.49 19.15 271 284.66 28.47 373 1103.02 422.09 79.52 500
9 600 3.79 5.64 2.09 2.61 79.67 7.97 148 118.43 11.84 190 1073.82 285.36 47.56 600
10 700 1.81 2.69 1.54 1.92 37.96 3.80 102 56.43 5.64 122 1049.41 204.88 32.70 700
11 750 1.30 1.93 1.34 1.67 27.24 2.72 90 40.49 4.05 105 1044.43 177.63 28.22 750
12 800 0.95 1.41 1.18 1.47 19.97 2.00 82 29.69 2.97 93 1039.96 155.45 24.81 800
13 900 0.54 0.80 0.93 1.16 11.33 1.13 72 16.85 1.68 79 1021.85 120.69 19.92 900
14 1000 0.33 0.48 0.75 0.94 6.83 0.68 68 10.15 1.01 71 1006.04 96.24 16.74 1000

T2 Killowatts Required And Cost of Pump Set (with 50% Standby)for Different Pipe Sizes
Sl Pipe dia 1 st Stage 49 Mld flow 2 nd Stage 61 Mld flow Capacity of Pump Sets in
No (mm) H.P.
Total head KW1 required Cost of Total head KW1 required Cost of Pump
(H1) m + 50% Pump set (H2) m + 50% set (Rs lakh) 1 st Stage
Standby Standby
2 nd Stage
1 2 3 4 (Rs lakh) 5 6 7 8 9 10
1 150 69001 857855 128678.21 102545 1587108 238066.19 1128756.22 2088299.92
2 200 17340 215581 32337.10 25748 398505 59775.78 283658.76 524348.96
3 250 5968 74195 11129.24 8842 136854 20528.17 97624.91 180071.71
4 300 2518 31305 4695.74 3714 57482 8622.24 41190.72 75633.69
5 350 1231 15305 2295.77 1801 27872 4180.82 20138.37 36673.87
6 400 676 8406 1260.84 976 15104 2265.55 11059.97 19873.24
7 450 410 5093 763.92 580 8973 1345.94 6701.04 11806.53
8 500 271 3365 504.70 373 5775 866.23 4427.20 7598.52
9 600 148 1835 275.32 190 2945 441.74 2415.12 3874.93
10 700 102 1265 189.76 122 1889 283.39 1664.52 2485.87
11 750 90 1118 167.77 105 1618 242.70 1471.64 2128.92
12 800 82 1019 152.86 93 1434 215.10 1340.85 1886.87
13 900 72 901 135.14 79 1215 182.32 1185.44 1599.27
14 1000 68 839 125.90 71 1101 165.21 1104.36 1449.23
T3 Comparative Statement of overall cost of Rising Main and pumping machinery for different Pipe sizes
Sl Pipe 1 st stage 2 nd stage Class of Pipe Rate of Pipe Cost of Pipe 1 st stage flow 49 Mld 2 nd stage flow 61 Mld Grand Total of
No Size Total head Total head per m length (Rs lakh) Cost of Pump Annual cost Energy Total Cost of Annual Energy [Initial capital Capitalised Cost
(mm) (m) (m) including set (Rs lakh) of energy (Rs charges capitalised Pump set cost of charges investment for (11+15) Rs
laying (Rs) lakh) capitalised cost (Rs lakh) energy (Rs capitalised pump Lakh
(Rs lakh) (7+8+10) lakh) (Rs lakh) set+Annual
(Rs lakh) energy
charges
capitalised]*
[1/(1+r)n]
(Rs lakh)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 150 69001 102545 DI-K9 2017 423.7 128678 270920.74 2060644.65 2189747 238066 560617.69 4264102.7 1077783.4 3267530.0
2 200 17340 25748 DI-K9 2567 539.0 32337 68082.94 517844.25 550720 59776 140764.89 1070668.9 270619.5 821339.8
3 250 5968 8842 DI-K9 3418 717.8 11129 23431.64 178222.94 190070 20528 48341.42 367688.7 92936.0 283006.0
4 300 2518 3714 DI-K9 4325 908.4 4696 9886.47 75197.31 80801 8622 20304.36 154436.5 39035.0 119836.4
5 350 1231 1801 DI-K9 5378 1129.4 2296 4833.55 36764.38 40190 4181 9845.34 74884.4 18927.6 59117.1
6 400 676 976 DI-K9 6419 1348.1 1261 2654.58 20190.96 22800 2266 5335.10 40579.2 10256.7 33056.6
7 450 410 580 DI-K9 7613 1598.7 764 1608.36 12233.35 14596 1346 3169.54 24107.8 6093.4 20689.4
8 500 271 373 DI-K9 8953 1880.2 505 1062.60 8082.24 10467 866 2039.87 15515.4 3921.6 14388.7
9 600 148 190 DI-K9 11525 2420.3 275 579.67 4409.01 7105 442 1040.25 7912.2 1999.9 9104.5
10 700 102 122 DI-K9 15218 3195.8 190 399.51 3038.74 6424 283 667.35 5075.9 1283.0 7707.2
11 750 90 105 DI-K9 13405 2815.1 168 353.22 2686.61 5669 243 571.52 4347.1 1098.7 6768.2
12 800 82 93 DI-K9 14781 3104.0 153 321.83 2447.84 5705 215 506.54 3852.8 973.8 6678.5
13 900 72 79 DI-K9 17808 3739.7 135 284.52 2164.12 6039 182 429.33 3265.5 825.4 6864.3
14 1000 68 71 DI-K9 21502 4515.4 126 265.07 2016.12 6657 165 389.06 2959.2 748.0 7405.4

T 4 Summary of pipe size versus total costs

Sl No Pipe Size Cost of 1 st stage flow 2 nd stage flow Total Capital Total Energy Total cost Pipe Size
(mm) Pipe (Rs Cost of Energy Cost of Energy cost (3+4+6) cost (5+7) (8+9) (mm)
lakh) Pump set charges Pump set * charges (Rs Lakh) (Rs Lakh) (Rs Lakh)
(Rs lakh) capitalised [1/(1+r) ]
n
capitalised *
(Rs lakh) (Rs lakh) [1/(1+r)n] (Rs
lakh)

1 2 3 4 5 6 7 8 9 10 11
1 150 423.7 128678.2 2060644.7 56991.2 1020792.3 186093.03 3081436.9 3267530 150
2 200 539.0 32337.1 517844.2 14309.8 256309.6 47185.94 774153.9 821340 200
3 250 717.8 11129.2 178222.9 4914.3 88021.8 16761.36 266244.7 283006 250
4 300 908.4 4695.7 75197.3 2064.1 36970.9 7668.19 112168.2 119836 300
5 350 1129.4 2295.8 36764.4 1000.9 17926.7 4425.99 54691.1 59117 350
6 400 1348.1 1260.8 20191.0 542.4 9714.3 3151.26 29905.3 33057 400
7 450 1598.7 763.9 12233.3 322.2 5771.2 2684.83 18004.6 20689 450
8 500 1880.2 504.7 8082.2 207.4 3714.3 2592.22 11796.5 14389 500
9 600 2420.3 275.3 4409.0 105.7 1894.1 2801.40 6303.1 9105 600
10 700 3195.8 189.8 3038.7 67.8 1215.1 3453.38 4253.9 7707 700
11 750 2815.1 167.8 2686.6 58.1 1040.7 3040.92 3727.3 6768 750
12 800 3104.0 152.9 2447.8 51.5 922.3 3308.36 3370.2 6679 800
13 900 3739.7 135.1 2164.1 43.6 781.7 3918.46 2945.9 6864 900
14 1000 4515.4 125.9 2016.1 39.6 708.4 4680.87 2724.5 7405 1000
The above Table shows that the most economical size of Pumping Main is 800 mm

3500000.0
3267530.0 DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN
3000000.0

2500000.0

2000000.0

1500000.0

1000000.0
821339.8
500000.0
283006.0
0.0 119836.4 59117.1 33056.6 20689.4 14388.7 9104.5 7707.2 6768.2 6678.5 6864.3 7405.4
150 200 250 300 350 400 450 500 600 700 750 800 900 1000
RAW WATER PUMP CALCULATION
 VT Pump Calculation of Intake to WTP

working stand by
TOTAL Water Demand (2040) = 18.94 MLD
TOTAL Water Demand (2040) With Peak Factor 2.5 = 47.350 MLD
Hours of Pumping = 23 Hours
Total Capacity in 23 Hours = 2059 m3/hr
Each pump capacity 1 1 2059 m3/hr
Flow through pipe Q = 0.57 m3/Sec
Overall Efficiency % 75%
Fitting Losses of Critical Path With Static Head H1 = 64.36 m
Cascade Aereator Height H2 = 3m
Residual Head Hr = 3m
Pumping Head Required H = 70.36 mwc
Selected Pump Head H = 71.00 mwc
Pump KW = 590.00 KW
Pump HP = 790.00 HP
Suction Pipe Dia :-
Disccharge Q = 0.229 Cum/sec
SUCTION VELOCITY V = 2 m/sec
(Page 415 CPHEEO 11.3.1)
Dia in mm = 400 mm
DeliveryPipe Dia :-
Disccharge Q = 0.229 Cum/sec
SUCTION VELOCITY V = 2.5 m/sec
(Page 415 CPHEEO 11.3.2)
Dia in mm = 350 mm
Provide Each VT Pump of Discharge 2059 m3/hr with an head of 71m driven by 790HP Electric Motor
Directy Coupled to it