TECHNICAL DATA SHEET: WASTE HEAT RECOVERY BOILERS (WHRB) AND AFBC BOILER

Project Informa on:

- Project Name: Waste Heat Recovery Boilers and AFBC Boiler for Saluja Steel and Power (P) Ltd.

- Loca on: Giridih, Jharkhand

EQUIPMENT DETAILS:

1. WASTE HEAT RECOVERY BOILERS (WHRB):

- Model: WHRB-11/22

- Manufacturer: DEF Boilers Ltd.

- Capacity: 2 units of 11 TPH and 2 units of 22 TPH

- Waste Heat Source: Exhaust gases from 2*11 TPH and 2*22 TPH Rotary Kilns

- Design Pressure: 10 bar

- Design Temperature: 250°C

- Heat Recovery Efficiency: 85%

2. ATMOSPHERIC FLUIDIZED BED COMBUSTION (AFBC) BOILER:

- Model: AFBC-30

- Manufacturer: GHI Combus on Systems Inc.

- Capacity: 1 unit of 30 TPH

- Fuel: Coal

- Design Pressure: 16 bar

- Design Temperature: 350°C

- Efficiency: 88%

Design Parameters:

- WHRB:

- Total Heat Recovery Capacity: 10 MW

- Heat Recovery Temperature: 220°C - 250°C

- AFBC Boiler:
 - Fuel Consump on: 4.5 TPH of coal

- Flue Gas Temperature: 150°C - 180°C

Dimensions and Layout:

- WHRB:

- Dimensions (Each Unit): 6m x 4m x 3m (L x W x H)

- Layout: Parallel arrangement with rotary kilns for efficient heat recovery. Schema cs provided
separately.

- AFBC Boiler:

- Dimensions: 10m x 6m x 5m (L x W x H)

- Layout: Adjacent to WHRB units with suitable access for fuel loading and maintenance. Schema cs
provided separately.

Construc on Materials:

- WHRB: Carbon Steel Shell with Alloy Steel Tubes

- AFBC Boiler: Carbon Steel

Electrical Requirements:

- Voltage: 440V AC

- Power: 120 kW (for auxiliary systems)

Emissions Compliance:

- Compliance Standards: EPA Regula ons

- Emission Limits: <100 mg/Nm³ for par culate ma er

Maintenance Requirements:

- WHRB:

- Maintenance Schedule: Monthly inspec on, quarterly tube cleaning

- Spare Parts: Standard spares available locally

- Cleaning Procedures: Water washing for tubes

- AFBC Boiler:
 - Maintenance Schedule: Regular inspec on of refractory lining, quarterly cleaning of ash discharge
systems

- Spare Parts: Standard spares available locally

- Cleaning Procedures: Periodic ash removal from the bed

Safety Features:

- WHRB and AFBC Boiler:

- Interlocks: High-temperature alarms, pressure relief valves

- Explosion Protec on: Explosion ven ng panels for AFBC Boiler

Warranty and Support:

- Warranty: 2 years on parts and labor

- Technical Support: 24/7 technical support hotline, on-site assistance available

Op onal Features:

- Addi onal Features: Online monitoring system for real- me performance tracking