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Macromolecular Nanotechnology
a r t i c l e i n f o a b s t r a c t
Article history: Two quaternary phosphonium salts (aromatic and aliphatic) have been used as intercalants
Received 26 March 2008 for Na-montmorillonite and the effect of intercalant structure on clay morphology and nat-
Received in revised form 7 July 2008 ural rubber vulcanization kinetics was investigated. Due to its lower rigid structure the ali-
Accepted 8 July 2008
phatic salt was easier to intercalate into the clay galleries giving rise to a higher interlayer
Available online 23 July 2008
distance and facilitating the rubber intercalation obtaining an exfoliated structure in the
nanocomposite. The vulcanization process was sensibly accelerated by this organoclay
and a higher crosslinking degree was observed in the nanocomposite which gave rise to
Keywords:
Organoclays
materials with improved processing and physical characteristics.
Natural rubber Ó 2008 Elsevier Ltd. All rights reserved.
Vulcanization kinetics
Nanocomposites
0014-3057/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.eurpolymj.2008.07.020
F. Avalos et al. / European Polymer Journal 44 (2008) 3108–3115 3109
Okamoto et al. [13] used a saponite organically modified heated at 80 °C, was added under strong stirring The pro-
with a commercial quaternary phosphonium salt. Salahud- tonation of the salt was carried out by addition of hydro-
din and Akelah [14] studied the synthesis of phosphonium chloric acid (HCl/quaternary salt molar ratio 1:1). After
salts of styrene–chloromethylstyrene-maleic anhydride 2 h at this temperature and under vigorous stirring, the
terpolymer and their intercalation with montmorillonite. suspension was filtered and washed several times with
Recently, Arroyo et al. [15] synthesized triphenyl vinylben- hot water until complete elimination of chloride anions,
zyl phosphonium chloride and described the treatment of a as was checked by silver nitrate test. Finally the organoclay
bentonite with this salt and its effect on the bentonite was washed with ethanol, filtered and dried at 60 °C over-
morphology. night. The dried organoclay was grinded in a ball mill.
On the other hand, rubber nanocomposites based on nat- Thermogravimetric analysis showed a 27% b.w. modifica-
ural rubber (NR) with layered silicates have received tion of this organoclay named aromatic-MMT.
increasing attention in the last years [16–31]. In fact, inter- The modification of the Na-MMT with tetraoctylphos-
calated and partially exfoliated structures have been suc- phonium bromide was carried out following the above de-
cessfully prepared by several processing techniques, such scribed procedure. In this case, the phosphonium salt was
as vulcanization curing process [17,28,32–38], solution previously dissolved in ethanol and then added to the Na-
blending [39,40] or latex compounding [23,27,41–43]. A MMT suspension under vigorous stirring. Finally, the
natural rubber–organoclay nanocomposite with a fully organoclay was washed several times with water until
exfoliated structure was firstly reported by López-Manch- complete elimination of bromide anions, washed with eth-
ado et al. [35,36]. The nanocomposite was successfully pre- anol, filtered, dried and grinded. Thermogravimetric analy-
pared via vulcanization process. The cure characteristics of sis showed a 31% b.w. modification of this organoclay,
pristine natural rubber (NR) were affected by the organo- named as aliphatic-MMT.
MACROMOLECULAR NANOTECHNOLOGY
clay. So, the optimum vulcanization time was sharply short-
ened with the incorporation of the organoclay which was 2.3. Preparation of NR/clay nanocomposites
attributed to amine groups coming from the organophiliza-
tion of the clay. The addition of the organoclay also resulted Rubber nanocompounds were prepared in an open two-
in a sensible increase in the torque value as compared to the roll mill, at room temperature. The rolls operated at a
pristine NR which indicates that a higher number of cross- speed ratio of 1:1.4. The vulcanization ingredients were
links were formed. This statement was supported by swell- incorporated to the rubber before the addition of the clay,
ing measurements and DSC isothermal studies. and finally, the sulfur was added to the blend. The recipes
Having in mind the above, the main goal of this study is of the studied compounds are compiled in Table 1.
to investigate the effect of the organic phosphonium salt Vulcanization parameters of the nanocompounds were
structure (aliphatic and aromatic) on the morphology, vul- calculated by means of a Rubber Process Analyzer
canization characteristics, thermal stability and tensile (RPA2000, Alpha Technologies), at 170 °C. A frequency of
properties of natural rubber nanocomposites and to ana- 10.49 rad/s and a strain of 2.79% were used.
lyze the structure/behavior relationship of the obtained Vulcanizates were prepared at 170 °C, in a thermofluid
materials. heated press. The vulcanization time of the nanocom-
pounds correspond to the optimum cure time (t97) ob-
tained from the curing curves.
2. Experimental part
2.4. Characterization of the obtained nanocomposites
2.1. Materials
Wide-angle X-ray diffraction (XRD) was used to charac-
Natural rubber was kindly supplied by Malaysian Rub- terize the clays and to study the nature and extent of the
ber under the trade name CV-60 (Mooney viscosity: ML dispersions of the clays in the composites. XRD patterns
(1 + 4), 100 °C: 60). Na-montmorillonite (Na-MMT) with a were collected using a Phillips Diffractometer at the wave
cation exchange capacity (CEC) of 92 meq/100 g was pro-
vided by Southern Clay Products (Gonzalez TX). Triphenyl
vinylbenzyl phosphonium chloride (TVBP), synthesized in Table 1
our laboratories [15] and tetraoctyl phosphonium bromide Recipes of the studied rubber compounds
(TOP) supplied by Aldrich, were used as intercalants. NR NR/pristine- NR/aliphatic- NR/aromatic-
MMT MMT MMT
2.2. Preparation of organoclays Natural rubber 100 100 100 100
Zinc oxide 5 5 5 5
The intercalation of the aliphatic phosphonium salt into Stearic acid 1 1 1 1
the pristine-MMT galleries was carried out through a cat- Sulfur 2.5 2.5 2.5 2.5
MBTSa 1 1 1 1
ionic exchange reaction, following the next procedure:
PBNb 1 1 1 1
100 g of Na-MMT were dispersed in 2000 ml hot water, un- Pristine-MMT – 5 – –
der continuous stirring and maintained over night. Then Aliphatic-MMT – – 5 –
the suspension was heated at 80 °C and a solution (clay/ Aromatic-MMT – – – 5
phosphonium salt molar ratio 1:1.2) of the protonated a
Benzothiazyl disulfide.
quaternary phosphonium salt in 500 ml water, previously b
Phenyl betanaphthylamine.
3110 F. Avalos et al. / European Polymer Journal 44 (2008) 3108–3115
0
length, k CuKa = 1.54 Å A, a tube voltage of 40 kV and tube silicate galleries due to the shear stresses that the materi-
current of 25 mA. Bragg’s Law was used to calculate the als undergo during compounding. So, the diffraction peaks
crystallographic spacing (d) for clay and organoclay. of aliphatic-MMT and pristine-MMT shift to lower values
Differential scanning calorimeter measurements and of 2h which can be related with a better dispersion of these
thermal gravimetric analysis were carried out on a Mettler clays in the polymer matrix. In this case, the aliphatic-
Toledo DSC 822, and a TGA/SDTA 851, respectively, at a MMT 2h peak moves from 4.15 to 3.31 and the
heating rate of 10 °C under nitrogen atmosphere. pristine-MMT peak from 7.48 to 7.06. These displacements
The number of active network chain segments per unit correspond to intergallery spacings of 26.7 and 12.5 Å,
of volume (crosslinking density) was determined on the respectively. On the other side, the diffraction peak of the
basis of the rapid solvent-swelling measurements by appli- aromatic-MMT remains practically constant.
cation of the Flory–Rehner equation [44]. The samples The small peak about 2.2 is attributed to the presence of
(approximately 1 g) were swollen in toluene at 30 °C for intercalated rubber into the clay galleries. In the case of the
three days until equilibrium swelling was reached. NR/aliphatic-MMT nanocomposite the peak of the organo-
Maximum tensile strength was measured according to clay shifts towards low angles giving rise to two new peaks
ISO 37-1977 standard specifications with type 2 test spec- which are related with the different arrangement of the
imens, and Shore A Hardness was also measured. intercalant into the galleries, for instance as bilayer and
Transmission electron microscopy (TEM) was used to monolayer arrangements. The presence of this peak, even
evaluate the dispersion and the degree of intercalation in the pristine-MMT, confirms that it may be exclusively
and exfoliation of the clays in the rubber matrix. Samples due to the shear stresses that the composite undergo dur-
were obtained by means of a cryoultramicrotome ing processing, although in the case of the organoclays this
equipped with a diamond knife, and observed on a Tec- peak is more pronounced.
MACROMOLECULAR NANOTECHNOLOGY
MACROMOLECULAR NANOTECHNOLOGY
wis (electron acceptor) acid characters.
with aliphatic-MMT show a maximum torque value of
On the other hand, the first derivative of the aromatic-
13.5 dNm. However, the unfilled natural rubber, and the
MMT thermogram represented in this figure shows that
pristine-MMT and aromatic-MMT composites show very
weight losses of 17%, 5% and 5% take place in three steps,
low torque values, all of them at about 6 dNm. These re-
at 380, 451 and 555 °C, respectively, in the ranges of 250–
sults show that a higher crosslinking degree is obtained
375, 375–650 °C. Taking in mind the existence of hydroxyl
with the aliphatic-MMT clay, and according to the XRD
groups with acid character in the MMT then it is evident that
patterns this clay is better dispersed in the NR matrix than
in the first step the weight loss is due to the organic phase of
the other clays. So, a higher torque is necessary for this
TVBP+ which is absorbed in the Brönsted acid groups while
composite to flow.
the weight loss in the third step is due to the organic content
Vulcanization studies have also been carried out on a
of the TPB+ absorbed on the Lewis acid groups. So, the weight
RPA2000 Rubber Processing Analyzer which enables the
loss in the intermediate step would correspond to the organ-
analysis of both the elastic (S0 ) and viscous (S00 ) compo-
ic ions absorbed on both Brönsted and Lewis acid groups
nents of the torque before the starting of cure reaction.
originally present on the MMT surface. In fact, in the first
The obtained results are graphically represented in Fig. 4.
derivative curve of the aliphatic-MMT, a small shoulder near
So, it has been observed that the viscous component of
the de-absorption peak of the organic ions bonded to the Le-
the aliphatic-MMT composite shows a sudden increase at
wis acid sites is observed.
3.6 min which indicates that vulcanization process is
The weight loss, at lower temperatures than the TOP+, is
attributed to the organic groups of the TVBP+ absorbed on
the MMT surface due to the steric hindrance of the aro-
matic groups bonded to the phosphorous. These groups
are larger than the octyl groups and require less energy
to be eliminated from the MMT surface.
Taking in consideration that functionalization of MMT
with both aromatic and aliphatic quaternary phosphonium
salts was carried out under similar reaction conditions and
that the total weight losses as a function of temperature
were 27% and 31%, respectively, it is evident that the
TOP+ adsorption is more effective than the TVBP+ adsorp-
tion, which can be attributed to electric field or steric ef-
fects of the aromatic groups of the TVBP+. These groups
would delay the adsorption of this quaternary phospho-
nium cation on the MMT surface in comparison with the
TOP+. So, at the same time of reaction, in the case of the
TVBPCl some Lewis acid groups remain unreacted.
The vulcanization curves of the composites are graphi- Fig. 4. Vulcanization parameters, of pristine NR and NR/MMTs
cally represented in Fig. 3. As can be observed, samples composites with 5 phr of clay.
3112 F. Avalos et al. / European Polymer Journal 44 (2008) 3108–3115
starting and suggests than aliphatic-MMT behaves as a cat- about 100 °C correspond to water. In the case of the
alyst for NR vulcanization. The vulcanization process of the pristine-MMT this peak is above 100 °C and could be
studied materials starts following the next order: attributed to interlaminar water. However, in the
aliphatic- and aromatic-MMTs this peak is just at 100 °C
NR=aliphatic-MMT > NR=aromatic-MMT
or below that temperature which can be due to the higher
> NR=pristine-MMT P NR hydrophobic character of the organoclays.
The specific times to start vulcanization are 3.6, 4, 4.2
It can be also observed that, at 170 °C, at the beginning
and 4.2 min for NR/aliphatic-MMT, NR/aromatic-MMT,
of the test, the NR/aliphatic-MMT composite shows the
NR/pristine-MMT and NR, respectively. Even though vulca-
lower values of both the viscous and elastic components.
nization process starts earlier in the presence of the orga-
However, 3.6 min. later these values were the highest
noclays, the final torque of the NR/aliphatic-MMT and
among the studied materials. This is attributed to the fact
NR/aromatic-MMT differs by up to 130%. This difference
that at this temperature the organic portion in the ali-
may be attributed to these two factors:
phatic-MMT starts to melt as observed by DSC analysis
(Fig. 5). This melted portion acts as a lubricant, but once
the vulcanization process starts, the elastic behavior of
– A lower intergallery spacing in Ar-MMT, as observed in
the crosslinked rubber chains becomes apparent, so it is
XRD study which can be related with a poorer disper-
evident that this nanoclay is catalyzing the vulcanization
sion of the clay into the rubber matrix.
process. In fact, phosphonium salts are used to accelerate
the crosslinking reactions of epoxidized resins [50,51]. – The rigid structure of the tetraphenyl phosphonium in
As can be seen in Fig. 5, the small shoulder at about comparison to tetraoctyl phosphonium salt, due to the
50 °C in the aliphatic-MMT corresponds to the melting presence of large benzene groups, makes more difficult
MACROMOLECULAR NANOTECHNOLOGY
point of the aliphatic phosphonium salt, according to the the catalytic effect during rubber vulcanization.
supplier. The endothermic peaks of the different clays at
This would explain the differences that can be observed
at the end of the rubber crosslinking process between the
aliphatic and the aromatic phosphonium salt modified
montmorillonite in the composites. Moreover, it is well
known that the latest exerts both a higher steric hindrance
and electric field effects during vulcanization.
Having in mind the above results and considerations, it
was decided to investigate the crosslinking kinetics of
these materials.
In order to obtain the kinetic parameters of vulcani-
zation, the curing torque was measured at different
temperatures. Considering that vulcanization, starting
after the induction time (ti), is a function of curing time,
then
dX=dt ¼ KðnÞð1 XÞn ðfor t > t i Þ ð1Þ
where X is the torque value, t is the time, K is the kinetic
constant. The progress of the reaction is directly related
to the increase in torque value as a function of time:
ð1 XÞ ¼ f ðtÞ ð2Þ
then, when plotting Ln (1 X) vs t (min), a straight line
with negative slope will be obtained and from this slope
the value of Kn can be calculated (Fig. 6).
If cure is carried out at different temperatures then the
activation energy of the curing process can be calculated
by applying the Arrhenius equation, so
MACROMOLECULAR NANOTECHNOLOGY
nanocomposites.
As can be seen, the Al-MMT/NR system shows the low- 3.5. Mechanical behavior
est activation energy value which confirms the catalytic ef-
fect of the Al-MMT on the curing of NR. As an example, some of the most important mechanical
properties of the prepared composites are compiled in Ta-
3.3. Crosslinking density ble 2. So, as can be seen, the Al-MMT nanocomposite
shows the best mechanical properties according to its
The effect of the incorporation of the clay and organo- morphology. A slight increase in strength and elongation
clay on the crosslinking density (n) of the natural rubber, is obtained with the Ar-MMT nanoclay.
Table 2
Some physical and morphological characteristics of the studied materials
n, crosslinking density.
phr, parts per hundred of resin.
a
Partially exfoliated (see Fig. 8).
3114 F. Avalos et al. / European Polymer Journal 44 (2008) 3108–3115
Acknowledgements
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