Es PM FW0009 2016

Product Materials Specification No.
FW-9 (ES-PM-FW0009)
High Strength, Externally Threaded Steel Fasteners Sheet 1 of 5
Scope:
This specification defines a high strength, externally threaded metric or English steel fastener
designed to provide a minimum tensile strength of 180,000 psi (1,241 MPa).
Material:
Alloy steel with the following limits:
C 0.31-0.55, P 0.045 maximum, S 0.045 maximum.

One or more of the following alloy elements: Chromium, nickel, molybdenum.
Fine grain.
Hardenability: Must provide 47 HRC minimum as quenched at the center of a transverse

section one thread diameter from the end of the fastener.
Heading Practice:
Must be cold headed.
Threading Practice:
Must be roll threaded.
Heat Treatment:
All phosphate coating from heading must be removed prior to heat treatment. Fasteners shall be
heat treated in a non-nitriding atmosphere, oil quenched, and tempered at a minimum of 750°F
(400°C).
This document is the property of Dana Ltd. It is furnished to you for confidential information purposes only and is not
to be disclosed to anyone else or reproduced or used for manufacturing purposes without the express written
permission of Dana Ltd.
Product Materials Specification No. FW-9 (ES-PM-FW0009)
Decarburization (Carburization):
Slight partial decarburization is permitted. No carburization or gross decarburization is
permitted. Carburization or decarburization will be determined by hardness readings (Knoop
500 G load or Vickers DPH 300 G load) as follows.
Figure 1 Hardness test locations for carburization / decarburization determination
Decarburization:
A decrease of more than 30 hardness points from position 1 to position 2 indicates
unacceptable decarburization.
Carburization:
An increase of more than 30 hardness points from position 1 to position 3 indicates
unacceptable carburization.
The hardness at positions 1, 2 or 3 in the carburization/decarburization test may not exceed 435
HV (451 HK)
Hardness:
Hardness shall be determined at the mid-radius of a transverse section one thread diameter
from the end of the fastener. The reported readings shall be the average of four readings taken
at 90° from one another and must be within 39-43 HRC.
Surface Discontinuities:
Surface discontinuities must conform to SAE J123.
Mechanical Requirements (See Tables I and II):

Axial tensile strength 180,000 psi (1,241 MPa) minimum.
Proof load 144,000 psi (993 MPa).
Wedge tensile strength 170,000 psi (1,172 MPa) minimum when tested with a 6° wedge
angle under the head.
Test per SAE J429, J1216.
Finish:
Finish shall be specified on the drawing. Plating is not permitted
Marking:
The fastener head shall be marked with the following identification, in accordance with Figure 2:
FW9 (i.e., fastener property class) and
the manufacturer’s identification
Figure 2 Identification marking on the head of the fastener
Table 1 Mechanical Requirements (inch size threads)

(1) UTS Min. (2) Proof Load (3) Wedge Min.
Inch Size (lbs) (lbs) (lbs)
0.250 - 20 5,730 4,580 5,410
0.250 - 28 6,550 5,240 6,180
0.312 - 18 9,440 7,550 8,910
0.312 - 24 10,400 8,360 9,870
0.375 - 16 13,900 11,200 13,200
0.375 - 24 15,800 12,600 14,900
0.437 - 14 19,100 15,300 18,100
0.437 - 20 21,400 17,100 20,200
0.500 - 13 25,500 20,400 24,100
0.500 - 20 28,800 23,000 27,200
0.562 - 12 32,800 26,200 30,900
0.562 - 18 36,500 29,200 34,500
0.625 - 11 40,700 32,500 38,400
0.625 - 18 46,100 36,900 43,500
Rev G 1.250 - 7 180,000 144,000 169,900
Notes:
(1) Ultimate tensile is based on 180,000 psi and tensile stress area.
(2) Proof load is 80% of UTS (144,000 psi).
(3) Wedge tensile strength is based on 170,000 psi and TSA.
Table 2 Mechanical Requirements (metric size threads)

(1) UTS Min. (2) Proof Load (3) Wedge Min.
Metric Size (KN) (KN) (KN)
M3 x 0.5 6.25 5.00 5.89
M3 x 0.35 6.96 5.57 6.57
M4 x 0.7 10.9 8.72 10.3
M4 x 0.5 12.1 9.73 11.5
M5 x 0.8 17.6 14.1 16.6
M5 x 0.5 19.9 16.0 18.9
M6 x 1.0 24.5 19.5 23.5
M6 x 0.75 27.3 21.8 25.8
M8 x 1.25 45.5 36.3 42.9
M8 x 1.0 48.6 38.9 46.0
M10 x 1.5 72.0 57.6 68.0
M10 x 1.25 76.0 60.8 71.7
M12 x 1.75 105.0 83.7 98.8
M12 x 1.25 114.0 91.4 108.0
M14 x 2.0 142.0 115.0 135.0
M14 x 1.5 155.0 124.0 147.0
M16 x 2.0 195.0 156.0 184.0
M16 x 1.5 208.0 166.0 196.0
M18 x 2.5 238.0 190.0 225.0
M18 x 1.5 269.0 215.0 253.0
M20 x 2.5 304.0 244.0 287.0
M20 x 1.5 338.0 270.0 319.0
Rev G M22 x 2.5 376.0 300.9 355.0
Notes:
(1) Ultimate tensile strength is based on 1,241 MPa and TSA.
(2) Proof load is based on 993 MPa and TSA.
(3) Wedge tensile strength is based on 1,172 MPa and TSA.
NO. REV. CHANGE BY CK DATE

11843 Released GAF SH 07-18-84
80001-033 C Revised & retyped JC JC 05-12-97
EWO-0043730 D Revised head marking and JG GF 10-20-10
Added 435 HV hardness
requirement for inquiry
EWO-0043983 E Revised HV max removed JG GF 11-24-10
month head marking
EWO-0044054 F Added HK equivalent number JG GF 12-07-10
EWO00018895 G Added 1.250-7 and M22x2.5 JG RH 02-05-16
to Tables 1 and 2
(ER-6225)

Es PM FW0009 2016

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Product Materials Specification No.

C 0.31-0.55, P 0.045 maximum, S 0.045 maximum.

Hardenability: Must provide 47 HRC minimum as quenched at the center of a transverse

Figure 1 Hardness test locations for carburization / decarburization determination

Mechanical Requirements (See Tables I and II):

the manufacturer’s identification

Figure 2 Identification marking on the head of the fastener

Table 1 Mechanical Requirements (inch size threads)

Table 2 Mechanical Requirements (metric size threads)

NO. REV. CHANGE BY CK DATE

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