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Chapter 4 Timebase Plots
Chapter 4 Timebase Plots
51
Chapter 4
Timebase Plots
52 Data Plots
We will then discuss slow roll compensation and a special application of the
waveform compensation technique that can be used to produce a Not-1X time-
base plot.
Finally, we will demonstrate how to obtain the large amount of information
that exists in a timebase plot, such as the peak-to-peak amplitude, the filtered
vibration frequency, the rotor speed, the nX amplitude and phase of a filtered
signal, and the relative frequency of the filtered vibration signal versus running
speed.
Unfiltered
Displacement (1 µm/div)
0 20 40 60 80 100
Time (ms)
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The vertical position of a point on the timebase plot represents the instan-
taneous value of the measured parameter. For velocity and acceleration trans-
ducers, it represents the instantaneous value of velocity and acceleration rela-
tive to a point in free space; for displacement signals, the vertical position rep-
resents the instantaneous position relative to the probe tip.
Note that the terms peak (pk), peak-to-peak (pp), and root-mean-square
(rms) are used to describe how changes in the parameter are measured and are
not appropriate units for the vertical axis of a timebase plot. However, the signal
can swing through a range that can be measured in peak-to-peak units. In the
figure, the amplitude of the filtered signal (bottom) is about 6.0 µm (0.24 mil) pk,
12 µm (0.47 mil) pp, and 4.2 µm (0.17 mil) rms. All of these terms describe the
same signal.
In unfiltered timebase plots, digitally sampled signal voltages are first divid-
ed by the transducer scale factor to convert them to equivalent engineering
units. Then, the converted values are plotted on the timebase plot. The resulting
waveform describes the instantaneous behavior of the measured parameter
from one moment to the next.
Filtered timebase plots are constructed from the amplitude and phase of
vibration vectors. The plot is synthesized by computing a sine wave with the cor-
rect frequency, amplitude, and phase (see Appendix 2 for details). This synthe-
sis process assumes that conditions in the machine don’t change significantly
over the period of time represented by the synthesized waveform. This is usual-
ly, but not always, a correct assumption.
Computer-based timebase plots display a digitally sampled waveform. The
sample rate determines the upper frequency limit of the signal that is displayed,
and the length of time over which the waveform is sampled determines the low
frequency limit. Low frequency signals will not be completely represented if the
sample length is shorter than the period of the low frequency component. For
these reasons, digitally sampled, unfiltered timebase plots are, inherently, both
low- and high-pass filtered.
A timebase plot has several important differences from the timebase display
on an oscilloscope: a basic oscilloscope displays voltage on the vertical axis,
while a timebase plot displays engineering units, such as µm, mil, mm/s, g, etc.;
the scope can display over a very long time frame; and there are subtle differ-
ences in the display and meaning of the Keyphasor mark.
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1X-filtered, uncompensated
Displacement (1 µm/div)
7 µm pp ∠84˚
Displacement (1 µm/div)
absolute phase is significantly different.
More often, slow roll compensation will
result in a signal with lower amplitude.
0 20 40 60 80 100
Time (ms)
56 Data Plots
many of the signal artifacts due to shaft surface defects. Figure 4-3 shows unfil-
tered timebase plots, with the same scale, from a machine before and after slow
roll waveform compensation. Two things are immediately clear: the compensat-
ed plot has higher vibration amplitude and the waveform is much smoother.
Most of the high frequency noise in the signal also existed in the slow roll signal;
the waveform compensation removed it.
Unfiltered timebase waveforms can also be notch filtered by compensating
with a synthesized, filtered waveform. The compensation waveform is recon-
structed from a nX-filtered vibration vector that is sampled at the same time as
the waveform to be compensated. The synthesized waveform is then subtracted
from the vibration waveform of interest.
Using this technique, you can examine a vibration signal without the pres-
ence of any 1X vibration. A Not-1X waveform is created by subtracting the 1X-
synthesized waveform from the original unfiltered waveform. The resultant
waveform reveals any frequency information that may have been obscured by
the 1X response. This can be helpful for identifying vibration characteristics
associated with a variety of malfunctions.
Figure 4-4 shows an unfiltered timebase plot, with a combination of 1X and
½X vibration, (top), and the Not-1X version (bottom) of the same signal. Note
that the ½X vibration, which is the dominant remaining component, is clearly
visible.
Compensation is an art as well as a science. There are many variables that
can change the compensation vector or waveform. It is possible, by using incor-
rect compensation, to produce plots that convey a wrong impression of machine
behavior. Initially, it is always best to view data without any compensation. Then,
when it is used, compensation should always be done with caution.
Unfiltered, uncompensated
Displacement (2 µm/div)
Figure 4-3. Waveform compensation of
an unfiltered timebase plot. The top
plot shows an unfiltered waveform from
a machine running at 4290 rpm. The
bottom plot shows the same data after
waveform compensation using a slow
roll waveform. The predominantly 1X Unfiltered, slow roll waveform compensated
Displacement (2 µm/div)
vibration is clearly visible, and the wave-
form compensation has removed most
of the noise in the signal. The noise was
most likely due to glitch.
0 10 20 30 40 50
Time (ms) 4290 rpm
Unfiltered
Displacement (5 µm/div)
0 20 40 60 80 100
Time (ms)
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Unfiltered
Figure 4-5. Measuring peak- 15
to-peak amplitude on a time-
Displacement (2 µm/div)
Perhaps the most basic measurement that can be made on a timebase plot
of vibration is the amplitude. This measurement can be made on either filtered
or unfiltered plots. To measure the peak-to-peak amplitude,
1. Draw horizontal lines that just touch the most positive and neg-
ative peaks of the signal.
3. Note the vertical scale factor (units per division) on the plot.
units
pp amplitude =(number of div pp) (4-1)
div
2 µm
pp amplitude =(13 div pp) = 26 µm pp (1.0 mil pp)
div
60 Data Plots
due to electrical or mechanical runout (glitch) in the shaft, which is more visible
because of the relatively low level of 1X vibration that is present.
The Keyphasor dots can be used to measure the rotor speed, Ω (Greek upper
case omega), of the machine:
1 rev 1000 ms 60 s
Ω (rpm) =
∆t (ms) min (4-2)
s
For example, in Figure 4-6, red vertical lines have been drawn through adja-
cent Keyphasor dots. A measurement scale has been placed below the lines to
help measure the elapsed time between Keyphasor events, which represents one
revolution of the shaft. The time for one revolution is approximately 34 ms.
Applying Equation 4-2,
1 rev 1000 ms 60 s
Ω = = 1760 rpm
34 ms s min
Unfiltered
0 20 40 60 80 100
Time (ms)
0 20 40
ms
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1 cycle 1000 ms 60 s
f (cpm)=
T (ms/cycle) min (4-3)
s
1X-filtered
0 20 40 60 80 100
Time (ms)
0 20 40
ms
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For example, in Figure 4-7, red vertical lines have been drawn through suc-
cessive minima of the signal. A measurement scale has been placed below the
lines to help measure the period of one cycle of vibration. This time is approxi-
mately 34 ms. Applying Equation 4-3, we can calculate the frequency, f :
1. Draw vertical lines through a Keyphasor dot and the first posi-
tive peak after the Keyphasor dot.
2. Determine the elapsed time, ∆t, between these two lines. The
elapsed time is always less than the time for one complete cycle
of vibration.
For example, in Figure 4-8, to find the peak-to-peak amplitude, draw two
horizontal lines at the positive and negative peak of the signal. The distance
between the two lines is a little over 10 divisions. Use Equation 4-1 to find the
peak-to-peak amplitude, A:
2 µm
A =(10 div pp) = 20 µm pp (0.79 mil pp)
div
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Because this is a 1X-filtered signal, each signal peak represents the passage
of the rotor high spot next to the probe.
1X-filtered
15
ms
0 10 20
Figure 4-8. Measuring the peak-
Displacement (2 µm/div)
0 20 40 60 80 100
Time (ms)
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The relative frequency, in orders of running speed, is the ratio of the vibra-
tion frequency to the rotative speed. When a filtered timebase plot contains
Keyphasor marks, the frequency of the filtered vibration signal can be compared
to rotor speed:
f signal
n= (4-5)
f rotor
The n will be a number that represents the relative frequency in orders of run-
ning speed.
For example, in Figure 4-8, the frequency of vibration is equal to rotor speed;
thus, n = 1, and the relative frequency is 1X. If there were two complete cycles
of vibration per revolution of the shaft, the relative frequency would be 2X. Sub-
and supersynchronous frequency ratios are possible, such as ½X, 0.43X, ²⁄₃X,
³⁄₂X, or 1.6X.
A useful visual analysis is to examine the progression of Keyphasor marks
across an unfiltered timebase plot. If the relative frequency is a sub- or super-
harmonic of running speed (⅓X, ½X, 2X, 3X, etc.), then the Keyphasor dots will
always be in the same relative place on the waveform, from one Keyphasor dot
to the next. If the Keyphasor dots gradually shift position on the waveform, then
the vibration frequency is a more complex ratio, such as ⅔X, ¾X, ⁴⁄₉X, ⁴⁄₃X, or a
decimal fraction such as 0.47X or 0.36X.
Figure 4-9 compares two unfiltered timebase plots, each with eight revolu-
tions of data. In the top plot, the waveform is dominated by ½X vibration (there
are exactly two Keyphasor dots for each cycle of vibration). Note that the
Keyphasor dots do not change position with time; every other Keyphasor dot
occurs at the same relative place in the waveform. This fixed pattern indicates
that the vibration frequency is a simple 1/n or n/1 ratio relative to running
speed, where n is an integer.
In the bottom plot, the relative vibration frequency is not a sub- or super-
harmonic of running speed; it is slightly less than ½X, close to 0.48X. For this
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case, every other Keyphasor event occurs at a slightly different place in the
waveform; the Keyphasor dots plot at different vertical positions. This visual
behavior is clear indication that the relative vibration frequency is not a simple
integer relationship to running speed.
It is possible to see by inspection that the vibration frequency is slightly less
than ½X. First, pick a Keyphasor dot as a starting reference. Next, move to the
right to one complete cycle of vibration (the red line in the figure). In moving to
the right, we pass two Keyphasor dots. The cycle of vibration is complete at the
red circle. Therefore, there is less than one cycle of vibration for two revolutions
of the shaft, for a ratio of less than 1:2 (less than ½X). Another way to determine
the ratio is to note that the period of vibration is longer than the period for two
shaft revolutions, therefore the frequency of the vibration is less than ½X.
Unfiltered
1/2X component
66 Data Plots
Summary
The timebase plot is a rectangular plot of a vibration signal from a single
transducer. Elapsed time is shown on the horizontal axis, with zero at the left
edge of the plot. The vertical axis shows the instantaneous value of the meas-
ured parameter in engineering units (µm, mil, mm/s, g, etc.).
Timebase plots can present filtered or unfiltered vibration data. Filtered
timebase plots are synthesized from vibration vectors using a mathematical sine
function with the appropriate phase lag. Unfiltered timebase plots represent the
digitally sampled waveform from the transducer.
Keyphasor events are indicated on the plot by a blank/dot sequence. The
Keyphasor event, which occurs once per shaft revolution, is a timing event and
is observed by a separate transducer.
Filtered timebase plots can be compensated with synthesized, filtered wave-
forms created from vibration vectors. Unfiltered timebase plots can be compen-
sated with unfiltered waveforms (usually a slow roll waveform), or with a syn-
thesized waveform from a vibration vector. If the vibration vector is measured at
the same speed as the uncompensated vibration signal, then the resulting sub-
traction produces a Not-nX waveform, where nX represents the filtering fre-
quency relative to running speed.
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1X-filtered
Y
Displacement
Y X
Displacement
KØ
Time
Figure 4-10. Direction of precession from XY timebase plots. As the shaft rotates, it will
pass close to the X probe before it passes the Y probe. In the timebase plots, the positive
peaks of the signals, which represent the passage of the rotor high spot nearest the
probes, show that X leads Y by 90°. That means that the rotor is precessing in an X to Y
sense, in the same direction as rotation; thus, the precession is forward.
68 Data Plots