24/06/2019 DBD TRACTORS / POWER SHIFT /36C00100-UP (MACHINE) POWERED BY 3306 ENGINE(ZEBP1404 -01) - Documentago CATERPILLAR” Service Information System Tela anterior Bem-vindo: u060d21 < produtos: TRACK-TYPE TRACTOR Modelo: D6 TRACK-IY2E TRACTOR 36C Configuracio: 060 TRACTORS / POWER SHIFT / 36CO0100-UP (MACHINE) POWERED BY 3206 ENGINE Teste e Ajustes POWER SHIFT TRANSMISSION Namero de Midia -SENR2827-00 Data de Publicagio -01/01/1983 Date de Atualizasio 11/10/2001 Testing And Adjusting SMCS - 0372; 1000; 7000; 7538; 7565 Power Shift Transmission w a a HYDRAULIC CONTROLS (FIRST SPEED REVERSE) 1. Torque converter. 2. Body of relief valve for converter outlet. hitpssis.catcomisiswebisiswebtechdocttechdoc_prnt_pagejsp?retumurt=/sisweblsiswebmediasearchimediaheaderinfoframeset sp&calledp.... 1/1424/06/2019 DBD TRACTORS / POWER SHIFT / 95C00100-UP (MACHINE) POWERED BY 3308 ENGINE(ZEBP1404 -01) -Documentagéo 3. Relief valve for converter outlet. 4, Temperature bypass valve 5. Water cooled ol cooler. 6. Lubrication line to front of transmission, 7. Air cooled ol cooler. 8, Lubrication relief valve 9. Lubrication line to rear of transmission 10, Scavenge oi pump, 11, Oil reservoi torque converter. 12. Hydraulic controls for steeting clutches and brakes. 13. Load piston. 14, Body of pressure control valve 15. Check valve 16. Flow control orifice 17. Relief valve for converter inet. 18, Body of sequence relief valve 19, Modulating valve 20, Pressure differential valve 21, Pressure relief valve. 22. Oil filter. 23, Bleed line for oil pump. 24, Body of solector valve 25, Spool for direction selection. 26. Oil reservoir. 27, Magnetic scree. 28, Transmission oil pump. 29, Spool for speed selection ‘A. Pressure tap for converter outlet. B. Pressure tap for lubrication, ©. Pressure tap for converter inet D, Pressure tap for sequence relief valve E, Pressure tap for speed clutches F, Pressure tap for direction clutches. hitpssis.cat comisiswebisiswebytechdocttechdoc_prnt_pagejsp?retumur=/sisweblsiswebmediasearch/mediaheaderinfoframesetjsp&calledp, zine24/06/2019 DBD TRACTORS / POWER SHIFT 36C00100-UP (MACHINE) POWERED BY 3306 ENGINE(ZEBP1404 -01) - Documenta G, Pressure tap for transmission oil pump. Location Of The Pressure Taps And Transmission Testing C. Torque converter inlet. D, Sequence relief valve, hitpssis.catcomisiswebisiowebitechdocttechdoc_prnt_pagejsp?retumuri=/sisweblsiswebmediasearchimediaheaderinfoframeset sp&calledp.... 3/14H, Left steering clutch. I. Right steering clutch, J. Left brake booster. K. Right brake booster. Iitpssis.cat.comisiswebisiswebitechdocitechdac_prnt_pagejsp?returmur=isiswebisiswebimecas rchimediaheaderinfoframesetisp&calledp.... 4/142arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP1404 - 0") - Documentagio SERRA CONTIG, LEELA PAERURETAP mesure | “totarion vaninum serroe NaKMUMSETTING ‘ADILSTHRENT ce © 220 po 22004F a Mina 278-10 wi 26084 7050) Nove, Adan Sede erin NEUTRAL Stier ow REOTRAL Sued brie Scoundrel Seed © {50 pl (286 iim 576: 10 p00 270 Pe NONE. Assia ne ese toto NEVTREL Suncor on Revita Sons by Orton " 85 os #2167 wth Th ear 2 okask rst lato opr niga bro fermasaina vt Sonat Sto een NEVTRAL Diton 7 BF 8piS EUPaio GS? bi 94a ow Wane ehach thon th ornare of the aed thane pure the weed Siun'Sthcarlowoneornan, | Guth Seer NEUTRAL Traseion or Tw gu seer ogy ria ra or cre hitmum,Sokctor ere NEUTAAL, | Beer oer n ETAL at fn ww “24 Bal OzS Kv nh ‘Addo enoe ace OH tetorne src iy in THIRD SPEED folate Gh coer Ernesseioand ancora sales, | Sev ner eer Soares val “api 2A nis 75 1 pa fon0s a 70s ‘haw omav cn ate Since lowrn NESTRAL Shlege loin REUTER ferpemiercletnave 21 Into oe Bip al Tier roo ec rane be mint eaten i THETS (oa STEERING GLUTEN COUTROTE ame ‘ew 0] Sopa @OosHFa Mmmm 350 pl GR Mo] Miu ORE Boast Sracraced oy the Wake taf Bink actin by th ae al nme ‘and 0 | SO pa BASE) Hinman [0 pl GN a Minin, NONE Bones Bineractatd bysteregconvol | rar aemed br mee conl i fore aon farina (emit | 0p @o0etra minim woe Sipios hth Sie ctor a. 1 2 2 L L ai ANAS 2 8P7791 PRESSURE CONTROL VALVE 13. Load piston. 19, Modulating valve. 20. Pressute differential and safety valve. 32, Spacers, hitpssis.catcomisiswebisiswebtechdocttechdoc_prnt_pagejsp?retumur=/sisweblsiswebmediasearchimediaheaderinoframeset sp&calledp.... 5/14} y i iy A ey Zp2arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP140 - 0") - Documentagio PRESSURE CHANGE TO THE VALVES. BY REMOVAL OR ADDITION OF ONE SPACER Spacer Thickness Change In Where Part No. in. mm) Psi f kPa Used (32) 5M7915 | 36 | 0.91 | 11.0 75 | Modulating 5M7914 | .010 | 0.25 3.0 20 | Valve (19) (33) 5M3492 | O10 | 0.25 13 9 | Relief 7M1397 036 0.91 47 33 Valve (17) for Converter Inlet (30) 5M9622 062 1.57 26.4 182 Pressure 5M9623 036 O91 16.1 105 Relief 5M9624 010 | 0.25 42 29° | Valve (21) (31) 4M1751 016 | 0.41 27 19 | Relief 587001 036 | 0.91 69 40 | Valve (3) for Converter Outlet 3P6816 TRANSMISSION OIL PUMP BENCH TEST SPECIFICATIONS Gear .. One Clockwise Type. Number of sections Rotation (seen from drive end) Output [Using SAE 10W oil at 120°F (49° Ci] 32.5 U.S. gpm (123.0 litre/min) At apump speed of ........e. cece == 1900 rpm Ata pressure of .. - 300 psi (2080 kPa) 5M7864 SCAVENGE OIL PUMP FOR THE TORQUE CONVERTER BENCH TEST SPECIFICATIONS seakcanaa . Gear re ++. One . Counterclockwise Output [Using SAE 10W oil at 120° F. (49°C}] : + 3.2 US. gpm (12.1 litre/min) At apump speed of seo ata) 500 rpm. Ata pressure of » 120 psi {830 kPa) hitpssis.cat comisiswebisiswebstechdocttechdoc_prnt_page jsp?retum isweblsiswebmediasearchimediaheaderinfoframesetjsp&calledp, 782arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP1404 - 0") - Documentagéo TRANSMISSION CLUTCHES ENGAGED SELECTION IN TRANSMISSION First Speed Forward Vand § Second Speed Forward Vand 2 Third Speed Forward Vand 4 First Speed Reverse 2and5 Second Speed Reverse 2and3 Third Speed Reverse Zand 4 Wee Tes When tests and adjustments are made to the transmission, activate the brakes and use blocks. To prevent movement of the machine and personal injury do the procedure that follows. 1, Lower the bulldozer and ripper to the ground. 2. Put blocks in front of and behind the tracks, 3. Let only approved personnel on the machine and keep other personnel off of the machine and in clear view of the operator. NOTE: All tests and adjustments must be made with the oil in the hydraulic control system at normal operating temperature. Be sure the linkage adjustments are correct before making any tests. NOTICE Do not operate the machine with the universal joint removed. The force of hydraulic pressure on the output shaft will cause shaft to move out of the torque divider. The result is a rapid loss of hydraulic Selector Valve And Control Linkage Adjustments ‘Transmission control linkage and selector valve adjustment should be made only with the engine OFF. Accidental transmission engagement and sudden machine movement could cause personal injury. Adjustment of Selector Valve Spools NOTE: Before adjustments are made, make sure nuts (4), (8), and (13) are tightened to a torque of 25 +3 Ib. fi. G5 £4 Nm) 1, Disconnect the control linkage levers from vertical shaft (3) and horizontal shaft (5), hitpssis.cat.comisiswebisiowebtechdocttechdoc_prnt_pagejsp?retumur=isisweblsiswebmediasearchimediaheaderinfoframeset sp&calledp.. 8/142arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP140 - 0") - Documentagio 2. Put detent (1) in the REVERSE groove of direction cam (2), as shown. 3. Loosen the nut on spool (7). Make an adjustment to the length of spool (7) so that the end of the spool is even (flush) with face (A) of selector valve body (12). Tighten the nut on the spool. | wt nen LINKAGE ADJUSTMENT (INSIDE) 1. Direction cam detent, 2, Direction cam. 3. Vertical shaft 4. Nut, 5. Horizontal shaft. 6. Detent. 7. Spool for direction selection. 8. Nut. 9. Speed cam. 10, Body of pressure control valve. 11. Spool for speed selection. 12. Body of selector valve. 13. Nut. A. and B. Machined faces of valve body (12). DETENT IN THE RE POSITION 1, Detent, 2, Direction cam. 3, Vertical shaft. 7, Spool for direction selection, 4, Put detent (6) in the NEUTRAL groove of speed cam (9), as shown. 5. Loosen the nut on spool (11). Make an adjustment to the length of spool (11) so that the front face of the spool is even (flush) with face (B) of selector valve body (12). Tighten the nut on the spool sweblsiswebimeciasearchimediaheaderinframeset sp&calledp.... 9/14 hitpssis.cat comisiswebisiswebstechdocttechdoc_prnt_page jsp?retum2arosi2019 5 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3908 ENGINE(ZEBP1404 - 0") - Documentagéo 8 9 DETENT IN THE NEUTRAL POSITION 5. Horizontal shafl. 6, Detent. 8, Nut, 9, Speed cam, Adjustment of Control Linkage hitpssis.cat comisiswebisiswebstechdocttechdoc_prnt_page jsp?retum sweblsiswebimeciasearchimediaheaderinfoframeset sp&called... 10/142arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP140 - 0") - Documentagio Ass095x1 18 ‘TRANSMISSION CONTROL LINKAGE 14, Transmission selector lever. 15. Direction lever. 16. Rod. 17. Speed lever. 18, Rod. 1. Connect lever (15), without rod (18), to vertical shaft (3). 2. Move detent (1) to the FORWARD groove of direction cam (2), as shown. hitpssis.cat comisiswebisiswebitechdocttechdoc_prnt_pagejsp?returmur=isisweblsiswebimeciasearch/med aheaderinfoframesetjsp&calle. wie2arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP140 - 0") - Documentagio A DETENT IN THE FORWARD POSITION 1. Deteat. 2. Direction cam. 3. Vertical shaft. 3. Connect lever (17), without rod (16), to horizontal shaft (5). 4, Make sure detent (6) remains in the NEUTRAL groove of speed cam (9). DETENT IN THE NEUTRAL POSITION 5. Horizontal shaft. 6, Detent. 8, Nut. 9. Speed cam, 5. With rods (16) and (18) disconnected from levers (17) and (15), move transmission selector lever (14) to the center of the NEUTRAL opening of shift guide (19), as shown, sweblsiswebimeciasearchimediaheaderinfameset sp&called.... 12/14 hitpssis.cat comisiswebisiswebstechdocttechdoc_prnt_page jsp?retum2arosi2019 6D TRACTORS / POWER SHIFT / 96C00100-UP (MACHINE) POWERED BY 3906 ENGINE(ZEBP1404 - 0") - Documentagio 14. A9 TRANSMISSION SELECTOR LEVER IN THE CENTER NEUTRAL POSITION 14, Transmission selector lever. 19. Shift guide. 6. Connect rod (16) to speed lever (17). Make adjustments, as necessary, to the length of rod (16) and tighten the nuts on each end of the rod to a torque of 9 + 3 Ib. ft. (1244 N'm), 7. Move transmission selector lever (14) to the FORWARD side of the NEUTRAL opening of shift guide (19), as shown. 19 14 AS4566X! hitps:sis.catcomisiswebisiowebitechdocttechdoc_prnt_pagejsp?retumuri=/sisweblsiswebmediasearchimediaheaderinfoframeset sp&called.... 13/1424/06/2019 DBD TRACTORS / POWER SHIFT 36C00100-UP (MACHINE) POWERED BY 3306 ENGINE(ZEBP1404 -01) - Documenta ‘TRANSMISSION SELECTOR LEVER ON THE FORWARD SIDE OF THE NEUTRAL OPENING 14, Transmission selector lever. 19. Shift guide. 8. Connect rod (18) to direction lever (15). Make adjustments, as necessary, to the length of rod (18) and tighten the nuts on each end of the rod to a torque of 9 3 Ib. ft. (12£4N-m). NOTE: When the safety lever is moved to the ON position (pushed down), transmission selector lever (14) must move to the NEUTRAL position of shift guide (19) Direitos Autor pillar nc. Mon Jun 24 2019 19:03:48 GMT-0300 (Horério PadrSo de Brasila) Todos of Direltos Reservadas, oeee Rede Particular Para Ucenciados SIS. 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