PT. INDOMUDA SATRIA INTERNUSA | Contract No Doc No. Rev, ISI-FE-PR.003 | 0 ‘Dates February 25, 2009 | ‘Sheet | of 9 PLTU 1 JAWA BARAT (INDRAMAYU) 3 x 330MW litre a | Agestrays POWER PLANT PROJECT T.3109 Prep'd ‘Agus Prayatno chkd | Budi Hartono Appvd | Sigit Yuti SUBJECT JOB TITLE PROJECT NAME CLIENT PANEL INSTALLATION PROCEDURE ELECTRICAL WORK PLTU I JAWA BARAT (INDRAMAYU) 3 x 330MW POWER PLANT PROJECT T.3109 PT. TRUBA JAYA ENGINEERING (TJE) DESCRIRTION “RET ISSUED FOR APPROVAL,hogs Ne. CONTENTS Section 1. OBJECTIVE 2 SCOPE 3. REFFERENCE 4, PRO! EDURE PR-OOS “Page? of 9 iy 35, 009 Sheet No.PT. ENBOMUBA SATRIA INTERNUSA ; Toc Ne Shee oN PANEL INSTALLATION PROCEDURE. [Shoo Now Page ot 9 (Bate Febranry 25, 2000 4, OBJECTIVE objer is. rE 1.1, Support and protect the panel from damages. 1.2. Provide clean and tidy transportation route for easy tractability. 1.3. Prevent incorrect installation of panel, 2. SCOPE 2.4. Workmanship Workmanship shail comply with all drawings regarding the panel installation scope which is being approved, 2.2. Detail Drawing for fabrication of various type brackets and Hook-Ups. These drawings clearly show various types of brackets for various Hook-Ups that shall be required for the installation of panel. 2.3. Surface preparation and painting of brackets, i) All brackets which are required for the installation shall have a surface preparation before being painted. il) Painting shalt be carried out in accordance to the paint and protective coating specification 2.4, Inspection of materials and painting Shall be carried out in accordance to specification 3. REFERENCE 3.1. Client Cable Laying Drawing 3.2. Client DC & UPS Cubicles Layout Diagram Drawing, 3.3. Client 6KV Auxiliary Switchgear Arrangement Diagram Drawing 3.4, Client Arrangement Drawing of LV Switchgear. 3.5. Arrangement & Installation MCC Switchgear. 3.6. Arrangement Installation Switchgear.PT. INDOMUDA SATRIA INTERNUSA. PANEL INSTALLATION PROCEDURE 3.7. Panel Arrangement Diagram Drawing, 4. PROCEDURE 4.1. Inspection Inspection of panel and accessories shall be inspected by CLIENT before the work proceeds. 4.2. Welding Preparation: Welding of support and gland plate should according to the welding procedure. 4.3. Installation of Channel Base and Gland Plate 4.3.1. Measure actual size of floor opening. 4.3.2, Prepare and issue fabrication drawing of gland box for approvals. 4.3.3. Fabrication of galvanize steel plate as per approved drawings. No sharp edge should be left on every piate ends. 4.3.4. Apply touch up paint to the part of no welding required 4.3.5. Install channel base according to layout drawing. 4.36. Leveling the channel base using Magnetic Level meter. Apply shim plate where necessary to leveling 4.3.7. Inspection of channel base installation (by CLIENT). 4.3.8. Issue confirmation to civil department for grouting finished (by CLIENT), 4.3.9. After civil finishing work, handover from civil work for continuing the installation work. 4.3.10. Clean and install support for gland box by fully welded, 43-11. Glean ana install sidewall of gland Rox by fly welded, 4.3.12, Clean excess} un rom ing point ippin 1? metre fe etry wo by pa 4.3.13. Apply.toueh up paint immediately after cleaning to prevent rusty:PT, INDOMUDA SATRIA INTERNUSA, STEP [ ge sof 9. 33, 2009 PANEL INSTALLATION PROCEDURE 4.3.14, Dry set the paint and install the bottom plate for confirmed finish installation. 4.3.15. Inspection of gland plate installation by CLIENT. 4.4. Installation of support for busduct 4.4.1. Measure actual size of opening wall for busduct entrance 4.4.2. Prepare and issue fabrication drawing of busduct hanger and support for approvals. 44.3. Fabrication of busduct hanger and support as per approved drawings. No sharp edge should be left on every steel support ends 4.4.4, Apply touch up paint immediately after welding and cleaning to prevent rusty 4.4.5. Install the hanger and support to focation and leveling the busduct support using Magnetic Level meter. 4.4.6. Inspection of busduct hanger and support installation by CLIENT. 4.5, installation of Panel The installation shall be carried in accordance to the approved construction drawings of the panel layout. However, there shall be any changes at site. It shall be verified and to be as built 4.5.1, inspection of location at substation and surrounding for confirmation of ‘transportation route and access to location, space for lifting equipment, etc is suitable for the whole operation 46.2. Should any obstruction found, necessary action required by discussion to CLIENT. 4.5.3, inspection of panel location at CLIENT warehouse. 4.5.4. Elevation difference at the door entrance to be covered with wooden block or fabricated frame and covered with plywood. 4.5.6. Install plywood on the Substation floor along the transfer route from outside door to the panel iocation. Joint the plywood with gum tape to prevent heaving, 4.5.6, Inspection of panel package by CLIENT.PAN PT, INDOMUDA SATRIA INTERNUSA [Dac ay SSC BL INSTALLATION PROCEDURE, siest Nip Page 6 9 Date i February 35,2000 4.5.7 Wrap the package using sling belt 4.58, Lifting the panel package using boom truck from warehouse into boom truck / carrier 4.5.8. Transport carefully the panel from CLIENT warehouse to the nearest location around substation according to approved panet transportation route drawing. 4.5.10. Unioad the panel package using boom truck 4.5.11. Open the panel package. From this activities the CLIENT witness should fully atfend for confirmation that there is no damaged occur during transportation and installation. 4.5.12. Protect the front panel component with cotton rug and masking tape. 4.5.13. Open the Substation door and secure by holding with rope or door holder. The door should be secure open to prevent bumping the panel 4.5.14. The door to be protected by plastic or paper covered. 4.5.16. Installation of panel a.installation by hand pallet (alternative-A) i Prepare the hand pallet in front of the Substation door. ii, Wrap the pane! by sling belt, and lift to the nearest position in front of Substation door, put on the hand pallet. ti Carefully push the panel into the location. Refer to the ilustration. iv. Set the panel at channel base, remove the hand pallet carefully b Installation by pipe roller (alternative-B) i, Prepare the pipe roller in front of the Substation door, ii, Wrap the panel by sling belt, and lift to the nearestPT. INDOMUDA SATRIA INTERNUSA [Boc. No, ASERESRIRG Page Tol 9 [ Pobwiary 35, 2005 PANEL INSTALLATION PROCEDURE position in front of Substation door, put on the pipe rolter ii, Carefully push the panel into the location. During transfer place the pipe roller along the route by moving the left behind pipe roller into the teading movement. Refer to the illustration iv, Set the panel at channel base, remove the pipe roller carefully. 4.5.16. Open the Substation door and secure by holding with rope or door holder. The door shauld be secure open to prevent bumping the panel 45.17. Level the panel using Magnetic Level meter 4.5.18. Insert the shim plate to adjust the panel level if necessary 4.5.19. Inspection of panel installation by CLIENT. 4.5.20. Weld the panel base to the channel base. 4.6. Final inspection of panel installation Shall be carried out with client inspector. It shall be recorded and sign off. Buy as per attached format. 4.7. Busduct Installation The installation shall be carried in accordance to the approved construction drawings of the busduct installation details. However, there shail be any changes at site. It shail be verified and to be as built 4.71. Inspection of location at substation and surrounding for confirmation of transportation route and access to location, space for lifting equipment, etc is suitable for the whole operation. 47.2. Should any obstruction found, necessary action required by discussion to CLIENT. 4.7.3. Install chain block support over the cubicle panel that will installed the busduct. The chainblock shall be use for lifting the busduct over the panelPP INDOMUDA SATRIA INTERNUSA PANEL INSTALLATION PROCEDURE [Sra PRCGas [Pages at 9 “Febramry 35, 300 4.7.4. install plywood on the Substation floor along the transfer route from outside door to the busduct {ocation of installation, Joint plywood with gum tape fo prevent heaving, 4.7.5. Wrap the package using sling belt, 4,76. Lifting the busduct package using boom truck from warehouse into boom truck / camer. 4.7.7. Transport carefully the busduct from CLIENT warehouse to the nearest location around substation according to approved busduct transportation route drawing, 4.7.8. Unload the busduct package using boom truck 4.7.9. Open the busduct package. From this activities the CLIENT witness should fully attend for confirmation that there is no damaged ocour during transportation and installation. 4.7.10. Installation of busduct a. Indoor parts i vi vi vil Open the Substation door and secure by holding with rope: ‘or door holder. The door should be secure open to prevent bumping the busduct. The door to be protected by plastic or paper covered Prepare the hand pallet in front of the Substation door. Wrap the busduct by sling belt, and lift to the nearest position in front of Substation door, put on the hand pallet Carefully push the busduct into the location. Carefully lift the busduct using chain block. Caution not to bump the panel. Set the busduct at position. Installation of busduct shall begins with horizontal segments and continue until all segments installed completely. Level the busduct by setting the nuts of hanger bolt and connect the busduct to each other connecting joint with bolt and nut.PT INDOMUDA SATRIA INTERNUSA [ Boe. No: SFPR-0ne PANEL INSTALLATION PROCEDURE, | ‘Sheet No! | Page Sor 9 [Dae [Febranry 25, 2000 ix. Fix the installation with busduct clamp or bracket. x. Tightening the bolt using torque wrench. The torque shall follow recommended value of vendor specification xi Install the cover of bus connecting joint 4.7.11. Inspection of busduct installation to be carried out by ISI and witnessed