SPARE PARTS CATALOGUE

CD-ROM 'ELCAT' 1/2004 10.07.2008

16 S 221
ZF parts list no.: 1316 051 339

customer: RVI

ZF FRIEDRICHSHAFEN AG
 ZF-ELCAT technical information sheet CD 1/2004 10.07.2008
sheet 2

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

item text
A10 CUSTOMER:RVI
COUNTRY:F
A14 CODE: CUST.SPEC.NO: TYPE NO:
A16 5010452380
A90 RELEASE:FIRST INSTALLATION CHECK NECESSARY
F06 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*
F10 RATIO: 13,86- 0,84 *SG
G13,86* 9,52* 6,56* 4,58* 3,02* 2,08*
G 1,43* 1,00* R12,97
S11,59* 7,96* 5,48* 3,83* 2,53* 1,74*
S 1,20* 0,84* R10,85
RATIO SERIES-BASIS:DG
F26 PLANET GEAR SET:I= 4,583* 5 GEAR
SPUR GEAR.
F34 CONTROL:REMOTE CONTROL*HORIZONTAL LH *H-H
GP:PLASTIC FORMED PIPING
F38 SEPARAT.CLUTCH: SYNCHRONIZED
1+2 GEAR DK-SYNCHR.
3+4 GEAR BK-SYNCHR.
F40 INPUT SHAFT : L=109,0*SAE 10C 2 INCH
JOURNAL:D=25 F7*SHAFT:D=50,30*BUSH:WITHOUT
SHAFT:L=395,50 *SPLINE:L=120,000*
BEARING CONSTANT I:GL *D= 99,916H5
SPIGOT BEARING:TAPER ROLLER
F46 REL.BRG.CARRIER:L=- 24,0 D= 60,000 F8
F50 OUTPUT :STANDARD BEARINGS
F52 OUTP.FLANGE RA:OD=180 *NH= 4 *D=15,0
L=211,5
F60 MOUNTING FACE HOUSING II:WITHOUT
F64 CONN.OF GEARSHIFT:
F66 CONTROL SHAFT DIMENSION:A=288,0*
F68 MEAS.POINT: SHIFTLEVER-LOCATION *
F74 SHIFT LEVER:R1=105*CRANKED TO INSIDE
TAPER:OUTSIDE
F80 CONTR.CONNECTION:POS. C *
F94 G.SHIFT LEVER ANGLE:EP= 4TO 9DEG
F96 SET OF SPRINGS:LAYOUT Q2 *
F98 PAWL STOP: SPRING FORCE RG=120N
G00 RESISTANCE DETENT:SPRING HF= 60N/ 70N
DETENT LEVER LAYOUT:VERSION=
G02 SPRING*WF- 35N*I- 26N
G06 GEAR DETENT:SPRING FORCE NG+GG = 168N
G08 DETENT NG: SPRING FORCE= 200N
G16 SELECTION PATTERN:WI
G30 SWITCH: RG*CLOSING *G.SHIFT SHAFT
PROTECTING CAP:WITH *BAYONET
G32 SWITCH: NG*OPENING *
PROTECTING CAP:WITH *BAYONET

G36 SWITCH: GP*OPENING *

PROTECTING CAP:WITH *BAYONET
G38 SWITCH: HG *OPENING *
PROTECTING CAP:WITH *BAYONET
G50 AUXILIARY UNITS:
G56 SWITCH: GV*OPENING *
 ZF-ELCAT technical information sheet CD 1/2004 10.07.2008
sheet 3

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

item text
PROTECTING CAP:WITH *BAYONET
G60 AUXILIARY UNITS/ACCESSORIES
G64 HEAT EXCHANGER:FRONT LEFT PREP*
G66 G.BOX VENTING:PIPE *L= 2,20M
POS:FRONT
G76 CLUTCH HOUSING:SAE 1 * INTEGR
RELEASE: WITH
CYL: * *L=
HOLDING FIXTURE D= *SUSPENSION:
SENSOR: * ASSEMBLY: 6
H50 ELECTRONIC:
H68 PULSE TRANSMITTER TACHO:IMP/U 6,00
TRANSMIT:WITH *PROTEC.CAP:WITH
H70 PULSE TRANSMITTER TACHO:IMP/U 6,00 *
TRANSMITTER:WITHOUT*PROTECTING CAP:WITHOUT
POS: 1*INSTALL.DRAWING
M00 DRAWING:
M14 SECTION: 1315 051 100(0)
M16 SECTION: 1316 101 035(0)
M18 SECTION: 1316 172 003(0)
M28 SECTION: 1315 192 100
M50 ASSEMBLY INSTRUCTIONS:
M58 ASSEMBLY:OIL FILL+OVERFLOW *HOUSING LEFT+RIGHT
M82 ASSEMBLY:SHUT-OFF VALVE *F *THROTTLE:D=1,55
M90 OIL CAPACITY: AP. 13,00L
M92 OIL GRADE ACC.TO ZF:TE-ML02
M94 MASS : APPRX. 320,0 KG
M96 PAINT :DEEP-BLACK *RAL9005 ZFN915W
M98 PRESERVATION : KA1+2 /KI2/ *ZFN 916
Q50 QUALITY INSTRUCTION:
Q52 TESTING:GAERBOX KPL/INTARDER 1Q49 154 847
S02 VEHICLE DATA 1:
S04 MODEL:TRUCK *KERAX 300.26 6X 4
S06 MAX. G.V.M. 34T*MAX. G.C.M. 90T
S08 R DYN: 522*
S10 RA: I= 5,79*
S14 RVI /MIDR062356A*KW280/2000*N.M1730/1200
S18 CLUTCH: VALEO *430DTE
 ZF-ELCAT summary of figures CD 1/2004 10.07.2008
sheet 4

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure part no. description technical information

068.01.03 1316 101 103 GEARBOX HOUSING DG/SG-KK*W I *FL.OHNE
068.01.52 1316 101 959 GEARBOX HOUSING DG/SG-KK*ENTL*ROHR
068.02.02 1316 102 033 INPUT SHAFT SG-KK*16S221/251 *L109 *GL100*ZAPF.25
068.02.55 1315 102 436 CONN.PLATE L-24*D60F8 *AUSR-WELLE *GETR*2-SK*A-PKT H
068.02.KB 1315 102 811 INPUT SHAFT A-PLATTE GETR*GEH.6KT-SCHR
068.03.01 1316 103 013 LAYSHAFT 16S221*SG-KK*N.KONST.K.
068.03.81 1316 103 803 LAYSHAFT PUMPE GETR*GEH.1 6KT-SCHR
068.04.10 1316 104 034 MAIN SHAFT 16S221*SG-KK+DG*NEUES K.K *GP-GV*HS45
068.04.KB 1315 104 804 MAIN SHAFT GP GV+SV*EINSTELLUNG GV *RING
068.06.01 1316 106 008 GEARSHIFT SYST. WL*W I*
068.06.KB 1315 106 419 CONN.PARTS W I*RG-VERSCHL*1G-VERSCHL. *ADAP.HG-OEFF
068.06.KB 1315 106 800 GEARSHIFT SYST. GLEITSTEINE 1-4GANG *SCHALTSCHIENE VERST
068.07.05 1316 107 035 G.SHIFT HOUSING WL*W I*RAENDEL
068.07.KB 1315 107 851 G.SHIFT HOUSING WL*H-H*SCHUTZKAPPE *R=105 *A38*FYO*O
068.07.KB 1316 107 434 G.SHIFT SHAFT W I*H-H*HASV 2-ST*D=1,55 *RASTE 200N*NG-BU
068.07.KB 1316 107 005 CONN.PARTS RG-RASTE SEPARAT*120N
068.08.06 1316 170 031 COVER WL*H-H *VM
068.08.KB 1316 170 001 SHIFT TURRET WL
068.08.KB 1316 170 812 COVER WL*AUSL+GEH*H-H*HF 60N *HF I 70N
068.08.KB 1316 170 442 CONN.PARTS WL*NG-OEFF*RG-SCHL*168N *BAJONETT
068.12.02 1316 149 010 SET OF SPRINGS WL/WR*Q2/Q3*WF 35*I=26N
068.40.02 1316 112 007 GV-SHIFT SYSTEM 235N*GV-LAG.GEH.1
068.40.KB 1315 112 422 CONN.PARTS SG*GV-OEFF*BAJONETT
068.43.02 1315 131 050 GP HOUSING 16S151/221*SOLO*ET *OHNE GP-LUFTKANAL
068.43.21 1315 131 047 COVER ABTR*L=52*GDAL *ECO II/III
068.43.KB 1315 131 400 CLOSING COMPON. NA-OEFFNUNG
068.43.KB 1315 131 805 GP HOUSING
068.43.KB 1315 131 402 CONN.PARTS E-TACHO-SEITL
068.44.03 1316 132 014 PLANETARY DRIVE 4,583*E/Z6 *O.SCHR.FUER TACHO
068.44.41 1316 132 400 PLANETARY DRIVE 180*LZ= 4*D=15,0*L=211,5
068.45.02 1316 133 002 SYNCHRONIZER MOLYB*FL-PROFIL 90
068.45.KB 1316 133 404 SYNCHRONIZER MOLYBDAEN*FL-PROFIL 90
068.46.03 1316 134 016 GP SHIFT SYSTEM 16S221*ZYL*LUFTKANAL *GP-ANZEIGENUT
068.46.KB 1315 134 412 CONN.PARTS 145N*GP-OEFF*BAJONETT *GV-LAG
068.57.04 1316 145 002 RANGE SELECTION 16S221 *VORGEFORMTE ROHRE
068.93.05 1315 168 016 CL.RELEASE DEV. AUSR-WELLE*SW=134*2-SK *MAN
 CD 1/2004 10.07.2008
sheet 5
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.01.03 GEARBOX HOUSING * depending on parts list no.
 CD 1/2004 10.07.2008
sheet 6
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.01.52 GEARBOX HOUSING * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 7

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.01.03 GEARBOX HOUSING
068.01.52 GEARBOX HOUSING

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 201 142 1 CLUTCH HOUSING KPL. IN 1316 201 141(1)
/1101316 301 064 H 1 CLUTCH HOUSING ENTHALT.IN 1316 301 060(0) 5001858107
/1201315 201 097 1 PIPE KPL. 5001842856
020 1315 301 233 RH 1 GASKET 5348C
030 1316 201 110 H 1 HOUSING 2290A KPL.DG IN 1316 201 108(0) 5001853602
050 1 SCREW PLUG 1323B M24X1,5 * 60N.M*DICHTRING
0736 305 070 H 1 SCREW PLUG ENTHALT.IN 0736 305 041(2) 5001842867
0730 008 637 R 1 SEALING RING A24X29 IN 0730 008 636(2) 5001853882
090 1 SCREW PLUG 1322B M22X1,5 * 50N.M*DICHTRING
0636 302 045 H 1 SCREW PLUG DIN 908 ST A3C M 22X1,5 5000808182
0730 009 515 R 1 SEALING RING A22X27 IN 0730 008 636(2) 5001854051
100 1 SCREW PLUG 1322B M22X1,5 * 50N.M*DICHTRING
0636 302 045 H 1 SCREW PLUG DIN 908 ST A3C M 22X1,5 5000808182
0730 009 515 R 1 SEALING RING A22X27 IN 0730 008 636(2) 5001854051
140 0731 201 563 4 CYLINDRICAL PIN IN 0731 201 458(1) 5001842866
160 14 HEXAGON SCREW M10X70
0736 010 180 14 HEXAGON SCREW M10X70
170 1 HEXAGON SCREW M10X70
0736 010 180 1 HEXAGON SCREW M10X70
180 6 HEXAGON SCREW M10X140
0736 010 182 6 HEXAGON SCREW M10X140 5001842868
190 1 HEXAGON SCREW M10X140
0736 010 182 1 HEXAGON SCREW M10X140 5001842868
200 1 SCREW PLUG 1323B M24X1,5 * 60N.M*DICHTRING
0636 304 049 1 SCREW PLUG DIN 910 ST A3C M 24X1,5 5001842869
0730 008 637 R 1 SEALING RING A24X29 IN 0730 008 636(2) 5001853882
230 1 SCREW PLUG 1323B M24X1,5 * 60N.M*DICHTRING
0636 304 049 1 SCREW PLUG DIN 910 ST A3C M 24X1,5 5001842869
0730 008 637 R 1 SEALING RING A24X29 IN 0730 008 636(2) 5001853882
280 1 SCREW PLUG 1323B M24X1,5 * 60N.M*DICHTRING
0636 304 049 1 SCREW PLUG DIN 910 ST A3C M 24X1,5 5001842869
0730 008 637 R 1 SEALING RING A24X29 IN 0730 008 636(2) 5001853882
300 0501 318 802 H 1 SCREEN INSERT 0947C 5001858979
310 1316 201 056 1 SPRAY TUBE KPL. IN 1315 201 112(0) 5001850201
340 0634 313 198 RH 1 O-RING ZFN 744 FPM -70-10 20 X 3 5000287854
350 1316 305 001 1 REV.IDLER GEAR Z22 5001848707
360 0750 115 369 2 NEEDLE CAGE WTB 45,0X57,0X25,0 5001848708
370 1316 201 029 H 1 REV.IDLER SHAFT KPL.16S221*DG*L=107
/120 0631 329 296 1 SLOT.PIN ISO 8752 ST 10 X123 5001849621
420 1315 301 151 1 COVER 5001842874
430 0501 316 146 RH 1 GASKET 2166A 5001848202
440 10 HEXAGON SCREW M10X28 DIN933ALT/8.8 A3C
0636 015 405 10 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 5001843162
M 10 X 28
0630 001 048 H 10 WASHER DIN 125 ALT 200HV A3C AUSG.90-
10,5
500 0730 365 147 RH 1 TYPE PLATE EINHEITSSCHILD
510 0731 101 047 H 4 BLIND RIVET 5001853605
540 1315 201 188 H 1 PIPE KPL. 5001848203
600 1313 306 013 H 1 LOCKING PIN 5000289738
620 0732 040 736 RH 1 COMPR.SPRING 5000240495
630 1 SCREW PLUG M26X1,5 * 70N.M*DICHTRING
0636 302 067 1 SCREW PLUG DIN 908 ST A3C M 26X1,5 5001842876
0634 801 249 R 1 SEALING RING DIN 7603 AL A 26 X 31 5001848205
700 1315 301 230 H 1 PROTECTION CAP 5001859268
 CD 1/2004 10.07.2008
sheet 8
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.02.02 INPUT SHAFT * depending on parts list no.
 CD 1/2004 10.07.2008
sheet 9
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.02.55 CONN.PLATE * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 10

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.02.02 INPUT SHAFT
068.02.55 CONN.PLATE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 202 025 1 INPUT SHAFT KPL.L109*GL100*ZAPF.25
/030 1315 302 196 1 PIPE 5332C
/050 0630 502 027 R 1 RETAINING RING DIN 472 50X2
/070 0501 314 060 H 1 OIL DAM 5332C 5001831661
050 1316 302 067 1 HELICAL GEAR Z35 5001850725
070 1312 304 027 R 1 CLUTCH BODY ENTHALT.IN 1310 304 107(1) 5001831793
090 1312 304 056 R 1 CLUTCH BODY ZF-BK150 5001831792
110 1310 304 202 RH 1 SLIDING SLEEVE 5378A ZF-BK150/122 5001848744
130 1297 304 484 RH 2 SYNCHRO.RING 77269 5001845809
150 1297 304 436 RH 3 PRESSURE PIECE IN 1268 304 509(2) 5000289398
160 0732 040 409 R 3 COMPR.SPRING 5000242857
200 0750 117 732 1 TA.ROLL.BEARING WTB 85,0X150,0X30,5 5001848210
220 0730 501 598 H 1 RETAINING RING 79921 85X4 5001848211
240 1 SHIM WTB 2050 309 090(2)
-A= 0,90- 2,20(ABSTUFUNG:0,05MM)
2050 309 094 1 SHIM A=2,20 NB 5001842888
0730 007 489 1 SHIM A=2,15 NB 5001853273
0730 007 488 1 SHIM A=2,10 NB 5001842889
0730 007 487 1 SHIM A=2,05 NB 5001853274
0730 007 486 1 SHIM A=2,00 NB 5001842890
0730 007 485 1 SHIM A=1,95 NB 5001853275
0730 007 484 1 SHIM A=1,90 NB 5001853276
0730 007 483 1 SHIM A=1,85 NB 5001842891
0730 007 482 1 SHIM A=1,80 NB 5001853277
0730 007 481 1 SHIM A=1,75 NB 5001853278
0730 007 480 1 SHIM A=1,70 NB 5001853279
0730 007 479 1 SHIM A=1,65 NB 5001853280
0730 007 136 1 SHIM A=1,60 NB 5001842892
0730 007 135 1 SHIM A=1,55 NB 5001853281
0730 007 134 1 SHIM A=1,50 NB 5000853282
0730 007 133 1 SHIM A=1,45 NB 5001842893
0730 007 132 1 SHIM A=1,40 NB 5001853283
0730 007 131 1 SHIM A=1,35 NB 5001853284
0730 007 130 1 SHIM A=1,30 NB 5001842894
0730 007 129 1 SHIM A=1,25 NB 5001853285
2050 309 034 1 SHIM A=1,20 NB 0003224328
0730 007 128 1 SHIM A=1,15 NB 5001842895
0730 007 127 1 SHIM A=1,10 NB 5001853286
0730 007 126 1 SHIM A=1,05 NB 5001853287
2050 309 065 1 SHIM A=1,00 NB 0003224329
0730 005 749 1 SHIM A=0,95 NB 5001853288
0730 005 748 1 SHIM A=0,90 NB 5001842896
260 0501 314 587 R 1 GASKET 5001842897
270 1315 302 040 1 SPACER RING 5001842898
274 0730 150 766 H 2 WASHER A=3,30 5001842899
280 1315 202 065 1 CONN.PLATE KPL.
/008 1315 402 161 1
/110 1315 302 161 H 1 CONN.PLATE 5001853291
/120 0501 312 738 R 1 SEALING RING 30X37X4* 5001842902
/130 0730 260 398 1 BUSH A=25,00 5001842901
/150 0501 312 738 R 1 SEALING RING 30X37X4* 5001842902
/220 0501 312 738 R 1 SEALING RING 30X37X4* 5001842902
/230 0730 260 398 1 BUSH A=25,00 5001842901
/250 0501 312 738 R 1 SEALING RING 30X37X4* 5001842902
290 1 SHAFT SEAL 2111D 01.01.2004 75X55X8
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 11

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.02.02 INPUT SHAFT
068.02.55 CONN.PLATE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
0734 310 387 R 1 SHAFT SEAL 75X55X8 FA.CFW
520 8 HEXAGON SCREW M10X35Z1DIN933ALT/10.9 A3C
0636 015 592 8 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607
M 10 X 35 Z1
580 3 HEXAGON SCREW M10X60Z1DIN933ALT/10.9 A3C
0636 015 593 3 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853608
M 10 X 60 Z1
 CD 1/2004 10.07.2008
sheet 12
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.03.01 LAYSHAFT * depending on parts list no.
 CD 1/2004 10.07.2008
sheet 13
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.03.81 LAYSHAFT * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 14

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.03.01 LAYSHAFT
068.03.81 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 303 033 1 LAYSHAFT ENTHALT.IN 1316 303 032(0) 5001848752
020 1 SHIM WTB 0730 106 904(2)
-A= 1,85- 3,25(ABSTUFUNG:0,05MM)
0730 112 938 1 SHIM 7375C A=3,25 NB
0730 112 937 1 SHIM 7375C A=3,20 NB
0730 112 936 1 SHIM 7375C A=3,15 NB
0730 112 935 1 0USGL.SCHEIBE 7375C A=3,10 NB
0730 106 860 1 SHIM 7375C A=3,05 NB 5001850590
0730 106 917 1 SHIM A=3,00 NB 5001842904
0730 106 916 1 SHIM A=2,95 NB 5001853292
0730 106 915 1 SHIM A=2,90 NB 5001853293
0730 106 914 1 SHIM A=2,85 NB 5001842905
0730 106 913 1 SHIM A=2,80 NB 5001853294
0730 106 912 1 SHIM A=2,75 NB 5001853295
0730 106 911 1 SHIM A=2,70 NB 5001842906
0730 106 910 1 SHIM A=2,65 NB 5001853296
0730 106 909 1 SHIM A=2,60 NB 5001853297
0730 106 908 1 SHIM A=2,55 NB 5001842907
0730 100 799 1 SHIM A=2,50 NB 5001853298
0730 100 800 1 SHIM A=2,45 NB 5001853299
0730 100 801 1 SHIM A=2,40 NB 5001842908
0730 100 802 1 SHIM A=2,35 NB 5001853300
0730 100 803 1 SHIM A=2,30 NB 5001853301
0730 101 466 1 SHIM A=2,25 NB 5001842909
0730 101 467 1 SHIM A=2,20 NB 5001853302
0730 101 468 1 SHIM A=2,15 NB 5001853303
0730 101 469 1 SHIM A=2,10 NB 5001842910
0730 101 470 1 SHIM A=2,05 NB 5001853304
0730 101 471 1 SHIM A=2,00 NB 5001853305
0730 106 907 1 SHIM A=1,95 NB 5001842911
0730 106 906 1 SHIM A=1,90 NB 5001853306
0730 106 905 1 SHIM A=1,85 NB 5001842912
030 0750 117 009 RH 1 TA.ROLL.BEARING WTB 49,2X103,1X43,6 5001843170
040 0750 117 009 RH 1 TA.ROLL.BEARING WTB 49,2X103,1X43,6 5001843170
050 1 RETAINING RING 2877A WTB
-A= 2,40- 3,00(ABSTUFUNG:0,05MM)
0630 531 065 H 1 RETAINING RING DIN 471 50X3 NB
0630 501 111 1 RETAINING RING DIN 471 50X2,95 NB 7701010340
0630 501 112 1 RETAINING RING DIN 471 50X2,9 NB 7701010341
0630 501 113 1 RETAINING RING DIN 471 50X2,85 NB 7701010342
0630 501 114 1 RETAINING RING DIN 471 50X2,8 NB 7701010343
0630 501 115 1 RETAINING RING DIN 471 50X2,75 NB
0630 501 116 1 RETAINING RING DIN 471 50X2,7 NB 7701010345
0630 501 117 1 RETAINING RING DIN 471 50X2,65 NB 7701010346
0630 501 118 1 RETAINING RING DIN 471 50X2,6 NB 7701010347
0630 501 160 1 RETAINING RING DIN 471 50X2,55 NB 7701010348
0630 531 064 1 RETAINING RING DIN 471 50X2,5 NB 7701014619
0630 501 159 1 RETAINING RING DIN 471 50X2,45 NB 7701010350
0630 501 148 1 RETAINING RING DIN 471 50X2,4 NB 7701010364
060 1316 303 005 1 HELICAL GEAR 3G/Z26 IN 1312 303 018(1) 5001848755
070 1316 303 064 1 HELICAL GEAR ENTHALT.IN 1316 303 029(1) 5001850731
080 1316 303 065 1 HELICAL GEAR Z35 5001848764
200 1315 303 060 RH 1 GASKET 5349C
220 1 PUMP HOUSING WTB* *GD*G-ALS
1315 302 121 H 1 PUMP HOUSING WW 5001842919
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 15

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.03.01 LAYSHAFT
068.03.81 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
1315 302 117 H 1 PUMP HOUSING WW
240 1314 202 039 H 1 PUMP SHAFT KPL. 5001842920
250 1315 303 027 1 ROTOR AUSSEN 5001842921
270 1 PUMP COVER WTB* *GD*G-ALS
1315 302 120 H 1 PUMP COVER WW 5001842922
1315 302 116 H 1 PUMP COVER WW
300 8 HEXAGON SCREW M10X85Z1DIN933ALT/10.9 A3C
0636 015 594 8 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853612
M 10 X 85 Z1
310 3 HEXAGON SCREW M10X35Z1DIN933ALT/10.9 A3C
0636 015 592 3 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607
M 10 X 35 Z1
320 1 HEXAGON SCREW M10X60Z1DIN933ALT/10.9 A3C
0636 015 593 1 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853608
M 10 X 60 Z1
330 2 HEXAGON SCREW M10X35Z1DIN933ALT/10.9 A3C
0636 015 592 2 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0 5001853607
M 10 X 35 Z1
 CD 1/2004 10.07.2008
sheet 16
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.04.10 MAIN SHAFT * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 17

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.04.10 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 304 130 H 1 MAIN SHAFT 5001854334
040 0750 115 303 1 NEEDLE CAGE WTB 92,0X100,0X63,0 5001848858
050 1316 304 002 1 HELICAL GEAR 2G/Z38 5001848791
090 1315 204 006 H 1 SYNCHRONIZER KPL.1+2G*DK
/110 1312 304 106 R 1 CLUTCH DISC ENTHALT.IN 1310 304 098(1) 5001832906
/120 1268 304 424 R 1 INTERNAL RING IN 1315 304 038(1) 5001832907
/130 1268 304 494 RH 1 INTERM.RING ENTHALT.IN 6002 306 153(0) 5001849668
/140 1268 304 525 R 1 OUTER RING ENTHALT.IN 1310 304 095(1) 5001832976
/150 1312 304 158 R 1 SYNCHRO.BODY ZF-D171/164 5001842925
/160 1312 304 159 RH 3 COUPLING ELEM. 6893A 5001832974
/170 1310 304 175 RH 1 SLIDING SLEEVE 5001847344
/180 0732 040 409 R 3 COMPR.SPRING 5000242857
/190 1297 304 436 RH 3 PRESSURE PIECE IN 1268 304 509(2) 5000289398
/200 1268 304 525 R 1 OUTER RING ENTHALT.IN 1310 304 095(1) 5001832976
/210 1268 304 494 RH 1 INTERM.RING ENTHALT.IN 6002 306 153(0) 5001849668
/220 1268 304 424 R 1 INTERNAL RING IN 1315 304 038(1) 5001832907
/230 1312 304 106 R 1 CLUTCH DISC ENTHALT.IN 1310 304 098(1) 5001832906
140 1312 304 084 H 1 BUSH ENTHALT.IN 1312 304 007(2) 5001848815
150 0750 115 327 1 NEEDLE CAGE WTB 96,0X104,0X72,0 5001848818
160 1316 304 010 1 HELICAL GEAR 1G/Z47 5001848819
180 1312 304 124 1 CLUTCH BODY ENTHALT.IN 1312 304 055(1) 5001848822
200 1316 304 133 H 1 BUSH 5923A A=50,00 IN 1312 304 010(2) 5001854361
210 0750 115 326 1 NEEDLE CAGE WTB 90,0X98,0X50,0 5001848824
220 1316 304 012 1 HELICAL GEAR RG*Z44 5001848825
260 0750 117 678 H 1 TA.ROLL.BEARING WTB 80,0X140,0X36,5 5001848849
270 1 RETAINING RING WTB
-A= 3,10- 3,65(ABSTUFUNG:0,05MM)
0630 501 316 1 RETAINING RING DIN 471 80X3,5 NB 5001831923
0630 501 336 1 RETAINING RING DIN 471 80X3,45 NB 5001853310
0630 501 315 1 RETAINING RING DIN 471 80X3,4 NB
0630 501 335 1 RETAINING RING DIN 471 80X3,35 NB 5001850409
0630 501 314 1 RETAINING RING DIN 471 80X3,3 NB 5001842931
0630 501 334 1 RETAINING RING DIN 471 80X3,25 NB 5001853311
0630 501 313 1 RETAINING RING DIN 471 80X3,2 NB 5001850413
0630 501 333 1 RETAINING RING DIN 471 80X3,15 NB 5001850414
0630 501 312 1 RETAINING RING DIN 471 80X3,1 NB 5001842932
0630 501 337 1 RETAINING RING DIN 471 80X3,55 NB 5001853312
0630 501 338 1 RETAINING RING DIN 471 80X3,6 NB 5001842935
0630 501 339 1 RETAINING RING DIN 471 80X3,65 NB 5001850410
300 1312 304 150 RH 1 PIPE ENTHALT.IN 1312 304 149(3) 5001823850
320 0750 115 303 1 NEEDLE CAGE WTB 92,0X100,0X63,0 5001848858
330 1316 304 008 1 HELICAL GEAR 3G/Z34 IN 1312 304 135(1) 5001848863
350 1316 304 159 1 CLUTCH BODY 1295D ZF-BK 144
370 1316 204 014 1 SYNCHRONIZER 1295D KPL.3+4G*ZF-BK*144
/010 1316 304 162 1 SYNCHRO.BODY ZF-BK144
/020 1315 304 135 1 SLIDING SLEEVE ZF-BK 144
/030 1316 304 149 2 SYNCHRO.RING D=144 ZF-BK144
/050 1297 304 436 RH 3 PRESSURE PIECE IN 1268 304 509(2) 5000289398
/060 0732 040 409 R 3 COMPR.SPRING 5000242857
390 1316 304 159 1 CLUTCH BODY 1295D ZF-BK 144
410 0750 101 158 2 THRUST WASHER WTB 5001851626
420 0750 119 124 1 INTERNAL RING WTB 67,0X77,0X66,1 5001853233
430 0750 115 531 H 2 ROLLER CAGE WTB 77,0X101,0X29,0 5001853234
440 1316 304 103 1 HELICAL GEAR Z32 5001848865
460 1 AXIAL WASHER WTB 1315 304 042(2)
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 18

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.04.10 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
-A= 7,30- 8,00(ABSTUFUNG:0,10MM)
1315 304 048 1 AXIAL WASHER A=8,00 NB 5001854418
1315 304 047 1 AXIAL WASHER A=7,90 NB 5001831821
1315 304 046 1 AXIAL WASHER A=7,80 NB
1315 304 045 1 AXIAL WASHER A=7,70 NB 5001842939
1315 304 044 1 AXIAL WASHER A=7,60 NB
1315 304 043 1 AXIAL WASHER A=7,50 NB 5001842940
1315 304 085 1 AXIAL WASHER A=7,40 NB
1315 304 086 1 AXIAL WASHER A=7,30 NB 5001842941
480 0750 117 232 H 1 TA.ROLL.BEARING WTB 42,0X40,3 5001823861
500 1312 204 040 H 1 SPLIT RING KPL.GESTANZT
/010 2 SPLIT RING WTB 0730 106 207(2)
-A= 4,60- 5,00(ABSTUFUNG:0,20MM)
0730 107 023 H 2 SPLIT RING A=5,00 NB 5001850728
0730 107 022 H 2 SPLIT RING A=4,90 NB 5001831822
0730 107 021 H 2 SPLIT RING A=4,80 NB
0730 107 020 H 2 SPLIT RING A=4,70 NB 5001831823
0730 107 019 H 2 SPLIT RING A=4,60 NB 5001831824
/020 0730 062 781 R 1 RETAINING RING ENTHALT.IN 0730 062 636(2) 5001831825
520 1 RING WTB 0730 005 463(2)
-A= 2,60- 3,50(ABSTUFUNG:0,10MM)
0730 006 171 H 1 RING A=3,50 NB 5001842943
0730 005 465 1 RING A=3,40 NB
0730 006 170 1 RING A=3,30 NB 5001854425
0730 005 464 1 RING A=3,20 NB 5001842944
0730 007 746 1 RING A=3,10 NB
0730 007 747 1 RING A=3,00 NB 5001842945
 CD 1/2004 10.07.2008
sheet 19
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.06.01 GEARSHIFT SYST. * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 20

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.06.01 GEARSHIFT SYST.

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
020 1316 206 043 1 GEAR SHIFT RAIL 1269D 01.11.2003 KPL.W I*IN 1315 206 060(1)
040 1316 306 015 2 SLIDING PAD 5001859283
060 1316 206 047 1 GEAR SHIFT RAIL 1269D 01.11.2003 KPL.W I*IN 1315 206 064(1)
080 1316 306 015 2 SLIDING PAD 5001859283
100 1316 206 050 1 GEAR SHIFT RAIL 1269D 01.11.2003 KPL.W I*IN 1315 206 068(1)
220 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 5001833181
300 1 SWITCH OEFF*45N.M*DICHTRING
*BAJONETT
0501 210 059 R 1 SWITCH KPL. 5001845859
0730 150 302 R 1 SEALING RING A=2,00 5000587485
330 1315 206 039 R 1 PIN KPL.L=34,8 5600625696
340 1 ADAPTER M18X1,5*RG-ANZ
1315 306 051 R 1 ADAPTER 5001848240
0730 150 302 R 1 SEALING RING 74702 A=2,00 5000587485
430 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 5001833181
 CD 1/2004 10.07.2008
sheet 21
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.07.05 G.SHIFT HOUSING * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 22

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.07.05 G.SHIFT HOUSING

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1315 307 123 1 G.SHIFT HOUSING ENTHALT.IN 1315 307 122(0) 5001842951
020 1315 307 013 R 1 GASKET 5001842952
030 8 HEXAGON SCREW M8X75
0736 010 200 8 HEXAGON SCREW M8X75 5001850734
170 0501 209 212 H 1 DETENT KPL. 5001842953
180 0630 532 130 1 V-RING FA. ORBIS JV 42 5001842966
230 0635 303 053 H 1 NEEDLE SLEEVE FA. INA ST KAEFIG
HK 2520 25X32X20
250 0501 209 188 1 BALL ROLLER KPL. 5001842967
270 0501 209 188 1 BALL ROLLER KPL. 5001842967
290 0634 313 505 R 1 O-RING ZFN 744 ACM -80-10 42 X 3 5001842968
300 6038 202 043 H 1 CUT-OFF VALVE 2144C KPL.H-H*ZULUFTDROSSEL 1,55 5001859718
310 4 HEXAGON SCREW M8X65 ISO4014/8.8 A3C
0636 010 575 4 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 65 5001850733
0630 001 075 RH 4 WASHER DIN 125 ALT 200HV A3C AUSG.90- 5000811069
8,4
360 1316 307 022 1 BRACKET IN 1315 307 408(2) 5001859982
370 1 HEXAGON NUT M8 DIN934ALT/8 A3C
0637 006 172 RH 1 HEXAGON NUT DIN 934 ALT 8 A3C AUSG.87-10
M 8
400 1315 307 094 1 G.SHIFT SHAFT ENTHALT.IN 1315 307 157(1) 5001842972
420 1 DRIVER WTB*W I
1315 307 188 H 1 DRIVER WW 5001842973
1315 307 092 H 1 DRIVER WW
430 0631 329 101 H 2 SLOT.PIN ISO 8752 ST 10 X 45 5001843176
440 0631 329 073 2 SLOT.PIN ISO 8752 ST 6 X 45 7703067099
460 1315 307 308 H 1 LOCKING PIECE 5001848247
500 1315 307 304 RH 1 DETENT SHEET 5001848248
540 1315 307 120 1 DETENT 5001842976
600 1238 307 411 R 1 PROTECTING CAP ENTHALT.IN 1304 307 093(2) 5001835088
620 6005 300 590 1 G.SHIFT LEVER U413 5001846488
630 1 BOLT+NUT M10X40 DIN933ALT/10.9 A3C
0636 015 469 RH 1 HEXAGON SCREW DIN 933 ALT 10.9 A3C AUSG.87-0
M 10 X 40
0637 006 120 R 1 HEXAGON NUT DIN 934 ALT 10 A3C AUSG.87-10
M 10
670 1 SCREW 1322B M22X1,5
1315 307 019 1 SCREW M22X1,5 5001842977
0730 009 515 R 1 SEALING RING A22X27 IN 0730 008 636(2) 5001854051
680 1315 307 190 H 1 BOLT 71624 ENTHALT.IN 1250 307 589(2) 5001842978
700 0732 040 985 R 1 COMPR.SPRING 5000456234
 CD 1/2004 10.07.2008
sheet 23
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.08.06 COVER * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 24

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.08.06 COVER

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1304 307 425 RH 1 G.SHIFT COVER 69035 5001838906
020 0501 318 308 RH 1 GASKET 5001853322
030 4 HEXAGON SCREW M8X30 ISO4017/8.8 A3C
0636 015 321 RH 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30
0630 001 075 RH 4 WASHER DIN 125 ALT 200HV A3C AUSG.90- 5000811069
8,4
100 0634 307 367 R 1 ROD WIPER FA. CFW 88NBR/101
AS 25X 35X 7 X10
110 1 SHAFT SEAL 8933B 25X35X7
0734 300 196 R 1 SHAFT SEAL 25X35X7 FA.CFW
140 0730 260 330 R 1 BEARING BUSH A=20,00 0003216307
160 0634 300 020 R 1 SHAFT SEAL 69035 ZFN 132 NB 25 X 32X 5 BOF 5000815354
200 1315 307 140 1 HOUSING GASSEN-SPERRE 5001842979
210 1315 307 012 R 1 GASKET 5001842980
230 3 HEXAGON SCREW M8X85 ISO4014/8.8 A3C
0636 010 585 3 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 85 5001850735
0630 001 075 RH 3 WASHER DIN 125 ALT 200HV A3C AUSG.90- 5000811069
8,4
250 3 HEXAGON SCREW M8X85 ISO4014/8.8 A3C
0636 010 585 3 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 85 5001850735
0630 001 075 RH 3 WASHER DIN 125 ALT 200HV A3C AUSG.90- 5000811069
8,4
260 0631 306 226 2 CYLINDRICAL PIN ZFN 6 16MNCR5 E 6 H 8X 32 5001843175
270 0730 006 347 1 RING A=6,00 5001843005
280 1304 307 019 1 DETENT LEVER 5000819788
290 2 SEALING CAP 14 DIN443 FE/ZNPHR8F
0630 361 032 2 SEALING CAP DIN 443 FE/ZNPHR8F 14
300 0631 306 226 2 CYLINDRICAL PIN ZFN 6 16MNCR5 E 6 H 8X 32 5001843175
310 0730 006 347 1 RING A=6,00 5001843005
320 1304 307 019 1 DETENT LEVER 5000819788
330 2 SEALING CAP 14 DIN443 FE/ZNPHR8F
0630 361 032 2 SEALING CAP DIN 443 FE/ZNPHR8F 14
350 0731 208 230 1 PIN A=30,0 IN 0731 208 100(2) 5001843012
370 1 SWITCH OEFF*45N.M*DICHTRING
*BAJONETT
0501 210 059 R 1 SWITCH KPL. 5001845859
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 5001833181
470 1 SWITCH SCHL*45N.M*DICHTRING
*BAJONETT
0501 210 058 1 SWITCH KPL. 5001845860
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 5001833181
530 1 DETENT PLUNGER 168N*50N.M*WL
1315 207 014 RH 1 DETENT PLUNGER KPL. IN 1315 207 010(2) 5001848249
0630 000 072 R 1 SHIM RING DIN 988 16X 22 X1 7701007870
600 1 SCREW M22X1,5
1315 307 019 1 SCREW M22X1,5 5001842977
0730 009 515 R 1 SEALING RING A22X27 IN 0730 008 636(2) 5001854051
620 0732 042 207 1 COMPR.SPRING 5001850736
624 0732 040 984 R 1 COMPR.SPRING 5000289791
640 1 SCREW M22X1,5
1315 307 019 1 SCREW M22X1,5 5001842977
0730 009 515 R 1 SEALING RING A22X27 IN 0730 008 636(2) 5001854051
660 0732 042 207 1 COMPR.SPRING 5001850736
664 0732 040 984 R 1 COMPR.SPRING 5000289791
 CD 1/2004 10.07.2008
sheet 25
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.12.02 SET OF SPRINGS * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 26

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.12.02 SET OF SPRINGS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 0732 042 684 1 COMPR.SPRING 5001850732
020 0730 104 083 RH 2 WASHER A=2,00 5000802911
030 0630 532 138 1 V-RING FA. ORBIS JV 24 5003066045
040 0730 100 214 1 WASHER A=2,00 0023511732
050 0630 532 138 1 V-RING FA. ORBIS JV 24 5003066045
060 0732 040 904 1 COMPR.SPRING 5001848893
 CD 1/2004 10.07.2008
sheet 27
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.40.02 GV-SHIFT SYSTEM * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 28

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.40.02 GV-SHIFT SYSTEM

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 212 010 1 GEAR SHIFT RAIL 1412C KPL.GV.LAG.GEH.1
/110 1316 312 023 H 1 GEAR SHIFT RAIL IN 1315 312 072(0)
/120 1315 312 074 1 GEAR SHIFT FORK GV ECO 3
/130 2 SET SCREW M12X1
1315 312 047 RH 2 SET SCREW M12X1 5001831941
060 1316 306 015 2 SLIDING PAD 1412C 5001859283
130 0750 112 131 R 1 FLANGE PACKING WTB 25X40X15 5001843024
150 1315 212 008 H 1 PISTON KPL.
/110 1 PISTON WTB*GV SINTER/STAHL
1315 312 020 H 1 PISTON GV WW 5001843025
1315 312 003 H 1 PISTON GV WW
/120 0750 112 177 RH 1 DOUB.U-PACKING WTB 55X63X9,4 5001843026
190 1 LOCKING NUT M16X1,5 ZFN99
0737 006 095 R 1 LOCKING NUT MS16X1,5
210 1316 212 007 H 1 CYLINDER KPL.
/110 1316 312 015 H 1 CYLINDER ENTHALT.IN 1315 312 033(1) 5001848895
/120 0634 313 018 R 1 O-RING ZFN 744 FPM -70-10 82 X 3 5000808093
/130 0634 313 320 R 1 O-RING ZFN 744 FPM -70-10 67 X 3 5001843032
260 1315 312 034 1 SPRING 5001843030
300 1 DETENT PLUNGER 235N*50N.M
1313 207 003 RH 1 DETENT PLUNGER KPL. IN 1313 207 001(2) 5000289799
0730 008 604 R 1 SEALING RING 9860C A16X22 IN 0730 008 636(2)
360 0501 208 630 H 1 5/2 WAY VALVE 6338A KPL.SG 5001855098
380 2 HEXAGON SCREW M6X40 ISO4014/8.8
0636 010 740 H 2 HEXAGON SCREW ISO 4014 8.8 M 6 X 40 5001850757
0630 001 076 RH 2 WASHER DIN 125 ALT 200HV A3C AUSG.90- 5001843178
6,4
420 0634 314 020 RH 2 O-RING ZFN 744 ACM -70-10 8 X 2 5000289683
500 1 SWITCH OEFF*45N.M*DICHTRING
*BAJONETT
0501 210 059 R 1 SWITCH KPL. 5001845859
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 5001833181
520 1295 212 006 1 PIN KPL. 5000289806
 CD 1/2004 10.07.2008
sheet 29
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.43.02 GP HOUSING * depending on parts list no.
 CD 1/2004 10.07.2008
sheet 30
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.43.21 COVER * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 31

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.43.02 GP HOUSING
068.43.21 COVER

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1315 301 224 H 1 HOUSING ENTHALT.IN 1315 301 222(0) 5001848896
020 1 SCREW PLUG M24X1,5 * 60N.M*DICHTRING
0636 304 049 1 SCREW PLUG DIN 910 ST A3C M 24X1,5 5001842869
0730 008 637 R 1 SEALING RING A24X29 IN 0730 008 636(2) 5001853882
050 0750 116 002 RH 1 BALL BEARING WTB 90,0X160,0X30,0 5001858080
080 1315 331 001 RH 1 GASKET 5350C
090 1315 231 004 1 COVER KPL.
/120 0750 111 341 RH 1 SHAFT SEAL WTB 105X130X12 5000289673
120 9 HEXAGON SCREW M10X60 DIN933ALT/8.8 A3C
0636 015 456 H 9 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09
M 10 X 60
0630 001 048 H 9 WASHER DIN 125 ALT 200HV A3C AUSG.90-
10,5
140 1 SCREW PLUG 2971C M10X1 * 15N.M*DICHTRING
0636 302 053 H 1 SCREW PLUG DIN 908 ST A3C M 10X1 5000587767
0634 801 013 R 1 SEALING RING DIN 7603 AL A 10 X 14
160 1304 301 034 1 COVER ENTHALT.IN 1238 308 199(1) 5000293494
170 1238 308 201 RH 1 GASKET ENTHALT.IN 1238 308 202(2) 5000816099
180 4 HEXAGON SCREW M12X25 DIN933ALT/8.8 A3C
0636 016 178 4 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 5001850738
M 12 X 25
200 1296 301 008 1 SPRAY TUBE 5000289811
240 1315 334 039 H 1 GEAR SHIFT FORK 5001843074
260 1 ARTICULAT.BOLT M24X1,5 SK6
1315 334 011 1 ARTICULAT.BOLT M24X1,5 5001843075
0730 300 005 1 SPRING WASHER 5000241898
270 1 ARTICULAT.BOLT M24X1,5 SK6
1315 334 011 1 ARTICULAT.BOLT M24X1,5 5001843075
0730 300 005 1 SPRING WASHER 5000241898
300 0731 201 563 3 CYLINDRICAL PIN IN 0731 201 458(1) 5001842866
320 1316 301 042 R 1 GASKET 78311 5001843650
340 1315 301 118 H 1 INTERM.PLATE ENTHALT.IN 1315 301 144(0) 5001843082
360 1316 301 042 R 1 GASKET 5001843650
420 1 SCREW PLUG 57985 M18X1,5 * 35N.M*DICHTRING
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 5001833181
450 1 PULSE SENSOR
0501 208 795 H 1 PULSE SENSOR 57211 KPL. IN 0501 208 790(1) 5001838107
500 11 HEXAGON SCREW M10X70
0736 010 180 11 HEXAGON SCREW M10X70
510 1 HEXAGON SCREW 9760B M10X70
0736 010 180 1 HEXAGON SCREW M10X70
520 1 HEXAGON SCREW 9760B M10X70
0736 010 180 1 HEXAGON SCREW M10X70
530 1 HEXAGON SCREW M10X70
0736 010 180 1 HEXAGON SCREW M10X70
540 2 HEXAGON SCREW M10X110
0736 010 181 2 HEXAGON SCREW M10X110
550 1 HEXAGON SCREW M10X50
0736 010 179 1 HEXAGON SCREW M10X50 5001850740
560 2 HEXAGON SCREW M10X70
0736 010 180 2 HEXAGON SCREW M10X70
570 1 HEXAGON SCREW M10X70
0736 010 180 1 HEXAGON SCREW M10X70
580 1 HEXAGON SCREW M10X70
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 32

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.43.02 GP HOUSING
068.43.21 COVER

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
0736 010 180 1 HEXAGON SCREW M10X70
590 1 HEXAGON SCREW M10X50
0736 010 179 1 HEXAGON SCREW M10X50 5001850740
600 1 HEXAGON SCREW M10X70
0736 010 180 1 HEXAGON SCREW M10X70
610 1 HEXAGON SCREW M10X70
0736 010 180 1 HEXAGON SCREW M10X70
 CD 1/2004 10.07.2008
sheet 33
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.44.03 PLANETARY DRIVE * depending on parts list no.
 CD 1/2004 10.07.2008
sheet 34
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.44.41 PLANETARY DRIVE * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 35

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.44.03 PLANETARY DRIVE
068.44.41 PLANETARY DRIVE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1 PLANET CARRIER WTB
1316 232 006 H 1 PLANET CARRIER KPL. IN 1312 232 002(0) WW 5001850741
1312 232 015 H 1 PLANET CARRIER KPL. IN 1312 232 002(0) WW
040 1312 232 014 1 PLANET GEAR SET KPL. 5001850742
050 0730 107 168 H 15 INTERM.WASHER A=1,00 5001831858
060 0501 308 981 H 10 WASHER ENTHALT.IN 0501 304 086(2) 5001831859
070 0750 119 116 H 140 ROLLER WTB 10,0X16,8 5001848257
090 1312 332 026 5 PLANET SHAFT 7226B ENTHALT.IN 1312 332 018(2) 5001850743
110 0631 329 051 R 5 SLOT.PIN ISO 8752 ST 5 X 26 7701014081
120 0631 329 167 R 5 SLOT.PIN ISO 8752 ST 3 X 26 5001831867
140 1297 332 120 1 RING GEAR CARR. ENTHALT.IN 1297 332 107(1) 5001850744
170 0635 338 035 1 BALL BEARING DIN 625 61820 J 100X125X13 5001850745
190 1 SNAP RING 6763B WTB 0730 513 912( )
-A= 2,00- 2,40(ABSTUFUNG:0,10MM)
0730 513 917 H 1 SNAP RING A=2,40 IN 0730 513 912(2) NB 5001859109
0730 513 916 H 1 SNAP RING A=2,30 IN 0730 513 912(2) NB
0730 513 915 H 1 SNAP RING A=2,20 IN 0730 513 912(2) NB
0730 513 914 H 1 SNAP RING A=2,10 IN 0730 513 912(2) NB
0730 513 913 H 1 SNAP RING A=2,00 IN 0730 513 912(2) NB
210 1295 332 086 1 RING GEAR 7204A Z86 5001831869
220 0730 505 056 1 LOCKING WIRE A=3,20 IN 0730 505 052(2) 5001821642
350 1297 238 005 1 BUSH KPL. 5001850746
400 1297 333 110 1 OUTPUT FLANGE ENTHALT.IN 1314 332 007(0) 5001843761
430 0634 313 805 R 1 O-RING 79599 ZFN 744 ACM -70-10 82 X 4 5001847324
450 1312 332 028 1 WASHER ENTHALT.IN 1295 332 063(1) 5001843123
470 2 HEXAGON SCREW M12X60 DIN931ALT/10.9 A3C
0636 011 540 2 HEXAGON SCREW DIN 931 ALT 10.9 A3C AUSG.87-0 5001850754
M 12 X 60
 CD 1/2004 10.07.2008
sheet 36
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.45.02 SYNCHRONIZER * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 37

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.45.02 SYNCHRONIZER

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
110 1315 233 006 RH 1 CLUTCH BODY KPL. IN 1315 233 007(0) 5001843126
120 1316 233 017 1 SYNCHRONIZER KPL.MOLYBDAEN*FL-PROFIL 90
/110 1297 333 115 R 1 SYNCHRO.BODY ENTHALT.IN 1296 333 014(1) 5001850751
/140 1 SYNCHRO.RING WTB*SINT/SCHMIEDE*MOLYB.
1296 333 044 RH 1 SYNCHRO.RING 0198A WW
1296 333 045 RH 1 SYNCHRO.RING 0198A IN 1296 333 055(1) WW 5001846736
/150 1240 304 278 R 9 PRESSURE PIECE ZF_B119-167 5000255276
/160 0732 040 385 R 9 COMPR.SPRING 7701007805
/170 0732 040 386 R 9 COMPR.SPRING 5000255277
/190 1296 333 023 R 1 SLIDING SLEEVE ENTHALT.IN 1304 333 013(1) 5000289825
/200 1 SYNCHRO.RING WTB*SINT/SCHMIEDE*MOLYB.
1296 333 044 RH 1 SYNCHRO.RING 0198A WW
1296 333 045 RH 1 SYNCHRO.RING 0198A IN 1296 333 055(1) WW 5001846736
130 1 RETAINING RING WTB
-A= 3,70- 4,00(ABSTUFUNG:0,10MM)
0630 501 061 RH 1 RETAINING RING DIN 471 125X4 NB 5000293028
0630 501 173 R 1 RETAINING RING DIN 471 125X3,9 NB 5001843128
0630 501 174 R 1 RETAINING RING DIN 471 125X3,8 NB
0630 501 175 R 1 RETAINING RING DIN 471 125X3,7 NB 5001843130
260 1297 233 056 R 1 CLUTCH BODY KPL.FUER SCHNELLE GRUPPE 5001850752
 CD 1/2004 10.07.2008
sheet 38
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.46.03 GP SHIFT SYSTEM * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 39

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.46.03 GP SHIFT SYSTEM

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 334 010 1 GEAR SHIFT RAIL IN 1315 334 057(0) 5001855186
030 0750 112 131 R 1 FLANGE PACKING WTB 25X40X15 5001843024
050 1 PISTON 8604B WTB*GP
1315 334 034 1 PISTON ENTHALT.IN 1315 334 040(1) WW 5001843135
1315 334 063 1 PISTON IN 1315 334 062(1) WW
070 0734 307 294 RH 2 SEALING RING 49X91X7,4 FA.KACO 5001843136
090 0750 112 066 RH 1 GUIDE RING WTB 5000289837
110 1 LOCKING NUT M16X1,5 ZFN99
0737 006 095 R 1 LOCKING NUT MS16X1,5
130 1315 334 056 1 CYLINDER GP 5001849893
150 0501 317 536 RH 1 PROF.SEAL RING 5001851634
210 4 HEXAGON SCREW M10X90 DIN933ALT/8.8 A3C
0636 015 459 H 4 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 5001850759
M 10 X 90
0630 001 048 H 4 WASHER DIN 125 ALT 200HV A3C AUSG.90-
10,5
300 1296 334 004 2 SLIDING PAD ENTHALT.IN 1295 334 065(2) 5000289841
320 1 DETENT PLUNGER 145N*50N.M
1313 207 005 RH 1 DETENT PLUNGER 55178 KPL. IN 1313 207 001(2) 5001843140
0730 008 604 R 1 SEALING RING 9860C A16X22 IN 0730 008 636(2)
400 1 SWITCH OEFF*45N.M*DICHTRING
*BAJONETT
0501 210 059 R 1 SWITCH KPL. 5001845859
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 5001833181
420 1295 212 006 1 PIN KPL. 5000289806
 CD 1/2004 10.07.2008
sheet 40
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.57.04 RANGE SELECTION * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 41

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.57.04 RANGE SELECTION

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
010 1316 245 012 H 1 PIPE 3831B KPL.GP RE*L=589MM*12X1,5 5001856506
020 1 UNION SCREW 1154C 10 DIN7643*4 LOCH
0737 835 238 1 UNION SCREW
0634 801 217 R 2 SEALING RING 5163C DIN 7603 AL A 14 X 20
030 1 UNION SCREW 1154C 10 DIN7643*4 LOCH
0737 835 238 1 UNION SCREW
0634 801 217 R 2 SEALING RING 5163C DIN 7603 AL A 14 X 20
050 1316 245 013 H 1 PIPE 3831B KPL.GP LI*L=605MM*12X1,5 5001856507
060 1 UNION SCREW 1154C 10 DIN7643*4 LOCH
0737 835 238 1 UNION SCREW
0634 801 217 R 2 SEALING RING 5163C DIN 7603 AL A 14 X 20
070 1 UNION SCREW 1154C 10 DIN7643*4 LOCH
0737 835 238 1 UNION SCREW
0634 801 217 R 2 SEALING RING 5163C DIN 7603 AL A 14 X 20
140 0659 160 068 H 1 CABLE CLIP FA. HELLERMANN PA6.6 SCHWARZ
T30L-W 3,6X200
 CD 1/2004 10.07.2008
sheet 42
parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI
figure: 068.93.05 CL.RELEASE DEV. * depending on parts list no.
 ZF-ELCAT parts list CD 1/2004 10.07.2008
sheet 43

parts list: 1316 051 339 16 S 221 / SG*LL*ANGEFL*DW-WL H-H / RVI

figure: 068.93.05 CL.RELEASE DEV.

item part no. OCF description mod. no. mod. intr. technical information opt. customer's co
100 1315 268 011 1 RELEASE FORK KPL.AUSR-WELLE*SW=134*2-SK 5001848619
140 1315 368 039 H 2 SHAFT 1111C 5001859722
150 2 LOCKING SCREW M10X45 DURLOK/12.9
0636 031 070 2 LOCKING SCREW FA. UNBRAKO 12.9 5001843159
M 10 X 45 DURLOK

**** END ****