28GS3121A/B

VSD de ionized cooling water

Resin cartridge + pressure switch replacement

GMC OFON – OML 102

Netco Dietsmann Date : 18 February 2016

Title Replacement of the resin cartridge + pressure switch on the de-ionized cooling water

Trade MECHANICAL

Cooling circuit hydraulic diagram

Pressure switch Resin cartridge Pressure /air release valve

P1 P2

Manual valve VG030 quick coupling manual valve VG031

Manual valve VG033 Connection P1/P2
➢ Disconnecting Cartridge
1. Close the manual valves VG030&VG031, install rag on the top of the resin cartridge to avoid water
spillage

2. Use the pressure /Air release valve to reduce the pressure inside the cartridge. Open the valve slowly
for smooth pressure release and do not open fully, (using rag sponge the water released)
Note: If the valve opened fully under pressure the resin will spill out.
3. After the pressure release disconnect the flexible hose at the points P1 & P2 mark the both flexible
according resin cartridge inlet and outlet inlet and outlet to avoid mistake during reconnection.

Quick coupling P1/P2

4. Take the cartridge out from the cooling unit.

 28GS3121A/B
VSD de ionized cooling water
Resin cartridge + pressure switch replacement

5. Test the solenoid to be sure the valve is open when the led is green
6. Disconnect the flexible metal hose from the old cartridge mark the both flexible according resin
cartridge inlet and outlet inlet and outlet

➢ Pressure switch replacement

1. Disconnect the pressure switch wire “instruments”
2. Disconnect the pressure switch from the cooling circuit
3. Clean the connection
4. Install new pressure switch
5. Reconnect the pressure switch wire “instruments”

➢ Preparation and connecting new cartridge

1. Check the new cartridge is same model.
2. Connect the flexible metal hose to the new cartridge.
3. By using De-ionized water flush the new cartridge. This will remove air in the cartridge.

Note: The water flow must be from IN – OUT all the times.

4. Fix the new cartridge in the cooling unit.

5. Fill the hose with de ionized water to minimize the quantity of air introduce into the circuit
6. Connect the flexible hoses at right places.
7. Open the manual valve VG030 & VG031
8. Check the pressure PG040 (the pressure should be around 2Bars)
9. Check the pressure switch setting are correct (Alarm 0.9 Bar trip 0.5 Bar)
10. Monitor for leakage (if any leakage as been detected need to fix it before to continue this procedure”
11. Run the cooling water pump (force active in the PLC need assistance of ICSS supervisor)
12. Monitor the de ionized water the value should be less than 1Μs