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Appendix F - Lifting Padeye Design
Appendix F - Lifting Padeye Design
FV
FR
Cheek plate 1
Cheek plate 2
Spacer plate
q
FH
h
Stiffener plate
Main plate
Ring Stiff. plate
FV α
Padeye section at a mm from centerline of hole
FR
APPENDIX F – LIFTING PADEYE DESIGN Page 2 of 12
2.0 Reference
Maximum Static Sling Load ( Fstatic ) : from Bridge Lifting Analysis Report 2996.85 kN 305.49 MT
Dynamic Load Factor : DLF 2.00
Padeye - Sling angle difference a 5.00 degree
Sling - Horizontal plane angle : θ 60.00 degree
Design Inplane Load : FR = Fstatic x DLF 5993.70 kN
Design In-plane Horizontal Load : FH = DAF x T x cosq x cosa 2985.45 kN
Design In-plane Vertical Load : Fv = Fstatic x DLF x sin q 5190.70 kN
Out of plane Horizontal Load (5% design load) : FOP = Fstatic x DLF x cosq x sina + 0.05 x FR 560.88 kN
4.1 Determ ination of Padaye Main Plate Thickness ( Check to Allow able Bearing Stress )
4.2 Determ ination of Padeye Plate Dim ensions Above Pin Shackle ( Check to Allow able Shear Stress )
FR
s5
s3 s1 , s2 = R - r 1 20 mm at Main Plate
s6
s4 s3 , s4 = r1 - r 2 40 mm at Cheek Plate 1
s2
Note : *Total length of cheek plate profile
1800
1500 mm*
2pi() x R x 480/560
1750 mm*
KB : d x D/(d-D) 6660.00 mm
Hertz Pressure : pH = 0.591 x (FR x E / (TP x KB)) 1/2 575.22 MPa < 2.5 Fy
Unity Check : UC 0.67 UC<1 OK !
APPENDIX F – LIFTING PADEYE DESIGN Page 4 of 12
C1
L
f of Pin
Padeye
Pin
C2
Sling force
APPENDIX F – LIFTING PADEYE DESIGN Page 5 of 12
ts1 Y
c
ct
y
T
Fop
h X
ts3
j
ts2
.
Try h : h 1320.00 mm
Stiffener Plate 1 Thick : ts1 30.00 mm
Stiffener Plate 2 Thick : ts2 30.00 mm
Stiffener Plate 3 Thick ts3 0.00 mm
Stiffener Plates Width : b 2233.67 mm
Stiffener Plates Distance : c 1290.00 mm
Stiffener Plates Distance : j 0.00 mm
2
Area of Stiffener Plate 1 : A s1 = b x ts1 67010.17 mm
2
Area of Stiffener Plate 2 : A s2 = b x ts2 67010.17 mm
2
Area of Stiffener Plate 3 : A s3 = (b-T) x ts3 0.00 mm
2
Area of Main Plate : A T = (h - ts1 - ts2) x T 63000.00 mm
Total Area : A = A s1 + A s2 + A s3 + A T 197020.34 mm2
1
X Neutral Axis : y 660.00 mm )
1
Y Neutral Axis x 711.00 mm )
Moment of Inertia : Ixx 6.41E+10 mm4 1
)
1
: I yy 5.57E+10 mm4 )
3 1
Section Modulus : Sx (min) 9.71E+07 mm )
3 1
: Sy (min) 7.84E+07 mm )
4
Torsional Rigidity : J = Ixx + Iyy 1.20E+11 mm
dmax = (y 2 + 0.25 x b2) 0.5 1297.28 mm
Note : 1) Refer to Section Modulus calculation (at a = 400 mm)
5.2a Stresses Checks
ts1 Y
c
ct
y
T
Fop
h X
ts3
j
ts2
.
b
APPENDIX F – LIFTING PADEYE DESIGN Page 7 of 12
Try h : h 1320.00 mm
Stiffener Plate 1 Thick : ts1 30.00 mm
Stiffener Plate 2 Thick : ts2 30.00 mm
Stiffener Plate 3 Thick ts3 0.00 mm
Stiffener Plates Width : b 300.00 mm
Stiffener Plates Distance : c 1290.00 mm
Stiffener Plates Distance : j 15.00 mm
2
Area of Stiffener Plate 1 : A s1 = b x ts1 9000.00 mm
2
Area of Stiffener Plate 2 : A s2 = b x ts2 9000.00 mm
2
Area of Stiffener Plate 3 : A s3 = (b-T) x ts3 0.00 mm
2
Area of Main Plate : A T = (h - ts1 - ts2) x T 63000.00 mm
Total Area : A = A s1 + A s2 + A s3 + A T 81000.00 mm2
2
X Neutral Axis : y 660.00 mm )
2
Y Neutral Axis x 95.49 mm )
Moment of Inertia : Ixx 1.58E+10 mm4 2
)
2
: I yy 3.08E+10 mm4 )
2
Section Modulus : Sx (min) 2.40E+07 mm3 )
2
: Sy (min) 2.06E+08 mm3 )
Torsional Rigidity : J = Ixx + Iyy 4.67E+10 mm4
dmax = (y 2 + 0.25 x b2) 0.5 676.83 mm
Note : 2) Refer to Section Modulus calculation (at a = 200 mm)
5.2b Stresses Checks
D E S IG N S UM M A R Y O F LIF T IN G P A D E Y E
UC SUMMARY
Padeye Stress UC
- Padeye Bearing UC 0.56 UC<1 OK !
- Padeye Shear UC 0.32 UC<1 OK !
- Padeye Hertz Pressure UC 0.67 UC<1 OK !
- Padeye Tear Out Line at Main Plate UC 0.60 UC<1 OK !
- Padeye Tear Out Line at Cheek Plate 1 UC 0.37 UC<1 OK !
Stress UC at the base of padeye (Max. a = 400 m m and a = 200 m m )
- Tensile stress UC 0.21 UC<1 OK !
- In-plane bending stress UC 0.05 UC<1 OK !
- Out of bending stress UC 0.01 UC<1 OK !
- Combined UC (tensile+ipb+opb) 0.22 UC<1 OK !
- Shear in-plane & torsion UC 0.68 UC<1 OK !
- Shear outplane and torsion UC 0.28 UC<1 OK !
- Von misses stress UC 0.66 UC<1 OK !
Stress UC at Bridge Top Chord
- Shear UC 0.43 UC<1 OK !
APPENDIX F – LIFTING PADEYE DESIGN Page 9 of 12
Refer to diagram overleaf for major and minor axis of section modulus
Distance to reference pt. Cross Section Cross Section Area x distance Moment of Distance to Moment of inertia 2
Plate Width (mm) Depth (mm)
located at top (mm) Area (mm2) to ref. pt. (mm) inertia 1 (mm4) Centroide, (mm) (mm4)
(B) (D) (s) ( Bx D=A ) Axs B D3/12 (y) A x y2
main plt (T) 50 1260 660 63000.0 41580000.0 8.33E+09 0 0.00E+00
1st stiffener plt (ts1) 2234 30 15 67010.2 1005152.6 5.03E+06 645.00 2.79E+10
2nd stiffener plt (ts2) 2234 30 1305 67010.2 87448273.5 5.03E+06 -645.00 2.79E+10
Distance to reference pt. Cross Section Cross Section Area y distance Moment of Distance to Moment of inertia 2
Plate Width (mm) Depth (mm)
located at top (mm) Area (mm2) from ref (mm3) inertia 1 (mm4) Centroide, (mm) (mm4)
(D) (B) (s) ( Bx D=A ) Axs D B3/12 (y) A x y2
main plt (T) 1260 50 711.0 63000.0 44793000.0 1.31E+07 0 0.00E+00
1st stiffener plt (ts1) 30 2234 711.0 67010.2 47644231.8 2.79E+10 0 0.00E+00
2nd stiffener plt (ts2) 30 2234 711.0 67010.2 47644231.8 2.79E+10 0.0 0.00E+00
3rd stiffener plt (ts3) 0 0 0.0 0.0 0.0 0.00E+00 711.0 0.00E+00
3rd stiffener plt (ts3) 0 0 0.0 0.0 0.0 0.00E+00 711.0 0.00E+00
Bottom
Minor Axis
Top
Major Axis
ts3
Bottom
ts2
APPENDIX F – LIFTING PADEYE DESIGN Page 10 of 12
Refer to diagram overleaf for major and minor axis of section modulus
Distance to reference pt. Cross Section Cross Section Area x distance Moment of Distance to Moment of inertia 2
Plate Width (mm) Depth (mm)
located at top (mm) Area (mm2) to ref. pt. (mm) inertia 1 (mm4) Centroide, (mm) (mm4)
(B) (D) (s) ( Bx D=A ) Axs B D3/12 (y) A x y2
main plt (T) 50 1260 660 63000.0 41580000.0 8.33E+09 0 0.00E+00
1st stiffener plt (ts1) 300 30 15 9000.0 135000.0 6.75E+05 645.00 3.74E+09
2nd stiffener plt (ts2) 300 30 1305 9000.0 11745000.0 6.75E+05 -645.00 3.74E+09
Distance to reference pt. Cross Section Cross Section Area y distance Moment of Distance to Moment of inertia 2
Plate Width (mm) Depth (mm)
located at top (mm) Area (mm2) from ref (mm3) inertia 1 (mm4) Centroide, (mm) (mm4)
(D) (B) (s) ( Bx D=A ) Axs D B3/12 (y) A x y2
main plt (T) 1260 50 95.5 63000.0 6016056.8 1.31E+07 615.5070341 2.39E+10
1st stiffener plt (ts1) 30 300 95.5 9000.0 859436.7 6.75E+07 615.5070341 3.41E+09
2nd stiffener plt (ts2) 30 300 95.5 9000.0 859436.7 6.75E+07 615.5 3.41E+09
3rd stiffener plt (ts3) 0 0 0.0 0.0 0.0 0.00E+00 711.0 0.00E+00
3rd stiffener plt (ts3) 0 0 0.0 0.0 0.0 0.00E+00 711.0 0.00E+00
centroid = ( A x s )/A = 95 mm
Moment of Inertia = ( B D3 )/12 + (A x y2) = 3.08E+10 mm4
Top Distance = = 95 mm
Bottom Distance = = 95 mm
Total Width = Top distance + Bottom distance = 191 mm
Syt = Second Mod/Top Depth = 3.23E+08 mm3
Syb = Second Mod/Bot Depth = 3.23E+08 mm3
Ref. point for minor axis
Bottom
Minor Axis
Top
Major Axis
ts3
Bottom
ts2
APPENDIX F – LIFTING PADEYE DESIGN Page 11 of 12
Sling references
APPENDIX F – LIFTING PADEYE DESIGN Page 12 of 12
Shackle references