FID T NM PLUS GPMax

JASCO ANALITICA SPAIN, S.L.
Rafael Bergamin 16
28043 Madrid – Spain
Tel : 34 91 2342454
info@jasco-spain.com
www. jasco-spain.com
FID-Tower NM PLUS
Operation Manual
This Operation Manual is applicable for the following Models:
• FID-T NM-100 PLUS

• DB-FH-1800 Zero Air Option
• DB-FH-5000 Zero Air Option
Ver. 1.02.0000 -1-

Rafael Bergamin 16
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Table of Contents
1. Version history ...................................................................................... 4
2. Introduction .......................................................................................... 5
2.1 Symbols Definition ....................................................................................................... 5
3. Safety .................................................................................................. 6
3.1 Personal safety instructions .......................................................................................... 6
3.2 Instrument safety instructions ....................................................................................... 6
4. Specifications ........................................................................................ 7
4.1 The most common options ............................................................................................ 8
4.1.1. Remote Connections .............................................................................................. 8

4.1.2. Cascading ............................................................................................................. 9
5. Presentation of the Generator ................................................................ 10
5.1 Front View ................................................................................................................ 10
5.2 Back View ................................................................................................................. 11
5.3 Dimensions (IN MM) .................................................................................................. 12
5.4 Weight ..................................................................................................................... 12
5.5 Transport and storage condition .................................................................................. 13
5.6 Fuses and Voltage setting ........................................................................................... 14
5.7 SchemaTICs.............................................................................................................. 16
5.7.1. Fluidics ............................................................................................................... 16

5.7.2. Electronics .......................................................................................................... 17
6. Installation and initial start-up ............................................................... 18
6.1 Receiving the generator.............................................................................................. 18
6.2 Packing list ............................................................................................................... 19
6.3 Placing the generator ................................................................................................. 20
6.4 Gas connections ........................................................................................................ 20
6.5 Electrical connections ................................................................................................. 21
6.6 Filling the water tank ................................................................................................. 21
6.7 Installing the deionizer bag ......................................................................................... 23
6.8 Starting the Generator ............................................................................................... 24
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6.9 Turning the Generator off ........................................................................................... 25
7. Operation ........................................................................................... 26
7.1 Hydrogen Part ........................................................................................................... 26
7.1.1. Configure Parameters ........................................................................................... 27

7.1.2. Diagnostic Display ............................................................................................... 28
7.1.3. Special Functions ................................................................................................. 28
7.2 Air Part..................................................................................................................... 29
7.2.1. AIR GENERATOR STARTUP .................................................................................... 29

8. Returning the generator ....................................................................... 31
9. Maintenance ........................................................................................ 31
9.1 Routine maintenance ................................................................................................. 31
9.2 ordering information for Service- and Maintenance Parts ................................................ 32
10. Spare part list ..................................................................................... 33
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1. VERSION HISTORY
Version Date Comment/Change
1.00.0100 18th January 2017 VICI DBS layout, initial release

VICI DBS
1.01.0000 24th October 2017 New photo of the Tower
1.02.0000 21st March 2019 update
Ver. 1.02.0000 -4-

Rafael Bergamin 16
Tel : 34 91 2342454
2. INTRODUCTION
The FID-T NM PLUS is a Hydrogen generator producing pure Hydrogen for analytical and industrial
applications. As an option, a Zero Air generator can be incorporated.
Purity and flow ranges are optimized for scientific and high-tech applications.
2.1 SYMBOLS DEFINITION
Symbol Description
General warning. Caution is necessary when operating the device close to

where the symbol is placed, or to indicate that the current situation needs
operator awareness or operator action in order to avoid undesirable
or consequences.
The manual must be consulted in all cases where this symbol is
marked on the device.
Risk of asphyxia. Caution is necessary when operating the device in a not

or sufficiently ventilated area.
Oxidant material. Caution is necessary due to the presence of oxidant

or material.
WEEE symbol. When discarding this product, it must be sent to separate

collection facilities for recovery and recycling.
Fuse.
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3. SAFETY
3.1 PERSONAL SAFETY INST RUCTIONS
Read all instructions and warnings. Not respecting the following instructions and warnings could
induce electrical shock, fire and/or serious injury to people.
Normal precautions as for any Hydrogen supply should be taken when using the
generator. DO NOT use in sealed or unventilated rooms.
DO NOT use near open flames or other sources of ignition.
Keep the power cable away from hot surfaces or oil. Damaged or entangled power
cables could increase the risk of electrical shock
Unplug the power cable only when the generator is turned off. The power cable
connector is the disconnecting device in case of an emergency, it must be easily
accessible at any time.
Only staff qualified by VICI DBS s.r.l. should service or repair the generator.
Always unplug the unit from the mains power supply before accessing the internal
components for replacement.
If the generator is used in a way not specified by VICI DBS s.r.l., the protection
provided by the equipment could be compromised.
3.2 INSTRUMENT SAFETY INSTRUCTIONS
The FID-T NM PLUS is designed to produce Hydrogen for laboratory and industrial applications.
The unit must only be operated for this purpose, according to the specifications and instructions
provided in this manual. The following warnings must be observed at all times. Critical damages
on the device could occur if the following warnings are neglected.
Indoor use only.

Never operate the generator at temperatures below zero degrees C. This will cause
irreversible damage to the electrolysis cell.
Only use pure deionized or distilled water (see “Filling the water tank”).
Only operate the generator in a room with sufficient ventilation (see “Placing the
unit”).
Do not use the generator if an error message appears.
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4. SPECIFICATIONS
General
Operating Temperature +15°C to +35°C
Operating relative Humidity 0-80%, non-condensing
Casing Dimension (WxHxD) 140x490x580 mm
Input Voltage 110-120 / 220-240V AC (Use voltage selector and adapt fuses) 50-60 Hz
Transient overvoltage until overvoltage category II (Accept transient
Electrical Protection overvoltage occurring on the network)
General earth connection is done by the power cable. Fuse F2:
5x20mm, 4.0 or 6.3 A T (see fuses and voltage setting)
Microprocessor controlled Graphic display- touch screen, 128 x 64 pixels

display Degree
Pollution 2
IP Protection Degree IP20
Atmospheric Pressure From 850 to 1150 hPa
External Vibrations Inferior to 0.05g / 25Hz
Working Instrument’s Position Vertical only
Hydrogen Part
Hydrogen Flowrate FID-T NM-100 PLUS: 100 ml/min
FID-T NM-160 PLUS: 160 ml/min
Purity 99.99996% :FID-T NM-300 PLUS: 300 ml/min
100, 160, 250, 300, 500, 600,ml/min
FID-T NM-600 PLUS: 600
FID-T 1350
1000, NM-1000 PLUS: 1000 ml/min
Max Outlet Pressure 11.0 bar (160 psi) Standard version DB-xxxx
9.0 bar (130 psi) Japanese version DB-xxxx-JP
Power Consumption Max 500W
Zero Air Part (optional)

Inlet Air Quality ISO 8573-1 class 1.3.1
Zero Air Flowrate DB-FH-1800: 0 – 1800 ml/min
DB-FH-5000: 0 – 5000 ml/min
Hydrocarbons + CO <0.1ppm
Max Outlet Pressure 5 bar (73 psi) ± 0.1 bar (± 0.5 %)
Power Consumption Max 550W
Warm-up Time 45 min
STP: Standard temperature and pressure (20°C, 1 bar)
Any changes or modifications to this equipment not expressly approved by the

manufacturer may void the user’s authority to operate the equipment.
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4.1 THE MOST COMMON OPTIONS
4.1.1. Remote Connections
This option requires the I/O board option.

The Hydrogen generators are fitted with an optional remote control feature, which allows the user
to remotely check the status of the generator and to start/stop the Hydrogen production. The
contacts used in the remote control are potentially free relay contacts. The contacts can be
configured via software as normally-open or normally-closed (see the configuration section). The
maximum voltage and current ratings for the contacts are 1A / 48V. The pin configuration of the
remote connector is shown in the table below.
Remote Connector Pin Configuration:
Pin Description
1+2 Start (12-30 VDC polarity not important)
3+4 Standby
5+6 Reaching external pressure
9+10 Low water level
11+12 Bad water
13+14 Change water
7+8+15 Not affected
Ordering Information for Options

Boards and Interfaces Part-Number
I/O Board DB-10154
Remote Control RS232 (Software + Cable) DB-PH200-107
Remote Control USB (Software + Cable) DB-PH200-108
Cascading
Cascading Hardware Kit DB-CASC-001
On/Off and non-return Valve DB-CASC-002
Buffer Reservoir 0.75 liters DB-CASC-003
Cable for cascading, Requires I/O Board DB-10157
PR with Pressure Gauge DB-CASC-004
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4.1.2. Cascading
This option requires the I/O board option

The RS-485 interface allows up to 10 generators to be operated in parallel mode. The generators
are connected with an external no return valve to a gas line. The pressure must be controlled with
an external pressure regulator. The outlet pressure is fixed to 10.3 bars. This mode allows up to
10 generators in a cascading group.
How does cascading work?

The communication between the generators is done via the RS-485 Interface. For a correct
communication, each generator needs a unique ID number. Each generator must know how many
generators are connected in the cascading group. As soon as the generators are powered up, one
generator becomes the master, and controls the others (slaves). If there is a problem with the
master, one of the slave generators will become the master.
Every generator can be forced to be the master, in the menu you will find the function “force to
master”, just select this function and acknowledge.
When a generator is the master, the letter “M” is displayed in the menu, whilst the slaves show
the letter “S”.
Gas Line
Pressure controler
Non Return Valve Non Return Valve Non Return Valve
H2 Out H2 Out H2 Out

Generator 1 Generator 2 Generator 3
Configuration: Configuration: Configuration:
Cascading mode : Yes Cascading mode : Yes Cascading mode : Yes

N. Gen H2 in Cascading : 3 N. Gen H2 in Cascading : 3 N. Gen H2 in Cascading : 3
ID Number :1 ID Number :2 ID Number :3
RS-485 port 1 RS-485 port 2 RS-485 port 1 RS-485 port 2 RS-485 port 1 RS-485 port 2
For part-numbers for the cascading option please consult the list above
The cascading function will only work properly if the gas outlets of all the generators
are connected to the same gas line.
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5. PRESENTATION OF THE GENERATOR
5.1 FRONT VIEW
Status LED for Zero Air

Touch Display to control Generator
and manage the Generator
Zero Air Pressure

Regulator
Zero Air Manometer
USB Communication Port
Water Inlet for Refilling the

System
Power ON/OFF for Zero Air

Power ON/OFF for H2
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5.2 BACK VIEW
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5.3 DIMENSIONS (IN MM)
5.4 WEIGHT
H2 Flow Rate Air Flow Rate Instrument Weight
100 to 300 ml/min 1800/5000 20 Kg
500 to 600 ml/min 1800/5000 22 Kg
1000 to 1350 ml/min 1800/5000 23 Kg
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5.5 TRANSPORT AND STORAGE CONDITION
Temperature Minimum +4 °C, maximum +45°C

Humidity Inferior to 90%Rh, non-condensing
Shocks and vibrations during Shocks < 1g; vibrations < 0.2g / 5Hz
transport
Instrument’s position Vertical
Recommendations for the Transport

When the instrument is shipped back to the factory for repair, the generator should be packed in
the original packing with the inlets and outlets protected against dust or particles.
Do a water purge before moving the generator. Do not handle the generator as long as
it is still full of water.
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5.6 FUSES AND VOLTAGE SETTING
Use only 240 V AC or 120 V AC settings and change fuses if needed.

Turn the generator off before changing voltage or fuses.
Fuse values are depending on voltage and device settings. Use only 5x20mm slow
blow fuses.
FID-T NM-PLUS Settings Input voltage

Setting
Parts Fuse Mark (V AC) Fuses (AT)
110 / 120 6.3

Hydrogen Part F3
220 / 240 4
110 / 120 2
Zero Air Part 1500 F2
220 / 240 2
110 / 120 6.3

Zero Air Part >1500 F2
220 / 240 6.3
Check the setting of the voltage selector at the rear of the unit. The set voltage is indicated in the
white window.
To change the voltage or fuse, proceed as follows:
• Use a small flat screwdriver to push the snap clip of the voltage selector insert to remove
it.
• To change the voltage, spin the white holder. To change the fuse value, just replace it. Use
5x20mm fuses.
• Put the voltage selector insert back and check that the white window shows the chosen
voltage.
• Use a screwdriver to unscrew the cap from fuse holder F3. Replace the fuse and screw
the cap back in its original position.
F3
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5.7 SCHEMATICS
5.7.1. Fluidics
The FID-T NM PLUS generator produces pure Hydrogen (and Oxygen as a by-product) through
the electrolysis of water. The key element of the generator is an electrochemical cell assembly
which contains a solid polymer electrolyte. No free acids or alkaline are used. Deionized or pure
distilled water is the only liquid which may come into contact with the cell. As this is consumed it
must be refilled from time to time as required. The generated Hydrogen gas is accumulated in the
Hydrogen/water separator and the desiccant housing. The internal pressure is controlled by a
pressure transducer. The outlet pressure is controlled by a proportional valve. The Hydrogen is
dried by passing through the automatic dryer. The Hydrogen then passes through the outlet port
at the rear.
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5.7.2. Electronics
1. Display Connection
2. USB Connection
3. I/O Board Connection
4. Water Level/Quality Connection
5. Water Pump Connection
6. Fans (NM) Fans+Outlet Valve (PG) Connection
7. Dryer (NM) Connection
8. Power Switching Connection
9. Negative PEM Cell Pole Connection
10. Positive PEM Cell Pole Connection
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6. INSTALLATION AND INITIAL START-UP
6.1 RECEIVING THE GENERATOR
All units have been carefully inspected before they were shipped. Visual checks for damage and
functional tests should be performed upon receipt. Any damage must immediately be noted and
reported. The generator must only be returned according to the shipping instructions provided.
Conserve the ORIGINAL packaging is case of a return.
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6.2 PACKING LIST
List of items included in the shipment:
Item Quantity Description
1 Hydrogen Generator
1 External Tank for refilling
1 Filter for Inlet Air (only if the Air option is installed)
1 USB Pen User Manual
1 Deionizer Bag
1 Water Drain with flexible Tubing
1 Power Cable
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6.3 PLACING THE GENERATOR
The FID-T NM PLUS generator must be placed on a flat, level, vibration- and shock-free surface.
Do not place the generator near a heat source, as this may cause the generator to overheat. The
unit should not be in contact with any other objects on any side, and the Air inlet must not be
blocked. Leave at least 30 cm of free space at the rear for ventilation. Do not operate the generator
in a sealed or unventilated room, near open flames or other sources of ignition. Do not operate
the generator at temperatures below zero degrees C. Operation is guaranteed at temperatures
between +15 and +35°C.
Normal precautions as for any Hydrogen supply should be taken when using the
generator.
DO NOT use in sealed or unventilated rooms.
DO NOT use near open flames or other sources of ignition.
6.4 GAS CONNECTIONS
Pure dry Hydrogen at regulated pressure is available at the Hydrogen outlet port at the rear of
the generator. This port must be connected to 1/8” tubing using a stainless-steel or copper
Swagelok connector. Teflon connectors are not suitable. The pressure at this port is adjusted and
shown on the display. The Hydrogen release port at the rear of the unit can be connected to an
exhaust hood or other venting system.
Plug the oil-free compressed Air source to the inlet (AIR IN) of the generator. Use the Air filter
provided in the package.
Zero Air is available at the 1/8” rapid fitting (AIR OUT)
The line from the release port should never be connected in such a way that back
pressure can develop.
CAUTION!
Remove the plugs from the Hydrogen vent

before operating the unit and connect the H2
vent to a purge tube.
Keep these plugs for transporting the unit.
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6.5 ELECTRICAL CONNECTIONS
Check the setting of the voltage selector at the rear of the unit.
The set voltage is indicated in the white window on the inlet power filter. To change the voltage,
proceed as follows:
Using a small screwdriver, remove the voltage selector insert.
Replace the voltage selector insert so that the white arrow points to the correct voltage.
6.6 FILLING THE WATER TANK
The FID-T NM PLUS has an internal water tank included in its chassis. The tank must be refilled
with deionized or distilled water with a conductivity below 2µS.
Follow the steps in order to fill the automatic water tank system correctly.
• Fill the external tank with deionized water (below 2µS)
• Connect the tubing of the external tank to the refill fitting at the front of the FID-T NM
Plus
• The external tank must be placed above the generator. (The water will refill the tank
system by gravity).
• Disconnect the external tank when the water level has reached the MAX mark on the
indicator.
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Disconnect the external water tank when maximum is

reached.
To prevent contamination of the cell assembly, it is important to use only deionized or

distilled water in the generator. Water containing metallic impurities will contaminate
or damage the cell.
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6.7 INSTALLING THE DEIONIZER BAG
In order to protect the cell from bad water quality, it is necessary to use a deionization bag.
Inspect the bag thoroughly for holes or tears, indicated by loose deionizer beads on the outer
surface. If the bag is damaged in any way, discard and replace it with a new one. Only use original
parts. Wash the deionizer bag with deionized water before proceeding.
Insert the free end of the “T” fastener through one of the small holes at the edge of the
cover/holder (red circle), until it is securely fastened. The bag should not block the outlet at the
bottom of the tank. Once in place, the bag should not be allowed to dry out.
The internal tank is located behind the front panel:
- Push the 2 fasteners as shown above

- Pull out the tank compartment
- Unscrew the top cap and insert 1 bag
- Fix the free end of the “T-fastener here
Model Cell-Type Number of Pack of 2 Bags

Bags required Part-Number
FID-T NM-100 PLUS DB-Cell-MI-V3 (single layer cell) 1 DB-H200-031
FID-T NM-160 PLUS DB-Cell-MI-V3 (single layer cell) 1 DB-H200-031
FID-T NM-250 PLUS DB-Cell-MU1-V1 (single layer cell) 1 DB-H200-031
FID-T NM-300 PLUS DB-Cell-MU1-V1 (single layer cell) 1 DB-H200-031
FID-T NM-500 PLUS DB-Cell-MU2-V1 (two layer cell) 1 DB-H200-031
FID-T NM-600 PLUS DB-Cell-MU2-V1 (two layer cell) 1 DB-H200-031
FID-T NM-1000 PLUS DB-Cell-MU3-V1 (three layer cell) 1 DB-H200-031
FID-T NM-1350 PLUS DB-Cell-MU4-V1 (four layer cell) 1 DB-H200-031
Deionizer Bag Holder DB-H200-043
Please note: 1 Pack (DB-H200-031) contains 2 deionizer bags.
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6.8 STARTING THE GENERATOR
To start the Hydrogen part of the generator, press the

“H2 ON/OFF” button.
The following screen will appear.

Press “Menu” to select the correct sub menu (to set the
pressure)
Read the Specifications before you change the pressure
settings. The allowed pressure maximum is depending on the
generator model !
Press “Select” to open the “Pressure Adjust” menu
Use the arrows “up” and “down” to select the desired outlet
pressure.
Then press “Exit”
Press “Start”
The generator will first build up the internal pressure. Wait until
it reaches 100% before going on.
At this point, make sure that you have connected the Hydrogen
outlet to your GC-system. At least make sure you have a
restriction and that the outlet is not fully open.
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Then press “Open”. The Hydrogen will go through the outlet

and the pressure will rise until it reaches the selected pressure.
As soon as the pressure is reached, the generator will show

“Normal Flow”
To start the Zero Air part of the generator, press the

“AIR ON/OFF” button.
6.9 TURNING THE GENERATOR OFF
To stop the FID-T NM Plus:
Press the “H2 ON/OFF” button to turn the Hydrogen part off.
Press the “AIR ON/OFF” button to turn the Zero Air part off.
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7. OPERATION
7.1 HYDROGEN PART
The actual status of the generator is shown on the main screen of the graphic display.
The main screen has three options at the bottom, corresponding to the three buttons on the unit,
which are used to run the various functions and access the configuration and diagnostics of the
generator, following the tree structure shown in the figure below.
Please note: Read the Specifications before you change the pressure settings. The allowed
pressure
maximum is depending on the generator model.
Status: Normal Flow

Press act: 6.2 set: 6.2 Bar
Flow Menu
Water Pressure adjust
Start Open Menu Configure
Utilities
Scroll Select Exit
Pressure Adjust Configure Utilities

Set Clock Alarm list
6.2 Bar Low Pressure Error
Pressure rise
Diagnostics
Special functions
Exit Scroll Select Exit Scroll Select Exit
Set Clock
Autorefill Low Pressure Error
Autorefill Pressure rise
Autorefill Timeout Pressure drop delay
Auto start
Scroll Select Exit Beeper
Cascading mode
N. Gen H2 in cascading
ID number
Remote start /stop mode
Autorefill
Autorefill timeout Remote relay mode
Autorefill
No 60s Pre alarms in alarm list
Pressure units
Exit Temp units
Exit Volume units
Lock keyboard
Set default values
Alarm list Diagnostics Special Functions

Alarm Number: 1 Prod. Tot. : 10000 scm Dryer Status
21.01.03 17:00 Oper. time : 100 H System Test
Low water W. Quality: 2.5 uS Hardware options
Exit Exit Scroll Select Exit
Prod. Tot. : 10000 scm

Oper. time : 100 H System test Hardware options
W. Quality : 2.5 uS
Int. Press. : 11 Bar Internal Leak Test Select Valve Bloc Type
Cell Volt. : 3.6 V External Leak Test Release P. in Standby
Cell Curr. : 33 A Flow Test Toggle Valve
PS Temp: 40°C Scroll Select Exit Scroll Select Exit
Cell Vpeak: 3.8 V
PS Temp peak : 45°C
Pump flow 0,5 l/min
Select Valve Bloc Type
Internal Leak Test
Release P. in Standby
External Leak Test
Flow Test Toggle Valve
Rinse Flow Test Resert peak values
Complete System Test Reset Alarm List
Max. Internal Press.
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7.1.1. Configure Parameters
Item Description Options/Range Default

Set Clock Adjusting the internal clock - -
Low Press Error* Percentage of total pressure that needs to be 0-100% 30%
reached for activating the low pressure
Pressure Rise Sets how fast the pressure must increase. If 0.01 – 4.2 0.09
the pressure increases at a slower rate, a low bar/min 14
pressure alarm is activated 0.2 - 60 psi/min
Pressure Drop Sets a delay in seconds to ignore a pressure 2 - 10 min 2
Delay drop (override low pressure alarm)
Auto Start Sets whether the unit automatically starts YES / NO NO
production when power is switched on
Beeper Sets whether the audible signal is activated in ON / OFF ON
the event of an alarm
Cascading Mode Sets the cascading mode. (see cascading for None/ Normal / None
more details) Ext. P control
N Gen H2 in Sets the number of generators in the 1-10 1

Cascading cascading chain
ID Number Sets the ID number 1-10 1
Remote Configures the remote start/stop function Start/Stop, Start Start/
Start/Stop Mode only, Direct Stop
control
Remote Relay Configures the remote relay contacts Normally open NC
Mode (NO)
Normally closed
(NC)
Pre Alarms in List If set to Yes, the pre alarms are also shown in YES / NO NO
the alarm log
Pressure Units Sets the desired unit for the pressure bar / psi / kPa bar
measurement
Temp. Units Sets the desired unit for the temperature °C and °F °C
measurement
Volume Units Sets the desired unit for the volume scm (standard scm
measurement cubic meters)
scf (standard
cubic feet)
Lock Keyboard If set to Yes, the keyboard will be locked YES / NO NO
automatically after the generator is in the
main window for more than 20s. To unlock the
keyboard, press the unlock button and hold it
for 5s.
*BE CAREFUL: If set at 100%, the generator will never go to External Pressure Alarm.
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7.1.2. Diagnostic Display
Item Description
Production Tot. Total production of Hydrogen
Operating Time (h) Total number of hours the unit is operational
Wat. Quality (S) Actual water conductivity
Int. Press.: Actual internal pressure of the unit
Cell Voltage (V) Actual cell voltage
Cell Current (A) Actual cell current
PS.Temp. Actual temperature of the power supply
Cell Voltage Peak (V) The maximum voltage the cell ever reached
PS. Temp. Peak The maximum temperature the power supply reached
Pump Flow (l/min) Actual flow of water
7.1.3. Special Functions
Item Description
Dryer Status Shows the temperatures of the drying columns and the
position of the cycle
System Test This offers several test functions - see below
Internal Leak Test The outlet valve is closed, the pressure is set to the max.,
when the pressure reaches the max., production is stopped
and the pressure drop is measured during 2 minutes. The
pressure drop should be below 0.7 bar or 10 PSI
Important: The leak test will only work if the generator is
in standby mode.
External Leak Test Works similar to the internal leak test except that the outlet
valve is open and the test pressure is equal to the set
pressure
This function can be used to test the external gas lines
Important: The external leak test will only work if the
generator is in standby mode.
Flow Test This function sets the outlet valve to provide a certain flow
adjustable from 0 to 100% of maximum flow.
Important: This function will only work if the generator is
in standby mode. It will take approx. 2 minutes to get a
stable flow!
Rinse Flow Test This test checks the amount of gas flow, for the dryer
regeneration
Complete System Test Combination of all tests above
Hardware Options Not available for user (password protected)
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7.2 AIR PART
The FID-T NM PLUS Zero Air generator option utilizes a 3-stage process to purify ambient Air into
Zero grade Air. All main components are manufactured with high grade stainless steel, oriented
neatly in the cabinet for easy access and service.
Stage 1: Prefiltration and Pressure Regulation
Air is initially passed through a highly efficient combination of coalescing/particulate pre-filters to
ensure that only quality Air enters the system. The pre-filter removes bulk moisture and larger
particulates greater than 5 microns in size. The filter is supplied with an automatic float drain to
remove periodic moisture build up.
The Air pressure is then regulated with an adjustable forward pressure regulator, pre-set to 7 bar.
The minimum allowable pressure is about 3 bar; the maximum 7.5 bar.
Stage 2: Hydrocarbon and CO Removal
Air is next channelled into a stainless steel catalyst chamber where any background hydrocarbons
and carbon monoxide are oxidized. This chamber is filled with a highly efficient platinum catalyst,
heated to a very high temperature to ensure hydrocarbon removal to less than 0.1 ppm.
Stage 3: Final Filtration
A final high-grade filter is used to remove 99.99% of particulates greater than 0.5 microns in size.
This will ensure that no harmful particles will be able to enter your GC-system.
7.2.1. AIR GENERATOR STARTUP
Warm-up and normal Function

After starting the generator, please wait 20 minutes before providing Air to it.
The Zero Air generator option is designed to run continuously. Continuous operation preserves
the functionality of the catalyst. Shutdown should only be performed for maintenance.
After the warm-up cycle, verify that:
• “POWER” green LED is on
• “READY” LED is on
Shutdown Procedure
Before performing any service or maintenance to the Zero Air generator, be sure to complete the
following steps:
• Turn the power off using the main switch of the unit.
• Disconnect the outlet tubing, and freely run Air through the unit for several minutes to cool
the catalyst. Allow a minimum of 2 hours to cool the catalyst before replacing it.
• Shut the Air supply off.
• De-pressurize the unit and disconnect the power source before servicing.
Error during Operation

If the Air part has problems or errors, the red LED on the display will be on. Through the hole in
the front plastic cover you can see a number. It indicates the type of error.
Ver. 1.02.0000 - 29 -
Rafael Bergamin 16
Tel : 34 91 2342454
Condition Warmup/ Number on

Check
Check Ready the Board
System
Pressure
YELLOW GREEN RED

System General:
Power Fault: OFF OFF OFF
Fault: Catalyst replacement:
After 3 years (1) Blink 1
4
Hz
After 3 years plus 60 days OFF ON 4
Startup:
Quickstart Mode (0 to 3 minutes
maximum)
System Fault: Catalyst temperature is low
5
at the 40 min checkpoint
Warm-Up Mode (3 to 40 minutes
minimum)
System Fault: System is not warming up OFF OFF ON 5
System Fault: Catalyst temperature is low
OFF OFF ON 5
at the 40 min checkpoint
Operation:
System Fault: Catalyst temperature
OFF OFF ON 6
exceeds limit of 650 °C
Display Check System Description

Number red LED status
BLINKING 1 OFF Minimum Pressure Pre-Alarm
BLINKING 2 OFF Maximum Pressure Pre-Alarm
BLINKING 3 ON Valve Switching Pre-Alarm
BLINKING 4 BLINKING Catalyst Replacement Pre-Alarm
1 ON Minimum Pressure Alarm
2 ON Maximum Pressure Alarm
3 ON Valve Switching Alarm
4 ON Catalyst Replacement Alarm
5 ON Minimum Temperature Alarm Pre-heating
Timeout
6 ON Maximum Temperature Alarm
7 ON EEprom Alarm
8 n/a During startup the code 8 is shown if the
bridge JP2 is short to reset the timer for
catalyst/oven. Remove JP2 and restart
again.
Please contact your service support and report the S/N of the unit and the number of the error.
Ver. 1.02.0000 - 30 -
Rafael Bergamin 16
Tel : 34 91 2342454
8. RETURNING THE GENERATOR
In the event of any faults or damage, first notify the agent or distributor who supplied the unit.
Please also provide full details of the problem, including the model and serial number. Instructions
will then be provided for the service or the return of the unit. If the fault is due to misuse of the
unit, all repair and shipping costs are to be paid by the customer. All other costs are borne by the
customer, except as otherwise expressly agreed upon.
WARNING
If the unit needs to be transported, make sure that the water tank is completely
empty, and place the plug (supplied with the unit) on the Oxygen vent at the rear of
the unit. Close the water tank with the cap. Use the ORIGINAL packaging. The unit
should be transported in an upright position; this warning should be marked on the
outside of the packaging.
9. MAINTENANCE
With proper care and maintenance, your generator should provide you with years of trouble-free
operation. There are no adjustments to be made to the generator. The only routine service
operations are those described below.
Nonetheless, the generator should be inspected approximately every 2 years. Contact your
supplier.
9.1 ROUTINE MAINTENANCE
The following section describes the maintenance operations required for the correct operation of
the Hydrogen generator.
The routine maintenance consists of:
• Fill the 7 lt internal water tank when needed
• Replace the deionization bag every 6 months
• Replace the water filter every 6 months
• Replace the filtering element of the dust filter every 6 months
Ver. 1.02.0000 - 31 -
Rafael Bergamin 16
Tel : 34 91 2342454
9.2 ORDERING INFORMATION FOR SERVICE- AND MAINTENANCE PARTS
Ordering Information for Service Kits – Spare Parts - Consumables

Type Description Frequency Part-Number
Service-Kit Maintenance-kit for a NM Plus with Every 3 years DB-PGP200-034
water pump. Pump + flow meter + 1x
Perma Pure tubing + water tubing +
deionizer bags
Replacement catalyst module, 1500 ml Every 3 years DB-RH200-016
Spare-Parts G/L-separator, complete with fittings As required DB-RH200-010
Display touch screen As required DB-PH200-007
Display membrane As required DB-H200-042
Water flow sensor FID As required DB-FH200-003
Water pump for ext. water tank FID-S As required DB-RH200-004
Internal water filter As required DB-FH200-007
Internal water tank tubeholder fitting As required DB-RH200-023
Internal water tank with cable/fittings As required DB-RH200-018
Flow regulator - air As required DB-FH200-014
Main board for air part (GC1500 v.2) As required DB-NGC003-016
Cooling coil GC1500 for Rack/FID As required DB-RH200-026
Consumables Deionizer Bags Every 6 months DB-H200-031
Deionizer Bag Holder As required DB-H200-043
Replacement cartridge for inlet filter Every 6 months DB-FH200-017
Replacement cartridge for outlet filter Every 6 months DB-FH200-017
Additional Parts can be found in the Spare Parts List on Page 31
IMPORTANT!
The manufacturer reserves the right to change or modify its products without prior
notice.
Ver. 1.02.0000 - 32 -
Rafael Bergamin 16
Tel : 34 91 2342454
10. SPARE PART LIST
Part-Number Description
DB-NMP200-000 Low pressure dryer (No Heating) for NM PLUS 100-600
DB-NMP200-001 Low pressure dryer (No Heating) for NM PLUS 1000
DB-H200-043 Deionizer bag holder
DB-H200-042 Display membrane
DB-PH200-007 Display touch screen PG plus and NM plus
DB-RH200-010 G/L separator, complete with fittings RACK/FID
DB-H200-008 G/L separator 1/8” tube quick straight fitting
DB-H200-035 Pressure release valve
DB-PH200-003 Small Power Supply PG PLUS / NM PLUS (100/160/250/300)
DB-PH200-004 Big Power Supply PG PLUS / NM PLUS (500/600/1000)
DB-H200-039 80mm axial fan
DB-RH200-001 Air/H2 Button
DB-RH201-001 Main board for RNM-100 PLUS
DB-RH202-001 Main board for RNM-160 plus
DB-RH201-001-JP Main board for RNM-100 PLUS - Japan configuration
DB-FH200-003 Water flow sensor FID
DB-RH200-004 Water pump for external water tank RACK/FID-S
Ver. 1.02.0000 - 33 -
Rafael Bergamin 16
Tel : 34 91 2342454
DB-RH200-005 Water pump circulator
DB-RH200-007 Internal Water filter
DB-FH200-008 Complete external Tank FID-S
DB-FH200-009 USB port with cable
DB-H200-036 Gas outlet connector
DB-H200-005 Water drain outlet+tube
DB-H210000-005 Mini-Cell service (V1) for NM-100, PG-100
DB-H225000-005 Maxi-Cell service (V1) for NM-250
DB-H230000-005 Maxi-Cell service (V1) for NM-300, PG-300
DB-H225000-006 Maxi-Cell service (V2) for NM-250
DB-Cell-MI-V3 Complete Mini-Cell V3, full titanium
DB-Cell-MU1-V1 Complete Multi 1-layer Cell V1, full titanium
DB-Cell-MI-V3-R Mini-Cell Service V3
DB-Cell-MU1-V1-R Multi-Cell 1-layer Service V1
DB-NM200-030 Perma Pure
DB-NMP200-003 Dryer board for NM PLUS
DB-RH200-023 Internal Water Tank Tubeholder Fitting
Ver. 1.02.0000 - 34 -
Rafael Bergamin 16
Tel : 34 91 2342454
DB-10243 Service kit for DB-RH200-004 pump
DB-10244 Service kit for DB-RH200-005 pump
DB-RH200-018 Internal Water Tank with cable and fittings RACK/FID-S
DB-RH200-025 Cell red+black power cables RACK/FID-S
DB-FH200-011 Catalyst Oven 5L
DB-FH200-013 Coalescent filter AF10 with cartridge
DB-FH200-014 Flow Regulator
DB-FH200-015 Pressure Regulator
DB-RH200-016 Catalyst Oven 1,8L
DB-FH200-017 Replacement cartridge for coalescent filter AF10
DB-NGC003-016 Main board for GC1500 v.2 (from S/N: NGC130115441)
DB-NGC004-016 Main board for Zero Air part v.2 (from S/N: NGC130115441)
DB-RH200-019 In/Out air filters AF20 with Swagelok fitting for RACK/FID-S/FID-T
DB-10161 Replacement cartridge for coalescent filter AF20 (4pcs)
DB-N-FIL004 Coalescent filter AF20 with cartridge
DB-H2SE-INT H2-Sensor with Interface, controls VICI DBS Generators
DB-H2SE-VAL H2-Sensor with ON/OFF line Valve independent from Generator
DB-RH200-026 Cooling Coil GC1800 for Rack/FID
DB-RH200-027 Cooling Coil GC5000 for Rack/FID
DB-H200-031 Deionizer bags (includes 2 bags)
Ver. 1.02.0000 - 35 -
Rafael Bergamin 16
Tel : 34 91 2342454
Ver. 1.02.0000 - 36 -

FID T NM PLUS GPMax

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FID T NM PLUS GPMax

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JASCO ANALITICA SPAIN, S.L.

• FID-T NM-100 PLUS

Ver. 1.02.0000 -1-

1. Version history ...................................................................................... 4

3.2 Instrument safety instructions ....................................................................................... 6

4.1.1. Remote Connections .............................................................................................. 8

5.2 Back View ................................................................................................................. 11

5.3 Dimensions (IN MM) .................................................................................................. 12

5.4 Weight ..................................................................................................................... 12

5.5 Transport and storage condition .................................................................................. 13

5.6 Fuses and Voltage setting ........................................................................................... 14

5.7.1. Fluidics ............................................................................................................... 16

6.2 Packing list ............................................................................................................... 19

6.3 Placing the generator ................................................................................................. 20

6.4 Gas connections ........................................................................................................ 20

6.5 Electrical connections ................................................................................................. 21

6.6 Filling the water tank ................................................................................................. 21

6.7 Installing the deionizer bag ......................................................................................... 23

6.8 Starting the Generator ............................................................................................... 24

Ver. 1.02.0000 -2-

6.9 Turning the Generator off ........................................................................................... 25

7.1.1. Configure Parameters ........................................................................................... 27

7.2.1. AIR GENERATOR STARTUP .................................................................................... 29

9.2 ordering information for Service- and Maintenance Parts ................................................ 32

10. Spare part list ..................................................................................... 33

Ver. 1.02.0000 -3-

Version Date Comment/Change

1.00.0100 18th January 2017 VICI DBS layout, initial release

1.01.0000 24th October 2017 New photo of the Tower

1.02.0000 21st March 2019 update

Ver. 1.02.0000 -4-

2.1 SYMBOLS DEFINITION

General warning. Caution is necessary when operating the device close to

Risk of asphyxia. Caution is necessary when operating the device in a not

Oxidant material. Caution is necessary due to the presence of oxidant

WEEE symbol. When discarding this product, it must be sent to separate

Ver. 1.02.0000 -5-

3.1 PERSONAL SAFETY INST RUCTIONS

3.2 INSTRUMENT SAFETY INSTRUCTIONS

Indoor use only.

Ver. 1.02.0000 -6-

Microprocessor controlled Graphic display- touch screen, 128 x 64 pixels

Zero Air Part (optional)

STP: Standard temperature and pressure (20°C, 1 bar)

Any changes or modifications to this equipment not expressly approved by the

Ver. 1.02.0000 -7-

4.1 THE MOST COMMON OPTIONS

4.1.1. Remote Connections

This option requires the I/O board option.

Remote Connector Pin Configuration:

1+2 Start (12-30 VDC polarity not important)

5+6 Reaching external pressure

9+10 Low water level

11+12 Bad water

13+14 Change water

7+8+15 Not affected

Ordering Information for Options

I/O Board DB-10154

Remote Control RS232 (Software + Cable) DB-PH200-107

Remote Control USB (Software + Cable) DB-PH200-108

Cascading Hardware Kit DB-CASC-001

On/Off and non-return Valve DB-CASC-002

Buffer Reservoir 0.75 liters DB-CASC-003