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Schedule Da Ndls Mmth2
Schedule Da Ndls Mmth2
Schedule DA
Feb 2024
SCHEDULE - D
1. General
2. As set forth at Clause 1.0 above, Schedule-D is a generic standard document comprising
three parts. The provisions of various items as contained in this Schedule-D shall largely
meet the overall execution requirement of MMTH Building, being a very large and
complex project which is situated in a congested area with restricted accessibility, there
are substantially different and specific requirements to be followed for successful
execution of the project, which are provided either in Draft Agreement, Schedule-A,
Schedule-B, Schedule-C, Schedule-E or elsewhere in the Bid documents.
Therefore, any such specific provision shall be the governing requirement for the project
and shall take precedence over any provision of this Schedule-D in case of any conflict
in the provision or requirement. However, there may be a possibility that either no specific
provision/requirement has been mentioned at all for execution of some specific project
component anywhere else in the Bid documents or has not been provided in sufficient
details, whereas the provision for the corresponding component in Schedule-D is
available in elaborate details. In such a situation, relevant provisions as specified in this
Schedule-D shall define the work requirement and hence shall be followed for work
execution of that component. Contractor shall note that no extra payment shall be
admissible to him in all such situations.
Volume – V: Schedule DA
Part 1: General
Index
SR .No. Description
1. Section 1 General
2. Section 2 Function
3. Section 3 Design
4. Section 4 Construction
Authority's Requirement
Section – 1: General
Volume – V: Schedule DA
Part 1: General
Table of Contents
1. INTRODUCTION
2. OBJECTIVE
3. DEFINITIONS AND INTERPRETATIONS
4. RELEVANT DOCUMENTS
5. PHASES (DESIGN AND CONSTRUCTION)
6. SPECIFICATIONS
7. SPECIFICATIONS IN METRIC AND IMPERIAL UNITS
8. WORKS PROGRAMME
9. MONITORING OF PROGRESS
10. QUALITY ASSURANCE
11. SOFTWARE SUPPORT
11.1 GENERAL
11.2 SECURITY OBLIGATIONS
11.3 ERROR CORRECTION
11.4 TRAINING
12. CO-ORDINATION WITH INTERFACING PARTIES
13. SURVEY AND SITE INVESTIGATIONS
14. CLIMATIC CONDITIONS
15. PROJECT MANAGEMENT INFORMATION SYSTEM (PMIS)
16. CONTRACTOR’S PROJECT ORGANISATION
17. TECHNOLOGY TRANSFER
18. MAINTENANCE REPORT AND MANUALS
Volume – V: Schedule DA
Part 1: General
1. INTRODUCTION
ii) Functional: these include the specific core requirements for the design and
performance of the Works.
iii) Design: these apply in respect of duties & requirements relating to the design of
the Permanent and Temporary Works.
iv) Construction: these apply in respect of duties and other requirements relating to
the construction of the Works.
2. OBJECTIVE
The objective of the Agreement is for the design, construction, completion, testing and
commissioning of the permanent works by the Contractor (including without limitation,
the design, construction and removal of the Temporary Works) and the rectification of
defects appearing in Permanent Works in the manner and to the standards and within the
time stipulated by the Agreement. In full recognition of this objective, and with full
acceptance of the obligations, liabilities and risks which may be involved, the Contractor
shall undertake the execution of the Works.
In addition to the words and expressions defined in the Agreement, further following
words and expressions shall have the meaning assigned to them except where the context
otherwise requires:
“Agreement” means the Development Agreement or Concession Agreement or
Engineering Procurement Contract Agreement etc entered into with any Contractor
for carrying out the work of “DESIGN, CONSTRUCTION & COMMISSIONING OF MULTI
MODAL TRANSIT HUB (MMTH-2) ALONG WITH ALL ARCHITECTURAL, STRUCTURAL, CIVIL,
MEPF, HVAC & OTHER ALLIED WORKS ON PAHARGANJ SIDE IN CONNECTION WITH
REDEVELOPMENT OF NEW DELHI RAILWAY STATION ON ENGINEERING, PROCUREMENT
AND CONSTRUCTION (EPC) BASIS.”
"As-Built Drawings" means those drawings produced by the Contractor and endorsed
by him as true records of construction of the Permanent Works and which have been
agreed with the Engineer.
“Authority” means Authority which has entered into this Agreement with the
Contractor.
“Baseline Programme” means the first Works Programme issued with a Notice of No
Objection by the Engineer that is used solely to assess the Contractor’s progress.
"Combined Services Drawings" (CSD) means drawings showing the locations, layouts
and sizes of all services so as to eliminate all clashes.
Volume – V: Schedule DA
Part 1: General
“Designer" or “Lead Designer" means the designer (in house or consulting firm)
appointed by the Contractor to Design the Works and Temporary Works
"Design Manual" means the manual to be prepared and submitted by The Contractor as
part of the Definitive Design and as described in the Authority's Requirements - Design.
"Design Package" has the meaning identified in Clause 2(6) of the Authority's
Requirements - Design.
"Design Phase" has the meaning identified in Clause 5 of the Authority's Requirements
- General.
"Design Criteria" means those parts of the Standard Outline Specification which relate
to design.
“Engineer” means the Person or Organisation appointed by the Authority for the purpose
of management of the project on behalf of the Authority.
“Final Design” has the meaning identified in Clause 3(6) of Authority’s Requirements,
part 3 – Design.
“Progress Report and Meetings” means the report referred to be prepared by the
Contractor, in the form and detail prescribed in Appendix 3 of this Schedule DA and
submitted monthly to the Engineer.
"Outline Design Specification" means the Design Criteria that specify standards issued
by the Authority for development by the Contractor for design.
“Preliminary Design” means the submission of documents which comprise the initial
stage of the design phase.
“Quality Plan” means the quality plan, setting out the Contractor’s means of complying
with his obligations in relation to Quality Assurance provided and maintained in
accordance with Appendix 4 of Part A of this Schedule.
"Railway Envelope": means the zone or zones within the Works which contain the
track-work and equipment necessary for the operation of the railway.
“Safety Plan” means the safety plan setting out the Contractor’s means of complying
with his obligations in relation to safety provided and maintained in accordance with
contract agreement.
"Structure Gauge" means the profile related to the designed normal co-ordinated axis
of the track into which no part of any structures or fixed equipment may penetrate.
"Working Drawings" comprise the Construction Reference Drawings and such other
drawings and documents, such as bar bending schedules and manufacturing drawings, as
Volume – V: Schedule DA
Part 1: General
are necessary to amplify the Construction Reference Drawings for construction purposes
and endorsed as required by the Engineer.
4. RELEVANT DOCUMENTS
The Design Criteria shall be read in conjunction with the Agreement, the Authority’s
Requirements, the Drawings and any other document forming part of the Agreement.
The order of precedence (with the item appearing first in following list prevailing over
the item(s) appearing later in the list) shall be:
Notwithstanding the precedence specified above the Contractor shall always immediately
seek advice from the Engineer in the event of conflicts between Specifications prior to
proceeding with such design works. The Technical Specifications (Outline Design
Specification and Outline Construction Specification) and the Drawings are intended to
be mutually explanatory and all works required in one, even if not in the other, shall be
fully executed.
5.1 The Contractor shall execute the Works in two phases, the Design Phase and the
Construction Phase.
5.2 The Design Phase shall commence upon the date of issue of Letter of Acceptance. This
phase shall include the preparation and submission of:
The Design Phase will be complete upon the issue of a Notice by the Engineer in respect
of the comprehensive and complete Construction Reference Drawings Submission for
the whole of the Permanent Works like foundation, super structures, water tank,
plumbing & sewerage works.
Volume – V: Schedule DA
Part 1: General
5.3 The requirements for the Preliminary Design, Definitive Design and Construction Reference
Drawings are stated in Clause 2 of the Authority's Requirements - Design.
5.4 The Construction Phase for the whole or a part of the Permanent Works shall commence
immediately upon the issue of a Notice by the Engineer/Authority in respect of the relevant
Construction Reference Drawings Submission. Such Notice may be issued by the Engineer in
respect of a Construction Reference Drawing Submission covering a major and distinctive part
of the Permanent Works. However, construction shall not be commenced until the original
negatives of the appropriate Working Drawings have been endorsed:
The Construction Phase shall include the completion and submission of the Final Design and
the preparation and submission of the As Built Drawings and other records as specified.
5.5 Notwithstanding Clause 5(2) above, for those elements identified under Clause 2(6) of the
Authority's Requirements - Design, the Construction Phase may commence immediately upon
the issue of the Notice in respect of the Definitive Design Submission in respect of each such
element subject to availability of the site in accordance with agreed programme.
6. SPECIFICATIONS
7.1 The Agreement shall utilize the SI system of units. Codes and Standards in imperial units shall
not be used unless the Engineer has given his consent.
7.2 Conversion between metric units and imperial units shall be in accordance with the relevant Indian
Standards.
Volume – V: Schedule DA
Part 1: General
8. WORKS PROGRAMME
8.1 The Key Dates are defined in, Schedule – I, Project Construction Schedule
8.2 The Contractor shall prepare and submit its Works Programme and three month rolling
programmes and the detailed requirements contained in Authority’s Requirements,
Appendix 1 and 2 of Part A of this Schedule.
8.3 In compiling its Works Programme and in all subsequent updating and reporting, the
Contractor shall make provision for the time required for coordinating and completing the
design, testing, commissioning and integrated testing of the Works, including, inter alia,
design coordination periods during which the Contractor shall the review procedures,
determining and complying with the requirements of all Government Departm8ents and
all others whose consent, permissions, authority or licence is required prior to the execution
of any work.
8.4 The Works Programme shall take full account of the Design Submission Programme.
9. MONITORING OF PROGRESS
9.1 The Contractor shall submit to the Engineer three copies of a Monthly Progress Report
(MPR), as described in Authority's Requirements Appendix 3 of Part A of this Schedule,
describing the progress and current status of the Works. The MPR shall address the matters
set out in the Works Programme.
9.2 The MPR shall be submitted by the end of each calendar month. It shall account for all
works actually performed from twenty sixth days of the last month and up to twenty fifth
day of the current month.
9.3 The MPR shall be divided into two sections. The first section shall cover progress and
current status relating to design and the second section shall cover progress and current
status relating to construction.
9.4 A monthly meeting to monitor & review the progress of the project shall be convened by
the Engineer. Contractor’s site Representative & Design Representative of Contractor and
site agent of all interfacing parties as applicable shall also attend the meeting. The
Authority may also be present in the meeting.
9.5 The Engineer or Authority may also conduct progress review meetings on weekly /bi-
weekly intervals depending upon the requirements or urgency of works. In these review
meetings Engineer may call Contractor’s Supplier/Sub-Contractor/Designer etc. as per the
requirements.
The Contractor shall establish and maintain a Quality Assurance System in accordance
with Authority's Requirements for design and construction procedures and the interfaces
between them. This Quality Assurance system shall be applied without prejudice to, or
Volume – V: Schedule DA
Part 1: General
without in any way limiting, any Quality Assurance Systems that the Contractor already
maintains.
11.1 GENERAL
i) The Contractor shall provide full support to the Authority or Engineer for all
computer programs provided by the Contractor under the Agreement.
ii) The Contractor shall submit a software support plan at least 90 days before
commencement of software installation. This plan shall require the Contractor to
provide all changes, bug fixes, updates, modifications, amendments, and new
versions of the program as required by the Engineer.
iii) The Contractor shall provide all tools, equipment, manuals and training necessary
for the Authority / Engineer to maintain and reconfigure all the software provided
under the Agreement.
iv) The data generated during execution of work under the Agreement shall be owned
by the Authority and the Contractor shall be permitted to use the same for its own
purposes only with prior permission from Authority.
v) The Contractor shall submit all new versions to the Engineer for review at least 2
weeks prior to their installation. New Versions of any program shall not result in any
non-conformance with the Specification, or degrade the operation of the System. The
Contractor shall:
● Ensure that all new versions are fully tested and validated on the simulation and
development system prior to installation.
● Ensure that all new versions are fully tested and commissioned once installed on
the Site.
● Deliver to the Authority/Engineer any new version, together with the updated
Operation and Maintenance Manuals.
The Engineer shall not be obliged to use any new version and that shall not relieve the
Contractor of any of its obligations. Any effect upon the performance or operation of the
computer controlled system that may be caused by a new version shall be brought to the
Engineer's attention including updating the files to suit the new version.
Within 14 days of the installation of any software into the Permanent Works by the
Contractor, the Contractor shall submit to the Engineer for retention by the
Authority/Engineer two backup copies of the software, which shall include, without
limitation:
Volume – V: Schedule DA
Part 1: General
The Contractor shall provide written details as to the nature of the proposed correction
to the Engineer.
The Contractor shall notify the Authority promptly of any fixes or patches that are
available to correct or patch faults.
The Contractor shall detail any effect such fixes or patches are expected to have, upon
the applications.
11.4 TRAINING
The Contractor shall provide training for the Authority’s staff to enable the Authority to
make proper use of any software and its new versions.
General
12.1 The Contractor is responsible for detailed co-ordination of his design and construction
activities with those of the Utility Agencies, Statutory Authorities, Private Service
Providers, Contractors, Consultants and other Contractors whether or not specifically
mentioned in the Agreement, that may be working on or adjacent to the site for the
purpose of the Project. For the purpose of this Specification, all of the above parties
shall be referred to as Interfacing Contractors.
12.2 The Contractor shall coordinate with the Engineer on all matters relating to works that
may affect the Operation & Maintenance of the already operational Railway Station in
general. Such work shall be subject to the rules and regulations imposed by the
Authority/Railways.
12.3 The Chief Co-ordinator shall assess the progress of the co-ordination with Interfacing
parties by establishing lines of communications and promote regular exchange and
updating of information so as to maintain the Contractor’s programme and avoid
technical/ financial legal conflicts.
12.4 The complexity of the Project and the importance of ensuring that work is executed
within time limitations require detailed programming and monitoring of progress so
that early programme adjustments can be made in order to minimise the effects of
potential delays.
Design Interface
12.5 The dates shown in Schedule-I are critical to the timely completion of the project. The
Contractor shall commence design interface with the Interfacing Contractors as soon as
he has been notified by the Engineer that such Interfacing Agreement has been awarded.
In the case of utility agencies and other statutory boards, interface shall commence as
soon as it is practicable. Where no design interface date has been established whether
because the Interfacing Contractor(s) have not been identified or for whatever reason,
the Contractor shall liaise with such Interfacing Contractor/s as soon as they have been
awarded.
12.6 The Contractor shall immediately upon award of the Agreement gather all necessary
information and develop his design to a level where meaningful interaction can take
place as soon as the Interfacing Agreements are available. The Contractor shall submit
together with each of his Design Submissions a joint statement from the Contractor and
the relevant Interfacing Contractor confirming that design co-ordination has been
completed and that they have jointly reviewed the appropriate document to ensure that
a consistent design is being presented.
12.7 The design interface is an iterative process requiring regular exchange and update of
interfacing information. The Contractor shall ensure that the information he requires
from the Interfacing Contractors is made known at the outset of each design interface
and vice versa so that the information can be provided in time for the Contractor and
the Interfacing Contractors to complete their design to meet their various design
submission stages.
Construction Interface
Volume – V: Schedule DA
Part 1: General
12.8 Construction interface will be necessary throughout the duration of the Works
commencing from the time the Contractor mobilizes to the Site to the completion of the
Works. Construction interface will overlap design interface, involving cast-in and
buried items such as pipes for electrical and mechanical services, supports, brackets,
plinths, ducts, service buildings, openings, cableways, trenches etc. that are to be
incorporated at the early stage of the construction up to provision of attendance during
the testing and commissioning stage.
12.9 The Contractor shall ensure that there is no interference with the Works of the Interfacing
Contractors and shall maintain close co-ordination with them to ensure that his work
progresses in a smooth and orderly manner. The Contractor shall carry out and complete
the Works, or any part thereof, in such order as may be agreed by the Engineer or in
such revised order as may be requested by the Engineer from time to time. The
Contractor shall, unless otherwise provided, be liable for and shall indemnify the
Authority against all costs, charges, expenses and the like resulting from failure of the
Contractor to co-ordinate the Works as specified.
12.10 The Contractor shall provide one experienced AutoCAD operator exclusively for the
Office of the Engineer till six months beyond the date of completion of project.
13.1 The datum used for the Agreement shall be Mean Sea Level Datum.
13.2 The Contractor shall carry out all further site investigations necessary for the design of
the Permanent Works and to enable the determination of the methods of construction and
the nature, extent and design of the Temporary Works.
The tenderers must acquaint themselves about the climatic conditions and changes in the
same during the year. This aspect must be kept in mind while carrying out the designing.
The Authority shall in no way be responsible on this account.
The Contractor shall devise and utilise a PMIS such that all documents generated by the
Contractor can be transmitted to the Engineer by electronic means (and vice versa) and
that all documents generated by either party are electronically captured at the point of
origin and can be reproduced later, electronically and in hard copy. A similar link shall
also be provided between the Engineer office at site and the Authority’s Office by the
Contractor.
Volume – V: Schedule DA
Part 1: General
16.1 The Contractor shall have a competent team of Managers, Architect & Engineers,
technical staff etc. so as to complete the work satisfactorily as per various requirements
of the Agreement and all associated documents.
16.2 A Control Room with round the clock radio communication or telephone switchboard
links with all safety offices, works sites, site offices, batching plants, casting yards,
workshops, fabrication yard, off site offices, Engineers site office, Resident Engineer’s
office, testing labs etc. shall be maintained and manned round the clock. Vehicles for
emergency use should be on stand-by at the control room round the clock.
16.3 The designations of the various project team members shall have to be approved by the
Engineer before adoption so as to avoid any duplication of the designations with those of
the Authority or the Engineer.
17.1 The Contractor shall ensure that all local contractors and sub-contractors engaged in the
works are given training, guidance and the necessary opportunity for transfer of
technology in various areas of construction such as instrumentation, safety, quality
assurance, Building, viaduct and station etc.
18.1 The Maintenance Report shall be submitted as part of the Definitive Design and shall
include full details of the long term inspection and maintenance operations for each major
component of water supply, sewerage system, water treatment & ETP cum STP plants
etc.
18.2 The Contractor shall provide inspection and maintenance manuals for the civil, structural
and building works.
18.3 For each area an inspection checklist shall be supplied giving inspection frequency, items
to be inspected, criteria for acceptance, criteria for remedial works and details of the
remedial works, including proposed materials and method statements. The recommended
regular maintenance regime of each area shall also be given including cleaning methods
and frequency for different surfaces; removal of leakage borne salts from concrete
surfaces; cleaning of drainage channels, sumps and pipes; repainting of metallic items;
18.4 All instruments necessary to carry out the inspections and monitoring that are identified
in the report shall be provided by the Contractor.
Authority's Requirement
Section – 2: Functional
Volume – V: Schedule DA
Part 2: Functional
Table of Contents
1. GENERAL
2. SCOPE OF WORKS
3. MASTER PLAN
4. CLEARANCES
5. DESIGN LIFE
6. DURABILITY AND MAINTENANCE
7. FUNCTIONAL & OPERATIONAL REQUIREMENTS
8. FUNCTIONAL REQUIREMENTS OF ECS SYSTEM
9. FUNCTIONAL REQUIREMENTS FOR POWER SUPPLY SYSTEM
10. FUNCTIONAL REQUIREMENTS OF PUMPING INSTALLATIONS
11. FUNCTIONAL REQUIREMENTS FOR FIRE PROTECTION SYSTEM
12. FUNCTIONAL REQUIREMENTS FOR LIFTS AND ESCALATORS
13. AESTHETICS
14. ENVIRONMENTAL CONSIDERATIONS
15. URBAN PLANNING FUNCTIONAL REQUIREMENTS
16. SAFETY AND SECURITY
16.1 Introduction
16.2 Safety Management Methods
16.3 Security
16.4 Station Site Perimeter Security: Not applicable
16.5 Path of Pedestrian Travel
16.6 Awareness and Training
16.7 Emergency Preparedness
16.8 Mobility Impaired
16.9 Concessions
16.10 Management and Maintenance
16.11 Design
16.12 Maintenance
16.13 Management
16.14 Training
17. TRAFFIC MANAGEMENT
18. SAFETY CERTIFICATION
19. STANDARDS
Volume – V: Schedule DA
Part 2: Functional
1. GENERAL
1.1 The design and performance of the Permanent Works shall comply with the specific core
requirements contained in these Authority’s Requirements - Functional.
1.2 The design of the Permanent Works shall be developed in accordance with these
Authority's Requirements - Functional, the Contractor’s Technical Proposals and the
other requirements of the work.
1.3 The Permanent Works shall be designed and constructed to the highest standards
available using proven up-to-date good Engineering practices. The Specification shall in
any case not specify standards which, in the Engineer's opinion, are less than or inferior
to those described in the Technical Specifications contained in the Tender Documents.
Construction shall be carried out employing the procedures established by the Contractor
in his Quality, Safety Health and Environmental management plans.
1.4 The Contractor shall be responsible for obtaining all necessary approvals from the
relevant Public/Government/Local/Statutory or any agencies in the design and
construction of the works.
2. SCOPE OF WORKS
2.1 The Permanent and Temporary works shall comprise the Design and Construction of all
Works and services necessary to complete the Redevelopment project complete as per
Agreement, which include all or parts the following:
ii) Design of MMTH Building to suit the design requirements and preliminary planning
of layout, architectural ambience and facilities already got done by the Authority.
The Contractor can suggest changes to improve the planning, provided that the
original intent is fulfilled, and
iii) Site clearance, including tree felling, tree transplanting, and the fencing, barricading
and securing of the site areas and works areas; and
iv) Pre-condition surveys and reports for, and instrumentation & monitoring and
protection of Existing Building Structures(EBS), including rebuilding,
strengthening/repairing or restoration of any adjacent structures; and
v) The demolition and slicing (wherever required) of existing buildings, and other
structures as necessary for the permanent and temporary Works and as approved by
the Authority. This shall include some temporary relocation of occupants in the
interest of speedy implementation of work; and
Volume – V: Schedule DA
Part 2: Functional
vi) The surplus excavated material (that cannot be used in the Works), shall be treated
as Contractor’s property. The Contractor shall be free to take away and make use of
this surplus spoil (including rock spoil) in the manner he wishes to. The muck/spoil
that is acceptable and can be used at a later stage in the Works, shall be temporarily
stockpiled in a dumpsite as proposed by the Contractor and agreed by the Engineer
and the concerned regulating authorities. The surplus muck/spoil
(soil/spoil/material/building debris), which is not acceptable or cannot be
accommodated for use in the Works or cannot be made use of by the Contractor for
his own purpose, shall be disposed of in approved dumping area(s), as per the
Stipulations in Authority’s Requirements and other Agreement documents, including
compaction to the desired levels to the satisfaction of the Engineer, and
viii) Location, diversion (both temporary and permanent), Protection, temporary support
and reinstatement/relocation of charted and uncharted utilities to the satisfaction of
the concerned Utility Company/authority and Engineer; and
ix) Traffic management and road works, both temporary and permanent including
diversions of roads and footpaths, temporary decking, pedestrian walkways, subways
and footbridges, and restoration of pavements and road facilities, etc.; and
xi) All Temporary works necessary (including casting yard and batching plants) and
equipment etc.; and
xii) Water, sewer and drainage works of MMTH Building including channels, drains,
sumps, pumps, ejector pumps, piping, floor traps and floor wastes and its accessories
complete in all respects and as per the Agreement stipulations; and
xiii) Design, manufacture, supply, install, testing and commissioning of HV supply along
with all equipment, HT Cabling and necessary space and arrangements for operation
of transformers/ panels etc.
xv) Supply, installation and functional testing of earth mat and embedded earthing cables
etc.; and
xvi) Water Supply System, which shall include potable water system, water system for
firefighting, cooling water make up system, water supply system for plant and
equipment, water supply system to toilets, storage tanks etc. and as per Agreement
stipulations; and.
Volume – V: Schedule DA
Part 2: Functional
xviii) Design, manufacture, supply, install, testing and commissioning of Power supply
arrangement to UPSs with dual Battery Banks from the Main Distribution Board /
Emergency Distribution Boards up to the incoming breakers / switches including,
power and control cables of required length, Grade and size and cable containment
including termination at both ends and as per the Agreement Stipulations ;and
xxi) Design, manufacture, supply, install, testing and commissioning of Normal and
Emergency Power supply arrangement for (MMTH Building) services viz. Signage,
handrail guide lights (with UPS power supply) for Staircases, from the Main
Distribution Board / Emergency Distribution Boards up to the incoming breakers /
switches including, power and control cables of required length, Grade and size and
cable containment including termination at both ends and as per the Agreement
Stipulations; and
xxii) Design, manufacture, supply, install, testing and commissioning of Normal and
Emergency Power supply arrangement for MMTH Building to Fresh Air system,
Compressors of pneumatic air dampers etc., MCC, Control panels, Compressors and
AHUs from the Main Distribution Board / Emergency Distribution Boards up to the
incoming breakers / switches including, power and control cables of required length,
Grade and size and cable containment including termination at both ends and as per
the Agreement Stipulations; and
xxiii) Design, manufacture, supply, install, testing and commissioning of Normal and
emergency Power Supply to Signal, Telecom, equipment; including, power and
control cables of required length, Grade and size and cable containment including
termination at both ends and as per the Agreement Stipulations; and
xxiv) Design, manufacture, supply, install, testing and commissioning of Power supply to
Domestic water Pump system, motor control centre including, power and control
cables of required length, Grade and size and cable containment including
termination at both ends and as per the Agreement Stipulations ; and
Volume – V: Schedule DA
Part 2: Functional
xxv) Design, manufacture, supply, install, testing and commissioning of Normal and
Emergency Power supply to Lifts and Escalators including, power and control cables
of required length, Grade and size and cable containment including termination at
both ends and as per the Agreement Stipulations; and
xxvi) Design, manufacture, supply, install, testing and commissioning of Power supply
arrangement for (MMTH Building)Security equipment viz. Baggage scanners, Metal
Detector System, Monitors and recording equipment, Battery Charging facilities for
Hand held scanners etc. at the Concourse entrances including, power and control
cables of required length, Grade and size and cable containment including
termination at both ends and as per the Agreement Stipulations; and
xxvii) Design, manufacture, supply, install, testing and commissioning of Low voltage
cabling including termination at both ends up to switchboards / Motor control centers
of Fire water supply and firefighting pumps including, power and control cables of
required length, Grade and size and cable containment including termination at both
ends and as per the Agreement Stipulations and
xxviii) Design, manufacture, supply, install, testing and commissioning of Light fixtures,
wall fans, exhaust fans and other such electrical installations as per the Agreement
Stipulations ; and
xxix) Design, manufacture, supply, install, testing and commissioning of system and
equipment required for EMC and Step potential Mitigation and as per the Agreement
Stipulations; and
xxx) Design, manufacture, supply, install, testing and commissioning of Earthing and
Bonding System as per the Agreement Stipulations; and
xxxiii) Design, manufacture, supply, install, testing and commissioning of Hose reel System,
Fire Hose cabinet and all accessories and as per the Agreement stipulations; and
xxxiv) Design, manufacture, supply, install, testing and commissioning of Sprinkler System
for non-public areas and non-electrical rooms of the station, complete with all
accessories and as per the Agreement Stipulations; and
xxxv) Design, manufacture, supply, install, testing and commissioning of Fire Extinguishers
(Fire detection and suppression system) complete with all accessories including all
other control and safety services within the station etc. and as per the Agreement
Stipulations; and
Volume – V: Schedule DA
Part 2: Functional
xxxvi) Design, manufacture, supply, install, testing and commissioning of Cable containment
and accessories for Fire Protection system cables as per the Agreement Stipulations.
xxxvii) Design, manufacture, supply, install, testing and commissioning of Main Alarm Panel
and Repeater Panel, Sub-Alarm Panels and Mimic panels, Fireman’s Plan Box as per
the Agreement Stipulations; and
xxxix) Design and construction interfacing for Air Conditioning and Mechanical Ventilation
systems and station (including subways) ventilation systems including elements of the
fire detection and firefighting systems etc.; and
xl) Temporary ventilation, air conditioning, plumbing and lighting in station (including
subways), and ancillary structures etc., and
xlii) Provision of intermodal transport facilities, including bus bays and drop off areas and
car and two /three wheeler parking at stations (wherever required), and
xliii) Survey instrumentation, ground treatment, ground and building monitoring, risk analysis,
settlement prediction, underpinning and protection to existing buildings and structures
wherever required, preventative and corrective actions, pre-conditional surveys of
Environment Baseline Survey (EBS) and reports; and
xliv) Construction and maintenance of the site office for the Engineer’s staff, complete in all
respects as per the details given in the Authority’s Requirements/ Agreement
documents to the satisfaction of the Engineer and the location as suggested by the
Authority/Engineer for the duration of Agreement, including connection to mains
electricity, water, sewerage, drainage, broadband and telephone, landscape, street
furniture etc.; and
xlv) Construction and maintenance of new and existing roads and diversions, including
restoration to original condition; and
xlvi) Removal, storage and reinstatement of road furniture such as street lighting, traffic
signals, bus shelters/stands, footpaths including stone kerbs, boundary walls,
horticulture works, and any other work to restore the site to its original condition as
stated in the Agreement as per current standards and site requirements, as and when
possible; and
Volume – V: Schedule DA
Part 2: Functional
xlvii) Retention of those utilities chosen by the Contractor or as approved/agreed by the utility
authority and Engineer, transportation and safe-keeping of retrieved material atthe
stores of utilities department, trial pits or other investigations prior to diversion works
and restoration of road prior to construction of station; and
xlviii) Designing, detailing and execution of works related to interiors, landscape, art work,
lighting, façade and other elements of building to meet the design intent; and
xlix) Planning, design and implementation of works necessary for providing access to the
different parts of structures for maintenance purposes; and
2.2 The Contractor shall be responsible for obtaining approval for the designs of the station
and structures (both underground and above ground) by all relevant Railway and civic
authorities having jurisdiction authority, wherever required.
2.3 The Contractor shall be responsible for obtaining relevant certificates or clearance from
Railways, Local civic Authorities including Fire Services, wherever required.
3. MASTER PLAN
3.1 The master plan shall be as shown in the Authority’s Drawings. The master plan has been
developed by the Authority to meet operational and technical criteria. The Contractor is
not required to evaluate the master plan for compliance with these criteria, but shall
review, verify and validate it with respect to his own design and construction proposals
and shall also satisfy himself that there is no conflict with any existing structures (both
underground and above ground) which are to be preserved. However, as a result of
Contractor’s detailed topographic survey, verification, staking and setting out of the
master plan at site, if any error/ mismatch/ conflict etc. is detected in Authority’s
Drawings, the Contractor shall undertake the required modifications in the Master Plan
in agreement with the Engineer and as stipulated in the sub-clauses below without any
additional cost or implications to the Authority.
3.2 The Contractor is permitted to propose deviations in Master Plan to suit his construction
proposals or rectify any error/mismatch/conflict etc. detected in the Authority’s
Drawings, but he must demonstrate that any such deviations do not reduce the technical
and operational performance. The Contractor needs to verify the Agreement boundaries
while proposing any change in the master plan but such deviations shall require a Notice
of No Objection from the Engineer subject to the following conditions :-
● Changes proposed are absolutely essential to suit the Contractor’s specific design or
rectify any error/mismatch/conflict etc. detected in the Authority’s Drawings.
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Part 2: Functional
● There is no change at the Agreement boundaries and if there is any, the same shall
have to be agreed by the Authority without any extra cost to the Authority.
3.3 The Contractor should note the existing land constraints outside of the station boundaries
as shown on the drawings, and that no additional land will be made available by the
Authority.
4. CLEARANCES
4.1 The Permanent Works shall not infringe the Structure Gauge as shown on the drawings
in the approved Schedule of Dimensions (SOD) of the project to the extent possible. Only
in exceptional circumstances, an existing or proposed infringement to SOD shall be
processed for condonation by the Commissioner of Railway Safety (CRS) and/or Railway
Board. It may be noted that obtaining condonation is a long process and in case such
condonation is not granted, the work shall be executed by removing such infringement(s).
4.2 The Permanent Works shall provide for the installation of operating equipment for the
railway and without infringement of the Structure Gauge.
4.3 Railway clearances: Various clearances shall be provided as per the approved Schedule
of Dimensions.
i) The limits of land for the Works are shown on the Authority’s Drawings. The
Contractor shall design the Works to be contained totally within these limits,
respecting the regulations concerning construction and property boundaries of the
local Authorities. In the event that the Contractor, having used his best endeavours, is
unable to design the permanent works and utilities to be contained totally within these
limits, then the Authority will obtain the necessary additional land or the Contractor
may be required to redesign the structure as instructed by the Engineer, at no extra
cost to the Authority.
ii) The limits of land as shown in the Authority’s Drawings may undergo changes after
final survey and the Contractor shall make any adjustments necessary to the design to
acknowledge the changes to the limits as then defined.
5. DESIGN LIFE
The design life of the Permanent Works for civil engineering structures shall be 100
(one hundred) years.
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Part 2: Functional
6.1 The Permanent Works shall be designed and constructed such that, if maintained
reasonably and in accordance with the Contractor’s statement of maintainability
contained in the Agreement, they shall endure in a serviceable condition throughout their
minimum lives as described in the Outline Design Specifications.
6.2 The Permanent Works shall be designed and constructed so as to minimize the cost of
maintenance whilst not compromising the quality and functional & operational aspect of
the building.
7.1 In the design and construction of the Works, the Contractor shall, as a fundamental
objective and as a priority, ensure that passengers, staff and the public will, throughout
the operational period of Railway Station, and within the confines thereof, be provided
with as safe an environment as is reasonably possible.
7.2 The design of the Works shall be such that the design traffic of
vehicles/pedestrians/Forecast Passenger Flows, as approved by the Authority, can be met
without congestion occurring and without risk to the safety of passenger or railway
employees including during any emergencies. Exit and passages, in particular, should be
suitably designed and provided.
7.3 During construction the Contractor shall be responsible for providing and maintaining
adequate flood protection to ensure protection of the Works and for all adjacent areas,
buildings and structures within the vicinity of the Works.
8.1 The detailed design, layout, supply, installation and commissioning of Environmental
Control System (ECS) including system sizing shall be undertaken by the Contractor.
The Environmental Control System shall include, as a minimum, the air-conditioning of
control rooms and other designated rooms; mechanical ventilation of plant rooms, toilets,
stores, etc., smoke control and extraction system in MMTH Building as per terms of
Agreement.
8.2 The Contractor shall be responsible for providing plant rooms, plinths, supports, anchors,
delivery routes, system cable containment, power supplies, drainage connections and
other provisions necessary for the installation of the Ventilation and Air Conditioning
systems and associated systems.
8.3 The Contractor shall be responsible for providing, installation, testing, commissioning
and maintenance (during O&M period) of Ventilation and Air Conditioning systems.
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Part 2: Functional
9.1 Auxiliary substation (ASS) shall comprise of appropriate distribution, switchgear and
Transformer as per the Detailed Scope of work in the Agreement; and these shall be
supplied by the Contractor. The scope of the Contractor includes the LV switch board in
Auxiliary Substations, Incoming power supply arrangement from the secondary of the
Transformer in ASS to the respective LV switchboards through bus ducts /cables which
shall be rated to cater to 100% load of the entire station including termination of
cables/bus duct at both ends.
9.2 The Power Supply system in the scope of the Contractor shall be designed to provide a
415 V 3 phase 5 wire including earthed 240 V single phase power supply at all utility
points, plant rooms and equipment. The Power Supply System shall be designed to supply
power with a variation of ± 6% in the worst case including regulation of the transformer.
The system arrangement must be designed for operation at a temperature of 40°C for
normal cables and at a temperature of 950°C at two hours for fire survival cables feeding
the emergency circuits.
9.3 The power supply to the equipment required for emergency / very- essential/essential /
semi-essential operation must have feeds from the two auxiliary sub-stations (ASS) so
that failure of any ASS or single component will not result in a supply disconnection to
the equipment. There shall also be a backup Diesel Generator set to meet these loads in
emergency.
9.4 The emergency supply system feed through online UPS shall also be protected to
withstand fire conditions in case of fires etc.
9.5 The distribution system shall withstand a short circuit in accordance with the design level.
9.6 The power supply scheme shall have a normal operation condition whereby designated
loads shall be fed from a designated source only. In case of an ASS failure the supply
shall be continuous from the other ASS. On resumption of supply the source condition
shall revert back to the normal operation condition.
9.7 All individual components should be readily accessible for maintenance and repair.
9.8 The power supply to essential and 'semi-essential’ services shall be backed by a DG set
and the power supply to emergency and very-essential services shall be backed up by
UPS.
10.1 Water pump installations with local control panel shall be designed for unmanned
operation, controlled through liquid level controllers, capable of pumping the requisite
amount of water to the utility or to the ground / overhead tanks as per the Detailed Scope
of work in the Agreement.
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Part 2: Functional
10.2 The pumping installation shall withstand the corrosive effects of normal water supply,
seepage water and sewage and serve for the anticipated life of the equipment. The
minimum and maximum discharge velocity for sewage / seepage pumping shall be 1.0
m/s and 2.4 m/s respectively.
10.3 The pipe line size should be such that the velocity head does not exceed the normal static
head except for the fire pump which is governed by separate criteria. The valve controls
and regulating mechanisms shall be designed for automatic operation.
10.4 The pumps shall have sufficient standby arrangement, with minimum one pump of each
type and capacity. The centrifugal pumps shall be of self-priming type. The efficiency of
the pump set shall not be less than 95% of the maximum theoretical efficiency possible
for that type of pump.
11.1 Fire Protection shall generally be provided in accordance with either the National
Building Code of India or NFPA 20 within the MMTH Building and service
buildings/ancillary buildings and shall comply with the requirements of the Fire and
Emergency Services Regulations.
11.2 The Contractor however, is advised to follow provisions of any one of the above two
systems completely for a particular Building or structure or component of the project, as
the case may be. In other words, the Contractor shall not be permitted to use selectively
the provisions of two systems within the same building structure.
11.3 The Contractor shall be responsible for the provision of the complete installation
including but not necessarily limited to feeder supply storage tanks, fire pumps,
sprinklers, other suppression systems, hydrant and hose reel systems, pipe work, valves,
brackets, fittings and sleeves.
11.4 The Contractor shall also be responsible for provision of fire detection equipment
including but not limited to local fire panels heat & temperature fire detectors, alarms
and linear heat detectors etc., local fire alarms, smoke detectors and fire shutter actuators.
11.5 For tackling the situation of fire in railway trains within the station premises, the
Contractor shall have to provide various measures as per relevant guidelines of Indian
Railways.
12.1 The Contractor shall be responsible for providing plant rooms, plinths, supports, anchors,
delivery routes, system cable containment, power supplies, power terminal boards, water
tapings for sprinklers, drainage connections and other provisions necessary for the
installation of the lifts and escalators, and associated systems.
12.2 The Contractor shall be responsible for providing, installation, testing, commissioning
and maintenance (during O&M period) of the lifts and escalators, and associated systems.
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Part 2: Functional
13. AESTHETICS
13.1 The Permanent Works shall be designed to achieve high aesthetic character and wherever
possible utilize natural light and provide a 'column' free spacious environment utilizing
open voids.
13.2 Surface above ground structures shall share a common aesthetic that integrate
appropriately with existing Railway Station Building and conveys a civic dignity
befitting the city where the Project is situated.
13.3 Allowance shall be made to identify and implement a design commonality that includes,
but is not limited to materials, finishes and components.
13.4 For detailed requirements refer –Schedule DB, Outline Design Specification.
14.1 The design of the Permanent Works shall be undertaken with high environmental
standards. During construction the requirements for Environmental Protection and
Impact Mitigation as approved by authority shall be ensure at all times.
15.1 The Plans shown in the Schedule – A, B and C are based on the urban planning design
carried out by the Authority and in-principal approval has been obtained from various
stakeholders. The availability of land is therefore based on the approved Master Plan
(comprising of New Station Building, Airspace Station Building, ancillary buildings and
redevelopment of the site areas etc.) as shown on the Authority’s Drawings.
15.2 Submissions for planning approval for underground, ground and above ground works are
to be made by the Contractor to all statutory bodies as applicable.
15.3 The Contractor shall submit applications for permanent connections for utility services
i.e. sewerage and drainage and water supplies to relevant local authority/agencies
15.4 Fire clearance applications shall be made by the Contractor to relevant local
authority/agencies
15.5 Requests for temporary power supplies for the construction of the Works must be
submitted, by the Contractor to the relevant authority/agency. Alternatively separate
power supplies may be arranged by the Contractor independent of these agencies, subject
to compliance with any necessary
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Part 2: Functional
15.6 In addition a number of agencies are involved in the reinstatement works, permanent road
accesses, temporary road accesses, refuse collection accesses, street lighting, traffic
management and fire hydrant positions. The Contractor is responsible for obtaining the
approvals for these other works.
15.7 The Contractor is responsible for obtaining the approval of applications from the relevant
Authorities for the design and construction of works. The Authority will provide all
possible assistance in trying to obtain any permission.
16.1 Introduction
i) Station perimeter - definition of separation between station operating area and any
adjacent structures.
iv) Provisions regarding sufficient areas and means of egress to facilitate safe
movement of passengers and staff at peak times, disrupted conditions and/or
emergencies.
vi) Provision of fire detection and alarm systems including fire detection systems, high
power illuminator (HPI), or Visual Notification and audible & visible alarms.
vii) Provision of fire detection and suppression systems (both underground and above
ground)
16.3 Security
The operating area and site which comprises the ingress and egress needs to be identified
as a separate distinct area within the overall station complex. Safety and security
provisions shall be included in the design to address all sections of the separation of the
station operating area from the remainder of the station complex and any non-station
structure directly adjacent to station operating area.
Security provisions are required at each part of the passenger’s movement through. The
following are the features required at each juncture.
(a) Entrance – provide adequate station information signage in such a way as to not
result in passenger queuing at entrances.
(b) Provide in the direct area of staff travel with the following:
Dynamic temporary threats from non-traditional sources also need to be incorporated into
the building emergency response plan. The approach to handling them begins with the
definition of the potential threat and the critical assets (e.g. people, operational facilities)
whose protection is necessitated by the threat. This is essentially a planning process that
produces an emergency response plan. In some cases the analysis may result in physical
infrastructure adjustments. However, it depends primarily on the physical protection in
place from the traditional safety protocols and features such as fire/life safety and an
operational strategy that will effectively mitigate the threat. Critical steps in this analysis
and planning are:
i) Threat assessment
iii) Assessment of existing safety and security capability both in physical plant and in
existing operations (e.g. available staff at station, police and fire department response
capabilities)
● Incorporates and coordinates existing response capabilities (police and fire) and
provides for additional ones (e.g. chemical. Biological)
● Define specific response roles for response group and population affected by
threat during potential incident
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Part 2: Functional
Areas of refuge will be required on each level that the mobility impaired have access to.
They shall be as follows:
i) Areas of refuge for the mobility impaired shall be provided within the protected
emergency egress staircase enclosure that permits supervised evacuation.
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Part 2: Functional
The maintenance and testing of the fire safety systems is a key factor in
maintaining the tenability of the emergency capabilities. Heavily used public
facilities require that an effective maintenance program be developed and
implemented to assure viability of equipment and controls. In conjunction with
the maintenance, an ongoing training program also must be in place that keeps
key station staff current on the management of the various systems that make
up the fire and life safety protection for the station.
16.11 Design
All electronic safety and security systems must be designed with provisions to
facilitate maintenance of the systems. This requires that they have supervisory
wiring and adequate monitoring and control. This ensures that every device can
be individually tracked to determined status of operation and available power.
In addition, in the event that a device fails it should not affect the remainder of
the system and repairs and or replacement can be effected expeditiously.
16.12 Maintenance
monitoring systems that are part of overall station maintenance should incorporate these
requirements.
16.13 Management
The management should have a distinct program that addresses security and fire and
life safety. There should be dedicated staff to oversee this operation that will ensure
that:
● Extensive testing and monitoring and certification protocols for all equipment and
systems are established
● All staff is adequately trained for the operation and assessment of this equipment and
procedures
● Emergency preparedness plans are developed and maintained and that all appropriate
staff is properly informed and hierarchy of responsibility is clearly defined in an
emergency.
● Adequate communication channels are maintained with the local security and fire
safety agencies that can respond in the event of an emergency.
16.14 Training
Fire and life safety systems like all technically complex installations require trained
personnel to operate. Initial training should be provided as part of the system installation
costs.
The Contractor shall carry out the Works so as to minimise disruption to road and
pedestrian traffic. The Contractor shall prepare his traffic management plan based on his
proposed construction methodology in co-ordination with Engineer and in conjunction
with local Traffic Police. He shall comply strictly with the approved plan during
construction of his works.
The design shall provide for a minimum of two lanes of traffic in each direction or as
agreed with the Engineer and the relevant Authorities, which may require temporary road
decking where necessary, which must be fully maintained and safe at all times, and shall
be approved by relevant local authority/agencies. The traffic management plan shall also
provide for a minimum of 2m of footpath (or as agreed with the Engineer and the relevant
Authorities) adjacent to buildings or thoroughfares for all road diversion schemes.
The Contractor should take into account that the construction of the stations may have to
be done in phases to ensure that the traffic management plan provides the minimum
requirement of traffic lanes and footpaths in each direction.
The wheels of all vehicles shall be washed before leaving site to avoid depositing mud
and debris on the adjacent roads.
The Contractor shall note that the Commissioner for Railway Safety (CRS) and/or zonal
railways may inspect the Works from time to time if required for the purpose of
determining whether the Contractor complies, in terms of operational and infrastructural
safety.
19. STANDARDS
19.1 Equipment, materials and systems shall be designed, manufactured and tested in
accordance with the latest issue of International and/or National codes and standards. The
Contractor shall submit copies to the Engineer of all codes and standards he intends to
use for the Works.
19.2Reference to standards or to materials and equipment of a particular manufacturer shall
be regarded as followed by the words “or equivalent”. The Contractor may propose
alternative standard materials, or equipment that shall be equal to or better than those
specified. If the Contractor for any reason proposes alternatives to or deviations from the
specified standards, or desires to use materials or equipment not covered by the specified
standards, the Contractor shall apply for a Notice from the Engineer. The Contractor shall
state the exact nature of the change, the reason for making the change and relevant
specifications of the materials and equipment in the English language. The decision of
the Engineer in the matter of quality will be final.
Authority's Requirement
Section – 3: Design
Volume – V: Schedule DA
Part 3: Design
Table of Contents
1. Introduction
2. REQUIREMENTS DURING DESIGN PHASE
3. REQUIREMENTS DURING CONSTRUCTION PHASE
4. DESIGN SUBMISSIONS
4.1 PRELIMINARY DESIGN SUBMISSION
4.1.1 General
1. Introduction
1.1 The Authority's Requirements – Part - 3 Design, specifies the procedural requirements
for the preparation of the design of the Permanent Works. These requirements are
subdivided into: Design Phase, Construction Phase and General Application.
1.2 In addition to the express requirements herein, the Contractor shall, whenever the
Engineer so requests, provide information and participate in discussions that relate to
design matters.
1.3 The Contractor shall engage the Lead Detailed Designer who shall undertake and prepare
the design of the Permanent Works and Temporary Works. The Lead Detailed Designer
may be separate for structural, MEP works, Green Building etc., however a single
designer shall work in one area. The Contractor shall submit 03 (three) names of reputed
firms who have suitable experience of designing projects of similar scale/complexity for
appointment as Lead Detailed Designer and the Authority shall choose one name from
these for appointment as Lead Detailed Designer. Provided that, the Authority may not
appoint any of the firms as Lead Detailed Designer if they don’t have the requisite
experience and the Contractor shall suggest 03 (three) fresh names in such a case.
1.4 The Contractor shall ensure that the Designer is represented at Site/ Authority’s office as
and when required by staff whose seniority and experience are to the satisfaction of the
Engineer.
1.5 The Contractor shall appoint a suitably qualified person(s) to act as the Lead Design
Checker for structural and/or MEP works. Provided further that structural Lead Design
Checker for all works (buildings, retaining walls, subways, over bridges etc.) which have
the potential to affect the existing/future tracks shall only be an Indian Institute of
Technology (IIT). The Lead Design Checker shall not produce any of the design or
temporary works designs nor work directly for or report to the Contractor’s Project
Manager.
1.6 The Contractor shall ensure that at the end of each month, the Lead Design Checker shall
issue a written report to the Contractor’s Site office, with a copy to the Engineer, covering
the status of all designs checked during the preceding month. The format of the Design
Checker’s monthly reports shall be one to which the Engineer raises a Notice
1.7 The Lead Design Checker shall undertake design checks on the Contractor’s designs. All
design documents, drawings, plans, calculations and reports produced by the Contractor
and Designer shall be checked by the Design Checker, accompanied by two original
copies of a Design Certificate as set out in Attachment – 2, signed by all parties when the
design is submitted to the Engineer.
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Part 3: Design
1.8 The Contractor shall ensure that, as all designs being complex structures and having the
potential to affect the safety, quality and durability of the Permanent Works, the Lead
Designer shall approve in advance the Contractor’s proposed materials and erection and
removal procedures and the lead designer shall inspect all temporary works at Site before
they are put into use.
1.9 The Engineer, and such other parties as he shall give a Notice in writing, shall have full
and unrestricted access to the Lead Design Checker, the Lead Designer, and to all persons
carrying out the design and checking, and all their data, information, calculations,
drawings and records
1.10 The Contractor shall submit his Design Quality Assurance Plan as required in Appendix
4 of Schedule DA, Authority’s Requirement for the design required by the Agreement.
2.1 The principal requirements of the Design Phase are the production of the Preliminary
Design, production of the Definitive Design and the Construction Reference Drawings
in respect of the MMTH Building . It should be clearly understood that the Contractor’s
technical proposal which forms a part of this Agreement, shall only form the basis for
further design development into the preliminary and Definitive Design, subject to the
compliance of the design with relevant regulations and standards and conforming to the
Outline Design Specifications and all other provisions of the Agreement.
2.2 Engineering studies and comparative evaluations shall be performed to ensure that the
designs incorporate features to achieve optimum performance. In addition, Building
Services design, shall be reliable, energy and cost efficient with due considerations to
local climate and conditions, safety, ease of operation, maintenance, future replacements,
etc.
The Preliminary Design shall be based on the Drawings attached here to in Schedule A,
B and C, Drawings for MMTH building, and, developed to sufficiently detail and define
the main structural elements. In addition general construction methods and
documentation needed to develop the Definitive Design shall be submitted.
The Contractor’s Preliminary design technical proposal shall incorporate the following:
xi) The preliminary passenger movement plan for various phases of the construction;
xv) The working plan under railway operations, if required, including requirement for
traffic and power blocks (and other Block Works);
2.4 Definitive Design shall accord with and incorporate the Preliminary Design and shall be
the design developed to the stage at which all elements of the structures are fully defined
and specified. The definitive design submission shall be a coherent and complete set of
documents, properly consolidated and indexed and shall fully describe the MMTH
Building. In particular, and where appropriate, it shall define:
iii) all main and all other significant elements are delineated;
iv) all tests and trials and all selection of materials and equipment are complete and
defined in the documents;
v) Shall take full account of the effect on the Permanent Works of the Redevelopment
project of the proposed methods of construction and of the Temporary Works.
vi) Potential forces and movements due to all possible loadings and actions on the
structures, and their accommodation;
vii) The layout and typical details of reinforcement in structural concrete members;
ix) Details for Project Utilities and Project Facilities (as required to be provided under
the Agreement) and their interaction with the structures;
x) Erection methods;
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Part 3: Design
xi) Design commentary about use of pre-fabricated and pre-cast elements for minimising
Block Works;
xiii)Proposed methods for predicting vibrations and ground movements due to train
operations;
2.5 During the preparation of the Definitive Design, the Contractor shall compete all surveys,
investigations and testing necessary to complete the design of the Permanent Works;
2.6 The Contractor shall sub-divide the proposed Definitive Design into Design Packages to be
submitted in advance of the Definitive Design Submission and to be identified in the Design
Submission Programme. The Design Packages are to relate to the significant and clearly
identifiable parts of the proposed Definitive Design and shall address the design
requirements as described herein. The Design Packages shall facilitate the review and
understanding of the Definitive Design as a whole and shall be produced and submitted in
an orderly, sequential and progressive manner.
2.7 Separate Definitive Design Submissions may be prepared for those major elements to be
procured by sub-Contractors and which sub-Agreements include design. Where such work
is to be procured by the Contractor on the basis of outline design, design briefs and
performance specifications, such documents may be submitted as Definitive Design
Submissions.
2.8 Upon issue of the Notice in respect of the Definitive Design Submission, the Contractor
shall complete the design in all respects and produce the Construction Reference Drawings,
the purpose of which is to illustrate all the Permanent Works and to be the drawings
governing construction.
2.9 Construction Reference Drawings shall fully detail the construction of the elements covered
by the Definitive Design and shall show in full the Works to be constructed.
2.10 The construction reference drawing shall form a part of the working drawings to be used for
construction purposes. Prior to any submission of the construction reference drawing, the
Contractor shall prepare a full list of the construction reference drawings, in order to
demonstrate to the satisfaction of the PMC that such construction reference drawings shall
be sufficient in extent to cover the construction of the whole of the MMTH Building. Unless
otherwise required by the PMC, the construction reference need not include bar bending
schedules, fabrication or shop drawings as well as other schedules and erection drawings
Volume – V: Schedule DA
Part 3: Design
which are to be provided by the Contractor during the construction phase.
3.1 The principal requirements relating to design during the Construction Phase are the
production of Working Drawings, the preparation of technical submissions as required
under the Agreement, the compilation of the Final Design and the production of the As-
Built Drawings.
3.2 Working Drawings shall be prepared as required under the Agreement. They shall be
endorsed by the Contractor as being in accordance with the Construction Reference
Drawings.
3.3 The Contractor shall endorse the submissions required under the Agreement that “all effects
of the design comprising the submission on the design of adjacent or other parts of the Works
have been fully taken into account in the design of these parts.”
3.4 At least 6 months prior to the anticipated date of substantial completion of the Works, the
Contractor shall submit the Final Design to the Engineer.
3.5 On the endorsement by the PMC, the said originals shall forthwith be returned to the
Contractor as the approved working drawings. Only the approved working drawings or those
that the PMC has expressly stated as not requiring its approval shall be issued to the site for
construction. The construction of the Redevelopment Project shall be strictly in accordance
with these working drawings.
3.6 The Final Design is the design of the Permanent Works embodied in:
i) the latest revisions of the documents comprised in the Definitive Design, taking
account of comments in the schedules appended to Notices of No Objection;
iii)the calculations;
3.7 The Contractor shall maintain all records necessary for the preparation of the As- Built Drawings. Upon
completion of the Works or at such time as agreed to or required by the Engineer, the Contractor shall prepare
drawings which, subject to the Engineer's Notice, shall become the As-Built Drawings. All such drawings shall
be endorsed by the Contractor as true records of the construction of the Permanent Works and of all temporary
works that are to remain on the site. The Contractor shall also show the locations of utilities exposed, relocated,
diverted, new or retained.
4. DESIGN SUBMISSIONS
A. General
The Preliminary Design submission shall provide initial design documents for review
and shall be sufficiently detailed to show the main elements of the design and documents
required for preparation of the definitive design. It shall also include:
xvi) proposed site surveys, existing building surveys and other field surveys
xx) the preliminary water well monitoring, protection and replacement proposal
A. General
The Definitive Design Submission shall be a coherent and complete set of documents
properly consolidated and indexed and shall fully describe the proposed Definitive
Design. In particular, and where appropriate, it shall include, but not be limited to, the
following:
iii) potential forces and movements due to all possible loadings and actions on the
structures, and their accommodation;
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Part 3: Design
iv) all second order effects;
vi) the locations and nature of all relevant joints and connections and details thereof;
viii) location, geometry and setting-out of all station main elements and features;
B. Drawings
The Definitive Design Submission shall include drawings that shall illustrate the
proposed Definitive Design and in particular shall include, but not limited to, the
following;
C. Documents
The Design Manual shall incorporate all design requirements, standards, codes, loading
cases, permissible movements and deflections, limit states, design stresses and strains,
material properties and all other documents or matters which are relevant to and govern
the design. The Design Manual shall refer to all materials, codes and standards used,
making clear their specific applications. The Design Manual shall be produced so that
it can be used by those involved in the preparation or review of the design of the
Permanent Works as a comprehensive reference text and efficient working document.
Details of proposals for testing and commissioning procedures for all relevant elements
and equipment contained in the Permanent Works.
F. Maintenance Report
A report including site investigation results and covering the geotechnical interpretation
of site investigation work including that undertaken by the Contractor in sufficient detail
to confirm and justify parameters used in the structural and geotechnical designs. The
report shall include the full borehole logs and descriptions of confirmatory boreholes
drilled by the Contractor.
A report on all survey work undertaken by the Contractor, including checks on mapping,
survey stations, co-ordinates and setting-out. Updated topographical and survey drawings
shall also be included.
A report giving a review of the general condition of all existing buildings and structures
within the zone of influence, as per the provisions in the Outline design specification
shall be made. The structural record surveys on the buildings and structures within this
zone shall be included in this report.
v. Utilities Report
A report giving details of arrangements and working methods in respect of the existing
utilities, including protection measures, support measures, diversions, reinstatements and
programme allowances.
A report which provides sufficient information on the design of the Temporary Works to
allow the Engineer to assess their effects on the Permanent Works and to enable these to
be taken into account in the assessment of the Definitive Design.
Various reports which provide sufficient information on the methods of construction and
Contractor’s Equipment to allow the Engineer to assess their effects on the Permanent
Works and to enable these to be taken into account in the assessment of the Definitive
Design.
Volume – V: Schedule DA
Part 3: Design
Attachment –
DESIGN CERTIFICATE
The documents scheduled in Section B below, for which a Notice of No Objection has been
issued, are of relevance to this submission.
We certify that:
A. the design of the Permanent Works, as illustrated and described in the documents
scheduled in Section A below, complies with the Authority's Requirements, Outline
Design Specifications, Outline Construction Specifications & other Contract provisions,
local regulations and standards and [see note 1 below];
a. the outline designs, design briefs and performance specifications of those elements
of the Permanent Works as illustrated and described in the documents scheduled in
Section A below comply with the Authority's Requirements , Outline Design
Specifications, Outline Construction Specifications & other Contract provisions and
. [see note 1 below];
OR (in the case of a submission of documents that do not strictly comply with previous
documents for which a Notice of No Objection has been received):
A. the design of the Permanent Works, as illustrated and described in the documents
scheduled in Section A below, complies with the Authority's Requirements , Outline
Design Specifications, Outline Construction Specifications & other Contract
provisions and [see note 1 below] except in the following respects:
(ii) (etc.)
Volume – V: Schedule DA
Part 3: Design
B. A detailed review and design check has been undertaken and completed to confirm the
completeness, adequacy and validity of the design of the Permanent Works as illustrated
and described in the documents scheduled in Section A below;
C. All necessary and required approvals relating to the design of the Permanent Works, as
illustrated and described in the documents scheduled in Section A below, have been
obtained and copies of such approvals are annexed in Section C below;
D. All effects of the design comprising the submission on the design of adjacent or other
parts of the Works have been fully taken into account in the design of those parts.
Name
Position / Designation
Date
We certify that the Work described in Section A of this certificate has been checked by us,
and meets all the requirements of the Contract.
Name
Position / Designation
Date
CONTRACTOR’S CERTIFICATION
This Certifies that all design has been performed utilizing the skill and care to be expected of a
professionally qualified and competent designer, experienced in work of similar nature and scope. This
further certifies that all works relating to the preparation, review, checking and certification of design has
been verified by us and that the design meets all the requirements of the Contract and has been accepted by
us vide Article 5 of Agreement.
Signed by ‘Authorized Representative’
(for Contractor)
Name
Position/Designation
Volume – V: Schedule DA
Part 3: Design
Note 1
ii) The Contractor’s Technical Proposals and Design Packages Nos. (If Applicable)for
which a Notice of No Objection has been issued.
iii) Design Packages Nos for which a Notice of No Objection has been issued if such
Design Packages develop and amplify the Contractor’s Technical Proposals.
Section A
Others:
Section B
Documents for which a Notice of No Objection has been issued and which are of relevance
to this Submission No. .....
Document:
Submitted
with
[*Design Package No. ……………/Dated… )
The Preliminary Design Submission No…………/ Dated….. )
Section C
[Contractor to attach copies of necessary and required approvals from statutory bodies, etc.]
Authority's Requirement
Section – 4: Construction
Volume – V:
Schedule DA Part
4: Construction
Table of Contents
1. Contractor's Superintendence
2. Checking of the Contractor's Temporary Works Design
2.1 Use of the site
2.2 Access to the site
2.3 Survey of the site
2.4 Barricades and Signboards
2.5 Clearance of the site
2.6 Casting Yard
2.7 Disposal of Excavated Material (muck/spoil from subways and other excavation)
3. Survey
4. Occupational Health Safety and Environmental Requirements
4.1 Other Safety Measures
5. Care of the Works
6. Protection of the Works from Weather
7. Protection of the Work
7.1 Damage and Interference
7.1.1 Utilities
7.1.2 Structures, Roads and Other Properties
7.1.3 Access
7.1.4 Removal of Graves and Other Obstructions
16. Records
16.1 Drawings Produced by the Contractor
16.2 Progress Photographs
16.3 Records of Wage Rates
17. Materials
18. Disposal Excavated Material including Waste
19. Restoration of Areas Disturbed by Construction
20. Demolition of Existing Structures
21. Reinstatement of External Areas
Volume – V:
Schedule DA Part
4: Construction
1. Contractor's Superintendence
1.1 The Contractor shall submit a Staff Organization Plan to the Engineer in accordance with
Clause 16 of Schedule DA, Authority’s Requirement, part 1- General. This plan shall be
updated and resubmitted whenever there are changes to the staff. The plan shall show
the management structure and state clearly the duties, responsibilities and authority of
each staff member.
1.2 The Project Manager and his site team shall have experience and qualifications
appropriate to the type and magnitude of the Works. Full details shall be submitted of
the qualifications and experience of all proposed staff to the Engineer for his Notice,
which shall be as a minimum those given in Clause 16 of Schedule DA, Authority’s
Requirement, part 1- General.
The Contractor shall, prior to commencing the construction of the Temporary Works,
submit a certificate to the Engineer, based on the ‘Design Certificate' signed by the Lead
Designer and the Lead Design Checker, certifying that the Temporary Works have been
properly and safely designed and checked, and that the Contractor has checked the effect
of the Temporary Works on the Permanent Works and has found this to be satisfactory.
2.1.1 The site or Contractor's Equipment shall not be used by the Contractor for any purpose
other than for carrying out the Works, except that, with a Notice from the Engineer, the
Site or Contractor's Equipment such as batching and mixing plants for concrete and
bituminous materials may be used for the Work in connection with other Agreements
under the Authority.
2.1.3 The location and size of each stockpile of materials, including excavated materials,
within the Site shall be as permitted by the Engineer. Stockpiles shall be maintained at
all times in a stable condition.
2.1.4 Entry to and exit from the site shall be controlled by 24 hour security and shall be only
available at the locations for which the Engineer has given a Notice. Notice will only
be given after the Contractor has provided evidence that he has obtained the necessary
approvals from the relevant authorities.
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4: Construction
2.2.1 The Contractor shall make his own arrangements, subject to a Notice from the
Engineer, for any further access required to the site.
2.2.2 In addition, the Contractor shall ensure that access to every portion of the site is
continually available to the Authority and the Engineer.
2.2.3 Following the handover of the Works to the Authority, the Authority will be
responsible for all matters relating to security and safety therein. Access to the site by
the Contractor shall be in accordance with any procedures, requirements and conditions
defined in Schedule 11.
2.2.4 The Contractor shall be responsible for ensuring that any access or egress through the
site boundaries are controlled such that no disturbance to residents or damage to public
or private property occurs as a result of the use of such access or egress by its employees
and sub- Contractors.
A survey shall be carried out of the site to establish its precise boundaries and the existing
ground levels within it. This survey shall include a photographic survey through
still/video photography at ground level as well aerial using drones sufficient to provide
a full record of the state of the site and adjacent areas/buildings before commencing the
Works, with particular attention paid to those areas where reinstatement will be carried
out later on. The survey shall be carried out before the site clearance and in any case
prior to the commencement of work in any Works Area. The survey shall be carried out
by the Contractor and will require a Notice from the Engineer.
2.4.1 The Contractor shall erect Contractor shall erect barricades with gates around his areas
of operations to prevent entry by unauthorised persons to his Works and/or site Areas
and necessary identity cards /permits should be issued to all of his workers and staff by
the Contractor. The Contractor shall submit a proposal for barricades/gates around the
complete perimeter of all Works areas for which the Engineer shall give a Notice.
Painting of the barricades shall be carried out to the design and colours as directed by
the Engineer and the Contractor shall carry out re-painting of the entire barricades on
an annual basis or sooner as required by the Engineer.’
2.4.2 No work shall commence in any way Works Area until the Engineer has issued a Notice
signifying that he is satisfied that the barricades installed by the Contractor are
sufficient to prevent, within reason, unauthorized entry. Project signboards shall be
erected not more than four (4) weeks, or such other period as the Engineer has given
his Notice, after the date for commencement of the
works.
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Schedule DA Part
4: Construction
The types, sizes and locations of project signboards shall be agreed with the Engineer
before manufacture and erection. Other advertising signs shall not be erected on the
site.
2.4.3 A Notice of No Objection from the Engineer shall be obtained before hoardings, fences,
gates or signs are removed. Hoardings, fences, gates and signs which are to be left in
position after the completion of the Works shall be repaired and repainted as instructed
by the Engineer.
2.4.4 Hoardings, barricades, gates and signs shall be maintained in clean and good order by
the Contractor until the completion of the Works, whether such hoardings, fences, gates
and signs have been installed by the Contractor or by others and ownership transferred
to the Contractor during the period of the Works. All the fencing,hoardings, gates and
signs etc. shall be mopped a minimum of once a week and thoroughly washed once a
month.
2.4.5 All hoardings, barricades, gates and signs installed by the Contractor shall be removed
by the Contractor upon the completion of the Works, unless otherwise directed by the
Engineer.
2.4.6 Hoarding/ barricades can be reused after removing from one place to other locations /
sites provided they are in good condition and a Notice is issued by the Engineer.
All Temporary Works which are not to remain on the site after the completion of the
Works shall be removed prior to completion of the Works or at other times as instructed
by the Engineer. The site shall be cleared and reinstated to the lines and levels and to the
same or better condition as existed before the Works started except as otherwise stated
in the Agreement.
2.6.1 The Authority may provide an area of land suitable for use as a casting yard/works area
near to the site upon request by the Contractor
2.6.2 The Contractor shall be responsible for clearing the site of all debris, vegetation and
buildings, providing access into the site and providing any utilities or services which
may be required for the Contractor’ operations.
2.6.3 Contractor upon completion of the work shall clear of all debris, structures made by the
Contractor, RCC footings and rafts, rubbish and debris, etc. and returned to its original
condition before handing back to the Authority, at no extra cost to the Authority.
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4: Construction
2.6.4 A Mechanical Type Washing Plant shall be installed by the Contractor for the use of all
vehicles leaving the casting yard area to avoid any contamination or spillage on the
connecting roads. The Contractor shall be responsible for providing access into the
sites, clearing the sites of vegetation, removing unsuitable materials and placing
disposal material with suitable compaction.
2.6.5 In case the land cannot be handed over to the Contractor, the Contractor has to make his
own arrangements for a casting yard/works area(s) and other facilities without any
liability to the Authority.
2.7 Disposal of Excavated Material (muck/spoil from subways and other excavation)
2.7.1 The surplus excavated material (that cannot be used in the Works), shall be treated as
Contractor’s property. The Contractor shall be free to take away and make use of this
surplus spoil (including rock spoil) in the manner he wishes to. However, the method
of handling, transportation, place of storage, any processing/reprocessing at a
plant(including its location) and its end use shall comply with all the rules and
regulations in force including that pertaining to Occupational Health, Safety &
Environment (OHS&E) etc. and as approved by the Authority/Engineer. The
Contractor shall submit a detailed proposal to the Engineer for seeking the
Authority’s/Engineer’s approval for the same.
2.7.2 The muck/spoil that is acceptable and can be used at a later stage in the Works, shall
be temporarily stockpiled in a dumpsite as proposed by the Contractor and agreed by
the Engineer and the concerned regulating authorities with no extra cost to the
Authority. No extra land shall be provided by the Authority for such stockpiling.
2.7.4 For disposing of the spoil/muck at a muck-disposal site, the Contractor shall take, but
not be limited to, the following measures to ensure proper muck/spoil disposal and
adequate site rehabilitation:
i) The muck disposal site shall be ecologically restored to the maximum extent
possible duly ensuring that the water quality, air quality and the soils and
vegetation of surrounding areas are not contaminated.
iii) The Contractor shall ensure that the muck disposal site will be free from active
landslides or creeps and will not have a possibility of toe erosion related slope
failure.
iv) The Contractor shall ensure that disposal of muck/spoil at muck dumping site shall
not lead to flooding being caused in the surroundings.
vi) To protect the dump from getting disturbing by human and domestic animals
activities, fencing shall be provided at the perimeter of the muck/spoil disposal
site. The Contractor shall also establish temporary wind barrier around the dump
areas to eliminate air pollution being caused due to wind blowing over the dumping
site.
vii) In addition to the measures as stipulated in the Agreement elsewhere, the following
measures shall also be taken by the Contractor for lorry movement/operations
carrying muck/spoil to and from the muck disposal site:
● All dumpers and trucks shall be well maintained and equipped with tarpaulin
sheets and hooks for covering of the loose spoil properly during its
transportation.
● Wheel wash system shall be installed and operated at the exit of the
muck/spoil disposal, so that the muck on the tyres of the trucks is cleaned
properly before they move on the roads to prevent dirtying of the public
roads.
● Dumping shall be avoided during the high speed wind, so that suspended
particulate matters (SPM) level could be maintained to the acceptable level.
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4: Construction
2.7.5 The Contractor shall note that the muck disposal site falls in the urban area with
reasonable but restricted road access. However, if good motorable conditions lack
either within the disposal site or its approaches during the course of muck-disposal, any
attention needed to these roads to make them worthy of Lorries’ movement shall be the
Contractor’s responsibility.
2.7.6 The Contractor is responsible for obtaining the requisite approvals from the concerned
local authorities for his Lorries’ movement plan and their operation.
2.7.7 In case the Contractor chooses to recycle the spoil (including the rock spoil) for his
own purpose, the temporary storage and processing facilities shall have to be taken
care of by the Contractor at his own cost.
2.7.8 Any Octroi, Royalty, statutory payments/levies or any other charges etc. payable on
the spoil/muck for its disposal or recycling (for Contractor’s own purpose) shall have
to be borne by the Contractor.
3 Survey
3.1 The Contractor shall establish his own site grid including the benchmarks, Traverse
points, primary and secondary survey control points in the vicinity of the Site areas and
relate the construction of the Works to the Grid.
3.2 Before the Contractor commences the setting out of the Works, the Engineer will provide
a drawing showing the position of each survey reference point and bench mark, together
with the co-ordinates and/or level assigned to each point, that were used in developing
the Authority’s Drawings, for information only. The Contractor shall carry out detailed
survey to check the levels. In case of any differences from the Authority’s drawings or
data, the Contractor shall bring these to the Notice of the Engineer immediately and
submit his proposals for correction. The Engineer shall either, issue a Notice, modify or
ask the Contractor to resubmit the proposals within a period of 14 days. The Contractor
shall satisfy himself that there are no further conflicts between the data given and the
survey control/reference points & bench marks established by him and all the conflicts
have been satisfactorily resolved. All such proposals for correction prepared by the
Contractor and all such rectification works undertaken by the Contractor to
resolve/eliminate all such differences/discrepancies/conflicts in survey data of the
Authority and shall not entitle the Contractor for any claims or extension of Agreement
schedules and all the necessary works in this regard shall be done by the Contractor
without any cost or time implications to the Authority. The Contractor shall also establish
and provide all subsidiary setting out points, monuments, towers and the like which may
be necessary for the proper and accurate setting out and checking of the Works.
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4: Construction
3.3 The Contractor shall carefully protect all the survey reference points, bench marks,
setting out points, monuments, towers and the like from any damages and shall maintain
them and promptly repair or replace any points damaged from any causes whatsoever.
The Contractor shall recheck every three months, the position of all setting out points,
bench marks and the like, for a Notice by the Engineer.
3.4 The setting up of the accurate Contractor survey reference points and maintaining them
shall be the responsibility of the Contractor. The Contractor shall check the survey
reference points every three months to ensure that these survey points continue to remain
consistent with the bench marks.
The Contractor shall comply with the conditions and requirements stipulated in the
Occupational Health, Safety & Environment (OHS&E) manual to be prepared by the
Contractor and got approved from Authority before start of work.
4.1.1 The Contractor shall take all reasonable precautions and select appropriate tools,
equipment and installation methods to avoid causing a nuisance arising from his
operations and shall minimize inconvenience to the public.
4.1.2 The Contractor shall prevent dust from rising as a result of his activities and shall take
all necessary dust control and suppression measures.
4.1.3 All Contractor’s Equipment used on the Agreement shall be fitted with a means of
suppressing radio and television interference and shall be operated and maintained in
such manner so as to minimize the emission of smoke and obnoxious fumes.
4.1.4 The Contractor shall be responsible for the security of the Site at all times during the
term of this Agreement. The Contractor shall control all entry and exit to and from the
Site for his personnel, personnel from the Authority, Engineer, Sub-Contractors and
suppliers, by pedestrians and for all vehicles. All of the Contractor’s personnel shall be
required to carry an identity/security card or pass which provides a positive photo
identification and they shall be required to show the pass when entering or leaving the
Site. This shall apply to all personnel on the Site including, but not limited to, the
Contractor’s staff, Sub-Contractor staff, Suppliers, Consultants, etc. and the staff of the
Authority and Engineer.
4.1.5 The Contractor is reminded that, the tracks will be running and OHE system will be
energized at all times and the additional precautions for the safety of staff and co-
ordination of activities shall be anticipated. Request for traffic and/or Power Blocks
should be submitted to railways at appropriate time prior
to commencing of work in proximity of the track and/or OHE system.
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4: Construction
4.1.6 The Contractor shall be deemed to have made allowance in his price and programme
for the impact on the Works as a result of any delay due to the provision of access to,
and through the site generally, for relocation of temporary works, provision of security,
lighting, signage, barriers, track work crossings, complying with all government and
local authority regulations, etc.
5.1 Unless otherwise permitted by the Engineer all work shall be carried out in dry
conditions.
5.2 The Works, including materials for use in the Works, shall be protected from damage
due to water. Water on the Site and water entering the Site shall be promptly removed
by temporary drainage or pumping systems or by other methods capable of keeping the
Works free of water. Silt and debris shall be removed by traps before the water is
discharged and shall be disposed of at a location or locations to which the Engineer has
given Notice.
5.3 The discharge points of the temporary systems shall be as per the Notice of the Engineer.
The Contractor shall make all arrangements with and obtain the necessary approval from
the relevant authorities for discharging water to drains, watercourses, etc. The relevant
work shall not commence until the approved arrangements for disposal of the water have
been implemented.
5.4 The methods used for keeping the Works free from water shall be such that settlement
of, or damage to, new and existing structures does not occur.
5.5 Measures shall be taken to prevent settlement, damage, floatation, etc. to new and
existing structures.
6.1 Work shall not be carried out in weather conditions that may adversely affect the Works
unless proper protection is provided to the satisfaction of the Engineer.
6.2 Permanent Works, including materials for such Works, shall be protected from exposure
to all weather conditions that may adversely affect such Permanent Works or materials.
6.3 During construction of the Works storm restraint systems shall be provided to ongoing
construction works, where appropriate. These systems shall ensure the security of the
partially completed and ongoing stages of construction in all weather conditions. Such
storm restraint systems shall be installed as soon as practicable and shall be compatible
with the right of way, or other access around or throughout the Site.
6.4 The Contractor shall, at all times programme and order progress of the Works and make
all protective arrangements such that the Works can be made safe in the event of storms.
The finished works shall be protected from any damage that could arise from any
activities on the adjacent site/ works.
Work shall be carried out in such a manner that there is no damage to or interference
with:
ii) utilities;
v) monuments, trees, graves or burial grounds other than to the extent that is necessary
for them to be removed or diverted to permit the execution of the Works, as
approved by statutory authorities, etc.
vi) Heritage structures shall not be damaged or disfigured on any account. The
Contractor shall inform the Engineer as soon as practicable of any items which are
not stated in the Agreement to be removed or diverted but which the Contractor
considers need to be removed or diverted to enable the Works to be carried out. Such
items shall not be removed or diverted until a Notice from the Engineer to such
removal or diversion has been obtained.
vii) Wherever, interference with any public access roads, services, utilities is
unavoidable for carrying out the project work, the Contractor shall arrange to
suitably divert or relocate the affected road/ service/ utility as the case may be as per
plan/scheme duly approved by the owner of that road/ service/ utility and also the
Authority Engineer.
viii) Items which are damaged or interfered with as a result of the Works and items which
are removed to enable work to be carried out shall be reinstated to the satisfaction
of the Engineer and to the same or better condition as existed before the work started
and with minimum time loss.
7.1.1 Utilities
Any claims by Utility Agencies due to damage of utilities by the Contractor shall be
borne by the Contractor.
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The Contractor shall immediately inform the Engineer of any damage to structures,
roads or other properties at handover of the site(s) or during the Agreement duration.
7.1.3 Access
Alternative access shall be provided to all premises if interference with the existing
access, public or private, is necessary to enable the Contractor’s Works to be carried
out. The arrangements for the alternative access shall be as agreed by the Engineer and
any concerned agency or building management. Unless agreed otherwise, the
permanent access shall be reinstated as soon as practicable after the Work is complete
and the alternative access shall be removed immediately when it is no longer required,
and the ground surfaces reinstated to the satisfaction of the Engineer. Proper signage
and guidance shall be provided for the traffic / users regarding diversions.
i) The Contractor is not permitted to cut or fell any trees without first obtaining
approval from the appropriate authorities and then obtaining a Notice from the
Engineer. The Contractor shall identify all trees that require cutting or felling and
make applications to the appropriate authorities and the Engineer for the necessary
works at least 6 months in advance of the required date for the cutting or felling
works.
ii) Tree cutting outside permanent works areas should be avoided as far as possible
and specific justification needs to be submitted for approval from the appropriate
authorities and for Engineer for a Notice before cutting trees in these areas.
iii) Trees which are found suitable for transplanting, as decided by the Engineer, need
to be replanted in an area inside or near to the Site at locations determined by
Engineer.
iv) Maintenance of trees transplanted outside the Site areas will become the
responsibility of the Authority.
If any graves and other obstructions are required to be removed in order to execute the
Works and such removal has not already been arranged for, the Contractor shall draw
the Engineer's attention to them in good time to allow all necessary arrangements and
authorisations for such removal, and the Contractor shall not remove them without first
obtaining approval from the appropriate authorities and then obtaining a Notice from
the Engineer.
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The Contractor shall take all necessary precautions to protect adjacent buildings and
structures, and works being carried out by others adjacent to and within the Site, from
the effects of vibrations, undermining and any other earth/ground movements or the
diversion of water flow arising from its work.
The Contractor shall submit details of the measures he intends to take to protect those
buildings or structures, as identified in the reports compiled under Clause 4.3 of Schedule
DA, Authority’s Requirement, part 3-Design, as potentially susceptible to damage
during the construction of the Works, to the Engineer for a Notice for the proposed
measures. The Authority will make available to the Contractor, for information only, the
Building Condition Survey information available with him. The Contractor shall
supplement this information, by way of carrying out his own Building condition Survey,
to the extent necessary to ensure compliance with the Authority’s Requirements,
Specifications and Conditions as set out in the Agreement.
The Contractor shall determine the potential influence zones for his Works as per the
stipulations contained in Outline Design specifications and prior to commencing any
work within the zone of influence of the buildings and structures (EBS).
Prior to commencing any work within the 50 m zone of influence of the buildings and
structures, the Contractor shall complete a pre-construction survey to identify and record
any existing defects in the building structure and fabric. A separate pre-construction
survey report shall be prepared for each building/structure, in a format given a Notice by
the Engineer. The report shall include sufficient key plans, sketches and photographs to
enable easy location of existing defects and comparison with possible future ones. Two
coloured copies of all of the pre-construction survey reports shall be provided to the
Engineer.
10 Work On Roads
The Contractor shall develop a detailed Traffic Management Plan for the Work under
the Agreement. The purpose is to develop a Traffic Management Plan to cope with the
traffic disruption as a result of construction activities by identifying strategies for traffic
management on the roads and railway station impacted by the construction activities,
which shall be submitted to the local Traffic Police for their approval and to the Engineer
for his Notice of No Objection. The Contractor shall implement the Traffic Management
Plan throughout the whole period of the Agreement and shall comply strictly with the
approved plan during the construction of his works. Also See Schedule DC, Outline
Construction Specification, sub-section 1.3 Road Works Requirements and
Specifications.
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All costs associated with Traffic Management shall borne by the Contractor and this
shall include for the construction of diversion routes, or upgrading of existing roads for
diversions, and the maintenance, including cleaning, of the same and the existing roads
within 150 m of the Works for the duration of the Agreement.
The basis for the Plan shall take into consideration eight principles:
i) To minimise the inconvenience of road users and the interruption to surface traffic
through the area impacted by the construction activities;
iii) To facilitate access to the construction site, and to maintain reasonable construction
progress.
v) To make the most efficient use of the restricted area available, whilst minimising
disturbance to the general public.
vi) The design shall provide for a minimum of two lanes of traffic in each direction or
as approved by the relevant authorities and the Engineer, which may require
temporary road decking where necessary, which must be maintained at all times, as
approved by local Traffic Police.
vii) The traffic management plan shall provide for a minimum of 2m of footpath (or as
agreed with the relevant authorities and the Engineer) adjacent to buildings or
thoroughfares for all road diversion schemes.
viii) The Contractor should take into account that the construction may have to be done
in phases to ensure that the traffic management plan provides the minimum number
of two traffic lanes (or as approved by the relevant Authorities and the Engineer) in
each direction.
The Contractor shall prepare an integrated plan showing the arrangements to be made
for accommodating road and pedestrian traffic, at individual construction sites, to
ensure smooth traffic operations and for the safety of both construction workers and
road users. The Plan shall consider different measures such as:
i) The use of suitable construction sequences and methods at sites to reduce the
period of disruption to road users;
v) Parking prohibitions;
vii) Maintenance of existing roads within the vicinity of the Works areas;
The Contractor shall manage the vehicular and pedestrian right of way during the period
of construction if it is affected by the construction work. The Contractor shall take
account of the need to maintain essential traffic requirements, as these may influence the
construction process.
The Contractor shall include local traffic diversion routes and assess traffic impacts
caused by the construction in the affected areas. Signage layout shall be included to
ensure that adequate motorist information will be provided for traffic diversions.
i) The minimum lane widths for fast traffic and mixed traffic shall follow the
regulations of the different authorities.
ii) The design shall provide for a minimum number of two traffic lanes in each
direction (or as agreed with the relevant authorities and the Engineer), with a
minimum of 2m of footpath (or as agreed with the relevant authorities and the
Engineer) adjacent to buildings or thoroughfares.
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iii) Any roads or intersections that have no alternative access shall not be fully closed
for construction.
v) The type, size, lighting, painting, etc. requirements for barricades, hoardings and
fencing shall be as detailed in Schedule DC, Outline Construction Specification or
as required by the Engineer.
vi) Minimum footpath width shall be 2m (or as agreed with the relevant authorities and
the Engineer), unless otherwise indicated. The footpath shall be separated from
vehicle traffic and not necessarily immediately adjacent to vehicle traffic;
vii) Where existing footbridges and underpasses are demolished or closed, provisions
shall be made for pedestrian crossing to minimise the conflicts between a traffic
lane.
viii) Construction traffic shall be separated from other traffic wherever possible;
ix) Any traffic related facilities (bus stops, parking, etc.) which are affected by the
construction works shall be maintained or relocated to appropriate locations;
xi) The Contractor’s temporary traffic management plan shall be coordinated with the
Works and traffic arrangements of other Contractors where these interface with this
Agreement.
xii) Roadway designs, traffic management schemes, and installation of traffic control
devices shall be in conformance with the requirements and regulations defined by
the relevant authorities; and
xiii) Where applicable, utility diversions shall be incorporated in the traffic management
plan.
The Contractor shall make all arrangements with and obtain the necessary approval from
the transport authorities and the local Traffic Police for temporary traffic arrangements
and control on public roads. In the event that the Contractor, having used its best
endeavours, fails to secure the necessary approval from the transport authorities and the
local Traffic Police for temporary traffic arrangements and control on public roads, then
the Authority will use its best endeavours to assist the Contractor to secure such approval
but without responsibility on the part of the Authority to do so.
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10.7.1 Temporary traffic diversions and pedestrian routes shall be surfaced and shall be
provided where work on roads or footpaths obstruct the existing vehicular or
pedestrian access. The relevant work shall not be commenced until the approved
temporary traffic arrangements and control have been implemented.
10.7.2 Temporary traffic arrangements and control for work on public roads and footpaths
shall comply with the requirements of the local Traffic Police. Copies of documents
containing such requirements shall be kept on the Site at all times. Contractor has to
effect the necessary changes suggested by local Traffic Police from time to time for
management of traffic.
10.7.3 Temporary traffic signs, including road marking, posts, backing plates and faces, shall
comply with the requirements of the local Traffic Police and should be in accordance
with the requirements of Ministry of Surface Transport. Pedestrian routes shall be
illuminated at night to a lighting level of not less than 50 lux.
10.7.4 Adequate number of traffic marshals shall be deployed for smooth regulation of
traffic.
10.7.5 Temporary traffic arrangements and control shall be inspected and maintained
regularly, both by day and night. Lights and signs shall be kept clean and legible.
Equipment which are damaged, dirty, incorrectly positioned or not in working order
shall be repaired or replaced promptly.
The following particulars of the proposed temporary traffic arrangements and control on
public roads shall be submitted to the Engineer for his Notice of No Objection, at least
28 days before the traffic arrangements and control are implemented:
ii) Details of lighting, signage, guarding and traffic control arrangements and
equipment;
iii) Any conditions or restrictions imposed by Traffic Police or any other relevant
authorities, including copies of applications, correspondence and approval.
iv) Where concrete barriers are used to separate flows of traffic, the barriers shall be in
a continuous unbroken line. No gaps shall be left between any sections of the barrier.
v) Site perimeter fencing and barriers along the roadway, shall have flashing amber
lights positioned on the top of them every 50 meters apart and at every abrupt change
in location.
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i) Measures shall be taken to prevent the excavated materials, silt or debris from
entering gullies on roads and footpaths; entry of water to the gullies shall not be
obstructed.
ii) Surfaced roads on the Site and leading to the Site shall not be used by tracked
vehicles unless protection against damage is provided.
iii) Contractor's Equipment and other vehicles leaving the Site shall be loaded in such
a manner that the excavated material, mud or debris will not be deposited on roads.
All such loads shall be covered or protected to prevent dust being emitted. The
wheels of all vehicles shall be washed when necessary before leaving the Site to
avoid the deposition of mud and debris on the roads.
11.1.1 All street furniture, including signs, stone kerbs, boxes, lights, traffic lights, etc.., that
has to be removed due to the Contractor’s works or temporary traffic arrangements
whereby the Contractor shall arrange for their storage, either in the relevant
Government Departments or at the Contractor’s own works area(s), for which an
agreed inventory, including a photographic record, shall be submitted to the Engineer
for a Notice. Existing street furniture shall be reused wherever possible, and any street
furniture that can’t be reused shall be agreed in writing with the Engineer.
11.1.2 Temporary diversions, pedestrian access and lighting, signage, guarding and traffic
control equipment shall be removed immediately when they are no longer required.
Roads, footpaths, street furniture and other items affected by temporary traffic
arrangements and control shall be reinstated to their original condition as existed before
the Work started or as permitted by the Engineer immediately after the relevant work
is complete or at other times as permitted by the Engineer.
The Contractor shall submit his design for the reinstatement to the relevant authorities
and obtain their prior approval to carrying out the Work. Reinstatement works shall
include, but not be limited to, the following:
• Parking bays
• Road Signage
• Street Lighting
• Landscaping
• Road painting
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12 Site Establishment
12.1 DELETED.
The Contractor shall provide, erect and maintain in a clean, stable and secure condition
a laboratory, equipped for the routine testing of concrete, soil and rock samples and for
the storage and curing of concrete cubes or cylinders. This laboratory shall be located at
the Contractor's principal work site or at a location issued a Notice by the Engineer.
Detailed requirements for this laboratory are set out in Appendix 10 of this Schedule
DA, Authority’s Requirement.
The Contractor shall provide and maintain its own site accommodation at locations
issued a Notice by the Engineer. Offices, sheds, stores, mess rooms, garages, workshops,
latrines and other accommodation on the Site shall be maintained in a clean, stable and
secure condition and shall comply with the requirements of Attachment - C1 of this
section. Under no circumstances is living accommodation to be provided on the Site.
The Contractor shall comply with the requirements of Appendix 9 of Schedule DA,
Authority’s Requirement.
The Contractor shall provide latrines and wash places for the use of its personnel and all
persons who will be on the Site. The size and disposition of latrines and wash places
shall accord with the numbers and dispositions of persons entitled to be on the Site,
which may necessitate their location on structures and, where necessary there shall be
separate facilities for males and females. The capacities and layout shall be subject to a
Notice from the Engineer. The Contractor shall arrange regular disposal of effluent and
sludge in a manner that shall be in accordance with local laws/ regulations.
The Contractor shall be responsible for maintaining all latrines and wash places on the
Site in a clean and sanitary condition and for ensuring that they do not pose a nuisance
or a health threat. The Contractor shall also take such steps and make such provisions as
may be necessary or directed by the Engineer to ensure that vermin, mosquito breeding
etc. are at all times controlled.
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12.5.1 The Contractor shall be responsible for providing water, electricity, telephone,
sewerage and drainage facilities for the Engineer site accommodation, Contractor’s
site offices, structures and buildings and for all site laboratories and all such services
that are necessary for satisfactory performance of the Works. The Contractor shall
make all arrangements with and obtain the necessary approval from the relevant civil
and utility authorities for the facilities.
12.5.2 The Contractor shall be responsible for provision of power supply for his works. The
Authority cannot guarantee provision of adequate, continuous power supply, however
assistance will be given in trying to obtaining the necessary permissions for site
generators and the like.
12.5.3 Access roads and parking areas shall be provided within the Site as required and shall
be maintained in a clean, acceptable and stable condition. For lengths of roadway
longer than 100 m and where vehicle movements exceed one hundred (100)
movements/day and heavy commercial vehicle are to ply the Contractor shall provide
paved surfacing of adequate thickness and quality to the satisfaction the Engineer.
12.5.4 Any operation of the Works that interferes with the inspection of the Works and/or
the checking of lines and levels shall be temporarily suspended at the request of the
Engineer until the checking is complete.
13 Submission of Particulars
The following particulars shall be submitted to the Engineer for his Notice of No
Objection not more than fifty six (56) days after the Commencement Date of the Works
13.1 Drawings showing the layout within earmarked area for the Contractor’s offices, project
signboards, principal access and other major facilities required early in the Agreement,
together with all service utilities;
13.2 Drawings showing the details to be included on the project signboards and diversion
boards.
Drawings showing location of stores, storage areas, concrete batching plants and other
major facilities and their access roads/paths shall be submitted to the Engineer for his
Notice as early as possible but in any case not less than twenty eight (28) days prior to
when such facilities are intended to be constructed on the Site.
14 Security
14.1 The Contractor shall be responsible for the security of the Site for the full time the Site is
in its possession, except for the specific cases as described under Clause 3.2(3) of these
Authority's Requirements- Construction. The Contractor shall set up and operate a
system whereby only those persons entitled to be on the Site can enter the Site. To this
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end, the Contractor shall, with a Notice from the Engineer, erect a security
fence/barricade, with a minimum height of 2 m, around the site areas, with only specific
points at which entry through the fence/barricade can be effected, and shall provide gates
or movable barricades at such points of entry and thereby maintain a twenty four hours
a day, seven days a week security guard and such other security personnel and patrols
elsewhere as necessary to maintain security.
14.1 The Contractor shall maintain all site boundary fences in a first class condition, and shall
so arrange site boundary fences and security measures that the drainage arrangement is
not affected. Notices shall be displayed at intervals around the Site to warn the public of
the dangers of entering the Site.
14.2 During the progress of the Works the Contractor shall maintain such additional security
patrols over the areas of the Works as may be necessary to protect his own and his Sub-
Contractor's work and equipment and shall co-ordinate and plan the security of both the
Work under this Agreement and the Work of others having access to and across the Site
and the Works.
In order to operate such a security system, it will be necessary to institute the issue of
unique ID passes to personnel and vehicles entitled to be on the Site, and which may
need to be separately identifiable according to the shifts being worked on Site. The
Contractor shall at the outset determine, together with the Engineer, a system and the
design of ID passes to suit the requirements of the forgoing and to suit the methods of
work to be adopted by the Contractor. The Contractor shall at all times ensure that the
Engineer has an up to date list of all persons entitled to be on the Site any time. The
Contractor shall also introduce a system for issuing passes to any visitors or
persons/vehicles belonging to agencies other than Authority/ Engineer who may have to
visit the site in connection with work.
14.3 Security and checking arrangements as felt necessary shall be provided with advice and
help of the Police.
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15 Testing
15.1 General
15.1.1 The Contractor shall provide and perform all forms of testing procedures applicable
to the Works and various components and shall conduct all necessary factory, site and
acceptance tests.
15.1.2 All testing procedures shall be submitted at least thirty (30) days prior to conducting
any Test. The Testing procedures shall show unambiguously the extent of testing
covered by each submission, the method of testing, the Acceptance Criteria, the
relevant drawing (or modification) status and the location.
15.1.3 The testing Procedures shall be submitted, as required, by the Contractor during the
duration of the Agreement to reflect changes in system design or the identification of
additional testing requirements.
15.1.4 The Engineer shall have the facilities for monitoring all tests and have access to all
testing records. Ample time shall be allowed within the testing programmes for
necessary alterations to equipment, systems and designs to be undertaken, together
with re-testing prior to final commissioning.
15.1.5 All costs associated with the Testing shall be borne by the Contractor, unless
otherwise specified, including the services of any specialized personnel or
independent assessors. The Contractor shall also bear any expenses incurred due to
resetting caused by defects or failure of equipment to meet the requirements of the
Agreement in the first instance.
15.1.6 Unless a Notice is issued by the Engineer, the personnel engaged on testing shall be
independent of those directly engaged in the design or installation of the same
equipment.
15.1.7 All testing equipment shall carry an appropriate and valid calibration labels.
15.2.1 A batch of material is a specified quantity of the material that satisfies the specified
conditions. If one of the specified conditions is that the material is delivered to the
Site at the same time, then material delivered to the Site over a period of a few days
may be considered as part of the same batch if in the opinion of the Engineer there is
sufficient proof that the other specified conditions applying to the batch apply to all
of the material delivered over the period.
15.2.2 A sample is a specified quantity of material that is taken from a batch for testing and
which consists of a specified amount, or a specified number of pieces or units, of the
material.
Samples shall be of sufficient size and in accordance with relevant Standards to carry
out all specified tests.
Unless agreed otherwise by the Engineer samples taken on the Site shall be selected
by, or taken in the presence of; the Engineer and shall be suitably marked for their
identification. An identification marking system should be evolved at the start of works
in consultation with the Engineer.
Samples shall be protected, handled and stored in such a manner that they are not
damaged or contaminated and such that the properties of the sample do not change.
Samples shall be delivered by the Contractor, under the supervision of the Engineer, to
the specified place of testing. Samples on which non-destructive tests have been carried
out shall be collected from the place of testing after testing and delivered to the Site or
other locations as instructed by the Engineer.
Samples which have been tested may be incorporated in the Permanent Works provided
that:
iii) The sample is not required to be retained under any other provision of the
Agreement.
Additional samples shall be provided for testing if in the opinion of the Engineer:
(a) material previously tested no longer complies with the specified requirements; or
(b) Material has been handled or stored in such a manner that it may not comply
with the specified requirements.
15.4 Testing
15.4.1 The Contractor shall be responsible for all on-site and off-site testing and for all in-
situ testing. All appropriate laboratory tests shall be carried out in the Contractor's
laboratory, unless otherwise permitted or required by the Engineer. Where the
laboratory is not appropriately equipped and/or staffed for some tests, or if a Notice
has been issued by the Engineer, tests may be carried out in other laboratories
provided that:
i) they are accredited for the relevant work to a standard acceptable to the
Engineer; and
ii) Particulars of the proposed laboratory are submitted to the Engineer for a Notice.
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15.4.2 Unless agreed otherwise by the Engineer in-situ tests shall be done in the presence of
the Engineer.
15.4.3 Equipment, apparatus and materials for in-situ tests and laboratory compliance tests
to be carried out by the Contractor shall be provided by the Contractor. The equipment
and apparatus shall be maintained by the Contractor and shall be calibrated before the
testing starts and at regular intervals as permitted by the Engineer. The equipment,
apparatus and materials for in-the situ tests shall be removed by the Contractor as
soon as practicable after the testing is complete.
15.4.4 The Contractor shall be entitled in all cases to attend the testing carried out in the
Authority's or other laboratories, to inspect the calibration certificates of the testing
machines and to undertake the testing on counterpart samples. Testing of such
samples shall be undertaken in laboratories complying with Clause 16.4(1) above and
particulars of the laboratory proposed shall be submitted to the Engineer for his
Notice of No Objection prior to the testing.
15.4.5 Attendance on tests, including that by the Engineer, Contractor and Designer, shall
be as laid down in the Quality Assurance procedures.
15.5.1 The results of tests on samples or specimens shall be considered to represent the
whole batch from which the sample was taken.
15.5.2 A batch shall be considered as complying with the specified requirements for a
material if the results of specific tests for the specified properties comply with the
specified requirements for the properties.
15.5.3 If additional tests are permitted or required by the Engineer but separate compliance
criteria for the additional tests are not stated in the Agreement, the Engineer shall
determine if the batch complies with the specified requirements for the material on
the basis of the results of all tests, including the additional tests, for every property.
15.6.1 Records of in-situ tests and laboratory compliance tests carried out by the Contractor
shall be kept by the Contractor on the Site and a report shall be submitted to the
Engineer within seven (7) days, or such other time stated in the Agreement or in the
Quality Assurance Programme, after completion of each test. In addition to any other
requirements, the report shall contain the following details:
ii) Location of the batch from which the samples were taken or location of the
part of the Works;
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x) Method of testing;
15.6.2 Reports of tests shall be signed by the Project Manager or his assistant, or by another
representative authorized by the Contractor.
15.6.3 If requested, records of tests carried out by the Authority's staff or by the Engineer
shall be given to the Contractor.
15.7.1 Should the Works include any equipment not previously proven in service the
Contractor shall undertake a thorough testing of the same at pre-production stage to
the satisfaction of the Engineer. The Contractor shall identify any equipment in this
category, or equipment that differs significantly from that already in service
elsewhere.
i) Physical inspection
iv) Calibration
v) Output check
x) Soak test
15.7.4 Where processor based equipment is to be used then the Manufacturing Test shall
include also verification of software used in this application.
During and on completion of the installation, the Contractor shall undertake testing of
all cables, wiring and equipment, instrumentation and protection devices, in a
progressive sequence and in accordance with the overall testing programme. These tests
shall culminate in functional tests to verify the correct operation of all apparatus and,
where appropriate, correct response to the respective control commands or monitored
function
Following satisfactory completion of these Tests, the Contractor shall prepare the
installation for official demonstration in the presence of the Engineer.
These Tests shall be conducted by the Contractor in the presence of the Engineer.
16 Records
16.2.1 The Contractor shall provide monthly progress photographs which have been
properly recorded to show the progress of the Works to the Engineer. The
photographs shall be digital and taken on locations agreed with the Engineer to record
the exact progress of the Works. The number and size shall be as required in Appendix
3 of Schedule DA, Authority’s Requirement.
16.2.2 All photographs shall be taken by a skilled photographer using a digital single- lens
reflex camera of at least 6 megapixels.
16.2.3 The Contractor shall ensure that no other photography is permitted on the Site without
a Notice from the Engineer. The Contractor should be aware of the regulations and
conditions with regard to Photography in some “RESTRICTED AREAS’ at the
Railway Station and surrounding areas.
16.3.1 The Contractor shall keep monthly records of the average, high and low wage rates
for each trade/tradesman employed on the Site and records shall be made available to
the Engineer during inspection.
17 Materials
17.1 Materials and goods for inclusion in the Permanent Works shall be new unless the
Engineer has issued a Notice otherwise. Preference shall be given to local materials
where available. Approved Manufacturers/Suppliers of few important items have been
given in Appendix 7 of Schedule DA Authority’s Requirement. These materials shall be
procured only from these Manufacturers/Suppliers.
17.2 Certificates of tests by manufacturers which are to be submitted to the Engineer shall be
current and shall relate to the batch of material delivered to the Site. Certified true copies
of certificates may be submitted if the original certificates could not be obtained from
the manufacturer.
17.3 Parts of materials which are to be assembled on the Site shall be marked to identify the
different parts.
17.4 Materials which are specified by means of trade or proprietary names may be substituted
by materials from a different manufacturer which have received a Notice from the
Engineer, provided that the materials are of the same or better quality and comply with
the specified requirements.
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17.5 Samples of materials submitted to the Engineer for information or Notice shall be kept
on the Site by the Contractor in a secure dry storage room and shall not be returned to
the Contractor or used in the Permanent Works unless the Engineer has issued a Notice
of No Objection. The samples shall be used as a means of comparison which the
Engineer shall use to determine the quality of the materials subsequently delivered.
Materials delivered to the Site for use in the Permanent Works shall be of the same or
better quality as the samples which have received a Notice.
18.1 For fill or dumping sites, the Contractor shall prepare a land plan with details of surface
drainage requirements, spreading and compaction of the fill during dumping acceptable
to the Engineer. The Contractor shall also provide security for such sites. The dumping
sites to be used by the Contractor shall be identified and provided by the Contractor and
with the approval of the relevant authorities and having obtained a Notice from the
Engineer.
18.2 All excavated material, excluding waste material shall be disposed of at appointed sites
only. This material shall be placed and compacted in accordance with the Construction
Specification for Earth Works or as otherwise directed by the Engineer.
Unless otherwise directed by the Engineer, any areas disturbed by the construction
activity, either inside or outside the Project Right of Way or Site Areas, shall be
reinstated as follows:
i) All areas affected by the construction work shall be reinstated to their original
condition, or better, with new materials, including but not necessarily limited to,
sidewalks, parking lots, access roads, adjacent roads and landscaping. Grass cover
shall be provided for any bare earth surface areas, along with proper provisions for
surface drainage.
ii) Landscaping design must be submitted to the relevant authorities and match the
remaining areas. In addition the Contractor shall carry out the design and construction
of landscaping for all works areas and will submit his proposals to the relevant
authorities, having obtained approval before commencement of landscaping works.
20.1 The Contractor shall be provided the site areas free of legal encumbrances to access,
fencing and the undertaking of the Works. The Works shall include the demolition of all
structures necessary for the construction of the building required by the Agreement. The
structures to be demolished include buildings, boundary walls, water sumps, water wells,
bus stops etc.
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20.2 The Contractor shall be responsible for obtaining the necessary permits and approvals
for undertaking the demolition works. These will require the Contractor to undertake a
structural inspection of all structures and prepare a demolition method statement. This
report should detail the protective hoarding works required prior to the commencement
of demolition, the sequence of demolition and any temporary strengthening/protective
works required to be added to the structures during the demolition. The Contractor
should pay particular attention to the demolition of cantilever structures.
20.3 The Contractor shall ensure that all utilities, drainage and sewerage are properly
disconnected before commencing demolition.
20.4 Foundations and underground structures of the existing structures should be broken
down to 2 m below ground level, and voids under this level are to be filled with suitable
compacted material.
21.1 The Contractor shall reinstate the external areas as affected by the Works to same
condition as at the date of hand over. The extent of reinstatement shall be at least 150m
in all directions from the edge of the station, subway, shaft structure or ancillary
buildings. At the commencement of Works the Contractor shall take an inventory of
affected features including a photographic/video record covering the area that will be
affected which shall be submitted to the Engineer for Notice. The details of the
reinstatement works shall be agreed with the appropriate Authorities and receive a
Notice from the Engineer before the reinstatement works commence.
ii) Kerbs, medians, railings, safety rails and other road furniture,
v) Traffic lights,
x) Boundary walls.
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21.3 Except where shown otherwise the reinstatement of the following are not included in
the Works;
21.3.1.1 Buildings,
21.3.1.4 Trees.
21.4 Contractor should provide assistance to others to transplant or reinstate trees within
the Works area.
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Attachments
The Authority will not provide living accommodation for the use of the Contractor or
any of his staff or labour employed on the Works.
If necessary the Contractor shall, at his own expense, make adequate arrangements for
the housing, supply of drinking water and provision of bathrooms, latrines and urinals,
with adequate water supply, for his staff and workmen directly or through Sub-
Contractors employed on the Works at the location authorized by the Engineer. No
labour camp shall be allowed at any work site or any unauthorized place.
The Contractor at his own cost shall maintain all campsites in a clean and sanitary
condition. The Contractor shall obey all health and sanitary rules and regulations, and
carry out at his cost all health and sanitary measures that may from time to time be
prescribed by the Local/Medical Authorities and permit inspection of all health and
sanitary arrangements at all times by the Authority, Engineer and the staff of the local
municipality or other Authorities concerned. Should the Contractor fail to provide
adequate health and sanitary arrangements these may be provided by the Authority and
the cost recovered from the Contractor.
The Contractor shall at his own cost, provide First Aid and Medical facilities at the
Labour Camp and at work sites on the advice of the Medical Authority in relation to the
experience, and number of the Contractor’s staff and workmen, employed directly or
through Sub-Contractors.
The Contractor shall at his own cost, provide the following minimum requirements for
fire precautions:
The Contractor at his own cost shall provide necessary arrangements for keeping the
camp area sufficiently illuminated to avoid accidents to the Workers. He should also
ensure that electrical installations are done by Trained Electricians. These installations
shall be maintained and daily maintenance records must be made available for inspection
of the Engineer.
The Contractor shall take requisite precautions, and use his best endeavors to prevent
any riotous or unlawful behavior by or amongst his workmen, and others, employed
directly or through Sub-Contractors. These precautions shall be for the preservation of
the peace and protection of the inhabitants and security of property in the neighborhood
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of the Works. In the event of the Authority requiring the maintenance of a Special Police
Force at or in the vicinity of the site, during the tenure of the Work, the expenses thereof
shall be borne by the Contractor and if paid by the Authority, shall be recoverable from
the Contractor.
The sale of alcoholic drinks or other intoxicating drugs or beverages upon the Work, in
any labour camp, or in any of the buildings, encampments or tenements owned or
occupied by, or within the control of, the Contractor or any of his employees directly or
through Sub-contractors employed on the Work, shall be forbidden, and the Contractor
shall exercise his influence and authority to secure strict compliance with this condition.
The Contractor shall also ensure that no labour or employees are permitted to work at
the site in an intoxicated state or under the influence of drugs. The Contractor shall
remove from his camp such labour and their families, who refuse to accept protective
inoculation and vaccination when called upon by the Medical Authority. Should Cholera,
Plague or any other infectious disease break out, the Contractor shall at his own cost
burn the huts, bedding, clothes and other belongings of, or used by, the infected parties.
The Contractor shall promptly erect new huts on healthy sites as required by the
Authority, within the time specified by the Authority, failing which the Work may be
done by the Authority and the cost recovered from the Contractor.
The Contractor shall provide living accommodation that is equal to or exceeds the
minimum criteria established in the following sub-sections, needed to house his staff,
workers employed directly or through Sub-contractors. The buildings shall be
constructed so as to have a minimum life of not less than the length of the Contract.
i) The roofs shall be watertight and laid with suitable non-flammable materials
permissible for residential use under local regulations and for which a Notice from
the Engineer has been obtained.
ii) Each hut shall have suitable ventilation. All doors, windows, and ventilators shall
be provided with security leaves and fasteners. Back to back units must be avoided.
iii) The minimum height of each unit shall be 2.10m and shall have separate cooking
place.
The Contractor shall provide an adequate supply of water for the use of laborers in the
Camp. The provision shall not be less than two gallons of pure and wholesome potable
water per head per day for drinking purposes and three gallons of clean water per head
per day for bathing and washing purposes. Where piped water supply is available, supply
shall be at stand posts and where the supply is from wells or river, tanks of plastic, metal
or masonry shall be provided. The Contractor shall also at his expense make
arrangements for the provision and laying of water pipelines from the existing mains
wherever available and shall pay for all the fees and charges therefore.
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1.5 Drainage
The Contractor shall provide efficient arrangements for draining away spillage water so
as to keep the camp neat and tidy. Surface water shall be drained away from paths and
roads and shall not be allowed to accumulate into ditches or ponds where mosquitoes
can breed.
1.6 Sanitation
The Contractor shall make arrangements for conservancy and sanitation in the labour
camps according to the rules and regulations of the Local Public Health and Medical
Authorities.
The Contractor shall provide a sewage system that is adequate for the number of
residents in the camp, and which meets the requirements of the Municipality Authorities.
Authority's Requirement
Appendix- 1
Project Calendar
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DA Appendix 1: Project
PROJECT CALENDAR Calendar
II. A 7 day week calendar shall be adopted for various (Work) programme schedules for
scheduling purposes. Any non-work restriction shall be deemed to have been taken
into account in the calendar to plan and programme the Works.
Appendix- 2
Programme Requirements
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DA Appendix 2: Programme
Requirements
PROGRAMME REQUIREMENTS
1. GENERAL
There are two primary purposes for the requirement of Programme (Scheduling)
information described in this document:
i) Evaluation of Proposal.
To provide the Engineer with progress status reports for managing, monitoring and
coordinating the awarded contracts during their execution within the overall multi-
contract project schedule.
The requirements are organized in two stages. The first stage is a requirement for all
Bidders and shall be submitted as part of Proposal. The second stage is a requirement
of the Authority and describes a series of reports to be submitted by the Contractor
to the Engineer during the execution of the contract, following the award of Contract.
1.2 The Contractor shall programme his work at all times to meet the Key Dates and the
Works Areas Access Dates stated in Schedule I. The Contractor shall during the
progress of the Works constantly monitor his progress against the programmes
described below.
1.3 The Works Programme, and all more detailed or revised versions, shall be submitted
to the Engineer for his notice in accordance with the provisions of the Conditions of
Contract.
2. METHODOLOGY
2.1 The computerized Critical Path Method (CPM) network using the Precedence
Diagramming Method (PDM), has been selected by the Authority as the technique for
contract management system. This technique shall also be employed by the Bidder in
preparing their Proposal submissions and by the Contractor in their Construction Stage
submissions.
2.2 Unless otherwise agreed by the Engineer, all programmes submitted by the Contractor
shall be produced using computerized Critical Path Method (CPM) Networks
developed implementing the Precedence Diagramming Method (PDM) with Cost
Loaded Charts and Tables, using the required software stated in Clause 3 below.
2.3 The Contractor shall implement and use throughout the duration of the Contract, a
computerized system to plan, execute, maintain and manage the planning, design, pre-
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DA Appendix 2: Programme
construction, construction, and sub-contracts in Requirements
executing the CPM scheduling by
PDM. The reports, documents and data provided shall be an accurate representation
of the current status of the Works and of the work remaining to be accomplished; shall
provide a sound basis for identifying problems, deviations from the planned works,
and for making decisions; and shall enable timely preparation of the same for
presentation to the Engineer.
CPM programming software used shall be latest version of Primavera Project Planning
(P7) Program or any other equivalent web based program which shall also enable easy
data entry through mobile phones from site itself and shall permit the tagging of the
data (reports, photographs etc) with the actual locations on GIS enabled map of the
Site. The programme management shall, alternately, be integrated with BIM platform.
Scheduling software and relevant instruction manuals, licensed for use in connection
with the contract, shall be provided by the Contractor according to the Authority’s
Requirements, Outline Design and Construction Specifications and other contract
stipulations. The Contractor shall supply the Engineer with an original licensed copy,
including manuals and approved training of the software and any subsequent versions
thereof at no extra cost.
In case Authority has its own standard software which is standardised for used across
all projects, the software to be used by the Contractor must be integrated with the same
and it shall be possible for the data to be automatically transferred to Authority’s
platform. Alternately, the Contractor may choose to use, on payment basis (at rates to
be notified by Authority from time to time), the Authority’s software platform for
project monitoring.
4.1 The Contractor shall develop his Work Programme into the Initial Works Programme
including an outline Narrative Statement and submit within 4 weeks of the date of
commencement and a more detailed version within 7 weeks of receiving the
Engineer’s notice of no objection to the proposed Initial Works Programme. Refer
Clause 6.0.
4.2 The first Three Month Rolling Programme shall be submitted within 4 weeks of the
date of Commencement and all subsequent editions shall accompany the Monthly
Progress Report. The Monthly Progress Reports shall also include a Programme
Update as described below. These programmes shall subsequently be updated as
described below. Refer Clause 8.0 & 9.0.
4.3 Following the Contractor’s Initial Works Programme submission but in no case later
than 21 weeks from the date of commencement of the Contract, the Contractor shall
submit a detailed Works Programme. The resubmitted Works Programme when
given a Notice by the Engineer shall form the Baseline Programme which shall
solely be used for monitoring and evaluating all facets of the Contractor’s
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performance including, but not limited to, Requirements
actual progress and the effects of
variations and delays. The Contractor shall monitor his own performance against the
Baseline Programme on a weekly basis and shall prepare and submit to the Engineer
written and computerised monthly reports including all supporting data. As the work
progresses, it may be necessary to update / revise the Baseline programme, but such
updating shall only be carried out with the prior consent of the Engineer or when
directed by them.
For the Initial & Detailed Works Programme submission, one (1) colour copy, with
a softcopy, each of the following programmes and reports shall be submitted to the
Engineer:
4.4 The Engineer shall review and comment on the Contractor’s programmes and
information submitted under this Clause. The Engineer will issue his notice or
otherwise of the submissions within 4 weeks.
4.5 The Engineer shall require the Contractor to re-submit within 2 weeks if he is of the
opinion that the programmes and information submitted by the Contractor is unlikely
to meet the Contract key dates.
4.6 If in the opinion of the Engineer, any of the Contractor’s revised programmes and
information submitted under the Works Programme is not acceptable, it shall be
construed as a failure of the Contractor to meet a Milestone.
4.7 Notwithstanding the above, the Engineer may at any time during the course of the
Contract require the Contractor to reproduce the computer-generated Baseline
Schedule Report described above to reflect actual activity dates and generate
schedules based upon "what if" statements. The initial computer-generated report
after receiving the Engineer’s notice will serve as the base against which the contract
progress will be measured. Any changes to the Report reflected in subsequent
Baseline Schedule Reports shall also require the Engineer’s consent.
4.8 Failure to include any element of work required for performance of the Contract shall
not relieve the Contractor from completing all works required under the Contract to
achieve the original or any extended key completion date.
Volume – V: Schedule
DA Appendix 2: Programme
Requirements
5. WORKS PROGRAMME
5.1 The Works Programme shall detail the full scope of the works taking into account the
complex nature and different phases of the contract, and shall be accompanied by
detailed supporting information to demonstrate through the sequence and duration of
the activities that the plans are achievable and realistic and that the works to be
undertaken can meet the requirements of the contract.
5.2 The Works Programme shall be a computerized Critical Path Method (CPM) network
developed using the Precedence Diagramming Method (PDM) and shall be present in
bar chart and time-scaled network diagram format to a weekly or monthly time scale.
5.3 Tasks in the Works Programme shall be sufficiently detailed to describe activities and
events that include, but are not limited to, the following:
ii) All physical work to be undertaken in the performance of the Contract obligations,
including Temporary Works
iii) The requested date for issue of any drawings or information by the Engineer
v) Due time allowance for review by the Engineer of the Contractor’s submissions,
as well as the subsequent amendment and re-submission by the Contractor in the
design review and comment process,
vi) Due time allowance for complying with requirements of all Government
Departments and all others whose consent, permissions, authority or licence is
required prior to the execution of any work.
xii) Any outside influence which will or may affect the Project.
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Requirements
5.4 The Works Programme shall show achievement of all Key Dates. The programme
shall also show Milestones, but the Milestones shall not be taken as imposing any
constraints that in any way affect the logic or limit any other dates in the programme.
Any activity creating an imposed time or other constraint shall be fully defined by the
Contractor.
i) Activity ID and Activity Code, the structure of which should be agreed with the
Engineer.
ii) The Engineer may request additional activity coding to the extent available
without restraint to the Contractor’s utilisation of the programme software. When
requested, the Contractor shall add the required additional coding to the
Programme. The Contractor shall use additional code fields as requested to
comply with the requirements and for the use of the Contractor.
5.7 Activity duration shall not exceed two (2) weeks, unless otherwise consented to by the
Engineer, except non-construction activities such as submittals, submittal reviews,
procurement and delivery of materials or equipment and concrete curing. The
Contractor shall submit a Programme/Project Calendar cross reference clearly
indicating the allowance for holidays.
5.9 Activity Report Shall list all activities, and events in the Works Programme,
sorted by activity identification number.
The Activity Report shall include the following for each activity and event:
iii) Early and late start & early and late finish dates. Planned start and finish dates,
vii) Calendar.
5.10 Narrative
Supporting information and an accompanying narrative for the Programme that details
the basis and assumptions upon which the programme has been drawn shall be
prepared and submitted as detailed (but not limited to) below:
ii. Marked up plans detailing the concreting and concrete pour dates for major
section of each part of the structure;
iii. An overall manpower forecast detailing individual trades and other sub- contract
/ indirect labour, commissioning teams in terms of the daily number of workers
planned to be engaged. The formats for these forecasts shall be in accordance
with the Engineer’s requirements;
v. Planned production outputs for all major activities and areas of Works;
vi. List of major items of plant and equipment that are required to be procured
identifying the required lead times;
vii. Accumulative curves and histograms showing the planned weekly figures for
each principal quantity, major item of equipment and major power trades;
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Requirements
viii. Any programme constraints, giving details of the constraints and substantiation
thereto;
Physical Progress ‘S’ Curve The Contractor shall also submit at the end of every
month, for inclusion in the Monthly Progress Report as stated in Appendix 3, a
forecast Cumulative Physical Progress 'S' curve based on the time-phased
distribution of cost in the CPM Network Logic Diagram, expressed in percentage
terms and plotted with the early and late dates. This ‘S’ curve shall be generated from
the computerized CPM Network Logic Diagram.
5.11 Resources
The Contractor shall provide on the submission of the Baseline programme full
resource details for major activities including but not limited to the substructure,
superstructure, architectural and building services fit out stages of the works. These
shall include
The Contractor shall also Resource Charts, generated from the Contractor’s CPM
Network Diagram, showing the anticipated manpower and main Construction
Equipment usage during the execution of the Project.
6.1 The Initial Works Programme submitted as under Clause 4.1 need not include the full
details given under Clause 5 above. It should be a condensed version with combined
activities of longer duration but must show clearly how the requirements of the
Contract are to be achieved. The outline Narrative Statement shall be in sufficient
detail to clearly show the Contractor’s intention.
6.2 Within 7 weeks of the Engineer’s consent to the Initial Works Programme, the
Contractor shall submit to the Engineer an expanded and more detailed version of the
Initial Works Programme containing all of the information and detail required under
Clause 5 above.
7.1 The Contractor shall immediately notify the Engineer in writing of the need for any
changes in the Works Programme, whether due to a change of intention or of
circumstances or for any other reason. Where such proposed change affects timely
completion of the Works or any other Key Date the Contractor shall within fourteen
(14) days of the date of notifying the Engineer submit for the Engineer's notice it’s
proposed revised Works Programme and accompanying Narrative Statement. The
proposed revised Works Programme shall show the sequence of operations of any and
all works related to the change and the impact of changed work or changed conditions
7.2 If at any time the Engineer considers the actual or anticipated progress of the work
reflects a significant deviation from the Works Programme, he may request the
Contractor to submit a proposed revised Programme which together with an
accompanying Activity Report and Narrative Statement, shall be submitted by the
Contractor within fourteen (14) days after the Engineer's instruction. The proposed
revised Works Programme shall show the sequence of operations of any and all work
related to the change and the impact of the changed work or changed conditions.
7.3 All activities that have negative float must be analysed by the Contractor to identify
the impact on the timely completion of the Works or on the achievement of Key Dates.
8.1 The Three Month Rolling Programme shall be an expansion of the current Works
Programme showing the activities completed in the last month and the activities that
are in progress or will start within the next three (3) months. The Three Month Rolling
Programme shall provide more detail of the Contractor’s plan, organisation and
execution of the work within these periods. The Contractor shall expand each activity
planned to occur during the next three months period, if necessary, to a daily level of
detail.
8.2 DELETED.
8.3 The Three Month Rolling Programme shall be developed as a Critical Path Method
(CPM) network, and shall be presented in bar chart and time-scaled network diagram
format. Bar charts shall be presented on A4 sheets and time-scaled networks diagrams
A1 size. Tasks in the programme shall be derivatives of and directly related to tasks
in the approved Works Programme. One (1) original and six (6) colour copies, with a
softcopy on a CD, of the schedule shall be submitted
8.4 The Contractor shall describe the discrete work elements and work element inter-
relationships necessary to complete all works and any separable parts thereof
including work assigned to sub-Contractors.
8.5 Activity duration shall not exceed two (2) weeks unless otherwise consented to by the
Engineer.
8.6 Each activity in the Three Month Rolling Programme shall be coded, or described so
as clearly to indicate the corresponding activity in the Works Programme.
8.7 The three months Rolling Programme shall require the Engineer notice for payment
purposes.
9.3 The Contractor shall revise the Three Month Rolling Programme or propose revisions
of the Works Programme in accordance with Clause 7, or both, from time to time as
may be appropriate to ensure consistency between them.
10. DELETED
For the Project, the Contractor shall adopt 7 days a week calendar, identical calendar
for the purpose of programming and execution of Works. Official documents shall be
transacted during 5 days week - Monday through Friday, except for National (Govt.
of India) Holidays. For Project purposes, a week begins at 0001 hours on a Monday
and ends at 2359 hours on a Sunday. The completion of an activity or the achievement
of an event when given a week number shall be taken to mean midnight on the Sunday
at the end of the numbered week. An access date or activity start date when given as a
week number shall be taken to mean 0001 hours on a Monday of the Numbered week.
The Contractor shall submit, as part of its Staff Organisation Plan, the names and
experience and any required information for the staff to be employed on Works
Programming. The principal Works Programmer shall hold reputable professional
qualifications acceptable to the Engineer including at least five (5) years relevant
experience in programming civil engineering works. Others in the group shall have at
least three (3) years’ experience in such work. The programmers shall be employed
by the Contractor full time on the Contract until the completion or such earlier time
the Engineer may give his consent.
The Contractor shall submit one (1) copy in colour, and a softcopy, of all submissions
to the Engineer. All submissions shall be in A0, A1, A3 or A4 size, as appropriate,
except as may otherwise be agreed by the Engineer.
Failure of the Contractor to submit any programme, or any required revisions thereto
within the time limits stated for notice of no objection by the Engineer, shall be
sufficient reason for not making the relevant milestone.
Authority's Requirement
Appendix- 3
1. GENERAL
1.1 The Contractor shall submit to the Authority Engineer two (2) coloured copies and a
soft copy of the Monthly Progress Report. This Report shall be submitted by the 7 th
day of the month shall account for all work actually performed in the entire previous
calendar month.
1.2 The Report shall be typed, printed and bound. It shall be supported by graphics and
photographs as specified in Clause 1.1 of this Appendix. It shall be submitted in a
format to which the Engineer shall have given his consent. Unless the Engineer directs
otherwise, the Contractor’s Monthly Report shall contain sections/sub- sections for,
but not limited to, the topics described in this Appendix.
1.3 The Contractor shall include in the Monthly Progress Report a record of monthly
progress of various major Works on Site in the form of colour photographs with
appropriate annotations and dates stated. The aerial coloured photographs shall be
taken using drones and at suitable time lapse videos shall be created from the
chronological record of photographs. Initial photographs of Site, which shall serve as
reference for ‘before and after’ comparison of Site are very important and shall be
taken before any substantial work commences.
1.4 The Contractor shall deliver daily to the Engineer, a report as to the number of
workmen, plant and equipment employed on the works in each trade, etc. and a log of
delivery notes for all goods and materials delivered to the Site. This information shall
be summarized as a monthly return for the monthly progress report.
2. FINANCIAL STATUS
2.1 A narrative review of all significant financial matters, and actions proposed or taken
in respect to any outstanding matters.
2.2 A spread sheet summarizing each activity which is part of Change Order or Provisional
Sums, the budget, costs incurred during the period, costs to date, costs to go (including
potential variations), cost forecast (total of costs to date and costs to go) and cost
variance (difference between cost forecast and budget).
3. PHYSICAL PROGRESS
3.1 The introduction shall briefly summaries the progress that has been made during the
past month and how the actual progress relates to the planned progress in accordance
with the Works Programme.
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Report
3.2 It shall describe the status of work performed, significant accomplishments, including
critical items and problem areas, corrective actions taken or planned and other
pertinent activities, and shall, in particular, address interface issues, problems and
resolutions.
The Physical Progress S-Curve shall be in the form of a graph which compares the
actual progress with the planned progress in terms of percentage to show the project
performance.
3.5 The value of the physical progress achieved shall be assessed as the aggregate of the
values of those activities which are separately identified on the Works Programme and
which are:
ii) In progress, provided that the value attached to each such activity shall be agreed
with the Engineer. Notwithstanding any value agreed with the Engineer shown on
the S-Curve.
4. PROGRAMME UPDATE
4.1 The monthly Programme Update which shall be prepared by recording actual activity
completion dates and percentage of activities completed up to of the end of the
calendar month together under reporting with estimates of remaining duration and
expected activity completion based on current progress. The Programme Update shall
be accompanied by an Activity Report and a Narrative Statement. The Narrative
Statement shall explain the basis of the Contractor’s submittal:
ii) Updated Detail Programme Submittals – state in narrative the Works actually
completed and reflected along Critical Path in terms of days ahead or behind
allowable dates. Specific requirements of narrative are:
to Contract Completion date or Key Dates, identify causes of delays and provide
explanation of Work affected and proposed corrective action to meet Key Dates or
mitigate potential delays. Identify deviation from previous month’s critical path.
i) Show Works Programme status up to and including the current report period,
display Cumulative progress to date and a forecast of remaining work.
iii) Schedules of all significant activities tabulated in order of earliest starting date
showing the following:
− the actual start dates for activities which have commenced together with the
scheduled start date for each activity and the time lapse;
− the actual completion dates for activities which have finished together with
the scheduled finish date for each activity and the time lapse;
− the forecast and scheduled completion dates for activities which have
commenced;
The Activity Variance Analysis which shall analyze activities planned to start prior to
or during the report period but not started at the end of the report period as well as
activities started and/or completed in advance of the Works Programme.
4.3 The Resource Chart to show the actual resources mobilized for the works against the
baseline figures in the Baseline Resource Charts.
5. KEY DATES STATUS
A report on the status of all Key Dates due to have been achieved during the month
and forecasts of achievement of any missed Key dates, and those due in the next
month.
7.1 Details of co-ordination of interface activities started or completed during the month
and shall include for internal co-ordination within the Contractor's own multi-
disciplinary team as well as external co-ordination with the Engineer, authorities and
the like;
7.3 Details of design and drawing progress, started or completed during the month as
related to the Temporary Works, Permanent Works and Shop drawings;
7.5 Details of the progress of off-site activities such as design, production and/or
fabrication of any components or materials;
7.8 Details of any other items which the Engineer or the Contractor shall consider to be
necessary or desirable from time to time.
8. PROCUREMENT REPORT
8.1 A summary of all significant procurement activities during the month, including action
taken to overcome problems, and details of any outstanding actions.
8.2 A report listing major items of plant and materials which will be incorporated into the
Works. The items shall be segregated by type as listed in the Specifications and the
report should show as a minimum the following activities:
i) Purchase order date - scheduled/actual;
v) Method of shipment;
Proper chronological photographic record of the progress of work and changes in the
Site is required to be kept through
11.1 Periodic (monthly or any other appropriate frequency depending on actual progress at
site) through aerial still/video photography using drones to ensure time lapse videos
can be generated later on
11.3 Continuous monitoring of site through adequate numbers of video cameras installed
at vantage locations covering all construction and fabrication sites / casting yards /
fabrication workshops, the video feed from which shall be made available to the
Engineer as well as Authority through internet. Periodic good quality photographs
shall be taken from these vantage locations to highlight the changes.
11.4 Adequate nos of photographs of required size and on required media shall be
submitted in hard copy as and when required by Engineer for showcase/ publicity/
monitoring of the project. Photographs shall also be part of periodic progress reports
to be submitted.
11.5 At the end of work, time lapse videos and salient moment of the project showing the
challenges overcome, technical breakthroughs, the hard work put in, the human
elements (team engaged in work, passengers, other stake holders etc.) and other
aspects of the project
11.6 The electronic files shall also be provided in standard formats for Engineer’s record.
The photographs and electronic files shall be identified by a brief narrative
indicating:
i) Contract number
ii) A unique sequential number based on an agreed drawing numbering system
iii) Specific location and subject of photograph
iv) Date and time of photograph
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12. SAFETY Report
A review of all safety aspects during the month including reports on all accidents,
actions proposed to prevent further occurrence and safety performance to-date,
including results of all audits undertaken during the reporting period.
13. ENVIRONMENTAL
A review of all the environmental issues during the past month to include all
monitoring reports, mitigation measures undertaken and activities to control
environmental impacts, including results of all audits undertaken during the reporting
period.
The Contractor shall provide all material for periodical/ special reports required to be
sent to Railways, Government, Government bodies etc in connection with the project.
This includes providing soft/hard copies of large size posters rendered as per the latest
planning done by the Contractor and walkthroughs with voice-over and subtitles to
enable easy appreciation of the developments proposed. A suitable sized scale models
(size 25 sq. ft. or larger) of the proposed development shall be made available for
publicizing the project with the stakeholders including general public.
Authority's Requirement
Appendix- 4 Quality
Assurance
Volume – V: Schedule
DA Appendix 4: Quality
Assurance
1. INTRODUCTION
The Contractor shall maintain and implement a Quality Management System that shall
remain in effect during the execution of the Works. Contractor’s organizations
required to operate a Quality Management System based on International Standard
ISO 9001: 2015 for its scope of Works and in compliance with the requirements of the
Agreement. The Contractor shall submit his Quality Management System
documentation for review and Notice of No Objection by the Engineer as specified in
this Section.
ISO 9001: 2015 Certification of the Contractor’s organization is required for this
Project. The Engineer may consider the alternative use of ISO 9001: 2015 Certification
at his discretion. ISO Certification is a requirement of this Project for the Contractor’s
sub-contractor, consultants, sub-consultants, suppliers and Designers. The Contractor
however cannot delegate or subcontract the Authority’s Quality Assurance
Requirements to sub-contractor, consultants, sub-consultants or suppliers without the
Engineer written approval.
The Contractor shall implement a Quality Plan that shall incorporate a comprehensive
and documented approach to achieve the Project quality requirements that is capable
of ensuring that all aspects of the Works, including but not limited to, design,
procurement, fabrication, installation, inspection, construction and modifications will
comply with the requirements of the Agreement.
The Contractor’s Quality Plan shall ensure that all goods and materials, whether on-
shore in India or off-shore before shipping, workmanship, plant and equipment
procured and supplied, inspecting, handling, assembling, testing, storing, fabrication,
suppliers and vendors are in compliance with the Agreement requirements. Plan(s)
and/or Procedures to be prepared by others (suppliers, sub-contractor, sub-
consultants) and their incorporation in the overall Quality Plan of the Contractor, shall
be identified.
The Capitalized terms used and to the extent not defined herein shall have the meaning
ascribed to them respectively, in the Conditions of Agreement and the Authority’s
Requirements.
The Contractor shall assist in the independent audit review, checking, sampling testing
and examination of the Works by the Engineer. The Contractor shall provide full and
timely access for such work by the Engineer, including inspection of records and
documentation. Such access shall include direct access to the Site, work areas, storage
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For design and/or activities occurring outside of India which require the Engineer to
inspect, the Contractor shall provide:
i) Right to inspect;
The Contractor shall designate a Quality Assurance Manager (QA Manager) who shall
be classified as one of the Key Personnel and shall be responsible for overseeing the
implementation of the overall Quality Plan for the Contractor. The Quality Assurance
Manager shall not report to the Contractor’s Project Manager, but shall be directly
responsible to and report to a joint venture board, senior management or similar level
of the Contractor’s organization that is not directly responsible for design or
construction.
Refer to Schedule DA, Authority’s requirement, Part 1 General, Clause 16 Key Staff
Requirements.
The Contractor shall be required to provide the Quality Assurance Manager with
adequate resources and authority to enable the quality of the work on the Agreement
to be managed effectively. Those resources shall be required to fulfill the requirements
for quality assurance, inspection and testing and self-certification as detailed in these
requirements.
The Contractor shall be required to provide appropriate training to all personnel in the
operation of the Quality Management System and maintain records to demonstrate
competence in its application.
The Contractor shall submit his Quality Management System documentation for
review and approval by the Engineer as specified in this Section.
The Contractor shall plan, perform and record all quality control activities to ensure
that all work is performed in accordance with the requirements of the Agreement and
of his Quality Management System. Documentation which have been reviewed and
approved by the Engineer, such activities shall include, without limitation, the
inspections and/or tests implied or expressly required by the Agreement.
The Engineer shall designate, if necessary, Quality ‘Hold Points’ into the Contractor’s
Inspection and Test Plans for the Contractor’s Quality Department to adhere to, or for
the Engineer to attend, on a case-by-case basis at his discretion.
The Contractor shall coordinate the Inspection and Testing necessary to demonstrate
that all specified requirements have been met. All non-conformances are to be
documented and resolved, before final acceptance of the Works or any section of it.
The Authority, Stake holders, Engineer and third parties including the Ministry of
Railways and statutory authorities, reserve the right to and shall conduct periodic
audits and inspections on the Works and services provided either on its own or through
third party, and will sample, test and measure material used within the Works
completed by the Contractor or its sub-contractors of all tiers and suppliers/vendors
and to observe the execution of these activities.
The Contractor, his designer/design checker, sub-contractors of all tiers and suppliers
thereof shall make available for audit all records necessary to demonstrate that the
Works have been executed in accordance with the Agreement. They shall also provide
the Engineer with documents that demonstrate that the Works are progressing in
accordance with the specified requirements. These shall be provided in a timely
manner to enable non-conformities to be rectified satisfactorily.
The organization of the Contractor’s Project Plan shall comply with ISO 10005
(2005): Quality Management-Guidelines for Quality Assurance Plan.
All on-Site and off-Site testing sampling in India is to be carried out by laboratories
accredited by NABL (National Accreditation Board of Testing and Calibration
Laboratories) or internationally accredited laboratory to ISO 17025: 2005.
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DA Appendix 4: Quality
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A fully equipped concrete laboratory shall be installed at Site along with laboratory
technicians and support staff. Testing machines shall be periodically calibrated in
accordance with NABL requirements. Details included in clause 14.1.
The Engineer may require the Contractor to stop using a particular laboratory and find
an alternative if the Engineer has reasonable grounds to be dissatisfied with its
performance.
All testing of systems, software, plant and materials must be carried out by persons
accredited to meet the requirements and Standards.
Within thirty (30) days of the Commencement Date, Contractor shall submit to the
Engineer for his review, comment and Notice of No Objection the following, as
appropriate:
i) Quality Plan;
The Contractor shall promptly supply the Engineer with six (6) controlled copies of
his Quality Plans, Inspection and Test Plan(s), related procedures / instructions / forms
upon such documents being reviewed and approved by the Engineer. The Contractor
shall maintain such controlled documentation throughout the duration of the
Agreement. For any amendment to the quality system documentation, the Contractor
shall as soon as practicable prepare and submit the proposed amendment for review
by the Engineer. In addition, the Engineer may request further copies of the quality
system documents and these documents shall reach the Engineer’s office within
fourteen (14) days of notification.
The Contractor shall maintain and make available for inspection by the Engineer at its
site, a complete, up-to-date, organized file of all submittals (plans, procedures, Method
Statements etc.), including an index and locator system which identifies the status of
each submittal.
A ‘controlled copy’ means a document prepared and issued in accordance with the
provisions regarding document control contained in the relevant ISO standard.
The Contractor shall submit to the Engineer the following Quality Plans for his review
and approval:
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Assurance
ii) Design Quality Plan(s) for the control of all design related activities for the
Permanent Works or Plant and/or Temporary Works;
iii) Manufacturing and construction Quality Plan(s), for the control of activities
within each category of work or discrete element of construction, manufacture,
installation, commissioning, maintenance or servicing of the Permanent Works or
Plant and/or Temporary Works or for the control of outstanding work during the
Agreement Period, as the same may be required by the Agreement and/or directed
by the Engineer; and
iv) Method Statements and Inspection and Test Plans, for the control of all inspection
and test related activities as per clause 10 and clause 11.
The Quality Plan(s) shall define all measures necessary to meet the objectives and
requirements of the Agreement at all appropriate phases of the work.
The Quality Plan(s) shall have a standardised format and show clearly on each page:
i) The quality plan number or, in the case of attached documents, a reference to the
quality plan number;
6. QUALITY PLAN
The Contractor shall prepare construction Quality Plan(s) for the construction,
installation, testing and commissioning activities. Separate construction quality
plan(s) shall be prepared for other Contractor’s or sub-contractor’s off Site activities.
Each construction quality plan shall identify the scope of work to be controlled.
The Quality Plan shall include a directory and organizational chart showing all of the
Contractor’s Key Personnel. The directory shall be kept updated throughout the
Agreement as changes occur and submitted to the Engineer for his approval. The
directory shall include the names, titles, areas of responsibility, office address and
location, office phone and fax numbers, cellular phone number(s). The Contractor
shall provide information sufficient for the Engineer to contact any of the Key
Personnel on a twenty-four (24-hour) basis for the duration of the Agreement.
The Quality Plan shall define the Contractor’s management structure for the execution
of the Works and for the control of the quality of the Works and shall, without
limitation, define:
6.1 The organization of the Contractor’s managerial staff with particular reference to any
Joint Venture partners and main sub-contractor. An organization chart is to be
produced to illustrate the subdivision of the work into elements for effective technical
and managerial control, the reporting structure and the interface relationship between
all parties involved;
6.2 The specific allocations of responsibility and authority given to identified personnel
for the day to day management of the work with particular reference to the supervision,
inspection and testing of the work;
6.3 The interfacing or co-ordination required with the Contractor's other related Quality
Plans;
6.4 The specific methods of construction to identify any relevant Method Statements and
develop those Method Statements to a degree of detail sufficient to permit the
Engineer to understand. Refer to clause 10;
6.5 The appointment of a Quality Assurance Manager and Quality Control Manager in
accordance with clause 12;
6.6 The audit procedure, audit schedule for each type of quality plans and list of proposed
auditors including details of their authority, qualifications and experience in
accordance with clause 9;
6.7 The procedures for the control of receipt and issue of all correspondence, so as to
ensure traceability, shall be defined. Correspondence shall include letters, internal
memoranda, facsimiles and electronic transmittals (i.e. CompuServe, Internet,
SharePoint, Expedition etc.);
6.8 The procedures for recording Project related oral communications shall be defined,
i.e. records of telephone conversations, notes of informal discussions and minutes of
meetings;
6.9 The procedures for the selection, indexing, filing, disposition and maintenance of
Project records for storage in the archives shall be defined. A list of items to be
archived shall be submitted for review by the Engineer on periods of retention. In
addition, the Contractor’s and sub-contractor’s filing systems shall be compatible as
far as is necessary;
6.10 The procedures for the identification, production, verification, approval, distribution,
implementation and recording of changes to all drawings, reports and specifications
shall be defined;
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6.11 The procedures for the evaluation, selection, engagement and monitoring of sub-
contractor / suppliers shall be defined together with the means of application of quality
assurance to their work including audit and acceptance;
6.12 The procedure for the regular review and revision of each type of quality plan and its
supplemental individual specific quality plans, to ensure their continuing suitability
and effectiveness shall be defined. In addition, the method to be used for revision and
issue of revised documentation shall be defined;
6.13 The procedures for the control, calibration and maintenance of inspection, testing and
measuring equipment shall be defined;
6.14 The procedures for identifying training needs and for the provision of training of all
personnel performing activities affecting quality shall be defined; and
6.16 The quality control procedures to be implemented to verify conformance with the
Agreement specifications. Verification is accomplished by examinations, tests,
measurement and inspection and by verifying records including those of his
consultant, sub-contractor and suppliers by uses of forms to be applied to manage and
control the following:
i) The purchasing of materials and ensuring they comply with the requirements of
the specification, including purchasing documentation and specific verification
arrangements for Contractor/Engineer inspection of material or manufactured
product prior to release for use/installation;
iii) The construction and installation process so as to ensure clear identification and
traceability of material and manufactured parts;
iv) The inspection and testing activities of incoming materials, in process and final
product;
v) The identification of the inspection and test status of all material and
manufactured products during all stages of the construction and installation
process to ensure that only products that have passed the required inspections
and tests are dispatched for use and/or installation;
6.17 The list of Inspection and Test Plans and Method Statements to manage and control
any test and inspection activities;
6.19 Where required by the Agreement, the quality control requirements for major
components in accordance with clause 16; and
6.20 Lists of forms and formats to be used to record the activities under the construction
Quality Plan(s) shall be attached at the end of each section or reference included to
existing standard procedures.
The Quality Plan(s) shall ensure that conditions adverse to quality such as failures,
malfunctions, deficiencies and defects in materials and equipment shall be promptly
identified and recorded as Non-Conforming Product and specific procedures to rectify
non-conformities raised. This includes systems non-conformities raised as a result of
both internal audit by the Contractor and external audits by the Engineer.
The Contractor shall be responsible for the management of the design of the Works.
While not being responsible to do any design for any Interfacing Party, the Contractor
shall use his best endeavours to manage and resolve the interface, including those with
designers of track-work and system elements such as overhead line equipment,
signaling and telecommunications and power etc.
The Contractor shall be responsible for coordinating with and obtaining necessary
approvals from cognizant authorities for temporary and permanent road diversions,
including overpasses and underpasses. The Contractor shall copy the Engineer on all
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correspondence with the cognizant authorities and shall note any problems in the
Progress Narrative, clause 13, submitted with the Monthly Progress Report.
The Contractor shall ensure that the designs of the Works are properly checked and
dealt with by a Design Checker who shall be identified within the organisation of the
Contractor. The Design Checker shall be independent in-house or consulting firm
responsible for the detailed Checking of Deliverables prior to submission and ensure
that the design can meet Contractor’s all obligations under the Agreement and the
Contractor shall also do likewise.
The Design Checker shall issue a certificate of the same to the Engineer in the format
to be approved by the Engineer.
The Contractor shall identify the Design Checker for each discipline. The Design
Checker shall have not less than the competence and experience required of the
The Design Checker shall not be associated with or be involved in the actual design,
producing design documents or conducting construction site supervision for the
Contractor.
In the event that the Engineer identifies significant errors or inconsistencies in the
Deliverables, then the Engineer shall request for the applicable Design Checker to be
immediately removed from the Design Team and be replaced with a competent
Checker.
The procedures for the checking of design of Permanent Works shall also apply to
design of Temporary Works and construction sequences that affect the Permanent
Works or Safety during construction / installation.
The procedures for the control of design changes shall be defined in order that design
changes are reviewed, verified, validated and approved before implementation.
The Contractor shall maintain records showing design calculation and data supporting
design review activities.
The Engineer reserves the right to inspect and audit these documents at any time to
verify the effectiveness of design reviews.
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The Design Quality Plan(s) shall define the Contractor’s policy for the design of the
Permanent Works or Plant and/or Temporary Works and shall, without limitation,
define:
(ii) The specific allocations of responsibility and authority given to identified design
staff with particular reference to the review and verification of design drawings
and calculations by the Contractor;
(iii) The specific methods of design to identify any relevant Method Statements and
develop those Method Statements to a degree of detail sufficient to permit the
Engineer to understand;
(iv) The procedures to be applied to manage and control the quality of the design work,
with particular reference to the following:
g) List of examples of the forms and formats to be used to record the activities
under the Design Quality Plan shall be attached at the end of each section or
a reference included to existing standard procedures.
(v) For the following, the Engineers review and Notice of No Objection is required
before proceeding with the next stage of the works or design;
c) The design of formwork and false work for cast in-situ and precast concrete
works shall be reviewed and approved by the Engineer before the erection of
the same commences;
Each Manufacturing Quality Plan shall identify the scope of work to be controlled.
In relation to such scope of work, it shall, without limitation, define:
8.1 The organisation of the Contractor's staff directly responsible for the day to day
management of the work on or off the Site;
8.2 The specific allocations of responsibility and authority given to identified personnel
for the day-to-day management of the work with particular reference to the
supervision, inspection and testing of the work;
8.3 The interfacing or co-ordination required with the Contractor's other related Quality
Plan(s);
8.4 The specific methods of manufacture to identify any relevant Method Statements and
develop those Method Statements to a degree of detail sufficient to permit the
Engineer to understand;
8.5 The procedures, instructions and forms to be applied to manage and control the
following:
(i) The purchasing of materials and ensuring they comply with the requirements of
the specification, including purchasing documentation and specific verification
arrangements for Contractor/ Engineer inspection of material or manufactured
product prior to release for use/installation;
(iv) The inspection and testing activities of incoming materials, in process and
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final product;
(v) The identification of the inspection and test status of all material and
manufactured products during all stages of the manufacturing process to ensure
that only products that have passed the required inspections and tests are
dispatched for use and/or installation;
8.6 The Inspection and Test Plans to manage and control any test and inspection activities;
8.8 Where required by the Agreement, the quality control requirements for major
components in accordance with clause 14; and
8.9 List of forms and formats to be used to record the activities under the Manufacturing
Quality Plans shall be attached at the end of each section or reference included to
existing standard procedures.
Contractor shall submit with his Quality Plan a schedule of internal, consultant, sub-
contractor and supplier audits that are to be conducted by his personnel at least every
six (6) months. The schedule, scope and method of the audits shall be sufficient
enough, such that the Contractor can verify that all aspects of the Works are being
conducted in accordance with the Agreement requirements. The schedule and any
amendments are subject to the acceptance by the Engineer. The schedule shall be
reviewed every four (4) weeks by the Engineer.
The Contractor shall ensure that audits of all the activities in each quality plan are
carried out to ensure the continuing suitability and effectiveness of the Quality
Management System. Reports of each such audit shall be submitted promptly to the
Engineer for his information.
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The Contractor shall allow the Engineer to observe/participate in these audits and to
conduct additional independent audits, as they consider appropriate to provide
assurance that the Works are being conducted in accordance with Agreement
requirements. The Contractor shall provide the facilities and access necessary for these
audits to be carried out effectively.
All audits as described in this section are to be carried out in compliance with
established ISO 9001 auditing principles and in accordance with ISO 19011.
i) The Contractor shall conduct Management Reviews of its quality system, at least
annually. As work progresses, the Contractor shall update the Quality Plan to reflect
current conditions. The need for revisions to the Quality Plan may be identified by
the Contractor and/or the Engineer. The Contractor shall submit any revisions or
updates to the Quality Plan to the Engineer for his Notice of No Objection within
thirty (30) days of the identification of the need for a revision.
ii) In addition, the Contractor shall submit its Quality Plan for review by the Engineer
annually even if no revisions have occurred during the preceding twelve (12)
months. The Contractor shall submit a certified copy of the updated Quality Plan
with revisions highlighted.
10 METHOD STATEMENTS
Contractor shall prepare Method Statements for each area and/or type of activity
conducted, and submits them to the Engineer for his review, comment and Notice of
No Objection prior to commencing construction on any Temporary or Permanent
Works. Method Statements shall be prepared for all Temporary and Permanent Works
and shall be specific to the work being constructed and to the location of work.
All Method Statements shall be consistent with Design Drawings and Works
Specifications that have been subjected to checks and reviews as specified.
Approved Method Statements shall be available for examination by the Engineer upon
request at site.
The Contractor shall reference applicable portions of previously prepared plans, such
as the Safety Plan or Quality Plan, in its Method Statements.
The Contractor, and through him, his consultants, sub-contractor and suppliers
engaged in supplying, manufacturing, construction, installation, commissioning and
testing or any other service connected with the Works, shall maintain Inspection and
Test Plans (ITP) appropriate for the services they provide that are accepted by the
Engineer. These accepted ITP’s will stipulate the necessary level and frequency of
tests and inspections for each aspect of the Works, and also stipulate, without
limitation:
vi) The inspection and/or testing required for the completion of an activity;
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vii) All Quality ‘Hold Points’ (H), ‘Witness Points’ (W) and ‘Observation Points’
(O) shall be identified by the Contractor for his Quality Department to inspect
and verify its acceptance;
viii) The Engineer can place additional Quality ‘Hold Points’ (H), ‘Witness Points’
(W) and ‘Observation Points’ (O) for the Contractor’s Quality Department on a
case- by-case basis; and
ix) Engineer may designate additional Quality ‘Hold Points’ for his inspection on a
case-by-case basis.
The Contractor shall conduct inspections and tests in accordance with his detailed
plans as stipulated in the ITP. Records shall be kept of the completion of the
inspections and tests that identify the record of the results which shall be made
available for review during Engineer audit.
12 QUALITY PERSONNEL
The Contractor shall appoint a suitably qualified and experienced person(s) as the
‘Quality Assurance Manager’ to be responsible for the task of ensuring that the
requirements of the Quality Management System are implemented and maintained.
The Contractor shall, at the time of submission of the proposed management Key
Personnel, shall submit for review by the Engineer details of the qualifications,
experience, authority and responsibility of the proposed Quality Assurance Manager.
The Contractor shall ensure that the Quality Assurance Manager is able to discharge
his duties without hindrance or constraint. In addition, the Contractor shall make
available any such resources that are necessary to ensure the effective implementation
of the quality system and all quality plans.
The Contractor shall appoint a suitably qualified and experienced person as the
‘Quality Control Manager’ to lead teams of Quality Control Engineers for carrying
out, independent from other teams, inspections of the Works as identified as the
Quality ‘Hold Point’, ‘Witness Point (W), ‘Observation Point (O). The Contractor
shall, at the time of submission of the proposed management Key Personnel, submit
for review by the Engineer details of the qualifications, experience, authority and
responsibility of the proposed Quality Control Manager.
The Contractor shall ensure that the Quality Control Manager is able to discharge his
duties without hindrance or constraint, including but not limited to the authority to
suspend works as considered necessary. In addition, the Contractor shall make
available any such resources that are necessary to ensure the effective implementation
of the quality system and all quality plans.
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The Contractor shall assign Quality Control Engineers for each shift for each
location/activities where work is being performed. Each lead inspector shall be
qualified by training and experience in all the construction activities being conducted
at the Site.
Quality Control Engineers shall have a minimum of ten (10) years construction /
installation experience with at least five (5) years’ experience in the inspection,
sampling and testing of works of the type being constructed. If required on the request
of Engineer additional inspectors shall be appointed, at no additional cost.
The Contractor shall assign qualified materials technicians to conduct the sampling
and testing of materials, goods and supplies for the Agreement.
The actual size of the Site staff shall reflect the complexity, needs, shifts and
composition of Quality Control activities consistent with work in progress. The
staffing levels shall be consistent with the Contractor’s Quality Plan and the Project
Baseline Programme, the relative locations of work in progress and the nature of the
work. The Quality Plan shall identify administrative/clerical support for the
maintenance and management of records/documents pertinent to Quality Control
activities.
The Contractor shall submit a written certification by the Quality Assurance Manager
certifying that:
i) The Quality Plan and all of the measures and procedures provided therein are
functioning properly and are being fully complied with, except as specifically noted
in the certification.
ii) All work, including that of the Designer, and all other designers, sub- Contractor at
all tiers, suppliers and fabricators, has been checked and/or inspected by the
Contractor’s Designer and Design Checker, except as specifically noted in the
certification, conforms to the requirements of the Agreement.
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Detailed quality records shall be prepared and maintained that provide factual
evidence that required activities and/or tests have been performed on regular basis,
including the following:
i) Type, number and results of quality assurance and quality control activities,
including but not limited to reviews, inspections, tests, audits, monitoring of work
performance and materials analysis;
iii) The identity of the Quality Control Engineer or data recorder, the type of test or
observation employed, the results and the acceptability of the work and action
taken in connection with any deficiencies noted;
iv) Nature of nonconforming work causes for rejection, with photographs etc.;
v) Preventive actions;
The Engineer reserves the right to inspect and audit these documents at any time.
The Contractor shall, in accordance with the quality control requirements of the
Specification and other documents included in the Agreement, prepare and maintain
quality item lists which establish the criteria for control of each major component or
activity during design, construction and/or manufacture and installation,
commissioning and servicing in accordance with the need to ensure the desired quality
requirements of the Works.
All inspection and testing shall be the responsibility of the Contractor, at Contractor’s
cost. In all cases, the cost of materials for such tests shall be borne by the Contractor.
The work shall conform to high standards of material, design and workmanship. The
Contractor shall conform to the Quality standards prescribed in the Agreement
document(s).
At Site, the Contractor shall arrange the materials, their stacking/storage in appropriate
manner to ensure that the quality of the materials is not compromised. The Contractor
shall provide all the necessary equipment and qualified manpower to test the quality
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of materials, assemblies etc. The tests shall be conducted at specified intervals and the
results of tests properly documented.
The Engineer shall be free to carry out such additional tests as may be decided by him
at his sole discretion, from time to time, in addition to those specified in this document.
The Engineer shall also be free to appoint any third party for inspection and testing of
important items like stay cables and steel work including welding etc., at his own cost.
The Contractor shall provide the samples and labour for collecting the samples. No
extra payment shall be payable to the Contractor for samples or for the collection of
the samples. The results of such additional tests and third party inspection shall be
binding on the Contractor.
The test(s) shall be conducted at the Contractor’s Site laboratory which shall be
established by the Contractor or at any other standard external laboratory selected by
the Engineer. The Contractor shall transport the samples to the laboratory for which
nothing extra shall be payable. In the event of the Contractor failing to arrange
transportation of the samples in proper time, the Engineer shall have them transported
and recover two times the actual cost from the Contractor. All sampling and testing
shall be performed in the presence of assigned Contractor Quality Personnel. Testing
may be witnessed by the Contractor or his authorised representative if permitted by
the Standard External Laboratory. Whether witnessed by the Contractor or not, the test
results shall be binding on the Contractor.
The Engineer shall have the right at all times to inspect all operations including the
source of materials, procurement, layout and storage of materials, all equipment
including the concrete batching and mixing equipment, and the quality control system.
Such an inspection shall be arranged and the Engineer's approval obtained prior to
starting of the particular item of work. This shall however, not relieve the Contractor
of his responsibilities.
All materials which do not conform to the Specifications shall be rejected and shall be
removed from the Site immediately. The Engineer shall have the power to cause the
Contractor to purchase and use materials from any particular source, as may, in the
Engineer's opinion, be necessary for the proper execution of Works.
i. Field/Site Laboratory
All the materials to be used in the work and tested in the laboratory shall comply with
the Engineer or such recognised specifications as acceptable to Engineer.
Frequency of Testing
All materials shall be tested as per the requirements specified in the Contractor’s
Quality Plan. All test reports shall be documented in hard copy as well as soft copy.
Unsuitable Materials
If at any stage of execution of work, Engineer finds that the particular material is not
suitable to be used in any component of the work, the Engineer may order retesting of
the material from any approved laboratory at the cost of the Contractor. The rejected
material either after the initial test or after re-testing, as the case may be, shall be
immediately removed from the Site by the Contractor at his own cost. In case of
default on the part of the Contractor in removing rejected materials and any work
executed with such unaccepted materials, the Engineer shall be at liberty to have them
removed and/or dismantled by other means at the risk and cost of the Contractor.
If the Contractor has used or proposes to use or repair any item of the Works which
does not conform to the requirements of the Agreement, he shall immediately submit
for review by the Engineer a proposal for rectification, and supply full particulars of
the nonconformity and, if appropriate, of the proposed means of repair.
If the Engineer issues non conformity reports, either product based as a Non-
Conformance Report (NCR) or procedural through quality audit as a Corrective
Action Request (CAR) or similar documents to notify the Contractor of any item of
the
Works which does not conform to the requirements of the Agreement, the Contractor
shall promptly investigate the matter and submit for review within fourteen (14) days
of notification by the Engineer of the remedial measures to be taken and stating the
reasons for the measures and the corrective and preventive action.
The Contractor shall maintain a Non Conformity Register to indicate the status of all
nonconformities which have been identified by the Engineer and the Contractor.
The Engineer reserves the right to inspect and audit these documents at any time.
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The Contractor shall notify the Engineer of the places of manufacture and/or the source
of supply of all goods and materials to be incorporated into the Works and shall give
reasonable notice (which shall not in any event be less than fifty-six (56) days) to the
Engineer before the start of any manufacturing and/or the supply of goods and
materials.
In relation to all Quality Control points and Quality ‘Hold Points’ involving inspection
and/or witness testing by the Engineer, the Contractor shall give the Engineer notice
of when the relevant work will be inspected and/or tested. The period of notice shall
be as follows; unless otherwise agreed by the Engineer:
i) In the case of on-Site work, such notice shall be given not less than forty-eight
(48) hours of normal working time before the work is to be inspected and/or tested;
ii) In the case of work carried out off the Site, such notice shall be given not less
than fourteen (14) days before the work is to be inspected and/or tested; and
iii) In the case of work carried out offshore outside of India, such notice shall be
given not less than twenty-eight (28) days before the work is to be inspected
and/or tested.
In relation to all Quality Control Points involving inspection and/or testing by the
Contractor, the Engineer may elect to witness such inspections and/or tests but, on
expiration of the period of notice pursuant to clause 17, the Contractor may proceed
with the inspections and/or tests notwithstanding the absence of the Engineer or of any
response to the said notice. Witness by the Engineer shall not discharge the Contractor
of the responsibility to provide acceptable product, nor shall it preclude subsequent
rejection by the Engineer.
The Contractor shall obtain certificates for each batch of manufactured goods and
documentary evidence that goods, supplies and materials and Contractor’s Equipment
conform to the Agreement requirements for incorporation in the Works. Each
certificate and/or proofing document shall include all reports of inspections and/or
tests carried out at the place of manufacture.
The Contractor shall make available at the Site no less than twenty-four (24) hours
prior to installation or use of such goods, supplies or materials and Contractor’s
Equipment all certificates and/or proofing document(s).
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The Engineer reserves the right to inspect and audit these documents at any time.
Within seven (7) days of the issue of a Completion Certificate for a Section or for all
the Works, the Contractor shall submit a Certificate of Compliance signed by the
Project Manager and the Quality Assurance Manager indicating that all materials,
goods and supplies incorporated in the Works conform to the requirements of the
Agreement.
The Contractor shall compile reports of each inspection and/or test. Such reports shall
show the results of all the inspections and/or tests carried out and shall certify that the
work has been inspected and/or tested in accordance with the requirements of the
Agreement and that the work complies with the requirements of the Agreement. Any
analysis of the results required to confirm that the work complies with the
requirements of the Agreement shall be compiled in accordance with clause 21 and
reported to the Engineer in accordance with clause 22.1.
The Engineer reserves the right to inspect and audit these documents at any time.
The Contractor shall ensure that a signed copy of report of each in-situ and each off-
site inspection / test is filed in his Records Office within 3 (three) working days and
within seven (7) working days of the date of completion of the test process
respectively.
The Contractor shall provide and maintain at all stages of the work a quality control
register or registers to identify the status of inspections, sampling and testing of the
work and all certificates. Each register shall:
i. List the certificates received for each batch of manufactured goods or materials
incorporated in the Works and compares this against the certification required by
the Agreement and the Contractor's Quality Plan(s);
ii. List the inspection, sampling and testing activities undertaken by the Contractor
on each element of the Works and compare these activities against the amount of
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iii. Show the results of each report of inspection and/or test and any required analysis
of these results and compare these results against the acceptance criteria,
including:
• Summary of sample type and quantity that has been sent for third party
testing;
• Summary of in-process testing for routine dynamic pile load test, static pile
load test, lateral load test (if required) and pile integrity test etc. that have
been conducted that month.
iv. Cumulative quantity of each grade of concrete produced from RMC and/or
dedicated batching plant/s;
The Engineer reserves the right to inspect and audit these documents at any time.
The Contractor shall submit to the Engineer for his information summaries based on
each quality control register showing the type and amount of certification received and
the sampling, inspection, and/or testing undertaken on each element of the Works
during the previous week as part of the Weekly Report, in accordance with clause
13.2. The summaries shall identify and demonstrate the compliance of such
certification, sampling, inspection and/or testing with the requirements of the
Agreement and shall identify any item which does not conform to the requirements of
the Agreement.
23 SAMPLES
The Contractor shall ensure those concrete compression test specimens are controlled
as followed:
ii) All samples are protected, temporarily stored, handled and transported to the
laboratory under the direct supervision of a suitably qualified representative of
the Contractor’s laboratory;
iv) The properties of the sampled material are at no time adversely affected.
All samples for testing shall be fully prepared for transportation and testing by the
Contractor and shall be delivered by the Contractor to the place of testing.
The Contractor shall ensure that concrete test specimens are identified by a unique
reference which, at a minimum, shall contain at least four fields of reference. The
sample reference shall be in the form of ‘LLNN / LNN / NNNN / LLNN’ where:
ii) ‘LNN’ is the alpha-numeric concrete design mix, for example M25 (‘M’ refers mix
and the number ‘25’ represents the characteristic compressive strength of 15cm
cube at 28-days in MPa);
For all test samples, the Contractor shall ensure that all samples are identified by a
unique number in accordance with its quality control procedure for inspection and test
status of materials and manufactured products and shall contain the required
identification for traceability. At a minimum, the identification reference shall consist
of:
i) Contract number;
iv) Unique sequential number of the sample under the particular test identification
Code.
Additional fields may be added by the Contractor with the consent of the Engineer for
the control of the laboratory activities and analysis of test results.
24 ADDITIONAL SAMPLES
The Contractor shall provide additional samples for testing if in the opinion of the
Engineer:
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i) The material previously tested no longer complies withAssurance
the specified
requirements; or
ii) The material has been handled or stored in such a manner that it is no longer
represented by the previously tested samples.
25 TRIALS
Trials shall be carried out as stated in the Agreement to demonstrate that the proposed
materials, equipment or methods of construction comply with the Agreement.
Trials shall be carried out using types of materials and methods of manufacture,
construction and/or installation which have been reviewed and approved by the
Engineer.
All references to ‘tests’ and ‘testing’ in the Agreement shall, where the context so
permits, include trials and commissioning.
The Contractor shall allow the Engineer a reasonable time to carry out any inspection
and/or witness testing and to assess the result of any inspection and/or test before
proceeding with the Works.
Unless the Engineer’s prior consent has been obtained, all inspections and/or tests to
be witnessed by the Engineer shall be carried out between 0800 and 1800 hours,
Monday to Saturday.
The Engineer may reject the work in question, or require it to be uncovered, in the
event of any failure by the Contractor to inspect and/or test at a Quality ‘Hold Point’
by Contractor’s Quality Department.
If the Contractor fails to test, either type test or routine test or qualification test, for
each batch of goods or elements of the Works, then the Engineer shall arrange for third
party inspection. The Engineer shall recover two times the actual cost associated
with testing, including the services of any specialized personnel or independent
assessors, and will deduct such cost from the Contractor.
Authority's Requirement
1. INTRODUCTION
1.1 The purpose of this document is to define the minimum Drafting and CAD standard
to be achieved by the Contractor for all drawings produced by the Contractor for the
purpose of the Works. The Contractor shall produce and obtain the Engineer’s Notice
of No Objection to a CAD Manual which defines the standards and procedures for
producing drawings. This will be coordinated with the CAD Manuals produced by the
Interfacing Contractors.
1.2 By defining a common format for the presentations of drawings and CAD files, the
exchange of drawn information is improved and will maximize the use of CAD in the
co-ordination process.
1.3 All submissions shall be made to the Engineer in a format reviewed without objection
by the Engineer and in accordance with the Contract requirements.
1.4 Paper and drawing sizes shall be “A” series sheets as specified in IS 10711.
1.5 The latest available versions of the following software, compatible for use with Intel-
Windows based computers shall be used, unless otherwise stated, for the various
electronic submissions required:
i) The following guidelines shall be followed when the Contractor uses the Internet
browser as the communication media to share information with the Authority
/ Engineer.
ii) All the data formats or standards must be supported by latest browsers running on
Windows 10.
iii) The following lists the file types and the corresponding data formats to be used
on the Internet. The Contractor shall comply with them unless prior Notice is
obtained from the Engineer for a different Data format:
1.8 The following states the standards to be used on the Internet when connecting to
database(s). The Contractor shall comply with them unless prior Notice is obtained
from the Engineer for a different standard:
2. GENERAL REQUIREMENTS
2.1 General
i) The Engineer shall provide a title block similar to that used in the Authority’s
Drawings.
ii) Each drawing shall be uniquely referenced by a drawing number that shall define
both the current status and revision of the drawing. The current status of each
drawing shall be clearly defined by the use of a single letter code as follows:
W -Working Drawing
B - As-Built Drawing
M - As Manufactured Drawing
E - Authority's Drawing
2.2.1 "As-Built Drawings": means those drawings produced by the Contractor and
endorsed by him as true records of construction of the Permanent Works and which
have been given a notice from the Engineer.
2.2.3 “Design drawings” means all drawings except shop drawings and as-built drawings.
2.2.4 “Site drawings and sketches” means the drawings, often in sketch form, prepared
on site to describe modifications of the Working drawings where site conditions
warrant changes that do not invalidate the design.
2.2.6 "Working Drawings" means the Construction Reference Drawings and such other
drawings and documents, such as bar bending schedules and manufacturing
drawings, as are necessary to amplify the Construction Reference Drawings for
construction purposes, some of which m a y be endorsed by the Engineer.
3.1 Introduction
Scope of Use; Data input procedures between the Engineer and Contractors must be
co-ordinated, and the key parameters used to form CAD data files must be
standardized. The Contractor shall be responsible for coordinating with the Engineer
and Interfacing Contractors to prepare, and obtain the Engineers Notice of No
Objection to a CAD Manual setting out the production standards and procedures for
CAD data files. The production of all CAD data files shall comply with the following
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requirements.
3.2 Objectives
3.2.1 To ensure that the CAD data files produced for the Project are co-ordinated and
referenced in a consistent manner.
3.2.2 To provide the information and procedures necessary for a CAD user from one
discipline or external organization to access (and use as background reference),
information from a CAD data file prepared by another discipline or external
organization.
3.2.3 To standardize the information contained within CAD data files which may be
common to more than one discipline such as drawing borders, title boxes, grid lines
etc.
3.2.4 To establish procedures necessary for the management of CAD data files.
3.2.5 To ensure all Contractors use ‘Model space’ and ‘Paper space’ in the production of
their CAD files’.
3.3 General
3.3.2 The intent of the issue of digital information is to aid the related design by others.
The definitive version of all drawings shall always be the paper or polyester film
copies which have been issued by the Contractor or organization originating the
drawing.
3.3.3 Drawings and drawing packages issued for co-ordination, record purposes or for
acceptance shall be accompanied by a complete set of the corresponding CAD data
files.
3.3.4 Any Contractor or organization making use of the CAD data from others shall be
responsible for satisfying himself that such data is producing an accurate
representation of the information on the corresponding paper drawing which is
satisfactory for the purpose for which he is using it. Provided the general principles
of this section have been achieved by the originator of the CAD data, Contractors
making use of the CAD data from others shall not be entitled to require alterations
in the manner in which such CAD data is being presented to them.
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3.3.5 In particular, automatic determination of physical dimensions from the data file shall
always be verified against the actual figured dimensions on the paper or polyester
drawings. Figured dimensions shall always be taken as correct where discrepancies
occur.
Any terminology used within this section that is ambiguous to the user shall be
clarified with the Engineer. British Standard BS 1192 is used in principle as a guide
for drawing practice, convention, CAD data structure and translation including for
BIM framework.
3.5.1 Hard copies of the drawings, i.e. paper, are considered to be the main vehicle for the
receipt and transmittal of design and production information, typically plans,
elevations and sections.
3.5.2 The Project wide accepted media for the receipt and transmittal of “Paper” drawings
will be paper and polyester film of various standard ISO ‘A’ sizes. The composition
of this information shall be derived from a CAD “Model”, as noticed by the
Engineer.
3.5.3 The CAD derived “Paper” drawing composition will reflect a window of information
contained within a CAD “Model Space” file together with a selection of information
contained within the associated CAD “Paper Space” file.
A consistent method of CAD data creation, together with content and presentation is
essential. The method of CAD “Model Space and Paper Space” creation is as
follows:
i) Typically CAD “Model Space” files are required for general arrangement and
location plans and will consist of a series of other “Model Space” referenced CAD
files covering the total design extents at a defined building level (the number of
referenced files should be kept to an absolute minimum). Data contained within a
CAD “Model Space” files is drawn at full size (1:1) and located at the correct
global position and orientation on the Project Grid (as noticed by the Engineer) /
or defined reference points.
ii) Each CAD “Model Space” file will relate to an individual discipline. Drawing
border / text, match / section lines or detailed notation shall NOT be included
within a CAD “Model Space” file. Dimensions shall be included within a CAD
“Model Space” but located on a dedicated layer. Elevations, Long Sections and
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Cross Sections shall also be presented in CAD “Model Space” as defined above,
but do not need to be positioned and orientated on the Project Grid.
i) “Paper Space” CAD files are utilised to aid the process of plotting “Paper”
drawings and are primarily a window of the CAD “Model Space” file. A “Paper
Space” CAD file will typically contain drawing borders, text, match or section
lines & detailed notation. Once these files are initially set up and positioned the
majority of “Paper Drawing” plots at various approved scales are efficiently and
consistently generated by displaying different combinations of element layers
and symbology contained within the “Paper Space” file and the referenced
“Model Space” files.
ii) The purpose is to ensure that total co-ordination is achieved between the CAD
“Model Space” file and the “Paper Drawing” output during the revision cycle of
the design and production process. Duplicated data in “Model and Paper Space”
files will not be acceptable unless an automatic update link exists between the
two data sets. “Paper Space” files are not typically required as part of the CAD
Media Receipt from Contractors, unless specifically requested by the Engineer.
3.7.1 Random CAD Quality Control Audits will be carried out by Engineer on all CAD
media received and transmitted.
3.7.2 These checks DO NOT verify the technical content of the CAD data received or
transmitted, as this is the responsibility of the originating organisation, however
compliance with all CAD and Drafting Standards shall be checked.
3.7.3 In addition, all Contractors who transmit and receive CAD data relating to the Project
shall have CAD quality control procedures in place. A typical quality control
procedure shall contain CAD data quality checking routines coupled with standards
for CAD data transmittal and archiving.
When CAD data is received & transmittal between the Authority, the Engineer, the
Contractor and Interfacing Contractors, the media shall be as follows:
iii) Data Transfer Media shall be submitted on DVD-RW Discs, of at least 4.0 GB
or portable flash hard drives and shall be suitably protected against alteration.
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iv) All DVDs must be labelled with a stick-on circular data sheet with the
following details:
b) Project Title
c) Drawing Filenames
vii) The Contractor must ensure the supplied media is free from all viruses, spam,
shareware, etc.
viii) If CAD Data is created using UNIX, archive commands must be unrooted.
3.9.1 CAD Media Transmittal forms from the Contractor to the Engineer will consist of
the following:
i) CAD Digital Media DVDs shall typically contain CAD “Model Space” and
“Paper Space” files.
v) Plot of each “Model Space” file issued on an A1 drawing sheet (to best fit).
3.9.2 The above CAD media will be collectively known as “CAD Media Transmittal Set”.
The CAD data file transmittal format required by the Engineer from all Contractors
shall be AutoCAD Version 19.1 or latest version.
3.9.3 All CAD media received from Contractors will be retained by the Engineer, as an
audit trail / archive of a specific Contractor’s design evolution.
3.9.4.1 CAD media should normally be obtained from the respective Interfacing
Contractor(s), but should the Engineer issue CAD media it will consist of the
following :
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i) CAD Digital Media DVDs typically contain only CAD “Model Space” files.
3.9.4.2 The above CAD media will be collectively known as the “CAD Media Receipt
Set”. The CAD data file transmittal format used by the Engineer to all Contractors
will be in AutoCAD (version 19.1)
3.9.4.3 Each CAD transmittal disk / tape will be labelled with proper disk label as approved
by the Engineer. Any CAD data transmitted without this label is assumed to be
provisional information not to have been quality checked and therefore not formally
issued.
3.10 Revisions
3.10.1 All ‘Revisions’, ‘In Abeyance’ and ‘Deletions’ shall be located on a common layer.
This layer can be turned on or off for plotting purposes.
3.10.2 The following example text indicates the current CAD file revision, i.e. ‘Revision
[A]’. This shall be allocated to a defined layer on all CAD “Model Space” files, in
text of a size that will be readable when the CAD “Model Space” file is fitted to the
screen, with all levels on.
3.11.1 All Construction Industry symbols produced as CAD Cells shall typically conform
to British Standard BS1192 - part 3.
3.11.2 All Blocks created shall be Primitive (i.e. NOT Complex) and shall be placed
Absolute (i.e. NOT Relative).
3.11.3 The Contractor’s specific block libraries shall be transmitted to Engineer together
with an associated block library list containing the filename (max. 6 characters) and
block description. The Contractor shall ensure that the library is regularly updated
and circulated to all other users, together with the associated library listing.
3.11.4 All Blocks of a common type, symbols or details should initially be created within
a CAD “Model Space File” specifically utilized for that purpose. These files will
be made available on request by the Engineer.
3.11.5 All Blocks created will typically be 2D unless 3D is specifically requested. In both
instances they shall have an origin at a logical point located within the extents of
each Block’s masked area or volume.
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Automatic CAD Dimensioning will be used at all times. Any dimensional change
must involve the necessary revision to the model space file. If the CAD Quality
Control Checks find that the revisions have not been correctly carried out, the
rejection of the entire CAD submission will result.
All CAD elements shall be placed on the layers allocated for each different
discipline. The layer naming convention to be adopted by the Contractor shall be
submitted for acceptance and inclusion within these standards.
3.14.1 Location or Plan information in “Model Space” files shall coincide with the correct
location and orientation on the Project grid (as noticed by the Engineer) for each
specific Contract.
3.14.2 Location plans shall have at least three setting out points shown on each CAD
“Model Space” file. Each setting out point shall be indicated by a simple cross- hair
together with related Eastings and Northings co-ordinates.
To assist plotting by other users, the following colour codes will be assigned to the
following line thickness / pen sizes.
Although the project standard is 2D CAD files, certain disciplines and Contractors
may use 3D CAD files for specific applications or where the isolated use of 3D aids
the design and visualization process, i.e. Architecture, Survey and Utilities. In these
specific instances 3D CAD data will only be transmitted if all other users can use this
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data. If this is not the case, a 3D to 2D translation shall be processed by the creator prior
to issue.
3.17.2 The Authority will not be required to produce numerous CAD files, but if they issue
any, the drawings shall follow the required Contract numbering system, except that the
status of the drawing in clause 2.1(2) shall be "E".
CAD “Model Space” files shall be named in accordance with general drawing convention.
Appointed consultants are advised to use BIM from the beginning of the project and
throughout the various project phases at Design, Construction and Handover, with the
models being produced by the Designer, Contractor and Supply Chain (if applicable)
respectively. The traditional Design workflow of working in 2D and converting the
drawings to 3D will not be allowed, as this will not realise the project benefits and
efficiencies required to deliver the project on Time, to the agreed Cost, and to the desired
Quality. All drawings shall be generated from the Federated Models, i.e.
Architecture/Structural/ Civil/Landscaping/Infrastructure.
The Designers will model to LOD 300, and the Constructors shall model and prepare
working Drawings to LOD 400.
The Designers and Contractors will deliver a draft BIM Execution Plan, prior to formal
appointment, confirming how they will work in a BIM Environment on the project.
The client BIM requirements are contained with the EIR – Authority’s information plan
which will detail the Contractor scope, and BIM objectives for the project. BIM objects
will contain the necessary parameters, usually 25 parameters per object to enable 4D –
programming, 5D cost, and 6D FM to be a realistic outcome for the project. It is expected
that all the appointed consultant and Contractors shall work in
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line with international BIM Level 2 standards like compliant to PAS1192-2, PAS
1192-3, CIC BIM protocol, LOD Specification 2015-BIM Forum.
All design drawings issued for tender and construction will be issued as standard 2D
plans, sections and elevations along with 3D model which shall primarily be generated
from the design 3D model. 3D drawings may also be used to supplement and clarify
the 2D information. All levels, dimensions and labelling shall be clearly and fully
defined by the 2D drawings
The Principle Designer, the Architect will write a Design Execution Plan, detailing
how the team will meet the requirements of the EIR. They will confirm their approach
towards detailed planning, design, engineering, construction and facility management
of station facility. The lead consultant shall appoint a BIM Manager who will prepare
a BEP (BIM Execution Plan) and MIDP (Master Information Delivery Plan) based on
EIR (Authority’s Information Requirement).
The Project BIM Manager usually the Architect or BIM consultant will be employed
by Contractor to oversee the successful use of BIM on the project. Each discipline at
Design and Contract stage will employ their own BIM Manager who will manage the
BIM Model outputs to comply with the EIR and BEP. The Project BIM Manager shall
have the following responsibilities:
● Be responsible for reviewing and auditing the modelling work undertaken by the
Designers and Contractors to the requirements of the BEP.
● Identifying modelling and coordination issues as they arise for resolution by the
designer and Contractor
● Assembling the federation models from the Designers and Contractors prior
Checking Model quality and integrity prior to generation of deliverables and
issuing of Model information.
The detailed scope of BIM services is as followed for the design, construction and
handover stage of the project:
Model geometry, Drawing production and BOQ and schedules are required to be
extracted from federated BIM model (See 5D Model Quantification)
Existing conditions modeling is the process of documenting the actual situation on site
before commencement of construction. The 3D model with existing conditions
provides the input for different tasks such as demolition works, site excavation, or
identification of utilities. The existing conditions model will be created in a 3D
environment by either using point cloud technology or through existing drawings and
surveys.
As a part of BIM process, 3d visualization including still renders and walk through
etc. should be generated by using appropriate rendering engines. This will enable
design vision to be clearly communicated to stakeholders, while concurrently
supporting marketing initiatives. The preference is for this to be achieved via a
software plug – in to the native authoring tool.
Design consultants and Contractors will follow unified processes so that the planners,
schedulers, and Contractors can simulate the timeline across the duration of the project
or the programme. As the model is being developed, it is imperative to consider how
the facility or structure will be built and model it as close to construction reality as
possible.
The model elements linked to the schedule will simulate the actual build of the facility or
structure. PMC will need to define start date and finish dates on items to be simulated.
Once appointed, the Contractors will lead the work and confirm what has
been received from the consultants. Construction monitoring will be done through 4d
simulations.
Design consultants and Contractors will be able to schedule out parameters from the
model ay key defined stages to allow the Cost planners to apply costing information
to the output xls or csv. In this manner dynamic cost scheduling shall be a realistic
possibility
Data parameters from Data schema will be updated to support downstream use in
facility and Asset management. The created model will contain all as-built information
including serial codes, warranties, and maintenance history of all components. The as
built model and drawings will be required upon handover of the project.
The PMC, design consultants and Contractors will work towards creating an organised
management system that efficiently aids in the maintenance and operation of a facility
and its assets.
The General Contractor shall work in BIM, and they will be required to provide a
project Construction BIM Execution Plan that will respond to the clients EIR
requirement. They are required to work in 3D, 4D and 5D. The Handover model shall
be linked to the EDMS/O&M, all Building, and MEP information that normally
constitute and O&M linked to the Model.
Authority's Requirement
1. INTRODUCTION
1.1 The Contractor shall provide within the designated principal Works Areas, at locations
agreed with the Engineer, the compounds and facilities for the Authority, the Engineer,
the Contractor and Project Contractors of the Authority as described elsewhere in this
Contract and to the engineering conditions defined under Clause 2 of this Appendix.
1.2 The standard conditions applying to the use of any Works Area by the Contractor for
its site facilities are given under Clause 2 of this Appendix.
1.3 Other aspects of design, supply and construction within works areas, including
structures within works areas shall be covered by the relevant parts of the
Specification.
i) Space shall be provided within the Works Areas for parking, loading/unloading
and maneuvering of motor vehicles.
ii) Any damage done to the adjoining public roads and fixtures and properties
(public or private) shall be made good to the satisfaction of the Engineer.
2.2.1 All storm or rainwater from the Works Areas including any access roads there to
shall be conveyed to the nearest stream course, catch-pit, channel or storm water
drain as required by the Engineer. All temporary and permanent works shall be
carried out in such a manner that no damage or nuisance are caused by storm water
or rain water to the adjacent property.
2.2.2 No drain or watercourse shall be used without a notice issued from the Engineer.
2.2.3 Damages or obstructions caused to any watercourse, drain, water-main or other
installations within or adjoining the Works Areas shall be made good to the
satisfaction of the Engineer.
2.2.4 Treatment and disposal of sewage and wastewater from the Works Areas shall be
provided to the satisfaction of the Engineer.
2.2.5 The clearance of Department of Environment of Government of Gujarat and other
statutory authorities as applicable shall be obtained.
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2.3 Buildings
2.3.1 No permanent structures other than those required for the Project shall be
permitted on the Works Areas.
2.3.2 Electricity, water, telephone and sewerage shall be provided by the Contractor, as
required, for all temporary buildings.
2.3.3 No public supply potable water shall be used for heating, cooling and
humidification purposes, or vehicle washing without a notice from the Engineer.
2.3.4 The clearance certificate from the Electrical Inspector and other relevant statutory
authorities as applicable shall be obtained.
2.3.5 The Fire clearance certificate from Fire authorities and other statutory authorities
as applicable shall be obtained.
Every existing pedestrian access throughout the Works Areas shall be maintained in
a usable condition at all times to the satisfaction of the Engineer including lighting,
signing and guarding.
2.5 Fencing
The Works Areas shall be secured against unauthorized access at all times. In
particular fencing or the like shall be maintained, removed and re-erected in the new
location wherever and whenever a Works Area is relinquished in stages.
3.1.1 The Contractor shall nominate a representative whose name and qualifications shall
be submitted in writing to the Engineer for review not later than 4 weeks before the
appointment and who shall be solely responsible for ensuring the safety of all
temporary electrical equipment on Site. The Contractor shall not install or operate
any temporary Site electrical systems until this representative is appointed and has
commenced duties.
3.1.2 The name and contact telephone number of the representative having been reviewed
with a notice of no objection by the Engineer shall be displayed at the main
distribution board for the temporary electrical supply so that he can be contacted in
case of an emergency.
3.1.3 Schematic diagrams and the details of the equipment for all temporary electrical
installations shall be submitted by the Contractor, and these diagrams together with
the temporary electrical equipment shall be submitted to the Engineer for a notice.
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3.1.4 All electrical installation work on Site shall be carried out in accordance with the
requirements laid down in IEC 60364 and the Specification. All work shall be
supervised or executed by qualified and suitably categorized electricians, who are
registered as such under the Electricity Ordinance 1990 / Electricity (Registration)
Regulations 1990.
All materials, appliances and components used within the distribution system shall
comply with BS 4363 and BS 7375 Appendix A and shall be inspected and approved
by the Engineer before being used or operationalized at site.
3.4.2 All Cabling shall be run at high level whenever possible and be firmly secured to
ensure they do not present a hazard or obstruction to people and equipment
3.4.3 The installation on Site shall allow convenient access to authorised and competent
operators to work on the apparatus contained within.
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3.5 Mains Voltage Power
3.5.1 The Site mains voltage shall be as per the Electricity Authority, 415V / 3 phase 4
wire system.
i) Single phase voltage shall be as per the Electricity Authority, 240V supply.
The following voltages shall be adhered to for typical applications throughout the
distribution systems:
vi) Site lighting (other than flood lighting) - 240V/1 phase; and
ii) Distribution and sub distribution electrical panels shall have a degree of
protection not less than IP 42.
a. IEC 60249;
b. IEC 60898;
c. BS 7375;
d. IEC 60947-2;
3.6.1 Earthing and bonding shall be provided for all electrical installations and equipment
to prevent the possibility of dangerous voltage rises and to ensure that faults are
rapidly cleared by installed circuit protection.
iii) BS 7430
iv) BS 7375
v) IS:3043
Low voltage plugs, sockets and couplers shall be colour coded in accordance with BS
7375, and constructed to conform to BS EN 60309. High voltage couplers and 'T'
connections shall be in accordance with BS 3905.
3.8 Cables
3.8.1 Cables shall be selected after full consideration of the conditions to which they will
be exposed and the duties for which they are required. Supply cables up to 3.3KV
shall be in accordance with BS 6346.
3.8.2 For supplies to mobile or transportable equipment where operation of the equipment
subjects the cable to flexing, the cable shall conform to one of the following
specifications appropriate to the duties imposed on it:
i) IEC 60245-4 rubber insulated cables for electric power and lighting; and
3.8.3 Where low voltage cables are to be used, reference shall be made to BS 7375.
3.8.4 All cables which have a voltage to earth exceeding 65V (except for supplies from
welding transformers to welding electrodes) shall be of a type having a metal sheath
and/or armour which shall be continuous and effectively earthed. In thecase of
flexible or trailing cables, such earthed metal sheath and/or armour shall be in
addition to the earth core in the cable and shall not be used as the sole earth
conductor.
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3.8.5 Armoured cables having an over sheath Power
of polyvinyl chloride (PVC) or an
oil
resisting and flame retardant compound shall be used whenever there is a risk of
mechanical damage occurring.
3.8.6 For resistance to the effects of sunlight, overall non-metallic covering of cables shall
be black in colour.
3.8.7 Cables which have applied to them a voltage to earth exceeding 12V but not normally
exceeding 65V shall be of a type insulated and sheathed with a general purpose or
heat resisting elastomer.
3.8.8 All cables which are likely to be frequently moved in normal use shall be flexible
cable.
3.8.9 The cables used shall be joint free. If a joint is unavoidable at certain location, the
same shall be formed by skilled/certified person only and the material used for this
purpose shall be subject to approval of the Engineer.
3.9.1 Where Site inspection of the Works is required during the nights, the Lighting
circuits shall be run separate from other sub-circuits and shall be in accordance with
BS 7375 and BS 4363.
3.9.2 Voltage shall not exceed 55V to earth except when the supply is to a fixed point and
where the lighting fixture is fixed in position.
3.9.3 Luminaries shall have a degree of protection not less than IP 54. In particularly bad
environments where the luminaries are exposed to excesses of dust and water, a
degree of protection to IP 65 shall be employed.
3.9.4 The Contractor shall upgrade the lighting level to a minimum of 200 lux by localised
lighting in all areas where required by the Engineer.
3.9.6 All light fixtures shall be fixed on appropriate pedestals when not fixed with
mounting base on the structures.
3.10.1 Totally enclosed fan cooled motors to BS 4999: Part 105 shall be used.
3.10.2 Motor control and protection circuits shall be as stipulated in BS 6164. Emergency
stops for machinery shall be provided.
Electrical installations on Site shall be inspected and tested in accordance with the
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th
requirements of the IEE Wiring Regulations (16 Edition).
3.12 Identification
3.13 Maintenance
3.13.1 Strict maintenance and regular checks of control apparatus and wiring distribution
systems shall be carried out by an electrician (duly qualified to carry out the said
checks) to ensure safe and efficient operation of the systems. The Contractor shall
submit for a notice by the Engineer details of his maintenance schedule and
maintenance works record.
3.13.2 All portable electrical appliances shall be permanently numbered (scarf tag labels
or similar) and a record kept of the date of issue, date of the last inspection carried
out and the recommended inspection period.
Authority's Requirement
Appendix- 7 DELETED
Authority's Requirement
Appendix- 8 Utilities
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Appendix 8: Utilities
UTILITIES
DEFINITION
Utilities-
Utilities are defined as public utilities above or below ground and include all live water
mains, water wells, power cables, street lights, transformers, telephone posts,
telecommunication cables, sewers, storm water drains and the like shown on the Volume
IV, Schedule 11 OR are uncharted and are therefore not shown on the Authority’s
Drawings.
Charted Utilities-
Charted Utilities are the utilities (as defined above) which are shown on the Authority’s
Drawings Volume IV, Schedule 11.
Uncharted Utilities-
Uncharted Utilities are the utilities (as defined above) which are not shown on the
Authority’s Drawings Volume IV, Schedule 11.
1. The Contractor shall make his own enquiries and investigations, including
excavating trial holes/pits, to ascertain the existence, nature, location and size of
utilities. A schedule of utility diversions and utilities to remain but to be supported
/protected (the utility diversion plan) shall be prepared by the Contractor and
submitted with the Preliminary Design. The schedule will list out utilities that:
• will be diverted by the Contractor during the course of the Works, and
• Will remain in place and require the use of specific construction protection
methods to complete the structures around and below the utilities including
support/protection of the utilities during construction.
2. The Contractor shall take into consideration the time required for utility diversions
into the overall Works Programme for the Agreement. However, efforts shall be
made to avoid diverting/disturbance of any utility and continue the Works by
supporting/protecting the same but the required services being provided by these
utilities shall be maintained at all the times at the cost of the Contractor.
3. The diversion work shall be undertaken by the Contractor as per the approval of the
Utility owning Agencies and a notice from the Engineer. Temporary supports and
protection by methods proposed by the Contractor and agreed by the Utility Agency
shall be provided to the utilities. Permanent supports and protection shall be provided
wherever required for the safety and security of the utility service.
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4. The Contractor shall immediately inform the Engineer and the Utility Agencies of any
i) damage to utilities;
5. When diverting and/or protecting sewerage and storm water lines the Contractor
shall ensure that drainage to the site and adjacent areas is maintained at all times and
that at no times flooding or other nuisance occurs.
6. The Contractor shall inform the Engineer of the programme of all works of utility
diversion/ protection works and shall take all steps to enable the utility diversions to
proceed in accordance with the programme. The Contractor shall maintain close
liaison with the Utility Agencies. The Contractor shall set up and manage a Utility
Liaison Group of experienced personnel for the duration of the Agreement.
7. Records of the existing utilities encountered shall be kept by the Contractor on the
Site and a copy provided for the Engineer. The records shall contain the following
details:
a. location of utility;
d. condition of utility;
8. The Contractor shall include the details (plan, location, ownership, size and material)
of all such utilities on the As Built Drawings.
10. The Contractor shall divert and/or effectively protect all public utilities falling within
the Station Building and their immediate adjoining areas or which are likely
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11. The Contractor shall have to bear the expenses of providing and laying pipes, water
wells, gas mains/gully pit connections/house drains and other electric, telephones,
optical fiber cables and other cables or any other underground structures or services
falling within the Station, Subways, and their immediate adjoining areas which may
be found to have been disturbed or damaged due to the Contractor’s fault and/or
defective and careless workmanship. The decision of the Engineer in this respect
shall be binding and final and all costs of rebuilding or repairing of such damaged
services or structures as aforesaid shall be deducted from the Contractor, if the same
is not taken care of within a time frame, as directed by the Engineer.
12. The Contractor shall enquire of and collect information from all concerned public
Utility Agencies, owners, Government Departments and local bodies in connection
with the sewer lines, water mains, water wells, cables, wires and any other
obstruction either overhead or on ground or underground which may be encountered
in the course of execution of the work and which are likely to affect the progress of
the work, at his own cost and risk. No idle labour charge will be admissible on
account of delay in collecting the above-mentioned information.
13. The Contractor shall have to excavate trial trenches of suitable sizes for satisfactorily
exploring all the underground utilities as required and as instructed by the Engineer
before commencement of any work below ground level.
The time of completion for the project is inclusive of diverting and/ or protection
(temporary as well permanent) of utilities.
Authority's Requirement
Appendix- 9 DELETED
Volume – V: Schedule
DA Appendix 10: Contractor’s Site
Laboratory
Authority's Requirement
1. SITE LABORATORY
1.1 The Site Laboratory shall be established at the project site comprising the following
facilities:
● Quality testing Equipment for concrete, soil and steel
● Storage space for testing chemicals
● Concrete cube using tank area with sufficient storage space
● Office room for the lab In-charge and storage of test documents
1.2 The laboratory, office, etc., shall be in one building; the curing tank and storage
building may be in a separate building, but if so it shall be adjacent to the laboratory
building and connected to it by a level, weatherproof passageway. In addition, an area
of covered hard standing of 50m2 for motor vehicles shall be provided adjacent to the
laboratory.
2 STANDARD OF CONSTRUCTION
2.1 The laboratory shall be constructed to the best Engineering practice and the Engineer
shall issue a notice of no objection. Two independent telephone lines with two
extensions each shall be provided for the laboratory. Telephones shall be located in
areas as agreed with the Engineer.
2.2 A covered water tank with minimum capacity of 2000 litres shall be installed, as a
source of constant water pressure (15 kPa minimum) for each laboratory.
2.3 In the case of sinks used for washing samples, adequate trapping and/or separating
devices shall be provided to ensure the proper functioning of the facility
The Contractor’s site laboratory shall be provided with the required furnishings and
fixtures.
4 LABORATORY EQUIPMENT
4.1 The Contractor shall submit for the Engineer's notice within 2 weeks of the
Commencement Date the name of the supplier he intends to use for each piece of
apparatus together with the relevant catalogue and catalogue number.
4.2 The layout of the equipment in the testing laboratory shall require a notice of no
objection from the Engineer. The equipment shall be maintained to accuracy
appropriate to the required testing methods with routine calibration by an accredited
organisation as recommended by the appropriate Authority. The Equipment shall also
be calibrated after maintenance or relocation.
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DA Appendix 10: Contractor’s Site
Laboratory
4.3 The Contractor’s site laboratory shall be equipped with the standard material testing
equipment as a minimum. The nature and quantity of equipment required for testing
may be varied by the Engineer depending on the detail of the Contractor’s Design
and Construction methods or for any other reason which he deems to be valid and
necessary for the proper control of quality. The entire Quality laboratory set-up shall
be at the Contractor’s cost.
Authority's Requirement
Appendix- 11
DELETED
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Appendix 12: Manufacturing, Installation and Testing
Authority's Requirement
Table of Contents
1. MANUFACTURING ..........................................................................................................
1.1 Management.........................................................................................................................
1.6 Shipping................................................................................................................................
2.5 Earthing................................................................................................................................
4. MAINTENANCE ................................................................................................................
5. MANUALS ..........................................................................................................................
13. MAINTAINABILITY..........................................................................................................
14. SCADA INTERFACES ......................................................................................................
These Authority's Requirements establish the overall procedures for the Contractor to
follow for the Work that is related to the Mechanical and Electrical works that form
part of the Design and Construction Contract. These requirements relate to
manufacturing procurement and delivery of plant and equipment and the requirements
for testing and commissioning.
1. MANUFACTURING
1.1 Management
The Contractor shall establish procedures and controls that govern the procurement,
integration, manufacture and testing, quality assurance and delivery of plant,
equipment and spares to be supplied under the Contract. This shall include the
administration and supply of spare parts and warranty in accordance with the Contract.
The Contractor’s Manufacturing Management Plan shall be submitted to the Engineer
for a Notice within 180 days of the Date of Commencement.
The Contractor’s management systems and procedures shall establish and employ a
procedure for materials procurement and Sub-contracting, sufficient to assure
technical, administrative, quality and contractual controls consistent with those of this
Contract. The Contractor’s management system shall be auditable for materials
sources, lot numbers, serialised equipment, etc. Sub-contract amendments shall be
employed whenever contractual changes are made either bilaterally or unilaterally by
the parties involved. Prior approval of the Authority/Engineer shall be taken for the
make of all equipment and accessories.
● a brief description of all inspection hold points and test points, and a correlation
with the Programme Schedule;
1.4 Testing
Adequate records shall be kept by the Contractor to provide evidence of quality and
accountability. These records shall include results of inspections, tests, process
controls, certification of processes and personnel, unacceptable material and other
quality control requirements.
Inspecting and testing records shall, as a minimum indicate the nature of the
observations made, and the number and types of deficiencies found and action
proposed to correct deficiencies. Also, records for monitoring work performance and
for inspecting and testing shall indicate the correction of deficiencies.
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Appendix 12: Manufacturing, Installation and Testing
1.6 Shipping
The Contractor’s Manufacturing Management Plan shall provide for the proper
inspection of materials and equipment to ensure satisfactory completion of
manufacturing and testing / check prior to shipment. All shipments shall be adequately
prepared to preclude damage during shipment. The Contractor’s quality control
personnel shall verify the inspection and preparation for shipment.
The Contractor’s Manufacturing Management Plan shall provide for adequate work
and inspection instructions for handling, shipping, storage, preserving, packaging,
packing, marking and shipping to protect the quality of the materials and equipment
and to prevent damage, loss, deterioration, degradation or substitution thereof.
Handling procedures shall include the use of special crates, boxes, containers,
transportation vehicles, equipment and facilities for materials handling.
2. INSTALLATION
The Installation Plan shall show how the Contractor proposes to organise and carry
out the installation and complete the whole of the Works by the given Key Dates. The
Contractor shall submit the Plan for a Notice from the Engineer 90 days prior to the
start of installation on Site.
The Contractor shall attend weekly planning meetings with the Engineer to finalise
the Work detail, commencing 4 weeks prior to the start of installation on Site. The
complete installation is to be carried out as per Coordinated Installation Programme
(CIP) and approved by the Engineer.
The Method Statement shall be submitted to the Engineer for a Notice at least 30 days
prior to the installation activity commencing on-Site. This shall show in particular the
loadings and modes of transport of the items of equipment and the routing used as they
are taken to their final locations.
Prior to proceeding with installation, the Contractor shall submit for the Engineer
Notice, six copies of detailed drawings showing all installations including dimensions,
supports, hardware, installation methods, and all other pertinent data.
etc., are accomplished with precision and ensure exercise of extreme care so as to
assure safe, accurate and trouble-free installation. Installation shall be undertaken in
the presence of the Manufacture's Field Service Representative.
2.4.1 General
The Contractor shall provide 6 copies of all drawings in A3 size, bound into circuit
books. The Contractor shall ensure that, at each equipment location, an as-built copy
of the Site documentation is provided. This documentation shall include as a
minimum:
The circuit wiring books shall include as a minimum the following information:
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Appendix 12: Manufacturing, Installation and Testing
● Room layout;
● Through circuits;
The Contractor shall ensure that the as-built cabling infrastructure is fully
documented and accurate at the time of substantial completion of the Section. The
documentation shall include:
● Cable types;
● Installed dates;
The Contractor shall be responsible for adding to all of the Combined Services
Drawings the cable installation details and the timely supply of these marked up
drawings to the Engineer for overall co-ordination.
2.5 Earthing
The Contractor shall provide at each equipment room earth bars/strips that shall be
connected to the earthing system provided under the Contract. Two separate and
visually different earthing points shall be provided, one for chassis and one for signal
reference. The earth bars/strips shall be used as common points for all earthing in
that location.
The Contractor shall submit an asset database for a Notice by the Engineer. The
database shall contain the complete asset listing for all the Mechanical and Electrical
Services and shall be integrated with the BIM setup.
● As set details;
● Failure history;
● Date(s) tested.
All equipment and software, down to the line replaceable unit, shall have a unique
identification number that is capable of being identified electronically and manually.
3.1 General
The Contractor shall perform all forms of test procedures applicable to the system and
shall conduct factory, site installation and acceptance tests.
All Test equipment shall carry an appropriate and valid calibration label. They shall
be periodically checked for calibration accuracy
All Test procedures shall be submitted at least 30 days prior to conducting any Test.
Test procedures shall show the extent of testing covered by each submission, the
method of testing, Acceptance Criteria, the relevant drawing (or modification) status,
and the location,
Test Procedures shall be amended, as required, by the Contractor during the currency
of the Contract to reflect changes in system design or the identification of additional
testing requirements.
The Authority, the Engineer and/or any of their staff shall have the facility to monitor
all Tests and have access to all Test records. Ample time shall be allowed within the
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Appendix 12: Manufacturing, Installation and Testing
All costs associated with Testing shall be borne by the Contractor, and unless
otherwise specified, the Contractor shall also bear any expenses incurred due to re-
testing caused by defects or failure of equipment to meet the requirements of the
Contract in the first instance.
In the event of any tests being performed in countries other than India, the Contractor
shall give sufficient Notice to the Engineer for witnessing the tests. The cost of the
Engineer overseas visit shall be borne by the Authority.
The Contractor is reminded that, at some point, the traction system will be energised
and that additional precautions for the safety of staff and co-ordination of activities
after "power-on" shall be anticipated in his installation, testing and commissioning
programmes.
● Type tests;
● Functional tests;
● Dynamic tests;
● Tests on completion
Prior to opening for Public Services, the Authority or the Engineer will conduct
Integrated System Tests in conjunction with System wide to demonstrate that the
complete system comprising the Project is fully operational. The Contractor shall be
in attendance as a requirement during the Defects Liability.
Should the Contract include any equipment not previously proven in service or of any
modified design the Contractor shall undertake thorough testing of pre-production
units to the satisfaction of the Engineer.
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Appendix 12: Manufacturing, Installation and Testing
Type tests including prototype shall be performed prior to full production and before
FAT.
Type testing shall be used to confirm that the proposed equipment is fit for purpose in
the environmental conditions specified and meets the requirements of the
Specification.
● Dimension check
● Electrical check
● Calibration
● Output check
● Operational performance
● Flash-over test
● Insulation test
● Soak test
A Factory Test Plan shall be submitted for a Notice from the Engineer within 6 months
from the Date for Commencement of the Works.
The FAT shall demonstrate that each subsystem and the System meets its functional
specification.
No equipment or software shall be delivered to the Site until the Contractor has
demonstrated to the satisfaction of the Engineer that the equipment or software
conforms to the Specification by carrying out the FAT.
Where processor based equipment is to be used, the Works Tests shall include also
verification of software used in this application.
● Prior to installation, the Contractor shall ensure that equipment delivered to Site
has not been damaged in transit and ensure for their dimensional accuracy.
● Designs for the Sections under test shall be completed and submitted to the
Engineer for a Notice prior to Installation.
3.6.2 Inspection
● The inspection shall verify that equipment has been installed to the procedures
and design that have been given a Notice of No Objection by the Engineer and
that equipment is correctly located and labelled.
● The inspection shall verify that any false feed, temporary wiring and redundant
items have been removed and that equipment is correctly protected against
interference, damage and deterioration.
● The Contractor shall maintain inspection records to demonstrate that each item of
equipment has been inspected and found to be satisfactory, and attach to this
record a detailed list of any discrepancies found and remedial work carried out.
Installation tests shall be carried out by the Contractor for each subsystem following
Installation but before Functional Tests to demonstrate that the installation has been
carried out correctly and equipment is properly housed and fixed.
These tests shall culminate in Functional Tests to verify the correct operation of all
apparatus and, where appropriate, correct response to the respective control
commands or monitored function.
● The PAT Plan shall be submitted for the Engineer’s Notice at least 120 days
before the commencement of each PAT.
The functional tests of the PAT shall be carried out on installed equipment before
System Acceptance Tests (SAT) to demonstrate that the Section of the Works
operates correctly in accordance with the Specification.
The functional tests shall sequence through all required operations to prove that the
System performs in accordance with the Specification and that the local
configuration data (for example, control tables) is correct.
The functional tests shall be specified and carried out by Contractor’s personnel
independent of design and installation.
Partial Acceptance Test (PAT) shall include integration tests to integrate the various
subsystems of the System and demonstrate correct operation of all internal and
external interfaces.
Following satisfactory completion of these Tests the Contractor shall prepare the
installation for formal demonstration in the presence of the Engineer.
The requirements that shall be satisfied before the commencement of the System
Acceptance Tests (SAT) are:
● All documentation for the Safety Report shall be submitted to the Engineer for
Notice.
● All PAT shall be completed and test records submitted to the Engineer for
Notice.
● Operator's staff shall be given a training course in the System as defined in the
Section on Training herein.
● The SAT Plan shall be submitted to the Engineer for Notice at least 120 days
before the commencement of the SAT.
The Contractor shall submit to the Engineer requirements and procedures for
Integrated System Tests to demonstrate that the complete system comprising the
Project is fully operational and meets the specified performance criteria. The
conducting of these Integrated System Tests shall include a period of Trial Running.
It is a requirement of the Contract that the Contractor is in attendance for the System
wide Testing and Commissioning of the Project.
3.8 DELETED
Samples that have been tested may be incorporated in the Works provided that:
● The sample is not required to be retained under any other provision of the
Contract.
Additional samples shall be provided for testing if in the opinion of the Engineer
● Material has been handled or stored in such a manner that it may not comply with
the specified requirements,
Unless agreed otherwise all Tests shall be carried out by the Contractor in the presence
of the Authority, the Engineer and/or their authorised representative.
Attendance on Tests, including that by the Authority, the Engineer and/or their
authorised representative, and the Contractor, shall be as laid down in the Quality
Assurance procedures contained in Appendix 4 of this Schedule DA.
Records of Tests carried out shall be kept by the Contractor and a report and all Test
results shall be submitted to the Engineer no later than 15 days after completion of the
Test. In addition to any other requirements, the report shall contain the following
details:
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Appendix 12: Manufacturing, Installation and Testing
● Place of testing;
4 MAINTENANCE
The Contractor shall provide a maintenance support plan that shall include such items
as:
● technical manuals,
● initial provision of spares, facilities, test equipment; tools, software, jigs and
fixtures,
● training requirements,
On completion of Trial Running the Contractor shall deliver up to the Engineer copies
of all manufacturing drawings, schedules and software for all components, as well as
all As Built Drawings.
5 MANUALS
The Contractor shall produce manuals for all equipment and systems supplied. These
shall include, but may not necessarily be limited to the following:
● Software System Manuals - for each software package and each piece of equipment
which incorporates programmable devices and for which bespoke software has
been prepared specifically for this application. Source code listings with
comprehensive comments shall be provided for all bespoke software together with
configuration listings for all configured standard software packages.
● Equipment Room Manuals - all wiring diagrams and circuits, equipment layout,
terminal and cable listing and including such external equipment as may be
necessary for completeness.
The Operating/User Manuals and a summary (suitable for use at technician level) of
the Maintenance and Servicing Manuals shall be prepared in English & Hindi
language. Other technical manuals shall be supplied in the English language only.
The Contractor shall submit all Manuals for a Notice by the Engineer prior to Factory
Acceptance Tests.
The Contractor shall provide 6 controlled copies of all Manuals for the use of the
Engineer.
The Contractor shall maintain all Manuals in an up-to date condition throughout the
Contract Period.
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Appendix 12: Manufacturing, Installation and Testing
6.1 General
During the Contract Period, the Contractor shall provide free of cost all materials
including consumables, unit exchange spares and emergency spares required for
maintenance (routine and breakdown) of the Electrical, Mechanical and Plumbing
Systems (EMPS). The Contractor shall supply the spares, materials, jigs and fixtures
not later than 6 (six) weeks before the final commissioning of the project.
If these spares are not consumed during the Contract Period, these shall become the
property of the Authority at the end of Contract Period.
The Contractor shall provide free of cost, at least six weeks prior to the start of trial
running, all special tools and test equipment which are essential for day to day use in
both corrective and preventative maintenance and for workshop use in the overhaul of
all modules and units likely to be required over the full service life of the installation.
The Contractor shall submit within 6 months from the Commencement Date, a
schedule of spare parts required for EMPS duly indicating, for each item of spares, its
description, part number, drawing number, lead time, shelf life and number of units
required for ten years beyond the Contract Period, as well as for the expected life of
EMPS, principal as well as secondary sources of supply and also the unit price of each
spare with escalation clause, for the Engineer’s Notice.
This schedule shall include all types of consumable, unit exchange and emergency
spares.
The Contractor shall also advise upon recommended inventory having regard to the
lead time of the respective items.
The Authority shall, during a period of ten years from the date of issue of the Taking-
over Certificate for the whole of the Works, purchase as many parts as required by
him, at the mutually agreed rates.
If during the period of ten years, the Contractor intends to discontinue the manufacture
of spare or replacement parts for the EMPS the Contractor shall immediately give
Notice to the Authority of such intention. The Authority shall be given the opportunity
of ordering at reasonable prices such quantities of such spare or replacement parts as
the Authority shall reasonably require in relation to the anticipated life of the EMPS.
In the event of Contractor failing to supply the spare parts in accordance with this
Clause, he shall in respect of each item of spare, furnish free of cost to the Authority,
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Appendix 12: Manufacturing, Installation and Testing
the drawings, specifications, patterns and other information to enable the Authority to
make or have made such spare parts. The Authority shall be entitled to retain the
aforesaid drawings, etc. for such time only as is necessary for the exercise by the
Authority of his rights under this Clause and the drawings, and if the Contractor so
requires, they shall be returned by the Authority to the Contractor in good order and
condition (fair wear and tear accepted).
Under such circumstances, the Contractor shall also grant to the Authority, without
payment of any royalty or charge, full right and liberty to make, or have made, spare
or replacement parts as aforesaid and for such purposes only to use, make and have
made copies of all drawings, patterns, specifications and other information supplied
by the Contractor to the Authority pursuant to the Contract.
The Contractor will, so far as he is reasonably able to, bind his Sub- Contractors to
conform with the requirements of this Clause and shall, prior to entering into any Sub-
contracts, provide the Authority with full details of any Sub-contractors who will not
so conform in which event the Authority may direct the Contractor to seek an
alternative Sub- Contractor.
If the Contractor fails to provide spare or replacement parts as described in this Sub-
clause and these are available from the Contractor’s Sub-contractor, the Authority
shall have the right to obtain such spare and replacement parts from the Sub-contractor
or any other supplier and any additional cost incurred by the Authority shall be
recoverable from the Contractor.
The Authority may require the Contractor to enter into a Maintenance Contract with
the Authority for the EMPS provided under the Contract under terms and, conditions
to be mutually agreed.
Where the Contractor considers that any equipment that would be supplied, and which
he considers cannot be economically or technically maintained by the Authority, e.g.
computer processors, then such items shall be identified and proposals made for the
maintenance of such equipment through OEM's.
All spare parts as mentioned in this Clause 6 shall be provided by the Contractor at
least six (6) weeks prior to commencement of trial running.
The Contractor shall submit to the Engineer for a Notice, the following:
● Base the spares calculations on the reliability and availability data and the criticality
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of the equipment.
● Have detailed description with drawing references and correlation with the
maintenance manuals.
The Contractor shall identify principal and secondary source suppliers that can supply
the systems and sub-system spares listed. The Contractor shall submit the secondary
source supplier information to the Engineer for a Notice, at the time of submission of
the final design.
The Contractor shall identify the lead times for all spare parts. Parts with long lead
times shall be identified as such to the Engineer in the spares list.
In the event that any item of the supply requires to be routinely changed or calibrated,
regardless of whether it appears in the spares list or not, it shall be identified to the
Engineer together with the routine change interval.
In the event that any of the spares identified have a particular shelf life or special
storage requirement, this shall be made known to the Engineer with the submission of
the spares list, including the necessary action for disposal or storage.
All spare equipment identified on the spares list, shall conform to Identification and
Configuration Control requirements established by the Contractor for the equipment
provided under the Contract.
The Contractor shall ensure that all spares are correctly calibrated, tested and labelled
prior to their delivery. Test certificates for each equipment shall be submitted to the
Engineer.
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6.10 Delivery
Approved spares, special tools and test equipment shall be supplied prior to
commissioning.
7 EQUIPMENT IDENTIFICATION
Labels shall conform to a unified system and shall require a Notice from the Engineer.
Where any hazardous situation could arise due to fluctuating voltage level, air
pressure, maladjustment, miss-operation etc, then prominent and permanent warning
labels shall be provided to denote this.
In general, all labels shall be in English/ Hindi/ Gujarati language. Where appropriate,
such labels shall conform to accepted National or International Standards or as agreed
by the Engineer.
The Contractor shall be required to arrange technology transfer to the Authority's staff
in respect of design, manufacture, construction, handover, operations and maintenance
of the plant and equipment provided under, the Contract. These staff will include the
Authority's management, operation, technical and instructional staff. TheContractor
shall train, or shall arrange training for, the Authority's staff who shall be nominated
by the Authority. The Contractor shall train the Authority's Staff as follows:
● In sufficient detail so that the staff can appreciate, understand and monitor the
technical, operational, maintenance, management and business aspects of the
system.
● Thoroughly so that the staff can operate, maintain and manage the system.
The Contractor shall train or shall arrange training for the Authority's staff at all levels,
covering all aspects of the operation, maintenance and management of the System. Of
primary importance is the training of Authority's Training Staff, whose responsibility
will be to provide support to the Training Instructors during the in-depth start-up
training that will take place prior to and during initiation of trial running. These
Authority's Training Instructors will also be responsible for implementing on-the-job
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training and skill enhancement training programmes for the Authority's staff after
commencement of trial running.
The training instructors provided by the Contractor shall be fully qualified and
experienced electrical and mechanical engineers, who have a good knowledge of the
English language. They will have had experience of training Engineers or technicians
of the level stated on similar topics and will be fully familiar with the Equipment
supplied or installed.
Before any of the Contractor’s training instructors is appointed the Contractor shall
submit a detailed curriculum vitae for each training instructor for a Notice from the
Engineer.
Should, in the opinion of the Engineer, any of the Contractor's training instructors not
be considered to be competent or not to have a suitable qualification, experience and
attitude or aptitude for carrying out the training courses for whatever reason, the
Contractor shall remove the said person and replace him as soon as possible with an
acceptable substitute.
Where the Authority's staff are attached to the Contractor (or his Sub-contractors) for
the purposes of training, all such trainees shall be properly supervised and monitored
by a qualified training supervisor to ensure that each trainee has the best opportunity
to benefit from the theoretical and practical experience.
The Contractor shall be responsible for the safety, health and welfare of trainees when
under training. Accordingly, an explanation of the safety rules and codes shall form
part of a general induction course to be given by the Contractor and where necessary
the Contractor shall issue a rule book for which the trainee shall sign indicating his
acceptance and understanding thereof.
The training courses shall be programmed in phases with the progress of manufacture
and installation to ensure that trainees are present during all stages of the manufacture,
installation and commissioning of the Plant and Equipment that is the subject of the
training. The Contractor shall ensure that the courses fully encompass all aspects of
the basic design, manufacture, installation, commissioning and maintenance of the
Plant and Equipment with maximum effort being directed at instruction in the
maintenance of the installations.
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The training shall be structured in modular format, each module shall be capable of
being delivered independently or together with other modules of a similar theme.
The Contractor shall provide a training plan that shall include as a minimum:
ii) Objectives;
iii) Syllabus;
The Contractor shall make full and appropriate use of multi-media and computer
techniques in the design and delivery of training packages. This shall include all
necessary teaching aids as well as technical literature, manuals, photographs,
drawings, video and films, models and all other instructional materials as may be
necessary for the training of the personnel. Such materials, other than videos, films
and reproducible materials prepared specifically for the trainees, shall be retained by
the Contractor at the end of each training programme.
The Contractor shall provide all training material that shall include as a minimum:
● Course agenda;
● Objectives;
● Lesson plans;
● Outline presentations;
In general, the Contractor shall use Equipment specifically set aside for training
purposes.
However, he may use, for the training of the Authority's staff, subject to a Notice from
the Engineer, Equipment being installed, tested or commissioned when no other such
Equipment is available. The Contractor shall not use for this purpose spare parts from
assemblies.
Any special or protective clothing required by the trainees shall be provided by the
Contractor, free of charge.
Personal items of clothing shall be of new issue and may be retained by the trainee on
completion of the training course.
8.6 Monitoring
Throughout the training programmes, the Authority and the Engineer shall have free
access to all training sessions to monitor the progress of the trainees and the
Contractor’s training instructors.
To ascertain that the objectives of the courses have been achieved, the Contractor shall
set periodical theoretical and practical tests for the trainees. The results of these tests
together with a report on the trainees' general attitude, ability, technical knowledge,
aptitude and attendance record shall be forwarded at regular intervals to the Authority,
who may also require the submission of additional reports in special cases.
Methods for monitoring progress shall include; but will not necessarily be limited to:
Records of the progress of trainees shall be kept up-to-date and shall be made available
to the Authority for examination when required.
Copies of the records of individual trainees showing all test results and reports of
progress shall be sent to the Engineer on completion of each training course.
The training shall be carried out at such locations where the greatest benefit for
trainees may be gained. This may be in India, abroad, at places of manufacture,
assembly or testing, or at such other locations as may be necessary. All places of
training shall be subject to the Engineer's Notice. Details of the facilities to be
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provided shall be included with the detailed training programmes submitted by the
Contractor.
8.8 Administration
i) Be responsible for the reception of, and hotel and travel arrangements for the
Authority’s and Engineer’s monitoring staff and each trainee whether in India or
any other country.
ii) Be responsible for the general welfare of trainees under his control.
The Contractor shall be responsible to prepare, protect and store all equipment and
materials so as to safeguard them against loss or damage from repeated handling,
climatic influences and all other hazards arising during shipment or storage on or off
the site.
The Contractor shall provide secure and covered storage for all equipment and
materials except as otherwise agreed by the Engineer as being suitable for open
storage:
9.2 Crating
Each case, crate or package shall be, of robust construction and suitable for the
intended purpose. Packaging materials that are likely to suffer a deterioration in
quality as a result of exposure to environmental conditions likely to be met during
transit from the factory of origin to the Site shall not be used. The contents of each
case, crate or package shall be protected against the harmful effects of ingress of water
by enclosing within a heavy duty waterproof membrane, and adding a suitable
desiccant substance silica gel) to the case, crate or package.
Each case, crate or package shall be legibly and indelibly marked in large letters with
the address, Contract number, 'right way up', opening points and other markings like"
fragile " etc., as necessary to permit materials to be readily identified and handled
during transit and when received at Site.
Each case, crate or package shall contain a comprehensive packing list showing the
number, mark, size, weight and contents together with any relevant drawings. A
second copy of the packing list shall be enclosed in a watertight enclosure on the
outside of each case, crate or package. Distribution of additional copies of each
packing list shall be in accordance with the requirements of the Engineer.
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All items heavier than 100kg shall be marked on the outside of the case to show the
gross and net weights, the points for slinging and where the weight is bearing.
Spare parts shall be suitably packed for storage over an indefinite period without
deterioration and shall be clearly identified, showing full name and part number,
without any need to unwrap packaging. Electrical and other delicate items or
equipment shall be cocooned.
Cable ends, cable entry points into equipment and other similar terminations and
openings shall be sealed or blanked off to prevent the ingress of dirt or moisture.
Tube ends and other similar openings shall be thoroughly cleaned and then blanked
off to prevent ingress of dirt or moisture. Flanged ends shall be protected by adhesive
tape or jointing material covered by a properly secured wooden blank not smaller than
the flange itself. Plain tube ends shall be closed off with bungs or plugs of suitable
materials firmly fixed in position.
Particular care shall be taken to prevent damage to, or corrosion of, shafts and journals
where they rest on timber or other supports that may contain moisture. At such points
wrappings impregnated with anti-rusting compositions shall be used of sufficient
strength to resist chafing under the pressures and movements likely to occur in transit.
Care shall be taken to minimise risk of damage to ball and roller bearings and any
fragile material in transit.
The Contractor shall remove all empty cases, crates, or packages from the site within
10 EQUIPMENT PROTECTION
All equipment shall be capable of short term continuous operation, without the benefit
of air conditioning or forced cooling, at the extremes of environmental conditions
likely to be encountered. All equipment shall be capable of continuous operation in its
normal environment and achieve its stated service life.
It is a basic requirement that the minimum of equipment shall be mounted on the line
side. Any line side equipment shall be limited to essential rail connected apparatus
such as track circuit termination units or point equipment. All other equipment shall
in general be mounted in equipment rooms provided at each station or in easily
accessible plant rooms.
Equipment and location cases shall be fully protected against the ingress of dust, water
and the accumulation of moisture due to condensation.
The Contractor shall be responsible for ensuring that his equipment and systems are
not adversely affected by the modified environmental conditions caused by the
localised heat or vapour emissions or moisture of other adjacent equipment whether
provided under the Contract or otherwise.
11 ELECTROMAGNETIC PROTECTION
All equipment and systems supplied shall be able to withstand without fault, power
supply surges, interference and transients as may be caused by lighting circuits, power
and traction supplies, switching effects, and lightning. The Contractor shall provide
anti-surge devices and any other protective devices required to fully protect the
Equipment and the system against such effects.
The Contractor shall make due allowance and provision in his design for the high
magnetic and electric fields likely in the vicinity of train traction and power supply
systems; for the high magnetic and electric fields likely, due to high voltage (non-
railway) power supply cables running parallel and near to the track and stations, and
any other effects to be expected.
The Contractor shall provide shielding and filtering of Equipment so as to ensure that
any conducted or radiated interference is eliminated or reduced below the level of
susceptibility of other equipment or domestic or industrial appliances in the vicinity
of the railway which have been designed, manufactured and operated in accordance
with current recognised standards.
The Contractor shall declare the emission standards proposed for use in the
installation. The emission standards shall be maintained whilst the equipment is in
normal operational mode and additionally whilst being maintained or under test. For
example, access doors that are normally closed but opened to permit maintenance,
testing or adjustment, shall not form part of any essential electromagnetic screen,
Volume – V: Schedule DA
Appendix 12: Manufacturing, Installation and Testing
The Contractor, shall, be responsible for ensuring that the operating frequency of any
Equipment supplied under the Contract is compatible with any frequency used or
planned for use by existing railways connecting with or adjacent to the new
installation.
The system shall comply with relevant National and International standards with
respect to electromagnetic compatibility.
Power supply will be drawn from the 100 kV supply (or as decided at the time of
detailed design of Power Supply works by Power Supply and Traction Contractor) at
a main receiving station and distributed by a 33 kV ring main (or as decided at the
time of detailed design of Power Supply works by Power Supply and Traction
contractor). Auxiliary sub- stations located in each passenger station will supply power
at 415V AC.
Earthing electrodes and an earthing busbar will be provided at the main receiving
station and at all traction and auxiliary sub-stations. The 33 kV(or as decided at the
time of detailed design of Power Supply works by Power Supply and Traction
contractor) ringmain armouring will be connected to all electrodes/earth bars forming
a System Earth (SE).
All Mechanical and Electrical services shall be earthed to the SE bus bar at the
appropriate station. Earth connections shall not be made to any other point or to the
return rails. Earth connections shall be arranged so as to ensure that circulating
currents cannot flow. The metallic sheaths and armouring of all cables emanating from
equipment rooms shall be earthed to the earth system for that room but otherwise shall
be insulated from earth throughout their length. Enclosures and frames of equipment
shall be earthed to the armouring or metallic sheath of the cables supplying them or to
a separate insulated earth cable.
All metallic boxes, or similar, installed in the underground section shall be insulated
from any metallic structural elements.
13 MAINTAINABILITY
The location of a faulty unit or module shall, where at all feasible, be self-revealing
through built-in monitoring/indicating features.
The replacement of a unit or module in the field shall not require any compensating
adjustment to associated equipment to secure the specified performance.
The average failure diagnostic time after arrival of maintenance personnel on site shall
not exceed 15 minutes.
The average failure repair and check-out time after replacement parts are available on
site shall not exceed 15 minutes or such longer period as may be agreed by the
Engineer.
Where built-in indicators or meters are provided for maintenance or fault location
purpose, then any associated adjustments of controls shall be located so that they can
be manipulated and the results observed by one person simultaneously.
Any test points or facilities for adjustments involving safety critical functions shall be
protected against unauthorised access.
14 SCADA INTERFACES
Monitoring of all electrical and mechanical equipment shall be carried out by the
SCADA system supplied by interfacing contractors. Interfacing between the various
system components and the SCADA system shall be co-ordinated with the respective
Interfacing contractors. The Contractor shall liaise with the Interfacing contactors to
ensure the interfacing between the mutual systems meets their joint and individual
specification requirements.
Volume – V: Schedule DA
Appendix 12: Manufacturing, Installation and Testing
Transducers for measured operational parameters (i.e. analogue signals) shall provide
an output of 4-20 mA output over the full operating range of the input variable.
Particular attention shall be paid to correct scaling of the transducers to ensure that the
full output range corresponds to the maximum expected operating range of the
measured variable. For example:
The Contractor shall compile, for each item of Plant, and submit to the Engineer, a
tabulated list of the proposed monitoring and control signals that shall include:
● Equipment description;
● Signal description;
● Signal type (input, output, digital, analogue, pulse, alarm, status, etc.);
● Scaling (range of input parameter for full scale output range of transducer).
Monitoring facilities shall be provided for all power supply systems incorporating
float- charged batteries. Facilities shall include:
● Status of the battery charger (fault, mains power present, charging battery, etc.). All
local/remote selector switches capable of disabling control by the SCADA system
shall have status contacts provided and connected to the SCADA system.
Labelled terminals and connection diagrams shall be provided for all monitoring and
control signals. Terminals shall accept cable cores up to 1.5 sq. mm.
Volume – V: Schedule DA
Appendix 12: Manufacturing, Installation and Testing
All analogue and transducer output signals shall be wired using cable with individually
screened twisted pairs.
The Contractor shall liaise with all Interfacing contractors to list all parameters
required to be transmitted by the SCADA system.
The required parameters shall be derived from the information required at the Control
Centre and at SCR's to permit operation of the system from a central control point in
a safe and efficient manner in compliance with the performance specification.
The list of parameters that shall include inputs and control outputs shall define name,
type, range etc. The inputs/outputs required shall include, but not be limited to,
sufficient input and outputs to monitor and control any components or equipment that
may affect the operation and safety of the transport system.
The Contractor shall provide for all cubicles, cabinets and panels, a means of locking
appropriate to the location. All locks shall conform to a system suited to meet the
requirements of the Engineer and Interfacing contactors.
Systems suppliers, providing software, shall ensure that the programs have built-in
security procedures and systems to permit management to restrict access to specific
portions of the programs or operation thereof, and/or to appropriate staff levels or
departments. Any attempted unauthorized access shall be alarmed and identified.
Digitally signed
by HEMANT
KUMAR
Date:
2024.02.12
21:44:12 IST
Reason: PDF
Authenticated