JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

Unit No. 2 Bevel and Worm Gear

CO 303.2 EXPLAIN and DESIGN Bevel & Worm gear considering design
parameters as per design standards.

Question No. 2.1 Marks: 05 BT Level 1 PI

Question Statement Write short note on thermal consideration in worm gear.

Answer:

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… Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.2 Marks: 05 BT Level 1 PI

Question Statement Explain force analysis on worm and worm gear tooth.

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.3 Marks: 05 BT Level 1 PI

Explain why in design of worm gear, worm gear governs the

Question Statement
design.

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.4 Marks: 08 BT Level 3 PI

A pair of worm gear drive is designated as 2/54/10/5.

Question Statement Calculate 1) centre distance ii) speed reduction iii)
Dimensions of worm and wheel

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.5 Marks: 6 BT Level 2 PI

Question Statement Derive the expression for efficiency of worm and worm gear pair

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.6 Marks: 10 BT Level 3 PI

A pair of worm gear is designated as 1/52/10/8 transmit 5

kW power at 900 rpm is supplied to worm shaft. If the
coefficient of friction is 0.04 and pressure angle is 20°,
determine
Question Statement i) Components of tooth forces acting on the worm and worm
wheel;
ii) The efficiency of the worm gear drive; and
iii) The temperature rise the lubricating oil, if effective surface
area is 3.0 m2 with heat transfer coefficient of 15 W/m2 °C.

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.7 Marks: 10 BT Level 3 PI

A worm gear pair 1/40/10/4 consists of worm gear made of

phosphor bronze (sand cast) and worm made of case-hardened steel
Question
10C4. The coefficient of friction is 0.035 while the normal pressure
Statement
angle is 20°. If the worm rotates at 1000 r.p.m. determine the input
power rating based on i) Beam strength ii) Wear strength

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.8 Marks: 10 BT Level 3 PI

A worm gear box with an effective surface area of 1.5 m² is operating is still
air with a heat transfer coefficient of 15 W/m² °C. The temperature rise of
Question
lubricant is limited to 50 °C. The worm gear is designated as 1/40/10/4. The
Statement
worm shaft is rotating at 1440 r.p.m. and the normal pressure angle is 20°.
Calculate the power rating based on thermal consideration for the drive.

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]
 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.9 Marks: 09 BT Level 3 PI

A worm gear pair transmits 5 kW power from a shaft rotating at 1440

r.p.m to another shaft rotating at 36 r.p.m. The worm gear is made of
centrifugally cast phosphor bronze and worm is made of case
hardened carbon steel 14C6. The normal pressure angle is 20°. If the
Question temperature rise of the lubricating oil above atmospheric temperature
Statement is limited to 50°C and the overall heat transfer 20 coefficient is 18
W/m²°C, determine :
i) the dimensions of worm and worm gear; and
ii) the required effective surface area of gear box walls.

Answer:

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Checked by Rubrics 1 / 2 / 3

Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]

 JSPM’s JAYAWANTRAO SAWANT COLLEGE OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING

Question No. 2.10 Marks: 6 BT Level 2 PI

Question Statement Explain beam and wear strength of bevel gears.

Answer:

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Checked by Rubrics 1 / 2 / 3
Dr. Mahesh Gaikwad, JSCOE TE MECH Design of Transmission Systems [302051]