SCP-SITE-BG-05 Form of Construction Organization & Design ( Construction Proposal, Construction Instruction ) for Review and Approval Serial No : P-3109-Cons-019 PLTU | Jawa Bara 3X330MW | Contract Code | SPC-IKT-HT-C.008-2007| Project Item INDRAMAYU, Unit Project Item | Boiler Unit Project Code + Part Project Item | Ducting assembly & Erection | Part Project Code ‘To: SCP Project Department We herewith submit in faith where of Ducting assembly & Erection Procedure Construction Organization 0, Construction Proposal = Construction Instruction c for your review and approval. Attachment: Construction Contractor: 7 Legal Representative: Yusop ¥ Comments of Project Department: Construction Manager: Construction Management in Charge: Professional Engineer: QA/QC Engineer: Safety Manager: ‘The Form that filled in by contractor is in triplicate, of which must be kept on file cach by IMK, SCP JO Project, 50) MASTER COPY Fe sesinare 18, 9,604]SCP-SITE-BG-06 Form of Unit (Part) Project Commencement for Approval Serial No: P-31009-Cons-19 Unit Project Item] Boiler ‘Unit Project Code Part Project item | Ducting assembly and Erection | Part Project Code ‘To: SCP JO Project Department Be kindly informed that the project PLTU 1 Jawa Barat 3X330 MW Indramayu undertaken by ‘our company is in fully ready for commencement. It is scheduled to be commenced on 10 March 2008, Your prompt approval is highly appreciated, Yer No NoNecd | Have received Design Drawing provided by SCP JO Project Dept (A.B status) =. 0 2.Clearly aware of design drawings and technical requirements, . 3.On-site organization structure has been set up and working staffs are deployed insite. w= 0 4.Construction Machinery and Instruments have been mobilized into the site so 0 oo 5 Water & electrical power supply furnished,road, communication in good conditions. 6 Equipment & materials already mobilized into site through being well examined, 7.Construction Organization & Design 0 Construction Proposal m Construction Instruction m have been published after being approved. soo Attachments: 4) Organization & Design (Construction Proposal, Construction Instruction), so 0 >) Organization structure chart, working stalls list, and copies of ‘qualification certificates, ©) Lists of machineries and testing instruments ( Tlems, Qualities, Performance) Permit Copies of travelling heavy machineries(10t and over), Permit copies of stationary heavy machineries, (10t and over), Copies of Certificates of Testing and measuring instruments, 4) Statement of drawing, power supply, road, communication and others. amen ooo0c00 o.oo0000 Contractor: PT. Tyba Jaya Engineering Personnel in charge: Yus 2008/09/ 12 Comments of Project Dept : Construction Superintendent Professional Engineer: The Form that filled in by contractor is in duplicate, of which must be kept on file each by SCP JO Project Department and Contractor fe] MASTER COPYPT. TRUBA JAYA ENGINEERING Pa DUCTING ASSEMBLY & ERECTION PROCEDURE FOR 3X330 MW STEAM POWER GENERATION DOCUMENT NO: P-T3109-CONS-019 REVIEWED BY ORIGINATED BY eee ED | DISTRIBUTION =SDCC — : Original 2 -CNEEC : Copy /é ~All Dept. : Copy Mujiono | Iman Paryaman ‘Area Manager SMR Manager EFFECTIVE DATE BRIEF OF REVISION September 12, 2008—— Peocuent no. : i Tra DUCTING ASSEMBLY AND ERECTION ws 3408-CONS-18, a ROCEOURE | September 12, 2008 aia a 7 i BescRIPTTON PROCEDURE | DOCUMENTATIONue 3.8 4.0 5.0 CORED NO. THLE DUCTING ASSEMBLY AND ERECTION PROCEDURE SCOPES This procedure is to define the technical and administrative requirement to properly control and execution pre-assembly and installation work of air duct for Indramayu 3 x 330 MW Project, Indramayu, Indonesia, OBJECTIVES 3.1 This is to assure that duct work are properly executed and controlled at the job site during the process of pre ~ assembly and installation work, 3.2 The purpose of this procedure is to ensure the pre - assembly and installation activities are performed in a uniform and consistent manner. REFERENCES. 4.1 DI/T5047-95 5.2.1 to BL/T5047-95 5.2.8 : The code of erection and acceptance of steam boiler set 4.2 WPS No: TJE~ WPS ~ SMAW ~ CHINA ~ 001 4.3. TTP No : SCP ~SQD ~ SITE ~ TTP ~ 002 DESCRIPTION OF PROCEDURE 5.1 Pre-assembly 5.11 Determine location of pre-assembly and determine whose item duct that we must be pre-assembly as per plan or sequence of erection a)DOCUMENT RO. DUCTING ASSEMBLY AND ERECTION |_P-T3109-CONS-19. DATE REVISION: EROCeOURe ‘September 12, 2008 UNIT ISSUING "APPROVED BY: PAGE TeV Construction SITE MANAGER aoet 2 5.1.2 Material + All material use shall be treated follow to material receiving, moving and storage material procedure. + Make sure that material specification and pre-assembly the duct compliance with drawing. * Check visual it is mean damage material check of corrosion, material bending because of mistake loading and material packing 5.1.3. Marking, Cutting and Rolling Check raw material dimension, some of raw material have imperfect measure and also bad at part edge so that have to made by new line as reference line of marking, + Cleaning each component of duct plate and channel before marking on the bench work. * Cutting material with grinding machine, Not recognize to cutting with cutting machine fire blast because can make some deformation or damage of material. + Rolling material needed for fabrication of circular duct. Rolling system can be move 2 way direction, forward and back until the material bend as per drawing requirement. 5.1.4 Fit-up + Fit-up each component of duct as per drawing and to be needed clearance by QC before welding. * Install temporary carrying and lifting lug for each of segment of duct. 5.1.5 Welding * Welding butt weld by qualified welder as per sequence welding to keep material from deformation. (see attachment) * leaning ail spatter and tack weld from duct body before installation. 5.1.6 Pre-storage « Pre-storage fabrication of segment ducting as per store material procedure.DOCUREENT NO, 1 ei ASSEMBLY AND ERECTION |_scrauge-cons-19_| | Pave nevasion: " DURE September 12, 2008 5.2.1 Erection Sequence ‘Transportation preparation -» mobilize for assembly yard to site > inspection -> adjust & align —+ bolt tight or seal weld ~» Kerosene test (after weid completed) -» final insnection, 5.2.2. Erection Explanation 5.2.1.1. Assuring marking axis on every panel before lifting, 5.2.1.2. Prepare too! & equipment for assembly preparation 5.2.1.3, Check lifting area location every module. 5.2.4. Before installation supports and hanger rods required for installation shaii be installed on supplementary steel structure. 5.24.5, The duct installation using the same gane as structure erection duct has to be hanging up with structure erection. for adjustment use chain block, And check the dimensions in accordance with drawing especially if there is any expansion joint, Upon compietion of installation of the duct remove the ‘temporary supports and adjust the permanent supports and fix. 5.2.2, Lifting Duct lifting process could not be explained in specific, particularly because there are 90 many kind sizes, types, positions, and locations involved. Therefore, ductlifting procedure can ony be considered from a general point view. 5.2.3, Assembly and Welding 5.2.3.1 During assembly module to module or segment to Segment, to be checked dimensions of assembly in accordance with drawing. ‘Tolerance sees appendix 2.4, 5.2.3.2, All welding should be done by welder qualified.DOCUMENT Ni P-73109-CONS-19 DATE REVISTON: September 12, 2008 = ere} 5.2.3.3. After completed welding and deaning work of duct final visual inspection, to be done Kerosene test in accordance ducting fabrication. To assure ducting no. leakage's. 5.2.4. Dampers and Expansion Joint Dampers and expansion joint are to be installed during duct instailation. Care should be taken for the dimensional measurement in between ducts and compare with drawing dimension and then fit up expansion joint, 6.3 DOCUMENTATION 61 QNOQC Engineer shall be ensuring that all inspection on pre- assembly and installation activity has been collected and recorded by OC. 6.2 All inspection or records shall be accepted by QC and make sure compliance with Code or Specification 7.0 TOOLS AND EQUIPMENT 7.1 Bench works 7.2 Welding Machine 73 Crane 7.4 — Welder’s tool and welding kit, 7.5 Fitter’s tool and fitting kit 7.6 Power electricity 8.0 ATTACHMENTS 8.1 Flow chart diagram pre-assembly of air duct (Sarnpte) 8.2. List of air duct pre-assembly 8.3 Sequence of weldingNEED PRE-ASSEMBLY YES WORKS SHOP PREPARATION OF LOCATION, BENCH WORKS, EQUIPMENT, ETC PREPARATION PRE- ASSEMBLY DRAWING OR SKETCH AS PER ‘SEQUENCE OF ERECTION. DUCTING ASSEMBLY AND ERECTION PROCEDURE ‘UNTT ISSUING = ‘APPROVED BY : ‘Construction ‘SITE MANAGER Attachment 8.1 Flow Chart Diagram of Pre-assembly Wall Tube Panel NoT BOILER AREA PREPARATION INSTALLATION DRAWING OR SKETCH AS PER SEQUENCE OF ERECTION, REQUEST MATERIAL INSPECT MATERIAL AND. MAKE SURE COMPLIANCE. WITH DRAWING AND CLIENT PROCEDURE qDOCUMENT NO. P-¥3109-CONS-19 ‘DATE REVISION: | September 12, 2008 PAE ev Sof ie 0 +t eee REQUEST MATERIAL / | INSPECT MATERIAL AND \ | | | MAKE SURE COMPLIANCE WITH DRAWING AND CLIENT PROCEDURE MARKING, CUTTING AND ROLLING WELDING | APPROVAL, Not APPROVAL Now WELDINGTEMPORARY STORAGE FOR) INSTALLATION COMPLETION | | CERTIFICATEATTACHMENT 8.2 List of Air Duct Pre-assembly as per Drawing scription Primaty Hot Air Duct - P. ave REVESTOM: September 12, 2008 “[Pait 15 Straight Duct” 1800x1800 Bart 17” Straight Duct 1800x1800 Part 72 Straight Puict 18001800 ght Duct” 18000 2 Siraight Bs | Part 24 Steaight Duct 18 [Pat 26 Straight Our F74aS-JO502.05 _ 14a 0802-06 Faas-9502-10 Faas 0503-11 Rectangular Eibow 12 Reciangui Siraigit Gircstar Circular ElbowDUCTING ASSEMBLY AND ERECTION PROCEDURE ‘Une ISSUING : ‘REPROVED BY: Construction | SiVE MANAGER DOCUMENT NO. = P-T3105-CONS-19 DATE REVISIGN September 12, 2008 Sacondaiy Goid Air Buck Part 02 Sirsight Duct 4000st pUCTING fai He ERECTION FE REVISION: _ SITE. MANAGER ATTACHMENT 8.3. Welding Sequence Welding on Piates a Tan09- cons: 19 | September 12, 2008 \approven ey: SSS PGE REY i sh of t4 6 if@ t@ 4 t@‘BATE REVISION: September 12, 2008 aise Tae poss jo | fae) | DUCTING ASSEMBLY AND ERECTION 2. Welding reinforcementDUCTING ASSEMBLY AND ERECTION PROCEDURE ‘DOCUMENT P-T3109-CONS-19 DATE REVISION: September 12, 2008 UNIT ISSUING © Construction "APPROVED BY = ‘SITE MANAGER. PAGE 14 of 14 0 3. Welding Expansion Joint | __eSSaANe te RABEL. hote: | is the acrunt 4. Welding Damper and Duct Connection Damper Ba: 7 i la he = in / i | uaa tae Weiding of Damper ond Duct He F lange leratn of expansion foirt ith Air Duct