MinSD - Tech. Report.

PT. ALTRAK 1978

Mining Support Dept.

Engine Model
QSK 60 C FIELD TECHNICAL REPORT
ESN 031/87/BRU/24 REPORT
33221811 DISTRIBUTION
Job Number / TSR Number Title: Daily inspection hydraulic excavator komatsu 1. Setya W
- PC4000-6 #EXKM-07, Operated by PT.BUMA 2. Irwan G
at Lati mine operation. 3. Erwin S
New / Rebuild 4. M. Nirwan
Rebuild 5. Ronal L
Engine Hours: 6. Haryono
Author: Dwi Rahmawan
13.380 hrs 7. Customer
Support Status:
FMC With UT
Date: 24 February 2024
Cont On By
FMC
Serv Call Cust.
Yes - - -
Dept. /
Dept. / Dist
Dist PT. Altrak1978 – Depo Berau.
Mining Support Dept.
Name:

SUMMARY

PURPOSE

Findings obtained during daily inspection on engine QSK60-C ESN 33221811 Installed in hydraulic excavator
komatsu PC 4000-6 #EXKM-07, Operated by PT. BUMA at lati mine operation.

MAINTENANCE HISTORY FOR THE LAST 3 MONTHS

On 7 December 2023
Crankcase pressure sensor malfunction at lifetime engine 12.285 hrs.

On 19 December 2023
Replace starting motor upper cause engine can’t start at lifetime engine 12.511 hrs

On 27 December 2023
Replace prelube pressure switch cause engine can’t start at lifetime engine 12.537 hrs

CONCLUSION

After checking the condition of the engine.

- Oil leak was found in the oil pan gasket area.
- Oil leak from the rear crankshaft seal.
- Oil leaks from the crankshaft front seal area

ACTION
- Check visually conditions generally engine.
- Check hose from damage and leaks.
- Test engine running.
MinSD - Tech. Report.
- Check all parameters engine.

RECOMMENDATIONS
- Replace oil pan gasket.
- Replace seal rear crankshaft.
- Replace seal front crankshaft.

DATA:
PIC
No Description Date Remark
PTA Customer
1 Technical Report √ - 25/02/2024 Complete
Need data when
2 ECM Download √ - - next daily
inspection
√ Need data from
3 OEM Download (MIC/ETM/VHMS/etc) -
customer
√ Need fresh data
4 SOS/PAP oil full history (min. last 6 month) -
from costumer
√ Need data from
5 Maintenance History -
customer
√ Need data from
6 Breakdown History -
customer
√ Need fresh data
7 Oil Top up data/Oil consumption -
from customer
√ Need fresh data
8 Coolant Top up -
from customer
9 Joint investigation - - Consolidate

INTRODUCTION:

Figure 1, view unit #EXKM-07

MinSD - Tech. Report.

DESCRIPTION OF FAILURE:

findings of several oil leaks in the engine during daily inspection.

Engine Information Failure Information

ESN 33221811
Customer PT. United Tractors
New/Rebuild Rebuild
PT. BUMA – Lati mine
Build Date - Customer Site
operation
Rated Power 1944 hp OEM Komatsu
Rated Speed 1800 rpm Model PC 4000-6
Engine Config# D593001CX03
Unit # EXKM 41007
Engine Model QSK60
CPL Application Hydraulic Excavator
2849
Installed Functional Size Date in Service 24 August 2021
Oil Reserve Yes Yes -
Failure Date -
Centinel Yes Yes -
Prelube Yes Yes - Engine Hours 13.380 hrs
Parent Child Unit Hours 60.887 hrs
ECM Code
- -

OBSERVATIONS:

Field investigation.
- Check visually conditions generally engine, found several leaks at area engine.
- Check hose from damage and leaks, good.
- Test engine running, good
- Check all parameters engine, good.

Right Bank
Left Bank

Figure 2, view conditions engine.

MinSD - Tech. Report.

Figure 3, view conditions of oil leaks at area oil pan engine.

Figure 3, view conditions of oil leaks at area rear seal crankshaft.

Figure 4, view conditions of oil leaks at area front seal crankshaft

MinSD - Tech. Report.
SIGNATURE:

Created by: Dwi Rahmawan Date: 25 Feb 2024 Title: Technical officer

Revision Editor Edit Date Title

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