Fu Et Al 2016 One Pot Synthesis of Block Copolymers by Orthogonal Ring Opening Polymerization and Pet Raft

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One-Pot Synthesis of Block Copolymers by Orthogonal Ring-


Opening Polymerization and PET-RAFT Polymerization at Ambient
Temperature
Changkui Fu, Jiangtao Xu,* Mitchell Kokotovic, and Cyrille Boyer*
Centre for Advanced Macromolecular Design (CAMD) and Australian Centre for NanoMedicine (ACN), School of Chemical
Engineering, University of New South Wales, Sydney, NSW 2052, Australia
*
S Supporting Information
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ABSTRACT: Well-defined poly(ε-caprolactone)-b-poly-


(methyl acrylate) (PCL-b-PMA) block copolymers were
synthesized at ambient temperature by one-pot combination
of diphenyl phosphate (DPP)-catalyzed ring-opening polymer-
ization (ROP) and photoinduced electron/energy transfer-
reversible addition−fragmentation chain transfer (PET-RAFT)
polymerization. Full orthogonality of PET-RAFT polymer-
ization and DPP-catalyzed ROP was confirmed by kinetic
studies, which allowed facile synthesis of PCL-b-PMA block
copolymers without a specific polymerization sequence. The
resulting PCL-b-PMA block copolymers synthesized by either sequential or simultaneous ROP and PET-RAFT polymerization
showed remarkably low molecular weight distributions (≤1.15), indicating that both ROP and PET-RAFT polymerizations
proceeded in a controlled manner. In contrast to previous synthetic methods to prepare block copolymers, this facile one-pot
method allows for rapid synthesis of block copolymers controlled via visible light.

T he one-pot synthetic methodology, a concept from


organic chemistry, has been shifted to polymer chemistry
for rapid synthesis and postmodification of polymers.1 The
thermal polymerizations, the light-mediated CRP can be
performed at ambient temperature in a neat and efficient
way. Featuring temporal and spatial control, light-mediated
combination of different and compatible controlled polymer- CRP is capable of attracting numerous applications in elegant
ization techniques performed in one-pot reactions to prepare polymer synthesis,5j,n,s,6 bioconjugation,7 self-assembly,8 and
polymers avoids purifying intermediates, which saves time and surface modification,5c,9 etc. Our group has developed a novel
resources and thus provides facile access to polymers with visible-light-mediated CRP, namely, photoinduced electron/
various functionalities and architectures.2 For instance, ring- energy transfer-RAFT (PET-RAFT) polymerization, for well-
opening polymerization (ROP) has been combined with defined polymer synthesis.5g Through comprehensive research,
controlled radical polymerization techniques, such as nitro- we can now achieve smart control over polymer synthesis and
xide-mediated polymerization or reversible addition−fragmen- architectures of various monomer families through the use of
tation chain transfer (RAFT) polymerization to one-step the PET-RAFT technique.10 This is achieved through the
prepare block and graft copolymers, reported, respectively, by thoughtful selection of photoredox catalysts from those
Hedrick, Howdle, Barner-Kowollik, and others.2b,g,3 To achieve available, which cover a range of wavelengths from blue to
this goal, orthogonality and compatibility of these polymer- red/near-infrared light11 and are effective at low light intensities
ization techniques are required. However, for most controlled
and ambient temperature. The PET-RAFT polymerization can
polymerization techniques, the conditions required are different
be conducted in bulk, solution,5g dispersion,12 and even
and often contradictory.4 For instance, Giacomelli and co-
miniemulsion,13 exhibiting great versatility, robustness, and
workers2p demonstrated the combination of thermal initiated
RAFT and ROPs for the synthesis of polystyrene-b-poly(ε- oxygen tolerance.10 Due to its mild reaction conditions and
caprolactone) block copolymers using a one-pot polymer- versatility, we envisaged that PET-RAFT polymerization would
ization. The authors successfully showed the preparation of be an excellent platform for the combination of other
copolymers; however, a relatively high polydispersity indice controlled polymerization techniques in the one-pot prepara-
(PDI) was observed. The authors attributed this to the possible tion of polymers with various functionalities and architec-
incompatibility issue of thermal initiated RAFT polymerization tures.14
with ROP conditions.
Recently, light mediated controlled radical polymerization Received: February 11, 2016
(CRP) has emerged as a new and attractive polymerization Accepted: March 7, 2016
technique for polymer synthesis.5 Compared with traditional Published: March 17, 2016

© 2016 American Chemical Society 444 DOI: 10.1021/acsmacrolett.6b00121


ACS Macro Lett. 2016, 5, 444−449
ACS Macro Letters Letter

Scheme 1. One-Pot Synthesis of PCL-b-PMA Block Copolymer by Combining DPP-Catalyzed ROP of CL and PET-RAFT
Polymerization of MA

Figure 1. (a) Conversions of MA and CL versus polymerization time; (b) ln([M]0/[M]t) of MA and CL versus polymerization time; (c) GPC traces
of polymers obtained at 4 h, 8 h, and 12 h; (d) Mn,RI of polymers versus polymerization time in the synthesis of PMA-b-PCL block copolymers via
one-pot sequential PET-RAFT polymerization of MA and DPP-catalyzed ROP of CL.

In this communication, we demonstrate, for the first time, PMA block copolymers with low molecular weight distributions
the preparation of block copolymers in one pot and at ambient (PDI < 1.15) are successfully prepared. More importantly, no
temperature by combining diphenyl phosphate (DPP)- intermediate purifications are essentially required in all three
catalyzed ROP of ε-caprolactone (ε-CL) and iridium-catalyzed synthetic routes, indicating full orthogonality of DPP-catalyzed
PET-RAFT polymerization of methyl acrylate (MA) using low ROP of CL and PET-RAFT polymerization of MA. To the best
intensity visible light (λmax = 460 nm, 0.7 mW/cm2). In our of our knowledge, such one-pot polymerization to prepare
approach, we demonstrated that the iridium catalyst is block copolymers by combining two mechanistically distinct,
compatible with the diphenyl phosphate (DPP)-catalyzed but fully orthogonal, polymerization techniques without
ROP condition and allows a spatial and temporal control of needing to consider the sequence of polymerizations has not
the polymerization using visible light. As shown in Scheme 1, yet been reported. In comparison with the seminal work of
three synthetic routes toward synthesis of polyCL-b-polyMA Goto, Kaji, and co-workers,5e which shows the first example of a
(PCL-b-PMA) block copolymers are comprehensively imple- combination of UV-initiated ROP and visible-light-mediated
mented: (i) to conduct PET-RAFT polymerization of MA first, iodine transfer polymerization for the synthesis of diblock
sequentially followed by ROP of CL; (ii) to conduct ROP of copolymer using a sequential reaction (i.e., MMA first, and then
CL first, sequentially followed by PET-RAFT polymerization of δ-valerolactone), in our approach, we demonstrate that the
MA; (iii) to conduct ROP of CL and PET-RAFT polymer- diblock copolymer could be prepared via a simultaneous or
ization of MA simultaneously to form PCL-b-PMA block sequential approach (without the need of specific order). Both
copolymer. In all three synthetic routes, well-defined PCL-b- simultaneous and sequential approaches result in the synthesis
445 DOI: 10.1021/acsmacrolett.6b00121
ACS Macro Lett. 2016, 5, 444−449
ACS Macro Letters Letter

Figure 2. (a) Conversions of CL and MA versus polymerization time; (b) ln([M]0/[M]t) of CL and MA versus polymerization time; (c) GPC traces
of polymer obtained at 3 h, 5 h, 7 h, and 11 h; (d) Mn,RI of polymers versus polymerization time in the synthesis of PCL-b-PMA block copolymer via
one-pot sequential DPP-catalyzed ROP of CL and PET-RAFT of polymerization of MA.

of well-defined block copolymers, indicating excellent compat- continuously with polymerization time, and the polydispersity
ibility and orthogonality of these two polymerization indices (PDIs) of polymers remained very narrow ranging from
techniques without the formation of byproducts. The current 1.08 to 1.18 (Figure 1d). This evidence indicates the successful
method provides a facile, versatile, and efficient way of formation of well-defined block copolymers. A PMA-b-PCL
preparing block copolymers, making block copolymer synthesis block copolymer with Mn,RI of 11 350 g/mol and PDI of 1.11
more easily accessible and industrially applicable. was obtained after a total of 14 h of polymerization. The
As shown in Scheme 1, modified chain transfer agent structure and composition of PMA-b-PCL block copolymers
containing a hydroxyl group, 2-hydroxyethyl 2-(((butylthio)- were characterized by 1H NMR spectroscopy, which confirmed
carbonothioyl)thio)propanoate (HEBCP), is used to initiate a the successful synthesis of block copolymers (SI, Figure S1).
ROP and PET-RAFT polymerization. The hydroxyl group of For synthesis of PCL-b-PMA block copolymer by Route 2,
HEBCP is the initiator for DPP-catalyzed ROP, whereas the DPP-catalyzed ROP of CL was conducted first followed by
trithiocarbonate group mediates PET-RAFT polymerization. subsequent PET-RAFT of MA. Unlike Route 1, all chemicals
For synthesis of PMA-b-PCL block copolymer by Route 1, were mixed together prior to the start of polymerization with a
PET-RAFT polymerization of MA was conducted first, ratio of [HEBCP]:[MA]:[CL]:[Ir(ppy) 3 ]:[DPP] =
followed by ROP of CL. For PET-RAFT polymerization of 1:100:50:0.001:1. The polymerization was conducted in the
MA, Ir(ppy)3 was used as the photocatalyst and toluene as absence of light and at ambient temperature. As shown in
solvent. A ratio of [HEBCP]:[MA]:[Ir(ppy)3] = 1:100:0.001 Figure 2a, DPP-catalyzed ROP of CL was observed to proceed
was used in the polymerization. The PET-RAFT polymer- very fast with conversion of CL reaching 88% in 5 h. A linear
ization was conducted at ambient temperature under blue light first-order relationship between ln([M]0/[M]t) and polymer-
(λmax = 460 nm). As shown in Figure 1a, the PET-RAFT ization time can be seen during the ROP of CL, showing
polymerization of MA proceeded smoothly and achieved 73% excellent control over polymerization (Figure 2b). Meanwhile,
conversion of MA in 8 h. Ln([M]0/[M]t) value also increased no polymerization of MA was observed according to the 1H
linearly with time, indicative of a well-controlled PET-RAFT NMR spectrum of the reaction mixture (SI, Figure S2). PET-
polymerization process (Figure 1b). A PMA homopolymer RAFT polymerization is capable of being switched “on/off”
with Mn,RI of 6 430 g/mol was obtained after 8 h of under visible-light irradiation, which enables instant manipu-
polymerization (Figure 1d). The blue light was then switched lation of polymerization. Thus, at the time of 5 h, the reaction
off, followed by the addition of 50 equiv of CL and 1 equiv of mixture was irradiated under blue light to start PET-RAFT
DPP with respect to HEBCP to activate ROP. After addition of polymerization of MA. The polymerization of MA was
CL and DPP for 6 h, the conversion of CL was observed to successfully conducted as indicated by a kinetic study. The
reach 96% (Figure 1a). The linear, first-order kinetics in the conversion of MA reached 56% after irradiation under blue
ROP of CL showed a well-controlled ROP process (Figure 1b). light for 6 h (Figure 2a). The PET-RAFT polymerization of
The GPC trace of polymer after addition of CL and DPP also MA also exhibited controllable character as reflected by the
shifted to lower retention time, indicating an obvious increase linear first-order polymerization kinetics (Figure 2b). The GPC
in molecular weight (Figure 1c). Throughout the whole traces of polymers produced after addition of the MA block
polymerization, the molecular weights of polymers increased shifted to lower retention time, indicating a continuous increase
446 DOI: 10.1021/acsmacrolett.6b00121
ACS Macro Lett. 2016, 5, 444−449
ACS Macro Letters Letter

Figure 3. (a) Conversions of CL and MA versus polymerization time; (b) ln([M]0/[M]t) of CL and MA versus polymerization time; (c) GPC traces
of polymer obtained at 1 h, 2 h, 3 h, and 5 h; (d) Mn,RI and Mn,theo of polymers versus polymerization time in the synthesis of PCL-b-PMA block
copolymer via one-pot simultaneous PET-RAFT polymerization of MA and DPP-catalyzed ROP of CL.

of molecular weight (Figure 2c). The molecular weight of polymers synthesized during polymerization were monomodal
polymer increased from 6240 g/mol to 11 020 g/mol after and clearly shifted to higher molecular weight with increasing
irradiation under blue light for 6 h (Figure 2d). The molecular reaction time (Figure 3c). The molecular weights of polymers
weight distributions throughout the whole process remained increased continuously, while the PDIs of polymers remained
narrow, ranging from 1.11 to 1.24. The successful formation of narrow (≤1.15) throughout the whole polymerization process
block copolymers was confirmed by 1H NMR spectroscopy (SI, (Figure 3d). Furthermore, the molecular weights of polymers
Figure S3). It is worth to note that that after beginning the (Mn,RI) were close to their theoretical molecular weights
PET-RAFT polymerization the ROP of CL continued, with (Mn,theo) which was indicative of excellent control over both
conversion of CL increasing from 88% to 98% (Figure 2a). polymerization processes. After 5 h, a PCL-b-PMA block
This indicated that PET-RAFT polymerization would not copolymer with Mn,RI of 11 960 g/mol and PDI of 1.15 was
interfere with DPP-catalyzed ROP. The two polymerizations obtained.
were seemingly compatible, which inspired us to further explore The structure and composition of PCL-b-PMA block
the synthesis of PCL-b-PMA block copolymers via one-pot copolymer obtained from one-pot simultaneous PET-RAFT
simultaneous PET-RAFT polymerization and ROP. polymerization of MA and ROP of CL was characterized by 1H
For synthesis of PCL-b-PMA block copolymer by Route 3, NMR spectroscopy (SI, Figure S5). The characteristic peaks at
the one-pot simultaneous PET-RAFT polymerization of MA δ 4.15, 2.32, 1.68, and 1.42 ppm corresponding to PCL and
and DPP-catalyzed ROP of CL to/from PCL-b-PMA block
characteristic peak of the methyl group of PMA at 3.68 ppm
copolymers was conducted under irradiation of blue light at
can be clearly seen on the spectrum. The methene group of
ambient temperature with a ratio of [HEBCP]:[MA]:[CL]:
HEBCP at 3.38 ppm can also be clearly observed. According to
[Ir(ppy)3]:[DPP] = 1:100:50:0.001:1. 1H NMR spectroscopy
was used to monitor the polymerization process. The ester the comparison of the integrals of peaks at 4.15, 3.68, and 3.38
group of CL at 4.25 ppm and methyl group of MA at 3.79 ppm ppm, the PCL-b-PMA block copolymer contained 52 repeating
decreased, while the ester group of PCL at 4.15 ppm and the units of CL and 67 repeating units of MA. The molecular
methyl group of PMA at 3.68 ppm increased gradually (SI, weight of the block copolymer was calculated as 11 970 g/mol
Figure S4), indicating the PET-RAFT polymerization of MA which was close to the theoretical molecular weight of 12 120
and ROP of CL occurred successfully. Figure 3a shows the g/mol.
time−conversion curve in one-pot polymerization. The ROP of The temporal control of PET-RAFT polymerization in the
CL proceeded slightly faster than PET-RAFT polymerization of presence of ROP was demonstrated by exposing the reaction
MA. Both the PET-RAFT and DPP-catalyzed ROP polymer- mixture to an alternating light “ON” and “OFF” environment.
izations resulted in high monomer conversions. After polymer- When the light was on, the PET-RAFT polymerization
ization for 5 h, the conversion of CL was 93%, while the proceeded as expected (SI, Figure 6a). However, in the
conversion of MA reached 75%. The kinetic curves of PET- absence of light (light “OFF”), the PET-RAFT stopped.
RAFT polymerization and ROP showed a linear dependence of Whether the light was on or off, the DPP-catalyzed ROP of CL
ln([M]0/[M]t) on the polymerization time, indicating both proceeded continuously, showing great orthogonality with
polymerizations proceeded in a controlled manner despite the PET-RAFT polymerization (SI, Figure 6a and 6b). The on/off
presence of each other (Figure 3b). The GPC traces of feature of PET-RAFT polymerization offered a simple way to
447 DOI: 10.1021/acsmacrolett.6b00121
ACS Macro Lett. 2016, 5, 444−449
ACS Macro Letters Letter

Table 1. Characteristics of PCL-b-PMA Block Copolymers Obtained in This Work


[MA]:[CL] theoretical [MA]:[CL] experimental
entry [MA]:[CL] feed ratio MA/CL conversion (%)a ratiog ratioh Mn,RIb Mn,NMRc Mn,theod PDIe
1 100:50 73/96 73/48 78/51 11 350 12 630 12 260 1.11
2 100:50 56/98 56/49 60/45 11 020 10 400 10 680 1.11
3 100:50 76/93 76/46 78/45 11 960 11 970 12 120 1.15
4f 100:100 84/92 84/92 86/91 16 050 17 850 17 770 1.08
5f 50:100 81/99 40/99 42/101 14 510 15 200 15 010 1.10
a,c
Determined by 1H NMR b,eDetermined by THF GPC. cCalculated by the equation: Mn,NMR = MWHEBCP + m × MWMA + n × MWCL. dCalculated
by equation: Mn,theo = MWHEBCP + α1 × DPMA × MWMA+ α2 × DPCL × MWCL, where m and n represent the number of MA and CL units in the
PCL-b-PMA block copolymers, respectively, and α1 and α2 represent the conversion of MA and CL, respectively. DPMA and DPCL represent the
targeted degree of polymerization of MA and CL, and MWHEBCP, MWMA, and MWCL represent the molecular weights of HEBCP, MA, and CL,
respectively. fThe polymerization was conducted for 8 h. gTheoretical ratio of [MA]/[CL] in polymer calculated by conversion. hExperimental ratio
of [MA]/[CL] in polymer calculated by 1H NMR.

regulate the block length ratio of block copolymers in one-pot


polymerization.
■ ACKNOWLEDGMENTS
CB acknowledges the Australian Research Council (ARC) for
The block lengths of block copolymers can be also easily
his Future Fellowship.


adjusted by varying the feed ratios of MA and CL. Well-defined
PCL-b-PMA block copolymers with different block lengths of
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449 DOI: 10.1021/acsmacrolett.6b00121


ACS Macro Lett. 2016, 5, 444−449

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