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Ebook High Performance Tubular Protonic Ceramic Fuel Cells Via Highly Scalable Extrusion Process PDF Full Chapter PDF
Ebook High Performance Tubular Protonic Ceramic Fuel Cells Via Highly Scalable Extrusion Process PDF Full Chapter PDF
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highlights
Article history: We report an effective method to fabricate long, anode-supported tubular protonic ceramic
Received 10 March 2021 fuel cells (PCFCs) and test cells in single-cell and short-stack mode. Further, we use our
Received in revised form tubular PCFC platform to directly compare three high performance cathodes reported in
31 May 2021 literature: BaCo0$4Fe0$4Zr0$1Y0$1O3-d (BCFZY), Ba0$5Sr0$5Co0$8Fe0$2O3-d (BSCF), and PrBa0.5-
Accepted 4 June 2021 Sr0$5Co1$5Fe0$5O6-d (PBSCF) using indentical preparation methods, which can minimize ef-
Available online xxx fects from variation of materials either due to suppliers or subsequent processing and
testing from different research labs. Using a BCFZY cathode, the maximum power density
Kewwords: of our tubular PCFC reaches 164, 308, and 517 mW cm2 at 500, 550, and 600 C, respec-
PCFC tively. A 2-cell tubular short stack provides a total power of 2.3 W at 600 C with tube di-
Solid oxide fuel cell ameters of 0.82 cm and a total tube active length of 3.2 cm. At 600 C, the maximum power
Tubular density reaches, 534, 517, and 326 mw cm2 for the BSCF, BCFZY, and PBSCF cathodes,
Extrusion respectively. Under the same conditions, the BSCF-based cell shows the lowest total
Cathode resistance mostly due to the lowest ohmic resistance and modest polarization resistance.
The BCFZY-based cell has the lowest polarization resistance but larger ohmic resistance
leading to a slightly higher total resistance than BSCF. The PBSCF cell has an ohmic
resistance close to BSCF but a total polarization resistance much larger than either BSCF or
BCFZY cell which results in the lowest overall performance.
© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
* Corresponding author. Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, 315201, China.
** Corresponding author.
*** Corresponding author.
E-mail addresses: zhuliangzhu@nimte.ac.cn (L. Zhu), rohayre@mines.edu (R. O'Hayre), nsulliva@mines.edu (N.P. Sullivan).
https://doi.org/10.1016/j.ijhydene.2021.06.018
0360-3199/© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
2 international journal of hydrogen energy xxx (xxxx) xxx
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
international journal of hydrogen energy xxx (xxxx) xxx 3
[1,5]. 20 wt% of corn starch and 3 wt% of methyl cellulose were electrolyte layer, the BCZYYb nano-powder was mixed with a
added as pore former and water soluble binder respectively. binder (5 wt % V-006 in alpha-terpineol) and a dispersant
The resulting powder precursor was blended by ball milling (20 wt% Solsperse 28,000) in alpha terpineol to prepare a slurry
for 15 h. The powder after ball milling was stored for subse- using a method reported previously but with modified slurry
quent extrusion processes. composition [4]. The weight ratio was set as electrolyte:
binder: dispersant ¼ 5:1:2. The mixed electrolyte slurry was
Anode support extrusion then brush-applied to the outer surface of the pre-sintered
anode support tube. After electrolyte application, the tubes
To extrude the anode support tubes, the as-prepared anode were hang-fired by platinum wires inside open alumina tubes
support powder was mixed with water and firstly extruded at 1450 C for 10 h. After sintering, a center region of each tube
using a kitchen type pasta extruder (due to lack of laboratory was brushed painted with one of the three cathode pastes. All
pug mill). This step generates a ceramic clay with suitable three cathodes pastes were prepared by mixing 4 g of cathode
viscosity for further extrusion. The ceramic clay was then powder, 1 g of BCZYYb (synthesized via solid state reaction
shaped into rectangular bricks, sealed and aged for 16 h before and calcined at 1400 C for 10 h), 0.4 g 5 wt % V-006 in alpha-
final tube extrusion. For the final extrusion, the aged clay was terpineol, and 1 g of 20 wt% Solsperse 28,000 [4]. The non-
loaded into the pressing chamber, slightly vacuumed, and coated region of each tube was covered by tape to ensure an
slowly extruded (See Fig. S1 in Supplementary Information accurate electrode area. After application of cathode paste,
(SI)). The extruded green tubes were firstly dried inside an the tubes were fired at 900 C for 5 h, completing the cell
alumina tube with an inner diameter slightly larger than the fabrication process. The tubes had a final outer diameter of
outer diameter of the extruded tube at 30 C for about 3 h ~0.82 cm. For single cells, the cathode length is 0.5 cm making
followed by additional drying at 80 C for 5 h. This drying the active cathode area of ~1.29 cm2. For short stack test, each
procedure produced straight tubes with good mechanical tube has a cathode length of 1.6 cm, making the total active
strength to facilitate further handling. area for the two tubes in series connection 8.24 cm2.
To improve electrolyte density, nanosize BCZYYb powder was After cathode application and firing, a thin layer of Au paste
prepared by a sol-gel process using procedures similar to those was applied on top of the cathode to improve current collec-
reported in previous studies [4,31]. Briefly, citric acid and EDTA tion. Ag wire was then wrapped on top of the Au layer, short
were added into distilled water under stirring. Nitrates of Ag grids were manually painted across the center Ag wire
Ba(NO3)2, Ce(NO3)3$6H2O, ZrO(NO3)2 (35 wt.-% in dilute nitric extending to two edges of cathode area, as shown in Fig. S2a
acid), Y(NO3)36H2O, and Yb(NO3)3$5H2O were added under (See SI). A thin Au paste coating was also to the anode side
stirring. 1 wt% of NiO was added directly to the sol in the form (inner anode chamber) and four Ag grids were painted at
of Ni(NO3)2$6H2O as a sintering agent. NH3.H2O was slowly about 90 interval using a silver paste (DAD-87). A cylindrical
added at a ratio of 1000 ml NH3$H2O per mole of citric acid or Ag mesh was gently inserted into the anode chamber with two
EDTA, after which the solution became dark red and trans- wire leads extending out for electrical connection and mea-
parent. The molar ratio of EDTA: citric acid: total metal ions was surement. The space inside the cylindrical Ag mesh was filled
1.5 : 1.5: 1, with a pH of ~9. The solution was placed on a 250 C with porous insulation wool to secure good electrical contact.
hot plate under stirring to form a gel. The gel was dried at 150 C Finally, the tubular cell with wire leads was mounted in a
for 24 h to form a black, porous, charcoal-like precursor. The specially designed test fixture (Fig S2a and 2b). The tube ends
solid precursor was manually crushed and slightly ground, and were sealed using Ceramabond (552-VFG). A piece of quartz
then ball milled with yttria-stabilized zirconia media and iso- tube was placed roughly co-axially with the ceramic cell. A
propanol for 24 h. Following milling, the black charcoal slurry thin air tube was inserted into the center zone of the quartz
was dried at 90 C for 12 h. The powder was then calcined at tube whose open ends were blocked by insulation wool.
800 C for 10 h, and then wet ball milled in isopropanol with Lastly, a thermocouple was placed beside the tubular cell. This
YSZ media for 72 h to further reduce the particle size. The slurry completed the initial test assembly. The whole assembly was
was then dried for 24 h at 90 C and stored for electrolyte slurry then loaded to a vertical furnace and heated up for cell testing.
preparation. The three cathodes, Ba0$5Sr0$5Co0$8Fe0$2O3-d (BSCF), For the short stack demonstration, the cells were connected in
BaCo0$4Fe0$4Zr0$1Y0$1O3-d, PrBa0.5Sr0$5Co1$5Fe0$5O6-d (PBSCF), series and tested similarly except no forced air flow was
were synthesized in the same way (without nickel nitrate provided.
addition) but calcined at lower temperature and shorter time
(600 C for 5 h) to minimize grain growth. Characterization and measurement
Full-cell fabrication A Keithley 2000 multimeter was used to monitor cell voltage.
Solartron 1260 and 1287 were used for electrochemical mea-
Due to limited furnace size, the dried long green tubes were surements and analyses. 4-probe and 2-probe measurements
cut into shorter tubes. A pair of small holes were made at the were used for single cell and short stack testing, respectively.
top of each tube to facilitate hang firing using platinum wires After testing, cell cross section imaging was conducted using a
for tube suspension. These shorter green tubes were debin- JEOL 7000 Field-Emission Scanning Electron Microscope
dered and firstly sintered at 1200 C for 2 h. To apply the (FESEM). Structural information for the synthesized cathode
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
4 international journal of hydrogen energy xxx (xxxx) xxx
materials was acquired by a PANalytical PW3040 X-ray about 66 cm long. The extruded tube is reasonably, although
Diffractometer. not perfectly straight, and is sufficiently long for large scale
tubular stack application. Due to limited size of the sintering
furnaces available in our lab, we cut these long tubes into
Results and discussion shorter tube segments for firing and cell testing. Fig. 1b shows
a representative unfired tube segment with applied electrolyte
Cell macro- and micro-structure layer. Fig. 1c shows the hang-firing process used for this study
which eliminates contact of the cell with the substrate.
Fig. 1a shows an example of an extruded NiO/BCZYYb green Finally, Fig. 1d shows a fully-sintered half-cell. The visible
tube reaching the maximum extrudable length in this work, reflection of light serves as the first evidence of a dense elec-
trolyte layer.
Fig. 2aed provide representative SEM cross-section images
from a tested cell at various magnifications for the anode
support/electrolyte/cathode sandwiched structure. The cell
consists of a ~650 mm thick Ni/BCZYYb anode support (after
reduction), a ~15 mm thick BCZYYb electrolyte layer, and a
~15 mm thick BCFZY cathode. The anode support shows evenly
distributed pores of less than 10 mm diameter facilitating mass
transport of fuel (Fig. 2a). As shown in Fig. 2b, the electrolyte
layer is dense with a few isolated pores of submicron diameter
which do not affect the cell open circuit voltage (OCV). The
anode support shows nanosize exsolved Ni particles on the
grains of the percolating electrolyte phase (Fig. 2c). In-situ
nano-catalyst formation (exsolved and catalytically active Ni
nanoparticles that decorate the protonic ceramic phase in the
cermet anode) has been previously reported by several groups
and contributes to high performance as well as high coking
resistance against hydrocarbon fuels [5,32e34]. Even after
testing, the BCFZY cathode remains highly homogeneous and
uniform with fine particle size and porosity (~100 nm), and the
cathode/electrolyte interface remains coherent without signs
of fracture or delamination (Fig. 2d).
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
international journal of hydrogen energy xxx (xxxx) xxx 5
Fig. 2 e Cross-sectional microstructure of a tested cell. (a) and (b) low and high magnification images showing anode
support/electrolyte/cathode sandwiched structure after reduction and cell testing. (c) Exsolution of Ni particles in the
electrolyte phase on the anode side was observed. (d) The cathode (BCFZY, in this example) is porous and homogeneous
with <100 nm particle size.
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
6 international journal of hydrogen energy xxx (xxxx) xxx
Fig. 6 e Comparison of the three cathode powders. (a) XRD patterns of the three synthesized cathode powders with a
reference comparison to the perovskite-type SOFC cathode La0.6 Sr0·4Co0·9Fe0·1O3-d (LSCF): pdf# 01-089-5720. For this XRD
comparision, the cathode powders were first further calcined at 900 C for 5 h to mimic the real conditions after cathode
application on cells. (b) A photograph taken under the same background exposure shows the PBSCF is the blackest, BCFZY is
less dark (approximately dark-brown). The color of the BSCF powder is between PBSCF and BCFZY, but closer to PBSCF. The
cathodes shown in the photograph were only calcined at 600 C. (For interpretation of the references to color in this figure
legend, the reader is referred to the Web version of this article.)
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
International Journal of Hydrogen Energy, https://doi.org/10.1016/j.ijhydene.2021.06.018
international journal of hydrogen energy xxx (xxxx) xxx 7
Please cite this article as: Zhu L et al., High performance tubular protonic ceramic fuel cells via highly-scalable extrusion process,
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INDEX
INDEX
Adams Presses, 50
Æthelwald, 122
Alba, the Duke of, 233
Alcuin Bible, the, described, 125–127
Alcuin, Bishop, of York, 125, 126
Aldine Press, the, at Venice, saved by intervention of Jean Grolier, 56, 238;
printing at, 206–215;
the Jenson office combined with, 214
Aldus Manutius, legend over office of, 10;
his confidence in permanence of the printed book, 11–12;
his type designs, 17;
establishes his office in Venice, 206;
his printer’s mark and slogan, 207, 208;
changes format of the book, 207;
his aims, 208;
the Greek classics of, 209;
his contributions to typography, 210;
his Hypnerotomachia Poliphili, 210–213;
Jean Grolier’s friendship with family of, 214–215
Allegro, l’, Milton’s, 93
Ambrosiana Iliad, the, 24, 25
Ambrosiana Library, the, humanistic manuscripts in, 24, 25
Angelico, Fra, 149, 290
Anglo-Saxon missionary artists, the, 125
Anne, of Brittany, Hours of, described, 149–151
Anne, Saint, 138
Antiquities of the Jews, the, described, 138–141, 146
Antonio del Cherico, Francesco d’, Book of Hours illuminated by, 111, 113,
116, 146–149, 290
Antwerp, the leading city in Europe, 223;
book manufacture in, 224;
under Spanish domination, 227;
loses her pre-eminence, 233;
purchases the Plantin office, 235;
referred to, 239
Apostrophes, Bernard Shaw’s ideas concerning, 68
Arnold, Matthew, 178
Ashburnham Collection, the, 148, 284
Augustinus, 202
Austria, the Emperor of, 105
Authors, relations between publishers and, 51, 63;
their attitude toward the physical format of their books, 67
Labels, paper, 92
Lamb House, Rye, Henry James’ home, 89
Lapis lazuli, used in printing ink, 30;
in illumination, 118
Laura, see Sale, Madonna Laura de Noves de
Laurenziana Library, the, humanistic volumes at, 16;
illuminated volumes at, 119, 148, 287;
uninviting approach to, 273;
the Sala di Michelangiolo, 276;
Dr. Guido Biagi at, 277–300;
the great staircase, 278;
Vasari’s work in, 278;
the story of, 280–284;
the treasures of, 284–289;
the Hall of Tapestries, 285;
the Tribuna, 285;
the printed books in, 285;
the spell of, 300;
referred to, 14, 21, 94, 111, 182
Le Bé, Guillaume, 228
Lee, Sir Sidney, 86, 174, 175
Leigh, Maj. Frederick T., 184
Leipzig, library of, 196
Lelio, Lucrezia, 213
Leo X, Pope, 282.
See also Medici, Giovanni de’
Lettering, see Hand lettering
Letters, raised gold, 116
Lewes, George Henry, in the Magliabecchian Library, 292–298
Leyden, heroic resistance to Spanish siege, 239;
becomes the intellectual and literary center of Europe, 239;
Plantin in, 239;
the Elzevirs in, 239–240
Leyden, the University of, 239;
Plantin made printer to, 239;
Isaac Elzevir made printer to, 240
Lindisfarne Gospels, the, described, 119–125
Lippi, 296
Lippi, Fra Filippo, 28
Lipsius, the historian, 239
Lithography, 105
Little Novels of Italy, Hewlett’s, 159
Lockhart, John Gibson, 66
Longfellow, Henry Wadsworth, 178
Longmans, London publishers, 66
Lorenzo the Magnificent, see Medici, Lorenzo de’
Lorraine, the House of, and the Laurenziana Library, 283
Louis XI, of France, 140
Louis XII, of France, 150
Louis XIV, of France, 198