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Patent 7
Patent 7
Patent 7
US009862856B2
N
? ? ? ? ? ? ? ?? ? ? ? ? ? ?
R!
CHz ] CH3
H . C = C — 0 – 0 - R2 + Sio + Si - R3 - 0 - 0 - C = CH2;
| CH3 2nJ, CH3
in formula (I), Rior R4 is the same or different, and acrylate
40
AaWuNA
IC 4
IC 5
IC 6
136
136
136
306
306
306
306
9
194
190
190
131
18 . 3
18 . 33
18
18. 3
22. 6
22.66
22
22. 6
191
187
187
245
27 . 1
36 .1
36
36 . 1
O
0
0
O
III. Results
Wood coating performance results were shown in Table 6 .
10 ???????????????????
R!
cHz ] cHz
H2C = C — 0 – 0 - R2 + ?i - o + $i - R3 – 0 - - Ç = CH2
[ CH3 | CHGJn
R4
R4
Comp. 1 CC 1 30 HB
20
Comp. 2 CC 2 ???
?? 35 3B
[ cHz | CH3
wN Nas
Comp. 3 CC 3 15 HB
Comp. 4 CC4 HB
Example 1 IC 1 HB H2C = C — 0 – 0 - R2 + ?i - o + $ i - R3
Example 2 IC 2 HB
Example 3 IC 3 HB | CH3 J, CH3
Example 4 IC 4 ??
???
M HB 25
Example 5 IC 5
Example 6 IC 6
Example 7 IC 7
26 B wherein R represents a hydrogen atom or a methyl group ;
Example 8 IC 8 HB R ? represents a C -Co bivalent hydrocarbon group; R3
represents a C1- C10 alkyl group or a C1 -C10 alkoxyl
30 group ; and n represents an integer of from 1 to 100 ;
Comparative example 1 (Comp. 1) showed that a coating and wherein the reactive surfactant has a structure of
with 37 % EHA but no DC -32 had poor water /alcohol R - R ; wherein R ' is an alkenyl group selected from
resistance (2 ). CH, CH = CH?, CH2 = CH - HC , CH3 – C
Comparative example 2 showed that a coating with over (CH3) - CH2 - CH2— ; R² is a radical comprising at
loading EHA had good alcohol resistance (3) but poor water 35 least two carbon atoms and at least one oxylene ,
resistance (2 ) and poor pencil hardness (3B ). oxypropylene or oxybutylene unit.
Comparative example 3 showed that a coating with insuf 2 . The polymer dispersion according to claim 1 wherein
ficient DC -32 had poor clarity (15) and poor water resistance the (methacrylate Co -C22 alkyl ester nonionic monomer is
(3 ) . selected from 2 -ethylhexyl (methacrylate, decyl (meth )
Comparative example 4 showed that a coating with bigger 40 acrylate , lauryl (meth )acrylate , isodecyl (meth )acrylate , and
particle size had poor clarity ( 16 ). the combination thereof.
Examples 1 - 7 showed that coatings with EHA ranging 3 . The polymer dispersion according to claim 2 wherein
from 28 % to 46 % and DC - 32 ranging from 2 % to 4 % had the (meth Jacrylate C . - C . , alkyl ester nonionic monomer is
good and balanced water/alcohol resistance ( 3 ), clarity (over selected from 2 - ethylhexyl (meth )acrylate , lauryl (meth )
20 ) and pencil hardness ( B to HB ). 45 acrylate , and the combination thereof.
The comparison between Examples 8 and 3 showed that 4 . The polymer dispersion according to claim 1 wherein
such desirable coating performance can be achieved both by the self-crosslinking monomer is selected from diacetone
one-stage polymerization and two -stage polymerization . acrylamide , acetoacetoxyethyl (meth )acrylate , acetoac
What is claimed is: etoxypropyl (meth )acrylate , allyl acetoacetate , acetoac
1 . A polymer dispersion comprising, based on the total 50 etoxybutyl (meth )acrylate, 2 ,3 -di( acetoacetoxy )propyl
weight of the polymer dispersion , from 40 wt. % to 70 wt. (meth ) acrylate , and the composition thereof.
% of water and from 30 wt. % to 60 wt. % of polymer 5 . The polymer dispersion according to claim 1 wherein
particles comprising, as polymerized units , based on the the reactive surfactant has a structure of R '-R ?; wherein R2
total weight of the polymer particles , is – CGHz(R3) - 0 (CH , CH , - ),, - R4, — O CH ,
i) from 28 wt. % to 46 wt. % of at least one (meth )acrylate 55 CH ( CH2 - O C6H4 - R ) 0 (CH2CH2- On- R4,
Co -C . , alkyl ester nonionic monomer; – 0 ( CH , CH, O), R1, Co ( CH, CH( CH, –
ii) from 0 .1 wt. % to 10 wt. % of at least one self On - R “, O – ( CH2- CH (CH2CH3) - On- Rº, O
crosslinking monomer ; (CH2CH2 - 0 )m ( CH2CH (CH3) 0 )n - R4, 0
iii) from 2 wt. % to 4 wt. % of at least one reactive silicone (CH , - CH (CH3)40 ) m - (CH , CH2 - On - R4, - 0
with at least one carbon -carbon double bond ; 60 (CH2- CH ( CH2CH3)40 )m — (CH2CH2 - On - R4, or
iv ) from 0.5 wt. % to 5 wt. % of a reactive surfactant; O (CH2CH20) m ( CH2CH (CH2CH3)40 )n
wherein the reactive silicone with at least one double R4; wherein R * is an alkyl group ; R4 is hydrogen or a polar
bond and the (meth ) acrylate Co -C22 alkyl ester non - group ; n is from 5 to 100 ; and m is from 0 to 100 .
ionic monomer are polymerized through the carbon - 6 . Awood coating composition comprising from 50 wt. %
carbon double bond ; the polymer particles have a Tg of 65 to 85 wt. % , based on the total weight of the wood coating
from 20° C . to 50° C .; and a particle size of from 50 to composition , a polymer dispersion comprising, based on the
150 nm ; total weightof the polymer dispersion , from 40 wt. % to 70
US 9 ,862,856 B2
15 16
wt. % of water and from 30 wt. % to 60 wt. % of polymer wherein R represents a hydrogen atom or a methyl group ;
particles comprising , as polymerized units , based on the R ? represents a C - Co bivalent hydrocarbon group ; R3
total weight of the polymer particles , represents a C1- C10 alkyl group or a C , -C10 alkoxyl
i) from 28 wt. % to 46 wt. % of at least one (meth )acrylate group ; and n represents an integer of from 1 to 100 ;
Co-C22 alkyl ester nonionic monomer ;
ii ) from 0 . 1 wt. % to 10 wt. % of at least one self and wherein the reactive surfactant has a structure of
crosslinking monomer ; R -R ?; wherein R is an alkenyl group selected from
iii) from 2 wt. % to 4 wt. % of at least one reactive silicone CH, CH = CH2, CH = CH - HC , CH, C
with at least one carbon - carbon double bond ; (CH3) - CH2- CH2 — ; R² is a radical comprising at
iv ) from 0 .5 wt. % to 5 wt. % of a reactive surfactant; least two carbon atoms and at least one oxylene ,
wherein the reactive silicone with at least one double oxypropylene or oxybutylene unit.
bond and the (meth )acrylate Co -C22 alkyl ester non 7 . The wood coating composition according to claim 6
ionic monomer are polymerized through the carbon
carbon double bond ; the polymer particles have a Tg of monomertheis meth
wherein )acrylate C8-C22 alkyl ester nonionic
selected from 2 - ethylhexyl (methacrylate ,
from 20° C . to 50° C .; and a particle size of from 50 to 15 decyl (methacrylate, lauryl (meth )acrylate, isodecyl (meth )
150 nm ;
wherein the reactive silicone has one of the following acrylate, and the combination thereof.
formulas (I) to (III): 8 . The wood coating composition according to claim 7
wherein the (meth )acrylate C6 -C22 alkyl ester nonionic
monomer is selected from 2 - ethylhexyl (meth )acrylate, lau
(I) - ryl (meth )acrylate , and the combination thereof.
cHz | CH3 9 . The wood coating composition according to claim 6
wherein the self-crosslinking monomer is selected from
HC =C º o - R2 - si - o - si - R3 - 0 - º - c = CH , diacetone acrylamide, acetoacetoxyethyl (meth )acrylate ,
R4 25 acetoacetoxypropyl (methacrylate , allyl acetoacetate,
CH3 JnJ, CH3 acetoacetoxybutyl (meth ) acrylate , 2 , 3 - di( acetoacetoxy ) pro
pyl (meth ) acrylate, and the composition thereof.
wherein R ' or R * is the same or different, and represents 10 . The wood coating composition according to claim 6
a hydrogen atom or a methyl group ; R² or R3 is the wherein the reactive surfactant has a structure of R1-R ;
same or different, and represents a C .-Co bivalent 30 wherein R² is C6H3(Rº) — 0 - ( CH2CH2- O ). R4,
hydrocarbon group; and n represents an integer of from 0 - CH2 - CH ( CH2O C6H4 - R ) 0 (CH2 –
1 to 100 ; CH20). R4, O ( CH2 CH2O)n - R4, 0
(CH2CH (CH3)40 )n - R4, 0 (CH2CH
(CH2CH3) On - R4, 0 ( CH2CH2 )m - (CH2
(II) 35 CH( CH , O ) , R?, 20 ( CH2CH( CH3 ) 2 ) -
[ CH , 1 CH, ( CH2CH2- On - R , 0 (CH2- CH (CH2CH3)
H?C = c = º = 0 – Rºsi - 04 - Si > R3 Om ( CH2CH2- On - R4 or 0 - ( CH2CH2
O )m ( CH2CH (CH2CH3) -On - R4; wherein R3 is an
TCH, CHI alkyl group ; R4 is hydrogen or a polar group ; n is from 5 to
40 100 ; and m is from 0 to 100 .
* * * * *