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Navistar, Inc.: Electrical Circuit Diagrams
Navistar, Inc.: Electrical Circuit Diagrams
TerraStar®
0000002529
Navistar, Inc.
February 2015
Revision 5
© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING DIAGRAM, P. 8... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... .. 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 12
i
TABLE OF CONTENTS
ii
TABLE OF CONTENTS
iii
TABLE OF CONTENTS
iv
TABLE OF CONTENTS
v
TABLE OF CONTENTS
13.63. CONNECTOR BODY COMPOSITES (7601M / 7603M / 7604M / 7605M / 7607M / 7611 /
7700M / 7710), P. 50. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. 216
13.64. CONNECTOR BODY COMPOSITES (7711 / 7801M / 8000 / 8001), P. 50A. . . . . . . . . . . . . . . . . . . . . 217
13.65. CONNECTOR BODY COMPOSITES (8102 / 8150 / 8151 / 8200 / 8201 / 8301), P. 51. . . . . . . . . 218
13.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800), P. 52. . . . . . . 219
13.67. CONNECTOR BODY COMPOSITES (8805 / 8807 / 8881 / 8882), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . 220
13.68. CONNECTOR BODY COMPOSITES (8883 / 8884A / 8884C), P. 53A.. ..... .... .... .... .... .... . 221
13.69. CONNECTOR BODY COMPOSITES (8995 / 8996), P. 53B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
13.70. CONNECTOR BODY COMPOSITES (8997 / 8998 / 8999 / 9001), P. 54. . . . . . . . . . . . . . . . . . . . . . . . . 223
13.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261), P. 55. . . . . . . 224
13.72. CONNECTOR BODY COMPOSITES (9511A / 9521 / 9522 / 9530), P. 56. . . . . . . . . . . . . . . . . . . . . . . 225
13.73. CONNECTOR BODY COMPOSITES (9715 / 9715F / 9716 / 9716M / 9717), P. 57. . . . . . . . . . . . . 226
13.74. CONNECTOR BODY COMPOSITES (9717 / 9717F / 9736 / 9737 / 9740), P. 58. . . . . . . . . . . . . . . 227
13.75. CONNECTOR BODY COMPOSITES (9778 / 9778F / 9779F / 9780M), P. 58A. . . . . .. . . . . . . .. . . . 228
13.76. CONNECTOR BODY COMPOSITES (9745 / 9746 / 9800), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
13.77. CONNECTOR BODY COMPOSITES (9812 / 9900 / 9913B / 9915), P. 60. . . . . . . . . . . . . . . . . . . . . . . 230
13.78. CONNECTOR BODY COMPOSITES (9916 / 9930 / 9994), P. 60A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
vi
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 1 Abbreviations
1
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.2. ACRONYMS, P. 2
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
Figure 2 Acronyms
2
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(12)
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
SPLICE
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
3
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
4
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
67696A 04AUG10
AE08064593 005
5
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIRCUIT
COLOR DESCRIPTION
NUMBER
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
6
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
7
ELECTRICAL CIRCUIT DIAGRAM MANUAL
85
COMMON CONTACT
ENERGIZING COIL
30 86 86
30
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES:
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
8
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
B
BUSBAR FUSE
9
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
LIGHT, SINGLE
BRACE FILAMENT
10
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A B
MOTOR
SENDER - FUEL,
OIL, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
11
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
TERMINATING RESISTOR
C
SPLICE
THERMOSTAT
STUD
VALVE, ETHER
BOTTLE
B
B
S S
S
M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
DIODE ASSEMBLY
SWITCH, MECHANICAL B
(NORMALLY CLOSED)
12
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY E2 F2
4RD
A14MC A84
FEED POWER (1854)
12RD 16LTGN
CH3_15 15A CH4_01
CH10_22
MEGA FUSE
(1001)
100A
(1000)
100A
MEGA
FUSE
(1013 / 1011)
A14K
8RD
8RD
12RD
8RD
CH3_10
CIGAR LIGHTER
POWER SOURCE
A86PA (1901)
A14W
6RD
A14
16LTGN
6RD
CH4_02
FUSE F3-C (1012)
TWO POST POWER SOURCE
A14ME D3 C3 A86N (1861)
12RD 14LTGN CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R / TWO POST PWR SOURCE
14LTGN (1901 / 1861)
CH4_01
A14N
8RD
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_02
IGNITION RELAY #3
A14NC (1012 / 1014)
12RD CH3_02
BATTERY
A14J AUX ROOF RELAY
FEED FUSE F6-B *A65AB
8RD (1010)
CH3_15 (1015) 16OR CH4_17
A14T BATTERY A14NB A2 B2 A12Z AUX ROOF RELAY
8RD FEED 12RD 16LTBL (1010)
CH3_15 15A CH4_17
BATTERY FUSE F7-F (1016)
A14P CENTER CHASSIS/IP
FEED A14ND A2 B2 A94L
8RD (1701)
CH3_16 12RD 12GY
15A CH10_01
A72C AUX POWER RELAY
A14H BATTERY (1873)
12OR
8RD FEED CH10_17
CH3_16
COLUMN SHIFTER
A1 C1 E1 F1 RELAY
A14NE A92FB
12RD 16TN (1017)
10A CH11_02
FUSE F8-A (1017)
13
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100/1100MA)
BATT
W/ THEFT
BODY
DETERRENT
CONTROLLER #J4
OFF
(1601)
S IGN ACC
A B D C
THEFT
BATTERY A15 DETERRENT
FEED 18RD RD5 (LSD)
CH3_16 A13XA
N/ REMOTE OR 16PK
N/ THEFT DETERRENT E4
A13DB 86
FUSE F1-A (1010) 18PK
ENGINE ECM 5 85
A97UA F1 E1 A13F 2 A104A
(6020M)
16PL 18PK W/ THEFT 18DKBL
CH7_01 5A DETERRENT
LECTRA
& N/ REMOTE
4 A104A SHIFT PTO
START STOP
18DKBL (9913B)
A13FN
18PK
1 3 CH10_12
REMOTE-STOP RELAY A13F A13F
18PK 16PK
(1018) CH10_14 30 87A
AUX POWER
(A13FC) RELAY
(1873)
W/ REMOTE A13FD
START / STOP 18PK J3 J4
THEFT DETERRENT
85 W/ REMOTE START / STOP
87 87A A104J
REMOTE STOP RELAY
IGNITION 16DKBL
(1018) CH10_14
RELAY #1
(1011 / 1013)
30 FUSE F4-D
86
(1013) CH3_12
A13-GBN A4 A3
18WH
A14JB BATTERY FEED
A11-GBA
12RD CH3_15,17
10WH
85
18WH
A13FE
87 87A
18PK
IGNITION
RELAY#2
(1012 / 1014)
A11-GKJ
30
86
6WH
A2 A1
TRAILER
ABS ECU
A13FF IGNITION FEED
RELAY (A13FA)
18PK CH3_14
(1017) J4
LEFT J3
CH10_01,
SIDE 85
05,10
A13-GFE
CAB GND
87A IGNITION
18WH
(4081) 87
CH3_06 RELAY#3
(1012 / 1014)
30
86
A4 A3
TRAILER ABS
A13-GFF A14NC BATTERY FEED
ECU RELAY
18WH 12RD CH3_01,17
(1017)
CH10_05
14
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DIAGNOSTIC
CONN
(1650)
BATTERY FEED
CH3_08,16 A98H
B
18BK
GROUND
ADAPTER A98-G
18WH A
(1005)
CH3_20
A3AA(+) A3CC(+) F
ENGINE ECM 18DKBL 18DKBL
(6020M) CH7_01 A3AA(-) A3CC(-)
G
18GY 18GY
J1708
J1708
PUBLIC (+)
PUBLIC (-)
(1660)
(1661)
A3BB(-)
A A3BB(+)
18GY A
18DKBL
A3D(-)
F A3D(+)
20GY F
20DKBL
SEATBELT DATA
RECORDER
(8998) CH4_29
15
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.4. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 4
(DRIVER)
DOOR POD
B A
A3D(+) E3W(+) DATA +
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL DOOR POD SIGNAL
IP DOOR POD / DOOR (3202M)
A
A3B(+) (3204)
(PASSENGER)
18DKBL
DOOR POD
A
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
BODY
CONTROLLER #J5
(1602)
SW DATA
LINK(+)
E2 SWITCH PACK
SWDL+
(1101)
(J1708+)
CH4_25
SW DATA
LINK(-) E1
SWDL-
(1708-)
DATA
(+) A
DATA B
J1708 (-) D3BB(+)
D3CC(-)
(1929)
A
A3B(-) IP / DOOR
18GY (2600)
E B
A3C(-) D3Y(+)
18GY 18DKBL
D E
A3F(-) D3Z(-)
18GY 18GY
D3AA(-)
D3B(+)
18DKBL
C
18GY
A3E(-)
LEFT CREW DOOR POD
18GY
(2601M)
B
A3D(-)
18GY DATA B
(-)
DATA A
(+)
Figure 16 J1708 Data Link – Private with Power Window and Lock
16
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
TERMINATING
TRW ABS EHCU
RESISTOR-A
(9511/9511A)
(9530)
5 6
A CN5B(-)
N5C(+)
N5C(-)
N5B(+)
18GN
20YL
20GN
18YL
A5AL(+)
N5A(+)
N5A(-)
18YL 12 ALTEC
18YL
18GN
INTERCONNECT
A5AL(-) (8884A)
18YL 13
CENTER
CHASSIS /
62 61
IP
(1701) A5LI(+)
A J1939
18YL
PUBLIC
A5A(-)
A5A(+)
18GN
18YL
A5LI(-) (1657)
C
18YL
ECM
A5RL(+) A5RK(+) A5R(+)
(6020M)
18YL 18YL 18YL
CH3_09
A5D(-)
18YL
18GN
A5(+)
A5(-)
18YL
18GN
A5B(-)
A5B(+)
18GN
18YL
12 11
F3 F2
J1939+ J1939-
J1939+ J1939-
DATALINK
C D
DATALINK
DIAGNOSTIC
CLUSTER
BODY CONNECTOR
CONNECTOR
CONTROLLER #J5 (1650)
(1501)
(1602)
17
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Figure 18 Ground – IP
18
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A9ZA
E3 ZVR
18GY
A9ZB
IP/FORWARD CHASSIS
18GY
(1700) CH8_04
A
K95NN
18TN
C
K95A1 ELECTRONIC ENGINE
18TN CONTROLS
D CH7_03,03A
K95S4
18TN
ENGINE / IP
J (1702-2) BODY CONTROLLER #J5
K9E A9E
(1602)
18GY 20GY
CH8_01
L
K9A AC PRESSURE TRANSDUCER
18GY (8602) CH12_02
B
K34-GG LOW COOLANT SENSOR
18WH (6400) CH7_02
K
K9TS 2 SPEED AXLE BOOT
18GY CONN(7103M) CH11_07
M
K9T TRANS OIL TEMP
18GY SENSOR (7700M) CH11_07
19
ELECTRICAL CIRCUIT DIAGRAM MANUAL
STARTER B+
TERMINAL
CH5_01
A14MD
MEGA FUSE
ACCESSORY RELAY #1
(1000B)
8RD
8RD
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
CH3_02
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
20
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/ MANNUAL XMSN
J1939
RESISTOR
(7801M)
OHMS
J1939
120
DATA LINK
CH3_05
C
A5R(+)
A5R(-)
K5C(-)
K5C(+)
18GN
18YL
18GN
18YL
ECM
(6020M)
IP /
ENGINE
(1702)
11
K5A(+) K5B(+)
53 J1939 H
18YL 18YL
17
K5A(-) K5B(-)
54 J1939 L
18GN 18GN
21
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_05
C
A5R(-)
A5R(+)
K5C(-)
K5C(+)
18GN
18YL
18GN
18YL
ECM
IP / (6020M)
ENGINE
(1702)
11
K5A(+) K5B(+)
53 J1939 H
18YL 18YL
K5B128
18YL
17
K5A(-) K5B(-)
18GN 54 J1939 L
18GN
K5B108
18GN
K5A128
K5A108
18YL
18GN
TRANSMISSION
CONTROL
MODULE
(7150)
8 J1939 -
28 J1939 +
22
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.11. J1939 DATA LINK – V8 ENGINE WITH ALLISON LCT WITH IN-CAB TCM, P. 9B
J1939
RESISTOR
(7801M)
A
OHMS
J1939
120
DATA LINK
CH3_05
C
A5R(-)
A5R(+)
K5D(+)
K5D(-)
18GN
18YL
18YL
18GN
ECM
IP / (6020M)
ENGINE
(1702)
11
K5A(+) K5B(+)
53 J1939 H
18YL 18YL
K5C(+)
18YL
17
K5A(-) K5B(-)
54 J1939 L
18GN 18GN
K5C(-)
18GN
K5A128
K5A108
18YL
18GN
TRANS MODULE 3
(1503)
9 J1939 -
10 J1939 +
Figure 23 J1939 Data Link – V8 Engine with Allison LCT with In-Cab TCM
23
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100MA)
BATT
OFF
ACC IGN S
C A
D B
A15 BATTERY FEED
16RD CH3_08,16
18LTBL
A12
W/ BODY BUILDER
A12A
EFFECTS
A14MD BATTERY FEED
12RD CH3_01,08
BODY ACCESSORY
RELAY A12Q WHEELCHAIR LIFT
A89CA
(1016) CH10_05 18LTBL RELAY (1019)
J1 A1 FUSE F9-B 18PL
CH10_16
(1018)
86
30
E2 F2 IP AUX ROOF
ACCESSORY A12X
LOAD SWITCH (1106)
RELAY #1 18LTBL
5A CH4_17
(1013 / 1011) 87
87A
12LTBL
B2 SWITCH PACK
A2 A12F
18LTBL (1101) CH4_25
10A
RADIO CONNECTION
A86
(1301)
20LTGN
FUSE F4-F (1013) CH4_11A
C2 CB RADIO
D2 A86F
POWER CONNECTOR
18LTGN
(2303) CH4_22
A11-GBA
10A
10WH
A86 RADIO
18LTGN (1300)
CH4_11
G2 H2 DRIVER
(A12V) A78V DOOR
6WH
18LTGN (3000)
10A
CH4_07
LEFT SIDE
CAB GROUND
(4081)
CH3_06
24
ELECTRICAL CIRCUIT DIAGRAM MANUAL
COMPASS MODULE
J1939 ADAPTER (1912)
(1025) CH4_03
A
A5RF(-)
18GN
C J1939 ADAPTER
A5RH(-) (1026)
18LTGN
D
C
SEATBELT DATA
A5D(-) A5RE(-)
RECORDER (8998)
18GN 18GN
E CH4_29
D
SEATBELT DATA
A5(-) E
RECORDER W/DISPLAY
18GN
(8881) CH4_30 A5CA(-)
18GN
F F
A5F(-)
18GN
RESISTOR-A
G CH3_05 G
A5F(+)
18YL
SEATBELT DATA H
A5(+)
18YL RECORDER W/DISPLAY A5CA(+)
(8881) CH4_30 18YL
J
H
A5RE(+)
18YL
SEATBELT DATA
A5D(+) K
RECORDER (8998)
18YL
J CH4_29
K
A5RH(+)
18YL
M
A5RF(+)
18YL
25
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION
RELAY #1 (A13FC)
(1011 / 1013) G4
CH3_02
(1013)
E4
HVAC CONTROL
A73A
(1200)
18LTGN
CH 12_03
(1013)
C3
(1013)
FUSE F9-A (1018)
E3
A13FM E1 F1 OVERHEAD MTD 2-WAY RADIO /
A86P
12PK FLOOR MTD 2-WAY RADIO
16LTGN
5A CONNECTIONS
A86P
(6900) CH4_08
16LTGN
26
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
27
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F5-D
IGNITION (1014)
SEATBELT DATA RECORDER
RELAY #3 A13R (8998) CH4_29
(A13FA)
(1012 / 1014) H4 18RD (8881) CH4_30
G4
CH3_02 10A
(1014)
E4
(7500M) CH11_07
12PK
16OR
(1014)
A3
(A13FA)
HEAT SHRINK
28
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F2-E (1011) AND REF R/D 1300A. 67696A 14OCT10 AE08064594 015
29
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BATTERY FEED
CH3_01
30
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IGNITION RELAY#3
A14NC (1012 / 1014)
12RD CH3_02
31
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
32
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LEFT SIDE
CAB GROUND
(1004)
CH3-24
3
A11-GAA
18WH
9
A11-GGA
18WH
4 ROOF IP (1)
A11-GBA
18WH SEAT CONNECTION
(8996)
10 CH4_27
A11-GHA
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA (8997)
18WH CH4_28
8
A11-GFA
18WH
14
A11-GMA
18WH
SEAT BELT DATA RECORDER
2
A11-G (8998) CH4_29
18WH (8881) CH4_30
33
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DIAGNOSTIC CONNECTOR
A98-G (1650)
18WH CH3_03
HVAC CONTROL
A74-G (1200)
18WH CH12_03
**
8WH 4 DOORS
10WH 2 DOORS
12WH 1 DOOR
Figure 34 Ground – IP
34
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE
LEFT SIDE
GROUND PLATE
(6304A)
35
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RIGHT HEADLIGHT
M11-GA T/S HARNESS CONN (8000)
14WH CH9_03,05
M11-G
12WH
WHEEL CHAIR
M11-GW LIFT INTERLOCK
16WH (4906)
CH10_16
36
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
ADAPTER #01
(8800)
A
M11-GD M11-G
12WH 12WH
E
N39-GB AIR DRYER
16WH (9900) CH10_13
N11-GBB
BODY BUILDER CONN
12WH
(4450AM) CH10_07
GROUND AT DASH
AIR SOLENOID (9717B)
GROUND ADAPTER #01
(8805)
C
N59A-G1 AIR SOLENOID 4-PACK
14WH (9740)CH10_29
A
N11-GA
12WH
GROUND AT DASH
(9717B)
37
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.
A11-GAA
12WH A86-G RADIO
18WH (1300) CH4_11
A86-G RADIO
18WH (1300A) CH4_12
38
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A11-GCN
12WH SELF CONTAINED
AIR SEATS
*A11-GCN (1918 / 1935)
14WH CH4_10
39
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
GROUND SPLICE
(8805)
N11-GA
A
12WH
GROUND AT DASH
(9717B)
40
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
41
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRAILER SOCKET 2
(9717)
N10D
A
8WH
FUEL TRANSFER
PUMP (9102)
N37-G
A
16WH
DUEL FUEL
TANKS GROUND
(9718)
42
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CIGAR LIGHTER
A
A84 FUSE F2-B
16LTGN CH3_01,08
A
A84-GAF
16WH
A11-GAA
12WH
CIGAR LTR GND
(1853)
LEFT SIDE
CAB GROUND
(1004)
CH3_24
FUSE F3-C
(1012)
CH3_01,08
14LTGN
A86R
CIGAR LIGHTER
POWER SOURCE
AUX POWER
(1860)
(1901)
B A
A86M A86RC
14LTGN 14LTGN
A B
A86-GA A86-GRC A86-GBL A11-GBA
14WH 14WH 14WH 10WH
TWO POST
A11-GKJ
POWER SOURCE
(1861)
6WH
A
A86S
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
(4081)
CH3_06
43
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TWO POST
POWER SOURCE
(1861)
A
FUSE F3-C A86N
CH3_01,08 14LTGN
B
A11-GBA A86-GBL
10WH 14WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3_06
CIGAR LIGHTER
AUX POWER POWER SOURCE
(1901) (1860)
A B
FUSE F3-C A86R A86M
CH3_01,08 14LTGN 14LTGN
B A
A11-GBA A86-GBL A86-GA
10WH 14WH 14WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3_06
44
ELECTRICAL CIRCUIT DIAGRAM MANUAL
COMPASS MODULE
(1912)
FUSE F5-H
A28V
1 (1014)
16TN
CH3_14
A5CA(+)
2
18YL J1939 ADAPTER
(1026)
A5CA(-) CH3_11
3
18GN
A28-GAD
4
16WH
A11-GAA
12WH
LEFT SIDE
CAB GND
(1004)
CH3_24
45
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12LTGN
12LTGN
A81A
A81B
DOOR POD
DOOR POD DOOR / IP SIGNAL
DOOR / IP
SIGNAL DOOR POD (3202M)
DOOR POD
(3202M) (3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
DOOR POD
C C
POWER E81B E81B
DOOR POD
G G POWER
12LTGN 12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
A81-GH
PASSENGER
A81-GH
A81-GH
12WH
10WH
DRIVER
8WH
A A WINDOW
WINDOW
WINDOW B B WINDOW
LEFT SIDE
C CAB GROUND C LOCK
LOCK
(1005)
CH3_20
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
E81A
14LTGN
E81E
E83E
E83A
14LTGN
14LTGN
E83A
E83E
E81A
E81E
B A A B B A A B
46
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
NAVISTAR, INC.
A3F(-)
18GY J1708
PRIVATE (+) / (-)
A3F(+) (1927 / 1929)
18DKBL CH3_04
FUSE F7-H
(1016) A81D
CH3_15 12LTGN
A81-GC
12WH A81-GH
FUSE F7-A A81C 8WH
A81-GB
(1016) 12LTGN 12WH
CH3_15
D81-GB
D3Y(+)
D81-GC
18DKBL
12LTGN
12LTGN
DOOR POD LEFT CREW
18GY DOOR POD
D81C
12WH
12WH
D81D
DOOR POD
SIGNAL DOOR POD SIGNAL
(2602M)
(3209M) (2601M) (3209M)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
DOOR POD
DOOR POD
C B C
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
F81E
E81A
F83A
F83E
E83E
E81E
E83A
B A A B B A A B
47
ELECTRICAL CIRCUIT DIAGRAM MANUAL
20
B11 C
*A100 B85C
B1 20
20GY 18GY
* AIR HORN
# STEERING WHEEL AIR HORN
ELECTRIC HORN
ELECTRIC
HORN
BODY CONTROLLER #J1 (8301 / 8310)
(1603)
IP / CHASSIS
FORWARD
ELECTRIC (1700-21)
A
HORN A85E M85E
E 16GY
10A2 16GY
B
M85-GA
16WH
M11-G
12WH
LEFT SIDE
DASH MOUNTED
DUAL POST STUD
(4307) CH3_22
48
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
PASSENGER CONTROLLER #J2
POWER (1604)
MIRROR
HEATER
LIGHT
PARK MARKER
ATN GND
CLEARANCE
IDENTIFICATION
AXIS
LAMP
U/D
AXIS
L/R
10A17
G
CLUSTER A B C D F E G
CONNECTOR
(1500)
18LTGN
18YL
18BN
16BL
18OR
18RD
18BK
CH8_05
16BN
A58
DIMR
OUT2 A62DA
5 BASE 1
PANEL 18DKBL PASS
ADAPTER
LT A B C D H F DOOR
J (1623)
(3003)
18LTGN
BODY A
18LTGN
16LTGN
18DKBL
A78E
A62DD
A78F
18LTGN
A78B
CONTROLLER #J1
A78D
(1603) D
A58DB
18BN
RIGHT C
A58DA
HEATED
18BN
MIRROR
10A15 L FUSE F4-B
18DKBL
A62BD
LEFT (1013)
HEATED A78A 18LTGN CH3_10
A78V
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
18BK
20YL
20BN
18RD
20OR
20WH
18BK
20OR
LEFT SIDE
CAB GND
MIRROR SW (4081)
CONN CH3_25
DRIVER POWER (254F) A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS
ATN GND
L/R
AXIS
U/D
A78-GD
20DKBL
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
A78F
A62D
20WH
A78K
A78L
20RD
A78C
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH
(254M)
CH4_21
49
ELECTRICAL CIRCUIT DIAGRAM MANUAL
N14HC
10RD
BATT RADIO
NEGATIVE CONN
N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
B A IP / ENGINE
FUSE F9-A
CONNECTION
(1018)
(6334)
CH3_12
A11-GAP
A11-GAP
16LTGN
16LTGN
16WH
A14HF
A14HC
A86P
16WH
16RD
A86P
16RD
HEAT SHRINK
B A C
IGN GND BATTERY
OVERHEAD MTD
2 WAY RADIO FLOOR MOUNTED
CONNECTION 2-WAY RADIO
(6900) CONNECTIONS
(6334)
50
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
51
ELECTRICAL CIRCUIT DIAGRAM MANUAL
**A11-GR
**A14C
14WH
12WH
14RD
*AH
**A11-GP
12RD
*AD
**A14B
12WH
12RD
**A14A
12RD
FUSE F7-E
(1016)
CH3_15 *A14A
A11-GCN
14RD
*A11-GCN
12WH
14WH
A11-GCA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3_25
52
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RADIO
(1300)
FUSE F4-F
A86
RADIO POWER 4 (1013)
18LTGN
CH3_10
FUSE F2-E
A86A (1011)
RADIO MEMORY 7
18LTGN CH3_15,17
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
IP/PREMIUM ROOF
RIGHT CONSOLE SPEAKER
W/ PREMIUM CONSOLE
(2304M)
TRIM (2503/2503F)
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305M)
8 A
A86H C86H
LEFT FRONT + 13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302M)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
53
ELECTRICAL CIRCUIT DIAGRAM MANUAL
NOTE: CH3_30
RADIO 1. * CIRCUIT A14 IS 4RD
CONNECTION
(1301)
W/ PREMIUM TRIM
PREMIUM LEFT CONSOLE
ROOF SPEAKER
(2503/2503F) (2305M)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304M)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301M)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
A86-G
GROUND 5 20WH
LEFT SIDE
CAB GND
(1004)
CH3_24
CHK DATE CHANGE REV REFERENCE DRAWN NAME
54
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RADIO
(1300A)
FUSE F2-E
A86A (1011)
RADIO MEMORY 7
18LTGN CH3_15
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62DE A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
IP/DOOR COURTESY
LIGHT AND SPEAKER
(3206)
C
A86K
RIGHT FRONT + 11
20LTGN
D
A86L
RIGHT FRONT - 12
20LTGN
IP/DOOR COURTESY
LIGHTS AND SPEAKER
(3205M)
C
LEFT FRONT + A86H
13
20LTGN
D
LEFT FRONT - A86J
14
20LTGN
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302M)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
55
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
56
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
57
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
58
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
59
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(A12V)
CONNECTIONS
(990A/990B)
A2
12LTBL
A12V
HEAT SHRINK
D58-GW
14WH
14BN
D58W
A65-GC A65-GAG F2
A
18WH 18WH
A11-GAA
A65AD
B
12WH
18OR
18LTBL
A12-GB
16LTBL
A12X
A12U
16WH
IP AUX ROOF
LOAD SWITCH
LEFT SIDE
(1106)
CAB GND
(1004)
2B
CH3_24
A65-GD
A
18WH
A65AE A65AC
B A12Y
18OR 16OR
D4 18LTBL
D3 3
85
BATTERY 87
18LTBL
AUX ROOF
FEED
A12V
RELAY
CH3_01
(1010)
30
86
A14NB
12RD
C4 C3
FUSE F6-B
A12-GC
7
16WH
(1015) *A65AB
16OR
B3 A3
A12Z
16LTBL
20A
9
A11-GBA A12-GBP A12-GA
10WH 16WH 16WH
A11-GKJ
6WH
CLUSTER DIMR 8
OUT2 A62DA A62DJ
CONNECTOR 5
PANEL 18DKBL 18DKBL
(1500)
LT
LEFT SIDE
CAB GROUND
(4081)
CH3_06
60
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
61
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
62
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
63
ELECTRICAL CIRCUIT DIAGRAM MANUAL
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(3000 / 3003) B1
A78A
CH4_07
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
64
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F4-F
(1013)
CH3_10
18LTGN
A86F
CB RADIO ROOF / IP
CONSOLE / ROOF STD
POWER CONNECTOR CONNECTION
(2502M/2502F)
(2303M) (2000F/2000)
12
A
C86F D86F
A
16LTGN 16LTGN
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
A11-GF
16WH
A11-GS
10WH
LEFT SIDE
CAB GROUND
(1005)
CH3_20
65
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
66
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
67
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SWITCH PACK
(1101)
BODY CONTROLLER
(1602)
A3A(+)
E2 18DKBL
J1708
A3C(+) D SW DATA
PRIVATE (+)
18DKBL LINK (+)
(1927)
CH3_04
A3A(-)
E1
18GY
J1708 A3C(-) E SW DATA
PRIVATE (-) 18GY LINK (-)
GAUGE / SWITCH PACK (1929)
(1512) CH3_04
SWITCH PACK
(1101A)
A
A11-GJ
GROUND 1 GROUND
18WH
TO NEXT
B
A12FC SWITCH PACK
ACCESSORY 8 POWER OR OPTIONAL
18LTBL
C GAUGE PACK
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
FUSE F11-D
(1020)
E1 BATTERY
A14FF F4 E4 A14HH A14HD A14H A14
BATTERY 7 FEED
16RD 16RD 14RD 8RD 6RD
5A CH3_01
A5C(+)
J1939(+) 11 J1939 ADAPTER
18YL
(1026)
A5C(-)
J1939(-) 10 CH3_11
18GN
A11-GAB
GROUND 4
18WH
A11-GAA
12WH
NOTES:
1. FOR MULTIPLE SWITCH
PACKS, CONNECT 1101
OF NEXT SWITCH PACK
TO 1101A OF PREVIOUS
SWITCH PACK.
68
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C/B WINDSHIELD
A82 WIPER POWER
A 10A20
16GY
A
B+ A82D A82E
16GY 16GY BODY
CONTROLLER
B
PRK A82V #J2 (1604)
WV50V 16GY
A
2.2uFx2
C LEFT SIDE
GND A82-G CAB GROUND
14WH (4081)
4.4uH x3 CH3_21
D
HIGH A82K
16GY
A82M
16GY
A82N
16GY
E
LOW A82L
16GY
WIPER MOTOR
(4500)
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WASHER PUMP
WINDSHIELD (9745)
WIPER POWER A82F
E7
RD1 (LSD) 18GY TURN SIGNAL
IP / DCM
(1800) SWITCH
BODY CONTROLLER (1810)
#J5 (1602)
A4 7
A9AA A9V B9V B9S
ZVR E5 18GY 18GY 18GY 18GY
20WH
WIPER 0
BODY CONTROLLER
#J3 (1600) 20GN 2 1
C9 8
WIPER SW 'O' A82A B82
A9 WIPER 1
DIN10 20GY 18GY
C1 11 20RD
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
WIPER 2
A82C B1 B82B 5
WIPER SW '2'
A11 20GY 18GY 20OR
DIN12
A5 12
WASHER PUMP A987B A87A B87A
A15 20YL
DIN16 20GY 20GY 20GY WASHER
A3 6
LEFT A11-GA B11-GAA
SIDE 18WH 18WH 20WH
CAB GND
(1005) IP/CENTER
CH3_20 58 (1701)
A87DB N87DB
18GY 18GY
FUSE F4-H 59
(1013) A87MB N87MB
CH3_12 18GY 16GY
WASHER FLUID GROUND
N87EA 41
LOW SWITCH A8 N87EA N87-G ADAPTER
DIN9 18GY 18GY 18GY
1 2 #01 (8807)
CH3_23
WASHER LEVEL
SENSOR (9746)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
69
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FRONT FRONT
CENTER CENTER
SEATBELT SEAT
SWITCH SWITCH
(3000) (3001)
A B A B
D11-GCA
D11-GJA
D11-GC
D11-GJ
18WH
18WH
18WH
18WH
ROOF IP (1)
SEAT 1 9 10 11 12
3 5 7 2 4 6 8
CONNECTION
(8996)
A11-GHA
A11-GGA
A11-GBA
A11-GJA
A11-GAA
A11-GCA
A11-GA
A11-GG
A11-GB
A11-GH
A11-GC
A11-GJ
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND (8999)
ADAPTER CH4_29
(8995) (8882)
CH3_19 CH4_30
70
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ROOF IP(2)
SEAT 1 3 5 7 9 11 2 4 6 8 10 12
CONNECTION
(8997)
A11-GEA
A11-GLA
A11-GFA
A11-GMA
A11-GDA
A11-GKA
A11-GK
A11-GE
A11-GL
A11-GD
A11-GF
A11-GM
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND
(8999)
ADAPTER
CH4_29
(8995)
(8882)
CH3_19
CH4_30
71
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SEATBELT
SEAT INDICATOR
(8999) *
A11-GM
7 18WH
6 A11-GF
18WH
A11-GK
9
18WH
A11-GD
4 18WH
A11-GJ
10 18WH
3 A11-GC
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER N/DISPLAY
(8998) *
GROUND ADAPTER
A11-G
12 (8995)
18WH
CH3_19
A5D(+)
6
18YL J1939 ADAPTER
(1025)
A5D(-) CH3_11
7
18GN
* PREWIRE ONLY
72
ELECTRICAL CIRCUIT DIAGRAM MANUAL
SEATBELT
SEAT INDICATOR
(8882)
A11-GM
9 18WH
4 A11-GF
18WH
A11-GK
10
18WH
A11-GD
3 18WH
A11-GJ
7 18WH
6 A11-GC
18WH
A11-GG
12
18WH
A11-GA
1
18WH
SEATBELT
DATA RECORDER W/DISPLAY
(8881)
A5(+)
8
18YL J1939 ADAPTER
(1025)
A5(-) CH3_11
5
18GN
A5A
6 A
18GN
A5B
7 B
18YL
A11A A11AA C
12
18WH 18WH
A13A A13AA
10 D
18RD 18RD
73
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100)
FUSE F3-A
(1012) CH3_08,16 BATT
18RD
ALTERNATOR
A15
MEGA FUSE OFF
CH3_01,08 S IGN ACC
R
CH10_03
A B D C
G B
K2 START RELAY
A17H
K14H
4RD
(1010)
16PK
87A
30
SEE NOTE
K2-G
SEE NOTE B3 A4
87
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4
86
GROUND A3
85
A17C
16PK
A17M
18PK
K11-GL
FUSIBLE
2WH
LINKS
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
BATTERIES
K17M
18PK
1/ORD
+ + 2/ORD
B
B
S S
1/OBK
- - S
W/ V8 ENGINE
M
G
2/0BK
2/0BK
64
ENGINE
CRANK
INHIBIT
ECM
LEFT SIDE FRAME GND (6020M)
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
74
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
75
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FAN RELAY
(1015) ECM
IP / ENGINE (6020M)
D4 (1702)
85
86
C3 29
A23B K23L ENGINE FAN
91
A23C
18TN
24
D3
87
CH7_01
87A
E-FAN
(6561)
GROUND
SPLICE K23D
(6704M) A
16TN
D
K10-GG
B
16WH
C
K10-GB
14WH
76
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
A23M
18TN
SNOW VALVE H
A23F
18TN FUSE BLOCK
A23C (1020)
18TN CH3_13
SNOWVALVE MODULE
A13FL
12PK
(4120)
A SNOWVALVE
G1
FUSE F5-A
SWITCH
(1014)
(1107)
10A
9
7
B
A23H
DUAL FUNCTION
18TN
H1
REED SWITCH
(NO & NC)
2B
3
C
A23J
18TN 1 A13DA
18PK
D
A23K
18TN A23-GAK
6
5B
CURRENT 18WH
MOTOR PROTECT
4
E
A23L
A11-GA A11-GAK
18TN
8
A11-GAA
SWITCH
12WH
CLUSTER CONNECTOR
(1500)
#A62DG
DIMR 18DKBL
OUT2 A62DA A62DG
5
PANEL 18DKBL 18LTBL
LT LEFT SIDE
CAB GND
(1004)
CH3_24
# W/ AUTO NEUTRAL
77
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE ECM
(6020M) ENGINE / IP
(1702)
35
K3A(+) A3AA(+)
J1708 (+) 32 J1708
18DKBL 18DKBL
PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
CH3_03
J1708 (-) 31 18GY 18GY
37 FUSE F1-A
IGNITION K97UB A97UA (1010)
97
KEY POWER 18PL 16PL CH3_02
FUSE F10-A(1019)
ENGINE /
1 E1 F1 FAN RELAY
MELROSE K97NA A97Z A23
(1015)
(6011) 10PL 10VT 18TN
5A CH6_01
CH7_04
28 C4 A
ACCELERATOR K99B A99B B99V
POSITION 72 18PL
18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 25 18PL 18PL
18PL
30 B5 D
IDLE K97FU A97M B99U
VALIDATION 67 18PL 18PL
18PL
SWITCH E
32 B6
K97WC A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL
38
TBVC
41 K97EW 1
18PL ENG ECM BODY
K97SE BUILDER 2
MAP 35 2
18PL (7208M/7208A)
ENGINE / MELROSE
9 K97T
(6011)
18PL CH7_04
78
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM
(6020M)
W/ALLISON WTEC
ALLISON
W/ALLISON LCT
K47C125 SPEEDO 1 / 2000 ENGINE
W/BODY BUILDER D
18TN METER BODY BUILDER
W/IN-CAB TCM
(7205F)
K47B125 K47C125
18TN 18TN
30
86
K14KA K97XB 2 1
INJ_H_D 98
18RD 16VT
K97XA
10PL
79
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - V8 ENGINE (CONT)
NAVISTAR, INC.
EXHAUST DELTA P
ECM
DPFDP SENSOR
(6020M)
(6263/6263T/6263NV)
2 A C
DPF DELTA K95HH
51
PRESSURE 18TN
3
VREF 26 K95JT
18TN
1
K95F1
B
18TN
2 B
DPF INLET K95JJ
73 DPFT 1 SENSOR
SENSOR 18TN
LIGHT GRAY
1 (6261/6261T/6261NV)
K95F3 A
18TN
1
K95F2
18TN
A DPFT 2 SENSOR
2 DARK GRAY
DPF OUTLET K95LL
29 (6262/6262T/6262NV)
SENSOR 18TN
B
DOC INLET
7
SENSOR
#K95KK
18TN
SIGNAL
5
RETURN
DOCT SENSOR
BLACK
(6260UC)
2
*K95KK
K95NN
K95A1
A
18TN
18TN
18TN
DOCT SENSOR
BLACK
(6260HL)
2
D 1
*K95S4
18TN B
2
J K9E A9E
20GY BODY CTRL-J5
18GY
(1602)
CH8_01
ENGINE/IP
(1702)
* W/ UC ATD
# W/ BOC ATD
80
ELECTRICAL CIRCUIT DIAGRAM MANUAL
POWERTRAIN A/T
ECM DOCT SENSOR BLACK
INTERCONNECT
(6020M) (6260T)
(7100)
K95KK 3
VREF1_1 P95KK
7 18TN 2 EGT1
18TN
2
P95S4
1 SIG GND
18TN
DPFT1 SENSOR
LIGHT GREY
(6261T)
5
K95JJ P95JJ EGT2
EOP 73 2
18TN 18TN
4
K95F3 P95F3
1 SIG GND
18TN 18TN
DPFDF EXHAUST
DELTA P SENSOR
(6263T)
8
K95F1 P95F1 SIG
1
18TN 18TN GND
10
K95JT P95JT
VREF1_2 26 3 5V REF
18TN 18TN
9
K95HH P95HH
51 2 DELTA P
18TN 18TN
DPFT2 SENSOR
DARK GREY
(6262T)
11
K95F2 P95F2
1 SIG GND
18TN 18TN
12
K95LL P95LL EGT3
SIG_RTN1_1 29 2
18TN 18TN
81
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / MELROSE
(6011)
ECM
K97T
SIG_RTNI_2 6 (6020M)
18PL
CH7_01,02 ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
CKP- K19-GM K19-GP
1 (1702)
14GY 12GY
K19BA K19B
8 34
14GY 12GY
K97NA ENGINE / IP
10PL (1702)
CH7_01
K97D FUEL
B
16PL COOLER
K59A A SOLENOID
18GY (6405)
ECM
(6020M)
14 FUEL COOLER
K97ND
16PL 83 V PWR
K97NE
84 V PWR
16PL
K97NF
85 V PWR
16PL
K97-GH K97-GK
MAP 9 87 GND
14WH 18WH
K97-GL
86 GND
18WH
K97-GN
K97-GM
8WH
18WH 88 GND
BATTERY
K97-GP
K97N
10WH
10PL
K97X
8VT
ECM
+ - (6020M)
K97JC
18PL
CH07_02 5 4 3
ECM
NEGATIVE 85 87A
(9260-C) ECM MAIN
N14AY
87
10RD
(6022A)
30
ENG ECM FUSE 86
BTRY ECM
(9254) K97XB 2 1
POSITIVE
A B (9261-A) 16VT
N14BA K97XA
10RD 10PL
82
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CRUISE OFF
CRUISE ON
CITY HORN
RESUME
SET
BODY CONTROLLER J3
(1600)
6190 OHM
2370 OHM
1210 OHM
ELECTRIC
HORN SW
A5
A85B
20GY
D C B A
IP/DCM
(1800)
CLOCK
B10
SPRING
(1809)
D C B A
CLUTCH
D C B A SWITCH
(1807)
B85B
B17H
B9VB
18GY
18PK
B96A
18PL
B17J
18PK
18GY
18GY
B9R
STOP LIGHT
(1814A)
B
B9VF
6.8V
18GY
OHMS
150
18GY
18PL
18RD
B9V
B96
B70
TURN
SIGNAL B9S
7 18GY
SWITCH
(1810)
B12
C11
DCM
D8
D7
A9V A4
B9
CONN
(1800)
18GY
20RD
20GY
A70
A97
A9AA
20GY
BODY BODY
CONTROLLER CONTROLLER J5
B16 E14 E5
(1600) (1602)
83
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY DCM
CONTROLLER #J5 CONN
(1602) (1800) BRAKE
SWITCH
(1814A)
B9
A70 B70 A
E14
20RD 20RD
IP/ENGINE
ZERO VOLT (1702-2)
REFERENCE K9E A9E
(6747) 18GY 20GY
CH3_07
IP/ROOF A9L
(2000-14) 18GY
PARK
BRAKE
BODY (1815)
CONTROLLER #J3
(1600) BLK1 B
18BK
B7
A44A B44B BWHITE
A12 A
18GY 18WH 18WH
84
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PAM
MODULE ENG/DASH AMMETER TO
(4087) AMMETER STARTER GND
(4061/4060) (6333)
A
A26A K26A A
11
18TN 18TN
AMMETER TO
BAT GND
(6332)
B
A26B K26B
10 A
18TN 18TN
85
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
86
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J5
(1602) IP / FORWARD AIR COMPRESSOR
CH3_07 CHASSIS HYD BRAKES
(1700) (8505A)
27 A
ZVR A9ZA A9ZB M9A
E3
18GY 18GY 18GY
BODY 28 B
+5V OUTPUT A6A M6A
CONTROLLER#J5 E8 18GY
SSOUT 18GY
(1602)
29 C
BODY PRIMARY AIR A40 M40
CONTROLLER#J3 PRESSURE B2 18GY 18GY
(1600) AIN2
87
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLUSTER CONNECTOR
(1500)
REAR TURNS
DIMR OUT1 A62 PANEL ADAPTER
4
PANEL LT 18DKBL (1625) CH9_06
FUSE F4-L
A28A (1013)
IGNITION 7
18TN CH3_12
A28-G A11-GS
GROUND 1 12WH
16WH LEFT SIDE
CAB GND
(1005)
CH3_20
HEAD LIGHT
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE
AMBIENT
FORWARD/CENTER AIR TEMP
CHASSIS SENSOR
IP / FWD CHASSIS
(4001) (4000)
(1700)
25 B B
A110AD M110AD N110AD
ZVR 8
18GY 18GY 18GY
CLUSTER CONNECTOR
(1501)
16 A A
OUTSIDE A41 MJ41 NJ41
9
TEMP 18GY 18GY 18GY
(AIN3)
88
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.6. IP / GAUGES, P. 6
WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE
Figure 89 IP / Gauges
89
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
90
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DO NOT SHIFT
TRAC CTRL
CHECK TRANS
TRAILER ABS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
91
ELECTRICAL CIRCUIT DIAGRAM MANUAL
8.9. ENGINE OIL PRESS & TEMP, SPEEDOMETER, TACH, VOLTMETER & WATER
TEMP GAUGE CIRCUITS, P. 9
SPEEDOMETER GAUGE
TACHOMETER GAUGE
Figure 92 Engine Oil Press & Temp, Speedometer, Tach, Voltmeter & Water Temp Gauge Circuits
92
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FUEL GAUGE CIRCUITRY (SINGLE TANK AND
NAVISTAR, INC. DUAL TANK)
IP / CENTER
CHASSIS
29 27 13
(1701) RIGHT SIDE
FUEL SENDER
(9101)
N9B
16GY B
N36A
18TN
A
A 5
R36 N36A
18TN 18TN
DUAL TANK
B 10 RIGHT SIDE FUEL
R9G N9G SENDER
18GY 16GY (9101A)
N9G N9G
16GY 16GY
B
N9GF
16GY
N36A
18TN
A
93
ELECTRICAL CIRCUIT DIAGRAM MANUAL
LIGHTS (CHAPTER 9)
9.1. BACK-UP – WITH ALLISON TRANSMISSION, P. 1
TURN SIGNAL
ADAPTER
(400)
M F10 BACKUP
A71D BACK-UP BACK-UP
LIGHT
18OR ALARM (+) ALARM (-)
INPUT (830A)
(829A)
BODY
14WH
14RD
CONTROLLER #J5
WH
RD
(1602)
CENTER CHASSIS /
REAR CHASSIS
IP / CENTER (9800)
CHASSIS
(1701-1) 1
A71A S71A R71A
16OR 14OR 14OR
K
STOP TAIL TAIL LAMP
& TURN BACKUP
B 12
R10-G (9303) (828)
N10-G
12WH 12WH A E
E A
A A
S71C
14LTBL
E E
S10-GC
N11-GA 14WH
12WH
A
LEFT TAIL RIGHT TAIL
GROUND AT LIGHT LIGHT
GROUND DASH
(71) (72)
ADAPTER #01 (9717B)
(8807)
CH3_23
J
BACK-UP
LIGHT
A71AB
16OR
TCM W/ LCT
(7151)
IP / ENGINE
(1702-7)
REVERSE K92#165 A92#165
65 18TN
WARNING 18TN
D2 D1
85
87A BACK-UP LIGHT
87 RELAY
(1010)
30
86
C1 C2
94
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.2. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS, P. 2
B
A57D RIGHT FRONT
16OR MARKER & TURN LIGHT (8000)
CH9_03,11
F LEFT FRONT
A56D
MARKER & TURN LIGHT (8801) /
16OR
CH9_03,11
G
A56BC BODY BUILDER TURN / STOP
16YL (4450BM)/(4460M)
CH10_07
J
A71AB BACK-UP LIGHT RELAY (1010)
16OR CH9_01
A71AB
BACK-UP LIGHT SWITCH(7500M)
16OR
CH11_07
K
A71A STOP , TAIL & TURN LIGHTS
16OR (9303A/9303B)
CH9_08
A58T
A58
BASE 1
ADAPTER A B C D E F G
(1623)
FORWARD/IP
CHASSIS
(1700)
RIGHT GUIDE POST 5
M54B
LIGHT (8151)
14BN
CH09_03
Figure 95 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights
95
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.3. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 3
LEFT
GUIDE
POST RIGHT GUIDE
LIGHT POST LIGHT
M54-GB
TURN LIGHT
16WH
16WH
TURN LIGHT
RIGHT
PARK LIGHT
FENDER
TURN LIGHT
LEFT FENDER
TURN LIGHT
M54J
16BN
GROUND
M54H
16BN
ADAPTER#01
(8800)
E D
CH3_23 (8000)B
LEFT HEADLIGHT
T/S HARNESS LEFT SIDE
CONN D E B M11-GA CAB GROUND-
(8001) LEFT SIDE 14WH CHASSIS
CAB GROUND- (4307)
BODY BUILDER M11-GB
CHASSIS CH3_22
(4450M) 14WH
(4307)
CH3_22
M57B
16OR
C M54D
14BN
M54B
B
14BN
M54C
14BN
16LTGN
N56BB
N57BB
16YL
M56B
16OR
FORWARD / IP
CHASSIS 14 5 15
(1700)
IP / CENTER A54B BASE 1
BODY ADAPTER PACK
CHASSIS 16BN
A57B
16OR
10A6
16OR
16YL
A57BB
10A7 (400)
A56C
16OR
A57C
16OR
A56D CH9_02
16OR
C G E A B F A57J
16OR
REAR TURNS
PANEL ADAPTER A56J
(1625) 16OR CENTER CHASSIS
(1701)
A57
16OR
A56
16OR
Figure 96 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
96
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J1
(1603)
IP /
FORWARD
22 23
CHASSIS
GROUND (1700) GROUND
ADAPTER#01 ADAPTER#01
(8800) (8800)
CH3_23 CH3_23
M64-GA
M64-GB
M64B
16YL
16WH
M64A
16YL
16WH
97
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.5. HEADLIGHTS, P. 5
BODY BODY
CONTROLLER #J2 CONTROLLER #J3
(1604) (1600)
C B K H A4 A14 A7 A6
A53B
14YL
A52D
14YL
14YL
14YL
A53
A52
A102A
A56L
20OR
A57R
20OR
A52A
20YL
20YL
CH4_26
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A1 A2
(1800)
(1700)
14YL
M53B
14YL
14YL
14YL
M52D
M52
M53
18GY
B102A
B52A
18YL
B57A
18OR
B56A
18OR
B9S
18YL
M11-GA
14WH
W/ GUIDE
POST LIGHTS
M11-GB
14WH
B A C A C B 3 4 1 2 7
LEFT SIDE
CAB GROUND-
CHASSIS
(4307)
CH3_22
DIMMER FTP
Figure 98 Headlights
98
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLUSTER
A62DA CONNECTOR
18DKBL (1500)
CH8_05
REAR TURNS
PANEL ADAPTER
(1625)
M RADIO
A62E
18DKBL (1300)
CH4_11
L SWITCH PACK
A62DB
18DKBL (1101)
CH4_25
K HVAC CONTROL
A62DA
18DKBL (1200)
CH12_03
C
A57BB
16LTGN BODY BUILDER
(4450M)
G CH10_07
A56BB
16YL
99
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
100
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.8. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 8
TURN
BODY
SIGNAL
CONTROLLER-J2
ADAPTER
(1604) REAR TURNS
REAR TURNS (400)
CH9_02 PANEL ADAPTER
PANEL ADAPTER CH9_02
(1625)
(1625)
CH9_03
CH9_03
A71A
16OR
16BN
16OR
16OR
A68
A56
A57
IP /
CENTER
CHASSIS 2 4 1 3
(1701 / 1701F)
14OR
14BN
N56
14OR
14OR
N71A
N68
N57
CHASSIS GND
ADAPTER
(8807)
CH3_23
N10-G B
12WH
N11-GA
CENTER / REAR 12WH
CHASSIS A
2 4 12 1 3
(9800) GROUND AT
DASH
(9717B)
R10-G
14OR
12WH
14OR
R71A
14BN
14OR
R56
R68
R57
BACK-UP LIGHT
BACK-UP LIGHT
TURN / STOP
TURN / STOP LIGHT
LIGHT
Figure 101 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
101
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9.9. LIGHT SYSTEM – CLEARANCE, MARKER, PARK, TAIL, TURN & STOP LIGHTS
(CONT.), P. 9
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC.
TURN & STOP LIGHTS (CONT)
9 E
D58N D58L A58T
A 18BN 18BN BASE 1
SHUNSHADE(345) 18BN
2 SPLICE
D58-GF D58-GA A63-GA
MID MARKER LAMP (2004M) B PACK(1623)
18WH 18WH 16WH A
A11-GT
12WH
ROOF / IP
(2000F/2000)
16BN
A58
LEFT SIDE
CAB GND
(1005)
CH3_20
PARK MARKER
CLEARANCE
IDENTIFICATION
LAMP
10A17
BODY
CONTROLLER#J2
(1604)
BASE 1
A E ADAPTER
(1623)
A58T A63-GA
BODY 18BN 16WH
CONTROLLER #J2
A11-GT
(1604)
12WH
9 2
PARK MARKER
CLEARANCE
IDENTIFICATION A58 IP / ROOF
G
LAMP 16BN (2000/2000F)
10A17
LEFT SIDE
CAB GND
(1005)
CH3_20
Figure 102 Light System – Clearance, Marker, Park, Tail, Turn & Stop Lights (Cont.)
102
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. AUX HEADLIGHTS, SNOWPLOW LIGHTS
BODY BODY
CONTROLLER#J4 CONTROLLER#J2
(1601) (1604)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
LIGHTS
LIGHTS
RIGHT
10A10
RIGHT
10A12
10A13
10A11
LEFT
LEFT
F9 E14 B C H K
A96LA
18YL
A96RA
18YL
A96RB
18YL
A96LB
A52PD
A53PA
A53PB
A52PC
18YL
14YL
14YL
14YL
14YL
A3 J3 G3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
A96-GC
(1018) (1018) (1018) (1018)
A96-GD
A52D
14YL
18YL
A52E
14YL
14YL
14YL
A53F
A53B
14YL
18YL
A52
A52B
14YL
A96-GB
18YL
A53
14YL
A53E
14YL
A96-GCC
18YL
A11-GCA
10WH
103
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BASE 1 TURN
FUSE
ADAPTER SIGNAL (1018)
(1623) ADAPTER
CH9_02 (400)
CH9_02 A56D
16OR
A57D
16OR
14YL
A52D
A53B
14YL
14YL
A52B
14YL
14YL
A53F
A53E
A52E
14YL
14YL
A52
14YL
16BN
A54B
A53
A57B
16OR
A56B
16OR
IP / FORWARD
5 14 15 8 9 10 11 1 2 4 3 CHASSIS
(1700)
RIGHT HEADLIGHT
TURN SIGNAL
M52B
14YL
M53E
14YL
14YL
M53F
M57B
16OR
M52E
14YL
14BN
M54B
M56B
16OR
(8000)
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
#M11-GA
B
14WH
LEFT HEADLIGHT
TURN SIGNAL
(8001)
M53
14YL C
M52
14YL A
M56C D
16OR
M54C
E
14BN
#M11-GB B
14WH
GROUND
ADAPTER#01
(8800)
D
M11-GE
14WH
16LTGN
M64LO
M64HI
14YL
M54F
14BN
14YL
M57D
16YL
M56D
A
M11-4 M11-GD
12WH 12WH
SNOWPLOW
HARNESS
CONNECTOR
E D F C A B
(8102)
LEFT SIDE
CAB GROUND
CHASSIS
(4307)
104
ELECTRICAL CIRCUIT DIAGRAM MANUAL
W/SINGLE
(1000B) BATTERY FEED
REAR DOME
ROOF/IP
LIGHT A14
(2000F/2000)
(2115M) %D63K FUSE F2-D 4RD
A 18DKBL (1011)
10
*D63M D63D A63 A14TA A14T
18DKBL 18DKBL 18DKBL 12RD 8RD
F4 E4
A14
4RD
RONSOLE/ROOF
(2502M) %D63J (1003B)
W/PDM
18DKBL
*D63N
C
18DKBL BODY CONTROLLER
#J2
D63C (1604)
D 18DKBL #A63A
18DKBL
C 6
D63L D63E @A63DA @A63A
J
18DKBL 18DKBL 18DKBL 18DKBL
**A63DA **A63A
20LTGN 18DKBL
B 2
D63-GH D63-GA A63-GA A11-GT
18WH 18WH 16WH 12WH
NEG STUD
(1005)
LEFT CREW
COURTESY LIGHT
(2116F)
A
*D63P
18DKBL
B
*D63-GJ
REAR DOME
18DKBL
LIGHT
(2115M)
RIGHT CREW
COURTESY LIGHT
(2117F)
A
*D63R
18DKBL
B
*D63-GK
% - W/EXTENDED CAB
18DKBL
* - W/CREW CAB
# - N/COURTESY
@ - W/COURTESY
** - W/EAGLE INTERIOR
105
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CLEARANCE AND MARKER LIGHT
NAVISTAR, INC.
LEFT CLEARANCE
LIGHT ROOF/IP
(2002M) (2000F/2000)
BASE1
A 9 SPICE PACK
D58Z D58L A58T
18BN 18BN (1623-E)
18BN
CH9_02
B 2
D58-GD D58-GC D63-GA
18WH 18WH 18WH
A63-GA
LEFT MARKER
16WH
LIGHT
(2003M)
B D58-GE
18WH
A
D58M
18BN
A11-GT
12WH
MID MARKER
LIGHT
(2004M)
B
D58-GF
18WH
A
D58N
18BN
NEG STUD
RIGHT MARKER (1005)
LIGHT
(2005M)
B
D58-GH
18WH
A
D58P
18BN
RIGHT CLEARANCE
LIGHT
(2006M)
B
D58-GJ
18WH
A
D58R
18BN
106
ELECTRICAL CIRCUIT DIAGRAM MANUAL
(LOCATED NEAR
EXTERIOR DASH
TRW ABS LEFT SIDE)
EHCU
(9511 / 9511A) MEGAFUSE LOAD SHADDING
MAXI-FUSE UNFUSED STUD B2 STUD
(9310) (1000) (1008FA)
PUMP B A M90K-FL
MOTOR N90 N90J K14X
1
B+ 12RD 10RD 6RD
40A 14GY
N5C(+) J1939
J1939(+) 5
20YL TERMINATING
RESISTOR-A
J1939(-) N5C(-)
6 (9530)
20GN
CH3_05
CENTER CHASSIS / IP
(1701)
26 FUSE F7-F
N94L A94L
COIL B+ 25 (1016)
12GY 12GY
CH3_01,08
LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502)
WHEEL SENSOR
L FR WHL 14 30 1
N94L(+) A94L(+) M94L(+)
SPEED 27 18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 28 18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503)
WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 3 18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 4
18GY 18GY 18BN
SENSOR
TRAILER ABS
FUSE F1-C
ECU RELAY
(1010)
24 (1017-G3) IGNITION
N90E A90E F3 E3 A13FH A13FF
IGNITION 30 RELAY #3
18GY 18GY 18PK 18PK (1012/1014)
5A CH3_02
CENTER / REAR CHASSIS
(9800) (9812)
LOW RR WHL 16 1
N94N(-) R94N(-)
SPEED 35
18GY 18GY
SENSOR REAR AXLE
15 2 SPEED SENSOR
HIGH RR WHL N94N(+) R94N(+)
SPEED 36 18GY 18GY
SENSOR
N90-GB GND
COIL N90-G
38 14WH STUD
ECU GND 12WH
(9717D)
(LOCATED AT LEFT
EXTERIOR LOWER
CAB GROUND STUD)
1008FA. UPDATED COLOR, GAUGE & CIRCUIT. 67696A 04AUG10 AE08064601 001
107
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
108
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC. TRW ABS BRAKES (CONT)
W/HYDROMAX
BODY CONTROLLER
J4
(1601) FUSE F5-C
(1014) A90L
CH3_14 18GY
A
RELAY A90J
CONTROL F16 18GY
B
A90K
16GY
C
DIODE CONN
(4041)
BODY CONTROLLER
J3
(1600)
HYD PUMP
A90HB MEGAFUSE
MOTOR B10
18GY UNFUSED STUD
MONITOR
(4029)
A14-FL
A14 STARTER B+
HYD PUMP K14H
12RD TERMINAL
FLOW/DIFF B6 4RD
16BK CH5_01
MONITOR
MOTOR
A90M SENSOR
18GY 5 1 (4034)
85
30 HYDROMAX
BOOST PUMP HYDRAULIC
RELAY CONN PUMP MOTOR
87 (4033)
87A
86
2 4 HYDRAULIC
A90F MOTOR GROUND
A90A
12GY (4035)
16GY
A90H
14GY
A90HA A90-GM
14GY 12WH
MOTOR SENSE
B A FUSE (4040)
FUSE CAP
5A
(4040C)
B A A B
(A90B) (A90C) A90CA A90-G A90-GA
16GY 16GY 16GY 16WH 12WH
GROUND
N.O. (4005)
DIFFERENTIAL CLOSES FLOW SWITCH N.C.
OPENS (LOCATED LEFT UPPER
PRESSURE SWITCH W/PRESSURE (4031)
W/FLOW EXTERIOR CAB GROUND STUD)
(4032) DIFFERENCE
109
ELECTRICAL CIRCUIT DIAGRAM MANUAL
30 FUSE F2-C
86
J4 (1011)
J3 (A57J)
A57-GC CH3_15
18WH
*A54T
IP / CENTER CHASSIS
12BN
(1701)
CH10_20,21
TRAILER
MARKER F14 A54C
LIGHTS 18BN
E3 F3
RD27 (HSD)
85
A54-GC
18WH
TRAILER MARKER
87
LIGHT RELAY
A11-GCH
(1012)
16WH
30
86
F4 FUSE F3-D
E4 (A54J) (1012)
CH3_16
18BN CH10_20,21
RD10 (HSD)
10WH
E1 F1
A68-GC
85
18WH
TRAILER
87
TAIL LIGHT
A11-GKJ
RELAY
(1012)
6WH
30
86
F2 E2
A70-GT
FUSE F3-B
18WH
LEFT SIDE
(A68J) (1012)
CAB GROUND
CH3_16
(4081)
CH3_25
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER
# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
TRAILER STOP RELAY **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
(1016) CH10_05
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 110 Body Builder and Trailer – Turn, Markers and Stop
110
ELECTRICAL CIRCUIT DIAGRAM MANUAL
10.5. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 5
N/ ELECTRIC
18OR
TRAILER 87
TRAILER BRAKE
STOP RELAY
BODY
(1016)
CONTROLLER #J4
(1601)
TRAILER 86 30
TAIL
TRAILER J4 G4 FUSE F7-D
LT RLY (A70J)
OR BODY A70-GT (1016) CH3_16
(1012)
BUILDER F15 18WH
CH10_04
STOP IP / CENTER CHASSIS
LIGHT **A70C A70BB (1701)
RD28 (HSD) 14RD 14RD CH10_07
*#A70C
18OR A70BB BODY BUILDER
D2 D1
14RD TURN / STOP
85
A70-GC
(4460M)
18WH
87 CH10_07
BODY STOP
RELAY
(1020)
86 30
C1 C2 A70BF FUSE F10-C
ACCESSORY
14RD (1019) CH3_08,15
RELAY #1
(1013 / 1011) *#A12Q
*#A12BB BODY BUILDER
CH3_10 18LTBL
16LTBL (4450M/4460BM)
CH10_07
G1 G2
BODY / 85
LEFT SIDE ACCESSORY
87
CAB GROUND TRAILER
(4081) AUX RELAY
CH3_25 (1016)
86 30
A11-GKJ A11-GCA A72-GCL
10WH 18WH J2 J1
6WH
87 TRAILER ABS
ECU RELAY
(1017)
86 30
J4 J3 A94UA FUSE F8-D
12GY (1017) CH3_16
IGNITION A13-GFF
RELAY #3 18WH
(1012 / 1014)
CH3_02
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
Figure 111 Body Builder & Trailer – Turn, Markers & Stop (Cont.)
111
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY BUILDER
ACC FEEDS FORWARD CHASSIS /
(7230) IP
(1700)
S103M
A 65
12LTGN
S103N
B 66
12LTGN
S103P
C 67
12LTGN
112
ELECTRICAL CIRCUIT DIAGRAM MANUAL
71
N68BB
14BN A
N68BB
12 14BN
REAR TURNS A56BB N56BB
B
PANEL 16YL 16YL
ADAPTER N56BB
(1625) 63 16YL
CH9_06 A57BB N57BB
C
16LTGN 16LTGN
N57BB
74 16LTGN
N54BB
D
14BN
N54BB
14BN
73
N71BB
E
BODY / 16LTBL
N71BB
ACCESSORY 75 16LTBL
TRAILER A12BB N12BB
AUX RELAY F
16LTBL 14LTBL
(1016)
CH10_05 N11-GD
12WH G
GROUND
ADAPTER #01
(8807)
CH3_23
N11-GBB G
R11-GBB G
12WH 12WH
A
R68B A
14BN
B
R56B BODY
B
16OR BUILDER
C CONN
R57B C (4460BM)
16OR
D
R58B
D
14BN
E
R71B
E
16OR
N12BB F
R12B
14LTBL F
14LTBL
BODY BUILDER
CONNECTION
BODY BUILDER (4450AM/4450BF)
TURN / STOP
(4460AM / 4460BF)
A
R56BC
A
16OR
B
R57BC BODY
B BUILDER
16OR
C TURN / STOP
R70BB (4450BM)
C
14OR
TURN N56BC
SIGNAL 42 16YL
ADAPTER A56BC N56BC
A
(400) 16YL 16YL
N57BC
CH9_02
64 16LTGN BODY
N57BC BUILDER
B
16LTGN TURN / STOP
BODY STOP N70BB (4460M)
72
RELAY A70BB 14RD N70BB
C
(1020) 14RD 14RD
CH10_05
113
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
114
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
120
18YL 18YL
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
A20 BATTERY
16LTGN FEED
CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701/1701F)
N5E(+)
N5E(-)
16LTGN
18YL
18GN
N20
CHASSIS GROUND
ADAPTER
(8807) CH3_23
N10-GR
14WH
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
*N11-GPM
LINK
*N59F
*N14W
14WH
14GY
16RD
*N5(-)
*N5(+)
18GN
18YL
START
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
LINK
2 3 4 (4411M-A)
1 6 (4412F-A)
J1 *Y14H Y14H
J5 *4RD
4RD 4RD
J2
115
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
REMOTE POWER MODULE - CAB MOUNTED
NAVISTAR, INC.
N14H
A A
4RD
RPM 2 POSITIVE
FEED INSIDE CAB
(4412M)
N14D
A
4RD
N14C
A A
4RD
N14E
A A
4RD
116
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A11-GCA
10WH
A19-GCG
A11-GKJ
18WH
6WH
FUEL HEATER
RELAY
(1018)
F4
LEFT SIDE
IGNITION TRAILER ABS
FUSE F1-C CAB GROUND
ECU RELAY
85
RELAY #3
86
(1010) (4081)
(1012 / (1017) D3
A13FF A13FH A13FK CH3_25
1014) 18PK 18PK
18PK G3 E3
CH3_02,CH10_05
ENGINE/
A19 D4
87
K19BA K19B
MELROSE 14GY 12GY 12GY
(6011-8) IP /ENGINE F3 A19V
CH7_04 FUSE F6-D
(1702-34)
30
12GY (1015) CH3_15
FOR R/D 6011. UPDATED CIRCUIT AND COLOR. 67696A 04AUG10 AE08064601 010
117
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ETB
CONTROLLER A94T IP/CENTER CHASSIS
(1923) 10DKBL (1701)
CH10_20,21
ETB A11-GAM
CONTROLLER 16WH
(1923)
A11-GAA
12WH
118
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J3
(1600)
PTO PTO
STATE A88B K88B HOUR
B7 METER
INPUT 16LTGN 14LTGN
AIN8 (7950)
IP/ENG
(1702-14)
HEAT SHRINK
K14LSA
A B
18BK
A14LSB A
B
18RD
AUX-POWER
K14LSC A14LSC RELAY
C 12RD (1873)
12WH
(1702-42) CH3_02
IP/CTR CHASSIS
LECTRASHIFT PTO
119
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE F5-K
(1014)
B2 A2 IGNITION
A13FB
RELAY #2
12PK
(1012 / 1014)
20A
AIR DRYER
W/ STANDARD
DRAIN VALVE
A39B
16GY
16GY
A39
A39A
16GY
AIR DRYER
W/ STANDARD
DRAIN VALVE
AIR DRYER
W/ HALDEX
DRAIN VALVE
IP / CENTER 31
40
CHASSIS
(1701)
GROUND ADAPTER
CENTER HARNESS
(8807)
A
N39-GF
N39-GB
18WH
N39A
18GY
N39B
16GY
16WH
N11-GA
12WH
HEATED DRAIN
VALVE A B
(**9001)
AIR DRYER
(*9900)
A B
120
ELECTRICAL CIRCUIT DIAGRAM MANUAL
KEY SWITCH
(1100) N/ THEFT DETERRENT
W/ THEFT DETERRENT
A104J A104J
AUX POWER RELAY
BATT 18DKBL 16DKBL
A104C (1873) CH3_02
16DKBL
A104JA
G3 J3 18DKBL
OFF
86
18DKBL
S IGN ACC 30
A104B
REMOTE - STOP RELAY
A D
B C (1018)
87
A15
18RD 87A
85
J4 G4 H4
FUSE F3-A A104AA KEYSWITCH IGN FEED
A13F
(1012) 18DKBL (1100)
18PK
CH3_16 CH3_02
A59CD
A1 C1
18GY
DIN18
86
86 30
30
A104CA
16DKBL
18DKBL
A104E
87
87
BODY CONTROLLER#J4 87A
87A 85
(1601) 85
B2 B1
C2 A2 B2
ENGINE STOP
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
A59RD
ENGINE START
16GY
A104L
RELAY E16 18DKBL PUMP
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
18GY
18DKBL
18DKBL
RELAY
A104F
A3 C3
A104N
RD7 (LSD)
A104CB
18DKBL
DIODE 86
30
IP / CENTER ASSY
CHASSIS (9915)
(1701) 87
1 2
43 87A
85
C4 A4 B4
44
S104CA
16DKBL
A59CA
16GY
REMOTE
16DKBL
A104JC
18DKBL
S59CA
A104H
START / STOP
16GY
IP / FORWARD HOOD
(9778) CHASSIS SWITCH
(1700) (8805)
BODY BUILDER
B 44
N104CB B
18DKBL
43
REMOTE N104CC A
85
B+ 18DKBL
86
START / A
STOP G1
A104JB
18DKBL
SWITCH J2
B S
PUMP
87
G2
MOTOR
SOLENOID M START RELAY
J1 A104CC
(1010)
18DKBL
H2 CH5_01
30
87A
121
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
122
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK
NAVISTAR, INC.
T HANDLE SHIFTER
(422F)
#K92#103
18YL
A92A103
D
18TN IP/ FWD CHASSIS
(1700) WHEEL CHAIR
A92#103 A92B103
18TN 18TN INTERCONNECT
#K92B103 (4906)
18YL
21 48
#K92#103 A92#103 M89AB
18YL 18TN C
18PL
N/ BODY
*K92D103
BUILDER
18YL 37
A92A103 A92#103 M92#103
18TN 18TN D
TRANSMISSION IP / ENGINE 18TN
MODULE (1702) A92B103
(7150) 18TN
CH11_08
A92B103
18TN
BODY CONTROLLER #J4
(1601)
46
WHEELCHAIR A89AR M89AR
LIFT SOLENOID E1 G
18PK 18PK
RD7 (LSD)
F13
16WH
A89CC
A89CB
18PL
ACCESSORY RELAY #1
18PL
(1013 / 1011)
CH3_10
G1 J1
(A12V)
86
30
WHEELCHAIR LEFTSIDE CAB
LIFT RELAY GROUND-CHASSIS
(1019) (4307)
87 CH3_22
87A
FUSE F9-B 85
G2
(1018) J2 G2 H2 BODY CONTROLLER #J5
A12V E2 F2 (1602)
# W/1/2000 ALLISION A89CA
12LTBL 18PL
* W/ 3/4000 ALLISION 5A A92C A92A
18GY E3 ZVR
18GY
123
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
WHEELCHAIR LIFT INTERLOCK (CONT)
NAVISTAR, INC.
FELTED SHIFTER
PARK BRAKE
LIFT SWITCH (425)
(1120)
#A122AB
B
18PL
*A122AB
5
18PL
6 A122B
18WH
DIODE ASSY
A122C (9916)
18DKBL
1
8
2
AG2-GAD A11-GAA
7 LEFT SIDE
18WH 12WH
GND STUD
(1004)
CH3_24
WHEELCHAIR
LIFT INTERLOCK
IP/FORWARD CHASSIS
(4906)
(1700/1700)
46
A122D M89AR
18WH G
18PK
37
A92#103 A92#103
18TN D
18TN
48
A92#103 M89AB
18TN 18PL C
49
*A92#101 A92#101
B
18TN 18TN
LCT COLUMN SHIFTER
(1828)
%A92-GAH 21 INPUT
B A92#103
18GY 3 SIGNAL
18YL
RETURN
31
&A92-GAH A92#101
1 INPUT 6
18WH 18LTBL
A4
A9AA A9V B9V *BLK1
ZVR E5
18GY 18GY 18GY 18BK
* W/ T-HANDLE SHIFTER
# W/ COLUMN SHIFTER
& N/ LIFT SWITCH
% W/ LIFT SWITCH
124
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER#J5
(1602)
A103D
E1 TEM AUX RELAY DRIVER 2
18LTGN
RD7 (LSD)
125
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CUSTOMER AUX 85
2
A103BA
16LTGN
40A CIRCUIT A103AA
E5
RD8 (LSD) 18LTGN
IP / FORWARD
CHASSIS 87
(1700/1700) 4
MAXI FUSE
(4004)
12
M14L A B A14LP A103C
10RD 10RD 10LTGN
40A
BTRY FEED
(4007A)
BTRY FEED
(1002)
CH3_01
A14W
CONNECTOR
6RD
(1873)
FUSE F7-F
(1872/1872)
(1016)
A13XA
16PK
87A B2 A2
1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A72A 4
A 87
12OR
5
FUSE F5-B (1014)
IGNITION
85 2 H2 G2
A11-GCB
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3_06
92855Z 07JAN15
AE08064601 17A
126
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
127
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY
CONTROLLER #J4
(1601)
FUEL
FUEL TRANSFER PUMP
TRANSFER A37 A37V FUSE F6-C
PUMP F11 18TN 18TN (1015)
RD26 (HSD)
CH3_15
C1 D1
86
30
FUEL TRANSFER
PUMP RELAY
(1015)
85 87
D2 C2
A37-GCD
A37D
16TN
18WH
IP / CENTER
CHASSIS
A37-GCA
(1701-76)
10WH
16TN
N37D
A37-GCK
6WH
N37-G
18WH
FUEL TRANSFER
B A PUMP
(9102)
128
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / CENTER
CHASSIS TRAILER TRAILER
(1701/1701F) SOCKET#2 SOCKET#2
(9716/9716M) (9779F)
TRAILER 5 B
LEFT TURN A56T N56T R56A
B
RELAY 12YL 10YL 10YL
(1011)
CH10_04
TRAILER
RIGHT TURN 6 C
A57T N57T R57A
RELAY C
12LTGN 10LTGN 10LTGN
(1011)
CH10_04
TRAILER 7 A
MARKER A54T N54T R58A
A
LIGHT RELAY 12BN 10BN 10BK
(1012)
CH10_04
TRAILER TRAILER
SOCKET#1 SOCKET#1
(9715/9715F) (9780M)
TRAILER TAIL 8 B
LIGHT RELAY A68T N68T R68A
B
(1012) 12BN 10BN 10BN
CH10_04
TRAILER STOP
RELAY 9 A
A70T N70T R70A
(1016) A
10RD 10RD 10RD
CH10_05
AUX TRAILER N/ ETB
TRAILER ABS
10 C
ECU RELAY A94T N94T R94A
(1017) C
10GY 10GY 10DKBL
CH10_05
A94T
ETB
10DKBL
CONTROLLER
(1923)
CH10_11
AUX TRAILER
W/ ETB
129
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP/CENTER
CHASSIS
(1701)
TRAILER SOCKET#2
(9716/9716M)
5
B
LEFT TURN RELAY A56T N56T R56
(1011) CH10_04 12YL 10YL 10YL
A EOF
TRAILER MARKER 7
A54T N54T R58 BODY
LIGHT RELAY
12BN 10BN 10BN CIRCUIT
(1012) CH10_04
C (9724)
6 R57
RIGHT TURN RELAY A57T N57T
10LTGN 10LTGN
(1011) CH10_04 12LTGN
A R10
8WH
R10A
N10D
8WH
8WH
TRAILER
TRAILER
SOCKET GROUND
SOCKET GROUND
FRONT OF CAB
(9778F)
(9717A)
TRAILER SOCKET#1
(9715/9715F)
TRAILER TAIL 8
A68T N68T B
LIGHT RELAY R68
(1012) CH10_04 12BN 10BN 10BN
ETB
CONTROLLER
(1923)
CH10_11
Figure 130 Body Builder & Trailer Socket – BOC & EOF
130
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
AUX TRAILER CIRCUIT
LEFT SIDE
CAB GND
(1004)
CH3_24
A11-GAA
AUX TRAILER
12WH
SOCKET SWITCH
CONNECTOR
(1110)
BATTERY
FEED A72-GAM 9
CH3_01 18WH
GREEN
7
A72AA A72B
BODY / 14OR
12OR
ACCESSORY 9
#A72ED 7
TRAILER
A14F
CLUSTER 18OR
8RD
AUX RELAY
CONNECTOR (1016) *A72FA
CH10_5 *A72F 18OR
(1500)
AUX TRLR 16OR 3
A72CA 3
SOCKET SW 9
(DIN1) 18OR
FUSE F7-B (1016)
F2 E2
A14FB A72E
12RD 18OR
20A / 25A / 30A
*A72B 2B 2B
(1501)
16OR
AUX TRLR
4 A110C
SOCKET SW
18GY
(ZVR)
(1500)
AUX TRLR 1
A72D 1
SOCKET SW 10 18OR
(DIN2)
6
F2 10
#A72EC
FUSE F9-B
18OR
(1018) 10A
E2 5B
ACCESSORY AMBER 4
A2
RELAY #1 A12V 8
(A12V)
(1013/1011) 12LTBL
CH3_10
8 10
18DKBL
#A62DK
CLUSTER CONNECTOR
(1500)
DIMR
A62DA OUT2
BODY / #A72-GB 5
18DKBL PANEL
ACCESSORY 18WH
LT
TRAILER
A72-GD
18WH
131
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSFER CASE
NAVISTAR, INC.
IP/CTR CHASSIS
IP/CTR CHASSIS
IP/CTR CHASSIS
IP/CTR CHASSIS
BODY CTR-J4
CH10_24
CH10_24
(1701)
(1601)
CH10_24
CH10_24
(1701)
(1701)
(1701)
F4 E9 E13
F5
18LTBL
18LTGN
A13A
12PK
A13B
12PK
18GY
18BN
A13D
A13C
12PK
12PK
A6A
A6B
A6C
A6D
HIGH/LOW HIGH/LOW
REVERSING REVERSING
MOTOR M2 MOTOR M2
(-)RELAY (+)RELAY
(1873W) (1873X)
5 1 5 1
86 30 86 30
87 87A 87 87A 3
85 85
2 3 2 FRONT OF
4 AXLE
A11-GN FRONT AXLE
12LTBL REVERSING
REVERSING
M1(+)RELAY
A11-GM M1(-)RELAY
(1873Z)
18LTBL (1873Y)
5 1 1
86 30 5 86 30
A13H
12RD
A13G
12RD
87
FUSE F5-A
A11-GL
87
H1
(1014)
4 4
G1
A11-GK
18LTBL
A13E
(A13FB)
12RD
12LTBL
CH3_02
FUSE F5-J
(1014) IGN
A13F A13FB REALY#2
12RD B1 12PK (1012/1014)
30A A1
CH03_13
132
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANSFR CASE
IP/CENTER CHASSIS (7711)
(1701/1701F)
HIGH/LOW REVERSING 67
A13C
MOTOR M2(+)RELAY N93(+)
12PK 7 M2(+)
(1873X) 12GY
CH10_23
HIGH/LOW REVERSING 68
MOTOR M2 (-) RELAY A13D N93(-)
(1873W) 12PK 12GY 12 M2(-)
CH10_23
45
A6-GA N6A
F11 16GY 1 SW1
16GY
46
A6-GB N6B
F13 16OR 5 SW2
16GY
47
A9-GC N6C
F8 16DKBL 16GY 9 SW3
48
BODY CTRL-J5 A6-GD N6D
(1602) F9 14 SW4
16LTGN 16GY
13
A9B A9
E7
18GY 18GY
16GY
N9G
FWD CHASSIS/IP
(1700)
A9BB
18GY
18
A
N9GA
16GY 2
B
N9GB
6
16RD
TRANSFER CASE
GROUND SPLICE C
N9GC
(7710) 10
16OR
D N9GD
16GY 13
F
N9E
16GY
REAR/CENTER
CHASSIS
(9800)
AF MOUNTED
FUEL SENDER R9G N9GF
(9100/9100A/9100B) 18GY 16GY
10
CH8_10
133
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
134
ELECTRICAL CIRCUIT DIAGRAM MANUAL
INTENTIONALLY
LEFT BLANK
135
ELECTRICAL CIRCUIT DIAGRAM MANUAL
BODY CONTROLLER
(1602) IP / CHASSIS
(1701-32)
A
A59B N59B
E12 18GY 18GY
AIR SOLENOID
GROUND ADAPTER
(8805)
CH3_23
B B
N59A-G
16WH
A N11-GA
12WH
GROUND DASH
(9717B)
136
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
4-PACK
(9736)
BODY CONTROLLER
IP / CHASSIS
(1602)
(1701)
32 B
ELECTRONIC DOOR N59B
A59B
CONTROL OPEN E12 18GY
18GY
BODY CONTROLLER
(1601)
33 C
A59C N59C
AIR SOLENOID # 2 F10
18GY 18GY
34 D
A59D N59D
AIR SOLENOID # 3 E12 18GY
18GY
35 E
A59E N59E
AIR SOLENOID # 4 F8 18GY
18GY
AIR SOLENOID
GROUND ADAPTER
(8805)
B A
N59A-G
14WH
A N11-GA
12WH
GROUND DASH
(9717B)
137
ELECTRICAL CIRCUIT DIAGRAM MANUAL
AIR SOLENOID
4-PACK
(9736)
BODY CONTROLLER IP / CHASSIS
(1602) (1701)
32 B
ELECTRONIC DOOR
A59B N59B
CONTROL OPEN E12
18GY 18GY
BODY CONTROLLER
(1601)
33 C
A59C
AIR SOLENOID F10 18GY N59C
#2 18GY
34
D
A59D N59D
AIR SOLENOID E12
18GY 18GY
#3
A59D A59DB
18GY 18GY
35
E
AIR SOLENOID A59E N59E
F8
18GY 18GY
#4
A
N59A-G
14WH
AIR SOLENOID
4-PACK
(9740)
36 B
AIR SOLENOID A59G N59G
E13
#5 18GY 18GY
37
C
AIR SOLENOID A59H N59H
F4
#6 18GY 18GY
38 D
A59J N59J
E9
18GY 18GY
AIR SOLENOID
#7
39 E
A59K N59K
AIR SOLENOID F5 18GY 18GY
#8
C A
AIR SOLENOID N59A-G1
GROUND ADAPTER 14WH
(8805)
A N11-GA
12WH
GROUND DASH
(9717B)
138
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TURBINE A
SPEED K92#180
80 18OR TURBINE SPEED
HIGH
SENSOR
TURBINE K92#120 (7607M)
SPEED 20 18LTBL
LOW B
T HANDLE SHIFTER / COLUMN MTD SHIFTER
K92#142
INPUT 5 42 (422F / 1828)
18WH
CH11_02
K92#161 K92#161 SIXTH
61 E4 GEAR
18TN 18TN
DISABLE
(1702-12)
139
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A92D
B 18TN
A92A163 FUSE F4-C
A N/BODY BUILDER
16TN (1013)
CH3_12
W/BODY BUILDER
A92#103
D IP / ENGINE
18TN
(1702)
A92#142
C
18TN
21
K92#103
18YL
XMSN
A92#103 CONTROL
F 18TN K92B103 MODULE
18YL (7151)
CH11_01,06
CH10_16
19
A92#142 K92#142
E 18TN 18WH
A92-GAH A11-GAA 34
B K92#134
18WH 12WH
18YL
TRANS
LEFT SIDE DASH MTD MODULE
DUAL POST GND STUD (7150)
(1004)
CH3_24
140
ELECTRICAL CIRCUIT DIAGRAM MANUAL
PRESSURE PH92#179
79 PRESSURE
18PK 7
SWITCH 2 SWITCH 2
PH31#154
SUMP TEMP 54 8 SUMP TEMP
18TN
PH92#177 PRESSURE
PRESSURE 77 11
18LTGN SWITCH 4
SWITCH 4
PH92#176
TRANS ID 76 24 TRANS ID
18YL
67696A 04AUG10
AE08064602 003
141
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS
TRANS MODULE 2 BULKHEAD
(1502) (7350)
TRANSMISSION ALLISION MD(WTEC)
K92#138
1 18OR 18
K92#136
2 18OR 17
K92#134
3 23
18WH
K92#133
4 2
18YL
K92#117
5 4
18LTBL
K92#114
6 20
18GY
K92#111
7 14
18OR
K92#158
10 9
18LTGN
K92#157
11 6
18WH
K92#155
12 15
18WH
K92#154
13 8
18TN
K92#153
14 21
18YL
K92#152
15 1
18LTGN
K92#151
16 3
18WH
ALLISON 1/2000
K92#123 ALLISON 3/4000
8 (7205F)
18LTGN
CH11_06
ECM
K92#141
17 60 (6020M)
18TN
ECM
POSITIVE
K92#170
9 (9261-B)
18PK
CH11_05
TRANS
BULKHEAD
TRANS MODULE 3 (7350)
(1503)
K92#171
1 18YL 16
K92#173
2 18LTBL 22
K92#174
3 19
18LTBL
K92#176
4 24
18YL
K92#177
5 11
18LTGN
K92#178
6 10
18WH
K92#179
7 7
18PK
142
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS MODULE 1
(1501)
K92#180 A
7 18OR LCT TURBINE
SPEED SENSOR
B (7607M)
K92#120
6 18LTBL
K48#159 A
10
K92#170
18TN LCT ENGINE
18PK SPEED SENSOR
B (7604M)
K92#139
9
18OR
K47#160 A
15
18YL LCT OUTPUT
SPEED SENSOR
B
K47#140 (7600M)
14 18LTGN
TRANS MODULE 2
K92#170
(1502)
18PK
CH11_04
ECM
POSITIVE TRANS ECU FEED FUSE BATTERIES
(9261-B) (9255)
143
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ALLISON 1/2000
ALLISON 3/4000
(7205F)
TRANS MODULE 1
(1501)
K92#143
B 12
18LTBL
K92#150
C 13
18PK
K92#101
E 1
18LTBL
K92#105
H 3 LCT COLUMN
18OR
SHIFTER
ENGINE / DASH
(1828)
(1702)
19
K92#142 A92#142
11 E
18WH 18WH
8 COLUMN
K92#163 A92#163 SHIFTER
16
18YL 16TN RELAY
(1017)
7
K92#165 A92#165 BACK-UP
17
18TN 16TN LAMP
RELAY
(1010)
K92C103 K92#103
A 2
18YL 18YL
21 T HANDLER
K92B103 A92#103 SHIFTER
18YL 18YL (422F)
CH11_02
TRANS MODULE 2
K92#123
F (1502-8)
18LTGN
CH11_04
TRANS MODULE 3
K92#145
G (1503-8)
18OR
CH11_04
144
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / DASH
(1702) 2 SPEED AXLE
BOOT CONNECTOR
BODY CONTROL-J5 (7103M)
(1602)
39
A93 K93
F11 A
18TN 18TN
K9TS
C
18GY
6
FUSE F5-M
A71 K71B
(1014)
16OR 16OR A BACKUP LIGHT
CH3_14
7 SWITCH
(8884C) A01AL A71AL K71C (7500M)
ATEC S/W B7
18BK 16OR 16OR B
PACK CONN
13
PTO K31B 1
A31
STATE 18TN 18TN
I/P
2
K9T
18GY
BODY CONTROL-J3
(1600)
ECM ZVR/ECM 5V/
BC ZVR SPLICE
(6747)
CH3_07
# AUTO NEUTRAL
145
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ALLISON
TRANS MODULE 1/2000
(7150) (7205F)
K92#162
62 18YL H
K92#164
64 18LTBL G
K92#105
5 F
18OR
K92#122
22 18WH E
K92#124
24 D
18WH
K92#157
57 C
18WH
K92#161
61 B
18OR
K92#103 K92B103 A
3
18YL 18YL
K92C103
18YL
*K92#103
*K92C103
18YL
18YL
ENGINE/IP
(1702)
21
*K92D103
18YL
WHEELCHAIR INTERLOCK
(4906)
CH10_16
31
*K92C101
18LTBL
*K92C103
18YL
*K92#102 *K92#101
18LTBL 18LTBL
K92#101
1 18LTBL A
K92#117
17 B
18LTBL
K92#143
43 D
18LTBL ALLISON 3/4000
K92#142 (7206F)
42 E
18WH
K92#105
45 F
18OR
K92#130 *W/WHEELCHAIR INTERLOCK
30 G
18WH #W/LIFT SWITCH
K92#123
23 H
18LTGN
K92#141
41 60
18TN
ECM
(6020)
146
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS MODULE
(7150)
ENGINE/IP
(1702) BODY CONTROL-J4
K92#117 (1601)
18LTBL
LCT
*K92A117 #K92DL 21 E3 COLUMN
A92#117
17 18LTBL 18LTBL 18TN SHIFTER
IGNITION
RELEAY
#K92A142
42
18WH
COLUMN
6 SHIFTER
K92#145 A92#145
45 RELAY
18OR 18TN (1017)
CH11_02
20
K92#141 A92#141
41 OPEN
18TN 18TN
88356Y 19OCT12
AE08064602 009
147
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS TRANS
MODULE BULKHEAD-3000
(7150) (7250M)
K92#111
11 1
180R
K92A112
12 18PK 16
K92#116
16 15
18LTBL
K92#118
18 17
18BK
K92#120
20 14
18LTBL
K92#131
31 18YL 11
K92#133
33 9
18YL
K92#136
36 4
18OR
K92#137
37 12
18WH
K92#151
51 10
18WH
K92#152
52 5
18LTGN
K92#154
54 18
18TN
K92#155
55 2
18WH
K92A158
58 19
18LTGN
K92#171
71 6
18YL
K92#174
74 8
18LTBL
K92#176
76 20
18YL
K92#177
77 3
18LTGN
K92#180
80 13
18OR
K48#139 B
39 18OR ENGINE
SPEED
SENSOR
K48#159 A
59 (7603M)
18TN
K48#160 A
60 OUTPUT
18YL
SPEED
B SENSOR
K47#140 (7605M)
40
18LTGN
88356Y 19OCT12
AE08064602 010
148
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
A 26
A92#158
18TN
RESISTANCE C
MODULE
B
A92#156
A92#112
18TN
18TN
RESISTANCE XMSN BULKHEAD 3000
MODULE IN A B D C (7250M)
(421) K92C112
18PK
K92C112 SENSOR
16 POWER
A92RF
A92RE
A92RH
18PK
A92RJ
18TN
18TN
18TN
18TN
XMSN MODULE
K92B112 (7150)
18PK
41
K92B112 K92A112
12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
K92#156
56 RMR INPUT
3 18TN
2
RETARDER 1
OUTPUT
5
SWITCH
(424)
RETARD
4 6
REQUEST
SWITCH
(423)
21 I6 XMSN MODULE
A92#103 K92D103
18TN 18YL (7150)
1 2 CH11_04
39 I6 / IBB XMSN MODULE /
A92#161 K92#161
TCU CONN
18TN 18OR
(7150)/(7150F)/(7150F2)/(1503)
CH11_04
27 I6 XMSN MODULE /
K92#124
TCU CONN
18WH
(7150)/(1501)
CH11_04
A92#124
RETARDER
18TN
RELAY
(1019)
87A
30
J1
87
FUSE F5-D (1014)
IGNITION
RELAY #3 G4 H4 A92RA G1
(A13FA)
(1012 / 1014) 18TN
CH3_02 10A 85 86
J2
A92RB
18TN
88356Y 20MAY13
AE08064602 011
Figure 149 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
149
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GND ADAPTER
(6704M)
B
K77-G
18WH
C
A K10-GB
14WH
FREON
ENGINE LEFT SIDE
COMPRESSOR
GROUND STUD
(6200)
(6304A)
B
BODY CONTROLLER#J1
(1603)
A/C
K77A A77A
C COMPRESSOR
16LTGN 16LTGN
10A1
ENGINE / IP
(1702-10)
HVAC UNIT
(1210) BODY CONTROLLER#J3
(1600)
G A/C ACCUMULATOR
A75E
20LTGN B13 OUTLET SENSOR
AIN14
J
A77D A/C ACCUMULATOR
B5
20LTGN INLET SENSOR
AIN6
H
A75ZVRA
18GY
K
A75ZVRB A75ZD A9ZA ZVR
E3
18GY 18GY 18GY
150
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ENGINE / IP
(1702)
AC PRESSURE
BODY CONTROLLER #J3
TRANSDUCER
(1600)
(8602)
C 4 A/C PRESSURE
K77B A77B
B12 TRANSDUCER
18LTGN 20LTGN
SIGNAL
B 3 +5V
K6A A6A
20GY E6 OUTPUT
18GY
SSOUT
ZERO VOLT
REFERENCE
(6747)
CH3_07
A L
K9A
18GY
BODY CTRL#J5 J
K9A K9E
(1602)
18GY 18GY
CH8_01
ENGINE/IP
(1702)
151
ELECTRICAL CIRCUIT DIAGRAM MANUAL
HVAC CONTROL
(1200)
GROUND A74-G
B6
18WH
A11-GS
12WH
LEFT SIDE
CAB GND
(1005)
CH3_20
REAR TURNS
PANEL ADAPTER BODY CONTROLLER #J3
A62DA (1600)
PANEL DIM I/P A12 (1625)
18DKBL
CH9_06
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
DIN3
152
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING (CONT)
NAVISTAR, INC.
HVAC LPM
(1220)
LEFT SIDE
CAB GROUND A75-G
5
(4081) CH3_21 12WH
BLOWER
MOTOR
HVAC CONTROL FUSE F6-A 6
A75
(1200) (1015)
12LTGN
CH3_15 B
4
A75A
BLOWER FAN CNTRL A11 18LTGN A
HVAC UNIT
(1210)
MODE
ACTUATOR
A B
MODE DOOR A74
B9 18LTGN
MOTOR +
B A
MODE DOOR A74A
B10
MOTOR - 18LTGN
TEMP
ACTUATOR
C B
TEMP SEN A74B
B11
MOTOR 1 + 18LTGN
D A
TEMP SEN A74C
B12
MOTOR - 18LTGN
HVAC RECIRC
MOTOR
E A
RECIRC MOTOR + B1 A74D
18LTGN
F F
A74E
RECIRC MOTOR - B2
18LTGN
153
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
E E
D D
C C
# HARNESS,STOP &
# HARNESS,STOP & TAIL LIGHT,LIGHT TO LIGHT
B B & HARNESS,STOP &
TAIL LIGHT,LIGHT TO LIGHT
& HARNESS,STOP & TAIL LIGHT,LED LIGHTS
A TAIL LIGHT,LED LIGHTS A * HARNESS,STOP & TAIL LIGHT
B4 A4 CONNECTOR 3510243C1
B1 A1 CONNECTOR 3662108C1
CAV CIRC GAUGE COLOR TERMINAL
CAV CIRC GAUGE COLOR TERMINAL
A1 A62D 20 DKBL 3535805C1
A1 A62D 20 DKBL 3662109C1
A2 A78L 20 RD 3535805C1
A2 A78L 20 RD 3662109C1
A3 A78K 20 LTGN 3535805C1
A3 A78K 20 LTGN 3662109C1
A4 A78-GD 20 WH 3535805C1
A4 A78-GD 20 WH 3662109C1
B1 A78A 20 LTGN 3535805C1
B1 A78A 20 LTGN 3662109C1
B2 A78D 20 LTGN 3535805C1
B2 A78D 20 LTGN 3662109C1
B3 A78C 20 LTGN 3535805C1
B3 A78C 20 LTGN 3662109C1
B4 A78F 20 LTGN 3535805C1
B4 A78F 20 LTGN 3662109C1
TURN SIGNAL ADAPTER (400) CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON MODULE BRACKET) A A57A 16 OR 3535303C1 3535424C1
M B* A57D 16 OR 3535303C1 3535424C1
L
B* A57D 16 LT GN 3535303C1 3535424C1
K
J C A57BC 16 LTGN 3535303C1 3535424C1
H
D A57R 16 LTGN 3535303C1 3535424C1
G
H PLUG - - 3535425C1 -
J A71AB 16 OR 3535303C1 3535424C1
CONNECTOR 3543733C1
K A71A 16 OR 3535303C1 3535424C1
BODY LOCK 3543732C1
L PLUG - - 3535425C1 -
M A71D 18 OR 3535303C1 3535424C1
* MUTUALLY EXCLUSIVE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
154
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE
CONNECTOR 0587571C91
C
CAV CIRC GAUGE COLOR TERMINAL SEAL\SLEEVE
B A A92#158 18 TN 0587578C1 3517771C1
B A92#156 18 TN 0587578C1 3517771C1
A C A92#112 18 TN 0587578C1 3517771C1
CONNECTOR 3519221C91
* MUTUALLY EXCLUSIVE
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CONNECTOR 1673743C1
155
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
3 6
CAV CIRC GAUGE COLOR TERMINAL
1 PLUG - - -
2 2 A92RE 18 TN 1661224C1
3 A92RF 18 TN 1661224C1
4 A92RH 18 TN 1661224C1
1 4 6 A92RJ 18 TN 1661224C1
CONNECTOR 1687783C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
CONNECTOR 2007311C1
156
ELECTRICAL CIRCUIT DIAGRAM MANUAL
* MUTUALLY EXCLUSIVE
F E
C4 A12Z 16 LTBL 3573312C1
D1 A71AB 16 OR 3573312C1
D2 A92#165 18 TN 3534164C1
D3 A12U 16 LTBL 3573312C1
D4 A12Y 18 LTBL 3534164C1
A13F 18 PK 3573312C1
CONNECTOR 3599539C1 E1
BODY LOCK 3599541C1 A13FN 18 PK 3573312C1
E1 A13FN 18 PK 3573311C1
E2 A14JA 12 RD 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL A13FH 18 PK 3573312C1
A1 - - - - E3*
A13FK 18 PK 3573312C1
A2 - - - - E4 A70BD 14 RD 3573312C1
A104CC 18 DKBL 3573312C1 F1 A97UA 16 PL 3573312C1
A3*
A17A 18 PK 3573312C1 F2 A75D 18 LTGN 3534164C1
A3* A17A 18 PK 3573311C1 F3 A90E 18 GY 3534164C1
A17H 16 PK 3573312C1 F4 A39A 16 GY 3573312C1
A4*
A17A 18 PK 3573312C1
A4* A17A 18 PK 3534161C1
A4* A17A 18 PK 3515517C1
157
ELECTRICAL CIRCUIT DIAGRAM MANUAL
H F D B
4
CAV CIRCUIT GAUGE COLOR TERMINAL
3
D4 - - - -
2
E1 (A56J) - - 3536301C1
1
J G E C A E2 (A14MC) - - 3536299C1
E2 A14MC 12 RD 3573311C1
E3 (A57J) - - 3536301C1
E4* (A14TA) - - 3536299C1
CONNECTOR 3534572C1
E4* A14TA 12 RD 3573311C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1 F1 A14JC 12 RD 3573311C1
F2 A84 16 LTGN 3573312C1
F3 A14JD 12 RD 3573311C1
F4 A63 18 DKBL 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL
G1 (A56J) - - 3536301C1
A1 A14MD 12 RD 3573311C1
G2 - - - -
A2 A12-GBK 18 WH 3534164C1
G3 (A57J) - - 3536301C1
A3 A14JB 12 RD 3573311C1
G4 - - - -
A13-GBN 18 WH 3573312C1
A4* H1* A56C 18 OR 3534164C1
A13-GFD 18 WH 3573312C1
H1* A56K 16 OR 3573312C1
B1 - - - -
H2 A56T 12 YL 3573311C1
B2 - - - -
H3* A57C 18 OR 3534164C1
B3 - - - -
H3* A57K 16 OR 3573312C1
B4 - - - -
H4 A57T 12 LTGN 3573311C1
C1 A14JF 12 RD 3573311C1
J1 - - - -
C2 A14MC 12 RD 3536299C1
J2 A56-GC 18 WH 3534164C1
C3 A14PA 12 RD 3573311C1
J3 (A57J) - - 3536301C1
C4 A14TA 12 RD 3573311C1
A57-GC 18 WH 3573312C1
D1 A86A 18 LTGN 3534164C1 J4*
A54-GC 18 WH 3573312C1
D2 - - - -
J4* A57-GC 18 WH 3534164C1
D3 A28 16 TN 3573312C1
* MUTUALLY EXCLUSIVE
158
ELECTRICAL CIRCUIT DIAGRAM MANUAL
H F D B
4
3 CONNECTOR 3534572C1
2
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1
1
J G E C A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A1 A14NA 12 RD 3573311C1 F1 A68T 12 BN 3573311C1
A13-GFD 18 WH 3573312C1 A68-GC 18 WH 3573312C1
A2* F2 *
A13-GFE 18 WH 3573312C1 A70-GT 18 WH 3573312C1
A3 A14NC 12 RD 3573311C1 F3 A54T 12 BN 3573311C1
A13-GFE 18 WH 3573312C1 A54-GC 18 WH 3573312C1
A4* F4*
A13-GFF 18 WH 3573312C1 A68-GC 18 WH 3573312C1
B1 - - - - G1 A82M 16 GY 3573312C1
B2 - - - - G2 A82E 16 GY 3573312C1
B3 - - - - G3 A82N 16 GY 3573312C1
B4 - - - - G4 A82K 16 GY 3573312C1
A15 18 RD 3573312C1 H1 - - - -
C1*
A98H 18 BK 3573312C1 H2 A82V 16 GY 3573312C1
C1* A15 16 RD 3573312C1 H3 - - - -
C2 (A68J) - - 3536299C1 H4 A82L 16 GY 3573312C1
C3* A86N 14 LTGN 3573312C1 J1 A82P 16 GY 3573312C1
C3* A86R 14 LTGN 3573312C1 J2 A82F 18 GY 3534164C1
C3* A86PA 16 LTGN 3573312C1 J3 A82P 16 GY 3573312C1
C4 (A54J) - - - J4 A82H 18 GY 3534164C1
D1 A14PB 12 RD 3573311C1
D2 A14HB 12 RD 3573311C1
D3 A14ME 12 RD 3573311C1
D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
E2 - - - -
E3 A54C 18 BN 3534164C1
E4 - - - -
* MUTUALLY EXCLUSIVE
159
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J G E C A
CAV CIRCUIT GAUGE COLOR TERMINAL
E3 - - - -
E4 - - - -
CONNECTOR 3534572C1 F1 PLUG - - -
BODY LOCK1 3536085C1
F2 PLUG - - -
BODY LOCK2 3599541C1
F3 PLUG - - -
F4 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
G1 A14TC 12 RD 3573311C1
A1 A12-B 18 LTBL 3534164C1
G2 (A12V) - - -
A2 A12V 12 LTBL 3536306C1
G3 (A13FM) 12 PK 3536304C1
A3 A13FC 12 PK 3536304C1
G4 (A13FC) - - -
A4 A13FC 12 PK 3516158C1
H1 A81B 12 LTGN 3573311C1
B1 A12C 18 LTBL 3534164C1
H2 A78V 18 LTGN 3534164C1
B2 A12F 18 LTBL 3534164C1
H3 A13A 16 PK 3573312C1
A73A 18 LTGN 3573312C1
B3* A92#163 16 TN 3573311C1
A28A 18 TN 3573312C1 H3*
A92A163 16 TN 3573311C1
B4 A13 16 PK 3573312C1
A92FN 16 TN 3573312C1
C1 A14TD 12 RD 3573311C1
A92#163 18 TN 3573312C1
C2 (A12V) - - 3536306C1 H3*
A92A163 18 TN 3573312C1
C3 (A13FC) - - 3536304C1
H4 - - - -
C4 (A13FC) - - 3536306C1
J1* A12A 18 LTBL 3534164C1
D1 A81A 12 LTGN 3573311C1
J1* A12Q 18 LTBL 3573312C1
A86 18 LTGN 3573312C1
D2* J2 (A12V) - - -
A86F 18 LTGN 3573312C1
A13FD 18 PK 3573312C1
A86 18 LTGN 3573312C1 J3*
D2* A13FN 18 PK 3573312C1
A86F 18 LTGN 3573312C1
J4 - - - -
D3 A13B 18 PK 3534164C1
D4 A87MB 18 GY 3534164C1
E1 PLUG - - -
E2 - - - -
* MUTUALLY EXCLUSIVE
RELAY LOCATION
PART NUMBER DESCRIPTION
- CAVITY
J1, J2 3600329C1 ACCESSORY RELAY # 1 @
J3, J4 3600329C1 IGNITION RELAY # 1 @
@ ALSO SEE CONNECTOR 1011
160
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A C E G J
4
B D F H
CONNECTOR 3534572C1
BODY LOCK1 3536085C1
BODY LOCK2 3599541C1 CAV CIRCUIT GAUGE COLOR TERMINAL
D3 A13B 16 PK 3573312C1
D4 A28V 16 TN 3573312C1
E1 - - - -
E2 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
E3 A13FR 12 PK 3536304C1
A1 - - - -
E4 - - - -
A2 A13FB 12 PK 3516158C1
F1 PLUG - - -
A3 A13FA 12 PK 3536304C1
F2 PLUG - - -
A4 A13FA 12 PK 3536306C1
F3 PLUG - - -
B1 - - - -
F4 PLUG - - -
A39 16 GY 3573311C1
B2* (A13FB) - - 3536304C1
A39B 16 GY 3573312C1 G1
A13FL 12 PK 3536304C1
B2 A39A 16 GY 3573311C1
G2 - - - -
B3 - - - -
G3 (A13FA) - - -
B4 A71 16 OR 3573312C1
G4 (A13FA) - - -
C1 - - - -
H1* A13A 18 PK 3515517C1
C2 - - - -
H1# A13H 12 RD 3573311C1
C3 (A13FA) - - -
H2 A88V 18 LTGN 3534164C1
C4 (A13FA) - - -
H3 A90L 18 GY 3534164C1
D1 - - - -
H4 - - - -
D2 - - - -
A13FD 18 PK 3573312C1
J1*
A13FE 18 PK 3573312C1
J2 - - - -
A13FE 18 PK 3573312C1
J3*
A13FF 18 PK 3573312C1
J4 - - - -
* MUTUALLY EXCLUSIVE
SNOW VALVE EFFECT
# TRANSFER CASE SHIFTING EFFECT
161
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FUSE BLOCK #6
(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D C
1 2 3 4
B
CONNECTOR 3599501C1
BODY LOCK 3599541C1
* MUTUALLY EXCLUSIVE
162
ELECTRICAL CIRCUIT DIAGRAM MANUAL
163
ELECTRICAL CIRCUIT DIAGRAM MANUAL
H F D B
4
3 CONNECTOR 3534572C1
2
BODY LOCK 1 3536085C1
BODY LOCK 2 3599541C1
1
J G E C A
164
ELECTRICAL CIRCUIT DIAGRAM MANUAL
3 CONNECTOR 3534572C1
2 BODY LOCK 1 3536085C1
1
BODY LOCK 2 3599541C1
J G E C A
165
ELECTRICAL CIRCUIT DIAGRAM MANUAL
H F D B
4
J G E C A
CONNECTOR 3534572C1
BODY LOCK 3536085C1
166
ELECTRICAL CIRCUIT DIAGRAM MANUAL
167
ELECTRICAL CIRCUIT DIAGRAM MANUAL
J1939 ADAPTER
(1025) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C A5RH(-) 18 LTGN 3534164C1
D A5RH(-) 18 LTGN 3534164C1
E* A5(-) 18 GN 3534164C1
E* A5D(-) 18 GN 3534164C1
A M F* A5RJ(-) 18 GN 3534164C1
D J H* A5(+) 18 YL 3534164C1
H* A5D(+) 18 YL 3534164C1
E H J A5RH(+) 18 YL 3534164C1
K A5RH(+) 18 YL 3534164C1
F G L A5FA(+) 18 YL 3534164C1
M A5RF(+) 18 YL 3534164C1
CONNECTOR 3601838C1
BODY LOCK 3601839C1
* MUTUALLY EXCLUSIVE
A M
B L
C K
D J
E H
F G
CONNECTOR 3601838C1
BODY LOCK 3601839C1
* MUTUALLY EXCLUSIVE
168
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A D A D
B B
C C
CONNECTOR 3546518C1
CONNECTOR 3546518C1 BODY LOCK 3546519C1
BODY LOCK 3546519C1
* MUTUALLY EXCLUSIVE
D C F A
E B B
E C
F A
D
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
A A11-GKD 18 WH 1661261C1 A A11-GJ 18 WH 1661262C1
B A12F 18 LTBL 1661261C1 B A12FC 18 LT BL 1661262C1
C A62DB 18 DKBL 1661261C1 C A62S 18 DK BL 1661262C1
D* A3C(+) 18 DKBL 1661261C1 D PLUG - - -
D* A3A(+) 18 DKBL 1661261C1 E PLUG - - -
E* A3C(-) 18 GY 1661261C1 F PLUG - - -
E* A3A(-) 18 GY 1661261C1
F - - - -
* MUTUALLY EXCLUSIVE
169
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
10 8
3 6
2B 5B
1 4
9 7
CONNECTOR 3520850C1
10 8
3 6
2B 5B
1 4
9 7
CONNECTOR 3520850C1
170
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
(LOCATED IN INSTRUMENT PANEL CENTER)
1 2 3 4 5 6 7 8 9 101112
8 6 5B 4 7 CONNECTOR 3534302C1
BODY LOCK1 3539892C1
CONNECTOR 3520850C1 BODY LOCK2 3539893C1
@ MUTUALLY EXCLUSIVE
A K
B J HVAC LPM (1220)
(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)
C H
D G
E F 4
6
CONNECTOR 3837771C1 3
BODY LOCK 3540614C1 2
5
CAV CIRCUIT GAUGE COLOR TERMINAL 1
A A74 18 LTGN 1661261C1
B A74A 18 LTGN 1661261C1 CONNECTOR 3627940C1
C A74B 18 LTGN 1661261C1
D A74C 18 LTGN 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
E A74D 18 LTGN 1661261C1 1 - - - -
F A74E 18 LTGN 1661261C1 2 - - - -
G A75E 20 LTGN 3544254C1 3 - - - -
H A75ZVRA 18 GY 1661261C1 4 A75A 18 LTGN 3544884C1
J A77D 20 LTGN 3544254C1 5 A75-G 12 WH 3605694C1
K A75ZVRB 18 GY 1661261C1 6 A75 12 LTGN 3605694C1
171
ELECTRICAL CIRCUIT DIAGRAM MANUAL
RADIO (1300)
RADIO CONNECTOR (1301)
(LOCATED IN INSTRUMENT PANEL)
(LOCATED IN INSTRUMENT PANEL - RADIO)
1 7
9 10 1 2
2 8
11 12 3 4 CONNECTOR 3597143C1 3 9
13 14 5 6 4 10
5 11
15 16 7 8 * W/ PREM TRIM
6 12
7 1 5 12
8 2 4 11
9 3 CONNECTOR 2018590C1
CONNECTOR 3548792C1 10
10 9
11
3 8
* MUTUALLY EXCLUSIVE
12 4 2 7
13 5 1 6
14 6
172
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS MODULE 2
(1502)
TRANS MODULE 1
9 17
(1501)
8 18
7 17
6 16
5
15
14
13
12
4
3 11
2 10
1 9
CONNECTOR 2018589C1
1 10
CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 1661601C1
1 K92#101 18 LT BL 2018639C1
2 K92#103 18 YL 2018639C1 CAV CIRCUIT GAUGE COLOR TERMINAL
TRANS MODULE 3
(1503) CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#171 18 YL 3627612C1
18 8
2 K92#173 18 LT BL 3627612C1
3 K92#174 18 LT BL 3627612C1
4 K92#176 18 YL 3627612C1
5 K92#177 18 LT GN 3627612C1
6 K92#178 18 wh 3627612C1
7 K92#179 18 PK 3627612C1
8 k92#145 18 OR 3627612C1
9 k5A108 18 GN 3627612C1
10 k5A128 18 YL 3627612C1
11 - - - -
12 - - - -
13 - - - -
14 - - - -
15 - - - -
16 - - - -
9 1 17 - - - -
CONNECTOR 3627615C1 18 - - - -
173
ELECTRICAL CIRCUIT DIAGRAM MANUAL
B1 A1
CONNECTOR 3598706C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1
B16 A16
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A9 A82A 20 GY 3534303C1 B9 - - - -
174
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F1 E1
F16 E16
CONNECTOR 3598707C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1
* MUTUALLY EXCLUSIVE
175
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F1 E1
F16 E16
CONNECTOR 3598705C1
BODY LOCK1 1618846C1
BODY LOCK2 1618847C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
E1* A3B(-) 18 GY 3522073C1 F1 - - - -
E1* A3A(-) 18 GY 3522073C1 F2* A5(-) 18 GN 3522073C1
E2* A3B(+) 18 DKBL 3522073C1 F2* A4(-) 18 GN 3522073C1
E2* A3A(+) 18 DKBL 3522073C1 F3* A5(+) 18 YL 3522073C1
E3 A9ZA 18 GY 3522073C1 F3* A4(+) 18 YL 3522073C1
E4 A6 18 GY 3522073C1 F4 - - - -
E5 A9AA 18 GY 3522073C1 F5 A5EB(-) 18 GN 3522073C1
E6* A6A 20 GY 3534303C1 F6 A5EB(+) 18 YL 3522073C1
E6* A6A 18 GY 3522073C1 F7 - - - -
E7 A9B 18 GY 3522073C1 F8* A85C 18 GY 3522073C1
E8 A6A 18 GY 3522073C1 F8* A6-GD 16 LTGN 3522073C1
E9 - - - - F9* A6-GC 16 DKBL 3522073C1
E10 - - - - F10* A70ER 18 RD 3522073C1
E11 A52C 20 YL 3534303C1 F10* A71D 18 OR 3522073C1
E12 A59B 18 GR 3522073C1 F11* A93 18 TN 3522073C1
E13 - - - - F11* A6-GA 16 GY 3522073C1
E14 A70 20 RD 3534303C1 F12 A103B 18 LTGN 3522073C1
E15 A70A 20 - 3534303C1 F13* A89CC 18 PL 3522073C1
E16 A11-GAC 18 WH 3522073C1 F13* A6-GB 16 OR 3522073C1
F14 A103A 18 LTGN 3522073C1
F15 A104D 18 DKBL 3522073C1
F16 - - - -
* MUTUALLY EXCLUSIVE
176
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F A E A
M G K F
* MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
G
M L K J H G F E D C B A
F
E
D CONNECTOR 2006789C1
BODY LOCK 2006792C1 CONNECTOR 3543733C1
C BODY LOCK 3543732C1
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A57C 16 OR 3535303C1 3535424C1
A B A57 16 OR 3535303C1 3535424C1
C A57BB 16 LTGN 3535303C1 3535424C1
D A57K 16 OR 3535303C1 3535424C1
CAV CIRCUIT GAUGE COLOR TERMINAL E A56C 16 OR 3535303C1 3535424C1
A A58 16 BN 1661208C1 F A56 16 OR 3535303C1 3535424C1
B A54D 18 BN 1661208C1 G A56BB 16 YL 3535303C1 3535424C1
C A58DA 18 BN 1661208C1 H A56K 16 OR 3535303C1 3535424C1
D A58DB 18 BN 1661208C1 J A62 18 DKBL 3535303C1 3535424C1
E A58T 18 BN 1661208C1 K A62DA 18 DKBL 3535303C1 3535424C1
F A54B 16 BN 1661208C1 L A62DB 18 DKBL 3535303C1 3535424C1
G - - - - M A62E 18 DKBL 3535303C1 3535424C1
177
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C
C
B
B
A
A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
G CONNECTOR 2006789C1
BODY LOCK 2006792C1
F
D
E E
C
D CAV CIRCUIT GAUGE COLOR TERMINAL
F A B A A3BB(+) 18 DKBL 1661208C1
J
C B - - - -
G B
H C - - - -
D - - - -
E - - - -
A
F A3D(+) 20 DKBL 1661208C1
G - - - -
CONNECTOR 3544066C1
B D - - - -
E - - - -
F A3D(-) 20 GY 1661208C1
A G - - - -
Figure 178 Connector Body Composites (1626 / 1657 / 1650 / 1660 / 1661)
178
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FORWARD CHASSIS / IP
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
76
64
12
50
38
26
CONNECTOR 3595624C1
13
39
27
51
65
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 M52 14 YL 3549416C1 26 PLUG - - 3598922C1
2 M53 14 YL 3549416C1 27 M9ZB 18 GY 3549418C1
3 M52D 14 YL 3549416C1 28 M6A 18 GY 3549418C1
4 M53B 14 YL 3549416C1 29 M40 18 GY 3549418C1
5 M54B 14 BN 3549416C1 30 M94L(+) 18 BK 3549418C1
6 PLUG - - 3598922C1 31 M94L(-) 18 BN 3549418C1
7 PLUG - - 3598922C1 32 PLUG - - 3598921C1
8 M53E 14 YL 3549416C1 33 PLUG - - 3598921C1
9 M53F 14 YL 3549416C1 34 PLUG - - 3598921C1
10 M52B 14 YL 3549416C1 35 M94R(+) 18 BK 3549418C1
11 M52E 14 YL 3549416C1 36 M94R(-) 18 BN 3549418C1
12 PLUG - - 3598922C1
13 PLUG - - 3598922C1
14 M56B 16 OR 3549417C1 CHART CONTINUED ON SHEET 25
15 M57B 16 OR 3549417C1
16 M41 18 GY 3549418C1
17 PLUG - - 3598921C1
18 PLUG - - 3598921C1
19 PLUG - - 3598921C1
20 PLUG - - 3598921C1
21 M85E 16 GY 3549417C1
22 M64A 16 YL 3549417C1
23 M64B 16 YL 3549417C1
24 PLUG - - 3598921C1
25 M110AD 18 GY 3549418C1
179
ELECTRICAL CIRCUIT DIAGRAM MANUAL
FORWARD CHASSIS / IP
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
76
64
12
50
38
26
CONNECTOR 3595624C1
13
39
27
51
65
180
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A52 14 YL 3574288C1 23 A64B 16 YL 3574285C1
2 A53 14 YL 3574288C1 24 - - - -
3 A52D 14 YL 3574288C1 25 A110AD 18 GY 2003343C1
4 A53B 14 YL 3574288C1 26 - - - -
5 A54B 16 BN 3574288C1 27 A9ZB 18 GY 2003343C1
6 - - - - 28 A6A 18 GY 2003343C1
7 - - - - 29 A40 18 GY 2003343C1
8 A53E 14 YL 3574288C1 30 A94L(+) 18 GY 2003343C1
9 A53F 14 YL 3574288C1 31 A94L(-) 18 GY 2003343C1
10 A52B 14 YL 3574288C1 32 - - - -
11 A52E 14 YL 3574288C1 33 - - - -
12 - - - - 34 - - - -
13 - - - - 35 A94R(+) 18 GY 2003343C1
14 A56B 16 OR 3574285C1
15 A57B 16 OR 3574285C1
16 A41 18 GY 2003343C1
17 - - - -
18 - - - -
19 - - - -
20 - - - -
21 A85E 16 GY 3574285C1
22 A64A 16 YL 3574285C1
181
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595625C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
36 A94R(-) 18 GY 2003343C1 56 ATEM5 16 GR 3574285C1
37 - - - - 57 ATEM6 16 GR 3574285C1
38 - - - - 58 ATEM7 16 GR 3574285C1
39 - - - - 59 ATEM8 16 GR 3574285C1
40 - - - - 60 - - - -
41 - - - - 61 - - - -
42 - - - - 62 - - - -
43 A104CC 18 DKBL 2003343C1 63 - - - -
44 A104CB 18 DKBL 2003343C1 64 - - - -
45 A89CE 18 PL 2003343C1 65 A103M 12 LTGN 3574287C1
46 A89AR 18 PL 2003343C1 66 A103N 12 LTGN 3574287C1
47 - - - - 67 A103P 12 LTGN 3574287C1
48 - - - - 68 - - - -
49 - - - - 69 - - - -
50 - - - - 70 - - - -
51 - - - - 71 - - - -
52 ATEM1 16 GR 3574285C1 72 - - - -
53 ATEM2 16 GR 3574285C1 73 - - - -
54 ATEM3 16 GR 3574285C1 74 - - - -
55 ATEM4 16 GR 3574285C1 75 - - - -
76 - - - -
182
ELECTRICAL CIRCUIT DIAGRAM MANUAL
IP / CENTER CHASSIS
(1701)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1
* MUTUALLY EXCLUSIVE
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A71A 16 OR 3574288C1 20 - - - -
2 A56 16 OR 3574288C1 21 - - - -
3 A57 16 OR 3574288C1 22 - - - -
4 A68 16 BN 3574288C1 23 - - - -
5 A56T 12 YL 3574287C1 24 A90E 18 GY 2003343C1
6 A57T 12 LTGN 3574287C1 25 - - - -
7 A54T 12 BN 3574287C1 26 A94L 12 GY 3574287C1
8 A68T 12 BN 3574287C1 27 A36A 18 TN 2003343C1
9 A70T 10 RD 3574287C1 28* A57J 16 OR 3574285C1
10 A94T 10 GY 3574287C1 28* A57J 16 LT GN 3574285C1
11 - - - - 29 - - - -
12 A56BB 16 YL 3574288C1 30* A56J 16 OR 357428C1
13 A9 18 GY 3574289C1 30* A56J 16 LT GN 3574285C1
14 A94L(+) 18 GY 2003343C1 31* A39B 16 GY 3574285C1
15 A94L(-) 18 GY 2003343C1 31* A39 16 GY 3574285C1
16 A94R(+) 18 GY 2003343C1 32 A59B 18 GY 2003343C1
17 A94R(-) 18 GY 2003343C1 33 A59C 18 GY 2003343C1
18 - - - - 34 A59D 18 GY 2003343C1
19 - - - - 35* A59E 18 GY 2003343C1
35* A59DB 18 GY 2003343C1
36 A59G 18 GY 2003343C1
37 A59H 18 GY 2003343C1
38 A59J 18 GY 2003343C1
39 A59K 18 GY 2003343C1
40 A39A 16 GY 3574285C1
183
ELECTRICAL CIRCUIT DIAGRAM MANUAL
12 1
26 13
38 27
50 39
64 51
76 65
CONNECTOR 3595623C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
41 A87EA 18 GY 2003343C1 56 - - - -
42 A56BC 16 YL 3574285C1 57 - - - -
43 A104CA 16 DKBL 3574285C1 58 - - - -
44 A59CA 16 GY 3574285C1 59 A87MB 18 GY 2003343C1
45 A6-GA 16 GY 3574285C1 60 - - - -
46 A6-GB 16 OR 3574285C1 61 A5A(-) 18 GN 2003343C1
47 A6-GC 16 DK BL 3574285C1 62 A5A(+) 18 YL 2003343C1
48 A6-GD 16 LT GN 3574285C1 63 A57BB 16 LTGN 3574285C1
49 - - - - 64 A57BC 16 LTGN 3574288C1
50 - - - - 65 A13A 12 PK 3574287C1
51 A20 16 LTGN 3574288C1 66 A13B 12 PK 3574287C1
52 A5E(+) 18 YL 2003343C1 67 A13C 12 PK 3574287C1
53 A5E(-) 18 GN 2003343C1 68 A13D 12 PK 3574287C1
54 - - - - 69 A44 16 GY 3574288C1
55 - - - - 70 - - - -
71 A68BB 14 BN 3574288C1
72 A70BB 14 RD 3574288C1
73 A71BB 16 LTBL 3574288C1
74 A54BB 16 BN 3574288C1
75 A12BB 16 LTBL 3574288C1
76 A37D 16 TN 3574288C1
184
ELECTRICAL CIRCUIT DIAGRAM MANUAL
76
64
12
50
38
26
13
39
27
51
65
1
CONNECTOR 3595622C1
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
185
ELECTRICAL CIRCUIT DIAGRAM MANUAL
76
64
12
50
38
26
13
39
27
51
65
CONNECTOR 3595622C1
186
ELECTRICAL CIRCUIT DIAGRAM MANUAL
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
10 12 13 15
5
1 9
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1
% MUTUALLY EXCLUSIVE
187
ELECTRICAL CIRCUIT DIAGRAM MANUAL
9 2127 42
15 33
19 25
13 31 CONNECTOR 3595621C1
BODY LOCK 3598918C1
5 38 BODY LOCK 3598919C1
12 30
18 24
10 28
1 34
16 22
188
ELECTRICAL CIRCUIT DIAGRAM MANUAL
C2 - - - - C2 B40F 18 GY 3544886C1
C3 - - - - C3 B94SV 18 GY 3544886C1
D2 - - - - D1 B70R 18 OR 3544886C1
D3 - - - - D2 B70CD 18 GY 3544886C1
D7 - - - - D4 B24 20 GY 3544879C1
189
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CLUTCH SWITCH
(1807)
(LOCATED ON CLUTCH PEDAL) CLOCK SPRING
(1809)
(LOCATED IN STEERING COLUMN)
B D
C C
B
D A
CONNECTOR 3547870C1
CONNECTOR 3540757C1 BODY LOCK 3515764C1
BODY LOCK 3540758C1
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A B9R 18 GY 1661261C1
A B17J 18 PK 1667742C1 3568570C1
B B96 18 PL 1661261C1
B B17H 18 PK 1667742C1 3568570C1
C B85C 18 GY 1661261C1
C B96A 18 PL 1667742C1 3568570C1
D B85B 18 GY 1661261C1
D B9VB 18 GY 1667742C1 3568570C1
* MUTUALLY EXCLUSIVE
Figure 190 Connector Body Composites (1800FA / 1804 / 1807 / 1809 / 1810)
190
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.38. CONNECTOR BODY COMPOSITES (1814A / 1814B / 1815 / 1815A / 1828 / 1861 /
1872 / 1873), P. 36
B A
A B
CONNECTOR 1661259C1
CONNECTOR 2036584C1 BODY LOCK 1661264C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
Figure 191 Connector Body Composites (1814A / 1814B / 1815 / 1815A / 1828 / 1861 / 1872 / 1873)
191
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
5 5
4 3 1 4 3 1
2 2
CONNECTOR 0593385C1 CONNECTOR 0593385C1
BODY LOCK 0593387C1 BODY LOCK 0593387C1
CAV CIRCUIT GAUGE COLOUR TERMINAL CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13D 12 PK 1661710C1 1 A13C 12 PK 1661710C1
2 A11-GM 18 LTBL 1659673C1 2* A11-GM 18 LTBL 1661709C1
3* A11-GL 12 LTBL 3729549C1 2* A11-GK 18 LTBL 1661709C1
3* A11-GN 12 LTBL 3729549C1 3* A11-GL 12 LTBL 3729549C1
4* A13G 12 RD 3729549C1 3* A11-GJ 12 LTBL 3729549C1
4* A13H 12 RD 3729549C1 4 A13G 12 RD 1661710C1
5 A6D 18 GY 1659673C1 5 A6C 18 BN 1659673C1
FRONT AXLE REVERSING M1(-) RELAY FRONT AXLE REVERSING M1(+) RELAY
(1873Y) (1873Z)
(LOCATED AT INSTRUMENT PANEL CENTER) (LOCATED AT INSTRUMENT PANEL CENTER)
5
5
4 3 1
4 3 1
2
CONNECTOR 0593385C1 2 CONNECTOR 0593385C1
BODY LOCK 0593387C1 BODY LOCK 0593387C1
CAV CIRCUIT GAUGE COLOUR TERMINAL CAV CIRCUIT GAUGE COLOUR TERMINAL
1 A13B 12 PK 1661710C1 1 A13A 12 PK 1661710C1
2* A11-GK 18 LTBL 3729549C1 2* A11-GI 18 LTBL 3729549C1
2* A11-GI 18 LTBL 3729549C1 2* A11-GG 12 LTBL 3729549C1
3* A11-GJ 12 LTBL 3729549C1 3* A11-GG 12 LTBL 3729549C1
3* A11-GH 12 LTBL 3729549C1 3* A11-GH 12 LTBL 3729549C1
4* A13E 12 RD 3729549C1 4 A13E 12 RD 1661710C1
4* A13F 12 RD 3729549C1 5 A6A 18 LTBL 1659673C1
5 A6B 18 LTGN 1659673C1
* MATUALLY EXCLUSIVE
* MATUALLY EXCLUSIVE
B B
A A
CONNECTOR 0872291R1 CONNECTOR 0587568C91
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
A A89CB 18 PL 0879630R1 A A59DA 18 GY 0587576C1
B A89CE 18 PL 0879630R1 B PLUG - - 0587579C1
Figure 192 Connector Body Composites (1873W / 1873X / 1873Y / 1873Z / 1900 / 1936M)
192
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.40. CONNECTOR BODY COMPOSITES (1901 / 1912 / 1918 / 1927 / 1929 / 1935), P. 37
A 3
2
B
1
CONNECTOR 1661196C1
CONNECTOR 3609957C1
G CONNECTOR 2006789C1 B
F BODY LOCK 2006792C1
E CONNECTOR 0587567C91
CAV CIRCUIT GAUGE COLOR TERMINAL
D A A3B(-) 18 GY 1661208C1 * MUTUALLY EXCLUSIVE
C B A3D(-) 18 GY 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B C A3E(-) 18 GY 1661208C1
A* A105-GA 16 WH 0587577C1 1652325C1
D A3F(-) 18 GY 1661208C1
A* A14C 12 RD 1673748C1 0589391C1
E A3C(-) 18 GY 1661208C1
B* A105A 16 LTGN 0587577C1 1652325C1
A F - - - -
B* A11-GR 12 WH 1673748C1 0589391C1
G - - - -
Figure 193 Connector Body Composites (1901 / 1912 / 1918 / 1927 / 1929 / 1935)
193
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
A
ROOF / IP CONNECTION (2000F) B
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
CONNECTOR 1661259C1
6 5 4 3 2 1
BODY LOCK 1661263C1
1413 1211 10 9 8 7
CONNECTOR 3544689C1
Figure 194 Connector Body Composites (2000 / 2000F / 2002M / 2003M / 2004M / 2005M)
194
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A A
B B
C
CONNECTOR 1661259C1
CONNECTOR 1661889C1
BODY LOCK 1661263C1
BODY LOCK 1661890C1
A A
B B
CONNECTOR 1661259C1 CONNECTOR 1661259C1
BODY LOCK 1661263C1 BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A A63P 18 DKBL 1661261C1 A A63R 18 DK BL 1661261C1
B A63-GJ 18 DKBL 1661261C1 B A63-GK 18 DK BL 1661261C1
B A
A B
CONNECTOR 3535769C1
CONNECTOR 3554817C1
BODY LOCK 1661263C1
BODY LOCK 3554820C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
*A A12U 16 LTBL 3534165C1 A D86D 18 LT GN 1661261C1
@A A58C 18 BN 3534164C1 B D86E 18 LT GN 1661261C1
*B A12-GB 16 WH 3534165C1
@B A58-GBM 18 WH 3534164C1
Figure 195 Connector Body Composites (2006M / 2115M / 2116F / 2117F / 2021 / 2301M)
195
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
B A
B A
CAV CIRC GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D86B 18 LT GN 1661261C1 A C86K 18 LT GN 1661261C1
B D86C 18 LT GN 1661261C1 B C86L 18 LT GN 1661261C1
B A DC
AB
CONNECTOR 1667305C1
BODY LOCK 1661263C1
196
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
1 2 3 4
F E D C B A
CONNECTOR 3550639C1
5 6 7 8 9 10
CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 3544688C1 A A81C 12 LTGN 3544877C1
B A3F(+) 18 DKBL 3544876C1
C A81D 12 LTGN 3544877C1
CAV CIRCUIT GAUGE COLOR TERMINAL
D A81-GB 12 WH 3544877C1
1 - - - -
E A3F(-) 18 GY 3544876C1
2 - - - -
F A81-GC 12 WH 3544877C1
3 - - - -
4 - - - -
5 - - - -
6# A86L 20 LTGN 3544692C1
6& A86L 18 LTGN 3544692C1
7# A86J 20 LTGN 3544692C1
7& A86J 18 LTGN 3544692C1
8# A86H 20 LTGN 3544692C1
8& A86H 18 LTGN 3544692C1
9# A86K 20 LTGN 3544692C1
9& A86K 18 LTGN 3544692C1
10 - - - -
LEFT CREW DOOR POD (2601M) RIGHT CREW DOOR POD (2602M)
(LOCATED IN DOOR) (LOCATED IN DOOR)
D C D C
E B E B
F A F A
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
A D3B(+) 18 DK BL 1661208C1 A D3BB(+) 18 DK BL 1661208C1
B D3AA(-) 18 GY 1661208C1 B D3CC(-) 18 GY 1661208C1
C D81C 12 LT GN 3566715C1 C D81D 12 LT GN 3566715C1
D D81-GF 12 WH 3566715C1 D D81-GD 12 WH 3566715C1
E PLUG - - - E D81-GE 18 WH 1661208C1
F D81-GG 18 WH 1661208C1 F PLUG - - -
197
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A K
B J A
C H
D G
CONNECTOR 3540612C1
E F BODY LOCK 3540614C1 CONNECTOR 0899167R1
# MUTUALLY EXCLUSIVE
IP CONNECTOR (3200)
(LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
WINDOW MOTOR
(3100M) D C
(LOCATED IN DRIVER DOOR
AND PASSENGER DOOR) E B
F A
CONNECTOR 1661200C1
A B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A3D(+) 18 DKBL 1661208C1
B A3D(-) 18 GY 1661208C1
CONNECTOR 3534424C1
BODY LOCK 3534425C1 C A81B 12 LTGN 3566715C1
D* A81-GA 12 WH 3566715C1
D* A81-GH 12 WH 3566715C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
E A63-GDW 18 WH 1661208C1
A E83A 14 LT GN 3535486C1 0589391C1
F A63DB 18 DKBL 1661208C1
B E83E 14 LT GN 3535486C1 0589391C1
* MUTUALLY EXCLUSIVE
Figure 198 Connector Body Composites (3000 / 3001 / 3003 / 3100M / 3200)
198
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
D
D
E
C
C
F
B
B
A
G
CONNECTOR 3535482C1
A
CONNECTOR 3540565C1
BODY LOCK 3535483C1 BODY LOCK 3540617C1
B DC
CONNECTOR 1667305C1
AB BODY LOCK 1661263C1
A CONNECTOR 1671610C1
BODY LOCK 1671608C1 CAV CIRC GAUGE COLOR TERMINAL
A A63DB 18 DK BL 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A63-GDW 18 WH 1661261C1
A E81A 14 LT GN 2033816C1 0589391C1
C A86H 20 LT GN 3544254C1
B E81E 14 LT GN 2033816C1 0589391C1
D A86J 20 LT GN 3544254C1
DC
C
CONNECTOR 1667305C1
AB
BODY LOCK 1661263C1
B
G
A
Figure 199 Connector Body Composites (3201M / 3202M / 3203M / 3205M / 3206 / 3209M)
199
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.47. CONNECTOR BODY COMPOSITES (3204 / 4000 / 4001 / 4004 / 4031 / 4032), P. 40
AMBIENT AIR
TEMP SENSOR
D C (4000)
E B
F A A
B
CONNECTOR 1661200C1
CONNECTOR 3522068C1
E A63-GDV 18 WH 1661208C1
F A63DC 18 DKBL 1661208C1
A
2 1
CONNECTOR 1684261C1
B * MUTUALLY EXCLUSIVE
& W/ 40A AUX CIRCUIT
CAV CIRCUIT GAUGE COLOR TERMINAL # W/ 30A AUX CIRCUIT
1 N41 18 LT 1680205C1
CONNECTOR 3525613C1
2 N110AD 18 LT 1680205C1
CONNECTOR 2036584C1
A
CAV CIRCUIT GAUGE COLOR TERMINAL
A A90CA 16 GY 2036586C1 B
B A90-G 16 WH 2036586C1
CONNECTOR 3518873C91
Figure 200 Connector Body Composites (3204 / 4000 / 4001 / 4004 / 4031 / 4032)
200
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.48. CONNECTOR BODY COMPOSITES (4033 / 4040 / 4041 / 4060 / 4087), P. 40A
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
B
4
A
2 3 5
1 CONNECTOR 1667739C1
FUSE 5A 3534208C1
12 1 CONNECTOR 3553404C1
BODY LOCK 3553460C1
B
CAV CIRC GAUGE COLOR TERMINAL
A 1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
CONNECTOR 1671610C1
4 PLUG - - -
Figure 201 Connector Body Composites (4033 / 4040 / 4041 / 4060 / 4087)
201
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
1 6 1 6
2 5 2 5
3 4 3 4 CONNECTOR 3572899C1
BODY LOCK 2005242C1
1 6
2 5 CONNECTOR 3517759C1
3 4 CONNECTOR 3572899C1 BODY LOCK 2005242C1
BODY LOCK 2005242C1
CONNECTOR 3517760C1
CONNECTOR 3517759C1
Figure 202 Connector Body Composites (4410A / 4410B / 4410D / 4411F / 4411M / 4412F)
202
ELECTRICAL CIRCUIT DIAGRAM MANUAL
F
A CONNECTOR 3517759C1 E G CONNECTOR 2039311C91
A BODY LOCK 2039342C1
D B
C
A
CONNECTOR 1686834C1
B BODY LOCK 1664408C1
C
BODY BUILDER CONNECTION (4450M)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
Figure 203 Connector Body Composites (4412F1 / 4450AM / 4450BM / 4450M / 4060)
203
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
A B
B C
CONNECTOR 3553961C1
BODY LOCK 3554019C1
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R56BC 16 OR 2033911C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE B R57BC 16 OR 2033911C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1 C R70BB 14 OR 2033912C1 0589391C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
BODY BUILDER TURN / STOP (4460M)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
BODY BUILDER CONNECTION (4460BM / 4450BF)
(LOCATED AT END OF FRAME NEAR REAR AXLES)
A
B
F
E BG
A C CONNECTOR 1686834C1
BODY LOCK 1664408C1
D B
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CONNECTOR 2039311C91
BODY LOCK 2039342C1 A N56BC 16 YL 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A R68B 14 BN 3535486C1 0589391C1
B R56B 16 OR 2039343C1 1652325C1
C R57B 16 OR 2039343C1 1652325C1
D R58B 14 BN 3535486C1 0589391C1
E R71B 16 OR 2039343C1 1652325C1 WHEEL CHAIR INTERLOCK(4906)
(LOCATED ON EXTERIOR DASH NEAR
F R12B 14 LTBL 3535486C1 0589391C1
IP / FORWARD PASSTHRU)
G R11-GB 12 WH 2039344C1 0589390C1
E
F
WINDSHIELD WIPER MOTOR (4500) D
(LOCATED UNDER HOOD)
C
E
B
D A
G
C H
CONNECTOR 3525872C1
B BODY LOCK 3525873C1
Figure 204 Connector Body Composites (4460AM / 4460BF / 4460BM / 4450BF / 4460M / 4500 / 4906)
204
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
NAVISTAR, INC.
15 7 4 PLUG - - - -
14 6 6 K97T 18 PL 3850120C1 -
13 5 8 K19BA 14 GY 3850092C1 3578677C1
12 4 9 K97-GH 14 WH 3850092C1 3578677C1
11 3
16 K97NC 14 PL 3850092C1 3578677C1
10 2
9 1
CONNECTOR 3849648C1
CAVITIES 2,3,5,7,10-15 ARE MOLDED SHUT.
ECM (6020M)
(LOCATED ON THE RIGHT SIDE OF TRUCK)
CAV CIRCUIT GAUGE COLOR TERMINAL
17 PLUG - - 6086793C1
18 PLUG - - 6086793C1
82 43 21
98 64 19 PLUG - - 6086793C1
20 PLUG - - 6086791C1
21 PLUG - - 6086793C1
22 K5GG(-) 20 GN 6086791C1
23 PLUG - - 6086793C1
93
14
24 PLUG - - 6086793C1
25 K97C 18 PL 6086791C1
26 K95JT 18 TN 6086791C1
27 PLUG - - 6086791C1
88
7 28 PLUG - - 6086793C1
29 K95LL 18 TN 6086791C1
30 PLUG - - 6086791C1
31 K3A(-) 18 GY 6086791C1
83 32 K3A(+) 18 DKBL 6086791C1
44 22 1
65
33 PLUG - - 6086793C1
34 K97XC 18 PL 6086791C1
35 K97SE 18 PL 6086791C1
36 PLUG - - 6086793C1
CONNECTOR 6086794C1
37 PLUG - - 6086793C1
CAV CIRCUIT GAUGE COLOR TERMINAL
38 PLUG - - 6086793C1
1 K5GG(+) 20 YL 6086793C1
39 PLUG - - 6086793C1
2 PLUG - - 6086793C1
40 PLUG - - 6086793C1
3 PLUG - - 6086793C1
41 K97EW 18 PL 6086791C1
4 K97B 18 PL 6086791C1
42 PLUG - - 6086793C1
5 K95NN 18 TN 6086791C1
43 PLUG - - 6086793C1
6 K97M 18 PL 6086791C1
44 PLUG - - 6086793C1
7 K95KK 18 TN 6086791C1
45 PLUG - - 6086793C1
8 K34AA 18 TN 6086791C1
46 K97WA 18 PL 6086791C1
9 K97T 18 PL 6086791C1
47 K97WC 18 PL 6086791C1
10 PLUG - - 6086793C1
48 K47A 18 GY 6086791C1
11 PLUG - - 6086793C1
49 PLUG - - 6086793C1
12 PLUG - - 6086793C1
50 PLUG - - 6086793C1
13 K97CC 18 PL 6086791C1
* XMSN COMMON
14 K59A 18 GY 6086793C1
# XMSN ALLISON
15 PLUG - - 6086793C1
16 PLUG - - 6086793C1 CHART CONTINUED ON SHEET 44
205
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ECM (6020M)
(LOCATED ON THE RIGHT SIDE OF TRUCK)
82 43 21
98 64
93
14
CONNECTOR 6086794C1
88
7
83
44 22 1
65
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
51 K95HH 18 TN 6086791C1 74 K99F 18 PL 6086791C1
52 PLUG - - 6086793C1 75 K46A 18 GY 6086791C1
53 K5B(+) 20 YL 6086791C1 76 PLUG - - 6086793C1
54 K5B(-) 20 GN 6086791C1 77 K46B 18 GY 6086791C1
55 PLUG - - 6086793C1 78 PLUG - - 6086793C1
56 PLUG - - 6086793C1 79 K97CB 18 PL 6086791C1
57 PLUG - - 6086793C1 80 PLUG - - 6086793C1
58 K23C 18 TN 6086791C1 81 PLUG - - 6086793C1
59 K97ES 18 PL 6086791C1 82 PLUG - - 6086793C1
60* K92#141 18 TN 6086791C1 83 K97ND 16 PL 3686944C1
60# K17B 18 PK 6086791C1 84 K97NE 16 PL 3686944C1
60 K17E 18 PK 6086791C1 85 K97NF 16 PL 3686944C1
61 PLUG - - - 86 K97-GL 18 WH 3686943C1
62 PLUG - - - 87 K97-GK 18 WH 3686943C1
63 K97JC 18 PL 6086791C1 88 K97-GM 18 WH 3686943C1
64 K17M 18 PK 6086791C1 89* K47B 18 GY 3686943C1
65 PLUG - - 6086793C1 89* K47T 18 GY 3686943C1
66 PLUG - - 6086793C1 90 PLUG - - 6086793C1
67 K97FU 18 PL 6086791C1 91 K23L 18 TN 3686943C1
68 K97FV 18 PL 6086791C1 92 K97AR 18 PL 3686943C1
69% K47 18 GY 6086791C1 93 PLUG - - 6086793C1
69# K47A125 18 TN 6086791C1 94 PLUG - - 6086793C1
K47B125 18 TN 6086791C1 95 PLUG - - 6086793C1
69#
K47#125 18 TN 6086791C1 96 PLUG - - 6086793C1
70 PLUG - - 6086793C1 97 K97UB 18 PL 3686943C1
71 PLUG - - 6086793C1 98* K14KA 18 RD 3686943C1
72 K99B 18 PL 6086791C1
73 K95JJ 18 TN 6086791C1 * MUTUALLY EXCLUSIVE
206
ELECTRICAL CIRCUIT DIAGRAM MANUAL
86 30
2 1 B
CONNECTOR 3512331C91
A
4 3 5
87 87A 85
CONNECTOR 1671610C1
BODY LOCK 1671608C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K97XA 10 PL 3512334C1 0589390C1 * MUTUALLY EXCLUSIVE
2 K97XB 16 VT 2039343C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3 PLUG - - 0587579C1 -
A* K77-G 16 WH 2033819C1 1652325C1
4 K97N 10 PL 3512334C1 0589390C1
B K77A 16 LTGN 2033819C1 1652325C1
5 K97JC 18 PL 2039343C1 3517771C1
2 2
CONNECTOR 3626435C1
CONNECTOR 3626436C1
1 1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1
CONNECTOR 3626435C1
Figure 207 Connector Body Composites (6022 / 6022A / 6200 / 6260HL / 6620HR / 6620T / 6260UC /
6260T / 6261 / 6261T / 6261NV)
207
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
1
1 CONNECTOR 3626435C1
CONNECTOR 3626437C1
CAV CIRCUIT GAUGE COLOR TERMINAL
CAV CIRCUIT GAUGE COLOR TERMINAL 1 K95F2 18 TN 3613771C1
1 K95F2 18 TN 3613771C1 2 K95LL 18 TN 3613771C1
2 K95LL 18 TN 3613771C1
1 2 3
CONNECTOR 3626438C1
1
CONNECTOR 3626437C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95F1 18 TN 3613771C1
CAV CIRCUIT GAUGE COLOR TERMINAL 2 K95HH 18 TN 3613771C1
1 K95F2 18 TN 3613771C1 3 K95JT 18 TN 3613771C1
2 K95LL 18 TN 3613771C1
1 2 3
CONNECTOR 1669834C1
BODY LOCK 1675053C1
CONNECTOR 3626440C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95F1 18 TN 3590956C1 3591990C1 A K26B 18 TN 2033911C1 1652325C1
2 K95HH 18 TN 3590956C1 3591990C1
3 K95JT 18 TN 3590956C1 3591990C1
Figure 208 Connector Body Composites (6262 / 6262NV / 6262T / 6263 / 6263NV / 6263T / 6322)
208
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.56. CONNECTOR BODY COMPOSITES (6333 / 6334 / 6400 / 6405 / 6561 / 6704M),
P. 46
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
B
* MUTUALLY EXCLUSIVE
CONNECTOR 1664531C1
BODY LOCK 1675053C1 CONNECTOR 1671610C1
BODY LOCK 1671608C1
2 A
1 B
CONNECTOR 3554317C1
CONNECTOR 3582941C1
F
A
E
B
D
C
CONNECTOR 3522068C1
BODY LOCK 1661874C1 B
A CONNECTOR 3551896C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BODY LOCK 3551897C1
A K23D 16 TN 1661875C1 1661872C1
B K10-GG 16 WH 1661875C1 1661872C1
Figure 209 Connector Body Composites (6333 / 6334 / 6400 / 6405 / 6561 / 6704M)
209
ELECTRICAL CIRCUIT DIAGRAM MANUAL
M
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
L
A* K95NN 18 TN 3535303C1 3535424C1
K
B K34-GG 18 WH 3535303C1 3535424C1
J C* K95A1 18 TN 3535303C1 3535424C1
CONNECTOR 3543733C1 D* K95S4 18 TN 3535303C1 3535424C1
H
BODY LOCK 3543732C1
G E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
F
G PLUG - - 3535425C1 -
E
H PLUG - - 3535425C1 -
D J K9E 18 GY 3535303C1 3535424C1
C K K9TS 18 GY 3535303C1 3535424C1
B L K9A 18 GY 3535303C1 3535424C1
A M K9T 18 GY 3535303C1 3535424C1
* MUTUALLY EXCLUSIVE
A 6 1
B 12
7
C
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 1661198C1
210
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS MODULE
(7150)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LT BL 3686945C1
21 41 2 - - - -
3 K92#103 18 YL 3686945C1
4 - - - -
1 61 5 K92#105 18 OR 3686945C1
6 - - - -
7 - - - -
8 K5A108 18 GN 3686945C1
9 K92C109 18 GY 3686945C1
10 K92B110 18 PK 3686945C1
11 K92#111 18 OR 3686945C1
12 K92A112 18 PK 3686945C1
13 - - - -
14 - - - -
15 - - - -
16 K92#116 18 LT BL 3686945C1
17 K92#117* 18 LT BL 3686945C1
17 K92A117* 18 LT BL 3686945C1
18 K92#118 18 BK 3686945C1
19 - - - -
20 K92A120 18 LT BL 3686945C1
21 - - - -
22 K92#122 18 YL 3686945C1
20 80 23 K92#123 18 LT GN 3686945C1
24 K92#124 18 WH 3686945C1
25 K47A125 18 TN 3686945C1
20 80 26 - - - -
27 - - - -
28 K5A128 18 YL 3686945C1
40 60 29 - - - -
30 K92#130 18 WH 3686945C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 31 K92#131 18 YL 3686945C1
32 - - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 YL 3686945C1
35 - - - -
36 K92#136 18 OR 3686945C1
37 K92#137 18 WH 3686945C1
38 - - - -
39 K48#139 18 OR 3686945C1
40 K47#140 18 LT GN 3686945C1
41 K92A141* 18 TN 3686945C1
41 K92#141* 18 TN 3686945C1
42 K92A142 18 WH 3686945C1
43 K92#143 18 WH 3686945C1
44 - - - -
45 K92#145 18 OR 3686945C1
46 - - - -
47 - - - -
48 - - - -
49 - - - -
50 - - - -
211
ELECTRICAL CIRCUIT DIAGRAM MANUAL
212
ELECTRICAL CIRCUIT DIAGRAM MANUAL
21 41
1 61
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92#101 18 LTBL 3686945C1 42 K92#142 18 WH 3686945C1
2 - - - - 43 K92#143 18 LTBL 3686945C1
3 K92#103 18 YL 3686945C1 44 - - - -
4 - - - - 45 K92#145 18 OR 3686945C1
20 80
5 K92#105 18 OR 3686945C1 46 - - - -
40 60 6 - - - - 47 - - - -
CONNECTOR 3605713C1 7 - - - - 48 - - - -
BODY LOCK 3606525C1 8 K5#108 18 GN 3686945C1 49 - - - -
9 K92#109 18 GY 3686945C1 50 K92#150 18 PK 3686945C1
10 K92A110 18 PK 3686945C1 51 K92#151 18 WH 3686945C1
11 K92#111 18 OR 3686945C1 52 K92#152 18 LTGN 3686945C1
12 - - - - 53 K92#153 18 YL 3686945C1
13 - - - - 54 K31#154 18 TN 3686945C1
14 K92#114 18 GY 3686945C1 55 K92#155 18 WH 3686945C1
15 - - - - 56 - - - -
16 - - - - 57 K92#157 18 WH 3686945C1
17 K92#117 18 LTBL 3686945C1 58 K92#158 18 LTGN 3686945C1
18 - - - - 59 K48#159 18 TN 3686945C1
19 - - - - 60 K47#160 18 YL 3686945C1
20 K92#120 18 LTBL 3686945C1 61 K92#161 18 TN 3686945C1
21 - - - - 62 - - - -
22 - - - - 63 K92#163 18 YL 3686945C1
23 K92#123 18 LTGN 3686945C1 64 - - - -
24 - - - - 65 K92#165 18 TN 3686945C1
25 K47#125 18 TN 3686945C1 66 - - - -
26 - - - - 67 - - - -
27 - - - - 68 - - - -
28 K5#128 18 YL 3686945C1 69 K92#169 18 GY 3686945C1
29 - - - - 70 K92#170 18 PK 3686945C1
30 - - - - 71 K92#171 18 YL 3686945C1
31 - - - - 72 - - - -
32 - - - - 73 K92#173 18 LTBL 3686945C1
33 K92#133 18 YL 3686945C1 74 K92#174 18 LTBL 3686945C1
34 K92#134 18 WH 3686945C1 75 - - - -
35 - - - - 76 K92#176 18 YL 3686945C1
36 K92#136 18 OR 3686945C1 77 K92#177 18 LTGN 3686945C1
37 - - - - 78 K92#178 18 WH 3686945C1
38 K92#138 18 OR 3686945C1 79 K92#179 18 PK 3686945C1
39 K48#139 18 OR 3686945C1 80 K92#180 18 OR 3686945C1
40 K47#140 18 LTGN 3686945C1
41 K92#141 18 TN 3686945C1
213
ELECTRICAL CIRCUIT DIAGRAM MANUAL
ALLISON 1 / 2000
(7205F)
E
ALLISON 3/4000
F (7206F)
D
C CONNECTOR 3525872C1
BODY LOCK 3525873C1 H
B A G
A B
G
H C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE F
D
A* K92B103 18 YL 1661875C1 3568570C1
E
A* K92C103 18 YL 1661875C1 3568570C1
B* K92#143 18 LTBL 1661875C1 3568570C1
CONNECTOR 3525874C1
B# K92#161 18 OR 1661875C1 3568570C1 BODY LOCK 3525873C1
C* K92#150 18 PK 1661875C1 3568570C1
C# K92#157 18 WH 1661875C1 3568570C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
D* K47C125 18 TN 1661875C1 3568570C1 A K92#101* 18 LT BL 1667742C1 3568570C1
D# 92#124 18 WH 1661875C1 3568570C1 A K92B101* 18 LT BL 1667742C1 3568570C1
E* K92#101 18 LTBL 1661875C1 3568570C1 B K92#117 18 LT BL 1667742C1 3568570C1
E# K92#122 18 YL 1661875C1 3568570C1 C K92C103 18 YL 1667742C1 3568570C1
E K92B101 18 LTBL 1661875C1 3568570C1 D K92#143 18 LT BL 1667742C1 3568570C1
F* K92#105 18 OR 1661875C1 3568570C1 E K92#142 18 WH 1667742C1 3568570C1
F# K92#123 18 LTGN 1661875C1 3568570C1 F K92#145 18 OR 1667742C1 3568570C1
G* K92#145 18 OR 1661875C1 3568570C1 G K92#130 18 WH 1667742C1 3568570C1
G# 92#164 18 LTBL 1661875C1 3568570C1 H K92#123 18 LT GN 1667742C1 3568570C1
H* K92#105 18 OR 1661875C1 3568570C1
H# K92#162 18 YL 1661875C1 3568570C1 * MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
7 6
7 6
CONNECTOR 3586750C1
BODY LOCK 3553460C1
CONNECTOR 3586750C1
BODY LOCK 3553460C1
12 1
12 1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97CB 18 PL 3518963C1 CAV CIRCUIT GAUGE COLOR TERMINAL
2 K46A 18 GY 3518963C1 1 K97CB 18 PL 3518963C1
3 K97CC 18 PL 3518963C1 2 K46A 18 PY 3518963C1
4 K46B 18 GY 3518963C1 3 K97CC 18 PL 3518963C1
5 K97AR 18 PL 3518963C1 4 K46B 18 GY 3518963C1
6 K47B 18 GY 3518963C1 5 K97AR 18 PL 3518963C1
7 K97ES 18 PL 3518963C1 6 K47B 18 GY 3518963C1
8 K97FV 18 PL 3518963C1 7 PLUG - - -
9 K97DF 18 PL 3518963C1 8 K97FV 18 PL 3518963C1
10 K97WA 18 PL 3518963C1 9 K97DF 18 PL 3518963C1
11 K97XC 18 PL 3518963C1 10 K97WA 18 PL 3518963C1
12 K99F 18 PL 3518963C1 11 K97XC 18 PL 3518963C1
12 K99F 18 PL 3518963C1
214
ELECTRICAL CIRCUIT DIAGRAM MANUAL
TRANS BULKHEAD-3000
ENGINE ECM BODY BUILDER 2 (7250M)
(7208M/7208A)
1
11 15
CONNECTOR 3518182C1
2 1 BODY LOCK 3518184C1 7
CONNECTOR 3605715C1
BODY LOCK 3606532C1
CAV CIRCUIT GAUGE COLOR TERMINAL
1 K97EW 18 PL 3518963C1
2 K97SE 18 PL 3518963C1 14
6 10 20
CONNECTOR 3594124C91
* MUTUALLY EXCLUSIVE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 215 Connector Body Composites (7208M / 7208A / 7250M / 7350 / 7500M / 7600M)
215
ELECTRICAL CIRCUIT DIAGRAM MANUAL
2 B CONNECTOR 3610533C1
CONNECTOR 3554317C1 BODY LOCK 3610532C1
1 A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K47 18 GY 3554322C1 3554318C1 A K48#159 18 TN 3554322C1 3554318C1
2 K47A 18 GY 3554322C1 3554318C1 B K48#139 18 OR 3554322C1 3554318C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K48#159 18 TN 3554322C1 3554318C1 A K47#160 18 YL 3554322C1 3554318C1
B* K48#139 18 OR 3554322C1 3554318C1 B K47#140 18 LT GN 3554322C1 3554318C1
* MUTUALLY EXCLUSIVE
B A CONNECTOR 1661778C1
CONNECTOR 3594124C91
BODY LOCK 1661874C1
A B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K92#180 18 OR 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
TRANSFER CASE
GROUND SPLICE
1 2 CONNECTOR 3536864C1 (7710)
Figure 216 Connector Body Composites (7601M / 7603M / 7604M / 7605M / 7607M / 7611 / 7700M / 7710)
216
ELECTRICAL CIRCUIT DIAGRAM MANUAL
14 7 C
CONNECTOR 1667741C1
B BODY LOCK 1667771C1
CONNECTOR 3573078C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* K5C(+) 18 YL 1661875C1 3568570C1
A* K5D(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
C* K5C(-) 18 GN 1661875C1 3568570C1
8 1 C* K5D(-) 18 GN 1661875C1 3568570C1
B * MUTUALLY EXCLUSIVE
* MUTUALLY EXCLUSIVE
217
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.65. CONNECTOR BODY COMPOSITES (8102 / 8150 / 8151 / 8200 / 8201 / 8301), P. 51
A
F
E G B
A
D B
C
CONNECTOR 1661778C1
BODY LOCK 1661874C1
A
RIGHT GUIDE POST LIGHT (8151)
(LOCATED ON HOOD RIGHT SIDE)
B
A CONNECTOR 0587567C91
A
A B
B
CONNECTOR 1661778C1
BODY LOCK 1661874C1
CONNECTOR 0587567C91
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
Figure 218 Connector Body Composites (8102 / 8150 / 8151 / 8200 / 8201 / 8301)
218
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.66. CONNECTOR BODY COMPOSITES (8502 / 8503 / 8505A / 8600 / 8602 / 8800),
P. 52
LEFT FRONT HYD ABS WHEEL SENSOR (8502) RIGHT FRONT HYD ABS WHEEL SENSOR (8503)
(LOCATED AT LEFT FRONT WHEEL) (LOCATED AT RIGHT FRONT WHEEL)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 M94L(+) 18 BK 2003343C1 1 M94R(+) 18 BK 2003343C1
2 M94L(-) 18 BN 2003343C1 2 M94R(-) 18 BN 2003343C1
CONNECTOR 0587566C91
B CONNECTOR 1678137C1 A
C
A
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M9A 18 GY 1651943C1 A M11-GC 12 WH 1673747C1 0589390C1
B M6A 18 GY 1651943C1
C M40 18 GY 1651943C1
B
C CONNECTOR 1678137C1
A GROUND ADAPTER #01 (8800)
(LOCATED BY LEFT FRAME RAIL NEAR HOOD)
D
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GD 12 WH 2033816C1 0589390C1 C
B M64-GA 16 WH 2033819C1 1652325C1
C M64-GB 16 WH 2033819C1 1652325C1 B
D* M54-GA 16 WH 2033819C1 1652325C1
D# M11-GE 14 WH 2033816C1 0589391C1 A
E M54-GB 16 WH 2033819C1 1652325C1
F PLUG - - 0587579C1 -
CONNECTOR 3551896C1
BODY LOCK 3551897C1
* W/ GUIDE POST LIGHTS
# W/ AUXILLARY SNOW PLOW LIGHTS
Figure 219 Connector Body Composites (8502 / 8503 / 8505A / 8600 / 8602 / 8800)
219
ELECTRICAL CIRCUIT DIAGRAM MANUAL
VDR 1
HOOD SWITCH (8805)
(8881)
(LOCATED ON HOOD LEFT SIDE)
B 7 6
A
CONNECTOR 0587568C91
12 1
CHASSIS GROUND ADAPTER (8807)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB) CAV CIRCUIT GAUGE COLOUR TERMINAL
1 PLUG - - -
2 PLUG - - -
F 3 PLUG - - -
E 4 PLUG - - -
5 A5(-) 18 GN 3518963C1
D CONNECTOR 3551896C1 6 A5A 18 GN 3518963C1
BODY LOCK 3551897C1
C 7 A5B 18 YL 3518963C1
8 A5(+) 18 YL 3518963C1
B
9 PLUG - - -
A 10 A13AA 18 RD 3518963C1
* MUTUALLY EXCLUSIVE
10 A13A 18 RD 3518963C1
11 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
12 A11A 18 WH 3518963C1
A N11-GA 12 WH 2033816C1 0589390C1
12 A11-GAN 18 WH 3518963C1
B N10-G 12 WH 2033816C1 0589391C1
C N87-G 18 GY 2033819C1 3517771C1
D N10-GR 14 WH 2033816C1 0589391C1
E N39-GB 16 WH 2033819C1 1652325C1 VDR 2
(8882)
F* N11-GD 12 WH 2033816C1 0589390C1
F* N11-GBB 12 WH 2033816C1 0589390C1 7 6
F
CONNECTOR 3551896C1
12 1
E
BODY LOCK 3551897C1 CONNECTOR 3586750C1
D
220
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
IP/ROOF CONN
(8883)
(LOCATED IN CAB)
CONNECTOR 1661200C1
221
ELECTRICAL CIRCUIT DIAGRAM MANUAL
GROUND
(8995)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A11-GAN 14 WH 3613770C1
14 7 1 A11-GAN 18 WH 3613771C1
2* A11-G 18 WH 3613771C1
2* A11AB 18 WH 3613771C1
3 A11-GAA 18 WH 3613771C1
4 A11-GBA 18 WH 3613771C1
5 A11-GCA 18 WH 3613771C1
6 A11-GDA 18 WH 3613771C1
7 A11-GEA 18 WH 3613771C1
8 A11-GFA 18 WH 3613771C1
9 A11-GGA 18 WH 3613771C1
10 A11-GHA 18 WH 3613771C1
11 A11-GJA 18 WH 3613771C1
8 1 12 A11-GKA 18 WH 3613771C1
13 A11-GLA 18 WH 3613771C1
CONNECTOR 3613769C1 14 A11-GMA 18 WH 3613771C1
SEATBELT TO ROOF(1)
CAV CIRCUIT GAUGE COLOR TERMINAL
(8996)
1 A11-GAA 18 WH 3627612C1
12 5 2 A11-GA 18 WH 3627612C1
3 A11-GGA 18 WH 3627612C1
4 A11-GG 18 WH 3627612C1
5 A11-GBA 18 WH 3627612C1
6 A11-GB 18 WH 3627612C1
7 A11-GHA 18 WH 3627612C1
8 A11-GH 18 WH 3627612C1
9 A11-GCA 18 WH 3627612C1
10 A11-GC 18 WH 3627612C1
11 A11-GJA 18 WH 3627612C1
6 1 12 A11-GJ 18 WH 3627612C1
CONNECTOR 3627614C1
222
ELECTRICAL CIRCUIT DIAGRAM MANUAL
223
ELECTRICAL CIRCUIT DIAGRAM MANUAL
13.71. CONNECTOR BODY COMPOSITES (9100 / 9101 / 9101A / 9102 / 9260 / 9261),
P. 55
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A
A
B
B
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
DUAL TANK RIGHT SIDE FUEL SENDER (9101A) FUEL TRANSFER PUMP (9102)
(LOCATED ON FUEL TANK) (LOCATED ON FUEL PUMP - TOP OF BELL HOUSING)
A A
B B
CONNECTOR 3522068C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
BODY LOCK 1661874C1
CONNECTOR 1667732C1
#1667733C1 CONNECTOR 1667733C1
BODY LOCK 1667734C1 C #1667732C1
A
BODY LOCK 1667734C1
B B
* MUTUALLY EXCLUSIVE A
C
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A PLUG - - 1675751C1 - A K97AA 10 RD 2025425C1 1667735C1
B K92-G 10 GY 2025425C1 1667735C1 B K92B110 10 PK 2025425C1 1667735C1
Figure 224 Connector Body Composites (9100 / 9101 / 9101A / 9102 / 9260 / 9261)
224
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CONNECTOR 1669834C1
CONNECTOR 1664531C1
* MUTUALLY EXCLUSIVE
CONNECTOR 1667741C1
BODY LOCK 1667771C1
225
ELECTRICAL CIRCUIT DIAGRAM MANUAL
A
C
B CONNECTOR 1667732C1
CONNECTOR 1667733C1 BODY LOCK 1667734C1
B BODY LOCK 1667734C1
C
A
C C
CONNECTOR 1667733C1
BODY LOCK 1667734C1
B
CONNECTOR 3700151C1
Figure 226 Connector Body Composites (9715 / 9715F / 9716 / 9716M / 9717)
226
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
A A
CONNECTOR 3537133C1
E E
D
D
CONNECTOR 1661375C2
C BODY LOCK 1661376C1
C
B
B
A
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59A-G 14 WH 2033816C1 0589391C1
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B N59B 18 GY 2033819C1 1652325C1
A N59A-G 14 WH 2033816C1 0589391C1
C N59C 18 GY 2033819C1 1652325C1
B N59B 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
C N59C 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
D N59D 18 GY 2033819C1 1652325C1
E N59E 18 GY 2033819C1 1652325C1
E
A
D
B
C
CONNECTOR 3522068C1
BODY LOCK 1661874C1
B
Figure 227 Connector Body Composites (9717 / 9717F / 9736 / 9737 / 9740)
227
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 0587567C91
CONNECTOR 3537133C1
CONNECTOR 1667732C1
BODY LOCK 1667734C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1
228
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CHAPTER 13
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N87MB 16 GY 3561584C1 3536868C1 1 N87EA 18 GY 3554322C1 3554318C1
2 N87DB 18 GY 3561584C1 3536868C1 2 N87-G 18 GY 3554322C1 3554318C1
24 13
CONNECTOR 3558026C1
12 1 BODY LOCK 3558056C1
CONNECTOR 3558022C1
BODY LOCK 3558056C1
24 13 * MUTUALLY EXCLUSIVE
12 1
229
ELECTRICAL CIRCUIT DIAGRAM MANUAL
CONNECTOR 3920483C1
2
1
B CONNECTOR 1673790C1
BODY LOCK 1673791C1
LECTRA-SHIFT PTO
(9913B)
C
CONNECTOR 0587570C91
B
2 1 CONNECTOR 1684261C1
230
ELECTRICAL CIRCUIT DIAGRAM MANUAL
DIODE ASSY
(9916)
1 4
CONNECTOR 3520850C1
7 8
CAV CIRCUIT GAUGE COLOR TERMINAL
4 1
1 - - - -
5 2 2B AA6 18 GY 1661224C1
3* A9VB 18 GY 1661224C1
6 3 3* A9V 18 GY 1661224C1
4 - - - -
9 10
5B - - - -
6 - - - -
7 AOUT1 18 WH 1661224C1
8 A62DK 18 GY 1661224C1
CONNECTOR 3530563C1 9 A11-GCN 18 WH 1661224C1
10 - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A97AA 18 RD 1661224C1
2 A97AB 18 PK 1661224C1
3 A97B 18 LT GN 1661224C1
4 A97C 18 LT BL 1661224C1
5 - - - -
6 - - - -
7 - - - -
8 - - - -
9 - - - -
10 - - - -
231