PRIMARY C

S.No Description of pipe Valve & Fitttings

Section
Straight PIPE
Flexible Connection
concentric reducer
PUMP DISCHARGE
P1 - P2 LINE Check Valve
Balancing Valve (DRV)
elbow 90'
Butterfly Valve (Gate Valve)

Straight PIPE
P2 - P3 DISCHARGE HEADER reducer
no reducer tee
reducer
no reducer tee
Straight PIPE
Chille Suction Line
P3 - P4 Flexible Connection
elbow 90'
Butterfly Valve (Gate Valve)
chiller
Straight PIPE
Flexible Connection
Butterfly Valve (Gate Valve)
P5 - P6 Chiller Discharge Line
Balancing Valve (DRV)
Motorized Valve
90 Degree Elbow
Straight PIPE
CHIILLER SUCTION
HEADER reducer
no reducer tee

Straight PIPE
PUMP SUCTION
HEADER reducer
 PUMP SUCTION
HEADER
no reducer tee
P8 - P10 Straight PIPE
Butterfly Valve (Gate Valve)
Eccentric reducer
Pump Suction Line
Strainer
Flexible Connection
90 Elbow
Straight PIPE
3 way plug vavle
Balancing Valve (DRV)
gate valve
FCU SIDE
Strainer
Flexible Connection
tee
reducer
Straight PIPE
reducer
Straight PIPE
reducer
Straight PIPE
reducer
Straight PIPE
RISER SIDE
reducer
Straight PIPE
reducer
Straight PIPE
reducer
Straight PIPE
tee
 PRIMARY CHILLED WATER PUMP HEAD CALCULATION
Pipe Size in (Inch) length(m) Length (ft) L/S Flow (GPM)

5 5.00 16.4 18.17 288

5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288

8 32.00 104.96 54.50 864

8 0.00 0 54.50 864
8 0.00 0 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864
6 14.00 45.92 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864

6 8.00 26.24 54.50 864

6 0.00 0 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864
6 0.00 0 54.50 864
8 40.00 131.2 54.50 864
8 0.00 0 54.50 864
8 0.00 0 54.50 864

8 5.00 16.4 54.50 864

8 0.00 0 54.50 864
 8 0.00 0 54.50 864
5 9.00 29.52 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
5 0.00 0 18.17 288
3/4 6.00 19.68 0.23 3.6
3/4 0.00 0 0.23 3.6
3/4 0.00 0 0.23 3.6
3/4 0.00 0 0.23 3.6
3/4 1.00 3.28 0.29 4.6
3/4 0.00 0 0.23 3.6
3/4 0.00 0 0.23 3.6
3/4 0.00 0 0.23 3.6
1 5.00 16.4 0.14 2.28
1 1/4 0.00 0 0.14 2.28
1 1/4 8.00 26.24 0.14 2.28
1 1/2 0.00 0 0.94 14.88
1 1.2 3.00 9.84 0.94 14.88
2 0.00 0 1.85 29.28
2 12.00 39.36 1.85 29.28
3 0.00 0 6.99 110.88
3 6.00 19.68 6.99 110.88
4 0.00 0 12.54 198.8
4 4.00 13.12 12.54 198.8
5 0.00 0 15.55 246.48
5 11.00 36.08 15.55 246.48
8 0.00 0 15.55 246.48

head loss due to friction

head loss due to evaporater
total 2 chillers
total head acros pimrary pump
safety factor(15%)
total head loss
BHP = (GPM*Head(ft)*specific heat of water)/(3960*ƞ of Pump)

BHP 8.81
HP 10.13
KW 7.55
D CALCULATION
Equivalent Total equivalent length
Friction (Ft/100Ft) length(Ft) No of fittings in straight pipe (ft)

1.487 0 0 16.4
1.487 21 3 63
1.487 5 3 15
1.487 50 3 150
1.487 58 3 174
1.487 13 3 39
1.487 18.93 3 56.79

2.504 0 0 104.96
2.504 8.5 3 25.5
2.504 13 3 39
1.276 6 2 12
1.276 10 2 20
1.276 0 0 45.92
1.276 21 2 42
1.276 16 2 32
1.276 22.74 2 45.48

1.487 0 0 26.24
1.487 21 2 42
1.487 22.74 2 45.48
1.487 70 2 140
1.487 140 2 280
1.487 13 2 26
2.504 0 0 131.2
2.504 8.5 2 17
2.504 13 2 26

2.504 0 0 16.4
2.504 8.5 3 25.5
 2.504 13 3 39
1.487 0 0 29.52
1.487 140 3 420
1.487 5 3 15
1.487 80 3 240
1.487 21 3 63
1.487 13 6 78
3.576 5 0 19.68
3.576 2.06 1 2.06
3.576 58 1 58
3.576 22 3 66
3.576 4 1 7.28
3.576 21 1 21
3.576 1.4 1 1.4
3.576 0.7 1 0.7
0.494 0 0 16.4
0.494 1 1 1
0.494 0 1 26.24
1.758 1.2 1 1.2
1.758 0 0 9.84
1.775 1.6 1 1.6
1.775 0 1 39.36
2.917 2.6 1 2.6
2.917 0 0 19.68
2.242 3.8 1 3.8
2.242 0 1 13.12
1.112 5 1 5
1.112 0 0 36.08
1.112 40 1 40

61.69 PUMP HEAD(FT)

13.9
27.8
89.49
13.42
102.92
heat of water)/(3960*ƞ of Pump)

11574.72 3.43871657754011
Head Loss(Ft)

0.24
0.94
0.22
2.23
2.59
0.58
0.84

2.63
0.64
0.98
0.15
0.26
0.59
0.54
0.41
0.58
20.00
0.39
0.62
0.68
2.08
4.16
0.39
3.29
0.43
0.65

0.41
0.64
0.98
0.44
6.25
0.22
3.57
0.94
1.16
0.70
0.07
2.07
2.36

0.75
0.05
0.03
0.08
0.00
0.13
0.02
0.17
0.03
0.70
0.08
0.57
0.09
0.29
0.06
0.40
0.44

61.69