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 RENR4197-03
September 2005

16H Motor Grader

Hydraulic System
ATS1-UP

© 2005 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT
LOCATION

Part Machine
Description
Number Location
Accumulator - Steering 248-6251 1

Cover 101-9346 2

Cylinder Gp (Articulation) 9T-3050 3

Cylinder Gp (Blade Lift) 262-1904 4

Cylinder Gp (Blade Tip) 9T-8944 5

Cylinder Gp (Center Shift) 262-1905 6
Cylinder Gp (Side Shift) 9T-3206 7
Cylinder Gp Steering (LH) 165-2507 8
Cylinder Gp Steering (RH) 165-2506 9
Cylinder Gp (Wheel Lean) 121-9244 10
Manifold - Left 102-8385 11
Manifold - Right 102-6238 12
Motor Gp - Gear (Hydraulic Fan) 224-7040 13
Motor Gp - Gerotor (Circle Drive) 9T-5977 14
Pump Gp - Metering (Steering)
Note A 111-0491 15
Note B 222-3771
Pump Gp - Piston (Hydraulic Fan) 184-7448 16
Pump Gp - Piston
(Implement And 177-7517 17
Steering)
Sensor Gp - Pressure (Fan Drive) 167-1709 18
Switch As - Pressure 230-5771 19
Swivel Gp 260-6502 20
Tank Gp And Filter 207-2410 21
Valve Gp - Check (Fan Drive) 175-0447 22
Valve Gp - 9T-5957 23
Combination
Valve Gp - Control (Articulation) 107-0560 24
Valve Gp - Control (Blade Tip) 107-0554 25
Valve Gp - Control (Center Shift) 107-0562 26
Valve Gp - Control (Circle Drive) 107-0555 27
Valve Gp - Control (Left Blade Lift) 107-0558 28
Valve Gp - Control (Right Blade Lift) 107-0565 29
Valve Gp - Control (Side Shift) 107-0556 30
Valve Gp - Control (Wheel Lean) 107-0563 31
Valve Gp - Mounting
(Fan Speed Solenoid) 193-5765 32
Valve Gp - Pump Control
(Pressure And Flow
Compensator) (for 168-2210 33
Valve Gp - Pump Control
(Pressure And Flow Compensator) (for Implement & Steering Pump)
104-3122 34

Valve Gp - Shuttle 131-0753 35

Valve Gp - Unit Test 4 (LH)
(Implement Control Valve Manifold) 104-8658 36

Valve Gp - Unit Test 4 (RH)

(Implement Control Valve Manifold) 104-8676 37
COMPONENT
LOCATION

Part Machine Schemati

Description
Number Location Location
Attachments
Accumulator Gp (Blade Cushion) 160-9413 38 G-2, G-14
Cylinder Gp - Ripper 113-5264 39 J-13
Pump Gp - Electric Drive
(Secondary Steering) 123-8915 40 A-6
Valve Gp - Check (Secondary Steering) 9T-1013 41 A-7
Valve Gp - Check (Secondary Steering) 9T-6146 42 C-7
Valve Gp - Control (Ripper) 107-0559 43 I-13
Valve Gp - Mounting
(Blade Cushion Solenoid Valve) 253-1320 44 F-2, F-13
Valve Gp - Relief (Secondary Steering) 9T-8071 45 A-7
AccuGrade Attachments
Manifold Gp - Control (LH) 239-9893 46 I-6
Manifold Gp - Control (RH) 239-9894 47 I-1
Note A: Used on 16H(1-215).
Note B: Used on 16H(216-UP).
Note C: Used on 16H(216-
221).
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump Output Pressure (Fan) C-12
BB Implement And Steering Load Sensing Signal Pressure C-9
CC Pump Supply Pressure (Implement / Steering) B-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE
PUMP or FLUID SPRING CONTROL VALVES RESTRICTION LINE 2-SECTION and
MOTOR CONDITIONER RESTRICTI PUMP PRESSURE
COMPENSATED
ON (FIXED)

VARIABILIT
SPRING LINE PRESSURE HYDRAULIC LINE RESTRICTION ATTACHMENT
Y
COMPENSATIO VARIABLE and PRESSURE
(ADJUSTABL RESTRICTION COMPENSATED
E) (VARIABLE) N PNEUMATIC ENERGY
TRIANGLES

VALVES VALVE PORTS

VALVE ENVELOPES

ONE TWO POSITION THREE TWO- THREE-WAY FOUR-WAY

POSITION POSITION WAY
CONTROL VALVES CHECK VALVES
AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED INFINITE POSITION
POSITION SYMBOL LOADE CONTROLLED
D
FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE UNIDIRECTIONAL

FLOW BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOI SOLENOI SOLENOID and SERVO THERMAL DETENT

SOLENOI
D D D PILOT or
or and MANUAL
MANUAL PILOT

MANUAL CONTROL SYMBOLS

PUSH-PULL MANUAL GENERAL MANUAL PUSH PEDAL SPRING

LEVER SHUTOFF BUTTON

PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

RELEASED PRESSURE

EXTERNAL RETURN INTERNAL SIMPLIFIED INTERNAL

COMPLETE
RETURN
SUPPLY
PRESSURE
CROSSING AND JOINING LINES
ACCUMULATORS HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS LINES CROSSING LINES JOINING SINGLE DOUBLE ACTING
CHARGED ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONA UNIDIRECTIONAL
L

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONA BIDIRECTIONA DIRECTION FLOW FLOW EITHER DIRECTION
L L
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification
Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(39) CYLINDER GP
RIPPER BLADE LIFT
(4) CYLINDER GP
113-5264
(BLADE LIFT)
262-1904
J (4) CYLINDER GP J
(BLADE LIFT)
(46) MANIFOLD GP 262-1904
(43) VALVE GP CONTROL (LH) (47) MANIFOLD
GP CONTROL CONTROL (RH)
239-9893
(RIPPER) 239-9894
107-0559
A B (29) VALVE GP A B

RIPPER (28) VALVE GP CONTROL

CONTROL (RIGHT BLADE LIFT)
(LEFT BLADE LIFT) 107-0565
I 107-0558 I
BLADE LIFT BLADE LIFT

ED
(2) COVER C
LEFT B
101-9346 A
LS P T T1 LS P T T1

H H

(5) CYLINDER GP
(7) CYLINDER GP (BLADE TIP)
9T-8944 (14) MOTOR GP
(8) CYLINDER GP
STEERING (LH)
(9) CYLINDER GP ACCUGRADE ATTACHMENTS
(SIDE SHIFT) STEERING (RH)
9T-3206 GEROTOR 165-2507 165-2506
(CIRCLE DRIVE) (38) ACCUMULATOR GP
9T-5977
(38) ACCUMULATOR GP (BLADE CUSHION)
G (BLADE CUSHION) 160-9413 G
160-9413 BLADE CUSHION (3) CYLINDER GP (4) CYLINDER
GP
ATTACHMENT
ARTICULATION (BLADE
LIFT)
9T-3050 262-1904
(6) CYLINDER GP (44) VALVE GP
(CENTER SHIFT) MOUNTING
262-1905 (BLADE CUSHION
SOLENOID VALVE)
253-1320
(10) CYLINDER GP
F (20) SWIVEL GP (WHEEL LEAN) F
(4) CYLINDER GP 260-6502 BLADE CUSHION
(BLADE LIFT) 121-9244
ATTACHEMENT
(12) MANIFOLD
(44) VALVE GP 262-1904 RIGHT
MOUNTING (BLADE (37) VALVE
GP CUSHION SOLENOID) 102-6238 (29) VALVE GP UNIT
TEST 4
(15) PUMP GP (26) VALVE GP (RIGHT
253-1320 (30) VALVE GP (24) VALVE GP (31) VALVE GP CONTROL
IMPLEMENT (25) VALVE GP METERING (STEERING) CONTROL
CONTROL CONTROL CONTROL (RIGHT BLADE CONTROL
VALVE
E (28) VALVE GP CONTROL NOTE A 111-0491 (ARTICULATION) (CENTER SHIFT) (WHEEL LEAN)
E
(SIDE SHIFT)
(BLADE TIP) MANIFOLD) NOTE B 222-3771 107-0562
LIFT)
CONTROL (LEFT BLADE LIFT) 107-0556 107-0560 107-0565 104-
107-0563 8676
107-0558 107-0554

BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATION CENTER SHIFT WHEEL LEAN BLADE LIFT

D D
(2) COVER
LEFT E K
101-9346 D J
C H B
G A
F
(27) VALVE GP (33) VALVE GP (34) VALVE GP (11) MANIFOLD (2)
(36) VALVE GP
CONTROL (CIRCLE DRIVE) PUMP CONTROL LEFT
C COVER UNIT TEST 4 PUMP CONTROL C
RIGHT
(LEFT IMPLEMENT CONTROL (21) TANK GP AND 107-0555 168-2210 104-3122 BB 102-8385 (42) VALVE GP 101-
9346 (32) VALVE GP
VALVE MANIFOLD) FILTER MOUNTING SIGNAL LINE CHECK
PRESSURE & FLOW
PRESSURE
104-8658 207-2410 (FAN SPEED SOLENOID) PRESSURE & FLOW
COMPENSATOR VALVE (SECONDARY
193-5765 STEERING)
9T-6146 (13) MOTOR GP
GEAR
(23) VALVE GP (HYDRAULIC FAN)
SIGNAL
COMBINATION 224-7040 LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
AA SIGNAL RESOLVER VALVE
Implement & Steering Pump Output.
PURGE VALVE
9T-5957 B
B Pressure Line
Secondary Steering Pump Output.
PUMP OUTPUT
(1) ACCUMULATOR GP Pilot / Load Sensing Pressure Steering Metering Pump
Output and
Cylinder Circuit.
PRESSURE
ADAPTER
STEERING
STEERING Drain / Return Lines
248-6251
RELIEF VALVE
Hydraulic Fan Pump Output.
Supply Line.
Component Group
(19) SWITCH AS
CC
Drain / Return Line.
Ripper Cylinder
PRESSURE
Circuit. Attachment
Signal Line
(35) VALVE GP IMPLEMENT 230-5771 Air LineVALVE Blade Tip Cylinder Circuit.
(22) GP
RELIEF VALVE

A SHUTTLE PUMP
SUPPLY (18) SENSOR GP CHECK
Steering (Circle Drive) Control Circuit.
Side Shift Cylinder
A
Note C CALLOUTS
Circuit.
(16) PUMP GP PRESSURE PRESSURE
HYDRAULIC FAN PUMP IMPLEMENT / STEERING PUMP
131-0753 (FAN DRIVE) Taps (Pressure, Sampling, Sensor) by letter
Blade Lift Cylinder Circuits.
Articulation Cylinder Circuit.
PISTON (HYDRAULIC FAN) STEERING
RELIEF VALVE (FAN DRIVE) 175-0447 YY
Center Shift Cylinder Circuit.
184-7448 167-1709
SECONDARY STEERING Wheel Lean Cylinder Circuit.
HYDRAULIC PUMP

14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

8 10

4
9

38
14

44
20
2
4

11 5
25
6
27
7
28
2
30
12
36

46 24

AA 26

33 29

40 31

41
37
42
47
1
15
19
16
23
17
45
32
BB
21
CC
3
34
18
13
22
39
The Following Control Valves may be located
on either (LH) 36 or (RH) 37 machine
side dependent on machine arrangement.

24 25 26 27 28

29 30 31 43
COMBINATION

23
AA

CC

BB
34

1
23

42
ALT
CC

Alternate
Location for
some models.
BB

34
COMBINATION VALVE - PORT AND
FEATURE
HYDRAULIC AND STEERING

Steering Pump
Supply

Implement
Supply Lines
23
Implement
Drain Lines

35

BB

Implement
Signal Lines
HYDRAULIC FAN DRIVE

AA
32
33
Line for Pump to the
Signal Line Fan Speed Solenoid
16
Tank Return Line

Vent Line to the

Combination Valve

Line to the
Hydraulic Tank
from the 13
Makeup Valve

Line to the
Makeup valve
from the Pump

Line to the Makeup Valve Line to the Fan

Drive Motor from
22 from the Fan Drive Motor
the Makeup Valve

18