Table of Contents

Introduction

1. Safety Information
1.1 Notes on using these instructions
2. Safety Instruction
2.1 General Safety Instructions
2.2 Danger in case of misuse
3. Installation and Initial Start-up
3.1 Checks Prior to Installation and Connection
4. Operating Information
4.1 Material Specifications
4.2 Description of the Machine
4.3 Identification of Controls
4.4 Machine Operation Instructions
5. Maintenance Instructions
5.1 General
5.2 Maintenance Schedules
5.3 Specialized Tasks
5.4 Details of Maintenance Work
Introduction

The purpose of this operational manual is to provide Astillero Pottery Fabrication workers
with an understanding and comprehensive knowledge of machine operation. The content within
this manual holds significant importance in optimizing machine performance and prioritizing
worker safety. (Ang layunin ng manual na ito ay mabigyan ang manggagawa ng Astillero Pottery
Fabrication ng pang unawa at kaalaman sa operasyon ng makina. Ang nilalaman ng manual na
ito ay may malaking kahalagahan sa maayos na paggamit ng makina at pagbibigay prayoridad
sa kaligtasan ng mga manggagawa.)

The manual contains details on material specifications, operational procedures,

maintenance guidelines, safety precautions, and potential machine hazards crucial for ensuring
both safety and efficient utilization of the machine. It is necessary for the worker to thoroughly
read and understand this manual before operating the machine. Failure to do so may result in
injuries or damage to the machine. If you have any questions or concerns, please do not hesitate to
contact the fabricator or the researcher. (Ang manual ay naglalaman ng mga detalye tungkol sa
mga espesipikasyon ng material, mga instruksyon sa operasyon at maintenance ng makina, mga
protocol sa kaligtasan, at epektibong paggamit ng makina. Mahalaga na basahing mabuti at
maunawaan ng manggagawa ang manual bago gamitin ang makina. Ang pagkukulang sa
pagbabasa ng manual ay maaaring magresulta ng pinsala sa manggagawa o sa makina. Kung
mayroon kang anumang katanungan, huwag mag atubiling makipag-ugnayan sa fabricator o sa
mga mananaliksik.)

Always keep in mind that your safety is our top priority, and this manual was designed to
equip you with essential information for operating the machine safely and efficiently. (Palaging
tandaan na ang iyong kaligtasan an gaming pinakamahalagang prayoridad, at ang manual na ito
ay nilikha upang magbigay ng kinakailangang impormasyon upang mapatakbo ang makina nang
ligtas at epektibo.)
1. Safety Information
These instructions facilitate safe and efficient use of the machine from the researchers.
The instructions are part of the information package and must be kept near the machine at
all times, readily accessible to the worker. (Ang mga instruksyong ito ay nakatutulong sa
ligtas at maayos na paggamit ng makina mula sa mga mananaliksik. Ang mga tagubilin ay
bahagi ng impormasyon at panatilihing malapit sa makina at dapat na magamit ng mga
manggagawa sa anumang oras).

1.1 Notes on using these instructions

Before starting any operation, the worker must have carefully read and understood
these instructions. Adhering to all safety and handling instructions outlined in this
manual is fundamental to ensuring safe work practices. Furthermore, any pertinent
local accident prevention regulations, hazard prevention regulations or general safety
regulations applicable to the machine’s scope of application shall be observed. (Bago
simulant ang anumang operasyon, marapat na basahin nang maayosat maunawaan ng
manggagawa ang mga tagubiling ito. Ang pangunahing kinakailangan para sa ligtas
na pagtatrabaho ay pagsunod sa lahat ng mga tagubilin at pagsunod sa mga nakasaad
sa manual na ito. Bukod dito, ang anumang kaugnay na lokal na mga regulasyon sa
pag-iwas sa aksidente, patakaran sa pag-iwas sa panganib, o pangkalahatang mga
gabay sa kaligtasan na maaaring may kinalaman sa saklaw ng aplikasyon ng makina
ay dapat sundin din.)

2. Safety Instruction
This section provides a comprehensive overview of key safety aspects aimed at
protecting individuals and ensuring smooth, safe and trouble-free operation. (Ang seksyong
ito ay nagbibigay ng pangkalahatang kaalaman ng lahat ng mahahalagang aspeto ng
kaligtasan para sa proteksyon ng mga individual at upang matiyak ang ligtas at walang
problema na operasyon.)
 2.1 General Safety Instructions
 Operating the machine is only permissible after gaining familiarity with the
relevant manual. (Ang makina ay maaari lamang na patakbuhin pagkatapos
maging pamilyar ang gagamit sa manual.)
 Utilize the machine only for its intended purpose. (Gamitin lamang ang makina
para sa inilaan nitong layunin).)
 In case of malfunction, immediately stop the machine. (Kapag nagkaroon ng
depekto sa makina, agad na itigil o patayin ang makina.)
 Faults should be corrected by the appropriate trained personnel. (Ang mga
bihasang tauhan lamang ang maaaring magtama sa mga problemang
mangyayari.)

2.2 Danger in case of misuse

Misuse of the system may lead to dangerous situations – so:

(Ang maling paggamit ng sistema ay maaaring humantong sa mapanganib na mga
sitwasyon – kaya)
 Do not overload the pottery wheel beyond its capacity, leading to equipment
damage or failure. (Huwag pakasobrahan ang paglalagay ng mga materyales
sa paggawa ng higit sa kanyang kakayahan.)
 Never operate the system if any components are damaged or malfunctioning, as
it could lead to further damage or unsafe conditions. (Huwag patakbuhin ang
makina kung may anumang mga bahagi na nasira o hindi gumagana ng
maayos, sapagkat ito ay maaaring magdulot ng karagdagang pinsala o hindi
ligtas na kondisyon.)

3. Installation and Initial Start-up

The initial installation involves setting up the machine and its connection. The following
details highlight the crucial aspects to be noted during the installation process. (Ang
panimulang instalasyon ay kinapapalooban ng pag set-up ng makina at mga koneksyon
nito. Ang sunusunod na impormasyon ay naglalahad ng mga mahahalagang aspeto na
dapat tandaan sa oras ng instalasyon.)
3.1 Checks Prior to Installation and Connection
The electrical connections supply voltage according to the fabricator’s identification
level. (Ang mga koneksyon sa kuryente ay nagbibigay ng boltahe ayon sa label na
isinaad ng fabricator.)

Before installation at the designated location, ensure that energy and supply
connections are prepared and readily accessible. The energy sources should meet the
specifications for the respective machine and be free from any defects. (Bago ang pag-
install sa itinakdang lokasyon, siguruhing handa at madaling ma-access ang mga
koneksyon ng enerhiya at suplay. Ang mga pinagmulang enerhiya ay dapat na sumunod
sa mga tatak ng mga espesipikasyon para sa naaangkop na makina at dapat na walang
depekto.)
4. Operating Information
4.1 Materials Specifications

Material Specification
Control Panel This device control the speed of the motor by directly
changing the frequency or the amplitude.
Motor This motor with 1 horsepower and 3 phase reduced type is
used as a component to be able to operate the machine.
Bearings It is a cylindrical roller that is connected to the stainless
shaft.
Electric Wires It is used in order for electricity to flow to the machine from
the power source.
Steel Plate It has a size of 48 mm x 96 mm.
GI Plain Sheet It is a galvanized iron sheet with a thickness of 0.45 mm to
2mm.
Shaft It is a rotating machine element which is used to transmit
power from one part to another.
Marine Plywood It is one of the highest quality ply woods with a thickness
of 1 inch.
Stainless Sheet It is an extremely durable and well-ageing material.
Metal Sheet It is one of the most versatile material in the manufacturing
industry.
Stainless Round Bar It has a diameter of 1 ½.
Angle Bar It has a size of 1 x 1 x 6 m.
Tubular It has a size of 1.5 x 1.5 with a thickness of 1.5 mm.
4.1 Description of the Machine
The semi-automated pottery workstation using control panel consists of a motor and
speed control system, a rotating plate, a sliding space for finished pots, clay container
and for water container. Speed control serves a significant feature for adjusting the
rotational speed of the pottery wheel, allowing artisans to achieve varying levels of
precision and control during the shaping process. The sliding space for finished pots
serve as a designated area where completed pottery pieces can be temporarily stored
after they have been shaped. This sliding space can accommodate 18 pieces of small
pots. This pottery workstation combines manual and automated processes to enhance
efficiency and precision in pottery production.
4.2 Identification of Controls
Identification of controls includes the controls used in the operation of the
workstation. Below are the controls necessary that are used to operate: (Kabilang sa
bahaging ito ang mga control na ginamit sa pagpapatakbo ng workstation. Nasa ibaba
ang mga control na kinakailangan upang gumana:)
a. On-off control – enables the worker to start and stop the machine’s operation.
b. Speed Control – allows the worker to adjust the speed of the pottery wheel.
4.3 Machine Operation Instructions
The instructions for operating the machine are detailed in this section, essential for
providing operators with the necessary knowledge on how to correctly utilize the
workstation. Adhering to these instructions will ensure the safety of the worker. The
operation instructions for the workstation are outlined as follows: (Ang mga tagubilin
para sa operasyon ng makina ay nakasaad sa seksyong ito. Mahalaga ito upang bigyan
ng kaalaman ang manggagawa kung paano gamitin nang wasto ang workstation. Ang
pagsunod sa mga tagubiling ito ay tiyak na magbibigay din ng kaligtasan ng
manggagawa. Ang mga tagubiling pang-operasyon para sa workstation ay ang mga
sumusunod:)

a. Plug in the workstation to a proper power source then press the power button to
activate the workstation. (Isaksak ang workstation sa tamang power source
pagkatapos pinduting ang power button upang gumana ang workstation.)
b. Place the appropriate amount of clay on the pottery wheel according to the
desired size of the creation.

c. Use the speed control to set the desired rotation speed of the pottery wheel.
(Gamitin ang speed control para itakda ang nais na bilis ng pag-ikot ng pottery
wheel.)
d. Shape and mold the clay using your hands as per the desired design. (Hulmahin
ang clay gamit ang kamay upang mabuo ito sa naaayon na disenyo.)

e. When finished shaping, set the rotation to the zero-speed setting. (Kapag tapos
na paghulma, sandaling ihinto muna ang pag-ikot ng pottery wheel.)
5. Maintenance Instructions

5.1 General
Ensuring proper maintenance is essential for personnel safety, smooth equipment
operation, and prolonged performance. Regular maintenance is necessary for each
machine or equipment to ensure equipment safety, achieve optimal output, and prevent
costly downtime. Neglecting to follow proper maintenance procedures outlined in the
manual can result in unsafe conditions and reduce the machine’s lifespan. (Ang tamang
maintenance ay mahalaga para sa kaligtasan ng mga manggagawa, mabisang
operasyon ng kagamitan, at pangmatagalang performance. Kinakailangan ang regular
na maintenance para sa bawat makina o kagamitan upang tiyakin ang kaligtasan nito,
magbigay ng magandang kalidad na produkto at upang maiwasan ang magastos na
downtime. Ang pagkakaligtaan sa pagsunod sa tamang mga hakbang sa maintenance
na nakasaad sa manual ay maaaring magresulta sa hindi ligtas na kondisyon at
mapadali ang buhay ng kagamitan.)

5.2 Maintenance Schedules

To prevent defects and to preserve the integrity of the workstation, qualified
personnel will need to conduct weekly maintenance checks. A well scheduled
maintenance will ensure the workstation is running efficiently, effectively, and safely,
and guarantee their operation for years to come. The different parts of the workstation
will be checked up right after use and weekly to ensure its functionality and safety.
(Upang maiwasan ang pagkasira at mapanatili ang workstation, ang mga
kwalipikadong tauhan ay kailangang magsagawa ng lingguhang maintenance. Ang
isang maayos na schedule ay makatutulong para matiyak na ang workstation ay
tumatakbo nang maayos, epektibo, ligtas at ginagarantiyahan ang kanilang operasyon
sa mga darating na taon. Ang iba’t-ibang bahagi ng workstation ay suriin kaagad
pagkatapos gamitin at lingguhan upang matiyak ang ang pagkaayos at kaligtasan
nito.)
 Components Maintenance Schedule
Pottery Wheel After operations (Pagkatapos ng
operasyon)
Clay and Water Container After operations (Pagkatapos ng
operasyon)
Sliding Space for Finished Products After operations (Pagkatapos ng
operasyon)
Speed Controller Weekly (Lingguhan)

5.3 Specialized Tasks

An authorized person in the maintenance tasks is specified in this section. (Ang mga
awtorisadong tao sa mga gawain sa maintenance ay tinukoy sa seksyon na ito.)

a. Disengaged welded parts are to be repaired only by a skilled welder for stainless
welding. (Ang mga natanggal na welded na bahagi ay kukumpunihin lamang ng
isang bihasang welder.)
b. Servicing electronics and electrical parts particularly motor, power supply and
controller are only for authorized electronics technicians/electrical technicians
only. (Ang pag-aayos ng mga electronics at electrical na bahagi lalo na ang mga
motor, power supply at controller ay para lamang sa awtorisadong electronics
technician o electrical technicians lamang.)

5.4 Details of Maintenance Work

The details of maintenance work comprise all the information about the maintenance
that needs to be done. Below are the parts that are necessary for maintenance works:
(Ang mga detalye ng maintenance work ay binubuo ng lahat ng impormasyon tungkol
sa maintenance na kailangan gawin. Nasa ibaba ang mga mahahalagang bahagi para
sa mga gawaing maintenance:)
a. Motor and Speed Control
 Clean the motor and speed control to remove dust and debris. (Linisin ang motor at
speed control upang maalis ang mga alikabok at dumi.)
Lubricate moving parts according to the fabricator’s recommendations. (lagyan ng
langis ang mga umiikot na bahagi ayon sa rekomendasyon ng fabricator.)
Inspect electrical connections for tightness and corrosion.

b. Pottery Wheel
Clean the wheel surface after each use to remove clay residue. (Linisin ang ibabaw
ng pottery wheel pagkatapos gamitin upang maalis ang mga labis na clay.)
Ensure proper alignment of the wheel to prevent wobbling during operation.
Replace worn out or damaged parts as needed, such as bearings or belts.

c. Sliding Spaces for Finished Products

Clean the sliding spaces after each use to remove any clay residue or debris. (Linisin
ang espasyo para sa mga natapos ng produkto upang maalis ang mga tira-tirang
clay.)
d. For Water and Clay Container
Empty and clean the clay and water container regularly to prevent buildup of
contaminants. (Palaging linisin ang lagayan ng clay at tubig upang maiwasan ang
pagkakaroon ng mga dumi.)
Inspect the containers for any signs of damage, such as cracks or leaks. (Suriin ang
mga lalagyan para sa anumang mga palatandaan ng pagkasira, tulad ng
pagkabiyak o pagtagas.)