KAY JAY FORGINGS (P) LTD.

REVISION - C
KJFPL CODE: TSF/QC/05
LAYOUT INSPECTION REPORT
Part Name : CRANK SHAFT RIGHT Part No. - 13311-K1SG-9000-H1 (KJ29008-030) DATE:-

Customer - HMSI. Drg. Rev. No & Date : 0 & 12.10.2022 Heat Code:

Critical
Error if any Accept or Not
S. NO Parameter to be checked Specification Tolerance Parameter Inspection Method 1 2 3 4 5
(Yes or No) Accept
S/F

1 Dia Ø97.75 ±0.3 DVC

2 Dia Ø41.70 ±0.3 DVC

3 Dia Ø35.20 +0.025 DMM

4 Runout w.r.t GH 0.05 max. … BC/DI

5 Dia Ø20.20 ±0.025 DMM

6 Dia Ø16.0 ±0.015 DMM

7 Dia 13.27 ±0.015 DMM

8 Runout w.r.t GH 0.03 max. … BC/DI

9 Dim 83.90 ,+0.1/-0.2 DHG

10 Dim 69.90 ±0.1 DHG

15 Dim 47.90 ±0.1 DHG

16 Dim 15.00 ±0.05 DHG

17 Dim 16.80 ±0.2 DVC

18 Total runout w.r.t GH 0.05 max. … BC/DI

19 Parallelism w.r.t GH 0.1 max … DHG

20 Circularity 0.1 max … DHG/Puppy Dial

21 Runout w.r.t GH 0.1 max … BC/DI

22 Dim 1.10 ±0.2 DHG

23 Dia Ø27.0 +0.2 DVC

24 Dia Ø110 -0.2 DVC

32 Dim 1.10 ±0.05 Contour

36 Dia Ø14.2 ±0.15 DVC

40 Runout w.r.t GH 0.2 max DHG

41 Dim 17.9 ±0.1 DMM

44 Dim 1.1 ±0.05 Contour

65 Dim 31.5 ±0.075 Forging Dimension

 Wall thickness difference
98 1.0 max Forging Dimension
between A & B

Visual inspection

Tool mark Not Allowed Visually

Heavy ID Lining Not Allowed Visually

Damage Not Allowed Visually

Rust Not Allowed Visually

Un-filling Not Allowed Visually

Inspection by.. Checked by.

 Specificatio
S. NO Parameter to be checked
n

1 Dia Ø97.75

2 Dia Ø41.70

3 Dia Ø35.20

4 Runout w.r.t GH 0.05 max.

5 Dia Ø20.20

6 Dia Ø16.0

7 Dia 13.27

8 Runout w.r.t GH 0.03 max.

9 Dim 83.90

10 Dim 69.90
15 Dim 47.90

16 Dim 15.00

17 Dim 16.80

18 Total runout w.r.t GH 0.05 max.

19 Parallelism w.r.t GH 0.1 max

20 Circularity 0.1 max

21 Runout w.r.t GH 0.1 max

22 Dim 1.10

23 Dia Ø27.0

24 Dia Ø110

32 Dim 1.10

36 Dia Ø14.2

40 Runout w.r.t GH 0.2 max

41 Dim 17.9
44 Dim 1.1

65 Dim 31.5
Wall thickness difference
98 1.0 max
between A & B
 Critical
Toleran Parame Inspection
1 2 3 4
ce ter Method
S/F

±0.3 DVC

±0.3 DVC

+0.025 DMM

… BC/DI

±0.025 DMM

±0.015 DMM

±0.015 DMM

… BC/DI
,+0.1/-
DHG
0.2
±0.1 DHG
±0.1 DHG

±0.05 DHG

±0.2 DVC

… BC/DI

… DHG
DHG/Puppy
…
Dial
… BC/DI

±0.2 DHG

+0.2 DVC

-0.2 DVC

±0.05 Contour

±0.15 DVC

DHG

±0.1 DMM
±0.05 Contour
Forging
±0.075
Dimension
Forging
Dimension
 Acc
Erro ept
r if or
any Not
5
(Ye
s or
No) Acc
ept
 LAYOUT SL NO 1 2 3 4 5 6 7 8 9 10 15 16 17 18 19 20 21 22 23 24 32 36 40 41 44 65 98

BEARING SPLINE & BORE WALL

Parameter to be FACE STEP BEARING STEP SPLINE THREAD TOTAL SPLINE DIA STEP DIA BEARING BOSS BORE WEB DIA BOSS & WEB INNER WEB GROOVE FORGING WEB CENTER
DIA Runout THREAD FACEOUT CIRCULARIT FACE DEPTH Dim THICKNESS
checked DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER HEIGHT HEIGHT HEIGHT DIA HEIGHT THICKNESS PARALLELISM RUNOUT DIFFERENCE DIAMETER DIAMETER DIAMETER FACEOUT THICKNESS DISTANCE
w.r.t GH DIAMETER Y VARIATION

Specification Ø97.75 Ø41.70 Ø35.20 0.05 max. Ø20.20 Ø16.0 13.27 0.03 max. 83.90 69.90 47.90 15.00 16.80 0.05 max. 0.1 max 0.1 max 0.1 max 1.10 Ø27.0 Ø110 1.10 Ø14.2 0.2 max 17.9 1.1 31.5 1.0 max

Tolerance ±0.3 ±0.3 +0.025 … ±0.025 ±0.015 ±0.015 … ,+0.1/-0.2 ±0.1 ±0.1 ±0.05 ±0.2 … … … … ±0.2 +0.2 -0.2 ±0.05 ±0.15 ±0.1 ±0.05 ±0.075

BC WITH BC WITH BC WITH BC WITH BC WITH

Inspection Method DVC/DHG DVC DMM DMM DMM DMM BC WITH DIAL DHG DHG DHG DHG DHG/DVC DHG DHG DVC DVC DHG DVC DMM DHG DHG DVC
DIAL DIAL DIAL DIAL DIAL

PART SL. NO 1

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PART SL. NO 27

PART SL. NO 28

PART SL. NO 29

PART SL. NO 30