Dynareg

HU4.07.
0063 En
Pages 39 (+cover sheet)
Dept./Handled by: Approved by: Date: Softw./Vers. Lang. Issue
CSD/J.Sa/A.Ha 03/13 CHE/T.So 28.03.2003 Word97/Des9 En -
Network braking unit
Owner's Manual
DYNAREG rev 1.2A

HU4.07.0063 En Owner's Manual
Page 1
CAUTION
1. Before starting, read instructions carefully.
2. Verify all connections are in accordance to the drawings.
3. Check device cover is properly installed and all ventilation holes are
clear and uncovered.
4. High voltages are present in this device. Do not make any inspections
unless the supply has been disconnected by the main switch. Before
opening the device cover wait at least 5 minutes after display lamps turn
off.
5. The filter unit includes capasitors. Measure the filter unit voltage from
phase to ground before making any inspections or connections.
6. Insulation resistance test with megger requires special precautions.
7. Do not make any measurements inside the device when it is connected
to the main supply.
8. Do not touch the components on the circuit boards. Static voltage
discharge may cause damage or destroy the IC-circuits.
9. It is forbidden to use radiophones and portable phones near this device
with the doors open.
10. All the doors and covers must be closed during crane in operation.
KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

Konecranes Components Corporation reserves the right to alter or amend the above information without notice 28.3.2003 • DAROM12AEN
Page 2
CONTENTS
1 TYPE MARKING OF DYNAREG ............................................................................................... 3

1.1 Functional description.................................................................................................... 4
2 PROGRAMMING OF DYNAREG ............................................................................................... 5
2.1 LED display panel.......................................................................................................... 5
2.1.1 How to use the LED display keyboard............................................................... 5
2.1.2 Panel operation................................................................................................ 6
2.1.3 STATUS-page ................................................................................................. 6
2.1.4 MONITOR-page ............................................................................................... 7
2.1.5 REFERENCE-page .......................................................................................... 7
2.1.6 FAULT-page .................................................................................................... 7
2.2 Wire programming ......................................................................................................... 8
2.2.1 Connector signals ............................................................................................ 8
2.2.2 DC-Voltage programming................................................................................. 9
2.2.3 Switching frequency ......................................................................................... 9
2.2.4 Fault reset ....................................................................................................... 9
3 START-UP PROCEDURE....................................................................................................... 10
3.1 Visual checks .............................................................................................................. 11
3.2 Test run ...................................................................................................................... 11
4 SERVICE ............................................................................................................................... 12
5 TROUBLESHOOTING ............................................................................................................ 13
Appendix A1 TECHNICAL DATA ....................................................................................... 15
Appendix A2 FILTER CONNECTIONS .............................................................................. 16
Appendix A3 INVERTER MAIN SPARE PARTS ................................................................. 18
Appendix A4 DYNAREG SPARE PARTS ........................................................................... 20
Appendix A5 LAYOUTS, DIMENSIONS AND WEIGHTS .................................................... 22
Appendix A6 CIRCUIT DIAGRAMS ................................................................................... 29
Appendix A7 COMMISSIONING TABLE ............................................................................ 39

Page 3
1 TYPE MARKING OF DYNAREG

Type marking is shown below. Tecnical data are given in Appendix 1.
DynAReg V Device name
400 Power rating class

DynAReg V 55F - 1250F, 55K - 630K
F Supply voltage
F 380 - 500VAC, 50/60Hz
K 525 - 690VAC, 50/60Hz
12 Revision code
The latest DynAReg may be of
different revision.
C Filter type
C LCL-filter
0 Special-filter
DynAReg V 400 F 12 - C - L - 0 - 0 - 0
Display type
L LED-display L
Expansion
0 None 0
Reserved
0 None 0
Special
0 None 0
Advantages of network braking

The network braking enables very efficient energy optimization. The crane operation requires
frequent starting and stopping. During each braking period as well as during lowering, the generated
energy must be either dissipated by resistor braking or, specially in process duty with high power
ratings, fed back to the power supply line. With the possibility to feed energy back to the power
supply line it is not necessary to waste energy in braking resistors.
The line current distortion of six pulse diode rectifier is seldom below 40%. Distortion levels
exceeding 100% are not unusual. By using the DynAReg and a well dimensioned LCL-line filter unit
the THD (Total Harmonic Distortion) can be typically decreased by a factor of 10.
The active input bridge offers the DynAReg possibility to raise the output voltage in relation to supply
voltage. With a 400V supply voltage for example, it is possible to create 500V output voltage to the
motor. Typically DC-bus voltage level is adjusted 10...25 % above that achieved with a diode rectifier.
Thanks to the closed loop DC voltage controller, the DynAReg is, within its current limits,
unsusceptiple for variations in the power supply line. This makes DynAReg extremely suitable for
locations with a weak power supply line.
As the DynAReg belongs to the DynA family with DynAC Vector and DynAHoist Vector, a great
number of common components minimize the spare part inventory and simplify the maintenance
procedures.

Page 4
1.1 Functional description
DynAReg main components are:

F-series K-series
A1 Inverter 55-1250F 55-630K
T1 Control voltage transformer 55-1250F 55-630K
K1 Line contactor 55-1250F 55-630K
F7 Circuit breaker 55-1250F 55-630K
K2 Charging contactor 55-1250F 55-630K

F01 Circuit breaker 55-1250F 55-630K
R1 Charging resistor unit 55-1250F 55-630K
K01 Auxiliary contactor for the line contactor 55-1250F 55-630K
T2 Control voltage transformer 200-1250F 90-630K

T3 Control voltage transformer 160-630K
A11 Inverter of parallel unit 500-1250F 400-630K

A12 Inverter of parallel unit 1250F
T11 Control voltage transformer in parallel unit 500-800F 400-630K
T12 Control voltage transformer in parallel unit 500-800F 400-630K
K11 Main contactor in parallel unit 500-1250F 400-630K
K12 Main contactor in parallel unit 1250F
F17 Circuit breaker in parallel unit 500-800F 400-630K
The most important external components are:

FU1 Filter unit of inverter
FU11 Filter unit of parallel unit
FU12 Filter unit of parallel unit
S1 Start switch
C01-C03 Filtering capacitors
DRU Discharging resistor unit
See circuit diagrams for following descriptions of operation.
Operation when power is connected to DynAReg

DynAReg start begins when the start switch S1 is connected on. The charging contactor operates if
the fault relay RO1 is not open. DC-bus charging starts immediately if the circuit braker F01 is
closed. Charging of DC-bus takes approximately 3 to 5 seconds. When DC-bus is charged to 65% of
the inverter nominal DC-voltage the charging relay RO2 operates and the auxiliary contactor K01
operates. Nominal DC-voltage is 675VDC in F-series and 931VDC in K-series. The auxliary contactor
K01 controls K1 (and K11/K12 in 500F-1250F and 400K-630K) to operate. One second after K01 has
operated the inverter fan starts to blow. If start has succeed DynAReg will stay in RUN-state. In
models 500F-1250F and 400K-630K all line contactors should operate 1s second after K01
operation. If both contactors do not operate DynAReg will be stopped. External stop commands will
be connected to the STOP-contact and emergency stop command is connected to the ES-contact.

Page 5
2 PROGRAMMING OF DYNAREG
DynAReg has the digital control panel including a keyboard and a display. Control panel is removable
and has full galvanic isolation from mains potential.
2.1 LED display panel

The LED display panel has a 6-digit LED-display.
DRIVE STATUS INDICATORS

RUN = Lights when the DynAReg is running
READY = Lights when the mains voltage
has been applied and the drive
RUN READY FAULT is ready to operate
FAULT = Lights if an inverter fault occurs
DISPLAY
MON PAR REF BTNS
Displays parameter values, monitoring data,
etc., six digits
ACTIVE MENU PAGE INDICATORS

RST REF = Reference value page
MON = Monitoring value page
DAV-1L
PG
Control panel with LED-display
2.1.1 How to use the LED display keyboard

= Tabulator button: RST = Reset button:
Changes the display from signal number Resets a fault
and its value
= Arrow up/down buttons: PG = Page button:
Changes the signal value Changes active menu page
= Enter button: = Start button:
Not used for any function Starts the DynAReg
= Stop button:
Stops the DynAReg

Page 6
2.1.2 Panel operation

The panel operation is organized in page type menus. There are four different menu pages for
status, monitoring, references, and fault history.
Active menu page LEDs as well as the leftmost character in the six-digit read-out indicate which of
the pages is active. See the panel menu chart below.
Status page
RUN READY FAULT
MON PAR REF BTNS
Monitoring page PG
RUN READY FAULT
RUN READY FAULT RUN READY FAULT
MON PAR REF BTNS MON PAR REF BTNS
Reference
value page PG
RUN READY FAULT
RUN READY FAULT RUN READY FAULT
MON PAR REF BTNS MON PAR REF BTNS
PG
Fault page
RUN READY FAULT
MON PAR REF BTNS
PG
2.1.3 STATUS-page
Display shows the state of the regenerative unit:
"run" - DynAReg is running
"ready" - locked to the network and waiting the run-command (DIA1)
"stop" - stopped from the panel
"shutd" - shutdown state tripped to a fault
"off" - off-state (charging)
"broken" - inverter is broken
"unloc" - unable to lock to the mains:
pressing the TAB-button changes the display mode to show the internal locking
status word: OVFCBA
A - L1- phase missing
B - L2- phase missing
C - L3- phase missing
F - line frequency out of range (active also if one phase missing)
V - DC voltage level out of range
O - other fault which is either heat sink temperature out of range or motoring
overcurrent through diodes

Page 7
2.1.4 MONITOR-page
Currently, the following internal signals can be monitored:
n0: - active current in % of the nominal current of the equipment
n1: - reactive current (including the reactive current of the filter)
n2: - peak current (%)
n3: - operating frequency (Hz)
n4: - actual DC-Voltage level (%)
n5: - heatsink temperature (°C)
n6: - line voltage level (%)
n7: - converter voltage level (%)
n8: - active current limit level (%)
n9: - unbalance current (%)
n10: - sum of phase currents (%)
n11: - negative sequence current (phase unbalance %)
n12: - software version.revision
monitor signal can be selected directly with UP/DOWN button
2.1.5 REFERENCE-page
The following reference signals can be monitored:
r0: - DC-Voltage reference level
r1: - internal reactive current reference (the capacitor current reference)
r2: - switching frequency (kHz)
2.1.6 FAULT-page
Fault page can be used to display 10 last faults. The active fault is F0. The fault history can be
scrolled with UP/DOWN buttons. The fault history will be cleared after power down.
FAULT CODES:
Hardware trips:
1: Over Current
2: Over Voltage
3: Earth fault
4: Inverter fault
5: Charge switch open
10: Line Fault (not stored into history)
13: Undertemperature
14: Overtemperature/Cooling fan does not have control voltage
25: Watchdog Fault
Software trips:
101: Over Current (motoring current through antiparallel diodes)
102: Over Voltage
103: Earth fault
110: Phase disbalance
141: External fault
92: Undervoltage stop

Page 8
2.2 Wire programming

2.2.1 Connector signals
The operation of the regenerative unit can be configured with the following digital inputs:
Connector Signal Function

1 -
2 -
3 GND I/O gnd
4 -
5 -
6 24Vout 24V auxiliary voltage
7 GND I/O gnd
8 DIA1 Digital input 1 0= Stop, 1= Run
9 DIA2 Digital input 2 DCV programming 1
10 DIA3 Digital input 3 DCV programming 2
11 CMA DIA1-DIA3 common input connect to GND
12 24Vout 24V auxiliary voltage
13 GND I/O gnd
Switching freq:
14 DIB4 Digital input 4
0=3.6kHz
Nominal line voltage:
15 DIB5 Digital input 5
0=400V, 1=500V
16 DIB6 Digital input 6 Fault reset / automatic fault reset
17 CMB DIB4-DIB6 common input connect to GND
18
19
20 DO1 NPN output Ready
21 RO1/1 Relay output 1 Fault

22 RO1/2
23 RO1/3 Not used
24 RO2/1 Not used

Relay output2
25 RO2/2 Charge switch
26 RO2/3

Page 9
2.2.2 DC-Voltage programming

The DC-Voltage can be programmed using DIA2, DIA3 and DIB5 digital inputs.
0= 0V (Not connected)
1= +24 V (Inverter board terminal 12)
DIB5 selects the nominal line voltage:
F-series K-series
0=400 V 0=575 V
1=500 V 1=690 V
The available DC-Voltage levels in F-series are:
DIA3 DIA2 DC- DIB5=0 DIB5=1

Voltage
0 0 110% 594 V 742 V
0 1 115% 621 V 776 V
1 0 120% 648 V 810 V
1 1 125% 675 V 844 V
The available DC-Voltage levels in K-series are:
DIA3 DIA2 DC- DIB5=0 DIB5=1

Voltage
0 0 110% 854 V 1025 V
0 1 115% 893 V 1071 V
1 0 120% 932 V 1118 V
1 1 125% 970 V 1164 V
The DC voltage must be programmed at least 10% higher compared to the nominal DC voltage oft
the 6-pulse diode bridge.
2.2.3 Switching frequency

The switching frequency can be selected with DIB4:
DIB4 F-series K-series

0 Fs = 3.6 kHz (default) Fs = 3.0 kHz (default)
1 Fs = 10 kHz (must not be used) Fs = 10 kHz (must not be used)
2.2.4 Fault reset

DIB6 can be used to quit a fault. If DIB6 is hardwired continuously to +24V, an automatic fault reset
mode is chosen (recommended).

Page 10
3 START-UP PROCEDURE
If any problems or malfunctions occur during the start-up, refer to Chapter 5 “Troubleshooting”, to
find out the reason. All problems must be solved before continuing. For further information contact
KONECRANES COMPONENTS CORPORATION

Automation and Electrics Center CHE3
P.O.Box 662 FIN-05801 Hyvinkää
FINLAND
Phone +358-(0)20-42711
Warning! High voltages inside DynAReg. Wait for at least five minutes after the supply
voltage has been switched off before service actions. Display in operating
condition (lights on) indicates a dangerous voltage on the DC-bus. When display
turns off, the DC-bus voltage is about 100V. Note also that there is a dangerous
voltage in the DC-bus always when the DC-bus is charged.
Do not connect any voltage to the DC-bus terminals of DynAReg (DC+. DC-). Otherwise, the inverter
will be damaged.
Note! Connect power (U, V, W) to the terminals of the filter unit, and DC-bus cables to the
DynAReg terminals DC+, DC-.
The overload protection of DynAReg protects the supply cables. The fuses of the supply provide
short circuit protection. Fuses in DC-bus provide DC-bus overload and short circuit protection.
Note! The connections of DynAReg must not be changed.
Note! Before making any isolation resistance measurements disconnect the DynAReg (U,
V, W) cables.

Page 11
3.1 Visual checks

– Record all checks and results in the commissioning table Appendix 3.
– Check condition of cubicles.
– Check that the DynAReg serial number is the same as in all delivery documents (testing table,
commissioning table etc.).
– Check DC-bus voltage selection
- Check the supply voltage selection of transformer T1, T2, T3, T11 and T12. The alternatives are
F-series: 380/400V, 415V, 440/460V, 480/500V
K-series: 525V, 575/600V, 660/690V
- Check the fuse values of the 48V and 230V secondary coils in T1, T2 and T11 (see the DynAReg
spare parts list for fuse values). Please note that the fuse holders are not keyed.
- Check filter unit type.
- Check filter unit connections. See also Appendix 2.
R U2 U1 U2 U1 U
Supply L-filter LC-filter DynAReg
S V2 V1 V2 V1 V
UER UER
T W2 xxx/xxx.01 W1 W2 xxx/xxx.02 W1 W
- Check the cabling from the filter unit and DC-bus to DynAReg.
- Check that external connections and the programming of the digital inputs are according to
application.
- Check that filtering capacitors and discharging resistors are connected according to Appendix 2.
3.2 Test run

Warning! High voltages inside DynAReg.
- Check power supply voltage (nominal voltage +/- 10%).

- Turn on power from main switch and control voltage switch.
- Check that K1 (and K11/K12 in 500F-1250F and 400K-630K) closes
- Check that DynAReg comes in RUN state
– Within about 5 second the control panel should display "AC on", and then in about 1 second the
display changes to “run” and READY and RUN lamps turn on.

Page 12
4 SERVICE
DynAReg does not require regular maintenance. The following actions are recommended:
1. Clean the heat sink of the inverter

- Prevent the dust to spread inside cubicles
- Lock the fans before blowing compressed air
2. Check that there are no abnormal noises coming from the cooling fans
3. Tighten all screws and connectors
4. Clean dust from PC-boards

Page 13
5 TROUBLESHOOTING
Warning! High voltages inside DynAReg. Wait for at least five minutes after the supply
voltage has been switched off before service actions. Display in operating
condition (lights on) indicates a dangerous voltage on the DC-bus. When display
turns off, the DC-bus voltage is about 100V. Note also that there is a dangerous
voltage in the DC-bus always when the DC-bus is charged.
This chapter describes how to detect DynAReg failures. The purpose is to find out which components
are damaged and how to replace them to restore proper operation. Advice is also given to find
possible external failures that affect DynAReg function.
For further information contact

Automation and Electrics Center CHE3
P.O.Box 662 FIN-05801 Hyvinkää
FINLAND
Phone +358-(0)20-42711

Page 14
Check external protection circuits, fuses and fault history.
Display is blank and inverter does not function

- supply line phases missing
- a missing phase may prevent the operation of control electronics
power supply, otherwise either inverter does not go to RUN state or
occurs input line supervision fault code 10
- faulty display panel
- display panel cable damaged
- faulty power board
- charging resistor unit R1 damaged
Inverter does not go to RUN state

On LED display panel RUN indicator is off.
- DynAReg has been stopped from control panel
- run command missing from inverter terminal 18 (DIA1)
- supply voltage is not correct
- one supply line phase is missing
- K1/K11 does not operate
- circuit braker F01 has tripped
- 48V fuse has blown from T1
- 230V fuse has blown from T1, T2, T3, T11, T12
Circuit braker F01 has tripped

- setting of F01 is too low
- charging resistor unit R1 damaged
- charging resistor unit R1 wiring damaged
- short-circuit in DC-bus (Check DC-bus fuses and connections)
Main contactor K1 (K11) does not operate

- K1/K11 damaged
- K01 damaged
- circuit braker F2 has tripped (1250F)
Inverter cooling fan does not funtion

- cooling fan damaged
- circuit braker F2 has tripped (1250F)

Page 15
Appendix A1 TECHNICAL DATA

DynAReg V 55F 75F 90F 110F 132F 160F
Power (kVA) at 400V 75 100 120 150 190 230
Line current In (A) 110 150 180 210 270 325
Max. line current 1min (A) 143 195 234 273 350 425
DynAReg V 200F 250F 315F 400F 500F 630F 800F 1250F
Power (kVA) at 400V 280 350 415 520 580 725 920 1250
Line current In (A) 410 510 600 750 840 1050 1330 1800
Max. line current 1min (A) 535 665 780 975 1090 1365 1730 2340
DynAReg V 55K 75K 90K 110K 132K 160K

Power (kVA) at 575V 50 71 80 99 117 140
Line current In (A) 50 71 80 99 117 141
DynAReg V 200K 250K 315K 400K 500K 630K
Power (kVA) at 575V 181 221 253 296 349 452
Line current In (A) 182 222 254 297 350 454
Overloadability 1.3 x In , 1min/10min

Max. output DC voltage 1.1 - 1.25 x U di (U di = 1.35 x supply voltage)
Supply
Supply voltage F-series 380-500VAC, K-series 525-690VAC
Allowable supply voltage +/- 10%
fluctuation
Nominal supply frequency 50/60Hz +/- 5%
Control features
Control method Voltage oriented vector control
Filter LCL type or special line filter
Protections
Overload protection Fault is detected if the current momentarily exceeds 280% of rated
current
Undervoltage / blown fuse Fault is detected if AC voltage drops below 65% of nominal supply
voltage
Overvoltage protection Fault is detected if DC voltage exceeds 911V (F-), 1258V (K-series)
Momentary power loss Immediate fault stop
Inverter overtemperature Temperature sensor on the heat sink
Control voltage transformer Primary: circuit breaker, secondary: fuse
Ground fault Provided by electronic circuitry
Ambient conditions
Ambient temperature -10°C ... +55°C (+14°F ... +131°F) ED£60%
Storage temperature -40°C ... +60°C (-31°F ... +140°F) dry
Humidity <95%RH (no condensation)
Altitude Maximum 1000m at In. Above 1000m: In reduces 1% per each 100m.
Above 3000m: consult factory.
Vibration Operation: maximum displacement amplitude 3mm at 2-9Hz.
Maximum acceleration amplitude 0.5G (5m/s²) at 9-200Hz

Page 16
Appendix A2 FILTER CONNECTIONS

DynAReg V 55F-400F (55K-315K) filter connections
SUPPLY
R S T
O-K1 WIRING:
A 6mm 2
A O-K1
R01
Discharging R02
resistors R03
C01
Filtering
capacitors C02
C03
Filter unit FU1
L4 L5 L6
C1
C3
C2
L1 L2 L3
K1
U V W
DC-BUS
-

Page 17
DynAReg V 500F-800F (400K-630K) filter connections (includes two filter/inverter branches)
DynAReg V 1250F filter connections (includes an additional third filter/inverter branch)
SUPPLY
R S T
O-K1 WIRING:
A 6mm 2
A O-K1
R01
Discharging R02
resistors R03
C01
Filtering
capacitors C02
C03
Filter unit FU1 Filter unit FU11
L4 L5 L6 L14 L15 L16
C1 C11
C3 C13
C2 C12
L1 L2 L3 L11 L12 L13
K1 K11
U V W U V W
DC-BUS DC-BUS
-

Page 18
Appendix A3 INVERTER MAIN SPARE PARTS

F-series
12500F
0550F
0750F
0900F
1100F
1320F
1600F
2000F
2500F
3150F
4000F
5000F
6300F
8000F
Order code /
Material number Description Type Technical data
DISPLAY PANEL
450130 7-segment LED panel DAV-1L 1 1 1 1 1 1 1 1 1 1 1 1 1 1
BOARDS
DAV-B062-Fxxxx Control Board (4M) xxxx = power class 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DAV-B119-F Auxiliary Control Board 1 1 1 2 2 3 3
DAV-B103-F Master Auxiliary Control Board 2 3 3 3
DAV-B119-F Slave Auxiliary Control Board 2 3 3 6
DAV-B104-F Master Repeater 1 1 1 2
DAV-B105-F Slave Repeater 1 1 1 2
DAV-B002-FxxxxS Power Board xxxx = power class 1 1 1
DAV-B020-FxxxxS Power Board 2 2 2 3 3 3
DAV-B055-FxxxxS Power Board 4 4 4 4 4
DAV-B110-FxxxxS Slave Power Board 4 4 8
DAV-B112-FxxxxS Slave Power Board 3
DAV-B080-F VRD Board 4 4 8 8 12
DAV-B008-Fxxxx Adapter Board xxxx = power class 1 1 1 2 2 2 3 3 4 4 6 8 8 12
DAV-B018-F Branching Board 1 1 1 1 1 1 1 2 2 2 3
COOLING FANS
DAV-E104-G Fan D2E133-AM47 220VAC 1 1 1 2
DAV-E110-G Fan D2E133-DM47 230VAC 1 1
DAV-E109-G Fan D2E146-CD51-09 220VAC 3 3 4 4 6 8 8 12
IGBT MODULES
DAV-S407-G IGBT SKM200GB123D 2*200A/1200V 6
DAV-S408-G IGBT SKM300GB123D 2*300A/1200V 3 3 6 9 12 24
DAV-S409-G IGBT SKM400GB123D 2*400A/1200V 3 6 9 12 18 24 36
BUSBARS
DAV-M606-F Busbars for DAV0550F-0900F 1 1 1
DAV-M612-F Busbars for DAV3150F-4000F 1 1 2 2 3
CURRENT SENSORS
DAV-E822-G Current Sensor LEM 305-S 300A 3 3 6 6 9 12 24
DAV-E823-G Current Sensor LEM 305-S/SP1 300A 3 6 9 12 18 24 36
CHEMICALS
DAV-M901-G Thermal compound Paste 12 150g tube X X X X X X X X X X X X X X

Page 19
K-series
0550K
0750K
0900K
1100K
1320K
1600K
2000K
2500K
3150K
4000K
5000K
6300K
Order code /
Material number Description Type Technical data
DISPLAY PANEL
450130 7-segment LED panel DAV-1L 1 1 1 1 1 1 1 1 1 1 1 1
BOARDS
DAV-B062-Kxxxx Control Board (4M) xxxx = power class 1 1 1 1 1 1 1 1 1 1 1 1
DAV-B119-K Auxiliary Control Board 1 1 1 2 2 3 3
DAV-B103-K Master Auxiliary Control Board 2 3 3
DAV-B119-K Slave Auxiliary Control Board 2 3 3
DAV-B104-K Master Repeater 1 1 1
DAV-B105-K Slave Repeater 1 1 1
DAV-B010-KxxxxS Power Board xxxx = power class 1 1
DAV-B042-KxxxxS Power Board 2 2 2 3 3 4 4 3 4 4
DAV-B111-KxxxxS Slave Power Board 3 4 4
DAV-B080-K VRD Board 2 2 2 3 3 4 4 6 8 8
DAV-B007-Kxxxx Adapter Board xxxx = power class 1 1
DAV-B008-Kxxxx Adapter Board 2 2 2 3 3 4 4 6 8 8
DAV-B018-F Branching Board 1 1 1 1 1 1 1 2 2 2
COOLING FANS
DAV-E102-G Fan MC24B3 120mm, 24VDC 1
DAV-E103-G Fan Major JG 24 B3 150mm, 24VDC 1
DAV-E110-G Fan D2E133-DM47 230VAC 1 1
DAV-E104-G Fan D2E133-AM47 220VAC 2
DAV-E109-G Fan D2E146-CD51-09 220VAC 3 3 4 4 6 8 8
IGBT MODULES
DAV-S412-G IGBT SKM150GB173D 2*150A/1700V 6 6 9
DAV-S413-G IGBT SKM200GB173D 2*200A/1700V 3 3 6 9 12 12 18 24 24
BUSBARS
DAV-M614-K Busbars for DAV0300K-0750K 1 1
DAV-M615-K Busbars for DAV0900K-1320K 1 1 1
DAV-M616-K Busbars for DAV1600K-2000K 1 1 2
DAV-M617-K Busbars for DAV2500K-3150K 1 1 2 2
CURRENT SENSORS
DAV-E821-G Current Sensor LEM 205-S 200A 3 3
DAV-E822-G Current Sensor LEM 305-S 300A 6 6 6 9 9 12 12 18 24 24
CHEMICALS
DAV-M901-G Thermal compound Paste 12 150g tube X X X X X X X X X X X X

Page 20
Appendix A4 DYNAREG SPARE PARTS

F-series
1250 F
110 F
132 F
160 F
200 F
250 F
315 F
400 F
500 F
630 F
800 F
55 F
75 F
90 F
Item Device Mat.no Type
A1 Inverter DAV xxxx RFL1N001 1 1 1
DAV xxxx RFL0N001 1 1 1 1 1 1 1 1 1 1 1
"xxxx" defines inverter power class
0550 equals 55F
8000 equals 800F
at A1 7-Segment LED panel (L) 450130 DAV-1L 1 1 1 1 1 1 1 1 1 1 1 1 1 1

at A1 Display cable (3m) 450135 DAV-RSC3 1 1 1 1 1 1 1 1 1 1 1 1 1 1
T1 Transformer 450124 500-460-415-400 / 277-230 / 48V - 600VA 1 1 1 1 1 1 1 1 1 1 1 1 1
T1 450122 500-460-415-400 / 48V - 135VA 1
T2 450124 500-460-415-400 / 277-230 / 48V - 600VA 1 1 1 1 1 1 1
500-460-415-400 / 230V - 3500VA 1
T11 450124 500-460-415-400 / 277-230 / 48V - 600VA 1 1 1
T12 450124 500-460-415-400 / 277-230 / 48V - 600VA 1 1 1
at T1 Fuse (48V) 450229 5x20 T2,0A 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at T1 Fuse (230V) 450230 5x20 T2,5A 1 1 1 1 1 1 1 1 1 1 1 1 1
at T2 Fuse (230V) 450230 5x20 T2,5A 1 1 1 1 1 1 1
at T11 Fuse (230V) 450230 5x20 T2,5A 1 1 1
at T12 Fuse (230V) 450230 5x20 T2,5A 1 1 1
F7 Protective switch 243782 GV2-ME08 1 1 1 1 1 1 1 1 1 1 1 1 1
F7 243808 GV2-ME14 1
F17 243782 GV2-ME08 1 1 1
F01 243782 GV2-ME08 1 1 1 1 1 1 1 1 1 1
F01 243790 GV2-ME10 1 1 1
F01 243808 GV2-ME14 1
F2 244521 5SX2116-7 1
K1 Line contactor 450166 LC1-D115P7 1 1 1 1
K1 256802 LC1-F265 1 1
K1 256803 LC1-F400 1 1 1
K1 450168 LC1-F500 1 1 1 1
K1 450169 LC1-F630 1
K11 256803 LC1-F400 1
K11 450168 LC1-F500 1 1 1
K12 450168 LC1-F500 1
at K1 Contactor coil 256797 LX1-FH220V50Hz/60Hz 1 1
at K1 256796 LX1-FJ220 220V50Hz/60Hz 1 1 1
at K1 450170 LX1-FK220 220V50Hz/60Hz 1 1 1 1
at K1 450171 LX1-FL220 220V50Hz/60Hz 1
at K11 256796 LX1-FJ220 220V50Hz/60Hz 1
at K11 450170 LX1-FK220 220V50Hz/60Hz 1 1 1
at K12 450170 LX1-FK220 220V50Hz/60Hz 1
K01 Contactor LC1-D258E7 1 1 1 1 1 1 1 1 1 1 1 1 1 1
K2 470011 LC1-D32E7 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at K01 Auxiliary contact 258765 LAD-8N20 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at K01 256650 LAD-T0/0,1-3S 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at K1 251410 LAD-N20 1 1 1 1
at K11 251410 LAD-N20 1 1 1 1
at K12 251410 LAD-N20 1
at K2 256624 LAD-N40 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at F7 263135 GV-AN20 1 1 1 1
at F17 263135 GV-AN20 1 1 1
at K1 RC-filter 251070 MKT75/0,25+220 1 1 1 1 2 2 2 2 2 2 2 2 2 2
at K01 450168 LAD-4RCE 24/48V 1 1 1 1 1 1 1 1 1 1 1 1 1 1
at K11 251070 MKT75/0,25+220 2 2 2 2
at K12 251070 MKT75/0,25+220 2
at K2 450168 LAD-4RCE 24/48V 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FU1 Filter unit UER 500/100_IP00 1
FU1 UER 500/180_IP00 1 1
FU1 UER 500/270_IP00 1 1
FU1 UER 500/410_IP00 1 1
FU1 UER 500/600_IP00 1 1 1 1
FU1 UER 500/840_IP00 1 1 1
FU11 UER 500/600_IP00 1 1
FU11 UER 500/840_IP00 1 1
FU12 UER 500/840_IP00 1
C01-C03 Filtering capacitors C44AJGP 5300 ZBO (400V) 3 3 3 3 3 3 3 3 3 3 3 3 3 3
C01-C03 C44AMGP 5300 ZAO (450V) 3 3 3 3 3 3 3 3 3 3 3 3 3 3
C01-C03 C44APGP 5220 ZBO (500V) 3 3 3 3 3 3 3 3 3 3 3 3 3 3
R1 Charging unit 3GRF-A + 3x (GRF20/267 200W 56R) 1 1 1 1 1 1 1 1 1 1 2 2 2 3
DRU Discharging unit 3GRF-A + 3x (GRF20/267 200W 180R) 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 21
K-series
110 K
132 K
160 K
200 K
250 K
315 K
400 K
500 K
630 K
55 K
75 K
90 K
Item Device Mat.no Type
A1 Inverter DAV xxxx RKL1N00x 1 1
DAV xxxx RKL0N00x 1 1 1 1 1 1 1 1 1 1
"xxxx" defines inverter power class
0550 equals 55K
6300 equals 630K
at A1 7-Segment LED panel (L) 450130 DAV-1L 1 1 1 1 1 1 1 1 1 1 1 1

at A1 Display cable (3m) 450135 DAV-RSC3 1 1 1 1 1 1 1 1 1 1 1 1
T1 Transformer 450160 525-575-660V / 48V - 135VA 1 1 1 1 1 1 1 1 1 1 1 1
T2 450162 525-575-660V / 230V - 600VA 1 1 1 1 1 1 1 1 1 1
T3 450162 525-575-660V / 230V - 600VA 1 1 1 1 1 1 1
T11 450162 525-575-660V / 230V - 600VA 1 1 1
T12 450162 525-575-660V / 230V - 600VA 1 1 1
at T1 Fuse (48V) 450231 5x20 T3,15A 1 1 1 1 1 1 1 1 1 1 1 1
at T2 Fuse (230V) 450228 5x20 T1,6A 1 1
at T2 Fuse (230V) 450230 5x20 T2,5A 1 1 1 1 1 1 1 1 1 1
at T3 Fuse (230V) 450230 5x20 T2,5A 1 1 1 1 1 1 1
at T11 Fuse (230V) 450230 5x20 T2,5A 1 1 1
at T12 Fuse (230V) 450230 5x20 T2,5A 1 1 1
F7 Protective switch 243782 GV2-ME08 1 1 1 1 1 1 1 1 1 1 1 1
F17 243782 GV2-ME08 1 1 1
F01 243782 GV2-ME08 1 1 1 1 1 1 1 1 1
F01 243790 GV2-ME10 1 1 1
K1 Line contactor 470014 LC1-D50E7 1
K1 470017 LC1-D80E7 1
K1 450166 LC1-D115P7 1 1 1 1 1 1
K1 256802 LC1-F265 1 1 1 1
K11 450166 LC1-D115P7 1
K11 256802 LC1-F265 1 1
at K1 Contactor coil 256797 LX1-FH220V50Hz/60Hz 1 1 1 1
at K11 256797 LX1-FH220V50Hz/60Hz 1 1
K01 Contactor LC1-D258E7 1 1 1 1 1 1 1 1 1 1 1 1
K2 470011 LC1-D32E7 1 1 1 1 1 1 1 1 1 1 1 1
at K01 Auxiliary contact 256765 LAD-8N20 1 1 1 1 1 1 1 1 1 1 1 1
at K01 256650 LAD-T0/0,1-3S 1 1 1 1 1 1 1 1 1 1
at K1 251410 LAD-N20 1 1 1 1
at K11 251410 LAD-N20 1 1 1 1
at K2 256624 LAD-N40 1 1 1 1 1 1 1 1 1 1 1 1
at F7 263135 GV-AN20 1 1 1
at F71 263135 GV-AN20 1 1 1
at K1 RC-filter 251070 MKT75/0,25+220 1 1 2 2 2 2 2 2 2 2 2 2
at K01 450168 LAD-4RCE 24/48V 1 1 1 1 1 1 1 1 1 1 1 1
at K11 251070 MKT75/0,25+220 2 2 2
at K2 450168 LAD-4RCE 24/48V 1 1 1 1 1 1 1 1 1 1 1 1
FU1 Filter unit UER 690/85_IP00 1 1
FU1 UER 690/122_IP00 1 1
FU1 UER 690/185_IP00 1 1
FU1 UER 690/287_IP00 1 1 1 1
FU1 UER 690/400_IP00 1 1
FU11 UER 690/287_IP00 1 1
FU11 UER 690/400_IP00 1
C01-C03 Filtering capacitors C44AJGP 5500 ZAO 6 6 6 6 6 6 6 6 6 6 6 6
R1 Charging unit 3GRF-A + 3x (GRF20/267 200W 56R) 1 1 1 1 1 1 1 1 1 2 2 2
DRU Discharging unit 3GRF-A + 3x (GRF20/267 200W 180R) 1 1 1 1 1 1 1 1 1 1 1 1

Page 22
Appendix A5 LAYOUTS, DIMENSIONS AND WEIGHTS

F-series
DynAReg V 55-90 F
Dimensions WxHxD T1
940x1187x315 mm
Weight (approx.)
55F 100 kg
75F 102 kg
90F 102 kg A1
Requires external filter unit F7 F01
K1 R1
K2 K01
X1
DynAReg V 110-160 F
T1
Dimensions WxHxD
910x1435x385 mm
Weight (approx.)
R1
110F 171kg
A1
132F 179kg
160F 181kg
F7 F01
Requires external filter unit

K2 K01
K1
X1

Page 23
F-series
DynAReg V 200-250 F
Dimensions WxHxD
910x1435x422 mm
Weight (approx.) T2
200F 220kg
250F 230kg
T1

F01
F7
A1
K01
K2
X1
R1
K1
DynAReg V 315-400 F
Dimensions WxHxD
1270x1540x425 mm
Weight (approx.)
315F 290kg T2
400F 300kg
T1
F7 F01
A1
K2 K01
X1
K1
R1

Page 24
F-series
DynAReg V 500 F
Dimensions WxHxD
2x910x1435x422 mm
Weight (approx.)
500F 2x230kg T2 T12
The device consists of two units

T1 T11
build side by side.
Requires external filter unit F01
F7
A1 A11
K01
K2
X1
F17
R1
K1 K11
DynAReg V 630-800 F
Dimensions WxHxD Weight (approx.)

2x1270x1540x425 mm 630F 2x290kg
800F 2x300kg
The device consists of two units build side by side.
T2
T1
T12
F7 F01
A1 A11
T11
K2 K01
F17
X1
K1 K11
R1

Page 25
F-series
DynAReg V 1250 F

3x1270x1540x425 mm 1250F 3x300kg
T2
T1
F2 F7 F01
A11 A1 A12
K2 K01
X1
K11 R1 R1 R1 K1 K12

Page 26
K-series
DynAReg V 55-75 K
F7 F01 T1
Dimensions WxHxD
940x786x290 mm R1
K2 K01
A1
Weight (approx.)
55K 52kg
75K 52kg K1

X1
DynAReg V 90-132 K
T1 T2
Dimensions WxHxD
910x1435x385 mm
Weight (approx.)
R1
90K 171kg
110K 179kg A1
132K 181kg
F7 F01

K2 K01
K1
X1

Page 27
K-series
DynAReg V 160-200 K
T1
Dimensions WxHxD
910x1435x422 mm
T2
Weight (approx.)
T3
160K 220kg
200K 230kg

F01
F7
A1
K01
K2
X1
R1
K1
DynAReg V 250-315 K
T1
Dimensions WxHxD
1270x1540x425 mm T2
Weight (approx.) T3
250K 290kg
315K 300kg
F7 F01
A1
K2 K01
X1
K1
R1

Page 28
K-series
DynAReg V 400 K
Dimensions WxHxD
T1
2x910x1435x422 mm
T2
Weight (approx.)
400K 2x230kg T3
T12
The device consists of two units

T11
build side by side.
Requires external filter unit F01
F7
A1 A11
K01
K2
X1
F17
R1
K1 K11
DynAReg V 500-630 K

2x1270x1540x425 mm 500K 2x290kg
630K 2x300kg
T1
T2
T3
T12
T11
F7 F01
A1 A11
K2 K01
F17
X1
K1 K11
R1

Page 29
Appendix A6 CIRCUIT DIAGRAMS
F- SERIES DC-voltage programming
DIA3 DIA2 DIB5 DC link voltage

Circuit diagrams 0 0 0 594 V
0 1 0 621 V
DynAReg V 55 - 90 F 1 0 0 648 V
DynAReg V 110 - 160 F 1 1 0 675 V
DynAReg V 200 - 400 F 0 0 1 742 V
DynAReg V 500 - 800 F 0 1 1 776 V
DynAReg V 1250 F 1 0 1 810 V
1 1 1 844 V
Internal wirings
55F 75F 90F 110F 132F 160F 200F 250F 315F 400F 500F 630F 800F
A 35 50 70 95 120 185 2x95 2x120 2x150 2x240 2x95 2x120 2x185 mm²
B - - - - - - - - - - 150 150 150 mm²
C 6 6 6 6 6 6 6 6 6 6 6 6 6 mm²
D 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 mm²
E 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 mm²
Other 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 mm²
K- SERIES DC-voltage programming
DIA3 DIA2 DIB5 DC link voltage

Circuit diagrams 0 0 0 854 V
0 1 0 893 V
DynAReg V 55 - 75 K 1 0 0 932 V
DynAReg V 90 - 132 K 1 1 0 970 V
DynAReg V 160 - 315 K 0 0 1 1025 V
DynAReg V 400 - 630 K 0 1 1 1071 V
1 0 1 1118 V
1 1 1 1164 V
Internal wirings
55F 75F 90F 110F 132F 160K 200K 250K 315K 400K 500K 630K
A 10 25 25 35 50 70 95 150 185 70 95 150 mm²
B - - - - - - - - - 150 150 150 mm²
C 6 6 6 6 6 6 6 6 6 6 6 6 mm²
D 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 mm²
E 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 mm²
Other 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 mm²

X1:1 :2 :3 T1 OL48
L1 L2 L3 PE
500 48V 2-3.15A X1 :14
D
L11
L12
L13
480 ON48 X1:15
X1:20
460 X1:21
440 2.5-4A X1:22
1 3 5
415 230V OL230 X1:23
C K01:1 X1:24
I> I> I> STOP
F7 K01:67
4 6
400
2
380
1 3
F01 ES
ON48
OL230
2 4
67 1 3 X1 :16
K01 K2
SET
ES
68 2 4
1.0 S 5
K2 S1
6
X1 :17
S1
R1 R3 1 3 5
E K01 K1
R2 R4 2 4 6

R1
Page 30
A
83
HU4.07.0063 En
K2
84
230 0 U V W
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
25 22 X10
Konecranes Components Corporation reserves the right to alter or amend the above information without notice
L+ L- A1 INVERTER BOARD
OL230 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48
KCI KONECRANES GROUP

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 55-90 F
X1:1 :2 :3 T1 OL48
L1 L2 L3 PE
500 48V 2-3.15A X1 :14
D
L11
L12
L13
480 ON48 X1:15
X1:20
460 X1:21
440 2.5-4A X1:22
1 3 5
415 230V OL230 X1:23
C K01:1 X1:24
I> I> I> STOP
F7 K01:67
4 6
400
2
380
1 3
F01 ES
ON48
OL230
2 4
67 1 3 X1 :16
K01 K2
SET
ES
68 2 4
1.0 S 5
K2 S1
6
X1 :17
S1
R1 R3 1 3 5
E K01 K1
R2 R4 2 4 6

R1
Page 31
A
83
HU4.07.0063 En
K2
84
U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
230 0
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
25 22 X10
L+ L- A1 :25 :22
A1 INVERTER BOARD
OL230 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 110-160 F
X1:1 :2 :3 T1 OL48
L1 L2 L3 PE
500 48V 2-3.15A X1 :14
D
L11
L12
L13
480 ON48 X1:15
X1:20
460 X1:21
440 2.5-4A X1:22
1 3 5
415 230V OL230 X1:23
C K01:1 X1:24
I> I> I> STOP
F7 K01:67
E
4 6
400
2
380
1 3
F01 ES
ON48
OL230
2 4
T2
67 1 3 500 48V 2-3.15A X1 :16
K01 K2 480
SET
ES
68 2 4
1.0 S 460 5
440 2.5-4A K2 S1
E 6
415 230V
K01:67 X1 :17
S1
R1 R3 2 4 6 400
E K01 K1 380
R2 R4 1 3 5

R1
Page 32
A
83
HU4.07.0063 En
K2
84
U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
230 0
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
25 22 X10
L+ L- A1 :25 :22
A1 INVERTER BOARD
OL230 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 200-400 F
PE L1 L2 L3 T11 X1:1 :2 :3 L1 L2 L3 PE T1 OL48
E 500 500 X1 :14
48V 2-3.15A 48V 2-3.15A
480 ON48
L11
L12
L13
ON48 D 480 X1:15
X1:20 X1:20
460 460 X1:21
2.5-4A 440 440
1 3 5 1 3 5 2.5-4A X1:22
OL230 230 415 230 OL230 X1:23
C 415
K01:3 K01:1 X1:24
I> I> I> I> I> I>
F17 F7 STOP
400 E
2 4 6 2 4 6 400
380 1 3 380
33
F01 33
F7
34 F17
34 ES
2 4
ON48
OL230
1 3
T12 T2
48V 2-3.15A 500 K2 500
2 4 48V 2-3.15A X1 :16
480 67 480 ES
460 K01 5
SET 460
440 68
2.5-4A 1.0 S 440 2.5-4A E K2 S1
6
230 415 415 230
K01:67 K01:67 X1 :17
2 4 6 2 4 6 S1
E
K11 400 R1 R3 K1 400
1 3 5 380 K01 1 3 5 380
R2 R4 55
53
K1 K01

54 SET 56
1.0 S
53
K11
54
Page 33
D
E
R1
R1
A A
83
HU4.07.0063 En
E K2
84
U V W 230 0 230 0 U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
12
X11 X2
10 26 21
H1-H10 H1-H10
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
18 IOUT
11 CDIA
17 CDIB
A11 A1 25 22 X10
L+ L- L+ L- A1 INVERTER BOARD
A1 :25 :22
B
OL230 K01:1 K01:3 OL230 53
3 1
K01 K01 K2
4 2 54
X1:13 63 73 153 163 X1:12 SET X1:18 X1:19
A A
1.0 S
K2 K2 K01 K01
A2 64 74 154 164 A2 A2 A2
K11 K1 K01 K2
X1 :4 :5 :6 :7 X1 :8 :9 :10 :11
A1 A1 A1 A1
ON48 ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 500-800 F
E
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE X1:1 :2 :3 500 T1 OL48
480 48V 2-3.15A X1 :14
ON48
L11
L12
L13
D X1:15
460 X1:20
440 X1:21 STOP
1 3 5 X1:22
415
X1:23
C ES
X1:24
I> I> I>
F7 400
2 4 6 380
1 3 X1 :16
F01 ES
E 5
K2 S1
2 4
6
C E X1 :17
D S1
ON48
OL230
1 3
T2
500
K2
2 4 230V D 55
53
1 K1 K01
F2 54 SET 56
2 4 6 2 4 6 67 2 4 6 C 2 1.0 S
K12 K11 K01 K1 D 53
1 3 5 1 3 5 SET 68 1 3 5 OL230
1.0 S K01:67 K11
D
54
A A A
R1 R3 1 53
K01 K01
2 E K12
R2 R4
E 54

X1:12 X1:13
E E E
63 73 153 163
A2 A2 A2
D K2 K2 K01 K01 K1 K11 K12
Page 34
C 64 74 154 164
A1 A1 A1
X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 ON48
R1
10
12
83
HU4.07.0063 En
10 K2
12 84
X12 H1- U V W X11 H1- U V W X2 H1- U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
H10 H10 H10 26 21
7 0V
0 0 0
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
230 230 230

25 22 X10
A12 L+ L- A11 L+ L- A1 L+ L- A1 :25 :22
A1 INVERTER BOARD
53
K2
54
B B SET X1:18 X1:19
A A A
1.0 S
A2 A2
K01 K2
A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 1250 F
X1:1 :2 :3 OL48 K01:1
L1 L2 L3 PE T1
690 X1 :14
D 48V 2.5-4A
L11
L12
L13
660 ON48 X1:15
600 X1:20
575 X1:21
1 3 5 X1:22
525 X1:23
C X1:24
F7 STOP
2 4 6
1 3
F01 ES
2 4
1 3 X1 :16
K2 ES
2 4
5
K2 S1
6
X1 :17
S1
R1 R3 1 3 5
K01 K1
R2 R4 2 4 6

R1
Page 35
A
83
HU4.07.0063 En
K2
84
U V W
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
18 IOUT
11 CDIA
17 CDIB
25 22 X10
L+ L- A1 INVERTER BOARD
OL48 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 55-75 K
X1:1 :2 :3 T1 OL48
L1 L2 L3 PE 690 X1 :14
D 48V 2.5-4A
L11
L12
L13
660 ON48 X1:15
600 X1:20
575 X1:21
1 3 5 X1:22
525 X1:23
C X1:24
F7 STOP
2 4 6
1 3
F01 T2 ES
690 K01:1
ON48
230V 2-3.15A
OL230
660 K01:67
2 4
600
575
67 525
1 3 X1 :16
K01 K2
SET
ES
68 2 4
1.0 S 5
K2 S1
6
X1 :17
S1
R1 R3 1 3 5
E K01 K1
R2 R4 2 4 6

R1
Page 36
A
83
HU4.07.0063 En
K2
84
U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
230 0
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
25 22 X10
L+ L- A1 :25 :22
A1 INVERTER BOARD
OL230 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 90-132 K
X1:1 :2 :3 T1 OL48
L1 L2 L3 PE 690 X1 :14
D 48V 2.5-4A
L11
L12
L13
660 ON48 X1:15
600 X1:20
575 X1:21
1 3 5 X1:22
525 X1:23
C X1:24
F7 STOP
2 4 6
1 3
F01 T2 ES
690 K01:1
ON48
230V 2-3.15A
OL230
660 K01:67
E
2 4
600
575
67 525
1 3 X1 :16
K01 K2
SET
ES
68 2 4
1.0 S 5
K2 S1
6
E
X1 :17
T3
690 K01:67 S1
R1 R3 2 4 6 230V 2-3.15A
660
E K01 K1
R2 R4 1 3 5 600
575

525
R1
Page 37
A
83
HU4.07.0063 En
K2
84
U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
230 0
26 21
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
25 22 X10
L+ L- A1 :25 :22
A1 INVERTER BOARD
OL230 53
63 73 153 163 1
K01 K2
K2 K2 K01 K01 54
64 74 154 164 2
X1:12 SET X1:18 X1:19
A X1 :4 :5 :6 :7 X1 :8 :9 :10 :11 1.0 S
A2 A2 A2
K1 K01 K2
A1 A1 A1
ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 160-315 K
PE L1 L2 L3 X1:1 :2 :3 L1 L2 L3 PE OL48
T1
E 690 X1 :14
660 48V 2.5-4A
L11
L12
L13
K01:3 T11 D ON48 X1:15
690 X1:20
230V 2-3.15A 600
660 X1:21
X1:20 575
600 1 3 5 1 3 5 X1:22
575 525 X1:23
C
X1:24
525 F17 F7 STOP
2 4 6 2 4 6
1 3
33
F01 33
F7
34 F17
34 T2 ES
690 K01:1
E 2 4 230V 2-3.15A
660 E
T12
ON48
OL230
690 600
K01:67 230V 2-3.15A 660 575
1 3
600 525
575 K2 X1 :16
67 2 4 ES
525 K01 5
SET 68
1.0 S K2 S1
E 6
T3 X1 :17
2 4 6 2 4 6 690 K01:67 S1
660 230V 2-3.15A
K11 R1 R3 K1
1 3 5 K01 1 3 5
R2 R4 600 55
53
575
K01

K1
525 54 SET 56
1.0 S
53
K11
54
Page 38
D
E
R1
R1
A A
83
HU4.07.0063 En
E K2
84
U V W 230 0 230 0 U V W A1 :26 :21 :7 :8 :9 :10 :11 :12 :14 :15 :16 :17 :18 :20
12
X11 X2
10 26 21
H1-H10 H1-H10
7 0V
12 +24
20 DO1
8 DIA1
9 DIA2
10 DIA3
14 DIB4
15 DIB5
16 DIB6
11 CDIA
18 IOUT
17 CDIB
A11 A1 25 22 X10
L+ L- L+ L- A1 INVERTER BOARD
A1 :25 :22
OL230 K01:1 B
K01:3 OL230 53
3 1
K01 K01 K2
4 2 54
X1:13 63 73 153 163 X1:12 SET X1:18 X1:19
A A
1.0 S
K2 K2 K01 K01
A2 64 74 154 164 A2 A2 A2
K11 K1 K01 K2
X1 :4 :5 :6 :7 X1 :8 :9 :10 :11
A1 A1 A1 A1
ON48 ON48

28.3.2003 • DAROM12AEN
Owner's Manual
DYNAREG V 400-630 K
Page 39
Appendix A7 COMMISSIONING TABLE
COMMISSIONING TABLE Serial number :

Type : DynAReg V
CHECK DATA: OK Remarks:
External wires and terminals
DC-bus cabling
DC-voltage selection
Voltage selection Value:
Protective devices
Filter Type:
Filter connections
and cabling
L1 U2 U1 U2 U1 U
Supply L-filter LC-filter DynAReg
L2 V2 V1 V2 V1 V
UER UER
L3 W2 xxx/xxx.01 W1 W2 xxx/xxx.02 W1 W
Filtering capacitors
connections and cabling
Discharging resistor unit

connections and cabling
Remarks
Date Checked by


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HU4.07.

Network braking unit

DYNAREG rev 1.2A

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

1 TYPE MARKING OF DYNAREG ............................................................................................... 3

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

1 TYPE MARKING OF DYNAREG

DynAReg V Device name

400 Power rating class

Advantages of network braking

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

1.1 Functional description

DynAReg main components are:

K2 Charging contactor 55-1250F 55-630K

K01 Auxiliary contactor for the line contactor 55-1250F 55-630K

T2 Control voltage transformer 200-1250F 90-630K

A11 Inverter of parallel unit 500-1250F 400-630K

The most important external components are:

See circuit diagrams for following descriptions of operation.

Operation when power is connected to DynAReg

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

2.1 LED display panel

DRIVE STATUS INDICATORS

ACTIVE MENU PAGE INDICATORS

Control panel with LED-display

2.1.1 How to use the LED display keyboard

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

2.1.2 Panel operation

MON PAR REF BTNS

RUN READY FAULT RUN READY FAULT

MON PAR REF BTNS MON PAR REF BTNS

RUN READY FAULT RUN READY FAULT

MON PAR REF BTNS MON PAR REF BTNS

MON PAR REF BTNS

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

2.2 Wire programming

Connector Signal Function

21 RO1/1 Relay output 1 Fault

24 RO2/1 Not used

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

2.2.2 DC-Voltage programming

DIB5 selects the nominal line voltage:

The available DC-Voltage levels in F-series are:

DIA3 DIA2 DC- DIB5=0 DIB5=1

The available DC-Voltage levels in K-series are:

DIA3 DIA2 DC- DIB5=0 DIB5=1

2.2.3 Switching frequency

DIB4 F-series K-series

2.2.4 Fault reset

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

KONECRANES COMPONENTS CORPORATION

Note! The connections of DynAReg must not be changed.

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP

3.1 Visual checks

3.2 Test run

- Check power supply voltage (nominal voltage +/- 10%).

KONECRANES COMPONENTS CORPORATION KCI KONECRANES GROUP