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START MANUAL E8-Version 5 - SIC-Venim S.R.O.
START MANUAL E8-Version 5 - SIC-Venim S.R.O.
e8-version 5
SIC MARKING
13 route de Limonest
ZAC de la Braille
69380 LISSIEU – France
NOTE8V5US - R01.doc
CONTENTS
Thank you for choosing a dot marking system (also called micro-percussion) for your
marking applications.
SIC MARKING systems contribute to improve the tracability of your products while
complying with the industrial standards.
This guide contains the installation and use instructions of the dot marking type machines.
We recommend that you read it carefully before installing the system.
2 - Unpacking
Except if we deliver the system, it is generally supplied in an appropriate packaging, which needs to be kept for any
return of the material.
Remove the sub-systems carefully (controller, control handbox, possible options …) from their packages
The machine should only be lifted by the column and the base ; it
should never be lifted by the head housing.
Weight of the machine 41 kg
3 - Installation
a) Fastening
Column-type machines
o Install the machine on a rigid and stable support frame
o After installing the entire marking machine, fasten the base with 2 M10 screws.
Integrated-type machines
o Install the machine on a rigid and stable support frame
o Fasten the marking head onto the machine by complying with the indications of the integration plan, available
thread length 12 mm max.
Portable-type machines
o No fastening : marking gun designed to be held manually
Note : The integrated and portable type machines are designed to function in all positions (vertical, horizontal,
stylus towards the bottom or the top)
b) Connections
• Using the SUB-D 25 connector or USB cable, connect the marking machine to the "marker" connector located at the rear
of the controller. For the integrated type machines, proceed the same way using a connection cable.
• Correctly fasten the screws of the connector.
Note : for more details about the connections, please check the controller manual.
SERIAL
USB
HOST
PC
(port COM)
mechanical part control handbox keyboard (option)
• Place the controller in a safe environment suitable for electronic and data processing equipment.
• Connect the marking head via the SUBD25 or USB connector on the rear panel of the controller below
the "MARKER" sign. Correctly fasten the screws which fix SUBD25 points connector.
• Connect the controller power supply wire to an electric line supplying voltage ranging between 90 and
240 volts single-phase and tolerating a minimum power of 300 VA. (220 V, 16 A for example).
• Switch on the controller on via the switch located at the back of the controller.
• The screen must switch on and the "SIC" opening screen must show up. After a few moments the
software starts up. The controller is ready for operation.
1 - Safety
When using a marking gun, place the universal non-skid support against the surface to be marked and manually hold the
gun during the marking.
The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked.
For the portable type machines, if the marking is always conducted on the same type of parts, we advise you to
make a customized tooling to always keep the same marking position.
b) Machine adjustment
The marking quality highly depends on the part to be marked ; a smooth and flat surface is much easier to mark than a
rough and irregular surface.
It is generally necessary to adapt the marking force to the height of the character. The smaller the character is, the lower the
impact has to be to obtain a good legibility. The software also enables to choose various widths for the marking matrix.
To obtain a good marking quality, it is fundamental to adjust the force and the distance. When using marking guns, the
distance between the stylus and the part can be modified by adjusting the position of the front plate.
For your information, hereafter are some values about the distance between the stylus and the part depending on the
marking force :
Force 1 2 3 4 5 6 7 8 9
Minimum distance 0.5 0.5 0.5 1 1 2 3 5 6
Maximum distance 1 2 3 5 6 7 9 9 9
The key or or validates the current field and moves on to the next field
The key or or validates the current field and moves on to the previous field
The (+) key is used for scrolling down a list field (displaying the list)
- Entry fields
EDITION LIGNE DE TEXTE
X Y W H
TEXT
FORCE QUALITY Dbl. FONT
SPEED ANGLE RADIUS
In the active field (in this case zone Y), the field is in reverse video and a cursor flashes at the insertion point.
The fields followed by arrows: (as for the Speed field) are list type fields:
- the and arrows are used for scrolling through this list and the + key displays it:
- another key starts the search using the first character in the list
1 - Starting screen
Here is the controller start-up home screen:
The first line indicates the program version (here 5-0 beta 7)
The 3 following lines indicating the date on which the program was created: Year, Month, Day
The last line 3 Axis, if displayed, indicates that the controller has a 3rd axis card.
2 - Marking Mode
a) Screen description
FILE VAR. MARKING CONF. VIEW ?
MENU TOOLBAR (ACTIVATION
WITH KEY )
Current file lines
Current file name (an asterisk (*) to the right
indicates that the file has been modified and not
backed up)
Keys Functions
Alt activates menu toolbar
F11 Return to previous window
without saving
Esc Cancels entry of field
As a general rule, pressing on the key displays the help screen: Or return to previous window
Without saving
F12 Return to previous window
With saving
3 - Edit mode
This mode is used for generating and modifying the marking files.
There are two file editors:
- A simplified editor: used for creating easily a marking file containing text only
- A complete editor also capable of inserting logos, Data-Matrix codes. It is also capable of inserting pauses,
controlling controller inputs/outputs and sending streams to the serial port.
A file generated in the simplified mode may be edited in the complete mode but the opposite is impossible.
1 - Presentation
Press the key to change from the marking mode to the simplified edit mode.
a) Screen description
Marking preview
Entered text
Marking parameters
PARAMETERS
The key is used for moving the text: then use the arrow keys
The key is used for generating a new blank file
The key offers access to other marking parameters (see the next paragraph)
a) Edition
As an example we are going to create a new file:
Press on the key to change to the edit mode PARAMETRES
You can adjust the size of the characters with the keys , , and
b) Marking
c) Parameter adjustment
In addition to the to keys, the and keys can be used to adjust the typing impact.
The impact size adjustment uses two parametes:
- the distance between the stylus and the part to be marked
- the typing force
It is possible to incorporate variable elements into the text such as the date, the time, and serial numbers.
These elements are described on page Erreur ! Signet non défini.
The (+) and (-)keys are used for adjusting the pitch for
basic movement.
1 - Presentation
a) Screen description
FILE EDIT MARK. FORMAT ? Filename (the * indicates that the
X Y TEXTE file has been modified)
The X and Y fields correspond to the marking coordinates FILE EDIT MARK FORMAT ?
(Y is aligned with the bottom of the characters) X Y TEXT
At the end of the marking cycle (or the simulation) + give an indication of the engraving cycle times
c) Graphic view
FILE VAR MARK. CONFIG VUE ? TEST
Pressing on the key gives a graphic overview
of our marking:
3 - A few adjustments
Let us return to the edition of our FIRST_FILE ( to change to the Edit mode)
9 = high speed
The Angle field is used for angular marking
The Radius filed produces radiating marking.
For radiating marking
The X and Y fields represent the center of the circle (and not the coordinates of the first letter).
The angle corresponds to the plot starting angle
•Straight marking
ANGLE RADIUS
Origin position
X
• Angular marking
ANGLE RADIUS
X
Origin position
Y ANGLE
• Circular marking
ANGLE RADIUS
Origin position X
ANGLE
RADIUS
Y
LINE OPTIONS
SPACE
INCLINATION
ORIENTATION
MIRROR
CENTERING NO
The options we have just described apply to a line in the marking file; we will now see the options that apply to the
file as a whole
FILE OPTIONS
MARKING SPEED
MOVE SPEED
BAR ZERO
Inserting our logo to the right of the test at the coordinates EDITION LIGNE DE TEXTE
X=20 and Y=20 for instance X Y L H
N Adjusting by the same token the size of the logo to L=15 and H=15 TEXT
DEPTH QUALITY Dbl. POLICE
It is simply necessary to type: 20 20 15 15 SPEED ANGLE RADIU
FORMAT
In the FORMAT menu (accessible with the key then the and ) TEXT
LOGO
- select the LOGO format DATA-MATRIX
The PROPROTIONAL zone will enable you to keep the proportions of the
logo or drag it to the specified height and width
Select a logo
The FORMAT field is used for setting the dimension of the code
SQUARE = automatic size with L=H
RECTANGLE = automatic size
The DOUBLE. REF field is used for doubling (or not doubling) the number of points on the data=-matrix
reference lines
to return to the marking mode and obtain a graphic preview of the Data-Matrix (use the zooms)
VI - FILE MANAGEMENT
File selection
Comments
List of files
File preview
Search
The left hand window displays all the files present on the controller.
Select the file using the arrows , , and .
You can also search for a file by typing the start of the name that appears in the bottom window ( the key erases
the entry)
The window on the right gives an overview of the file with the comment.
Delete a file
List of files
Type of file :
M : Marking
File preview
L : Matrix logo
V : Vector logo
Search
The left hand window displays all the files present on the controller.
Select the file using the arrows , , and .
You can also search for a file by typing the start of the name that appears in the bottom window ( the key erases
the entry)
The window on the right gives an overview of the file with the comment.
To assist the operator in adjusting the marking files, the APPROACH function allows the marking head to be
positioned at the marking coordinates.
This mode is only available for the complete file editor (by )
Use the keys move the stylus one step in the corresponding direction
In addition, when using passwords, the variables and incrementations enable the operator to modify even so part of the
markings, without necessarily having access to the print parameters.
There are three types of functions: the time, alphanumeric, incrementation variables and the special characters
The special characters are used for printing the °, ü, 2, characters, or an ASCII code for the Data-Matrix.
The alphanumeric variables and the implementations are attached to a single file or are common to all of the files (in which
case we refer to overall variables or overall increments)
The time variables are common to all the files.
The variables common to all the files are declared in the marking mode and are used in the edit mode. The other variables
are declared and used in the edit mode.
Each variable is represented by a name that the controller analyses and replaces by the corresponding value.
•Presentation
The time variables are: encoding
•Presentation
There are two types of global variables
Global incrementations #(GI, Number)
#(GI, Number, Offset)
The global apha-numerical variables #(G, Number)
#(G, Number, start, length)
For these variables to be used, it is first necessary to define them in the tetser. see the following paragraph.
• Declaration
These variables are declared in the MARKING mode INCREMENT VARIABLE
NUMBER
•Presentation
There are two types of variables linked to the files:
An increment variable can be attached to the shift number. An increment liked to a shift will have 10 independent
counters. The active counter corresponds to the current shift.
To create a variable linked to the file, move into the TEXT area and press + .
+ open the variable wizard for the file variables while the F5 key creates a new variable.
•Déclaration
VARIABLE MANAGEMENT
Variable
A window opens listing the variables in the file.
It is possible to create, modify or delete a variable.
F5=ADD F6=MODIF F7=ERASE
Then validate ( )
•Assignment
FILE VARIABLE PREPARATION
MARKING mode key INDEX
REFERENCE
3 - Batch marking
MARKING mode MARKING:BATCH MARKING menu used for launching a series of cycles automatically:
BATCH MARKING
5 CYCLE(S) REMAINING Preview of file with values of
File : TEST
variables to be marked
Number of cycles:
PRESS ‘ON’
1 - Machine configuration
- S.I.C. -
CONFIGURATION MACHINE SPECIFIQUE
Machine
Accessoire Z Binary
F1=Aide
The new machine ranges have an active component that dialogues with the controller to allow automatic configuration
setting up.
This components is referred to as: - S.I.C. - . (Smart Integrated Chip )
For these machines, simply stay set up on this component.
2 - Controller configuration
MARKING mode CONFIG:CONTROLLER menu
This configuration screen is used for adjusting the general performance of the controller
CONTROLLER CONFIGURATION
Language Year
Keyboard Month
Confirmation ? Days
Locking Hour
Unit Minute
Second
a) Presentation
The digital Z axis is a third axis that carries out approach and backing off of the digital head. This axis may be
vertical or horizontal.
With this option, for each line in the parameter settings table of this system, you may enter a specific value for Z
positioning. This will enable you to skirt around obstacles, mark inside cavities, or on more or less domed surfaces.
b) Parameter settings
The parameters to be adapted are generally L MAX, RATIO, V MIN, V MAX, V ORG. Refer to the mechanical manual to
obtain the values.
c) Use in a file
In the marking file, a column Z appears.
Z corresponds to the distance taken by the axis with respect to the
FILE EDIT MARK FORMAT ?
origin position. X Y Z TEXT
To avoid striking the parts, the controller manages the priorities for
the movement of the axis.
TEXT LINE EDIT
- If the Z movement brings the stylus closer to the piece then the X Y Z L H
machine will position the stylus in X, Y, then make the movement TEXT
FORCE QUALITY Dbl. FONT
Z. SPEED Fich ANGLE RADIUS
- If the movement in Z moves the stylus away from the pierce,
then the machine will make the Z movement then position the
stylus in X, Y.
With the APPROACH function, it is possible to adjust all three axes: X, Y and Z.
a) Presentation
The Auto-sensing function corresponds to an automatic Z axis. The Z coordinates can no longer be parameterized
but on the other hand, there will be additional functional features:
- Automatic positioning of the marking head with respect to the piece (with safety bearing)
- Manual clearing of the marking head
- Wizards calculating automatically the distance from the axis to the piece.
b) Parameter settings
The parameters to be adapted are generally L MAX, RATIO, V MIN, V MAX, V ORG. Refer to the mechanical manual to
obtain the values.
c) Use in a file:
+ are used for adjusting the position of the engraving head automatically:
AUTO-SENSING EDIT
X X Last Z
D mini D maxi
DZ 1st point
Adjusting wizard:
Press for access to the approach functions:
The menu LEARN:TEACHING or a combination of keys + will allow the calculation of the
distance between the machine and the work piece origin.
TEACHING TEACHING
This distance can be used to adjust the D min and D max fields.
a) Presentation
The D axis is a peripheral of the marking machine permitting marking on cylindrical parts. It appears as a small
chuck allowing the rotation of the parts to be identified,
If your controller has a 3rd axis card you can set the parameters of the system so that this option may be used. To do
this, go to the configuration menu then the machine selection menu. You may then activate the use of the D axis
option.
Subsequently, in the parameter edit mode, you will need to enter the diameter of the part present in the chuck (this
parameter will be requested on the general marking parameters entry screen), so that marking can be performed
accordingly. If the D axis option is present in the system, but you want to carry out plane marking, enter the value
‘zero’ for the diameter of the workpiece.
For normal use of the D axis, it must be mounted to the left of the marking head and the axis of the part must be
aligned exactly with the X movement head.
b) Parameter settings
Choose : D AXIS from the accessories list and press the key to access the parameters.
The following screen will appear :
D AXIS
RATIO (p/rev
V MIN (p/s)
V MAX (p/s)
V ORG (p/s)
+ are used for returning to the ACCEL.
Y OFFSET (mm)
standard D axis parameters. SENSOR
PRIORITY
ORIGIN RETURN
The parameters to be adapted are generally RATIO, V MIN, V MAX, V ORG, ACCEL, Y OFFSET. Refer to the mechanical
manual to obtain the values.
The ORIGIN RETURN value is used for returning or not returning to the end of marking origin.
c) Use in a file
To manage the D axis in a marking file, it is necessary to use the full editor.
In the full editor, go to the file parameters ( ) and specify the diameter of the workpiece.
a) Presentation
b) Parameter settings
Choose : FEEDER from the accessories list and press the key to access the parameters.
The following screen will appear:
Feeder
Marking pos (mm)
Evacuation pos (mm)
RATIO (p/mm)
+ are used for returning to the V MIN (p/s) V MAX (p/s)
(mm)
V ORG (p/s) ACCEL.
standard D axis parameters.
MARKED TIME RETURN
Piece presence sensor
Clamping on output
The parameters to be adapted are generally RATIO, V MIN, V MAX, V ORG, ACCEL, Y OFFSET. Refer to the mechanical
manual to obtain the values.
c) Use in a file
There is nothing particular to report in the marking file.
a) Presentation
This is an « all or nothing » axis used for the approach and withdrawal of the marking head. The difference
compared to the digital Z axis is that there are only two different positions the « advanced » and « withdrawn »
positions. There is no possibility of obtaining different levels because the positions are determined by two
mechanical stops.
b) Parameter settings
Choose : Z binary from the accessories list and press the key to access the parameters.
The following screen will appear :
Z binary
ACTIVATION BY LINE
OUTPUT NUMBER
WITHDRAWAL DETECTOR
+ are used for returning to the WITHDRAWAL TIMEOUT (ms)
standard D axis parameters. OUTPUT DETECTOR
OUTPUT TIMER (ms)
The head moves under the effect of a pneumatic actuator controlled by the marking controller.
It is noteworthy that if you wish to incorporate the machine into any positioning cycle, selecting the pneumatic
z axis may offer advantages. It is then simply necessary to wait for a head positioning request on the static relay
output and return the end of positioning information through a simple logic controller (instead of the travel end
detectors).
For instance, using this method, you can permit positioning at several levels so that the external logic controller
manages these levels.
c) Use in a file
There is nothing particular to report in the marking file.