G- 9B. Construction Procedure Pars IOp CONST ay for Field Assembly Piping System SS50ED DATE: in Turbine House 29 JANUARY 2009 UNIT ISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER Lof 12 o Construction Procedure for Field Assembly Piping System in Turbine House 3X330 MW Steam Power Generation Project Indramayu DOCUMENT NO: P-T3109-CONST-27 eee REVIEWED BY APPROVED BY | DISTRIBUTION = spcc Original CY |__ Re ~ CNEEC “< Tlf Copy Danang v.F urnomo | Subrata Dey | Iman Paryaman jaayo | ~ Originator : Engineer Area Manager | Cons Manager SMR Manager | Copy ISSUED DATE | EFFECTIVE DATE BRIEF OF REVISION orucrnai] January 29,2009 | January 29,2009for Field Assembly Piping System in Turbine House ‘APPROVED BY | ~UNTT ISSUING CONSTRUCTION TABLE OF CONTENT Descriptions GENERAL iL. Scope “1.2. Codes and Standards 1.3. Related Project S| L.4. Units GENERAL REQUIREMENT Qualification 2.2. Material 3.2. Alignment and Trimming _ 3.3. Socket Weld Assembly __ 3.4. Welding _ _ 3.5. Flange Joints 3.6. Treaded Joints CLEANING + a FLOW CHART PIPING CONSTRUCTION 3 of 14 3 of 11 Sof 11 3o0f ll 10 oF 11 10 of 14 10 of Ii ii of 1 DOCUMENT NO. B-13109-CONST- ISSUED DATE = 29 JANUARY 2009 1 |Construction Procedure DOCUMENT NO. : eton Ft P-T3109-CONST-27 for Field Assembly Piping System aSatEo DATE in Turbine House 29 JANUARY 2009 UNIT ISSUING ‘APPROVED BY : PAGE ort CONSTRUCTION SITE MANAGER Soft ° 1. GENERAL 1.4. Scope 1.1.1, This specification covers the requirements for the piping construction works which consist of assembling and erection. Those test, examination, etc. are covered in related Project Specification as mention here para. 1.3. 1.2. Codes and Standards 1.2.1. This specification supplements or modifies to the requirements of ASME B 31.3 “Chemical Plant and Petroleum Refinery Piping” when applied. 1.3. Related Project Specification 1.4. The related project specification to supplement is as follows : 1.3.1. DL 5031-94 The code erection and acceptance for power construction piping section 1.3.2. DL5007-92 The code of and erection and acceptance for power plant construction (welding section)2.2 INDRAMAYU 3X330MW. 1.3.3. Welder Test Procedure, P-T3109-QAQC-004. 1.3.4. Welding Material Control Procedure, P-T310-QAQC-005. 1.3.5. Quality Inspection Scope List of Pipe Installation, SCP-SDQ- SITE-ITP-009-EDI10. 1.3.6. Construction for Field Assembly Piping, P-T3109-CONST-27. 1.3.7. Heat Threatment Procedure, P-T3109-QA/QC-016. Units The metric units shall be applied as the measurement system in documents and drawing. Nominal size of piping components shall be measured in inches for which abbreviation of NPS.Construction Procedure DOCUMENT NO. : P-T3109-CONST-27 for Field Assembly Piping System TSSUED DATET in Turbine House 29 JANUARY 2009 UNIT ISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER 4oftt ° 2. GENERAL REQUIREMENT 2.1. Qualification 2.1.1. Person who are engaged for welding work shall pass the qualification test. 2.1.2. All welding works shall be follow the Code of Erection and Acceptance for Power Plant Construction ~ Welding Section. 2.1.3, Persons who are engaged for alignment, assembling, erection, etc. shall be experiences. 2.2 Material 2.2.1. Using material shall be in accordance with client standard. 2.2.2, Temporary supports are not to be tack welded to pipe walls. In case where this is unavoidable the tack area Is to be repaired and dye penetrant tested. 2.2.3. Quality certificate of technical gas to be used for the work such as argon gas, propane gas, etc. shall be issued to QC for approval before using. 2.2.4, All welding consumables selection shall be in accordance with drawing and approved Welding Procedures. Consumables are to be segregated as to type and are to be stored as the manufacturer recommendation. The mill certificate of welding electrode shall be filed and documented. 2.3. Drawing and Document 2.3.1, All Drawing and document shall be listed, issued, and control in accordance with “ Drawing and Document Control Procedure”. 2.3.2. Piping work shall be carried out in accordance with drawing and document as “for Construction”, unless otherwise instructed.Construction Procedure boone i for Field Assembly Piping System SSUES DATER Flt in Turbine House 29 JANUARY 2009 UNITISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER Soft ° 3. ASSEMBLY AND ERECTION 3.1, General 3.1.1. Fit-up tolerances shall be follow the Code of Erection and Acceptance for Power Plant Construction — Welding Section. 3.1.2. IF hot work to be performed in the vicinity of instrument control or power cable duct, an adequate protective cover shall be provided in advance so as not to damage the cables. 3.1.3. Valve shall be assembled in clean condition, they shall not be opened during piping erection except that welding and heat treatment or a welded valve joint shall be carried out with valve opened. 3.1.4. Pipe shall be check for cleanliness spool by spool before assembly. 3.1.5. As a rule the location of pipe-supports shall be in accordance with the piping arrangement drawing and hook-up drawing. 3.1.6. A shoe support shall be attached to pipe in accordance with the drawing. Any tack-weld shall not remain between shoe support and bracket or pipe rack, unless shoe supports are permanently fixed as anchor point. 3.1.7. Valves having flow direction shall be installed to conform the flow direction in accordance with piping drawings. Care shall be taken to the valves in case valve flow direction is reversed against the flow direction of pipeline. 3.2. Alignment and Trimming 3.2.1. The inside diameters of piping components to be butt welded shall be aligned as accurately as is practicable within existing commercial tolerances on diameters, wall thicknesses, and out-of roundness. Alignment shall be preserved during welding. 3.2.2. When the internal misalignment exceeds the allowable, it is preferredthat the component with the wall extending internally be internally trimmed.Construction Procedure DOCUMENT NO. : for Field Assembly Piping System | reteeeeccONs! 27 | in Turbine House 29 JANUARY 2009 UNTTI55UING: | APPROVED BY? | pace [nevasron CONSTRUCTION SITE MANAGER sors | 2 i Less than 39° i | 3.0 or over ' (a) i i 2im a i i 1 [43mm if i i 2 © i | i aos 7 ey ' i ! ' ) ! i i i i Les than 30° i Note: tm is required minimum wall thickness of pipe. Refer to ASME B31.3 — para 328.43 and Fig 3284.3 (Trimming and permitted misalignment). 3.3. Socket Weld Assembly In assembly of the joint before welding, the pipe shall be inserted into the socket to the maximum depth and then withdrawn approximately 1/16 in. (1.6 mm) away from contact between the end of the pipe and the shoulder of the socket.Construction Procedure ere as for Field Assembly Piping System ISSUED DATE: in Turbine House 29 JANUARY 2009 UNITISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER 7 oft ° —4] + fp ‘T= nominal wall thickness Unit: mm, t | min 16 Cx (min) = 1.25 T but not Less than 6.0 mm, oN 3.4. Welding 3.4.1. General Requirement 3.4.1.1. Circumferential butt welding shall be performed without the use of backing ring. Back shielding with argon gas shall be required according to the code of and erection and acceptance for power plant construction (welding section)2.2 3.4.1.2. Welding shall not be carried out in adverse weather conditions where there is impingement of rain, sleet storm or excessive wind at the working area, unless appropriate and adequate protection is provided. 3.4.1.3. The bevel shall be fully cleaned so that there is no rust, oil, paint, sand, moisture, etc. remaining. Care shall be taken that stainless steel does not come into contact with any form of zinc based material. Where a bevel is not be welded immediately it shall be protected to prevent contamination. 3.4.1.4. Spatter, slag, etc. on the weld or in the heat affected zone shall be thoroughly removed from the metal surface.DOCUMENT No. P-13109-CONST-27 ISSUED DATE: 29 JANUARY 2009 jez Construction Procedure for Field Assembly Piping System in Turbine House UNIT IssuING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER, Bof it o 3.4.1.5, Arc strike on base All welding work shall be performed by qualified welders. 6. Metal shall be avoided at all time. Arc strike if any, shall be ground flush and penetrant test shall be provided. 3.4.2. Welding 3.4.2.1, All welders shall be identified by establishing a badge system as per range qualification. 3.4.2.2. Tack welding shall be carried out as follows: 3.4.2.2.1. Either root or bridge tack welding method may be applied. Avoid improper fit-up which would cause residual stress. Provide sufficient external pipe clamps or internal spiders for setting up. 3.4.2.2.4. Bridging pieces shall never be hammered off and shall be removed by grinding. The bridging material shall be the same P numbers as the parent material. 3.4.2.3, Branch connection shall be welded as per drawing or standart project. 3.4.2.4. All piping components which welding has been completed shall bear the painted marking with the identification symbol of the welder as confirmation. 3.4.2.5. Spool piece number shall be clearly marked on fabrication and shall be have clearance inspection and heat treatment (if neccesary) before erecting to site. 3.4.3, Heat Threatment 3.4.3.1, Preheating and PWHT, if required shall be in accordance Heat Threatment Procedure, P-T3109-QA/QC-016. 3.4.3.2. Heat input shall be controlled by using surface thermometer, temperature indicating crayon, or infrared. Heating shall be performed by torch heating or electric heating coils.Construction Procedure DOCUMENT Ni for Field Assembly Piping System anes in Turbine House 29 JANUARY 2009 UNITISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION STTE MANAGER Soft 3.4.3.3. Only mechanical aids such as chain block, hydraulic jacks, etc. shall be used. Shock loading by such as hammering shall not allowed. 3.4.3.4. Working temperature shall be determined depending on material. 3.5. Flange Joints SS. 3a Flanged joints shall be bolted up, after checking the alignment of the flange centers and the parallel ness of flange faces, to ensure that the contact faces bear informally on the gasket. Bolting-up shall ensure that bolt tension is spread uniformly around the flange. Excessive stress shall not be allowed to the nozzles of rotating 3.5. 3.5.4, 3.5.5. 3.5.6. machine when the flange of fabricated component is connected, such work shall be carried out in the presence person in charge of the mechanical work. And openings such as flanged joints of a pump, compressor, etc. shall be kept covered with thin metal plate or other solid blinds with handle to prevent dust and/or foreign material from entering into the machine. Particular care shall be exercised to insure that all bolt, nut and gasket are correctly installed in accordance with procedure or project specification. Openings such as flanged joints of equipment shall be kept covered with thin metal plate or other solid blinds with a handle to prevent dust and / or foreign material from entering into the machine. Gasket in flanged connections that must be opened after testing or cleaning shall not be reused. Any damage gasket and bolting must be replaced. When installing spiral wound gasket, ensure that all flange faces are completely clean. Do not use grease or gasket compound on either gasket of flange faces.Construction Procedure DOCUMENT NO. : for Field Assembly Piping System [issuep pate; in Turbine House 29 JANUARY 2009 UNIT ISSUING: | APPROVED BY: PAGE | REVISION CONSTRUCTION SITE MANAGER 30 of 11 ° 3.6. Threaded Joints 3.6.1, The standard to be applied to all threads shall be ANSI/ASME B1.20.1 Pipe Threads (NPT) 3.6.2. Lubricant shall be removed completely from the tread and inside of pipe after threading . 3.6.3. Threaded joint shall be sealed as per project specification. 4. INSPECTION & TESTING Prior, during, and after completion of the work of turbine piping system, the inspection and test shall be performed in accordance Quality Inspection Scope List of Pipe Installation, SCP-SDQ-SITE-ITP-009-EDI10. 5. CLEANING Piping systems shall be cleaned by one of the following methods: 5.4. Water Flushing This is generally use on most lines, except for : 5.4.1. Steam Lines 5.4.2. Air Lines 5.4.3, Piping systems where water is not permitted 5.2. Air Blowing Generally used for air lines and other systems where water flushing is not feasible 5.3. Hand Cleaning Used for large diameter lines that can be manually 5.4. Chemical Cleaning All flushing works (Water, Air Blowing, Hand Cleaning, Chemical Cleaning) shall be follow to procedure or project specification.| Construction Procedure for Field Assembly Piping System in Turbine House DOCUMENT NO. : P-T3109-CONST-27 ISSUED DATE : 29 JANUARY 2009 UNIT ISSUING CONSTRUCTION "PROVED SITE MANAGER pace | REVISION priser’ o 6. FLOW CHART PIPING CONSTRUCTION IN TURBINE HOUSE Review Document & Procedures Material Identification Inspection ACC Line Check/Punch List t Punch Killing pL Hydrotest q Cleaning/Flushing I Reinstatement Finish Repair