Installation & Operation Manual

Swimming Pool Heat Pump

Commercial Type

Model Number : YC-050TA1

YC-075TA1，YC-155TA1
YC-TA1C-

Thank you very much for purchasing our product, please keep and read this manual carefully before you
install heat pump.
 Packing List

No. Name Qty. Photos

1 Installation & Operation Manual 1

2 Wire-controller 1

3 A.C adaptor for wire controller 1

4 Wire-controller signal wire 1

5 Heat Pump Unit 1

2
Please keep installation manual properly, and read it carefully before using.

The unit must be installed by professional personnel, and install it based on this manual as
possible.

Special reminding: if the unit would be installed where is vulnerable to lightning stroke,
lightning protection measurements must be carried out.

Special reminding: The unit is not suitable for using in the Winter (< -7 °C), when the unit leave
unused in Winter, the water reserved in the pipe network system must be drained.

Content
1. Accessories Description.............................................................................4

2. Attention for safety......................................................................................4

3. Heat pump unit working principle..............................................................6

4. Installation of the unit.................................................................................7

5. Installation of the pipeline........................................................................11

6. Installation of optional accessories.........................................................13

7. Installation of electric devices.................................................................14

8. Instruction of operation............................................................................19

9. Adjusting and Initial operation.................................................................38

10. Operation and maintenance...................................................................39

11. Fault analysis and elimination method.................................................41

12. Technical parameter................................................................................42

1. Accessories Description

3
Each unit produced by our factory with the following accessories:
No. Name Qty. Use
1 Installation & Operation Manual 1 PC Guide users to install the system
2 Wire controller 1 PC Used for the man-machine operation interface
3 Wire controller power adapter 1 PC Power supply for controller
3 Wire controller connecting cable 1 PC Connect wired controller to heat pump unit
4 Heat pump unit 1 SET For heating water

For function you need to purchase at least the following parts for each unit:
No. Name Qty. use
1 Water circulation pump Drive the water cycle
2 Swimming pool filter system Protect the heat pump heat exchanger and pipes
3 Water pipe and valves Connect the equipment and make circulation

NOTE

The types and quantity of the water pump, filters, pipes and water tank, refer to the real project
design. We do not suggest to install auxiliary electric heaters in the system, if must install
auxiliary electric heaters, should install the electric heaters by the specialized persons, and our
company has no responsibility for all the problem cause by the auxiliary electric heater.

2. Attention for safety

Range of application:
1.Power supply: 380V/3N~50Hz.
2.Operation ambient temperature range: -7°C〜43°C ：
3.Water temperature range: Min. inlet water temperature 8°C, Max. outlet water
temperature 40°C. If the system is always used beyond the available water range,
please contact with the local agent.

● The installation shall be done by the professional persons, to prevent leaking, electric shock, or
fire disaster.

● Confirm the ground connection, if the ground connection is not correctly done, it may cause
electric shock.

4
● When install the heat pump in a narrow space (equipment room), must keep well ventilated.

● Don't put finger or sticker into the air inlet or air outlet. Because the internal rotor high-speed
operation may cause injury.

● When an exception happens (burning smell), turn off the manual power switch immediately, stop
operating, and contact with after-sale service department. If continue the abnormal operation, it may
cause electric shock or fire disaster.

● When the unit needs to be removed or re-installed, please entrust after-sale service department
and specialized personnel to do it. If the installation is not well done, it may cause unit operation
failure, electric shock, fire, hurt, leaking, etc.

● Must not be unauthorized reformed, otherwise it may cause electric shock or fire.

● When needs to be repaired, please entrust after-sale service department or a specialized

personnel to implement. If improper repaired, it may cause unit operation failure, electric shock, fire,
hurt, leaking, etc.

● Can not install the unit in combustible gas easy-leaking places, once the combustible gas leaks
around the unit, it may cause a fire.

● Confirm if the installation base is strong enough, if it is not strong and has been used for a long
time, it may cause falling and injuries.

● Confirm if leakage protection switch is installed, if don't install a leakage protection switch, may
cause electric shock or fire.

● When cleaning the unit, the operation should be stopped, and power switch should be turned off.

5
3. Heat pump unit working principle

3.1 Heat pump working process

● First, the low pressure and superheated gas in the evaporator is inhaled into the compressor then
becomes the high temperature and high pressure overheated vapour.

● Second, the overheated vapour is exhausted into the condenser and exchange the heat with the
water, then the refrigerant is condensed and becomes the saturated or over cooling high pressure
and high temperature refrigerant liquid. The water is heated up by heat pump when absorbing the
heat energy which released by the refrigerant.

● Third, the refrigerant liquid releases the pressure by passing the expansion valve, then becomes
the low temperature and low pressure liquid.

● Fourth, the refrigerant liquid flows into the evaporator and absorb the energy from the air, then is
vaporized and became the low pressure and overheated vapour. The refrigerant working repeatedly
as described above, then the water which flows through the condenser is heated up constantly, the
temperature rise and can get the hot water.

3.2 Air source heat pump working principle

Figure 1

Qc (Heat energy get) =Qa (Compressor consumption) +Qb (Heat energy absorbed from ambient environment)

6
4. Installation of the unit

4.1 Installation attention

● Avoid installations in such locations with mineral oil.

● Avoid installation in locations where air contains salt or other corrosive gas.

● Avoid installation in locations with serious power supply voltage fluctuation.

● Avoid installation in an unstable place, such as car or cabin

● Avoid installation near flammable items.

● Avoid installation in locations with strong electromagnetic wave.

● Avoid installation in locations with special harsh environmental conditions.

4.2 Installation check

● Check the model, number, name etc, avoid incorrect installation.

● Make sure enough space for installation and maintenance.

● Make sure barrier-free for air inlet and outlet, also dry ventilated place.

● Make sure the bearing surface can meet the requirement and avoid shocks.

● The power supply and its capacity, wire diameter choice should be in accordance with the
electrical installation requirements.

● Electrical installation must comply with the relevant technical standards of electrical equipment,
and electrical insulation work must be done.

● The unit must be power on for at least eight hours before running and debugging.

7
4.3 Installation space
Keep the following indicated space for operation and maintenance first before installation

Figure 3 Installation space

8
4.4 Heat pump unit size

YC-050TA1

YC-075TA1,YC-155TA1

Figure 4 Size

Size (mm)
L W H
Model No.
YC-050TA1 1410 748 1050
YC-075TA1 1590 850 1500
YC-155TA1 2150 1078 2258

9
4.5 Reserve the installation base for the heat pump
Please refer to Figure 5.

Figure 5 Reserved installation base

4.6 Hoisting attention

● Please use four or more soft lifting belts to move the sets Figure 6.

● Please use protective plate on the surface of the sets when moving, to avoid scratch and
deformation.

● Recheck whether the foundation is correct before hoisting the unit.

● The heat pump will produce condensation water,please consider the drainage channel when
make the installation base.

● Please put shock absorb on base surface.

Figure 6 Hoisting diagram

10
5. Installation of the pipeline

5.1 Attention
● Prevent air, dust and other sundries from going into the water pipes.

● Fix the whole system before install the water pipes.

● Water inlet and outlet pipes shall be protected by the insulation layer.

● Stable water velocity shall be ensured, so that excessive throttling can be avoid.

● When moving, water inlet and outlet pipe shall not be used for hanging, only the holes on the
beam of the base can be used, please refer to Figure 9

● When connect the water inlet and outlet pipes, two pipe wrenches shall be used to control the two
parts of the pipes, and ensure the water inlet and outlet pipes not turning around, please refer to the
Figure 7

● Pipeline anti-freezing in case the environmental temperature drops to 3°C.

Figure 7

5.2 Instruction
5.2.1 Marginal data

11
5.2.2 Pipeline installation diagram

Figure 8 Diagram I（Single unit for reference）

Figure 9 Diagram II（Multiple units for reference）

● The one-way valve is suggested for each unit, to prevent the water back flow.

● The system can be combined with multiple units, but should be controlled by each unit
independently.

● Regarding the installation of backup pump, maintenance valve and temperature measure point,
please consider it yourself.

● All pipes and valves of the unit need the heat preservation.

● The reference diagram used non-pressure water tank, the system also can be pressurized
system, use the pressurized water tank.

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5.2.3 Selection of the water pipes
Model No. Inlet Outlet
YC-050TA1 65 mm 65 mm
YC-075TA1 65 mm 65 mm
YC-155TA1 100 mm 100 mm

● The pipe press and flow rate should be calculated before the diameter selection.

● The hydraulic calculation should be made after the selection of pipe diameter, if the resistance is
more than pump head, then need to choose a more power pump, or choose a bigger pipe.

6. Installation of optional accessories

6.1 Selection of the water pump
● The circulation pump is necessary for the system operation, the power port is prepared for the
pump inside the unit.

NOTE

Please check the Electric Diagram which located inside of the unit

● The head of circulation pump = height difference between water level and main unit + total
pipelines resistance (determined by the hydraulic calculation) + pressure loss of main unit (see the
nameplate on heat pump ).

NOTE

When multi paralleled, the water pump head is subject to the worst working condition loop.

6.2 Selection of the flow switch

● The selection of the flow switch is based on the actual system, the target flow switch is
recommended. Temperature of fluid: 0-120 °C , max working pressure 13.5 bar.

● The flow switch can be installed on the horizontal pipeline or the vertical pipeline which the fluid
flow direction is upward, but should not be installed on the vertical pipeline which the fluid flow
direction is downward.

● The flow switch must be installed on a straight pipeline, there must be more than five times the
length of the pipe diameter at its two sides. And, the direction of fluid must follow the arrow on the

13
controller. The terminal block should be in an easy operation position, (Figure 10)

● The pannier is absolutely forbid to touch the flow switch floor, or the switch will be deformed and
invalid, (Figure 11)

● Please be sure that the model of target sheet is determined by the system rated flow, diameter of
outlet pipe and the adjustable range of the target(see the user manual). And the target sheet can
not contact the in-wall of pipe or other throttlers in pipe, or will cause the switch can not reset.

Figure 10

Figure 11

7. Installation of electric devices

7.1 Electrical wiring

● The unit should use a dedicated power supply, power supply voltage with rated voltage.

● Unit power supply circuit must be ground, power supply wire and external grounding reliable
connection, and the external grounding is effective.

● Wiring must be constructed by the professional installation technicians in accordance with the
circuit diagram.

● Power line and signal line layout should be neat, reasonable, can not interfere with each other, but
not with the connecting pipe and the valve body contact.

● If the unit is not matching the power line, please supply specifications refer to provisions, wires
connecting is not allowed.

● After all wiring construction is completed, please check it before switch on the power supply
carefully.

Screw out the bolt and

open the panel which
with the danger label, will
find the electrical box.

14
 Figure 11

Figure 12 Power cable terminal

7.2 Electrical Wiring Specification

Model No. Electrical Wiring Specification
YC-050TA1 3*6mm²+2*4mm²
YC-075TA1 3*16mm²+2*10mm²
YC-155TA1 3*25mm²+2*16mm²

7.3 Circulation pump installation

The heat pump only provide the signal for circulation pump, must use an a.c. Contactor to
connect the circulation pump.

NOTE:
Here only for signal control never drive
it directly.

15
 Figure 15

Figure 16

7.4 Wire controller connection

16
 Figure 17

7.5 Electric control schematic diagram of parallel connection of multiple units (Online)

Figure 18

17
7.5 Electric wiring diagram

18
Figure

19
8. Instruction of operation

8.1 Control system specifications

8.1.1 Operating condition
● Voltage: 220V～±10%,50Hz±1Hz.
● Ambient temperature: -7～+43℃
● Storage temperature: -20～+75℃
● Relative humidity: 0～95%RH
● Temperature accuracy: ±1℃
8.1.2 Main function
● Three operation mode: heating,cooling and constant temperature mode.
● Display the pool temperature and setting temperature, and also can query the coil
temperature, ambient temperature and exhaust temperature and so on.
● Power cut memory function.
● When power cut, the clock will still work.
● Timing on/off.
● Automatic defrosting.
● Forced to defrost.
● Large LCD display.
● Has perfect protection function.
● The error code display and query
● Key-Lock Function
● Anti-freezing function
● When there is no wire controller or wire controller is broken, the system can recognize it,
and control the heat pump to run automatically.

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8.2 Wire controller and operation
8.2.1 Appearance and button functions of wire controller
● Appearance

When there is no failure, the main interface will show on/off status,operation mode, water
tank water temperature, setting temperature, date and time; When there is failure, the main
interface will show the error code and error details.
If there is no operation within 60 seconds, the display backlight will be off, we can press any
key to turn on the light.

Status: Heating

Water temp. 25°C Set 50°C

Supply Feeding Heater

2013/05/15 16:03

NOTE

If the signal wire connection is fault, signal wire A connect to signal wire B, then the controller
will not work, and only shows “ 欢 迎 使 用 ” , please exchange the wire connection, it will work
correctly.

欢迎使用

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● Button functions

On/Off key
Press this key for five 5 seconds to turn on /off the power
Menu key:
Press this key to enter the next menu under the main interface
Return key:
Press this key return to the upper interface

Go Up Key

Enter key

Go Down key

8.2.2 On/Off key

Press on/off key for 5 seconds to turn on/off heat pump.

8.2.3 Menu key

Press menu key to enter the next menu under the main interface.

Running Status
Parameter Setting
Time Setting
Timer Set

When entry into this menu, press ,

key can choose each sub-menu.

● When chose the Running status, press key to entry into the on-line menu, and then

can choose one machine and press key to check the running status about the
machine. #1 On #9
#2 On #10
#3 #11
#4 #12
#5 #13
#6 #1422
#7 #15
#8 #16
 Water Temp. 25°C
Water Outlet Temp. 25°C
1# Evaporator 25°C
1# Exhaust Temp. 25°C

● When chose the Parameter Setting, press key to entry into the parameter query

interface, press key to check each parameter, when choose a parameter and

press key to set the parameter, press can change the value, when finish

setting, press return to the upper menu.

Water Temp.Drop 5°C

Water Outlet Set 70°C
Start Heater Set 50°C
Ambient Temp. Set 10°C ▼

● When chose the Time Setting, press key to entry into the time set interface, press

key to choose date or time setting, when the cursor over the Date, then press

key entry into the date setting( year first), press key change value, then

press key entry into the month setting, press key to change the value, then

press key entry into the day setting, same method, and then press key will finish
the date set and back to upper interface;

When the cursor over the Time, press the key entry into time setting (hour first), press

23
 key to change the value, press the key again will entry into minutes setting,

press key to change the value, finally press key to confirm time

set, it will back to upper interface.

Date：2013/05/15
Time： 13：58

● When chose the Timer Set, press key to entry into the timer set interface, press

key to choose three kinds of setting.

Unit Timing
Supply Timing
Feeding Timing

NOTE

Unit timing mean the heat pump unit timing on/off

Supply timing means hot water supply timing on/off
Feeding timing means feed cold water to tank timing on/off

● When the cursor over the Unit Timing, press key entry into the unit timer on/off

setting, when the cursor over the 1#Timing On, press key and press key to

choose no or yes, when choose yes, press the key entry into time setting (hour first),

press key to change the value, press the key again will entry into minutes

setting, press key to change the value, finally press key to

confirm the 1#Timing On setting and back to the upper menu.

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About 1#Timing Off, 2#Timing On, 2#Timing Off, 3#Timing On, 3#Timing Off, the setting
method is the same as the above setting method.

1#Timing On： No
1#Timing Off： No
2#Timing On： No
2#Timing Off： No

3#Timing On： No
3#Timing Off： No

● When the cursor over the Supply Timing, press key entry into the Supply Timing,
setting method is the same as Unit Timing.

● When the cursor over the Feeding Timing, press key entry into the Supply Timing,
setting method is the same as Unit Timing.

● When the cursor over the Failure Logging, press key to check the failure record.

1：#2E35 2013/05/15 09:17

2：#1E35 2013/05/15 09:16
3：
4：
5：
6：
7：
8：

NOTE

When checking the failure record, press key for 5 seconds, can cancel all the previous
failure record.

8.2.4 Return key

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When entry into a menu, press can return to the upper menu, finally will back to the
main interface.
8.2.5 Go up/Go down key

When entry into a menu or parameter setting interface, press , can change the
parameter value.

8.2.6 Enter key

Confirm the execution command entered

8.2.7 Turn on the water supply function

Press key for 5 seconds will turn on the hot water supply function, press again for 5
seconds then will turn off this function.

8.2.8 Lock the screen

Press key for 5 seconds will lock the screen, press again for 5 seconds then will
unlock the screen.

8.2.9 Feeding water by manual

Press key for 5 seconds will feed cold water by manual, press again for 5 seconds then
stop feeding cold water.

8.2.10 Operation Mode Change

Press key for 5 seconds will change the operation mode, there are three models:
Heating mode, Cooling mode or Constant temperature mode(Auto mode).

● Dial Switch on PCB

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● Dial switch 1
Dial switch 8 Dial switch 7 Dial switch 6 Dial switch 5
Single/Three phase(s) Single/Double system Direct/Cycle heating Swimming pool / Hot
water
0：Single (OFF) 0：Single 0：Cycle 0：Hot water
1：Three ON) 1：Double 1：Direct 1：Swimming pool

● Dial switch 2 ( On-line setting)

Dial switch 4 Dial switch3 Dial switch 2 Dial switch 1 On-line Unit No.
0 0 0 0 0
0 0 0 1 1
0 0 1 0 2
0 0 1 1 3
0 1 0 0 4
0 1 0 1 5
0 1 1 0 6
0 1 1 1 7
1 0 0 0 8
1 0 0 1 9
1 0 1 0 10
1 0 1 1 11
1 1 0 0 12
1 1 0 1 13
1 1 1 0 14
1 1 1 1 15

8.2.11 Turn On The Auxiliary Electric Heater By Manual

Press key for 5 seconds will turn on the auxiliary electric heater, press again for 5
seconds will turn off it.

8.2.12 Forced to defrost

Entry into the Running Status interface, choose the on-line machine no.,press for 5
seconds, the selected machine will be forced to defrost.
8.2.13 Parameter setting
When the cursor over the Parameter Setting, press key for 5 seconds, will entry into
the factory settings, input the password 0814 will entry into the factory setting interface,
input the password 6688 will entry into the factory limited time setting interface, when finish
inputting the password, the press key to entry the parameter query interface, press

27
 , keys to choose the parameter, when choose a target parameter, the press

key to set it., press , keys to change the value, while finish setting, press to
confirm and go back to the query interface.

Enter Password
****

Low Temp. Set -7 ℃

Defrosting Cycle 45M
Defrosting Temp. -3 ℃
Defrosting Time 8M ▼

8.2.14 Language Set and More Setting/Query interface

● Chinese-English shift : First press key for 5 seconds to lock the screen, and then

press key for long time to change the language (Chinese or English)

● More Setting/Query interface

1) Initial Interface

WELCOME

2) Main Interface

28
 Status: Heating
Water temp. 25 ℃ Set 50 ℃
Supply Feeding Heater

2013/05/15 16:03

NOTE

Mode: Heating / Cooling / Auto

Hot water supply by manual= Supply
Feeding cold water to tank=Feeding
Auxiliary electric heater=Heater

3) Press entry into Function Interface

Running Status
Parameter Setting
Time Setting
Timer Set

Failure Logging

4) Under main interface choose the Running Status and press

#1 On #9
#2 On #10
#3 #11
#4 #12
#5 #13
#6 #14
#7 #15
#8 #16

29
 NOTE

On means the machine is running

Off means the machine stop run

5) Running Status Interface

Water Temp. 25°C

Water Outlet Temp. 25°C
1# Evaporator 25°C
1# Exhaust Temp. 25°C ▼

1# Back Temp. 25°C ▲

Ambient Temp. 25°C
Water Return Temp. 25°C
1#Condenser Temp. 25°C ▼

1# Comp. Current 0A ▲
1# EEV 350
Standby Temp. -30°C
2# Evaporator 25°C ▼

NOTE

EEV= Electronic expansion valve

1# / 2# means the first system or second system for the double system

2# Exhaust Temp. 25°C ▲

2# Back Temp. 25°C
2# Condenser Temp. 25°C
2# Comp. Current 0A ▼
2# EEV 350 ▲
Water level High
1# Comp. On
2# Comp. 30 On ▼
 NOTE

Water Level : High/Medium/Low

Fan Motor On ▲
Four-Way Valve Off
Circulating Pump On
1#By-Pass Valve Off ▼

2#By-pass Valve Off ▲

Feed Valve On
Supply Valve Off
Return Valve Off ▼

Electric Heater Off ▲

Crankcase Heater Off
Coil Heater Off
Feed-SW Open ▼

Emergency SW Close ▲
Flow SW Close
1#High-Press. Close
1#Low-Press. Close ▼

2#High-Press. Close ▲
2#Low-Press. Close

31
 NOTE

SW=Switch, status : Close / Open

6) User Parameter Setting Interface

Water Temp.Drop 5°C

Water Outlet Set 70°C
Start Heater Set 50°C
Ambient Temp. Set 10°C▼

NOTE

Water Temp.Drop= The heat pump restart to work temperature difference against to the setting
target temp.
Water Outlet Set: Target setting hot water temp.
Start Heater Set: Auxiliary electric heater target hot water temp. Setting
Ambient Temp. Set: Auxiliary electric heater start-up ambient temp.

Water Return Set 40°C ▲

WR Temp.Drop 5°C
Feeding Set 20°C
Feeding Temp.Drop 5°C ▼

Comp. Current Set 0A ▲

By-Pass Valve Set 98°C
BV Temp.Drop 6°C
WR Mode Temp. ▼

WR Cycle 60min ▲
WR Time 15min
WS Mode Duration
Water Supply Set 40°C ▼

32
 WS Temp.Drop 5°C ▲
Feeding Mode Level
Exhaust Temp.Set 115°C
Exhaust Temp.RST 85°C▼

Crankcase Heater 15° ▲

C H Temp.Drop 2°C
Fan Speed Change 25°C
Auto Change Delay 30M▼

NOTE

WR=Water Return ，WS=Water Supply， BV=By-Pass Valve

CH=Crankcase Heater
30M=30 Minutes
Feeding Mode: Level=Water Level , Temp.=Water Level + Water Temp.
WR/WS Mode: There are three modes, 0＝duration; 1＝Cycle; 2＝Temp.

7) Factory Parameter Setting Interface

Enter Password
****

Low Temp. Set -7°C

Defrosting Cycle 45M
Defrosting Temp. -3°C
Defrosting Time 8M ▼

Exit Defrost 20°C ▲

EEV Cycle 45S
EEV Superheat 5°C
EEV Exhaust Temp. 85°C ▼

33
 Defrost EEV Set 400 ▲
EEV Least Value 100
EEV Mode Auto
EEV Manual 350 ▼

Max Water Temp. 55°C ▲

Choice Pump Yes
Temp. Offset 0°C
Flow Switch Mode All ▼

NOTE

Choice Pump: Yes=Choose a water pump, No=Don’t choose the water pump
Flow Switch Mode: All=Independent, Main=Shared

Feeding Timing No ▲

NOTE

Feeding Timing: Yes=Available Function, No=Not Available Function

8) Time Setting Interface

Date：2013/05/15
Time： 13：58

34
9) Timer Setting Interface

Unit Timing
Supply Timing
Feeding Timing

1#Timing On： No
1#Timing Off： No
2#Timing On： No
2#Timing Off： No

3#Timing On： No
3#Timing Off： No

10) Error Code And Description

Warning #1 E02

#1 E01 Phase lack

Phase fault

Warning

Warning #1 E03

35
Flow Switch Off

Warning

Warning #1 E09

#1 E04 Comm. Fault

Anti Freezing

Warning

Warning #1 E11

#1 E05 Limit Power Off

1#Over-Pressure

Warning

Warning #1 E12

#1 E06 1#Over-Exhaust

1#Pressure Low

Warning

Warning #1 E13

#1 E07 2#Over-Exhaust

2#Over-Pressure

Warning

Warning #1 E15

#1 E08 Water Temp. Fault

2#Pressure Low

36
 Warning #1 E22

#1 E16 Water Return Fault

1#Evaporator Fault

Warning

Warning #1 E23

#1 E17 Under cooling Fault

2#Evaporator Fault

Warning

Warning #1 E25

#1 E18 Water level Fault

1#Exhaust Fault

Warning

Warning #1 E27

#1 E19 Water Outlet Fault

2#Exhaust Fault

Warning

Warning #1 E29

#1 E21 1# Back Temp. Fault

Ambient Fault

Warning

Warning #1 E30

37
 Warning
2# Back Temp. Fault
#1 E37
In-out Over-Temp.

Warning
Warning
#1 E31
#1 E42
Water Switch Fault
1# Condenser Fault

Warning
Warning
#1 E32
#1 E43
Outlet Over-temp.
2# Condenser Fault

Warning
Warning
# E35
#1 E44
1#Comp. Overload
Ambient Temp. Too Low

Warning

#1 E36

2#Comp. Overload

38
9. Adjusting and Initial operation

9.1 Attention
● Within 12 hours after running, please connect the circuit breaker, and make the
crankcase heater be preheated.
● Open the valve of water system, and the valve of assistant tank, inject water into the
system, and exhaust air inside.
● Do adjustment after electrical safety inspection.
● After the power is switched on, start the test running of heat pump, to see if it can function
well.
● Forced operation is forbidden, because it is very dangerous to work without protector.

9.2 Preparation Before Adjustment

● The system is installed correctly.
● Tubes and lines are putted in the right place.
● Accessories are installed.
● Ensure the smooth drainage.
● Ensure the perfect insulation.
● Correct connection of ground lead.

39
● The supply voltage can meet the requirement of rated voltage.
● Air inlet and outlet function can work well.
● Electrical leakage protector can work well.
9.3 Adjustment Process
● Check if the switch of the line controller can work well.
● Check if the function keys of the line controller can work well.
● Check if the indicator light can work well.
● Check if the drainage system can work well.
● Check if the system can work well after starting up.
● Check if the water outlet temperature is acceptable.
● Check if there is vibration or abnormal sound when the system is functioning.
● Check if the wind, noise and condensate water produced by the system affect the
environment around.
● Check if there is refrigerant leakage.
● If any fault occurs, please check the instructions first, to analyze and remove the fault.

10. Operation and maintenance

10.1 Personals shall possess professional knowledge or operate according to

professionals from our company. To ensure the well functioning, the system shall be
checked and maintained after a period of time. During the maintenance, please pay
attention to some points below:
● Control and protect the equipment, please do not adjust any settings discretely.
● Pay close attention to whether all the operation parameters is normal during system
working.
● Examine regularly whether the electrical connection is loose, if yes, fasten it on time.
● Examine regularly the reliability of the electrical components, change all the failed or
unreliable components on time.
● There will be calcium oxidized or other mineral substance deposition on the surface of
water heat ex-changer copper coil after long period of operation, which will influence the
heat exchange performance and lead to high electrical consumption, discharge pressure
increasing and air suction pressure drop, unit hot water volume produced is less. We can
adopt formic acid, citric acid, acetic acid or other organic acid to clean.

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● The dirt retention on the surface of evaporator fin should be blowed by more than 0.6Mpa
compressor air, brushed by fine copper wire, or flushed by high pressurized water, usually
one time per month; if too much dirt, we can use paintbrush dipping gasoline to clean.
● After long downtime, if we restart the equipment, we should make following preparations:
examine and clean the equipment carefully, clean the water pipeline system, examine the
water pump, and fasten all the wire connections.
● Replacement parts must use our company original accessories, can not be replaced by
other similar accessories.

10.2 Refrigerant filling

Examine the refrigerant filling condition through reading the data of liquid level from display
screen, also the air suction and exhaust pressure. If there is leakage or changing
components of the refrigeration circulation system, we have to make air tightness
examination first.
10.3 Leak detection and air tightness experiment
During leak detection and air tightness experiment, never let the refrigeration system filling
oxygen, ethane or other flammable harmful gas, we can only adopt compressed air, fluoride
or refrigerant for such experiment.
10.4 To remove the compressor, please follow the following steps
● Turn off the power supply
● Exhaust the refrigerant from the low pressure end, attention to reduce the exhaust speed,
and avoid frozen oil leakage.
● Remove the compressor air suction and exhausting pipe.
● Remove the compressor power cables.
● Remove the compressor fixing screws.
● Remove the compressor.
10.5 Conduct regular maintenance according to the user manual instruction, to make
sure the unit running in good condition.
● Fire prevention: if there is a fire, please turn off the power switch immediately, put the fire
out with fire extinguisher.
● To prevent flammable gas: the unit working environment should stay away from gasoline,
ethyl alcohol and other flammable materials, to avoid explosion accident.
● Malfunction: if malfunction occurs, should find out the reason, eliminate it and then reboot
the unit. Never boot the unit forcibly if the malfunction has not been eliminated. If refrigerant
leakage or frozen liquid leakage, please turn off all the power switch, if the unit can not stop

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buy controlling switch, please turn off the general power switch.
● Never short connect the wire for protection required device, or else, in case unit
malfunction, it can not be protected normally and will damage the unit.

11. Fault analysis and elimination method

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12. Technical parameter

12.1 Parameter
Model No. YC-050TA1 YC-075TA1 YC-155TA1
Power Supply 380V/3/50Hz 380V/3/50Hz 380V/3/50Hz
Heating Capacity(kW) ¹ 50 75 155
Power Input(kW) ¹ 8.7 13.5 27.8
COP ¹ 5.75 5.56 5.58
Heating Capacity(kW) ² 42 65 126
Power Input(kW) ² 8.6 13.5 27.0
COP ² 4.88 4.81 4.67
Heating Capacity(kW) ³ 32 48.8 100
Power Input(kW) ³ 7.8 12.2 24.0
COP ³ 4.09 4.01 4.17
Max Power Input(kW) 13.2 20.1 48.5
Max Current(A) 23.5 35.9 87.0
Refrigerant Type R410A R410A R410A
Compressor Type Scroll Scroll Scroll
Heat Exchanger Titanium alloy heat ex-changer Titanium alloy heat ex-changer Titanium alloy heat ex-changer
Expansion Valve Electronic Expansion Valve Electronic Expansion Valve Electronic Expansion Valve
Air Flow Direction Vertical Type Vertical Type Vertical Type
Water Flow Volume(m3/h) 20,000 30,000 65,000
Net Dimensions(L*W*H)(mm） 1410×748×1050 1590×850×1500 2150×1078×2258
Working temperature range(°C) -7~43 -7~43 -7~43
Noise(dB) ≤65 ≤68 ≤72
Net Weight(kg) 250 550 900
Water connection(mm) 65 65 100

NOTE

1).Testing condition : ¹ Heating Capacity at Air 27°C/24°C, Water 27°C

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 ² Heating Capacity at Air 15°C/12°C, Water 26°C
³ Heating Capacity at Air 7°C/6°C, Water 26°C
2).The specifications, technical parameter please refer to the product nameplate, if by the technological
upgrading, and the above parameters to change without prior notice to product nameplate shall prevail.

After-sale service

If your hot water heater can not operate normally, please turn off the unit and cut off
the power supply at once, then contact with our service center or technical
department.

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