Bharat Sharma

The Bearing Capacity for HPDC

Machine Installations

Given Data:

• Clearance between tie bars: 36.5 inches

• Minimum and maximum die height: 20 to 40 inches

• Weight of steel per cubic inch: 0.2816 lb/in³

Step 1: Convert Dimensions to Centimetres

1 inch = 2.54 cm

• Clearance between tie bars: 36.5 inches x 2.54 cm/inch = 92.71 cm

• Minimum die height: 20 inches x 2.54 cm/inch = 50.8 cm

• Maximum die height: 40 inches x 2.54 cm/inch = 101.6 cm

• Weight of steel per cubic inch: 0.2816 lb/in³

Step 2: Calculate the Weight of the Die

Assuming the dimensions of the die are 92.71 cm x 92.71 cm x 76.2 cm and using the weight of steel
per cubic inch:

Weight of Die = (92.71 cm * 92.71 cm * 76.2 cm) * 0.2816 lb/in³ = 16686.15 grams
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Step 3: Convert Die Weight to Kilograms

To convert the die weight to kilograms:

Weight in Kilograms = 16686.15 grams / 1000 grams/kg = 16.69 kg

Step 4: Determine the Total Weight

Now, let's assume the following additional weights:

• Machine weight: 45 tons (1 ton = 1000 kg)

• Fluid weight (400 gal x 9/2000): 1.8 tons (1 ton = 1000 kg)

• Auxiliary equipment weight: 1.25 tons (1 ton = 1000 kg)

Total Weight = Machine Weight + Fluid Weight + Die Weight + Auxiliary Equipment Weight

Total Weight = 45000 kg + 1800 kg + 16.69 kg + 1250 kg = 48166.69 kg

Step 5: Convert the Weight of the Concrete Pad

Let's assume the concrete pad has dimensions of 671.18 cm x 190.5 cm and a thickness of 40.64 cm.

Weight of Concrete = (671.18 cm x 190.5 cm x 40.64 cm) * 2.54 g/cm³ = 5239621.74 grams

Step 6: Convert the Weight of Concrete to Kilograms

Weight of Concrete = 5239621.74 grams / 1000 grams/kg = 5239.62 kg

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Step 7: Determine the Total Bearing Weight

Total Bearing Weight = Total Weight + Weight of Concrete Pad

Total Bearing Weight = 48166.69 kg + 5239.62 kg = 53406.31 kg

Step 8: Calculate the Bearing Pressure on Soil

To find the bearing pressure on the soil, divide the total bearing weight by the area of the pad:

Pad Area = 671.18 cm x 190.5 cm = 127705.59 cm²

Bearing Pressure = Total Bearing Weight (kg) / Pad Area (cm²)

Bearing Pressure = 53406.31 kg / 127705.59 cm² = 0.417 kg/cm²

Conclusion: In this example, the bearing pressure on the soil is calculated to be approximately 0.417
kg/cm², assuming fine loose sandy soil. To ensure that the soil can support this weight without
settling or compacting, it's crucial to compare the calculated bearing pressure to the recommended
bearing capacity values for the specific soil type. If the calculated pressure exceeds the
recommended capacity, additional measures such as soil compaction or piling may be necessary to
ensure a stable foundation for the HPDC machine.