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CONTENTS
Foreword…………………………………………………………………………..7
Chapter 1. Introduction........................................................................................ 9
Appendix………………………………………………………………………….. 128
References................................................................................................... .............179
1 – Scurtă prezentare a istoriei roboticii 7
FOREWORD
This book describes a theoretical and experimental study which was intended
to introduce a low cost (PM less), wide-speed-range operation with reduced capacity of
the static power controller, low power electric wind or hydro generators. It reports the
key design equations, preliminary optimal design aspects, FEM analysis, control
design model and the experimental tests for verifying them in the dual stator winding
induction generator (DSWIG). The proposed induction generator consists of a standard
squirrel-cage rotor and a stator with two separate windings wound for a similar number
of poles. At the first stage the single winding, three phase induction machine is
optimally designed for low speed and low frequency considering the influence of the
pole pairs on the main dimensions, weight, active material cost and efficiency behavior
in a saturation regime (non-sinusoidal). The rated power and cost reduction of the
inverter is then analyzed considering dual stator winding induction generators in two
topologies: with the inverter placed on the excitation windings and with the inverter
placed on the main winding. The analytical model used for optimal design and the
model of the double stator winding is validated through finite element analysis with
specialized software, in order to prove the effectiveness of the design equations and
find the main characteristics of the machine. A comparative study is made between
optimal design and FEM design, with emphasis on the influence of saturation. After
this, a system control strategy using the stator flux orientation is outlined. Finally the
proposed solutions are compared with the single winding induction generators. The
tests were carried out using a three-phase induction generator with a rated power of 6
kVA.
In an effort to reduce the initial cost of a cage-rotor (robust) variable speed
induction generator with full (100%) power PWM inverter, a novel dual stator winding
configuration with a 50% rating PWM inverter and a capacitor and 50% diode rectifier
(for additional active power delivery at high speeds) is proposed for a dc link local
power bus. Because of the variable speed, two power electronic converters (one active
rectifier and one diode rectifier) have to be used to deliver the energy produced to the
dc grid. By using such ac converters, the number of poles can be reduced and the rated
generator frequency can be decreased to an arbitrary nominal frequency. Both number
of poles and the rated frequency will be determined within reasonable limits as part of
an optimization problem. The objective-function of this optimization is to maximize
the product between efficiency and power factor with geometrical and economical
restrictions. Maximum values of this product provide high generator efficiency and
lowest generator current and, in consequence, the lowest cost of the converter.
Machine circuit modeling with performance assessment for steady state and a circuit
model for system feed forward controlled dynamics are proposed and backed up by
8 Foreword
numerical power and efficiency versus speed results. Preliminary experiments on a
purposely built prototype already validate the essentials.
The parameter identification of a dual three phase stator winding induction
machine is approached by a genetic optimal algorithm. The estimated parameters are:
the voltage ratio between main and auxiliary winding, the main winding resistance and
leakage reactance, the cage rotor resistance and reactance, the coupling leakage
reactance between main and auxiliary winding, the magnetization of the non-saturated
reactance, equivalent iron loss resistance and mechanical losses including their
variation with speed. The parameters are calculated from standard loadless and short
circuit tests performed on both stator windings by minimizing the sum of squared
errors between measured and computed currents, active power and reactive power at
several points. The proposed method reduces measurement error influence on the
estimated parameters and these cold also be considered the best constant values
approximation for leakage inductances that have some dependence on the current. A
design method for the capacitor bank is proposed, which take into account the self
excitation phenomenon.
December 2016
Authors
Chapter 1
INTRODUCTION
Ie
R e , Le
Ue Im
R m , L m
Um
ZC
r
Ir
L r , R r
Fig. 1 One phase representation of dual three-phase windings full cage rotor induction generator [45].
Inverter C
a) b)
Main
winding mw
(mw)
Diode AG Inverter VDC
AG bridge VDC Cf
Excitation rectifier Cf
winding
(ew)
C
ew
C
Inverter C
C
c) d)
The possible induction machine power generation schemes are identified and
shown in fig. 2 [3]. The scheme shown in fig. 2(a) consists of an induction machine
directly connected to a voltage-source PWM inverter that supplies the dc bus. In this
scheme reactive power is supplied from the dc bus to the induction machine.
Therefore, the inverter has to be designed for the rated power, and for decrease due to
high ripple currents a filter capacitor (C f ) is necessary. To reduce the system cost, the
scheme shown in fig. 2(b) is proposed. In this scheme, the induction generator is
directly connected to the full-bridge diode rectifier to supply the dc bus. The excitation
16 DSWIG existing in the literature and new proposed topologies – 2
to the machine is supplied by means of a PWM-VSI connected across the machine
terminals via filter inductors (L f ). A dc-bus capacitor acts as a voltage source to the
inverter. In this case, the inverter supplies the required reactive power to the machine
and also charging current to the dc-bus capacitor so that it can be maintained at a
predetermined voltage (greater than the line–line peak voltage of the machine). The
rating of the inverter in this scheme is considerably less than the inverter rating of the
scheme shown in fig. 2(a).
To further reduce the size of the inverter, a dual-winding-set induction
generator scheme is also proposed as shown in fig. 2(c). In this scheme, the main
winding set is designed to carry rated active power and directly connected to the diode
bridge rectifier. The excitation winding is designed for higher voltage than the main
winding to reduce the inverter current rating which depends upon the turns ratio of the
two winding sets. Figure 2(d) presents the proposed power generation system which
has an inverter in main winding and direct connected capacitances in excitation
winding. Through the direct connection between the excitation winding and the
capacitors, the generator receives the necessary reactive power: in this way the
apparent power of the main winding inverter should decrease by 40%. In an
autonomous regime, the direct connection at the capacitors unleashes the emf voltage
induction without external supplies. For the generator in fig. 2 (c) the inverter in the
excitation winding injects superior harmonics into the main winding causing additional
losses in the iron and windings, which leads to an efficiency decrease. Because the
inverter connected to the main winding supplies the dc bus where several other
generators are connected, the inverter in the excitation winding is not necessary (fig.
2(d)).
The magnetizing effect of the main current and that the best arrangement of
excitation and main windings are at α = - π/2, that is equivalent to the situation when the
machine rotates against the space displacement of the main winding versus excitation one
(with for slots) and 8/9 short step at the main winding in our case. In this case the mutual
magnetic decoupling of the three-phase windings, simplification of generator mathematical
model, and consequently, an easy control of energy conversion system equipped with such
generator are all realized [11], [28].
The double stator windings machine introduced by T.F. Barton in 1927 and
developed by Ph. L. Alger [54], consists of two similar but separate three-phase stator
wound windings with the same number of poles. Both stators are fed with the same
frequency and the rotor is a standard squirrel cage. A dual stator winding induction
generator with a converter connected to the control winding is used to supplies ac loads
with reduced harmonic distortion [43], [50], [53], [56] or dc loads by adding a diode
rectifier on the load side [1], [11], [57], [67]. The induction generator with dual stator
winding where only the control winding is connected to a power converter could not
cover a large speed range without over sizing the induction generators. Usually the low
speed induction machines have a large magnetization current and if the power
converter is placed in the load side and run as an active rectifier with a capacitor
battery on the control side then the rated power of the active rectifier is not much larger
than the power of the control converter and allows a wide speed range [39], but the
Dual stator winding induction generator for wind and hydro applications 17
generator efficiency is smaller in comparison with a single stator winding induction
generator with the same power, speed and size.
In order to provide better utilization of the copper for DSWIG, a new scheme
is proposed here (figure 3) which contains an active rectifier (inverter) and a diode
rectifier, both designed at half of the rated power. In this configuration both windings
convey active and reactive power through the machine. At low speeds only the main
winding delivers active power to the dc link through the PWM converter, while at high
speeds the auxiliary winding adds more power to the dc link. In general the rating of
the PWM converter (active rectifier) is around 50% while the auxiliary winding may
add an additional 50% in active power. ili This arrangement allows for optimal power
(energy) extraction at low and high speeds at reasonably low initial cost and
satisfactory energy conversion efficiency.
Fig. 3 The proposed solution for variable speed wind or hydro energy conversion system [82].
All the induction generator energy is available in the dc circuit while in [9],
[43] a part of energy is available only for some ac unpretentious loads that are
connected directly to the auxiliary winding (figure 4), and as expected the diode
rectifier may be eliminated. In the wind turbine applications the unpretentious load will
be connected only when available power is greater than 50% of the rated power, which
means a turbine speed that is greater than 80% of the rated speed.
The dynamic model of the DSWIG expressed in the complex variable form is set
forth as follows [11] when the parameters on the rotor and the excitation windings are
all converted to the main winding. The voltage and fluxes equations in the stationary
reference frame are given as:
U m R m I m 1 m , (1)
U e R e I e 1 e , (2)
U r R r I r 1 r r , (3)
m Lm I m Lme Ie Lmr I r , (4)
e Le Ie Lme I m Lmr I r , (5)
r L r I r L mr I m I e , (6)
where the subscripts m, e, and r denote the variables associated with the main winding,
excitation winding, and the equivalent rotor winding, respectively, ω 1 is main electrical
frequency, ω r is the angular rotor electrical frequency, L mr and L me are the mutual
inductance and the amplitude of the mutual leakage inductance between main and
excitation windings respectively:
L m L m L me L mr , (7)
L e L e L me L mr , (8)
Lr Lr Lmr , (9)
I0 Ir Im Ie , (10)
where the subscript σ denotes the leakage inductance. From the mathematical model of
the DSWIG, the equivalent circuit can be shown in fig. 5.
Ie Re Le
jrr
Lme Lr Ir Rr
Im Rm Lm +
I0
Ue
U0 Lmr U r= 0
Um
Fig. 5 Complex vector model of the DSWIG under steady state [45].
Dual stator winding induction generator for wind and hydro applications 19
The equivalent circuit of the DSWIG shown in figure 6 is using the ‘1’ indices for
main winding, ‘2’ for auxiliary winding and ‘r’ for rotor winding. Auxiliary and rotor
windings were reported to the main winding [39], [45], [80].
I1 R1 L1
L12
I’2 R’2 L’2
R’r
V1
I’2a
V’C0 Lm
C’ L’r
Fig. 6 Equivalent circuit of the proposed scheme (figure 3) in no load conditions, with capacitor in the
auxiliary winding [82].
Fig 7 Equivalent circuit of the proposed scheme (figure 3) for case b [82].
V’2 V’C
V’C0
I'2f
V2' R '2f V R V
'
2
' 2
2f
'2
C0
V2'2 Z'22f
, (22)
Z'22f
j ' d 2 I' X '
I'2f I'2f d2 a tan ' 2f ' 2f ' ,
Vco ;
e (23)
V R I
2 2 f 2f
and the equivalent currents and voltages are:
j ' d 2
V '2 V2' e ; V 'C V '2 I'f Z'f ; I'2 b I'2f V 'C j1C' ,
Vco (24)
V1 V3' b
V3' b V 'C Z'2 I'2b ; I1b '
; Isb I1b I'2 b , (25)
R1 j1L1
V'4b
V '4b V 3' b j1L12 Isb
'
; I'rb , (26)
R 'r
j1L'r
s
where current I’ f is calculated from the passivation method, V’ CO is the no load voltage
(in case a) and Z 2i is the equivalent impedance for the circuit from figure 7, obtained
by passivation of auxiliary winding.
Through the experimental tryouts we would need, as a first step, the
computation of the DSWA parameters and characteristics for the stationary regime and
their comparison with the values obtained through finite element analysis. In figure 5
the equivalent phase scheme of the machine is presented. Resistances R m and R e are
measured in DC current and the inductances will be computed through no load (real
and ideal) and short circuit methods [85].
A. No load probe
The equivalent phase scheme for the no load methods is presented in figure 9.
The equations which characterize the functioning in these conditions are given as
follows:
Rm Lm
Vm
Re Le
Ve L’2r
R’r
R’e R’r
I’esc A
Fig. 10 Equivalent phase scheme of the DSWA in short circuit probe [85].
One of the main goals is the reduction of the reactive excitation power needed
by the arrangement of the load windings versus the excitation windings. Some
arrangements of the windings can establish an internal positive load current reaction
and can thus determine the desired effect. Such arrangements can be obtained with the
excitation winding and load winding displaced from one another by a certain space
angle α, where the rotor winding and the consumer impedance are also shown. Because
of this complexity, a reconsideration of the main flux linkage saturation effect is called
for in the design of the machine and in the development and practical implementation
of speed/torque control algorithms. To avoid deep magnetic saturation in the stator and
rotor cores and rotor and stator teeth, magnetic design methodologies have been
suggested both for the dual stator-winding and brushless doubly fed induction
machines [25], [72].
In the literature there are known various mathematical models associated to
induction machines fed by static frequency and voltage converters. The majority of
these models are based on the association between an induction machine and an
equivalent scheme corresponding to the fundamental and a large number of schemes
corresponding to the various ν frequencies, corresponding to the Fourier series
decomposition of the generator output voltage.
The polar coverage factor is denoted with i and has the expression [85]:
b
i i , (38)
where b i is the length of the equivalent polar shoe (=bi*B δ ) and the pole pitch. The
value of i depends on the type of the winding and on the magnetic core saturation.
When the saturation is low, it may be considered that the flux density in the air-gap has
a sinusoidal repartition along the pole pitch and:
2
i . (39)
In the case of magnetic saturation, the mmf of the iron U Hfe is no longer
negligible with respect to the mmf of the air-gap U H , a deformation of the magnetic
curvature takes place, and the polar coverage factor depends on the saturation factor k s
[28]:
U U Hts U Htr
k st Hδ , (40)
U Hδ
for the teeth saturation and a new proposal:
24 Equivalent magnetic circuit considering the saturation – 4
U Hδ U Hts U Htr U Hys U Hyr
k sα p , (41)
U Hδ
for the teeth and yoke saturation, where U Hts and U Htr represent the mmf in the stator
and rotor teeth, and U Hys and U Hyr represent the mmf in the stator and rotor yoke.
The form factor k f represents the proportion between the effective value of the
flux density and its mean value:
B
kf . (42)
B med
At a sinusoidal repartition of the flux density along the pole pitch it is
obtained:
kf . (43)
2 2
In the references [28], [29] it was shown that if there is yokes saturation (both
stator and rotor), this influences the distribution of the flux density in the air-gap in the
opposite way. The teeth saturation leads to a bending of the flux density curvature
(B 1flat ), and the yoke saturation leads to a sharper peak (B 1 peak ) (figure 11). If the level
of teeth and yoke saturation is identical, then the distribution of the flux density stays
sinusoidal (B 1 ).
The reduction of the yoke equivalent field line is given in the literature in the
shape of tables which depend on the yoke flux density, or depend on the pole pair
number. The tables are determined for a certain geometry (figure 12 for instance) and
for a certain magnetization curvature of the ferromagnetic material. When the yokes
(stator and rotor) are saturated, the analytically calculated mmf is very different with
respect to the one computed using the finite element method [85].
B()
B1 peak (yokes saturation)
B1 (sinusoidal)
0 P()
Fig. 11 Sinusoidal, flat and peak air-gap flux density [85].
Stator
teeth
Magnetic
Field Line
Rotor
teeth
Rx
Rotor
yoke
Shaft
where H refend and B refend are the intensity of the magnetic field, and the flux density
respectively in the last point from the characteristic, and a 1 and B 0 are variables
26 Equivalent magnetic circuit considering the saturation – 4
calculated so that the function is continuous and convergent. They have the
expressions:
1
a1 ln1 μ d1 1 μ d 2 , (49)
x1 x 2
Bn 2 Bn 1
x1 , (50)
2
B Bn
x 2 n 1 , (51)
2
dH
μ d μ 0 ref , (52)
dBref
H ref n 1 H ref n 2
μ d1 μ 0 , (53)
Bref n 1 Bref n 2
1
B0 μ d 2 1 e a 1x1
. (54)
a1
Figure 13 shows the dependence between the flux density and intensity of the
magnetic field (extended magnetization curvature).
Magnetization curves
3
C1
C2
C0
2.5
2 Cref
C0
B (T)
C1
C2
1.5
0.5
0 50 100 150 200 250 300
H (kA/m)
Fig. 13 Magnetization curves: Cref –references points, C0 –interpolation and extrapolation on original
curve (w2b=0, kFe=1), C1 – interpolation and extrapolation on modified curve with w2b=1, kFe=0.97, C2
– interpolation and extrapolation on modified curve considering w2b=2, kFe=0.97 [85].
Designing classical electrical machines implies that the yokes (rotor and stator)
are not saturated, because it is not an issue of weight, of cost or of size. Only in the last
few years has designing implied the reduction of these sizes as much as possible
through an optimal production, leading to saturated areas in the yoke, overlapping the
teeth saturation phenomena.
Dual stator winding induction generator for wind and hydro applications 27
In the case of yokes saturation at the nominal frequency, losses are very high.
When discussing the low frequency generating electrical generators, where the shaft is
coupled directly to the wind turbine, there is a possibility of yoke saturation without
any significant increase of iron losses. Flux density in the yoke is calculated with the
relationship:
w 1
Bref 1 Bref μ 0 H ref 2b , (55)
k Fe
where
h st
w 2b , (56)
hy
the depth of the slot is denoted by h st , and the length of the yoke where the flux density
is computed is denoted by h y . In the case of the teeth:
w
w 2b , (57)
b
w being the length of the slot and b the length of the teeth. Taking into consideration
both the main and the nonlinear leakage inductances, dependent on the current, the
issue of computing the current at a given voltage with respect to the slip if the
inductances are not constant is under discussion. An iterative solving of the circuit is
made, starting from the linear inductance around the nominal load. The current is
computed and the curvatures of the inductances can then be iteratively computed.
Chapter 5
PRELIMINARY AND OPTIMAL DESIGN
Many unknown parameters are involved in the design of the Dual Stator
Winding Induction Generator. As a result, it is necessary to assign some description to
these parameters. They will be further explored in the design equations. Table I gives a
list of the parameters used in the design approach [39].
25
20
(mm)
15
hs1
hs3
hs4
shOA
10
0
0 20 40 60
steps
20
15
(mm )
10
0
0 20 40 60
steps
0.4
1.6
0.2
1.4
0
-0.2 1.2
-0.4
1
-0.6
0.8
-0.8
0.6
0 10 20 30 40 50 60
-1
0 10 20 30 40 50 60 steps
steps
a) b)
Fig. 17 a) Efficiency and power factor; b) specific flux density [84].
25 Magnetization inductance
Stator Coils
Cage
Cage Bare
Cage Ring
1
20
0.8
15
Weight (kg)
Lm (H)
0.6
10
0.4
5
0.2
0 0
0 10 20 30 40 50 60 10 20 30 40 50 60 70 80
steps I1 (A)
a) b)
Fig. 18 a) Weight; b) magnetization inductance [84].
Power losses 300
3500
copper
Pcu iron
Pfe cage
Pmec
3000 250
2500
200
Material cost (USD)
2000
Power (W)
150
1500
100
1000
50
500
0
0 10 20 30 40 50 60
0 steps
0 10 20 30 40 50 60
steps
a) b)
Fig. 19 a) power losses; b) material cost [84].
Table III Comparative study of DSWIG depending on poles number
34 Preliminary and optimal design – 5
Poles number 2p 8 12 16 18 20 24
Base frequency fn [Hz] 15 24 32.5 36.5 40.5 49
Fabrication cost i_cost [USD] 512.8 425.1 399.1 398.8 384.7 403.3
Objective function (total cost) t_cost [USD] 1478.8 1385.3 1355.8 1367.7 1399.7 1431.2
Efficiency etan 84.83 84.9 84.95 84.79 84.18 84.01
Power factor cosphin 0.81 0.75 0.73 0.72 0.7 0.69
Weight active materials weightM [kg] 88.8 68 58.4 55.4 51.8 48.8
Optimization time sim_time [s] 10 23.8 12.8 8.9 6.8 10.2
Air-gap hag [mm] 0.35 0.35 0.35 0.35 0.35 0.35
Rated current I 1n [A] 5.61 6.05 6.19 6.31 6.54 6.56
Outer stator diameter D so [mm] 386 409 484 519 533 594
Inner stator diameter D si [mm] 286.3 319.6 393.9 433.4 450.1 519.7
Length of stator laminations pack lc [mm] 139.3 107.1 72.0 65.1 60.2 55.3
Air-gap flux density B agsp [T] 0.85 0.85 0.83 0.81 0.81 0.73
Specific solenation elsp [kA/m] 16.22 15.31 15.94 15.0 14.45 13.07
Analyzing the results which were obtained, it can be stated that the cheapest
machine is the one with 20 poles, the one with the lowest global expenses is the one
with 16 poles (which has the highest efficiency), the lightest is the machine with 24
poles; the machine with 8 poles has the best power factor, etc. Depending on the data
presented, a decision has to be made about which option to use for the experimental
model. At 6 KVA electric power for 2p=16 poles (table III) the slip is (-0.05) in figure
20, efficiency 0.84 and power factor 0.73 in figure 21 and at rated current the torque is
higher than 170 Nm in figure 22 [45].
10
- 10
Electric
- 20
- 30
Mechanical
- 40
- 50
-60
-1 -0.8 -0.6 -0.4 -0.2 0
Slip
Fig. 20 Electric and mechanical factor versus slip [45]. Fig. 21 Efficiency and power versus slip [45].
60
50
40
Current (A)
30
20
10
0
-18 -14 -10 -6 -2 0
Output power (kW)
The converter KVA reduction seems to be larger for the scheme presented in
fig. 2.c but this scheme also needs an almost full power diode rectifier and dc-dc boost
converter. The KVA reduction of the excitation inverter (dPinv_c) is decreasing with
the number of poles while the main power converter (dPinv_d) KVA reduction
increases with the number of poles because for large numbers of poles the
magnetization current becomes larger.
The windings of the double stator winding induction generator could be
derived from single a winding induction generator in two main ways: either a) the total
cross section of the both windings will be preserved, or b) the stator copper loses will
be preserved. In both cases the number of turns per coil and the coil length will be the
same as for the single stator winding induction generator.
a) Given total stator winding cross section.
The surface assigned to each winding is a part of the total area in the slot and it
is in direct ratio with the current in the windings [45]:
swe ke scu1
swm km scu1 . (59)
ke km 1
The magnetization current and torque (power) current are orthogonal. The
reactive stator current component is also orthogonal with regard to the active
component. The following equation could be written in this case:
I12 I e2 I m2 , (60)
Ie
arg sin . (61)
I1
A set of k e , k m coefficients according to condition (59), including the winding
cross section surface in direct ratio with the currents is computed in (62):
36 Preliminary and optimal design – 5
sin
ke
sin cos
. (62)
cos
km
sin cos
The total stator copper losses per phase are:
R R
Pcu1_ DSWA I e2 Re I m2 Rm I12 sin 2 1 I12 cos 2 1 . (63)
ke k
m
Considering the expression of the k e and k m from (62) the DSWIG stator copper
losses become:
Pcu1_ DSWA Pcu1 1 sin 2 . (64)
The k e , k m coefficients are always positive and then it is clear that copper losses
for DSWIG are larger than for the single winding induction generator. It could be
doubled when the active and reactive current components are equal, a situation close to
the rated DSWIG regime.
b) Given copper stator losses
Increasing the copper cross area is a method to reduce the copper losses. In this
case we impose the same losses as for single stator winding asynchronous generator. In
this condition from (62) we obtain:
sin 2 cos 2
1. (65)
ke km
A single solution of (65) is obtained if a minimum of stator copper cross area is
imposed and k e and k m are positive:
ke sin 2 sin cos
. (66)
km cos 2 sin cos
The total stator winding increase area coefficient is:
ke km 1 sin 2 . (67)
When the active power is equal with the reactive power the DSWIG stator
winding increased area coefficient becomes 2. The generators presented in the table III
are closed to this situation. Considering the required stator slots area the active part of
the stator slots will be increased; that means an increase of iron weight and of
generator outer diameter. Increasing the stator iron weight will also increase the iron
losses with the result that, despite the generator weight increase, the efficiency will
decrease by 0.5% -up to around 1% [45].
Table V Efficiency decreasing when the generator dimensions and weight are preserved and only air-gap
magnetization power is supplied through the excitation winding.
Poles 8 12 16 18 20 24
dPcus [W] 210 222.9 217.2 223.8 249.5 245
Generator efficiency [%] 80 79.8 79.81 79.5 78.7 78.6
Efficiency reduction [%] 4.76 5 5.14 5.25 5.51 5.39
Dual stator winding induction generator for wind and hydro applications 37
Table VI Efficiency decreasing when the generator dimensions and weight is preserved, but all reactive
power is supplied through the excitation winding.
Poles 8 12 16 18 20 24
dPcus [W] 240.8 242.76 246.11 249.27 264.3 259.14
Generator efficiency [%] 79.41 79.44 79.41 79.21 78.37 78.32
Efficiency reduction [%] 5.41 5.46 5.53 5.58 5.81 5.68
The impact of double stator winding on the generator parameters is presented in
table V and table VI where the machine dimensions are not changed but where the stator
copper losses are increasing. Table VII and table VIII show the geometry and costs of
DSWIG when the copper losses are preserved but the generator stator radial dimensions are
increased.
Table VII Dimensions, weight and initial cost variation for the same stator copper losses, only air-gap
magnetization power is supplied through the excitation winding.
Poles 8 12 16 18 20 24
dWcu [kg] 12.86 11.7 11.76 11.71 11.45 11.27
dWfe [kg] 9.87 9 7.98 7.61 6.95 6.21
dWeigh [kg] 22.72 20.7 19.74 19.33 18.4 17.47
dDso [mm] 33.8 37.3 41.3 40.7 39.7 33.4
dPfe [W] 18.45 29.89 38.24 42.3 43.18 47.7
Generator efficiency [%] 84.39 84.19 84 83.79 83.17 82.9
Efficiency reduction [%] 0.44 0.7 0.91 1 1 1.11
Initial cost increases [USD] 142.38 129.57 128.75 127.8 124.2 121.36
Table VIII Dimensions, weight and initial cost variation for the same stator copper losses, but all reactive
power is supplied through the excitation winding.
Poles 8 12 16 18 20 24
dWcu [kg] 14.73 12.74 12.74 12.49 12.13 11.92
dWfe [kg] 11.2 9.75 8.59 8.08 7.34 6.55
dWeigh [kg] 25.93 22.49 21.33 20.57 19.46 18.47
dDso [mm] 38.3 40.3 44.5 43.3 41.9 38.3
dPfe [W] 20.94 32.35 41.19 44.91 45.56 50.29
Generator efficiency [%] 84.33 84.13 83.97 83.72 83.11 84.84
Efficiency reduction [%] 0.5 0.77 0.98 1.06 1.06 1.17
Initial cost increases [USD] 163.05 141.06 139.38 136.22 131.53 128.32
The dual stator winding induction generator could reduce the inverter (active
rectifier) KVA with 43% for 8 poles, when the inverter is placed on the excitation
winding. The full power rectifier and the dc-dc boost converter required in this case
drastically reduce the advantages of this scheme. The converter KVA reductions are
smaller (19%) when the inverter is placed on the main windings. In this case the
converter power reduction is higher for a large number of poles where the converter for
standard induction machine is also larger due to smaller power factor. The method does
not require other power electronics but it requires a capacitor battery on the excitation
windings. If the DSWIG is made in the same size as the single winding induction
machine, the efficiency will be decreased by around 5%, and that creates cooling
problems. The efficiency could be preserved (only 0.5%-1% efficiency reduction) at
the cost of increasing the DSWIG size to 10% in diameter which would lead to 29% in
the generator weight and about 32%-35% in the active material costs. Economic
benefits will be obtained when the full power inverter price is larger than the generator
price by more than 50%, which is the case for small power machines.
Chapter 6
PARAMETER OPTIMAL IDENTIFICATION
R1 L1
L12
R’2 L’2
L’r
Lm Rm R 'r
V1 V '2
s
The no load and short circuit tests are performed on the two windings
induction machine in order to identify the circuit parameters as in [83]:
a) no load test with the main winding (noted with 1) supplied, the auxiliary
winding (noted with 2) is open;
b) no load test with the auxiliary winding supplied, main winding is open;
c) two-phase short circuit test supplying the main winding with the auxiliary
winding open;
d) two-phase short circuit test supplying the main winding with the auxiliary
winding in short circuit;
e) two-phase short circuit test supplying the auxiliary with the main winding
open;
f) two-phase short circuit test supplying the auxiliary winding with the main
winding in short circuit;
For each of these tests the balance of the active and reactive powers may be
considered, which results in two equations for each test. Additionally, at the open
circuit tests the voltages on the unsupplied winding are measured as well, and two
more equations appear. Resistances R 1 and R 2 may be measured in dc. The iron losses
'
and the mechanical losses (in relation with R m and R r ) which are calculated through a
s
succession of open circuit tests and further equations, are also available. Finally, the
equation system is over determined, but all the measurements are affected by errors.
Dual stator winding induction generator for wind and hydro applications 39
The relations between the machine parameters and the measured variables are not
linear due to the products and then the equations system is practically impossible to
solve classically even using non linear methods.
The algorithm itself filterers the measured error, but some errors are very large
and then it is better to eliminate those points. Measuring the voltage, current, active
and reactive power gives the possibility of estimating some error level in the
measurements. The relative error for no load test and short circuit test are [83]:
Ps2 Q s2
ε m ( a ,b ) 1, (88)
3Vs I s
Ps2 Q s2
ε m ( c ,d ,e ,f ) 1 . (89)
2Vs I s
The average error ε av and standard deviation of the error σ ε could be computed
for each test series. The inconsistent measurement points are eliminated from the
parameter computation and also from graphic presentation. A measurement is
42 Parameter optimal identification – 6
considered consistent if the relative error in the measured power satisfies the following
inequality:
ε m ε av σ ε , (90)
A thrust weighing factor, w, could be computed for each point based on the
average error, standard deviation of the series test and individual error:
ε2
2
ε av ε 2m σ ε2
we . (91)
T0 max
min Pm0 3R1min I m2 0 ; T0 min 0 , (107)
1
T
k1max 0 max ; k1min 0 , (108)
1
k0 max
k2 max ; k2 min 0 . (109)
1
44 Parameter optimal identification – 6
D. The Objective Function
The objective function is the sum of the squared current, active and reactive
power error for each series tests plus the squared error on the opening winding for the
no load tests. For each of the six tests the active and reactive power errors are
calculated [83]:
t a2 b2 c2 d2 e2 2f va
2 2 ,
vb (110)
x2 xIav
2 2 wxxI2 wxxP2 wxxQ2 , (111)
xPav xQav
2
wx wx wx
where indices x means test case a, b, c, d, e, and f. The current, active and reactive
power errors ε xI , ε xP , ε xQ are computed for each trust point:
Ix Px Qx
xI 1 ; xP 1 ; xQ 1 , (112)
Ix Px Qx
The voltage ratio error:
va
2 wa vai
2
; vb
2
wb vbi
2
, (113)
wa
wb
V21i V12i
vai 1 ; vbi 1 . (114)
V21i V12i
Chapter 7
2D-FEM ANALYSIS
An approach that includes the influence of magnetic saturation and iron loss
using finite-element analysis in the performance prediction of the dual stator winding
induction machine was set. The proposed finite-element model provides very good
steady-state predictions and can be used for the sizing and design optimization of the
machine.
Induction machine saturation could be increased at low frequency (required in
direct driving) without notable iron losses increases in order to have a larger slot area
required in two stator winding or for aluminum winding which could replace the
copper winding in low cost machines.
The program starts in Matlab and creates the mesh and run in the FEMM 4.2
software platform (figures 24-36). When applied to electrical machines, the problem is
usually reduced to cover only one pole or one pole pair with the help of boundary and
symmetry conditions, in order to reduce the computation time. In addition, it is often
sufficient to reduce the problem to a 2D plane and use the finite element analysis
(FEA). The mesh has 47758 nodes and 95129 elements [39].
Fig. 24 Achieving geometric constructions (4 poles half machine) through the software FEMM 4.2 with
starts from Matlab.
46 2D FEM Analysis – 7
Fig. 26 The location of the two-phase winding conductors of the stator and rotor cage slots and allocation
of material properties.
Dual stator winding induction generator for wind and hydro applications 47
Fig. 27 The shape of stator and rotor slots in the air gap.
Fig. 28 Assigning properties of ferromagnetic core material for the stator and rotor.
48 2D FEM Analysis – 7
Fig. 29 Portion discredited and field lines in the area from the air gap.
Fig. 30 Portion discredited and field line in the stator tooth and rotor tooth passage from the air gap.
Dual stator winding induction generator for wind and hydro applications 49
Fig. 31 Magnetic field lines and meshing elements resulting from finite element analysis portion studied
machine.
Fig. 32 Highlighting the field lines in the teeth and the rotor yoke.
50 2D FEM Analysis – 7
Fig. 33 Highlighting the field lines in teeth and the stator yoke.
Fig. 37 Total flux dens. at I Ae =4.5A and I Am =0 [39]. Fig. 38 Total flux dens. at I Am =4.5A and I Ae =0
[39].
In figures 39 and 40, detailed distribution of flux density in the rotor and stator
teeth, and in the rotor yoke and in one rotor tooth and two stator teeth is shown.
Fig. 39 Detailed distribution of flux density in the rotor and stator teeth, and in the rotor yoke.
Dual stator winding induction generator for wind and hydro applications 53
Fig. 40 Detailed distribution of flux density in one rotor tooth and two stator teeth.
The analytical model should be improved for a high saturation magnetic core.
Increasing the stator slot by 40% will increase the saturation of the stator core (figure
41) and will change the line field distribution. The leakage inductances computed
analytically could be validated through a virtual short circuit using ac finite element
analysis where the stator winding currents are given (rated or higher values) at rated
frequency and the rotor bar currents are computed as eddy currents (figure 42). The
end coil leakage inductances are not considered in the 2D FEM approach. No load
(zero rotor current) FEM investigations at standstill, with dc currents for star
connection lead to I Ae = I= -2I Be = -2I Ce [39], [85].
a) b)
Fig. 41 The magnetic field distribution: a) original 6 kVA, 8 poles, 15 Hz rated frequency induction
generator, b) the same generator with 40% larger slot [85].
54 2D FEM Analysis – 7
ωt = 0 ωt = 900
Fig. 42 Virtual short circuit test using AC finite element analyses (f = f N = 15Hz, I mA = 7A peak
current in main winding, I mB =I mC =-3.5A) [85].
Figure 43 shows the air-gap flux density (produced by main and excitation
currents) and figure 44 shows the normal and tangential air-gap magnetic field
strength.
a) b)
c)
Fig. 43 a) Normal air-gap flux density [85]; b) air-gap flux density magnitude; c) air-gap tangential flux
density.
Dual stator winding induction generator for wind and hydro applications 55
a) b)
c)
Fig. 44 a) Normal air-gap magnetic field strength [85]; b) tangential air-gap magnetic field strength; c)
the magnitude of the magnetic field strength in the air gap.
Figure 45 shows the air-gap flux density (produced by main and excitation
currents) and figure 46 shows the flux density space harmonics. The linkage fluxes (A e
produced by excitation current in excitation winding and A m produced by excitation
current in main winding) are shown in figure 47. Figure 48 are shows inductances
versus current (L e1 excitation phase inductance, L m1 main phase inductance, L ed
excitation d axes inductance, L mq main q axes, L em , L me coupling inductances between
excitation and main winding computed in two ways: linkage flux produced by
excitation current in main winding divided by excitation current respectively linkage
flux produced by main current in excitation winding divided by main current). The
difference between L em and L me are smaller than 0.3% and they should be showing in
FEM accuracy [45], [80].
56 2D FEM Analysis – 7
Air - gap flux density Flux density - space harmonics
0. 6
0. 8
Ie
0. 5
Im
0. 4
Flux density (T)
0. 4
0
0. 3
-0.4 0. 2
Im 0. 1
-0.8 Ie
-1
0
0 200 400 600 800 0 2 4 6 8 10 12 14 16 18 20
Angle (deg) Harmonic order
Fig. 45 The normal component of air-gap flux density [39]. Fig. 46 The flux density space harmonics
at I Am = 4.5A respectively I Ae =4.5A [39].
1.6 0.39
Lm1
0.38
1.2
0.37
0.8
0.36
0.4 0.35
1 2 3 4 5 6 1 2 3 4 5 6
Peak current (A) Peak current (A)
Fig. 47 The linkage fluxes versus current [39]. Fig. 48 The inductances versus current [39].
Chapter 8
CONTROL STRATEGIES, THE DSWIG MATHEMATICAL MODEL AND
DYNAMIC SIMULATIONS
Te
3
2
3
p1R e jψs i*s p1R e jψ r i*r ,
2
(119)
J dωr
Te Tload , (120)
p1 dt
dθ er
ωr . (121)
dt
The complex variables may be decomposed in plane along two orthogonal d
and q axes rotating at speed b to obtain the d-q (Park) model:
V s Vd jVq , (122)
is i d ji q , (123)
ψ s ψ d jψ q , (124)
V r Vdr jVqr , (125)
i r i dr ji qr , (126)
ψ r ψdr jψqr . (127)
The voltage equations become:
dψ d
Vd R s i d ωb ψ q , (128)
dt
dψ q
Vq R s i q ωb ψ d , (129)
dt
58 Control strategies, DSWIG mathematical model and dynamic simulations – 8
dψdr
Vdr R r i dr ωb ωr ψ qr , (130)
dt
dψ qr
Vqr R r i qr ωb ωr ψ dr . (131)
dt
From these equations and from phase diagram (figure 49) we have:
2 2 2
ed Ae cos Be cos Ce cos , (132)
3 3 3
2 2 2
eq Ae sin Be sin Ce sin , (133)
3 3 3
2 2 2
md Am sin Bm sin Cm sin , (134)
3 3 3
2 2 2
mq Am cos Bm cos Cm cos . (135)
3 3 3
Am
Be
e
q
d
m
Q
D
1200
1200
m e Ae
Bm 120 0
1200
Cm
Ce
2 1 1
ψ eα 3 ψ Ae 2 ψ Be 2 ψ Ce
, (136)
2 3 3
ψ eβ ψ ψ
3 2
Be Ce
2
2 3 3
ψ mα ψ Bm ψ Cm
3 2 2 .
(137)
2
ψ ψ ψ ψ 1 1
mβ 3 Am 2 Bm 2 Cm
Magnetic core saturation is very important for an induction generator with
capacitor excitation because otherwise the system is unstable. Further, deep saturation
occurs when a variable speed induction generator with capacitor reactive power
compensation is used so the induction generator mathematical model should consider
the saturation through an analytical approximation. An analytical continuous and
differentiable function, L M (i 0 ), is a good approximation for magnetization inductions,
for a large current range, only if the following affirmations are true: the function is
positive, the magnetic flux is finite (an additional constant term could consider slowly
flux increase at very large current), the transient induction L Mt is positive, and the
functions L M and L Mt could have a single maximum when the current is increasing
from zero to infinity [39], [80].
L M f i md i ed i D 2 i mq i eq i Q 2 , (138)
ψmd LM Lmeσ Lmσ LM Lmeσ LM imd
ψed LM Lmeσ LM Lmeσ Leσ LM ied , (139)
ψ LM LM LM Lrσ iD
D
ψmq LM Lmeσ Lmσ LM Lmeσ LM imq
ψeq LM Lmeσ LM Lmeσ Leσ LM ieq , (140)
ψQ LM LM LM Lrσ iQ
m L M is i r R cos , (141)
i 0 i s i r , (142)
ψ mβ L M isβ i rβ ψ R sin θ , (143)
i 0β isβ i rβ , (144)
θ a tan i 0α , i 0β , (145)
i 0α
cos θ , (146)
i 0α i 02β
2
i 0β
sin θ , (147)
i 02α i 02β
60 Control strategies, DSWIG mathematical model and dynamic simulations – 8
dθ
ωb . (148)
dt
From dependence:
L M f i 0 0 , (149)
where i 0 is the magnetisation current and LM i0 i0 is bounded i0 0 :
i0 i md ied i D 2 i mq i eq iQ 2 , (150)
the transitory magnetisation inductance is:
L
L Mt M i 0 L M 0 . (151)
i 0
With notation:
L Mt L meσ L mσ L Mt L meσ L Mt
A L Mt L meσ L Mt L meσ L eσ L Mt , (152)
L Mt L Mt L Mt L rσ
L me σ L m σ L me σ 0
A L Mt I 3 L me σ L me σ L e σ 0 , (153)
0 0 L r σ
A L Mt I3 L σ , (154)
di md
dt U md R m i md ω b ψ mq
di
A ed U R e i ed ω b ψ eq C. (155)
dt ed
di D 0 R D i D ω b ω r ψ Q
dt
dimq
dt Umq R m i mq ωb ψmd
dieq
A Ueq R e i eq ωbψed D , (156)
didt 0 R i ω ω ψ
r D
Q Q Q b
dt
i md
d
A C , (157)
1
i ed
dt
iD
i mq
d
i eq A 1 D . (158)
dt
iQ
If L M has the form:
Dual stator winding induction generator for wind and hydro applications 61
1 ai 0n 1
LM LM0 . (159)
1 b1 i 0n 1 b 2 i 0n
where L M0 is the initial value of magnetisation inductance and a, b 1 and b 2 are
constants. The coefficients of the function (159) are strictly positive and they could be
chosen to satisfy the condition (149) and also to approximate the experimental (or
design computed) inductance given in several points. The polynomial degree n, is
chosen as small as possible and still has enough function curvature variation.
1
L M0 – is the inductance around zero current, the bending current point,
nb
2
a
the LMo ration represent the saturated flux (maximum value) and finally b 1 controls
b2
the maximum of the inductance curve (for larger values of the b1 there is no
maximum) and guards positive transient inductance.
A good approximation of magnetization inductance is shown in fig.50 where L M
is an analytical approximation, L M FEM are points from design using finite element
computation L Mt analytical approximation of transient inductance and L Mtd is transient
inductance computed by digital derivative from L M FEM [39], [80].
Inductance LM (H)
Fig. 50 Comparison results from analytical and FEM calculation of magnetization inductances [39].
Imq
Inverter Control
Reg
+
Imd
0
C
1 vm
-K Im
s
ve Ie
DSWIG
Model of T Tem
+ 1 r
wind
vwind J m J t s
turbine
P*
Figure 52 shows the Simulink diagram of the DSWIG with saturated model
and remanence model implemented [81].
1 K*u mu
K*u 1
Vm mu
Gain 3 Im
Gain 5
0 -K -
K*u 2
Constant 1 Gain mu Ie
Gain 6
Matrix 1 2
Multiply |u| Inductance
s
Product Integrator Math
[0 0]
2 K*u m Function
Ve Constant 4 P(u)
Gain 4
O(P) = 5 Inv
Polynomial 1
Product 7 Product 2
Dot Product 1 P(u) 2
Product 3 sqrt |u| Lsig
O(P) = 3
Math Polynomial Math Constant
-K - Function 2 Function 3
0
Gain 1 P(u)
Constant 2 Matrix 1 O(P) = 2
Multiply |u| 2 Product 8
s Polynomial 2
-C-
Product 1 Integrator 1 Math
[0 0] Function 1 Constant 3
Constant 5
3 pp
w
Gain 2
Product 6
Dot Product
Product 4
-K- 3
Tem
Gain 7
Product 5
a)
b)
Fig. 53 Feed-forward control a) block diagram, b) nonlinear V 1 and f 2 function [82].
Numerical simulations of the dynamic process are used to prove the proposed
control strategy. The matrix form equations (162-164) in a stator reference frame are
used to model the DSWIG in transient regime. The main inductance’s L m saturation is
considered through an analytical approximation (165-166) where L m0 , a, b 1 , b 2
parameters are given from a curve fitting process considering the magnetization
inductances values from FEM.
I α1 Vα1 R 1I α1
'
I α 2 L1 Vα' 2 R 2 I 'α 2 , (162)
' ' '
I αr
R r I αr ω r βr
Iβ1
' Vβ1 R1Iβ1
Iβ 2 L1 V ' R I ' , (163)
β2 2 β2
' '
'
ω r αr R r Iβr
Iβr
Lm L1σ L12σ Lm L12σ Lm
L Lm L12σ Lm L12σ L2σ Lm , (164)
Lm Lm
Lm Lrσ
64 Control strategies, DSWIG mathematical model and dynamic simulations – 8
1 aI 02
L m L m0 , (165)
1 b1I 02 b 2 I 30
I0 I α1 I 'α 2 I α' r I
2
β1 Iβ' 2 Iβ' r 2
, (166)
α1 I α1
L I 'α 2 ,
'
(167)
α' 2 '
I αr
αr
Iβ1
β1
L I' ,
'
(168)
β2
β2
' Iβ' r
βr
3
Tem P1 β' r I 'αr α' r Iβ' r .
2
(169)
The DSWIG model, based on the previous equations is shown in figure 54 [82].
V1abc main V1, V1 I1, I1 main I1abc
abc DSWIG abc
ortogonal
V2abc auxiliary V2, V2 nonlinear I2, I2 auxiliary I2abc
abc model abc
r Stator coordinate Tem
a)
I1, I2, Ir
V1, V2 axis
I
I 1
r Eq.
s
(17) Saturation
r
model
Lm Lm
L-1 Eq. I0
(21)
r I0
r Eq. (20)
axis I 1
V1, V2 Eq.
s
(18) I
I1, I2, Ir
V2 I2c
C
Tem
The feed-forward control is set to extract electrical power in direct ratio to the
cube of the shaft speed. Only the active rectifier is able to extract electrical power at
low speed, figure 56.a. The iron losses and mechanical loses are not considered in the
dynamic simulations and consequently the efficiency, figure 56.b, contains only the
copper losses.
Efficiency
2000 0.86
Paux
0 0.84
Pmain
-2000 0.82
Power (W)
-4000 0.8
Pin
-6000 0.78
-8000 0.76
1 2 3 4 5 6 7 1 2 3 4 5 6 7
time (s) time (s)
a) b)
Fig. 56 Power (a) and efficiency (b) variation [82].
The prime mover is assumed to rotate the generator with a variable speed and a
test variation of the speed is considered in the simulation, figure 57. The voltages and
currents variation considering the speed test’s profile are shown in figure 58 [80], [82].
Shaft speed
50
45
Speed (rad/s)
40
35
30
25
20
1 2 3 time (s) 4 5 6 7
300
200 5
100
Voltage (V)
Current (A)
0 0
-100
-200 -5
-300
-400 -10
1 2 3 4 5 6 7 1 2 3 4 5 6 7
time (s) time (s)
200
5
100
Voltage (V)
0 Current (A) 0
-100
-5
-200
-300
-10
-400
1 2 3 4 5 6 7 1 2 3 4 5 6 7
time (s) time (s)
Only the fundamental harmonics are considered in the voltage applied to the
main windings. When the speed is low and the diode rectifier is closed all the voltages
and the currents are sinusoidal. When the diode rectifier is open the harmonics are
spread in auxiliary current and voltage, but also in the main current as shown in fig. 59
at the rated power in the auxiliary winding.
Main phase current Auxiliary phase voltage
10 a 400
b c
a b c
300
5 200
100
Current (A)
Voltage (V)
0 0
-100
-5 -200
-300
-10 -400
5.5 5.51 5.52 5.53 5.54 5.55 5.56 5.57 5.58 5.59 5.6 5.5 5.51 5.52 5.53 5.54 5.55 5.56 5.57 5.58 5.59 5.6
time (s) time (s)
6.8
0
6.6
6.4
-5
6.2
6
-10
5.8
5.5 5.51 5.52 5.53 5.54 5.55 5.56 5.57 5.58 5.59 5.6 5.5 5.51 5.52 5.53 5.54 5.55 5.56 5.57 5.58 5.59 5.6
time (s) time (s)
Fig. 59 Currents (main, auxiliary, rectifier) and auxiliary voltage waveform (zoom in) for rated power in
the auxiliary windings [82].
Dual stator winding induction generator for wind and hydro applications 67
8.3 Control strategy for self excitation case
The control strategy for self excitation case is illustrated in fig. 60 via a
dedicated Matlab Simulink code [39], [81].
Dot Product
Voltage Power
-K - Vm Im
R_load
Current
1
-K - Ve Ie
s
C Integrator
26 w Tem
Speed
Dot Product 2
IG
a)
Rload Cexcitation
im Vm ie Ve
Main Excitation
winding winding
Tshaft
Input
speed
Short circuit
rotor winding
b)
Fig. 60 a) Simulink diagram of the DSWIG drive, self excitation case; b) real block diagram [39], [81].
68 Control strategies, DSWIG mathematical model and dynamic simulations – 8
The nonlinear model of DSWIG [39] is used to study the dual winding
induction generator with an active rectifier on the main windings and a passive bank
capacitor on the excitation side. The self excitation ability is essential in autonomous
applications. Moreover as a backup for power electronics failure, the unpretentious
load (heaters, light bulbs) could be connected directly to the main winding
transforming the scheme from figure 2d in an emergency solution, figure 61 a. A
Matlab Simulink model to study self excitation of DSWIG was developed, figure 61 c,
considering the wind turbine model, figure 61 b and saturated DSWIG model (another
block diagram), in figure 62 [80].
a)
B
V 1 Vpu V2pu
u2
Vn
Tpu −
1
1 Tn
+ Js
* pu −
1 pu Cpu
/ Eq. (10) Tem
n
b)
Dual stator winding induction generator for wind and hydro applications 69
c)
Fig. 61 a) emergency solution for unpretentious load; b) Turbine model;
c) Block diagram of the DSWIG, self excitation case [80].
Fig. 62 Another block diagram of the DSWIG with remanence and saturation [80].
The aerodynamic torque and speed is computed by a wind turbine model based
on [51-53] considering the per-unit tip-speed ratio λ pu [80]:
V ω
Vpu , ωpu , (170)
Vn ωn
1 Vpu
, (171)
λ pu ωpu
70 Control strategies, DSWIG mathematical model and dynamic simulations – 8
C 1 C3
Cpu C0 1 C 2 e λ , (172)
λ pu λ pu
Ta Cpu u 2 Tan , (173)
J ω Ta Tem B ω , (174)
1
C3 , C1 C0 1 C3 e C3 . (175)
C2 1
The minimum value of the capacitor which is able to start self excitation
depends on the speed and for no load, ideal (no loss) generator; it was computed with
(176) and shown in fig. 63 [80].
1 1
C min 2 . (176)
ω L M 0 L meσ L eσ p L M 0 L meσ L eσ
2
220
200
180
160
140
Cmin (uF)
120
100
80
60
40
12 14 16 18 20 22 24 26 28 30
Mechanical speed (rad/s)
Fig. 64 Main phase voltages, excitation phase voltages, main current, excitation current and torque, self
excitation case [39].
The dynamic simulation proves that the induction generator is able to start and
run with full load without any control.
72 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Fig. 65 Output power, input power, magnetization current magnitude, magnetization inductance and
transient magnetization inductance, self excitation case [39].
The self-starting of the wind turbine is very slow and according to the digital
simulation it required 6 minutes to accelerate from 0 to the rated speed, even at 8m/s
wind speed (the turbine staring torque is only 0.68% of the rated torque). In figure 66
the block parameters of wind turbine and DSWIG from Simulink are shown. Figures
67 and 68 present turbine torque and speed starting from zero speed. The time
necessary for starting is about 6 minutes. In order to avoid a long time simulation, it
was assumed that initial speed of the wind turbine is 10 rad/s [80], [81], [86].
Dual stator winding induction generator for wind and hydro applications 73
Fig. 66 The block parameters of wind turbine and DSWIG from Simulink.
Turbine output torque
200
150
Torque (Nm)
100
50
0
0 50 100 150 200 250 300 350 400 450 500
Time (s)
Turbine speed
35
30
25
Speed (rad/s)
20
15
10
0
0 50 100 150 200 250 300 350 400 450 500
Time (s)
The wind turbine speed, figure 69, is increasing under aerodynamics torque up
to 36rad/s, where the self excitation process brings the DSWIG at maximum power. A
sudden resistive torque, figure 70, is applied to the wind turbine through the generator
reducing the speed to the rated speed. The rated value capacitor, C n =80μF and rated
resistive load R n =62 are connected to the generator terminal during the entire
starting process. Overvoltage and over currents could be noticed on both windings after
the self excitation process, figure 71. Digital simulation, figure 72, proves that self
excitation DSWIG with a capacitor is able to produce the rated power at rated wind
speed [80].
Turbine speed Ratio between turbine speed and wind speed
40 1.6
35 1.4
30 1.2
Speed (rad/s)
(p.u.)
25 1
20 0.8
15 0.6
10 0.4
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time (s) Time (s)
a) b)
Fig. 69 a) Turbine speed during the autoexcitation proces [80]; b) ratio between turbine speed and wind
speed at high wind speed (8 m/s).
Dual stator winding induction generator for wind and hydro applications 75
Torque (Nm)
Fig. 70 Turbine and generator torque during self excitation proces and nominal load
at high wind speed (8 m/s) [80].
Load voltage Excitation voltage
600 600
400 400
200 200
Voltage (V)
Voltage (V)
0 0
-200 -200
-400 -400
-600 -600
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time (s) Time (s)
a) b)
Load current
Excitation current
10
15
10
5
5
Current (A)
Current (A)
0 0
-5
-5
-10
-10 -15
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
Time (s) Time (s)
c) d)
Fig. 71 Self excitation and nominal load case: a) main phase voltage; b) excitation phase voltage; c)
main phase current; d) excitation phase current [80].
76 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Fig. 72 Output and input power for self excitation and nominal load case at high wind speed (8 m/s) [80].
The induction generator self excitation occurs also at low wind speed (5.5m/s)
and it stay excited after that even at low wind speed (4.5m/s) with a small load (load
resistance 124). The aerodynamics and electromagnetic torques, figure 73, as well
the power variation in figure 74 show that the system is close to the stability limit. The
wind turbine speed, figure 75 is not adapted to the wind speed and consequently the
efficiency power conversion is small [80].
60
50
Turbine
40
30
Generator
20
10
0
0 20 40 60 80 100
Time (s)
Fig. 73 Turbine and generator torque during autoexcitation proces at low wind speed (wind speed 5.5 m/s
from 0 to 50 s; it the decreases to 4.5 m/s at 60 s when it remains constant) [80].
Dual stator winding induction generator for wind and hydro applications 77
-200
Output
-400
-600
Input
-800
-1000
-1200
0 20 40 60 80 100
Time (s)
Fig. 74 Output and input power for self excitation case at low wind speed (5.5m/s 4.5 m/s) [80].
Ratio between turbine speed and wind speed
Turbine speed
1.8
28
1.6
26
1.4
Speed (rad/s)
24
(p.u.)
1.2
22
1
20
0.8
18
0 20 40 60 80 100 0 10 20 30 40 50 60 70 80 90
Time (s) Time (s)
a) b)
Fig. 75 a) Turbine speed during autoexcitation proces [80]; b) ratio between turbine speed and wind speed
at low wind speed (5.5m/s 4.5 m/s).
A larger capacitor (120 μF) could improve the system stability at low wind
speed and also increase the output power at low speed, figure 76, but it will increase
the generator losses at high speed [80].
78 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Power (W)
Fig. 76 Output and input power for self excitation case at low wind speed (5.5m/s 4.5 m/s) and 120 μF
capacitor [80].
For a large capacitor (120 μF), with no load self excitation (R load =12400 Ω)
and high wind speed (8 m/s), an increase in voltage across main and excitation
windings nearly of 600V is observed. In figures (77-82) torque, voltages in main and
excitation windings, power, magnetization current and magnetization inductance in this
situation are shown [80].
180
160
140
Turbine
120
100
80
60
Generator
40
20
-20
0 5 10 15 20 25 30
Time (s)
Fig. 77 Turbine and generator torque during self excitation proces with large capacitor (120 μF) and no
load, at high wind speed (8 m/s).
Dual stator winding induction generator for wind and hydro applications 79
Load voltage
600
400
200
Voltage (V)
-200
-400
-600
0 5 10 15 20 25 30
Time (s)
Fig. 78 Main winding voltages during self excitation proces with large capacitor (120 μF) and no load, at
high wind speed (8 m/s).
Excitation voltage
600
400
200
Voltage (V)
-200
-400
-600
0 5 10 15 20 25 30
Time (s)
Fig. 79 Excitation winding voltages during self excitation proces with large capacitor (120 μF) and no
load, at high wind speed (8 m/s).
80 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Power (W)
Fig. 80 Ouput and imput power during self excitation proces with large capacitor (120 μF) and no load, at
high wind speed (8 m/s).
20
15
Current (A)
10
0
0 5 10 15 20 25 30
Time (s)
Fig. 81 Magnetization current during self excitation proces with large capacitor (120 μF) and no load, at
high wind speed (8 m/s).
Dual stator winding induction generator for wind and hydro applications 81
Magnetization inductance)
0.3
0.25
Inductance (H)
0.2
0.15
0.1
0.05
0 5 10 15 20 25 30
Time (s)
Fig. 82 Magnetization inductance during self excitation proces with large capacitor (120 μF) and no load,
at high wind speed (8 m/s).
The capacitor bank must be designed in order to offer enough reactive power,
but at the same time not too much as to create a self-excited phenomenon. A capacitor
bank is used to compensate the reactive power. Equation (177) shows the capacity
computation considering that all reactive power is produced by the capacitor bank [86].
Q
Q 3 U e2 ω C C (177)
3 U e2 ω
At 1 = 200 rad/s, n 477.7 rot / min, f 31.84 Hz , the induction machine
required a reactive power Q = 720 VAR. On the another hand, the self-excited
phenomenon should be avoided which means that the next condition is accomplished:
1
XC XL ω1 L , (178)
ω1 C
1
C . (179)
L ω12
According to the Table II values, the capacity is computed to avoid the self-
excited phenomenon at ω 1 =200 rad/s.
L L L 2σ L12σ L m 0.38 Hz . (180)
For X C = X L we obtain:
1
C 2 C 65.5 μF . (181)
ω1 L
82 Control strategies, DSWIG mathematical model and dynamic simulations – 8
A smaller value (C = 60 F) was chosen in order to secure the system against
the self-excitation phenomenon. The energy stored in capacitors must be lower than the
magnetization energy. This is shown below:
ω1 200 rad / s f 31.84 Hz 60 106 65.54 106 , (182)
ω1 210 rad / s f 33.43 Hz 60 106 59.45 106 . (183)
From previous calculations, it is observed that up to a speed of 200 rad/s the
capacitor can not provide enough reactive energy to excite the machine. The self-
excited danger appears only over this rotation speed.
The self-excited phenomenon was simulated in Matlab / Simulink with
DSWIG as generator, with a large resistance connected to the main winding terminals:
R load =1500 Ω, and the capacitor battery connected to the auxiliary winding terminals
(Fig. 83). Various values of capacitors have been introduced to view the behavior of
the machine at 200 rad/s. The saturated model of the machine (184) was tuned from
magnetization inductance observed from FEM (finite element method) simulation. In
this way it could acquire the high sinusoidal voltage necessary to determine the
inductances:
2
k lsat1 I ev 1
Lm L m0 , (184)
k I 3
k I 2
lsat3 ev lsat 2 ev
L L m L 2σ L 12σ , (185)
where I ev represent the peak auxiliary current. Figure 83 shows the self-excited
phenomenon obtained from simulation, at ω = 212.8 rad/s and C = 60 μF [86].
a)
b)
Dual stator winding induction generator for wind and hydro applications 83
c)
Fig. 83 Self-excited process simulate case: a) main line voltage, b) auxiliary line voltage, c) auxiliary
current [86].
Using a controlled converter the speed range will be extended from 10 rad/s to
26 rad/s. The controlled converter will be used to boost the voltage in order to provide
the extra magnetization current at low speed. The active power is decreasing with the
cube of speed, and the torque with the square of speed which means the active current
through the active rectifier is decreasing and it is possible to introduce a reactive
component. In this case the control strategy is illustrated in fig. 84 and the Simulink
diagram of the DSWIG drive with controlled converter in fig. 85 [80], [81].
a)
84 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Three phase
active rectifier
(Inverter)
iDC
Cexcitation
im
VDC
ie
Rectifier
control Main Excitation
winding winding
Tshaft
Input
speed
Short circuit
rotor winding
Voltage
c)
Fig. 84 a) The control strategy of the DSWIG drive with controlled converter; b) Block diagram; c)
converter control [39], [80], [81].
Voltage
Converter
Vm Im 1/3 sqrt
w Tem
Speed
Dot Product 2 Saturation 1
IG
Fig. 85 Simulink diagram of the DSWIG drive with controlled converter [81].
Dual stator winding induction generator for wind and hydro applications 85
The dynamic simulations are presented in fig. 86-90 for speed variation [80], [81].
a)
b)
Fig. 86 Main phase voltages, main phase currents, excitation phase voltages, excitation current: a)
waveforms; b) waveforms in zoom [81].
86 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Fig. 88 Rms main phase currents, rms excitation current and torque [81].
Fig. 89 Output power, input power, efficiency and wind speed variation [81].
Dual stator winding induction generator for wind and hydro applications 87
Figure 91 shows the original proposed scheme for reduced cost low speed wind or
hydro energy conversion system with DSWIG, and figure 92 shows dynamic simulations
for this case [82].
Fig. 91 The proposed solution for low speed wind or hydro energy conversion system [82].
In figure 93 the wind profile and turbine speed are shown, in figure 94 main
and excitation voltages and currents, in figure 95 are shown torque (turbine and
generator) and power (input and output), in figure 96 main load and excitation currents
(rms values), and in figure 97 efficiency and magnetization inductance respectively
[80].
88 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Fig. 92 Input power, output power, efficiency and speed variation for new proposed solution [82].
18
Speed (rad/s)
6.5
Speed (m/s)
6 16
5.5 14
5 12
4.5
10
4
8
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
a) b)
Fig. 93 a)Wind speed profile; b) turbine speed [80].
Dual stator winding induction generator for wind and hydro applications 89
Main current
Main voltage
300 6
4
200
2
100
Current (A)
Voltage (V)
0
0
-2
-100
-4
-200
-6
-300
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
a) b)
Excitation current
Excitation voltage
5
300 4
3
200
2
100 1
Current (A)
Voltage (V)
0
0
-1
-100
-2
-200 -3
-4
-300
-5
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
c) d)
Fig. 94 Grid connection for speed variation with controlled converter: a) main phase voltage; b) main
phase current; c) excitation phase voltage; d) excitation phase current.
Power (W)
a) b)
Fig. 95 a) Torque of turbine and generator; b) input and output power for the generator for speed variation
with controlled converter [80].
90 Control strategies, DSWIG mathematical model and dynamic simulations – 8
Excitation current (rms value)
4
Load current (rms value)
5
3.5
4.5 3
4 2.5
Current (A)
Current (A)
2
3.5
1.5
3
1
2.5 0.5
2 0
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
a) b)
Fig. 96 a) Main winding load current [80]; b) excitation current for speed variation (rms values).
Efficiency
0.85 Magnetization inductance)
0.29
0.8
0.28
0.75
Inductance (H)
0.7 0.27
0.65
0.26
0.6
0.25
0.55
0.5 0.24
0 20 40 60 80 100 0 20 40 60 80 100
Time (s) Time (s)
a) b)
Fig. 97 a) Efficiency; b) magnetization inductance for speed variation with controlled converter.
Fig. 98 Simulink diagram for simulation start and stop of DSWIG in the motor regime.
Dual stator winding induction generator for wind and hydro applications 91
Current
Voltage
Speed
Current
Voltage
Speed
Current
Voltage
Speed
a)
Current
Voltage
Speed
b)
Fig. 101 Simulation start (a) or stop (b) in the generator regime for DSWIG.
Chapter 9
EXPERIMENTAL WORK
The no load and short circuit tests which were performed on the two windings
induction machine in order to identify the circuit parameters were presented in chapter
6. The tests were performed on the 11 kW, 8 poles, 630 V, and 50 Hz dual stator three
phase induction machine with a cage rotor. The main dimensions are: stator core outer
diameter D so = 267.8 mm, stator core inner diameter D si =180 mm, core length L c = 230
mm, number of stator slots N s = 72, with cross section S s = 128 mm2, and rotor slots N r
= 58, with cross section S r = 111 mm2. The first winding is a two layer winding with 8
teeth coil span and 0.94 mm2 cross section placed near an air-gap while the second
winding has a single layer winding with 1.73 mm2 cross section. Each winding has 96
turns per phase. The prime mover is simulated by a three-phase cage-type induction
machine driven by an inverter of ABB ACS 800-11 (figure 102) [80], [82], [86].
Fig. 102 Generator DSWIG (front right) coupled with prime mover induction motor (front left) [84].
94 Experimental work – 9
The aim of the experimental tryouts as a first step is the computation of the
DSWIG parameters and characteristics for the stationary regime and their comparison
with the values obtained through optimal design and finite element analysis.
No load probes
Through an ideal no load probe we understand the situation in which the
machine is rotated from the exterior by the prime mover induction motor with the
synchronism speed, which for 8 poles and 50 Hz is of 750 rpm. This is done both for
the main winding (m) supplied from the three-phased autotransformer and the
excitation winding (e) in open circuit, and also the other way around (figure 103). The
real no load probe (figure 104) is made by taking turns in supplying by autotransformer
the two windings (m, e), without supplying at the inverter of prime mover induction
machine (the current absorbed by it is null). The results of the measurements are
presented in appendix 1.
400V, 50Hz
AT
R m R
Inver V, A, S
S I.M. I.G.
ter W
T A e T
f=50Hz
V
400V, 50Hz
K AT
m R
V, A, S
I.G.
W
e T
n
The equivalent phase scheme for the no load methods ( V m ≠ 0 and V e =0,
respectively V e ≠ 0 and V m =0) is shown in fig 9. The equations which characterize the
functioning in these conditions are (27)-(30).
Dual stator winding induction generator for wind and hydro applications 95
Short circuit probes
The setup of the short circuit is done through a low voltage supply of two
phases of the main winding or of the excitation winding, the other stator winding being
either in open circuit or in short circuit. This way, there is no rotation tendency of the
shaft. The nominal values of the currents should not exceed rated values. The
measurement schemes are shown in figure 105.
V, A, m
I.G.
W
m
e e e
V, A, W
a)
m
AT V, A, m
I.G.
W
m
e e e
V, A, W
b)
e
AT V, A, e
I.G.
W
e
m m m
V, A, W
c)
96 Experimental work – 9
e
AT V, A, e I.G.
W
e
m m m
V, A, W
d)
Fig. 105 Experimental schemes for the short circuit regime of DSWIG a) with open circuit excitation; b)
with short circuit excitation; c) with the main winding in open circuit; d) with the main winding in short
circuit.
a) b)
Fig. 106 Ideal no load excitation winding and main winding: a) voltages versus current; b) active and
reactive power versus current [84].
Dual stator winding induction generator for wind and hydro applications 97
a) b)
Fig. 107 Short-circ. active and reactive power versus current: a) excitation winding; b) main winding [84].
300
250
Vm0
Vem0
200
Ve0
150
100
50
Vme0
Vm0
0
0.8 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6
a) b)
Fig. 108 Voltages versus current: a) real no load; b) short-circuit [84].
Fig. 109 Real no load active and reactive power versus current [84].
98 Experimental work – 9
160
Xm0iq
140
120
Zm0i
Xm0q
100
Xm0iz
80
60
Zm0
40
20
Xm0z
0
0 0.5 1 1.5 2 2.5
a) b)
Fig. 110 Impedances and reactances versus current at ideal and real no load:
a) main winding; b) excitation winding [84].
16 20
18
14 Xesc1z
Zmsc1
16 Zesc1
12
Xmsc1q Xesc1q
14
10 Xmsc1z
12
8
10
Zmsc2
Zesc2
6 8
4 6 Xesc2z
Xmsc2z
Xesc2q
Xmsc2q 4
2 0 1 2 3 4 5 6 7 8 9 10
0 2 4 6 8 10 12
a) b)
Fig. 111 Impedances and reactances versus current at short-circuit:
a) main winding; b) excitation winding [84].
12 8
X12mrq
10 7.5
X12mrz
Rmsc1
7
8
6.5
6
Xe1z Resc2
6
4 Rmsc2
Xe1q
5.5
2
5
Xm1q Xm1z Resc1
0
4.5
-2 4
1 2 3 4 5 6 7 8 0 2 4 6 8 10 12
a) b)
Fig. 112 a) Reactances (main and mutual) versus current; b) resistances versus current [84].
Dual stator winding induction generator for wind and hydro applications 99
The magnetizing effect of the main current and the best arrangement of
excitation and main windings (at α = - π/2) results from experimental and simulation
determinations. It makes a comparison between experimental results and simulations
[85].
Fig. 113 Voltage and current per phase in the main winding.
Im
Fig. 114 The low voltage and current phase in the main winding.
100 Experimental work – 9
Fig. 115 Voltage and current in the main winding load operation [85].
Fig. 116 Voltage and current in the main winding load operation (higher load) [85].
Dual stator winding induction generator for wind and hydro applications 101
Main current
Main voltage
C A B
300 6
C A B
200 4
100 2
Current (A)
Voltage (V)
0
0
-2
-100
-4
-200
-6
-300
59.96 59.965 59.97 59.975 59.98 59.985 59.99 59.995 60 59.95 59.96 59.97 59.98 59.99 60
Time (s) Time (s)
a) b)
Fig. 117 a) voltages in the main winding; b) currents in the main winding from simulation.
0 0
-1
-20
-2
-40
-3
-60
-4
-80 -5
99.9 99.92 99.94 99.96 99.98 100 99.9 99.92 99.94 99.96 99.98 100
Time (s) Time (s)
a) b)
Fig. 118 a) voltages in the main winding; b) currents in the main winding from simulation.
Almost an 180 degree phase shift between current and voltage in the main
winding as against the experimental results (figures 113-116) and the simulation
(figures 117-118) can be observed. The machine operates as a generator near unity
power factor. For the results shown in figure 115 the reference torque for induction
motor driving the generator (turbine emulator) was 16.5%, and the current drawn 12.12
A, speed of 362.5 rpm, cutting RMS current 5.12 A, mains voltage frequency the main
winding 24 Hz and 14.62% power. In figure 116, the reference torque for induction
motor driving the generator (turbine emulator) was 32.8%, and the current drawn 13.3
A, speed of 365.5 rpm, cutting RMS current 5.82 A, mains voltage frequency the main
winding 24 Hz and 40% power.
It should be noted that the excitation winding is a generator for determination
of the experiment (figures 119-121) and the simulations (figures 122-123). In this case
the phase shift is influenced by the presence of the capacitor. Check and thus
102 Experimental work – 9
conclusions reached in chapter 8, that active power generator can supply both the
primary winding and by the excitation [85].
Ve
Ie
Fig. 120 Voltages in main (yellow) and excitation (blue) windings and main current (withe) with
resistive load in isolated network.
Dual stator winding induction generator for wind and hydro applications 103
Fig. 121 Winding excitation voltage, when the capacitor is coupled, with the capacity of 35 μF, while
charging the main task of winding [85].
C 5
A B C A B
300
4
200 3
2
100
1
Voltage (V)
Current (A)
0 0
-1
-100
-2
-200 -3
-4
-300
-5
59.96 59.965 59.97 59.975 59.98 59.985 59.99 59.995 60 59.96 59.965 59.97 59.975 59.98 59.985 59.99 59.995 60
Time (s) Time (s)
a) b)
Fig. 122 a) voltages in the excitation winding; b) currents in the excitation winding from simulation.
104 Experimental work – 9
Excitation voltage Excitation current
80
0.6
C A B C A B
60
0.4
40
0.2
20
Voltage (V)
Current (A)
0 0
-20
-0.2
-40
-0.4
-60
-80 -0.6
99.9 99.92 99.94 99.96 99.98 100 99.9 99.92 99.94 99.96 99.98 100
Time (s) Time (s)
a) b)
Fig. 123 a) voltages in the excitation winding; b) currents in the excitation winding from simulation.
The no load measured current, active power and reactive power are shown in
figure 124 in comparison with the computed values, based on parameter
identifications. The short circuit with an open winding measured current, active power
and reactive power are shown in figure 125 in comparison with the computed values.
The short circuit with the one winding in short-circuits measured current, active power
and reactive power is shown in figure 126 in comparison with the computed values
[83].
Dual stator winding induction generator for wind and hydro applications 105
No load current No load - active power
300
2.6
2.4
2.2 250
1.8 200
Current (A)
Power (W)
1.6
1.4 150
1.2
main model
1 main exp 100 main model
aux model main exp
0.8 aux exp aux model
aux exp
0.6 50
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Voltage (V) Voltage (V)
a) b)
No load - reactive power
2000
1800
1600
1400
1200
Reactive (VAr)
1000
800
600
c)
Fig. 124 No load test and computation comparisons: a) current; b) active power; c) reactive power [83].
7
700
6
600
5 500
Current (A)
Power (W)
4 400
3 300
main model
2 main exp 200
aux model main model
aux exp main exp
1 100 aux model
aux exp
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Voltage (V) Voltage (V)
a) b)
106 Experimental work – 9
Short circuit 1 - reactive power
1800
1600
1400
1200
Reactive (VAr)
1000
800
600
400
main model
main exp
200 aux model
aux exp
0
0 20 40 60 80 100 120
Voltage (V)
c)
Fig. 125 The short circuit with one open winding comparison: a) current; b) active power; c) reactive
power [83].
10
1200
9
8 1000
7
800
Current (A)
Power (W)
6
600
5
4 400
a) b)
Short circuit 2 - reactive power
1200
1000
800
Reactive (VAr)
600
400
main model
200 main exp
aux model
aux exp
0
0 10 20 30 40 50 60 70 80
Voltage (V)
c)
Fig. 126 The short circuit type 2 comparisons: a) current; b) active power; c) reactive power [83].
Dual stator winding induction generator for wind and hydro applications 107
The current, active and reactive power average errors (rms value) are shown in
Table XI for each test [83].
The overall average error is 5.3%. The larger error in the no load tests could be
explained by measurement error and voltage and machine unbalance. The voltage
unbalanced average on the main winding was 0.7% but at low voltage the unbalanced
level was 1.7%. This produces a 2.2% average unbalanced current with the maximum
at 4%. When the auxiliary winding was supplied the unbalanced current level was
3.2% with some peaks at 4.4%. The variation of the short circuit resistance, fig. 127,
versus test voltage also shows the level of measurement error. The short circuit
reactance is less affected by random error but the coupling leakage reactance of the
stator windings and the rotor leakage reactance are affected by saturation and they are
not constant in a real machine as in the model [83].
6.6 16
R1sc1
6.4 X2sc1
14
6.2
6 12
R2sc2 X1sc1
5.8
R1sc2 10
5.6
8
5.4
5.2
6
X2sc2
5
R2sc1 4
4.8
X1sc2
4.6
0 2 4 6 8 10 12 2
0 2 4 6 8 10 12
Voltage (V)
Voltage (V)
a) b)
The parameter variation and the measurement error are comparable with the
average error between model current and power and measured current and power
respectively. The optimization algorithm features are presented through the objective
function evolution, figure 128 and through induction machine parameter evolutions,
figure 129.
108 Experimental work – 9
0.25
cost min
cost max
cost med
0.2
Cost function
0.15
0.1
0.05
20 40 60 80 100 120 140 160 180
Generation
1.05 4
R1
R2
1.04
Rr
3.5
1.03
(Ohm)
1.02
k e=V 1/V 2
1.01
2.5
1
0.99
2
0.98
0.97 1.5
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
Generation Generation
a) b)
117
7
X1
X2 116
6 X12
Xr 115
5
114
Xm (Ohm)
(Ohm)
4 113
112
3
111
2
110
1 109
0 108
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
Generation Generation
c) d)
Dual stator winding induction generator for wind and hydro applications 109
Iron losses resistance
1450 Mechanical losses at synchronous speed
62
60
1400
58
56
1350
Rm (Ohm)
Pmec (W)
54
52
1300
50
1250 48
46
1200 44
0 20 40 60 80 100 120 140 160 180 200 0 20 40 60 80 100 120 140 160 180 200
Generation Generation
e) f)
Fig. 129 The induction machine parameter evolutions: a) voltages ratio; b) windings resistances;
c) leakage reactance’s; d) magnetization reactance; e) iron losses resistance; f) mechanical losses at
synchronous speed [83].
A general purpose existing DSWIG was used to prove the proposed scheme
and control experimentally. The existing (6kVA, 400V/415 rpm) prototype of the
DSWIG has two stator windings with the same number of turns per phase and 2/1 wire
gauge. The main winding (2/3 slot area) is connected to a dc bus through a roughly
50% rating PWM inverter. The auxiliary winding (1/3 slot area) is connected to 3
phase capacitor and through a diode rectifier (of 50% power rating) to a secondary dc
bus (figure 130). Steady state and dynamic simulation had shown that in order to
connect the diode rectifier to the same dc link, a turn ratio of around 1.26 between
auxiliary and main winding was necessary. The actual DSWIG could be used to prove
the principle if the auxiliary winding is connected, through a diode rectifier, to a
secondary dc link voltage with the ratio of the dc link voltage and secondary dc voltage
equal at 1.26. A bidirectional power flow industrial converter is used to implement the
dc link circuit, and equivalent dc load and the active rectifier. The dc link voltage value
for the bidirectional industrial power converter is V DC =580V [82].
The secondary dc voltage, V DC2 , was set at 460V considering the required ratio
between dc link voltage and secondary dc voltage. The secondary dc link voltage was
emulated through a variable resistive load connected in parallel with the diode rectifier
and controlled through a static contactor to hold the secondary dc voltage at a constant
value (figure 130). The scope of the test was to prove that the maximum power
available from a wind turbine could be extracted using the DSWIG proposed scheme.
The current harmonics, usually introduced by the diode rectifier, are not presented
when using this experimental setup but the control of the active and reactive power
flow with a single converter remain. The prime mover is simulated by a three-phase
cage-type induction machine driven by an inverter of ABB ACS 800-11. The
110 Experimental work – 9
parameters of the prototype are given above. The cross sections of the windings of the
existing machine are not the same as is required for the proposed strategy and will be
de-rated at 4kW.
The experimental results, figure 131.a, prove that DSWIG in the proposed
configuration could double the power at high speed where the power in the main
winding is constant and the power through the auxiliary winding is increasing with the
speed. Using the active rectifier the power extraction covers the whole wide speed
range. The extraction power capability (at a given rated current 6.2A for the main
winding) is larger than the power available from a wind turbine. A small variation of
the rectified auxiliary voltage, figure 131b, proves that it is possible to deliver power in
constant voltage dc bus. It also shows that the main winding currents remain constant.
The active rectifier output power can be seen in figure 132 [82]. The self-excitation
phenomenon is strongly dependent on the magnetization inductance nonlinearity and a
test validation was necessary. The experiments were carried out with a double capacity
value in order to reduce the terminal voltage, for safety reasons. The self-excited
phenomenon occurs at lower speed. The following charts show the selfexcited
phenomenon obtained from measurements, for ω = 155.32 rad/s, C=120 μF, figure 133
[80], [86].
R
Drive
S Power IM
Converter
T
Bidirectional power
Auxiliary Main flow industrial converter Grid
C
C Active Cf DC
DSWIG Rectifier Load
(Inverter) Inverter
C
Diode
Rectifier VDC 2
Static
Contactor
Load
Secondary dc link emulator
2000
1500
1000
500
0
8 10 12 14 16 18 20 22 24 26 28
frequency f1(Hz)
a) b)
Fig. 131 Preliminary experimental results [82].
2800
2600
2400
2200
Output power (W)
2000
1800
1600
1400
1200
1000
10 15 20 25 30 35 40
speed (rad/s)
a)
112 Experimental work – 9
b)
c)
Fig. 133 Self-excited process real case: a) main line voltage, b) excitation line voltage, c) excitation
current [86].
The auxiliary voltage winding increases with speed, as it is shown in fig. 134
where significant differences between test and simulation voltage (Sim1) could be
observed. This error is produced by the difference between the magnetization
inductance curve obtained from FEM, and the real one. Fortunately, a new
magnetization inductance curve could be computed from the self-excited test (fig.135).
In the following chart, the blue curve represents the actual voltage obtained in the
laboratory. From this, the inductance in relation to the current amplitude (186) was
calculated. In fig. 135 comparisons can be noted between the inductance obtained from
FEM (Sim1 curve) and another inductance obtained from calculations (in blue) [86].
U ef
L m L 2σ L12σ (186)
ωel I eţ
Dual stator winding induction generator for wind and hydro applications 113
Fig. 135 Inductance values: Sim 1 - obtained from FEM, Sim 2 - obtained from self-excited test [86].
The scalar control method was selected in order to address driving DSWIG.
This method is much simpler than other ways of controlling the induction machine
(direct torque control DTC, and vector control directly). The scalar method, which
maintains constant frequency voltage ratio when the machine determines to maintain
constant stator flux results. With this method it is sufficient to prescribe a single
variable sizes, rather than calculating a corresponding relationship of the electric
machine in steady regime. The details of these control schemes are shown in appendix
2.
The DSWIG experimental test setup has many parts which are presented in
detail in appendix 3. Its block design is shown in figure 136 and in figures 137 and 138
both the control and the force parts of the stand are shown [86].
Fig. 136 The experiment setup for DSWIG (the control scheme).
Dual stator winding induction generator for wind and hydro applications 115
Fig. 137 The experiment setup for DSWIG (the force scheme).
Compared with DSWIG simulations for start and stop from subsections 8.5,
the results obtained from the experimental evidence bench when starting and stopping
a in the motor (figure 138) or the generator (figure 139) regimes [86] are shown here.
Current
Voltage
Speed
a)
116 Experimental work – 9
Current
Voltage
Speed
b)
Fig. 138 The experimental results for starting (a) and for stop (b) DSWIG in the motor regime.
Current
Voltage
Speed
a)
Dual stator winding induction generator for wind and hydro applications 117
Current
Voltage
Speed
b)
Fig. 139 The experimental results for starting (a) and for stop (b) DSWIG in the generator regime.
The capacitor battery supplies the DSWIG with almost the entire reactive
power at the maximum speed and no load operation: in this way the total apparent
power of the inverter is reduced. At low speed the capacitor battery offers less reactive
power, but the inverter still magnetizes the generator. In the next two figures the
influence of the capacitor value on reactive power consumption is shown. In this
experiment, the wind turbine was emulated by an 11 KW induction motor driven by a
bidirectional inverter. The inverter is limited in current, speed, and torque, with the
possibility of prescribing the necessary torque. The rated torque of the drive motor is
denoted by M n and is equal to 140 Nm. This fact is used to load the DSWIG at
different torques and speeds. The active power from the inverter does not depend on
the capacitor bank presence (fig.140), as the reactive power is decreasing when the
capacitor bank is connected (fig.141) [86].
a) b)
Fig. 140 Active power generated by DSWIG: a) without capacitor battery, b) with capacitor battery [86].
118 Experimental work – 9
a) b)
Fig. 141 Reactive power absorbed by DSWIG through inverter: a) without capacitor battery, b) with
capacitor battery [86].
The DSWIG capability to generate different active power on the two windings
was proven in laboratory tests at different speeds. The capacitor battery still remains
connected to the auxiliary winding, in parallel with an unpretentious load. The test
results can be seen in the following graphs. The test results without capacitor battery at
speed of = 190 [rad/s] drive torque M=30%M n Nm and R load =110 Ω is shown in fig.
142. The powers measured during this experiment are: the power on the resistance =
844 W, the power delivered to the DC bus = 661 W and the reactive power through the
inverter = 1421 VAR. The test results with capacitor battery at speed = 190 [rad/s]
drive torque M=30%M n Nm and R load =110 Ω are shown in fig. 143. The powers
measured during this experiment are: the power on the resistance = 792 W, the power
delivered to the DC bus = 700 W and the reactive power through the inverter = 811
VAR. The DC voltage source is used to power the DSWIG as a motor through the
inverter. The drive motor spins the DSWIG as a generator. When the DC voltage is
greater than the DC source voltage, the diode D is blocked [86].
Ic Ib Ia
a)
Dual stator winding induction generator for wind and hydro applications 119
b)
c)
d)
e)
Fig. 142 Experimental results without capacitors: a) the main winding currents, b) the main winding
voltage, c) the resistive load current, d) the induced line voltage, e) the capacitor current [86].
120 Experimental work – 9
Ic Ib Ia
a)
b)
c)
d)
Dual stator winding induction generator for wind and hydro applications 121
e)
Fig. 143 Experimental results with capacitors: a) the main winding currents, b) the main winding voltage,
c) the resistive load current, d) the induced line voltage, e) the capacitor current [86].
The optimal design software of the induction machine [94] was used to design
the dual stator winding induction generator. After that, new software was developed for
parameter computation using the finite element method, parameter identification from
test results, steady state and dynamic simulation of DSWIG.
The magnetization curve based on finite element analyses is computed by the
“dswa.m” MATLAB script, presented in appendix 4.1: that is an interface to the
FEMM 4.2 (finite element software) [95], [96]. The motor data as analyzed (geometric
dimensions, materials for lamination and rotor cage, no-load rated pick current) is
given in the input file. An example of an input file “g3kW8p.m” is presented in
appendix 4.2. The variable “i0_pu” set the per unit magnetization current for finite
element analyses. It could be a scalar, for example “i0_pu =1;”, when only two FEM
simulations are performed: one for rated magnetization current in the excitation
winding and another one for rated magnetization current in the main winding, or a
vector (i0_pu = 0.2:0.2:1.4;) when FEM analyses are run for all values derived from
the “i0_pu” vector. The software computes the linkage flux produced by the excitation
current in the excitation winding, the excitation current in the main winding, the main
current in the main winding and the main current in the excitation winding. The
excitation winding and main winding self-inductance is computed from these fluxes, in
addition to the coupling inductance between excitation and main winding. The two
“three phase windings” are geometrically shifted by 90 degrees, and consequently the
“d axis” of excitation winding is magnetically coupled with the “q axis” of main
winding, in the same way as the “d axis” of main winding is coupled with the“q axis”
of excitation winding. The tables of linkage fluxes and inductances are stored in two
output files: one for when the excitation winding is supplied by current and another one
for when main winding is supplied by current. The names of the output files are given
in the input file through the variables “fname_psie” when magnetization current is set
in the excitation winding, and “fname_psim” when magnetization current is set in the
main winding.
In addition to main script “dswa.m” and input file, “g3kW8p2.m”, the
magnetization curve computation software also contains the following scripts:
“constant.m”,“save_dat”, “set_mat.m”, “M19.m”, and function “htrapez.m”.
The “constant.m” script provides the universal constants as magnetic
permeability of free space and basic electric conductor’s features (copper and
aluminum resistivity at 20 0C, resistivity thermal coefficient and density).
The “set_mat.m” script sets the rotor bar features (aluminum or copper)
according to the stated material in the input file and basic material features from
Dual stator winding induction generator for wind and hydro applications 123
“constant.m”. It also set the magnetic core features based on the stated core material
and its features given in a material features file. For example if the magnetic material
used is M19, given in input file by its name, and then a script with the name“M19.m”
should exist in the same folder and provide the magnetic saturation curve, power loss
coefficients, electric resistivity and iron density. The “save_data.m” script is used to
store the computed linkage flux and inductance as tables in a two output files.
The “htrapez.m” function is used to divide the slot area in layers (compute the
height of the layer based of slots dimensions and required area of the layer).
Considering the heavy computation effort required for magnetization curve
computation, a data post processing feature is added through the “post_proc.m” script
presented in appendix 4.3. The output data, produced by “dswa”, is reloaded and the
flux and inductances versus current are presented using the “dswa_fig.m” script as in
fig. 47-48 (chapter 7). The air gap flux density versus position and harmonics contents
are also shown, similar to fig. 45-46. Only the first most important harmonics are
presented in fig. 46.
Additional post processing features are the rational polynomial approximation
of the magnetization inductances, in equation 159 (chapter 8), shown in fig. 50 by
running the “Lm_apr.m” script (see appendix 4) after the “post_proc.m” script or
independently when the “fname_psie” variable has been previously initialized with a
valid file name that contain a magnetization curve computed with “dswa.m”. The
“Lm_apr.m” script represents the approximation function and sample points while the
approximation polynomial coefficients are computed based on the input parameter
L m0 =0.392; L tmin =0; a 1 =8.2; b 1 =3.751; b 2 =1/6.5^3; these are given first by the user
experience (see chapter 8) and could then be slightly adjusted by the user in order to
result in a good correlation between approximation curves and sample points. Optimal
algorithm like the modified Hooke Jeeves algorithm or a genetic algorithm could be
used to adjust the input parameter in order to minimize the cumulative square error in
the sample points. The main script of this software is “inductanta.m”, which is
presented in appendix 5 with an example of an input file. Preparing the data and
minimization algorithm are implemented in the “set_hg.m”, “optim.m” for the
modified Hoke Jeeves algorithm and “set_ga.m” and “gaOptim.m” for the genetic
algorithm. The output graphics are shown by using the “desen.m” script. These scripts
are not included in the book.
An optimal genetic algorithm was proposed for parameter identification of the
equivalent circuit (fig. 23 chapter 6) from the test results. It was implemented in the
main script “miparam.m”, presented in appendix 5 and in the following auxiliary
scripts: “pt_fig.m”- test graphics;“set_ga.m” – parameter of genetic algorithm settings;
“par_gaOptim.m” – kernel of the genetic algorithm minimization; “par_grafic.m”,
“pt_fig2.m” – shown optimal parameter identification graphics; “save_param.m” –
save the computed parameter in the output file; “cost_obj.m” – objective function
(minimum sum of square errors) evaluation; “par_best.m” – storing the best fitting
parameter; “circ_eval.m” – evaluate the circuit model using actual parameter;
“mutation.m” – implementation of the mutation concept; “circ_err.m” – error between
124 Design and Simulation Software – 10
circuit evaluation and sample test results. The test results and parameter identification
results are presented in paragraph 9.1 respectively in paragraph 9.2.
The dynamic model and simulation of different control strategies were
developed in Matlab-Simulink and the block diagrams are presented in chapter 8. The
dynamic saturated model of the double stator winding machine, presented in fig. 52, is
the most important block and it is used in all dynamic simulation scenarios.
Chapter 11
CONCLUSIONS
The optimal design had shown the parameters and performance complex
dependence on the number of poles. However, the 16 poles generator is considered the
optimum because it has the maximum efficiency, while the active material cost is also
near its minimum and the power factor (which influences the power convertor cost) is
not large. The double stator winding induction generator could reduce the inverter
(active rectifier) KVA by between 43% 28% (for 8 to 24 poles), when the inverter is
placed on the excitation winding. The power converter reduction decreases when the
number of poles is increasing because the inverter has to handle more reactive power
with an increasing number of poles. The full power rectifier and the dc-dc boost
converter required in this case drastically reduce the advantages of this scheme. The
converter KVA reductions are smaller (19% to 30.6%) when the inverter is placed on
main windings. In this case the converter power reduction is higher for a large number
of poles where the converter for the standard induction machine is also larger due to
smaller power factor. The method does not require other power electronics but it
requires a capacitor battery on the excitation windings. If the DSWIG is the same size
as the single winding induction machine, the efficiency will be decreased by around
5% and create cooling problems. The efficiency could be reduced (only 0.5%-1%
efficiency reduction) at the cost of increasing the DSWIG size by 10%-6.5% (8 -24
poles) in diameter which means 29% to 37.8% in the generator weight and about 32%-
35% in the active material costs. Economic benefits will be obtained when the full
power inverter price is larger than generator price by more than 50%, which is the case
for small power machines. This book presents a new topological variant of the dual
stator winding induction machine (DSWIG) operating in generator mode (84%
efficiency at 170 Nm and 250 rpm, 3kW for 1.93 Nm/kg at 8 poles and 3.48 Nm/kg at
24 poles). The dedicated optimal DSWIG design could further reduce the DSWIG over
sizing by several percent, but new winding connection topologies and inverter controls
could improve further the DSWIG concept in order to be competitive with wind or
hydro power plants.
A mathematically perfect saturated model should be implemented in flux
rotating frame coordinates in order that the transients and steady state magnetization
inductance could be considered. In our application a long simulation time is required,
without fast transients. Following this, a simplified version of the model using stator
frame coordinate is applied with only the steady state magnetization inductance. The
model and simulation results are still accurate despite the large difference between
steady state inductance and transient inductances, because the magnetization current
magnitude is constant during the fundamental currents and voltages. The dynamic
126 Conclusions – 11
simulation proves that the induction generator is able to start and run with full load
without any control and with controlled converter. The active controller is also used to
adjust the active power flow in order to extract the maximum energy for a given speed
wind. The main advantage of the DSWIG is its improved capability to operate at
variable low speed.
It presents an optimal method for induction machine parameter identifications
which could be allayed to the classical rotor cage machine with a single three phase
winding in the stator and also to a dual stator winding cage-rotor induction machine.
The estimate is performed by using an equivalent scheme to the DSWIG and a simple
standard test without requiring mechanical coupling of two machines or a mechanical
sensor. The model uses constant parameters as they are required in practical
applications. The linkage inductance variation with the magnetization current could
also be added using no load test points at larger voltage. During the parameter
identification the machine speed is also an estimate at each no-load test point. If the
speed variation range is small then the mechanical losses distribution in Columbian
friction, viscous friction and fan friction are poor in precision but the total mechanical
losses (sum of the components) are more precise. For future work, a better thrust
weighing factor could be computed considering the unbalanced current level and the
short circuit resistance deviation from and to the average value.
Digital simulations as well the preliminary experimental results prove that the
reduced power active rectifier, able to cover only the rated active power, could be used
for a large speed range when the prime mover power increases in direct ratio or more
with the speed. The reactive power is produced only by the capacitor battery at rated
speed and the active rectifier is able to assist the reactive power at low speed. The
proposed configuration is able to run self excited at full power at rated speed wind in
emergence mode (without any power electronics) with the same excited capacitor and
at low power with some stability problem at low wind speed. Increasing the capacitor
battery by 50% will improve the system stability and self excited generator power
capability at low wind speed.
In contrast to other dual stator winding cage-rotor induction generator systems,
the one presented here (through steady state, transient modeling and preliminary test
results) uses a (40-50) % power rating PWM converter in the main winding to deliver
both active and some reactive power in a controlled manner acting alone at low speeds.
At high speeds the (33-50) % power rating excitation winding with parallel terminal
capacitors and diode rectifier produces (40-50) % more active power. A wide speed
range brushless generator with a (40-50) % PWM converter was thus obtained, with
self starting capability.
The DSWIG scheme proposed in this paper uses an inverter with apparent
power lower than the corresponding generator power. The expected ratio between the
inverter power and the generator power is 50% in the case of DSWIG. This is similar
to DFIG applications. The advantage of DSWIG is the lack of brushes. DSWIG can be
used in variable speed applications. It is possible to extract low power even at low
speeds, which cannot be obtained when the generator is directly connected to the grid,
or when the generator has an inverter on the excitation winding and a diode bridge on
Dual stator winding induction generator for wind and hydro applications 127
the main winding. The DSWIG typology is an advantageous solution when it supplies
unpretentious loads. The inverter on the main winding is used to transfer active power
and also reactive power required for generator magnetization at low speeds, when the
capacitor could not provide enough reactive power. A method to determine the
saturated inductance of the DSWIG was also developed. Digital simulations and
experimental results, in good correspondence, prove the validity of the theoretical
considerations.
APPENDIX
Test 1 The ideal no load test with main winding feed from auto-transformer
(AT) and excitation winding is open
Test 2 The ideal no load test with excitation winding feed from AT and main
winding is open
Dual stator winding induction generator for wind and hydro applications 129
Test 3 The real no load test with main winding feed from AT and excitation
winding is open
Test 4 The real no load test with excitation winding feed from AT and main
winding is open
130 Appendix
Test 5 Short circuit test with main winding feed from AT, with reduced voltage
in two phases, and excitation winding is open
Test 6 Short circuit test with main winding feed from AT with reduced voltage
in two phases, and excitation winding in short circuit
Dual stator winding induction generator for wind and hydro applications 131
Test 7 Short circuit test with excitation winding feed from AT, with reduced
voltage in two phases, and main winding is open
Test 8 Short circuit test with excitation winding feed from AT, with reduced voltage in
two phases, and main winding in short circuit
132 Appendix
Test 9 The real no load test with star connection of main winding (open) and
delta connection of excitation winding (feed with high voltage)
Test 10 The real no load test with delta connection of main winding (feed with high
voltage) and star connection of excitation winding (open)
Dual stator winding induction generator for wind and hydro applications 133
Fig. A1.1 Three phase Autotransformer and portable analyzer and phase current measuring pliers.
Fig. A1.4 FLUKE 434 portable analyzer to measure currents, voltages, power, power factor, and phase
shifts.
Dual stator winding induction generator for wind and hydro applications 135
Fig. A1.5 Panel for the power frequency converter drive machine
136 Appendix
Fig. A2.1 Library PPC Master and Slave RTI 1103 F240 DSP [86].
Fig. A2.3 The program implemented with unfiltered signal acquisition [86].
For acquiring the interest signals, the 4 un-multiplexed channels of dSpace are
being used, from Master PPC processor with blocks ADC (analog to digital converter).
In addition to these four channels, all dSpace also has the Master PPC processor and
the other four multiplexed channels. Finally the channels are obtained by multiplexing
number 16. The use of block data acquisition provides the possibility of selecting one
of the 4 channels Master un-multiplexed on PPC, which is making the acquisition. So
the DS1103ADC_C17 block is used to measure the DC voltage and the
DS1103ADC_C18, DS1103ADC_C19, DS1103ADC_C20 currents are used to acquire
all those blocks referring to un-multiplexed channels.
Dual stator winding induction generator for wind and hydro applications 139
Supported input voltage values for the 4 channels per processor PPC Master
are in the range of [-10V, 10V]. These channels have a +/- 15V overvoltage protection.
Conversion rate analogue channels between the input signal and the signal are shown
in Simulink program is 10: 1. Values obtained by acquisition software to show the true
value of the measured values need a transformation that takes into account the
conversion rates of both sensors and the dSpace community. The waveforms of the 3
phase currents in the acquired at different frequencies, are shown in figures A2.4, A2.5
and A2.6 [86].
It can be seen from the measured values of current waveforms that they are
heavily distorted and affected by disturbances that vary with frequency change. One of
the problems still unresolved in the current acquisition is the synchronizing the
acquisition block with PWM block.
In the next version of the program, this synchronization is achieved using
Trigger Block. By adding Trigger block to a subsystem or to a model (figure A2.7), it is
possible for the execution of the subsystem or model to be triggered by an external
signal. Trigger block can be configured in order to allow a change in the value of the
external signal to trigger the execution of a subsystem at every step of the integration
process. This block can be configured to allow triggering the execution of the subsystem
when calling a specific function. It is therefore possible for an S-Function to activate the
execution of a subsystem or a model several times during a "sample time". A subsystem
may contain just a block Trigger. The acquisition program structure was comprised of
three signals into a subsystem ADC trigger and activation of this block is controlled by
DS1103SLAVE_PWMINT [86].
Fig. A2.7 The program implemented with synchronized signal acquisition [86].
Fig. A2.8 Signal acquisition using the DS1103 SLAVE_PWMINT block [86].
Because different tasks in one program may be interrupted between them, the
form data transfer vector can be interrupted, thus producing incorrect information. This
can be avoided if the data transfer passes through a data buffer. Simulink can choose
the consistency of the data, if the data transfer between various tasks passed through a
buffer, or the user can determine that the data should be transferred as quickly as
possible without a buffer, with the risk of incorrect information. This block used to
implement a transition program allows non-buffered data. It must be placed on the
same level as the reception of the data block (in our case with Trigger ADC) so that it
is connected directly to the input block or to the subsystem that receives and uses the
data. The waveforms of the currents after the synchronization acquisition of the data
are shown in figures A2.9, A2.10 and A2.11.
Fig. A2.9 The waveforms of currents with synchronization acquisition at f = 5.093 Hz [86].
142 Appendix
Fig. A2.10 The waveforms of currents with synchronization acquisition at f = 26.101 Hz [86].
Fig. A2.11 The waveforms of currents with synchronization acquisition at f = 40.107 Hz [86].
Fig. A2.13 Transformation program implemented with transform from phases coordinates (abc) to
stationary coordinate system () [86].
144 Appendix
It should be noted from the scheme that both the currents and the voltages
passing through a switch (abc-). Applying the transformation matrix corresponding
quantities directly on the program produces [86]:
- for currents
1 2
I α I a I b I c , (189)
2 3
I b Ic 2
3
Iβ I β
3
I b Ic , (190)
3 2 3
- for voltages
2 U 1 U U
U α U a DC U b DC U c DC , (191)
3 2 2 2 2
2 3 U U
Uβ U b DC U c DC . (192)
3 2 2 2
To view of the waveform of the machine rotating flux, the flux is calculated as
coordinates () in the program. This is done by integrating the difference between the
voltage () and the related voltage drop on the motor windings:
α U α I α R s dt , (193)
β U β Iβ R s dt , (194)
where R s = 4.2 [] is the phase resistance of the machine. The control is implemented
in discreet time and then all “continuous-time” blocks should be transformed in
“discreet-time” blocks. The Matlab Simulink tool program “Simulink Model
Discretizer” (figure A2.14) [86] was used to translate the “continuous-time” models
into “discreet time mode”.
Fig. A2.15 The currents waveforms acquired with coordinate transformation f = 5.093 at Hz [86].
Fig. A2.16 The currents waveforms acquired with coordinate transformation f = 26.101 Hz [86].
Fig. A2.17 The currents waveforms acquired with coordinate transformation f = 40.107 Hz [86].
Fig. A2.18 Control diagram where voltages are obtained in coordinates (), which generates three
sinusoidal signals that serve as PWM [86].
Fig. A2.19 Voltages synthesizing in coordinates (),achievement U boost at f boost and maintenance of angle
between [- 2, + 2] [86].
Dual stator winding induction generator for wind and hydro applications 147
To limit the gradient of increase or decrease in speed prescribed in order to
avoid sudden changes that could cause absorption of a very high current or voltage rise
circuit DC inverter, the block diagram Transfer Fcn1 is introduced into the scheme
with the transfer function:
1
, (195)
2s 1
that occurs in a program discretizing with the method described above. Transformation
by integration of the speed in the angle is realized by an integrator. To limit the angle
value obtained by integrating, the speed that would reach high values while hindering
the Simulink's calculation is performed maintaining the value angle:
θ ωdt , (196)
between [- 2, + 2]. This is achieved by resetting the integrator at well-defined times.
When the angle reaches one of the limitations [- 2, + 2], the block "Dead Zone"
provides outputs of 1 for limitation in the positive or -1 for limiting the downside.
Using this signal module that enters in the block "Detect Increase" gives a command
and the integrator is reset to the original value. The difference from other programs is
that the voltage drop of phase resistance of DSWIG is considered.
When the machine is operating as a generator, there is a danger that the energy
produced by the generator might not be dissipated on the electronic resistance. In such
a situation all the surplus energy would be injected into the capacitors in the DC circuit
of the inverter. This phenomenon would increase voltage in the intermediate circuit,
causing the destruction of the inverter. In order to limit and avoid this phenomenon, a
protection program was created that cut continued inverter control (block "Protection")
above a certain DC voltage. This action is felt as the removal of the magnetizing
current of the generator. The protection circuit is shown in figure A2.20 [86].
Fig. A2.21 Calculation of active power, reactive power, torque and fluxes [86].
The DSWIG experimental test setup consists of: PC (Personal Computer) with
programs Matlab Simulink and Control Desk, dSpace DS1103 PPC Controller Board,
Danfoss inverter, ABB inverter, DSWIG machine, prime mover (induction machine),
electronic load, three-phase resistive load, DC voltage supply, voltage and current
sensors, communication interface between dSpace and inverter, galvanically separated
with optical fiber, circuit breakers and switches.
In this experimental test setup, the PC interface represents the entire ensemble
motor - generator - inverter with a member of staff that controls the machines. It is the
central unit that controls the whole system that performs real-time the following
functions: activation and deactivation of inverter enabling and disabling the generation
of PWM, changing the speed of the machine, calculating active power, reactive power
and torque, graphical representation of waveforms acquired and synthesized and sizes
processing, etc. The PC runs the Matlab Simulink programs, which were made of
electric machine control schemes DSWIG and the Desk Control program which is the
interface with the dSpace site. Command of the inverter is achieved through dSpace's
computer. Achieving communication between dSpace DS1103 PPC Controller Board
and the inverter is performed using a communication boards (figure A3.1) which is
mounted in the slot Slave I / O (CP31). It also performs the galvanic separation
between the inverter and dSpace due to sending control signals as light through optical
fiber [86].
This converter can control either speed or torque on the motor shaft. The speed
control can be used for open-loop speed control if the motor does not require feedback
or closed loop, in which case a PID controller is used and the reaction requires input
from the machine shaft speed. This latest version provides greater accuracy than the
original [86].
Fig. A3.7 Danfoss inverter control panel (left) and control board (right).
154 Appendix
The torque control can use either the voltage vector control and torque (torque
VVC plus) open-loop or closed-loop control of flux with speed measurement to the
motor shaft. The latter offers superior performance in all four quadrants of operation
and for the entire speed range of the machine. VVC plus open-loop is an application
based on current measurement and offers limited accuracy for torque calculation. VVC
plus (Voltage Vector Control) in comparison with the scalar control, improves
dynamics and stability at any change of the reference speed and torque load. It is worth
mentioning that this project local control panel was replaced by a plate that allows
direct access to commands transistors (figure A3.7).
The voltage inverter used to control motor drive is model ACS800-11-0025-3
+ ABB + K466 + P904 E200. It is a four-quadrant inverter, which allows the machine
operation both as a motor and as a generator. The inverter controls motors through the
direct torque control method with increased accuracy and speed in torque control
without the use of encoders and tachometers. The current is measured on two of the
motor phases and the voltage of the DC circuit. The third phase current is measured for
protection against ground faults. ACS800 series has a simplified control panel because
it uses an alphanumeric intelligent inverter which can be mounted on or in a place that
allows easy access to the user (figure A3.8). Technical specifications for ABB
ACS800-11-0025-3: U N = 400 V (variation range 380-415 V), I cont. max = 47 A, I max =
68 A, P cont. max = 22 kW, = 97 % to the rated power [86].
The main circuit consists of two IGBT converters, a line-side converter and a
motor-side, both integrated into the same chassis. The line-side converter is a
bidirectional converter (capable of transferring energy to both sides) connected
between the power supply and the DC circuit. The motor-side converter is also a
bidirectional converter connected between the DC network and drive motor. It deals
with the operation of the motor. Filter EMC (Electromagnetic Compatibility) is used to
ensure proper functioning of equipment in an environment electromagnetic
interference. An LCL filter is used to eliminate harmonics. Varistors are used to protect
against overvoltage peaks.
The induction generator (figure A3.9) represents the element which helps to
develop the control scheme. This machine, with two windings in the stator, is
connected directly to the Danfoss inverter. Excitation winding is connected to three-
Dual stator winding induction generator for wind and hydro applications 155
phase resistance and a capacitors battery is connected in parallel. The drive motor will
be connected by a rigid coupling with the DSWIG shaft [86].
The drive motor (figure A3.10) is an induction machine with the following
parameters: P = 11 kW, insulation class F, for delta stator winding connection U = 230
V, I = 33 A, for Y stator winding connection U = 400 V, I = 24,7 A, cosφ= 0,76, n=
725 rot/min.
The “electronic load” behavior depends on the selected mode: CC, CV,
CP or CR, until some prescribed limits is reached when its behavior is changed
to keep the parameter under its imposed limit. For example, in CV mode it
maintains a constant voltage until current reaches its imposed limits when the
voltage decreases, in order to keep the current under imposed limits. In CC
mode it maintain the prescribed constant current until the voltage reaches its
limit, when the current is let to be changed in order to keep the voltage limits.
Failure to comply the constructive limits leads to the overload and the self-
protection system will disconnect the “electronic load” that is harmful for the
rest of the system. In this case, the entire generator power flows in the DC link
capacitor, increasing quickly the dc voltage up to dangerous values for the
equipment and operators. A reliable protection system is required to connect a
load resistance in the dc circuit, and stop the prime mover.
To takeover the winding main task was used for seizure of power electronics
and the excitation winding was used a resistive load (figure A 3.14). This is three-
phase and is directly connected to the generator in parallel with the capacitor. Has
placed five-step adjustment from left to right denoted the maximum current that can
158 Appendix
absorb (1A, 2A, 3A, 5A, 12A) to the line voltage 400 V and the various combinations
that can be made. Resistance steps are: step 1 R = 230 Ω, step 2 R = 143 Ω, step 3 R =
90 Ω, step 4 R = 25 Ω, step 5 R = 12 Ω [86].
clearall;
closeall;
ws2=(hs2*ws1+hs1*ws3)/(hs1+hs2);
sau=(ws1+ws2)*hs1/2;
ka1=scu1/scu; % ratio between main coil copper area and total copper area
sa1=ka1*sau;
sa2=sau-sa1;
hc1=htrapez(ws1,ws2,hs1,sa1);
hc2=hs1-hc1;
wsc1u=(hc2*ws1+hc1*ws2)/hs1;
if(layers1==2)
hc1L1=htrapez(ws1,wsc1u,hc1,sa1/2);
hc1L2=hc1-hc1L1;
wsc1L1=(hc1L2*ws1+hc1L1*wsc1u)/hc1;
else
hc1L1=hc1;
hc1L2=0;
wsc1L1=wsc1u;
end
if(layers2==2)
hc2L1=htrapez(wsc1u,ws2,hc2,sa2/2);
hc2L2=hc2-hc2L1;
wsc2L1=(hc2L2*wsc1u+hc2L1*ws2)/hc2;
else
hc2L1=hc2;
hc2L2=0;
wsc2L1=ws2;
end
tryclosefemm; end
openfemm;
newdocument(0);
Dual stator winding induction generator for wind and hydro applications 161
if(stcore_fem)
%try mi_getmaterial(stcore_fem); catch stcore_fem=0; end
eval('mi_getmaterial(stcore_fem)', 'stcore_fem=0');
end
if(~stcore_fem)
stcore_fem=stcore_mat;
mi_addmaterial(stcore_fem,1,1,0,0,1e-6/rho_ironst,lamThick*1000,0,ssf*lfe/li,0);
mi_addbhpoints(stcore_fem,BHs_ref(1,:),BHs_ref(2,:));
end
if(kmrid<1)
if(strcmp(rtcore_mat,shaft_mat)) shaft_fem=rtcore_fem;
elseif(strcmp(stcore_mat,shaft_mat)) shaft_fem=stcore_fem;
end
if(~(strcmp(shaft_fem,stcore_fem)|strcmp(rtcore_fem,shaft_fem)))
mi_addmaterial(shaft_fem,1,1,0,0,1e-6/rho_ironrt,RlamThick,0,1,0);
mi_addbhpoints(shaft_fem,BHsh_ref(1,:),BHsh_ref(2,:));
end
end
mi_addmaterial('Stcond1',1,1,0,0,1e-6/rho_copper,0,0,0,4,0,0,nce1,dce1);
mi_addmaterial('Stcond2',1,1,0,0,1e-6/rho_copper,0,0,0,4,0,0,nce2,dce2);
mi_addmaterial('Rtcond',1,1,0,0,1e-6/rho_rtb,0,0,0,0);
mi_addcircprop('Am',0,1);
mi_addcircprop('Bm',0,1);
mi_addcircprop('Cm',0,1);
mi_addcircprop('Ae',0,1);
mi_addcircprop('Be',0,1);
mi_addcircprop('Ce',0,1);
mi_zoom(Dso/2*cos(pi/pp*poles1),0,Dso/2,Dso/2);
mi_drawline(Dsi/2*cos(pi/pp*poles1),Dsi/2*sin(pi/pp*poles1),Dso/2*cos(pi/pp*poles
1),Dso/2*sin(pi/pp*poles1));
Dual stator winding induction generator for wind and hydro applications 163
mi_addarc(Dso/2,0,Dso/2*cos(pi/pp*poles1),Dso/2*sin(pi/pp*poles1),180/pp*poles1,5
);
else
mi_addarc(Dso/2,0,-Dso/2,0,180,20);
mi_addarc(-Dso/2,0,-Dso/2,0,180,20);
end
xspred=Dsi/2;
yspred=0;
ys=cumsum(hs);
xs=ws/2;
hs0=sqrt(Dsi^2-ws4^2)/2
for(i_slot=1:Nss/poles*poles1)
cosA=cos((2*i_slot-1)*pi/Nss); sinA=sin((2*i_slot-1)*pi/Nss);
xs1=(hs0+ys)*cosA+xs*sinA;
ys1=(hs0+ys)*sinA-xs*cosA;
mi_drawpolyline([xs1',ys1']);
xs2=(hs0+ys)*cosA-xs*sinA;
ys2=(hs0+ys)*sinA+xs*cosA;
mi_drawpolyline([xs2',ys2']);
ns=length(hs);
for(j_seg=4: ns)
mi_addsegment(xs1(j_seg),ys1(j_seg),xs2(j_seg),ys2(j_seg));
end
mi_addarc(xspred,yspred,xs1(1),ys1(1),180/Nss-180/pi*asin(ws(1)/Dsi),1);
mi_addarc(xs1(1),ys1(1),xs2(1),ys2(1),180/pi*asin(ws(1)/Dsi),1);
xspred=xs2(1);
yspred=ys2(1);
i_reg=[1,4:ns-1];
ysc=(ys(i_reg)+ys(i_reg+1))/2;
mi_addblocklabel((hs0+ysc(1))*cosA,(hs0+ysc(1))*sinA);
mi_selectlabel((hs0+ysc(1))*cosA,(hs0+ysc(1))*sinA);
mi_setblockprop('Air',1,ws(2)/3,'none',0,0,1)
mi_clearselected;
mi_addblocklabel((hs0+ysc(2))*cosA,(hs0+ysc(2))*sinA);
mi_selectlabel((hs0+ysc(2))*cosA,(hs0+ysc(2))*sinA);
if(layers2==2)
164 Appendix
mi_setblockprop('Stcond2',1,ws2/3,[Cname(abs(Cdist2(2,i_slot))),win_name(2)],0,1,si
gn(Cdist2(2,i_slot))*sb2);
mi_clearselected;
mi_addblocklabel((hs0+ysc(3))*cosA,(hs0+ysc(3))*sinA);
mi_selectlabel((hs0+ysc(3))*cosA,(hs0+ysc(3))*sinA);
end
mi_setblockprop('Stcond2',1,ws2/3,[Cname(abs(Cdist2(1,i_slot))),win_name(2)],0,1,si
gn(Cdist2(1,i_slot))*sb2);
mi_clearselected;
mi_addblocklabel((hs0+ysc(2+layers2))*cosA,(hs0+ysc(2+layers2))*sinA);
mi_selectlabel((hs0+ysc(2+layers2))*cosA,(hs0+ysc(2+layers2))*sinA);
if(layers1==2)
mi_setblockprop('Stcond1',1,ws2/3,[Cname(abs(Cdist1(2,i_slot))),win_name(1)],0,1,si
gn(Cdist1(2,i_slot))*sb1);
mi_clearselected;
mi_addblocklabel((hs0+ysc(3+layers2))*cosA,(hs0+ysc(3+layers2))*sinA);
mi_selectlabel((hs0+ysc(3+layers2))*cosA,(hs0+ysc(3+layers2))*sinA);
end
mi_setblockprop('Stcond1',1,ws2/3,[Cname(abs(Cdist1(1,i_slot))),win_name(1)],0,1,si
gn(Cdist1(1,i_slot))*sb1);
mi_clearselected;
end
xs1(1)=Dsi/2*cos(2*pi/Nss*i_slot);
ys1(1)=Dsi/2*sin(2*pi/Nss*i_slot);
mi_addarc(xspred,yspred,xs1(1),ys1(1),180/Nss-180/pi*asin(ws(1)/Dsi),1);
%The rotor
if(poles1~=poles)
mi_drawline(Dro/2,0,Dri/2,0);
mi_drawline(Dri/2*cos(pi/pp*poles1),Dri/2*sin(pi/pp*poles1),Dro/2*cos(pi/pp*poles1
),Dro/2*sin(pi/pp*poles1));
mi_addarc(Dri/2,0,Dri/2*cos(pi/pp*poles1),Dri/2*sin(pi/pp*poles1),180/pp*poles1,5);
else
mi_addarc(Dri/2,0,-Dri/2,0,180,5);
mi_addarc(-Dri/2,0,-Dri/2,0,180,5);
end
xspred=Dro/2;
yspred=0;
ys=cumsum(hr);
xs=wr/2;
hs0=sqrt(Dro^2-wr4^2)/2
for(i_slot=1:Nrs/poles*poles1)
cosA=cos((2*i_slot-1)*pi/Nrs); sinA=sin((2*i_slot-1)*pi/Nrs);
xs1=(hs0-ys)*cosA+xs*sinA;
ys1=(hs0-ys)*sinA-xs*cosA;
mi_drawpolyline([xs1',ys1']);
xs2=(hs0-ys)*cosA-xs*sinA;
ys2=(hs0-ys)*sinA+xs*cosA;
mi_drawpolyline([xs2',ys2']);
mi_addsegment(xs1(4),ys1(4),xs2(4),ys2(4));
mi_addarc(xspred,yspred,xs1(1),ys1(1),180/Nrs-180/pi*asin(wr(1)/Dro),1);
mi_addarc(xs1(1),ys1(1),xs2(1),ys2(1),180/pi*asin(wr(1)/Dro),1);
xspred=xs2(1);
yspred=ys2(1);
ysc=(ys(1)+ys(end))/2;
mi_addblocklabel((hs0-ysc)*cosA,(hs0-ysc)*sinA);
mi_selectlabel((hs0-ysc)*cosA,(hs0-ysc)*sinA);
mi_setblockprop('Rtcond',1,wr(2)/3,'none',0,0,1)
mi_clearselected;
end
xs1(1)=Dro/2*cos(2*pi/Nrs*i_slot);
ys1(1)=Dro/2*sin(2*pi/Nrs*i_slot);
mi_addarc(xspred,yspred,xs1(1),ys1(1),180/Nrs-180/pi*asin(wr(1)/Dro),1);
mi_drawarc(Dro/2+hag/2,0,(Dro/2+hag/2)*cos(pi/pp*poles1),(Dro/2+hag/2)*sin(pi/pp
*poles1),180/pp*poles1,1);
mi_addsegment(Dro/2+hag/2, 0, Dsi, 0);
mi_addsegment([Dro/2+hag/2; Dsi]*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
mi_addsegment(Dro/2, 0, Dro/2+hag/2, 0);
mi_addsegment([Dro/2; Dro/2+hag/2]*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
%Boundary conditions
mi_selectarcsegment(Dso/2*[cos(pi/poles) sin(pi/poles)]);
mi_selectarcsegment(Dri/2*[cos(pi/poles) sin(pi/poles)]);
mi_setarcsegmentprop(5,'Zero',0,0);
mi_clearselected;
166 Appendix
mi_selectsegment((Dri+hry)/2,0);
mi_selectsegment((Dri+hry)/2*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
mi_setsegmentprop('Periodic_r',3,1,0,0);
mi_clearselected;
mi_selectsegment(Dro/2+hag/4,0);
mi_selectsegment((Dro/2+hag/4)*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
mi_setsegmentprop('Periodic_a1',1,1,0,0);
mi_clearselected;
mi_selectsegment(Dro/2+3*hag/4,0);
mi_selectsegment((Dro/2+3*hag/4)*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
mi_setsegmentprop('Periodic_a2',1,1,0,0);
mi_clearselected;
mi_selectsegment((Dsi+Dso)/4,0);
mi_selectsegment((Dsi+Dso)/4*[cos(pi/pp*poles1) sin(pi/pp*poles1)]);
mi_setsegmentprop('Periodic_s',3,1,0,0);
mi_clearselected;
%Material settings
mi_addblocklabel((Dso-hsy)/2*cos(pi/poles),(Dso-hsy)/2*sin(pi/poles));
mi_selectlabel((Dso-hsy)/2*cos(pi/poles),(Dso-hsy)/2*sin(pi/poles));
mi_setblockprop(stcore_fem,1,ws1/5,'none',0,0,1)
mi_clearselected;
mi_addblocklabel((Dri+hry)/2*cos(pi/poles),(Dri+hry)/2*sin(pi/poles));
mi_selectlabel((Dri+hry)/2*cos(pi/poles),(Dri+hry)/2*sin(pi/poles));
mi_setblockprop(stcore_fem,1,wr1/2,'none',0,0,1)
mi_clearselected;
mi_addblocklabel((Dro+hag/2)/2*cos(pi/poles),(Dro+hag/2)/2*sin(pi/poles));
mi_addblocklabel((Dsi-hag/2)/2*cos(pi/poles),(Dsi-hag/2)/2*sin(pi/poles));
mi_selectlabel((Dro+hag/2)/2*cos(pi/poles),(Dro+hag/2)/2*sin(pi/poles));
mi_selectlabel((Dsi-hag/2)/2*cos(pi/poles),(Dsi-hag/2)/2*sin(pi/poles));
mi_setblockprop('Air',1,hag/2,'none',0,0,1)
mi_clearselected;
fem_ffile='g1';
I0_tab=I0n*i0_pu;
npcm=length(i0_pu);
mi_saveas([fem_ffile,'.fem']);
mi_analyze(0); %flag 0 - visible windows, 0 hide windows
psidee(icm)=psi_ie(icm,1:3)*[2 -1 -1]'/3;
psiqee(icm)=(psi_ie(icm,2)-psi_ie(icm,3))/sqrt(3);
psidem(icm)=psi_ie(icm,4:6)*[2 -1 -1]'/3;
psiqem(icm)=(psi_ie(icm,5)-psi_ie(icm,6))/sqrt(3);
Le1(icm)=psi_ie(icm,1)/I_ie(icm,1);
Led(icm)=psidee(icm)/I_ie(icm,1);
Lem(icm)=psiqem(icm)/I_ie(icm,1);
mo_addcontour((Dsi-hag)/2,0);
mo_addcontour(0.5*(Dsi-hag)*cos(pi/pp*poles1),0.5*(Dsi-hag)*sin(pi/pp*poles1));
mo_bendcontour(180/pp*poles1,1);
s1=sprintf('%2.1f',i0_pu(icm)); ii=find(s1=='.'); s1(ii)='p';
f_Bename=[fname,'_Be',s1,'.txt'];
mo_makeplot(2,512,f_Bename,0);
mo_clearcontour;
mi_saveas([fem_ffile,'.fem']);
mi_analyze(0); %flag 0 - visible windows, 0 hide windows
fori_w=1:6
rfemm=mo_getcircuitproperties(w_name(i_w,:));
psi_im(icm,i_w)=rfemm(3)*poles/(poles1);
I_im(icm,i_w)=rfemm(1);
V_im(icm,i_w)=rfemm(1);
end
psidme(icm)=psi_im(icm,1:3)*[2 -1 -1]'/3;
psiqme(icm)=(psi_im(icm,2)-psi_im(icm,3))/sqrt(3);
psiqmm(icm)=psi_im(icm,4:6)*[2 -1 -1]'/3;
psidmm(icm)=(psi_im(icm,5)-psi_im(icm,6))/sqrt(3);
Lm1(icm)=psi_im(icm,4)/I_im(icm,4);
Lmq(icm)=psiqmm(icm)/I_im(icm,4);
Lme(icm)=psiqme(icm)/I_im(icm,4);
mo_addcontour((Dsi-hag)/2,0);
mo_addcontour(0.5*(Dsi-hag)*cos(pi/pp*poles1),0.5*(Dsi-hag)*sin(pi/pp*poles1));
mo_bendcontour(180/pp*poles1,1);
s1=sprintf('%2.1f',i0_pu(icm)); ii=find(s1=='.'); s1(ii)='p';
f_Bmname=[fname,'_Bm',s1,'.txt'];
mo_makeplot(2,512,f_Bmname,0);
mo_clearcontour;
end
mf_ag=load(f_Bmname);
save_data;
%Rotor data
kmrid=1; % non magnetic shaft
Appendix 4.2
%post_proc
closeall
%clear all
fname='g1';
eval(fname,'fred_error=1');
poles1=poles/gcd(Nrs,poles);
me=load(fname_psie);
mm=load(fname_psim);
mBm=load('g1_Bm1p0.txt');
mBe=load('g1_Be1p0.txt');
ns=length(mBe);
tetae=poles1*180*mBe(:,1)/mBe(ns,1);
I0_tab=me(:,1);
psi_ie=me(:,7:12);
psi_im=mm(:,7:12);
psidee=me(:,13);
psiqme=-mm(:,14);
psiqem=me(:,16);
psiqmm=mm(:,16);
Le1=me(:,17);
Led=me(:,18);
Lem=me(:,19);
Lm1=mm(:,17);
Lmq=mm(:,18);
Lme=-mm(:,19);
dswa_fig;
figure
plot(tetae,mBe(:,2),tetae,mBm(:,2))
legend('Ie','Im');
xlabel('Angle (deg)');
ylabel('Flux density (T)');
grid
title('Air-gap flux density');
Bmh=2*fft(mBm(:,2))/ns;
Beh=2*fft(mBe(:,2))/ns;
Dual stator winding induction generator for wind and hydro applications 171
hord=0:2/poles1:2*(ns-1)/poles1;
figure
bar(hord',[abs(Beh),abs(Bmh)]);
legend('Ie','Im');
xlabel('Harmonic order');
ylabel('Flux density magnitude (T)');
title('Flux density - space harmonics');
grid
me=load(fname_psie);
I0_tab=me(:,1);
Lem=me(:,19);
psidee=me(:,13);
Lm0=0.392;
Ltmin=0;
a1=8.2;
b1=3.751;
b2=1/6.5^3;
p1=[a1*b2 0 1]*(Lm0-Ltmin);
p2=[b2 b1*b2 0 1];
p3=[p1 0];
pd1=polyder(p3);
pd2=polyder(p2);
p4=conv(pd1,p2)-conv(pd2,p3);
x=0.1:0.1:30;
ixt=I0_tab(1:end-1)+diff(I0_tab)/2;
Lt=diff(Lem)./diff(I0_tab).*ixt+interp1(I0_tab,Lem,ixt);
fx=polyval(p1,x)./polyval(p2,x)+Ltmin;
gx=polyval(p4,x)./(polyval(p2,x).^2)+Ltmin;
figure
plot(I0_tab,Lem,'o',x,fx,x,gx,ixt,Lt,'*')
grid
xlabel('Magnetization current Im (A)');
ylabel('Inductance Lm (H)');
172 Appendix
closeall
clearall
ShowCurveReadings=0;
L_dtab=diff(Lm_tab)./diff(i_tab);
i_dtab=(i_tab(1:end-1)+i_tab(2:end))/2;
L_tranztab=L_dtab.*i_dtab+spline(i_tab,Lm_tab,i_dtab);
f_tab=i_tab.*Lm_tab;
L_tranzf2=diff(f_tab)./diff(i_tab);
ifrun_mode=='h'
set_hg;
optim; % optimization routine
else
set_ga;
gaOptim;
l_opt=Xbest;
end
desen; %show the output graphics
%Data In
n1=3;
%minimal values
Lm0_min=0.37;
a1_min=0;
b1_min=0;
b2_min=1.7;
Lsc_min=0;
%maxim values
Lm0_max=0.528;
Dual stator winding induction generator for wind and hydro applications 173
a1_max=2;
b1_max=2;
b2_max=18;
Lsc_max=0.042682;
%initial values
Lm0=0.281;
a1=0.6;
b1=0.6;
b2=9;
Lsc=0.02134
Var_low=[Lm0_min,a1_min,b1_min,b2_min,Lsc_min];
Var_up=[Lm0_max,a1_max,b1_max,b2_max,Lsc_max];
nstp=2;
%Initial values for optimization variable (is used only for HJ)
Var0=[Lm0,a1,b1,b2,Lsc];
Xc=Var0;
%Minimum variation
dXmin=[Lm0_min/1000,0.0001,0.0001,b2_min/1000,Lsc_max/1000];
run_mode='h';
output_file='ind_c.m'; % Name of the output file
output_ev2best='ind1_ev2b1.txt';
imput_table='ind_tab.txt';
174 Appendix
closeall
clearall
output_file='par1.txt';
W0=2*pi*fn/pp;
Vm0=(m3(:,1)+m3(:,2)+m3(:,3))/3;
Vm02=2/3*sqrt(m3(:,1).^2+m3(:,2).^2+m3(:,3).^2-m3(:,1).*m3(:,2)-m3(:,1).*m3(:,3)-
m3(:,2).*m3(:,3));
Im0=(m3(:,4)+m3(:,5)+m3(:,6))/3;
Im02=2/3*sqrt(m3(:,4).^2+m3(:,5).^2+m3(:,6).^2-m3(:,4).*m3(:,5)-m3(:,4).*m3(:,6)-
m3(:,5).*m3(:,6));
Vem0=(m3(:,9)+m3(:,10)+m3(:,11))/3; %voltage in excitation, main is suplied
Dual stator winding induction generator for wind and hydro applications 175
Vem02=2/3*sqrt(m3(:,9).^2+m3(:,10).^2+m3(:,11).^2-m3(:,9).*m3(:,10)-
m3(:,9).*m3(:,11)-m3(:,10).*m3(:,11));
Pm0=m3(:,7)*1000; %kW->W
Qm0=m3(:,8)*1000; %kW->W
Ve0=(m4(:,1)+m4(:,2)+m4(:,3))/3;
Ie0=(m4(:,4)+m4(:,5)+m4(:,6))/3;
Vme0=(m4(:,9)+m4(:,10)+m4(:,11))/3;
Ve02=2/3*sqrt(m4(:,1).^2+m4(:,2).^2+m4(:,3).^2-m4(:,1).*m4(:,2)-m4(:,1).*m4(:,3)-
m4(:,2).*m4(:,3));
Ie02=2/3*sqrt(m4(:,4).^2+m4(:,5).^2+m4(:,6).^2-m4(:,4).*m4(:,5)-m4(:,4).*m4(:,6)-
m4(:,5).*m4(:,6));
Vme02=2/3*sqrt(m4(:,9).^2+m4(:,10).^2+m4(:,11).^2-m4(:,9).*m4(:,10)-
m4(:,9).*m4(:,11)-m4(:,10).*m4(:,11));
Pe0=m4(:,7);
Qe0=m4(:,8);
Vmsc1=(m5(:,1)+m5(:,3))/2;
Imsc1=(m5(:,4)+m5(:,6))/2;
%Vemsc=(m5(:,9)+m5(:,10)+m5(:,11))/3; %voltage in excitation, main is supplied
Pmsc1=m5(:,7);
Qmsc1=m5(:,8);
Vmsc2=(m6(:,1)+m6(:,3))/2;
Imsc2=(m6(:,4)+m6(:,6))/2;
%Iemsc=(m5(:,9)+m5(:,10)+m5(:,11))/3; %voltage in excitation, main is supplied
Pmsc2=m6(:,7);
Qmsc2=m6(:,8);
Vesc1=(m7(:,1)+m7(:,3))/2;
Iesc1=(m7(:,4)+m7(:,6))/2;
%Vemsc=(m5(:,9)+m5(:,10)+m5(:,11))/3; %voltage in excitation, main is supplied
Pesc1=m7(:,7);
Qesc1=m7(:,8);
Vesc2=(m8(:,1)+m8(:,3))/2;
Iesc2=(m8(:,4)+m8(:,6))/2;
%Iemsc=(m5(:,9)+m5(:,10)+m5(:,11))/3; %voltage in excitation, main is supplied
Pesc2=m8(:,7);
Qesc2=m8(:,8);
em0=sqrt(Pm0.^2+Qm0.^2)./(3*Vm0.*Im0)-1;
ee0=sqrt(Pe0.^2+Qe0.^2)./(3*Ve0.*Ie0)-1;
176 Appendix
emsc1=sqrt(Pmsc1.^2+Qmsc1.^2)./(2*Vmsc1.*Imsc1)-1;
emsc2=sqrt(Pmsc2.^2+Qmsc2.^2)./(2*Vmsc2.*Imsc2)-1;
eesc1=sqrt(Pesc1.^2+Qesc1.^2)./(2*Vesc1.*Iesc1)-1;
eesc2=sqrt(Pesc2.^2+Qesc2.^2)./(2*Vesc2.*Iesc2)-1;
sem0=std(em0);
see0=std(ee0);
semsc1=std(emsc1);
semsc2=std(emsc2);
seesc1=std(eesc1);
seesc2=std(eesc2);
mem0=mean(em0);
mee0=mean(ee0);
memsc1=mean(emsc1);
memsc2=mean(emsc2);
meesc1=mean(eesc1);
meesc2=mean(eesc2);
wm0=exp(-(em0.^2)/(sem0^2+mem0^2+em^2));
we0=exp(-(ee0.^2)/(see0^2+mee0^2+em^2));
wmsc1=exp(-(emsc1.^2)/(semsc1^2+memsc1^2+em^2));
wmsc2=exp(-(emsc2.^2)/(semsc2^2+memsc2^2+em^2));
wesc1=exp(-(eesc1.^2)/(seesc1^2+meesc1^2+em^2));
wesc2=exp(-(eesc2.^2)/(seesc2^2+meesc2^2+em^2));
Vm0c=Vm0(imv0);
Vem0c=Vem0(imv0);
Im0c=Im0(imv0);
Pm0c=Pm0(imv0);
Qm0c=Qm0(imv0);
wm0c=wm0(imv0);
Ve0c=Ve0(iev0);
Dual stator winding induction generator for wind and hydro applications 177
Vme0c=Vme0(iev0);
Ie0c=Ie0(iev0);
Pe0c=Pe0(iev0);
Qe0c=Qe0(iev0);
we0c=we0(iev0);
Vmsc1c=Vmsc1(imvsc1);
Imsc1c=Imsc1(imvsc1);
Pmsc1c=Pmsc1(imvsc1);
Qmsc1c=Qmsc1(imvsc1);
wmsc1c=wmsc1(imvsc1);
Vmsc2c=Vmsc2(imvsc2);
Imsc2c=Imsc2(imvsc2);
Pmsc2c=Pmsc2(imvsc2);
Qmsc2c=Qmsc2(imvsc2);
wmsc2c=wmsc2(imvsc2);
Vesc1c=Vesc1(ievsc1);
Iesc1c=Iesc1(ievsc1);
Pesc1c=Pesc1(ievsc1);
Qesc1c=Qesc1(ievsc1);
wesc1c=wesc1(ievsc1);
Vesc2c=Vesc2(ievsc2);
Iesc2c=Iesc2(ievsc2);
Pesc2c=Pesc2(ievsc2);
Qesc2c=Qesc2(ievsc2);
wesc2c=wesc2(ievsc2);
ke1=Vm0c./Vem0c;
ke2=Vme0c./Ve0c;
kemax=min(Vm0c./Vem0c)*(1+2*ev);
kemin=max(Vme0c./Ve0c)*(1-2*ev);
R1max=R1dc*(1+erdc);
R2max=R2dc*(1+erdc);
R1min=R1dc*(1-erdc);
R2min=R2dc*(1-erdc);
R10=3*Vm0.^2./Pm0;
Z10=Vm0c./Im0c;
X10=Qm0c./(3*Im0c.^2);
R1sc1=Pmsc1c./(2*Imsc1c.^2);
R2sc1=Pesc1c./(2*Iesc1c.^2);
R1sc2=Pmsc2c./(2*Imsc2c.^2);
178 Appendix
R2sc2=Pesc2c./(2*Iesc2c.^2);
Rrmax=max(R1sc1-R1min);
Rrmin=max(min(R1sc1)-R1max,0);
Rmmax=1/(1/max(R10)- min(Pm0(imv0)/3-
R1min*Im0(imv0).^2)/max(Vm0(imv0))^2)*(1+2*ev);
Rmmin=max(R10)*(1-2*ev)-R1max;
Z1sc1=Vmsc1(imvsc1)./Imsc1(imvsc1);
X1sc1=sqrt(Z1sc1.^2-R1sc1.^2);
Z2sc1=Vesc1c./Iesc1c;
X2sc1=sqrt(Z2sc1.^2-R2sc1.^2);
Z1sc2=Vmsc2c./Imsc2c;
X1sc2=sqrt(Z1sc2.^2-R1sc2.^2);
Z2sc2=Vesc2(ievsc2)./Iesc2(ievsc2);
X2sc2=sqrt(Z2sc2.^2-R2sc2.^2);
X1max=min(X1sc2);
X2max=min(X2sc2);
X12max=max(X1sc1)-min(X1sc2);
Xrmax=X12max;
X1min=X1max/10;
X2min=X2max/10;
X12min=0;
Xrmin=0;
Xmmax=max(X10)*(1+2*ev);
Xmmin=max(X10)-X1max-X12max;
k0max=min(Pm0-3*R1min*Im0.^2)/W0;
k1max=k0max/W0;
k2max=k1max/W0;
k0min=0;
k1min=0;
k2min=0;
pt_fig;
set_ga;
par_gaOptim;
par_grafic
pt_fig2;
save_param;
toc
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