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Schematic Tutorial
Schematic Tutorial
HOW TO READ
FUNCTION GROUP STYLE
ELECTRICAL SCHEMATICS
6/2006 Revision 3.0
INTRODUCTION
The Krones electrical schematics are designed to graphically depict the electrical design both
electrically and physically. When you understand the structure of the drawings, in addition to
being able to trace circuits, you will know locations of components, wire & cable routes,
terminal locations, wire numbers and color codes.
These advantages pay off with a greater comprehension of the equipment, which reduces trouble-
shooting time.
The appendix has all the navigation symbol mnemonics in tables for quick access.
TABLE OF CONTENTS
1. OVERVIEW.......................................................................................................................................................3
2. PAGE STRUCTURE.........................................................................................................................................4
3. SECTION DEFINITIONS ................................................................................................................................5
4. NAVIGATING THE SCHEMATIC ................................................................................................................6
4.1. TITLE BLOCK ...............................................................................................................................................6
4.2. INSTALLATION LEVEL DESIGNATIONS.........................................................................................................7
4.3. FUNCTION GROUP LEVEL DESIGNATIONS ...................................................................................................7
4.4. DEVICE LEVEL DESIGNATIONS ....................................................................................................................8
4.5. CABLE & WIRE LEVEL DESIGNATIONS .....................................................................................................10
5. DRAWING SECTION EXAMPLES .............................................................................................................11
5.1. (DA) TECHNICAL DATA ............................................................................................................................11
5.2. (DIA) DIAGRAMS ......................................................................................................................................12
5.3. (INH) TABLE OF CONTENTS ......................................................................................................................13
5.4. (LEG) LEGEND..........................................................................................................................................14
5.5. (SSL) PANEL LAYOUT...............................................................................................................................15
5.6. (STR) SCHEMATIC ....................................................................................................................................16
5.6.1. (STR) Device numbering, descriptions, parent & child and navigation ..............................................16
5.6.3. (STR) PLC or I/O card symbols...........................................................................................................17
5.6.4. (STR) PLC or I/O child symbols ..........................................................................................................18
5.6.5. (STR) Cable numbers and core identification......................................................................................19
5.7. (VBV) TERMINAL BLOCK LAYOUT ..........................................................................................................20
5.8. (XKB) CABLE ASSIGNMENT DETAIL ........................................................................................................21
5.9. (XKT) CABLE LIST ...................................................................................................................................22
6. GLOSSARY......................................................................................................................................................23
7. APPENDIX .......................................................................................................................................................24
7.1. DIAGRAM DESIGNATIONS..........................................................................................................................24
7.2. SCHEMATIC DESIGNATION DETAILS ..........................................................................................................24
7.3. COLOR CODE ABBREVIATIONS ..................................................................................................................24
7.4. WIRE GAUGE CHART ................................................................................................................................25
7.5. DEVICE LEVEL DESIGNATIONS ..................................................................................................................26
Page 2 of 26
1. OVERVIEW
1.1. The Krones Schematic uses a Function Group design to structure the drawing. A
Function Group is a method of dividing machine functions into logical blocks. The
structure uses designations to lead you through from the complete machine (least
amount of detail) to individual connection points (greatest amount of detail).
DRAWING
SECTIONS
• Table of
FUNCTION
contents
GROUPS
• Schematics COMPONENT
• Cable list • Main drive
• PLC • Contactor CONNECTION
• Glue pot • AFD
• Push button The point where
a wire connects
to a device
Function Group
Installation (First two digits)
(Machine code)
Title Block
Navigation information
Page 4 of 26
3. SECTION DEFINITIONS
The drawing is divided into sections based on the type of information. This quickly
establishes the purpose of the information on the page.
Page 5 of 26
4. NAVIGATING THE SCHEMATIC
This section explains the mnemonics as they pertain to the Drawing, Page, Machine, Device,
Connection point, Cable and Wire.
4.1.1. Diagram Type - A designation describing the type of information on the page.
See Section 3 for Section Definitions.
4.1.2. Physical Location - This designation is the default location of the components on
the machine that are shown on this page. A plus " + " sign is the symbol for
"physical location". See Section 7.2 for Machine level designations.
4.1.3. The Function Group designations are the default values for all the devices on the
page. See Fig 4.1 and Sections 4.2 & 4.3 for details
4.1.3.1. Installation - Installation describes which machine the page is used for. An
equal " = " sign is the symbol for "installation".
4.1.3.2. Function Group - Function Groups are sections of the drawing dedicated to
a unique function of the machine. A period " . " is the symbol for "function
group". The first two digits after the "." is the function group number.
4.1.4.1. Page Number - is the master page number within the function group.
4.1.4.2. Page Number / Total Pages - is actual consecutive page number within the
drawing followed by the total number of pages in the drawing.
Page 6 of 26
Function Group
Figure 4.1 Installation (First two digits)
(Machine code)
Installation describes the type of machine the page or drawing is dedicated to. An
equals " = " sign is the symbol for "installation"
(i.e. “=ET” is the symbol for a labeler and "=TBB" is the symbol for bottle conveyor).
See Section 7.2 for a complete list of installation designations.
Function Groups are sections of the drawing dedicated to a unique function of the
machine. A function group may be used more than once in a drawing (i.e. you may
have two conveyor motors but they are the same electrical function).
A period " . " is the symbol for "function group". The function group number is the
first & second digits after the "." symbol.
Funtions groups are assigned Instance numbers. This will uniquely identify the
function group when it is used more than once. The instance number is the third &
fourth digits after the "." symbol.
Example: =ET1.5201
01 notes the first time group 52 is used
.52 notes function group 52
1 notes the first labeler in the line
=ET notes a labeler
Page 7 of 26
4.4. Device Level Designations
Devices are assigned symbols based on the function group they belong to and the
instance of the symbol on the page. A hyphen " - " is the symbol for "device".
4.4.1. Figure 4.4.1 is a basic device (push button) with all possible details shown. In
most cases only the Location and Symbol will be on the drawing. This is because
the installation and function group are in the title block.
Figure 4.4.1
Each device has a label next
Function group Instance of function to it for identification.
Installation Physical location
The device is labeled with
Function group, Instance,
=ET1 . 5201 +KK Device symbol & location.
-PB103
Device symbol Counter within page Example:
Page number
=ET1.5201
21 22 -PB103+KK
Connection point
NOTE: The Counter within page that is part of the Device symbol.
A type of device may appear on a page many times. (i.e. 5 push buttons). This is
the same concept as the function group "instance".
(i.e. The first PB on page 10 would be "PB101"
The second PB on page 10 would be "PB102")
Function Groups & Instances (i.e. .5201) have been described separately to help
explain structure. For your everyday use refer to ".5201" as "Function Group".
This document will follow that rule from this point forward.
Page 8 of 26
4.4.2. Parent / Child relationships
Sometimes a component (i.e. a contact on a switch) is shown on multiple pages or
multiple locations on a single page. This is called a parent-child relationship.
The origin of the device is the parent and the piece located on another page is the
child. All devices are referenced with the parent symbol.
The child symbol always uses the installation and function group of the parent
symbol.
Figure 4.4.2
(Parent Symbol ) (Child Symbol )
NOTE: If any piece of the designation is not printed by the component, the title
block already displays the correct information.
Think of this as giving driving directions. The closer someone is to you the less
information you need to give them.
Page 9 of 26
4.5. Cable & Wire Level Designations
Cable designations are numbers assigned to every cable. The number refers to the
cable as a whole (i.e. the cable is a component).
Each cable will be labeled with the cable number at both ends.
4.5.2. A wire designation is the terminal point where the wire connects.
(i.e. The vacuum pump connection points are U,V,W,PE "
and an individual wire in the cable is "U" or "V" or "W" or "PE").
Each single wire will be labeled with the connection point at the termination.
If the customer has opted, wires within a cable will also be labeled.
Component
designation Wire sequence numbers printed on Optional Figure 4.5.1
2
the wire or the color of the insulation within cable
=ET1.5501 is the identifier for individual
-C101+SK U
conductors within a cable
2 U
4 V
6 W
PE
=ET1.2301
=ET1.5501-W101 =ET1.5501-W101
-AFD101+SK 6 =ET1.5501+SK-C101 =ET1.5501+ET-MTR101
X4.PE Optional
within cable
Component to Component
Optional
within cable
=ET1.5501-W101
1 =ET1.5501+SK-TB40
=ET1.5501-TB40
1 -W101
1
2 -W101 Terminal strip to Component
2
3 -W101 The output side of the terminal is
3 labeled with the cable number and
PE -W101 wire sequence number
PE
The input side of Page
the terminal
10 ofis26
labeled with the terminal number.
5. DRAWING SECTION EXAMPLES
B) Network requirements
i.e. phase requirements and network type IT (Delta), TT (WYE non-loadable N)
B
A
Page 11 of 26
5.2. (DIA) Diagrams
DIA pages are drawings of the machine overview, operator panel layouts,
communications paths, etc.
DIA pages only show overviews, electrical connections are shown on STR (schematic) pages
To locate the device in the schematic follow the function group number and device number on
the component to the appropriate page.
A) If a device belongs to the function group shown in the title block, then the function group number
is NOT repeated by the symbol.
This device can be located in group .0901 on page 02 (e.g. =TBB22.0901+BP1-PL202)
B) If a device does not belong to the function group show in the title block, then the function group
number is shown next to the symbol.
This device can be located in group .1101 on page 01 (e.g. =TBB22.1101+PB1-PB101) and
in group .0001 on page 04 (e.g. =TBB22.0001+BP1-LED204)
B =.1101
=.0001
Page 12 of 26
5.3. (INH) Table of contents
INH breaks the drawing down by function, location and page number to easily locate
items when the component number is not known. Revision dates for each sheet are also
noted.
A) Diagram type: See section 3 for definitions or section 7.1 for a quick description
C) Line: Line is the same as “Installation”. see section 7.2for a quick reference
D) Group: This is the Function Group number, see section 7.2for a quick reference
E) Location: This is the physical location, see section 7.2for a quick reference
H) Date: This is the date of the revision listed in the “change” column
A B C D E F G H
Page 13 of 26
5.4. (LEG) Legend
LEG pages are explanations of drawing mnemonics, color-codes, location definitions,
etc. The legend section contains brief examples of everything in this manual.
Page 14 of 26
5.5. (SSL) Panel Layout
SSL is the physical layout drawing of the control panels
A) Terminal Block (TB) and Fuse (F) designations are listed and physical location is shown
B) Terminal Block (TB) designations are listed and physical location is shown
C) Panels are numbered. This shows which panel number this layout is for and how many total
sections are included in this panel group.
C
Your company name
Page 15 of 26
5.6. (STR) Schematic
STR pages contain the graphical representation of the wiring.
5.6.1. (STR) Device numbering, descriptions, parent & child and navigation
A) There are two “CR” devices on page 21.
CR211 is a “CR on page 21 (This is the first time “CR” is used on page 21)
CR212 is a “CR on page 21 (This is the second time “CR” is used on page 21)
B) Component descriptions are notes referring to items at the end of a horizontal line. If a line does
not have a description then the description on the neighboring line describes both lines.
C) A solid circle is the “PRESSED” position of a dip switch or position of a slide switch.
D) All contacts that are available in a “CR” are shown on the right. If the contact is used there will
be a function group and page number located next to the contact
E) When wiring comes from another page the potential is noted first.
B+\/20.6 is "potential B+ \ function group is not listed… therefore the function group in the title
block is the number to use / page 20 . zone 6"
C
E
B A
PLC & Remote I/O cards are PARENT symbols that are detailed in function group .05.
I/O points are CHILD symbols which are detailed in function group where they are used.
A) An PLC card or I/O block is represented in table format and contains all the connection details.
D) PLC address
Page 17 of 26
5.6.3. (STR) PLC or I/O child symbols
PLC & Remote I/O cards are PARENT symbols that are detailed in function group .05.
I/O points are CHILD symbols which are detailed in function group where they are used.
Individual I/O points are represented by a square with all the connection details shown.
Input blocks are on the left and Output blocks are on the right
Page 18 of 26
5.6.4. (STR) Cable numbers and core identification
A) When wiring is done with a cable, the cable number is noted next to the wiring
B) A conductor within a cable has either a number printed on it or is color coded. See section 4.5
for how a cable or wire is physically tagged.
C) A single core wire has no schematic notation. See section 4.5 for how a cable or wire is
physically tagged.
Page 19 of 26
5.7. (VBV) Terminal Block Layout
VBV are layouts of the terminal blocks and the connections to the terminal. During construction this section is used for layout and
connection. After installation it is an excellent trouble-shooting aid.
Abdecku
Bemerku
=.2
AWG20 JZ-602 7x0.5 mm2 0.0 =.1701-W172
E) The function group and page locations
B) Each cable type is noted of components are noted
0.0
C) The "TB" number represents the physical type of terminal used. See .1701 = function group
*
*
/17 = page within function group
=ET1.2101
1 kz1b_jic 3
-TB50 +MK 5
=ET1.2101 +MK -P103 kz1b_jic 2 =ET1.0501 +SK -I/O561 23COM BU STR=ET1.2101/10.8
=ET1.2101 +MK -P103 kz1b_jic 1 =ET1.0501 +SK -I/O561 6 BK STR=ET1.2101/10.8
=ET1.2101 +MK -P103 3 =ET1.0501 +SK -I/O561 41V BN STR=ET1.2101/10.9
2 D PHYSICAL 3
8
=ET1.1701-TB52 1 =ET1.1701-TB50
1 =ET1.1701-W171
5
11.B+ 2 =ET1.1701+MK-TB50 1 BN
12.B-
3 2
1.B+
BU 4
3 2.B-
3 3 BK
4, N/C 4, N/C
.1701
5, N/C 5, N/C WT, N/C
9 6, N/C 6, N/C
=ET1.1701-W171 =ET1.1701-W171
PE PE
PE =ET1.1701+SK-TB52 PE =ET1.1701+MK-PE171
Page 20 of 26
5.8. (XKB) Cable Assignment Detail
XKB details the cable routes and the conductors within the cable. During construction this section is used for cable connection. After
installation it is an excellent trouble-shooting aid.
See Section 4.5 for Cable & Wire Type is the kind of cable used. This is the number of conductors This is the number of conductors
numbering. in the cable and the gauge. in the cable that are actually
used.
D F
Bemerkungen
Belegte Adern
REMARKS
Absetzlange
Leads used
LENGTH
EDV Nr.
Reserve
Reserve
LEAD
CABLE TYPE LEAD FROM TO
Adern
Lange
Kabel Typ Adern Von nach
=.0201-W107 AWG16 TFFN GN 1x1.5 mm2 1 0 718730001V PLUG GN =ET1.0201 +SK -TB40 PE =ET1.0201 +SK -CN102 PE
Stecker
=.0501-W202 LIYCY 3x0.5 mm2 4 0 7870305003 PLUG WH =ET1.0501 +SK -CN202 2 =ET1.0901 +KK1 -CN103 2
Stecker BN =ET1.0501 +SK -CN202 3 =ET1.0901 +KK1 -CN103 3
7 GN =ET1.0501 +SK -CN202 5 =ET1.0901 +KK1 -CN103 5
SH =ET1.0501 +SK -CN202 SH =ET1.0901 +KK1 -CN103
A B C E G H I J K L
8 Number of conductors wired to The length of the cable or wire The amount of cable jacket This is the KRONES part
terminals (FUTURE) removed. number.
(FUTURE) (FUTURE)
A short note about usage. This is the color or number The beginning of the cable route The end of the cable route and
9 printed on the insulation of the and details the connection point details the connection point of
conductor within the cable. of each conductor in the cable.. each conductor in the cable...
date 02.03.2006
Machine type Labeler Cable Assignment Equi.
Equi. K745944
Eng. Ertl
CAD Lingl Machine model Contiroll Your Company Name K745944-001 XKB 01 10/20
Page 21 of 26
5.9. (XKT) Cable List
XKT details the cables as units (i.e. a cable is a component of the machine). During construction this section is used to pull cable. After
installation it is an excellent trouble-shooting aid.
See Section 4.5 for Cable & Wire The beginning of the cable route. The end of the cable route. The kind of cable used.
numbering.
6
G I
Leads used
LENGTH
CABLE NO. FROM TO TYPE LEAD
EDV Nr.
Variant
Kabel-Nr. von nach Typ
=.0501-W301 =ET1.0501 +SK -CN251 =ET1.0501 +KK1 -X601 DeviceNet P1-C 2x2x0.34 mm2 5 0 7459999596 PLUG
Stecker
7
OUTPUT BOARD
=.0901-W401 =ET1.0501 +SK -I/O581 =ET1.0901 +SK -BCN402 AWG20 JZ-602 7x0.5 mm2 2 0 7187360103 Ausgangskarte
F H
8 This is the number of conductors This is the number of conductors The length of the Cable or wire The potential carried by the
in the cable and the gauge. in the cable that are actually (FUTURE) cable.
used. (FUTURE)
J) Remarks
TECHNICAL DATA
T hi h Dt
date 02.03.2006
Machine type Labeler Cable List Equi. K745944
Eng. Ertl
CAD Lingl Machine model Contiroll Your Company Name K745944-001 XKT 01 1/98
Page 22 of 26
6. Glossary
Drawing The complete set of the printed electrical design. This includes all
sections (i.e. Table of Contents, Legend, Schematics, etc).
Function Block A section of the drawing dedicated to a specific function of the machine.
Or Function groups are not voltage specific and will contain any high
Function Group voltage, control voltage and communications required by the devices in
that group.
(i.e. Function Group 20 = Main Drive. This includes all associated
components such as the AFD, contactor, overloads, I/O points etc).
The instance number of a function group is the third & fourth digits after
the "." symbol
(i.e. the first time group 52 is used is ".5201"
the second time group 52 is used is ".5202")
Schematic The section of the drawing that graphically depicts the electrical wiring.
Zone A section of a page delimited by numbers in the outer left hand border
Page 23 of 26
7. APPENDIX
DIAGRAM DEFINITION
DA Technical Data
DIA Diagrams
INH Table of Contents
LEG Legend
SSL Control Panel Layout
STR Schematic
VBV Terminal Block
Layout
XKB Cable Assignment
Detail
XKT Cable List
DIN DIN
COLOR
VDE 0293 IEC 757
BLACK SW BK
BROWN BR BN
RED RT RD
ORANGE OR OG
YELLOW GE YE
GREEN GN GN
BLUE BL BU
LIGHT BLUE NBL LTBU
VIOLET VL VT
GREY GR GY
WHITE WS WH
PINK RS PK
GOLD GD
TURQUOISE TK TQ
SILVER SR
BEIGE BE
TRANSPARENT TR
GREEN YELLOW GNGE GNYE
Page 24 of 26
7.4. Wire Gauge Chart
Ampacities are typical usage, and may not apply in all situations.
Outside MCP
2 Inside MCP
AWG mm Maximum Ampacity
Maximum Ampacity
90'C 1
24 .2 3.5 3.5
22 .3 5 5
20 .5 6 6
18 1.0 7 7
16 1.5 10 10
14 2.5 15 15
12 4 20 20
10 6 30 30
8 10 60 40
6 16 80 55
4 25 105 70
3 26.7 2 120 85
2 35 140 95
1 42.4 2 165 110
0 or 1/0 50 195 125
2/0 70 225 145
3/0 85 260 165
4/0 95 300 195
250 MCM 120 340 215
300 MCM 150 375 240
350 MCM 185 420 260
400 MCM 203 2 455 280
500 MCM 240 515 320
1
Ampacity has been reduced by 50% assuming 10-20 current carrying conductors in a raceway
2
This is an exact cross section comparison, no comparable (AWG) wire gauge available
Page 25 of 26
7.5. Device Level Designations
See Section 4.4 for a detailed explanation.
Figure 4.4.1
Each device has a label next
Function Instance of to it for identification.
Installatio Physical
The device is labeled with
Function group, Instance,
=ET1 . 5201 +KK Device symbol & location.
-PB103
Device Counter within Example:
Page
=ET1.5201
21 22 -PB103+KK
Connection
i
Component
designation Wire sequence numbers printed on Optional Figure 4.5.1
2
the wire or the color of the insulation within cable
=ET1.5501 is the identifier for individual
-C101+SK U
conductors within a cable
2 U
4 V
6 W
PE
=ET1.2301
=ET1.5501-W101 =ET1.5501-W101
-AFD101+SK 6 =ET1.5501+SK-C101 =ET1.5501+ET-MTR101
X4.PE Optional
within cable
Component to Component
Optional
within cable
=ET1.5501-W101
1 =ET1.5501+SK-TB40
=ET1.5501-TB40
1 -W101
1
2 -W101 Terminal strip to Component
2
3 -W101 The output side of the terminal is
3 labeled with the cable number and
PE -W101 wire sequence number
PE
The input side of the terminal is
labeled with the terminal number.
Page 26 of 26