Professional Documents
Culture Documents
Dot 30334 DS1
Dot 30334 DS1
Dot 30334 DS1
April 1982
Final Report
Prepared for
Sufficient copies of the report are being distributed to provide two copies
to each regional office, one copy to each division office, and two copies to
each State highway agency. Direct distribution is being made to the division
offices.
Charles F. Scheffey"
Director, Office of Research
Federal Highway Administration
NOTICE
The contents of this report reflect the views of the contractor, who is
responsible for the accuracy of the data presented herein. The contents
do not necessarily reflect the official policy of the Department of
Transportation.
FHWA/RD-81/075
Ti.u and Report Date
4. subtitle
GROUNDWATER CONTROL IN. TUNNELING 5.
This volume summarizes Volumes 1 and 2 and presents guidelines for re-
commended best practice in a concise format. Design and construction
details not included in the more general descriptive nature of Volumes
1 and 2 are included herein.
19. Security Clossif. (of this report) 20. Security Clossif. (of this page) 21. No. of Pages 22. Price
li
VOLUME 3
TABLE OF CONTENTS
Section Page
PREFACE ii
1.00 INTRODUCTION
in
TABLE OF CONTENTS (Cont'd.)
Section Page
IV
TABLE OF CONTENTS (Cont'd.)
Section Page
v
TABLE OF CONTENTS (Cont'd.)
Section Page
VI
TABLE OF CONTENTS (Cont'd.)
Section Page
Vll
LIST OF FIGURES
vm
LIST OF FIGURES (Cont'd.)
IX
LIST OF FIGURES (Cont'd.)
x
LIST OF FIGURES (Cont'd.)
XI
LIST OF FIGURES (Cont'd .)
XII
LIST OF TABLES
xin
.
AREA
DENSITY
FLOW
FORCE
LENGTH
VOLUME
xiv
1.00 INTRODUCTION
Executive Summary
2.10 GENERAL
Improper control of groundwater is probably the greatest
hazard faced by tunnelers, yet subsurface exploration programs
undertaken for design of tunnels frequently consider groundwater
as a factor of secondary interest. Evaluation of subsurface
conditions pertinent to groundwater control is usually a multi-phased
process as follows:
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In addition to investigation of the hydraulic nature of
an aquifer, it is important that groundwater quality be studied.
Water quality has important influences on selection of equipment,
i.e., potential corrosion and encrustation problems, and on
the environmental concerns relative to water disposal. Table
5 is a summary of major water characteristics affecting groundwater
control systems.
Special investigations conducted as part of the design
phase work are normally made following thorough study of all
conventional data, i.e., test borings, geophysics and laboratory
data. Special investigations may include long term pumping
test, full scale test sections, and extensive environmental
analyses such as bio-assay testing to determine tolerance of
plant and aquatic life to proposed methods.
10
TABLE 5 . SUMMARY OF GROUNDWATER CONSTITUENTS
AFFECTING DEWATERING SYSTEMS
CONSTITUENT EFFECT
11
TABLE 6. SUMMARY OF GROUNDWATER CONTROL MONITORING INSTRUMENTS
Instrument Use
12
3.00 METHOD SELECTION
3.10 GENERAL
13
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15
Method Ratings
1 - Very low
2 - Low
3 - Medium
4 - High
[*j - Groundwater control method typically not considered applicable but may
have some merit under unique geo-hydro conditions.
Notes
- The matrix reflects the use of wellpoints, ejectors, wells, and grouting
as applied externally to bored tunnels. The use of these methods
internally is considered to be site specific and not typically used as a
groundwater control
- Cutoff methods, slurry walls, steel sheeting, frozen earth walls, etc.,
are considered to be total water cutoffs and are technically rated as
4 when terminated at or into an impermeable layer. Freezing and cutoffs
are also not included because of insensitivity to soil conditions. When
a cutoff is not terminated at or into an impermeable layer the matrix is
used to determine a conjunctive method thereby forming a combined ground-
water control method.
10 -3 to > 2 x 10"
2 cm/sec
K
5
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Kg - Stratified sand and gravel 3 x 10" 3 to > 2 x 10 cm/sec
16
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Figure 4 - Groundwater Control Method
Selection Matrices for
Cut-and-Cover Tunnels
17
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Figure 5 - Groundwater Control Method
Selection Matrices for
Bored Tunnels
18
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Method Selection Matrices for Pressure Relief
*
19
Such a systems approach is not applicable for selection
of methods applicable to completed tunnels and, therefore, key
elements of each method of water exclusion from completed tunnels
is presented in the descriptive format of Section 3.30.
20
to the effect of a given method on other construction processes
and on the environment. For instance, grouting may be a more
expensive option initially than dewatering, but the increased
face stability resulting from grouting could lead to a cheaper
total tunnel cost due to increased productivity. Similarly,
the installation of a pre-drainage system may be inexpensive
and reliable, yet may cause settlement in overlying compressible
soils which could cause building distress in urban areas. As
a result, each project must be considered individually and with
a full knowledge of the implications of the dewatering method
chosen. For a more through discussion of cost implications,
refer to Section 5.30 of Volume 1.
l=very low
2=low
3=medium
4=very high
21
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31
based upon construction or site variables such as concrete condition,
extreme weather or water conditions, frequency of joints in
the concrete, possible shrinkage conditions, possibility of
puncture, magnitude of expected movements and economics.
3.34 Grouting
32
Contact grouting and annular space grouting are simply
the filling of voids which may exist behind the tunnel lining
with a particulate mix of grout or wet concrete. The grout
is pumped into predetermined hole patterns to insure adequate
backfilling and minimize segregation or trapped pockets of air.
This technique is usually a secondary defense against water
intrusion and ground movement above the structural liner.
33
4,00 DESIGN AND CONSTRUCTION OF GROUNDWATER
CONTROL METHODS FOR URBAN TUNNELING
34
Pumping Tests
Unconfined Aquifers
K = 458 Q In r 2 /r r in gpd/ft 2
(h 2 2 - h x z
)
Confined aquifers
where
Q = Flow in gpm
Note:
gpd/ft 2 = 4.716 X 10- 7 m 3/S/m2
= 0.040747 m3/day/m2
35
PUMPED
WELL
OW-i OW-2 OW-3 M FT.
—
I
3SST 7^k T°
g STATIC 6WT
10
DRAWDOWN DUE
TO PUMPING
I.
20
Q.
U
I 30°
i(*
GROUNDWATER
TABLE DUE TO
PUMPING 40
UNCONFINED AQUIFER
,5 -*.50
I ft = . 305 m.
(b) DRAWDOWN VS. TIME (c) DRAWDOWN VS. DISTANCE FROM WELL
36
"3KC355 /»v\/W\ ?*s\/»\ "/W^.*K
r
+4 D +
V
I I
I I
L L
CASED HOLE; SOIL FLUSH WITH BOTTOM CASED HOLE; UNCASED OR PERFORATED
EXTENSION OF LENGTH, L
CONSTANT
HEAD
TEST =
q i B
fc+^, + (.Jfr)']
2 75DH C ^h
2 7TLH C
VARIABLE f2mL \
HEAD TTd
ln-i Kh In
TEST MD(t 2 - t,) 8L(t 2 - t.)
notation:
37
2.) Water Bearing Zone - The thickness of the water bearing
zone is normally estimated from boring logs and piezometer
measurements
As an estimate, RQ = / . 3 Tt
V S~~
where:
T = Transmissivity in gpd/ft.
QT K (H 2 - h 2 ) + X K (H 2 - h 2 ) for an
458 In R /r w 1440 RQ unconfined
aquifer
or
"Q Km (H - h) + X Km (H-h) for a
T =
229 In R /r w 720 R confined
aquifer
where:
38
H = Static head at bottom of aquifer before
pumping (confined aquifer)
Q w = .035 ls rw >/k7
where
Nw = Qip
Qw
where
N w = Number of wells
39
' f
OUTER 1
CASING
' •"
WELL CASING
'
•>'
; !'•>" •:":':'::
>
i * ;.
:
>Y; FILTER MATERIAL
j i feVj;/-;
.
-
i
:
i v.-. AQUIFER
»1»
o -Q. O
a
C> A P -v *Q CM^O -ofto *
40
The preliminary system design is checked by making a cumulative
drawdown analysis at points of required maxiumum drawdown.
Also checks at critical well locations are made to assure adequate
wetted screen length, l s The well and formation head losses
.
n
(H-h) x -> n = I [H - y/*H2 - Q n 458 In R /r n ] in ft. for
1 K unconfined
aquifer
(H-h) 1 -y n = I
.
Q n 229 In R /r n in ft. for confined
1 Km aquifer
D RS(filter)
> 1 to 2
screen slot or hole
41
If pretreatment of discharge is required, the system should
be designed in accordance with common sanitary engineering practices
42
STATIC WATER
LEVEL
DRAWDOWN DURING
PUMPING
CROWN
WELL SCREEN
a) SINGLE STAGE
ximum
"CROWN"
b) TWO STAGE
43
Determine power requirements and backup power system.
If a diesel powered pump is used, some flexibility in pumping
rates is possible by running the pump at higher speeds. Electric
pumps run only at one speed, but require less fuel.
The nozzle size, supply flow Qj_, and supply pump pressure
required to obtain Q 2 are obtained from ejector manufactures'
rating charts. Based on the required values of Q 2 and discharge
head, a nozzle size is specified with appropriate values of
Qj_, and supply pressure. If Q 2 is beyond the limits of nozzle
ratings, the ejector spacing must be adjusted accordingly.
44
WHTCW
KCTUMM
NOZZLE 8 VENTURI
SYSTEM
45
4.15 Construction of Dewatering Systems
Successful operation of dewatering systems requires careful
attention to details of construction. Some of the more important
considerations include:
46
,
4.21 Design
47
the possibility exists that an upset in the system, such as
increased demand due to fire fighting needs, can flush iron
and other particulate matter into the system. Whatever the
source of recharge water, steps should be taken to minimize
screen clogging by:
4.22 Construction
48
4.30 CUTOFF
Cutoff systems are typically not subject to design for
purposes of water exclusion. Other criteria, such as lateral
earth pressures or protection of adjacent structures, typically
govern the selection process of a particular system. If however,
groundwater exclusion is a controlling factor in the cutoff
system design, the following items should be considered.
49
0.5 1.0 1.5
50
6. Noise restriction may govern the method of pile instal-
lation in urban environments. A vibratory hammer
may be required to reduce noise levels.
51
o) OPENINGS AT INTERLOCKS
IMPERVIOUS
STRATUM
'
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52
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53
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Figure 16 - CAST-IN-PLACE SLURRY WALLS - TYPICAL JOINT DETAILS
56
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4.33 Slurry Trenches
53
been contaminated by caving soil, calcium, salt, or
other ground chemicals which may affect its performance.
Table 9 summarizes properties of the bentonite slurry
pertinent to slurry wall construction.
Slurry Trenches
59
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2. The slurry and slurry/earth backfill should have properties
adequate to maintain trench stability and impermeability
of the final product. Field measurement of slurry
properties may be required to meet job specifications
(viscosity/ density, shear strength, etc.).
4.40 GROUTING
61
1. Choice of grout type
4.41 Design
62
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10 20 30 50
CONCENTRATION OR PER CENT SOLIDS
Courtesy: Am. Cyanamid
65
- ars
X
QSO
025
25 90 25 50 75
SETTING TIME.MINUTES SETTING TIME, MINUTES
3
a) SAND No. I b) CLAYEY SAND WITH k = 4.7 x IO" cm/tec
Figure 19 - Effect of Setting Time on Viscosity for Silica Gel (Ref. 256)
66
4. Components of some grouts are toxic. The existence
of nearby water supply aquifers may preclude the use
of these grouts due to possible contamination.
4.42 Construction
Access
67
CO
LO
(Si
1^
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CM
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CD
cc
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68
DOUBLE PACKER
RUBBER "MANCHETTE"
GROUTING ORIFICE
GROUTING PIPE
DOUBLE-PACKER
©
m\
4
4 o
V.
".'
69
Surfoce Settlement Dtpth
ft m
OtO
Grannulor Drop In
Soil Water Level
33-10
66-20
Shole
Woter
Seepage
Into Tunnel
99-30
Sm (36 ft)
Grouted
Grout Holes
Zone
Max. Advance
9m Before Grouting
(29.5 ft)
|jBm
(19.7ft)
b) Longitudinal View
70
9m (30ft)
I2m (39ft)
Grout Holes
71
LIMIT OF PREVIOUS ADVANCE
3m PILOT TUNNEL
SECTION
5m PILOT TUNNEL
PLAN VIEW
GROUT
ZONE
72
Depth of Cover
High Water Level _V
m
O-rO
ft
of Thames — i
Radially
Grouted Zone 25m 7
10- -33 (82 ftp
Fissured
Chalk
20- -66
Pilot
Tunnel
A-*-»
SO-^S
a) Longitudinal View
Radiol Limit
of Grouting Pilot Tunnel
Outline of
Grout Main Tunnel
Hole
(65 ft)
b) Cross-Section A-A
Figure 24 - Rock Grouting Pattern for Second Dartfort Tunnel
(Ref. 201)
73
<
•ROUTED ZONE
CLAY
(IMPERMEABLE)
-- «S*£S5
CLAY
DIAPHRAM
WALL
SAND a GRAVEL
(PERVIOUS)
HARDPAN (IMPERVIOUS)
74
STEEL SHEETING
GROUT SOIL
STRATUM 8
ROCK
ROCK -BADLY
JOINTED a
FRACTURED
SHEETING
PENETRATION
UNCERTAIN
75
TUNNEL TUBE
v.Vl;'.-:-.'-.'
'•ALLUVIUM
WAS.
GROUTED ZONES
76
o 8 s x Eo
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Q * o 1
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77
Type H B f a
Grout Hole
4 -Probe Hole
>l5m (49 ft)
a) Transversa Cross-Section
b) Longitudinal View
Figure 29 - Rock Grouting Pattern for Tunnels Stockholm Underground ( Ref. 201)
78
EXISTING BUILDING
BUILDING AUBER STREET EXISTING
to SANDS
a
GRAVELS
20
eoH
EL 16
x
O CALCAREOUS
10
£ 30 MARL
HI
-i
HI
o --o
FISSURED
LIMESTONE
GROUTED ZONE-
-30
ft m
79
2. If grouting from the surface (primarily shallow tunnels),
room must be made available for work crews, drilling
rigs, and auxiliary equipment. This may prove to
be a challenge in congested urban environments. Figure
28 illustrates a surface grouting scheme in Vienna,
Austria.
Injection Method
80
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< 6 - 12 m)
o o o
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82
4.50 FREEZING
4.51 Design
1. Soil Permeability
2. Groundwater gradient
4. Ground temperature
83
R
RELATIVE SIZE OF ZONE TO BE :n(r'« ™~)
NO UNITS
84
For efficient subsurface heat transfer the velocity of
the coolant through the annular space between the inner and
outer pipes of the probe should be in the turbulent range.
Therefore, select inner and outer pipe sizes such that coolant
velocity at the selected flow rate will produce turbulent flow.
Typical flow rates are 25-30 gpm (1.6 to 1.9 1/s).
4.52 Construction
85
IOO(ft.)±
(30.5m.)
» « e o * * » a« »«>o»«8e > » o • • • •
8R0UND
/ FREEZING ELEMENT
SHAFT
o.w
•—A
ELEVATION VIEW
86
NOTE: 1' w 0.305m
87
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88
4. Adequate surface pipe insulation should be installed
in accordance with ambient temperature range and surplus
freeze plant capacity. Drape open excavations with
heat reflective material where necessary to reduce
solar effects on frozen soil surfaces.
4.61 Design
4.62 Construction
89
TABLE 14— SELECTED HOURS OF LABOR AND DECOMPRESSION TIMES
Hours of Decompression
Pressure
psi kPa Labor Time: Min.
0-12 0-83 8 3
16 no 6 33
4 7
20 138 4 43
3 15
24 166 4 92*
3 52
28 193 3 98*
2 41
32 221 2 85*
1-1/2 43
90
3. Muck handling is less efficient in compressed air
tunnels than in free air, because materials must be
passed through a locking system.
91
12. If a blow should occur, the normal procedure is to
use any available material, whether it be a board
or bag of cement, to plug the vent hole until the
escape of air is checked. The hole may then be plugged
to re-establish air pressure in the tunnel.
4.71 Design
92
VIBRATING SCREEN
CYCLONE
SLURRY
EXTRACTION-
DEVICE. ^— SHIELD
93
Cutter motor
Screw motor
Bel' conveyor
SIMM PC*
Goie lock
Water feet!
Muck oHcnorgt
Mucking od juste-
Erector
Shield jack
94
>>SS3 E^^ SSSSSSSSSmg
OVERLAPPING PIECES OF SPRING STEEL
r fF — | |
~f \\ !
! ! lining \x
U U
y '
LINING
95
AIR FEED TO PNEUMATIC SHIELD TAIL
PNEUMATIC RING: RING
^ft^^V^ VV-V
^MZ^l
t-
96
4.72 Construction
97
.
90
100 10 I 0.1 0.01 o.ooi
99
:
4.80 ELECTRO-OSMOSTS
4.81 Design ;
2. Available time
100
100
20 30 40 50 60 80 100
9
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20 30 40 90 GO 70 80 90 100 10 20 30 40 50 €0 70 90
Woter Content- percent Water Content- percent
— t-
Ki
x 10 °
where
AE = voltage
4.82 Construction
102
4.90 EXAMPLES OF GROUNDWATER CONTROL DURING CONSTRUCTION
Cut-and-Cover Tunnels
Bored Tunnels
103
4.90.1 EXAMPLE 1 - CUT-AND-COVER TUNNEL IN UNIFORM GRANULAR
SOIL
Primary Secondary
1. Wells 1. Grouting
2. Wellpoints 2. Partial Cut-Off
3. Full Cut-Off 3. Freezing
C. Comments
•
Wells - The best way to handle large volumes
of water with widely spaced installations
104
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(Si»4*uj)
105
.
5 Summary Discussions
106
4.90.2 EXAMPLE 2 - CUT-AND-COVER TUNNEL IN UNIFORM GRANULAR
SOIL OVERLAIN BY ORGANIC SILT
Primary Secondary
1. Wells 1. Grouting
2. Wellpoints 2. Partial Cut-Off
3. Full Cut-Off 3. Freezing
C. Comments
107
.1
\
UJ* o
CO •r—
•
6
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tr
< o O
o
o CM dJ
oo
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CO
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108
2. Full Cut-Off
- See Example 1
3. Grouting
- See Example 1
4. Freezing
5 Summary Discussions
109
4.90.3 EXAMPLE 3 - CUT-AND-COVER TUNNEL IN STRATIFIED SILT
AND SAND
A. Project Conditions: (Figure 44)
Primary Secondary
1. Wellpoints or 1. Grouting if relatively
ejectors if sand sandy
overlies silt 2. Partial Cut-Off
2. Wells if silt 3. Freezing
overlies sand
3. Full Cut-Off
C. Comments
110
o
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+->
u
(1)
IT)
CO
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s_
C_5
CD
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fO
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hi
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L-_J? 8
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CSJ
111
• Wells - Highly stratified soils are difficult to
drain by gravity. Depending on the required
pumping volume, wells become more competitive
at greater spacings. Vacuum may be applied
to the well to enhance the drainage.
5. Summary Discussions
112
.
Primary Secondary
1. Wells 1. Freezing
2. Wellpoints* 2. Partial Cut-Off
3. Ejectors*
4. Full Cut-Off
* If drainage required after pressure relief.
C Comments
113
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(ftJ»49Ul) O 8
114
Ejectors - Volume for pressure relief makes method
inefficient. May be helpful in stabilizing
a noncohesive runny silt.
2. Cutoffs
- See Example 1
3. Freezing
- Can be used to create vertical impermeable cutoff
down to an impervious layer, or to create a frozen
zone beneath the base of the excavation only.
4. Grouting
- Not applicable in clayey silt
5. Electro-Osmosis
- Can effectively stabilize silt stratum during construc-
tion if it is fine enough.
6. Summary Discussions
115
method. Recharge to prevent settlements outside the
excavation may be required, but tight cutoffs or underpinning
may be easier and more economical.
116
4.90.5 EXAMPLE 5 - CUT-AND-COVER TUNNEL IN STRATIFIED SILT
AND SAND AND FRACTURED BEDROCK
Primary Secondary
1. Wells 1. Grouting
2. Wellpoints 2. Freezing
3. Partial Cut-Off
C. Comments
117
'///////A
c
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to
to
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LO
<u
Q-
E
<o
X
UJ
ui
>
U3
5
<
C3
Q
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o
Ul
(»j«1»uj)
118
• Wells - Depending on amount of water to be pumped
from rock, wells would be the mostly likely
method. If flow from rock is small, then
open sumping may be sufficient
3. Grouting: - Very difficult to insure adequate penetration
into stratified soils
- Coarse particulate grout required to seal
off large seams in the rock
5. Summary Discussions
119
4.90.6 EXAMPLE 6 - BORED TUNNEL IN UNIFORM GRANUALR SOIL
A. Project Conditions (Figure 47)
Primary Secondary
1. Wells 1. Grouting
2. Full-Cut-Off 2. Freezing
3. Slurry on EPB Shields,
Compressed Air
4. Partial Cut-Off
C. Comments
2. Cutoffs
- Typically not used in bored tunnel construction, though
slurry trench cutoffs or thin wall cutoffs may prove
economical
120
,
C
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(
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t
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JL. T i
8
121
- Cutoff should penetrate to an impervious layer for
positive dewatering; partial penetration combined
with sumping inside excavation may also be adequate.
3. Grouting
- Inexpensive cement grout may be used if sand stratum
is coarse.
4. Freezing
6. Summary Discussions
122
Slurry shields or EPB Shields are well suited for granular
water bearing strata as long as numerous cobbles or
boulders are not present. Just as air losses may pose
a problem with compressed air, slurry and water losses
may be a concern in highly pervious soils.
123
4.90.7 EXAMPLE 7 - BORED TUNNEL IN UNIFORM GRANULAR SOIL OVERLAIN
BY ORGANIC SILT
Primary Secondary
1. Wells 1. Grouting
2. Full Cut-Off 2. Slurry or EPB Shields
3. Ejectors
4. Freezing
5. Compressed Air
C. Comments
124
O
to
o o
<M
o
o
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t-
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Q
ro
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CO
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ce
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UJ
UJ OD
ZD
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UJ
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HldJQ
o O o o O
( *aaj) o CM
t
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OD
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ID o rA
8
125
5. Compressed Air/Slurry/EPB Shields - See Example 6
6. Summary Discussions
126
4.90.8 EXAMPLE 8 - BORED TUNNEL IN STRATIFED SILT AND SAND
Primary Secondary
2. Wells if primarily
sand
3. Ejectors if primarily
silt
C. Comments
127
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a
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z>
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cc
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a
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CO
55 a> r-
t « 1 .1
-r I l
ID O o
CM
128
2. Cutoffs
- See Example 6
3. Grouting
- Probably not applicable in stratified soil, especially
if silty. Low viscosity grouts would be required
to insure proper penetration of all strata.
5. Freezing
D. Summary Discussions
129
4,90.9 EXAMPLE 9 - BORED TUNNEL IN CLAYEY SILT UNDERLAIN BY
GRAVELLY SAND
Primary Secondary
1. Wells 1. Freezing
2. Compressed air, 2. Ejectors if groundwater
slurry or EPB control in silt required
shield
3. Full Cut-Off
C. Comments
130
O
o
cu
in
in
o
s-
o
ID
O.
E
ro
X
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UJ o
LO
UJ CD
o
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<r
(9
Q
o
2. Cutoffs
- Not normally used in tunnels, but could be effective
in cutting off recharge to gravelly sand below the
tunnel invert.
3. Grouting
- See Example 4
4. Freezing
- Like cutoffs, can be used to create a vertical seepage
barrier if keyed into an impervious stratum
- Horizontal freezing can create an impervious zone
surrounding the tunnel
6 Summary Discussions
132
4.90.10 EXAMPLE 10 - BORED TUNNEL IN STRATIFIED SILT AND SAND
OVERLYING FRACTURED ROCK
Primary Secondary
1. Wells 1. Grout
2. Compressed Air 2. Freezing
C. Comments
133
1
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CD
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t Q .^-' on
7. '
< 7
to
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o o o O
wi) o CM 8 ? 8 (0 P CO
(
(sjdidiu) o lO
JL
o tf)
TO -X.
csj
134
- Slurry or EPB shields not feasible because of rock
in lower half of face.
3. Grouting
- See Example 5
4. Cutoffs
- See Example 5
5. Freezing
- See Example 5
6. Summary Discussions
135
4.90.11 EXAMPLE 11 - BORED TUNNEL IN FRACTURED ROCK
Primary Secondary
1. Wells 1. Grouting
2. Sumping
C. Comments
2. Grouting
- Cement grout can be used in larger joints. Low viscosity
chemicals grout can be used as a secondary treatment,
but only in extreme cases.
3. Sumping
- Possible if the rock is not badly fractured and flows
are small.
- Washing of joint filling material may cause instability.
136
—
o
u
CD
OO
00
CO
O
i-
o
CU
I
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ro
X
LiJ
UJ C\J
>
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Del
Ul CD
5
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(SJ04©uj «r>
8
137
- Possible as a secondary drainage technique
4. Cutoffs/Freezing
- Only justified in extreme circumstances
6. Summary Discussions
138
.
5.10 GENERAL
Cast-in-place Concrete
Segmented Linings
Grouting
- Cut-off Walls
139
Water should be free from deleterious amounts of akalies,
acids, chlorides, oils, and organic materials. The water-cement
ratio should be as low as possible consistent with good workability
to reduce permeability and to increase shrinkage resistance.
Admixtures should be compatible with the other constituents
of the mix. Careful attention to shrinkage resistance is especially
important if waterproof concrete is desired. Shrinkage decreases
with decreasing water-cement ratio, which can be reduced by
the addition of chemical admixtures such as Plastocrete by Sika
or, the addition of finely divided materials. Shrinkage can
be controlled by the use of an expansive cement or admixtures
such as finely divided aluminum filings. Thermal shrinkage
can be reduced by chilling constituent materials of the plastic
concrete before placing; by replacing a portion of the Portland
cement with a material such as pozzolan which will act as a
cement but does not produce as much heat during its hydration
or by spraying cooling water on the forms after concrete placement
and curing with cool water sprays.
140
(1) 1/2 3/4 (2) (3) 1 1/2 (5) 2
141
1. Thorough mixing improves plasticity, resulting in
better placement and uniform distribution of the constit-
uent materials. The fine and coarse aggregates must
be mixed to produce as compact a mass as possible
with the cement particles.
142
11. To ensure watertightness of the finished structure,
all defects such as honeycombing, bolt holes, pop-outs,
and cracks must be repaired. Repairs to damaged or
defective concrete should be performed within 24 hours
since the bond with green concrete is generally stronger
than that with fully hardened concrete. Tie holes
and pop-outs must be filled and sealed; all porous
concrete (due to honeycombing, aggregate segregation,
etc.) must be removed and replaced with sound concrete,
and all cracks must be sealed. The American Concrete
Institute and the Bureau of Reclamation have published
procedures for the repair of surface defects which
are quite comprehensive. Several approaches to repair
of defects are illustrated in Figures 54 through 56.
143
DRILL HOLE DIAGONALLY
— CRACK
:
Repair of crack
PIPE PENETRATION
THRU WALL
LEAK
144
COLD JOINT
LEAK
WALL
FLOOR
14!
LEAK RUBBER OR PLASTIC
WAT ERST OP
##W#WW'
S3S
DRILL HOLE DIAGONALLY TO
DRILL HOLE DIAGONALLY
TO INTERSECT WATERSTOP
INTERSECT EXPANSION JOINT "AT JOINT.
AT CENTER OR BELOW IN FLOOR.
DRILL THROUGH JOINT MATERIAL.
(SIMILAR TREATMENT FOR WALL
JOINT)
ADDITIONAL HOLES
GROUT MAY BE REQUIRED
146
PVC WATER STOP
<8-IN. WIDE TYPICAL)
DETAIL A
DETAIL B
TT^TT
BENTONITESEAL
BENTONITE COMPOUND
DETAIL C
147
3 ii[,:Uf7i?>.
-r
f=4 4^ 30 IN. TYP.
1 11
a
0&^V&V/^dM*^^/^^<V^i '
TYP.
EARTH
18 IN. TYP.
4 IN. TYP.
1t
7t.
_M 2/3
18 IN. TYP
t
PVC WATER STOP' (1" = 25.4 mm.)
DETAIL C WALL JOINT
148
APPLY BOND BREAKER
TO THESE BARS
•BENTONITE PANEL
BENTONITE COMPOUND
3 IN DEEP
5/16
BENTONITE PANEL
(1" = 25,4 mm.)
149
5.25 Expansion Joints
5.26 Waterstops
150
Rigid Metals Copper Waterstop
U.'* ..-•.
» .. •
CAST-IN- PLACE
=BSSB
1
ggg *
M
a
SECONDARY
SEALANT
•.
»
.
A
Rubber Waterstops Polyvinylchloride Waterstops
c o p_n_n_n_
iru-iru-
_n_n_n_n
-Lru-u-J
y^N /o\
o==co>=o p n n n
Lr-u-ij-u-u
«•>
—WL//—
Y^y n_n_n_n_n
ir-j-Ln-nJ
n_n_n_n_n_ jT_n_n_n_n
Lf-Lnj-Lnr -u-Lnj-LnJ
151
. . .
152
The surface to which the membrane is attached must be clean,
dry and reasonably flat. Figure 61 shows typical multi-ply
systems specified by the American Railway Engineering Association.
153
^
I— FULL WIDTH *
Ke WIOTH -LOW POINT OF STRUCTURE
FULL WIDTH
TYPE A -2 PLY
ft ft ,ff,
"L LAPS
ALL LAPS
TYPE C-3PLY
154
PROTECTIVE WEATHERCOATING
INERT REINFORCING PLY
FORTIFIED BITUMEN
PLASMATIC MATRIX
FORTIFIED BITUMEN
RELEASE PAPER
155
5.33 Plastic and Synthetic Rubber Sheeting
2. Resistance to bacteria
4. Resistance to aging
6. Electrical resistance
7. Lightweight
9. Resistance to puncture
11. Flexibility
Polyethylene Sheeting
156
In tunneled structures the sheeting is usually placed between
the primary lining, whether it be segmented lining, cast-in-
place concrete, or shotcrete, and the secondary liner.
Hypalon Sheeting
157
,
.0&25" GAU&E
.sX^SvNW M^K^
^2
m 3^5
JZZZ&Z2ZJZZZE222Z22Z2ZZZZZZZZZZZZZ2ZL - 7ZL
.0425 GAU6E •
{= »
'
^Mm&i^iii^m^=^=i 12" BASE PIECE w*
25" OR HEAVIER
O.0G25"OR 0.0&25" OR
0.0425" HEAVIER I
BUTT SPLICE
N0.3
.BUTYL GUM TAPE EXTENDED AT LEAST V BEYOND EfcGE OF SPLICE-
0425 GWJGE
ZZZZ2ZZZZZZZZ2Z2ZZ2S,
f
. £Z~
/-ft
.J/lf,, ,
1 r
0iOG25'O« HEAVIER 0.0425' OR HEA. iER
TONGUE AND GROOVE - - COMPLETE FIELD SPLICE
NO. 4
4" M
BUTYL GUM TAPE EXTENDED
AT LEAST *&- BEYOND 2" WIDE STRIP OF BUTYl. GUM
EDGE OF SPLICE TAPE-0.02O"T6 0.O25" GAUGE
1~
10425 OR HEAVIER O.CH.ZS OR HEAVIER
LAP SPLICE
ALL CONTACT SURFACES TO BE THOROUGHLY CLEANED AND CEMENTED
158
commonly used in waterproofing and, therefore, can successfully
accommodate more differential structural movement than
the other materials. It is, however, one of the most expensive
sheetings currently available.
Neoprene Sheeting
properties.
Bentonite Panels
159
O
VOLCLAY TYPE I
vw FOUNDATION POURED AGAINST
TIE BACK SHORING WALL
t-A ) SOLDIER
J BEAM
PANELS
VlS" THICK
WOOD
LAGGING
VOLCLAY
HYDROBAR TUBE
TIE BACK
ROD
aA-
VOLCLAY TYPE PANELS
I 3/16" THICK
aA"T
PROTECTION AGAINST
VOLCLAY TYPE I PANELS COURSE BACKFILL
3/16" THICK ON SIDEWALLS
AND UNOER-SLAB V
PROTECTION
BOARD
V^
VOLCLAY PANELS
UNDER 8"
3 uiucn
3/16" THICK (SLABS
THICK USE TYPE 3--SLABS e"o
J CONCRETE WALL PLAN
PANELS RECEIVE BACKFILL
OR THICKER USE TYPE
fPEl)I X VOLCLAY PANELS-DOUBLE VOLCLAY JOINT- PAK
LAYER OVER JOINTS IN FORMED CAVITY
EARTH COVERED TUNNELS
+
FIRST POUR WATERSTOP SECOND POUR
PRlKTtD IN U S *
160
.
Bentonite Spray
161
WOOD OR METAL LAGGING
Footing
TUNNEL PLAZA OR
FLOOR SLAB UNDERGROUND ROOF SLAB
Wearing Surface
Waterproof Floor
Membrane
Waterproof
Membrane
Leak LocalizerIs placed over the waterproof membrane In Leak Localizer placed in a manner which will isolate and
a square grid pattern to Isolate any water leak coming stop the horizontal migration of water under the water-
through the waterproof membrane. proof membrane, facilitating easy repair.
162
5.36 Cementitious Waterproof Coatings
Plaster coat waterproofing and a variation of it, iron
coat method, can be applied on the inside of concrete structures.
They can be applied on wet surfaces and localized leaks can
be repaired by a reapplication of the waterproofing coating.
The concrete surface to which the coating is to be applied must
be clean and well roughened so that there is good adhesion.
The coatings must be moist cured and require skilled workers
for proper application.
163
5.40 SEGMENTED LININGS
164
JACKING STRUT
GROUT PLUG
GROMMET
CAST IRON SEGMENT
SEALANT GROOVE
4 OUTSIDE SLAB
TYPICAL BOLT ASSEMBLY AND
GROUT PLUG CAULKING CONCRETE SEGMENTS
4 FLANGE
165
—
E -J
\ CO
\/
54.9 dia. bolt holes
\\T Taper
TaDer plug
dIuq 31.75 dia
B.S.pipe thread
Equal Equal
0.61
28.6^*j^3.1
~TS
166
Gasket seals may be fairly firm and preformed or soft
with adhesive qualities. Preformed gaskets of butyl rubber,
cellular neoprene and polysulfide have been used. Gasket seals,
whether formed or plastic, are usually considered a primary
sealant to be followed by caulking. The soft plastic seals
are more subject to damage and contamination by dirt under adverse
tunneling conditions. A variety of current and proposed preformed
gasket seals are illustrated in Figure 68 through 71.
5.50 GROUTING
167
Proposed flexible joint
gasket between bolted
concrete segments, Ahmed
Hamdi Tunnel, Egypt
f Courtesy Sir William
/
/ <-
/ ^
/
\
Joint gasket between
\ 'v
bolted concrete segments,
Isar River Tunnel, Munich,
West Germany
168
Proposed joint gasket for
concrete segments, West
Germany ('Courtesy
STUVA)
7*.
Japan)
Figure 69 - Sample Concrete Segment Gaskets (W. Germany,
(From CIRIA Report 81, Ref. 25)
16 9
14.5 2.5
J.
1
x Heavy leakage
-*x-
7 5 ~W
Profile compression (mml
JL JL JL
30 27 24 21 18 15 12
^ Profile displacement (%)
170
Leakage duct
gasket, UK
^Courtesy
Colebrand Ltd)
Experimental leakage
duct gaskets, West
Germany f Courtesy
STUVA) (a) (b) (d)
M |k' % 2
Leakage duct
*5 gasket
Hard rubber
wedge
'
171
lining and the excavated rock (contact grouting). In most rock
tunnels the concrete lining and grout are the only measures
taken to prevent water inflow. In unlined railroad tunnels,
powerhouses or underground storage caverns, consolidation grouting
may be the sole deterrent to water inflow.
172
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173
Two common methods of providing grout holes through the
lining are placement of short sections of pipe behind the forms
prior to concreting, or drilling of grout holes through the
concrete. Grout holes are staggered with one hole per 50 to
150 sq. ft. (5 to 15 m 2)
174
Add Add
21 wt. to wt. to
be wt
and and and
cement parts cement.
cement
water. water water and
to to
mineral
to
by as
by
approved). by
water.
of
water.
of
2 possible:
aand
contain
of
sand
proportion
Engineer-
sand proportion
Engineer.
4J water
H and and
.
and
sand,
and
proportion
Engineer.
Bentonite Bentonite
Pozzolan
Bentonite
wt. wt be to wt.
water water
of of
C not
H to
cement cement, cement cement,
of by and
cement cement,
by
sand
by sand
by cement
and water ash) by Mix
above
of of
and 21 and 21 by 2%
o sand
Mix
Either
2Z
Mix
sand
Either
21
cement,
(fly
M of: of: of: filler of: of of: determined of: determined
part (proportions
Bentonite
with
X Portland Portland Portland Portland Portland Portland
L
Cement Cement, Cement Cement, when Cement, cement. cement
determined
Bentonite Bentonite
Either
water.
contain
Water,
sand
1. 2. 2. 1. min. And 2. 1. 2. of 1. 2. be 1. 2. of be of
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USA USA USA
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No.
2 No.
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Lake
Reach Project
1 Development
Castaic
Project
& California, California, Tunnel California,
Works
No. Tunnel
MD -
Dam
Feeder
Australia Placerita
Aqueduct
County
Feeder Feeder
Yarra River
Arizona Tunnel
Tunnel
Tunnels
Valley USA
Outlet
CO Springa
County
Linda
No.
and LD
1
Fernando Angeles, Angeles
Angeles, Angeles,
J—
California California,
California,
California,
1
Melbourne,
0J Foothill Thompson Thompson
Foothill
Angeles
B Pacheco Central
Buckskin
Central Arizona,
Sonoma Sonoma Tonner
Castaic
Saugus
E Warm
Yorba
i !
175
5.70 SUNKEN TUBE TUNNELS
176
Treslt concrete
Cap concrete
Ballast tremie
concrete
Carriageway-
177
See Figure 13, Details A and B, for joint sealing techniques
The joints between the sunken tube units are usually sealed
with gaskets as shown in Detail D of Figure 74.
178
Thiokol , Airex
Polyu re thane
putty
Steel angle
foam
Glued butyl
Detail B - EXPANSION JOINT WITH
'
strip RUBBER/METAL WATERSTOP
AND POLYURETHANE PUTTY
8
o
179
Tempex Top of
Polystyrene
Polystyrene bottom slab
L
7A
Bar diam. 50
Sleeve diam
100/80——
!
Second part N First part
to be poured \ to be poured
Foam rubber
Rubber -metal
waterstop type W 90
JOOj
Outside tunnel y * K^H
Steel plate
180
6.00 MAINTENANCE, AND MONITORING CONSIDERATIONS DURING
CONSTRUCTION
181
The removal of groundwater from the soil mass along the
sides of the excavation is accomplished by pre-drainage using
wells, wellpoints, ejectors or drainage from within using sump
pumps. The parameters critical to successful dewatering are
obviously the amount and rate of drawdown. In urban areas the
settlements associated with changes in effective stress may
also be important.
Wells
182
Wellpoints and Ejectors
183
2. The recharge water should be free of particulate matter.
Sedimentation tanks are often used for this purpose.
184
100
pone isiTr 10 0% 5
/ /I
i
2
60- / i
' 4
j
/ A / /
/
A
//
/
i
1 j j
f
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/ f
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7 /
2 / / V/ /
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to // /
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J
h- (ft-
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8 ! - 7\-
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o
3
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l ' * /
/- / / /
/
'
/1 /
/
/
/
/ ft
1 I
/ /
2 3 4 6 6 7 6 » 10 20 50 40 B0 60 eo too
(1 in. = 25.4mm.)
(1 gal /ft = 0.01242 m 3 /m)
Fi gure 75- Grouting Volume Required to Fill Pore Space
Radially Around Grout Point
185
3. Pressure testing of grouted zones can be used to evaluate
the effectiveness of the program. These tests can
also be used to provide in-situ permeability after
grouting is completed. ;
186
ISO
/
140
130
RULE OF THUMB- — *y
t
t
fc
U-
120 l
t
SOUND STRATIFIED ROCK -
z no
f
H
a
too
90 /
£
51 80 /
'
70 / ^^v
* ^MASSIVE ROCK
60 /
§
_i 50
/
a / \
X 40 /
1- •SOUND STRATIFIED ROCK
a SO GROUTED ABOVE GIVEN
LU
O * '
y^^ ELEVATION
20
10
187
with the tunneling procedure rather than the dewatering
technique. Water levels should be monitored along
the tunnel alignment to determine compressed air or
slurry pressure requirements. These measurements
are very important where pre-drainage is used in conjunc-
tion with tunneling methods to reduce required air
or slurry pressures.
188
7.00 MAINTENANCE OF GROUNDWATER CONTROL SYSTEMS
IN COMPLETED TUNNELS
189
If monitoring is not done, a regular maintenance crew
should periodically patrol the tunnel correcting sealant deficiencies
as they are noticed.
190
6. Crack or joint flow equivalent to moderate garden
hose flow or more. Notify maintenance manager immediately
191
a group of grouting systems for routine maintenance can be estab-
lished for the major formations surrounding the tunnel. These
would be used unless leakage is catastrophic or cannot be controlled
by the specified system. Then it would be necessary to resort
to the assistance of a grouting expert and a soil investigation.
192
In sunken tubes, the section joints are the most probable
locations for leaks. These are usually inaccessible since the
exterior is usually covered by a clay or concrete blanket and
the interior by concrete lining or architectural finish, and
the grouting of the blanket is the most usable means of restoring
water tightness.
193
A versatile tool for stopping the flow of groundwater
into a damaged tunnel is quick-setting injection grout.
194
8.00 LEGAL AND CONTRACTUAL CONSIDERATIONS
195
—
196
An alternative procedure is for the Owner to design and
specify a minimum dewatering system that the contractor must
install. The responsibility for the adequacy of the system,
and the cost of any supplementary effort required, remains with
the contractor. The advantages claimed for the method are several.
It assures that a reasonable dewatering effort will be made
in advance of excavation. In the course of installing the minimum
system, an experienced contractor can develop data to help him
gage the necessity of supplemental work. The minimum system
approach avoids the confusing division of responsibility for
groundwater control and it also reduces the possibility that
an inexperienced contractor will attempt the work with unsuitable
methods.
197
This information will be much more complete than that available
at the bid and may suggest substantial design modification of
the final design. Hence, a second submittal is more meaningful.
After completion of the dewatering system installation and prior
to the start of tunneling, the ocntractor again submits a detailed
plan of the dewatering system as constructed, together with
test data and computations demonstrating that the system is
capable of achieving the specified results. This second submittal
therefore forces the discovery of pertinent supplementary information
and through the demonstration of results in advance of tunneling,
minimizes the risks of interrupted production and other costs
associated with unanticipated groundwater problems.
as follows:
8.21 Environmental
198
1. A technically adequate investment in subsurface exploration
prior to design and bidding;
8.22 Communcations
8.23 Procedural
199
1. A competent program of exploraton, testing and design
so as to develop the least expensive and most flexible
groundwater control system.
>00
allowed by specification, all are listed. Most agencies will
permit substitution of contractor-proposed alternate protection
methods provided the contractor and/or the material manufacturer
can prove, through tests or performance records of previous
installations, that it is equivalent to the method specified.
8.31 Cut-and-Cover Structures
201
Only on the BART system were specific allowable leakage
requirements given. All specifications called for leakage repair
but only a few designated specific remedies of injecting bentonite
slurry or epoxy.
202
tunnels may have an effect on the choice of groundwater control
measures. While a number of the tunnels researched has alternate
primary lining choices, they all specified cast-in-place concrete
secondary linings. Though some segmented linings have been
built in rock tunnels, there are very few and these have been
discussed in Section 4 of this report.
203
9.00 RECOMMENDED AREAS FOR ADDITIONAL STUDY
9.10 OVERVIEW
Most groundwater control methods employed during construction
have been practiced for many years and are well understood.
Possible exceptions to this general statement include the newer
specialized soft ground shields, certain grouting techniques,
and ground freezing. For groundwater control in completed tunnels,
the basic methods, i.e. high quality concrete, grouting and
some of the older applied membrane methods are well understood,
however, certain technical details do require further study,
such as use of the newer membrane materials and certain gasketing
materials and details.
204
9.30 PROBLEM IDENTIFICATION
9.40 PRE-QUALIFICATION
205
9.70 APPLICABILITY OF SLURRY AND EARTH PRESSURE BALANCE SHIELDS
The new soft ground shields, i.e. slurry and earth pressure
balance shields, have been used extensively in Japan and to
a lesser degree in Germany, England, and the United States.
While there has been considerable work done primarily by the
Japanese on the development of this equipment, there is still
some concern relative to evaluation of proper ground conditions
under which each type of shield works most effectively. In
particular, the optimum conditions for slurry or earth pressure
balance shields are different and additional work is required
to more clearly define these optimum conditions. This is an
area for further study with much of it again being involved
through case history information.
206
«U.S. GOVERNMENT PRINTING OFFICE: 1982 522-046/8509 1-3
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FEDERALLY COORDINATED PROGRAM (FCP) OF HIGHWAY
RESEARCH AND DEVELOPMENT
The Offices of Research and Development (R&D) of the quality of the human environment. The goals
the Federal Highway Administration (FHWA) are are reduction of adverse highway and traffic
responsible for a broad program of staff and contract impacts, and protection and enhancement of the
research and development and a Federal-aid environment.
program, conducted by or through the State highway
transportation agencies, that includes the Highway 4. Improved Materials Utilization and
Planning and Research (HP&R) program and the Durability
National Cooperative Highway Research Program Materials R&D is concerned with expanding the
(NCHRP) managed by the Transportation Research knowledge and technology of materials properties,
Board. The FCP is a carefully selected group of proj- using available natural materials, improving struc-
ects that uses research and development resources to
tural foundation materials, recycling highway
obtain timely solutions to urgent national highway materials, converting industrial wastes into useful
engineering problems.* highway products, developing extender or
The diagonal double stripe on the cover of this report substitute materials for those in short supply, and
represents a highway and is color-coded to identify developing more rapid and reliable testing
the FCP category that the report falls under. A red procedures. The goals are lower highway con-
stripe is used for category 1, dark blue for category 2, struction costs and extended maintenance-free
light blue for category 3, brown for category 4, gray operation.
for category 5, green for categories 6 and 7, and an 5. Improved Design to Reduce Costs, Extend
orange stripe identifies category 0.
Life Expectancy, and Insure Structural
FCP Category Descriptions Safety
1. Improved Highway Design and Operation Structural R&D is concerned with furthering the
for Safety
latest technological advances in structural and
hydraulic designs, fabrication processes, and
Safety R&D addresses problems associated with
construction techniques to provide safe, efficient
the responsibilities of the FHWA under the
highways at reasonable costs.
Highway Safety Act and includes investigation of
appropriate design standards, roadside hardware, 6. Improved Technology for Highway
signing, and physical and scientific data for the Construction
formulation of improved safety regulations. This category is concerned with the research,
development, and implementation of highway
2. Reduction of Traffic Congestion, and
construction technology to increase productivity,
Improved Operational Efficiency
reduce energy consumption, conserve dwindling
Traffic R&D is concerned with increasing the
resources, and reduce costs while improving the
operational efficiency of existing highways by
quality and methods of construction.
advancing technology, by improving designs for
existing as well as new facilities, and by balancing 7. Improved Technology for Highway
the demand-capacity relationship through traffic Maintenance
management techniques such as bus and carpool This category addresses problems in preserving
preferential treatment, motorist information, and the Nation's highways and includes activities in
rerouting of traffic. physical maintenance, traffic services, manage-
3. Environmental Considerations in Highway ment, and equipment. The goal is to maximize
Design, Location, Construction, and Opera- operational efficiency and safety to the traveling