7.

5T CRANE GANTRY BEAM DESIGN

YEILD STRENGTH OF STEEL = 250 N/MM^2

ELASTIC MODULUS = 205000 N/MM^2

SECTION ADOPTED ISMB 400 WITH

ISMC 200 AT TOP
ISMB 400 ISMC 200
AREA = = 78.46 = 28.21 CM^2
WT = = 61.60 = 22.10 KG/M
B= = 140.00 = 75.00 MM
WT = = 8.90 = 6.10 MM
FT = = 16.00 = 11.40 MM
IX = = 20450.40 = 1819.30 CM^4
IY = = 622.10 = 140.40 CM^4
ZX = = 1022.90 = 181.90 CM^3
ZY = = 88.90 = 26.30 CM
RX = = 16.15 = 8.03 CM
RY = = 2.82 = 2.23 MM
h1 = = 334.40 = 150.20 MM
h2 = = 32.80 = 24.90 MM
D= = 400.00 = 200 MM
CXX= = 200.00 = 100.00 MM
CYY= = 70.00 = 21.70 MM
C.G OF BUILT UP SECTION FROM TOP = CXXT = 157.33 MM
C.G OF BUILT UP SECTION FROM BOT =CXXB = 248.77 MM
CYY= = 200.00 = 100.00 MM

BUILT UP SECTION PROPERTIES :

AREA = = 106.67 CM^2
WT = = 83.74 KG/M
B= = 200.00 MM
WT = = 8.90 MM
FT = = 22.10 MM
IX = = 27646 CM^4
IY = = 2441.40 CM^4
ZX = = 1757.18 CM^3
RX = = 16.10 CM
RY = = 4.78 CM
h1 = = 334.40 MM
h2 = = 35.85 MM
D= = 406.10 MM
C1 = = 157.33 MM LESSER DISTANCE OF EXTREAM FIBER TO N.A
C2 = = 248.77 MM GREATER DISTANCE OF EXTREAM FIBER TO N.A

MAX. SPAN OF GANTRY BEAM = 4000 MM

CAPACITY OF CRANE = 78 KN
CAPACITY OF CRANE WITH 25% IMPACT = 97.5 KN
WHEEL LOAD = W/N 63.375 KN ASSUMED
DISTANCE BETWEEN CENTER OF WHEEL = 2450 MM
MAXIMUM END APPROACH = 1000 MM

SELF WEIGHT OF BEAM = Wd = 0.84 KN/M

CASE -1 ONE WHEEL OVER THE GANTRY PLACED AT CORBEL

REACTION AT NEAR COLUMN= #REF! KN * REF. WORK BOOK "PUMP -HOUSE" CELL D456

BENDING MOMENT AT POINT LOAD = #REF! KN-M * REF. WORK BOOK "PUMP -HOUSE" CELL D456

MOMENT AT MID SPAN = #REF! KN-M * REF. WORK BOOK "PUMP -HOUSE" CELL D456

CASE -2 WHEELS PLACED SYMMETRICAL ABOUT MID OF GANTRY GIRDER

REACTION = #REF! KN * REF. WORK BOOK "PUMP -HOUSE" CELL D462

BENDING MOMENT = #REF! KN-M * REF. WORK BOOK "PUMP -HOUSE" CELL D464

CASE -3 ONE WHEEL PLACED AT MID OF GANTRY GIRDER

REACTION = #REF! KN * REF. WORK BOOK "PUMP -HOUSE" CELL D467

BENDING MOMENT = #REF! KN-M * REF. WORK BOOK "PUMP -HOUSE" CELL D468

MAX. REACTION = #REF! KN

MAX. MOMENT = #REF! KN-M

Ky = = 1.00
ly = L * Ky = = 4000.00 MM
R-MIN = = 47.84 MM
ly/R-MIN= = 83.61 < 300

T/t= = 2.48
h1/t= = 37.57
D/T= = 18.38
slendernace ratio Lez/Rz = = 83.61
Y= = 379.07 N/SQ.MM
X= = 540.78 *REFER CLAUS 6.2.4 IS-800
K1 = 1 *REFER CLAUS 6.2.4 IS-800

RATIO OF COMRESSION FLANGE TO SUM OF ALL FLANGES = = 0.50

K2= 0 *REFER TABLE 6.3 IS-800
C2/C1 = = 1.58 *REFER TABLE 6.3 IS-800
ELASTIC CRITICAL STRESS =Fcb = = 855.05 *REFER CLAUS 6.2.4 IS-800
INDUSED BENDING STRESS = #REF! N/MM^2
Sbcz-allowable= 147 N/MM^2 #REF!

CHECK FOR SHEAR

ALLOWABLE SHEAR STRESS = Ash = = 112.50 N/MM2 *Ash =0.45*250

CALCULATED SHEAR STRESS =Csh= #REF! N/MM2 *Csh =V/DTw

CHECK FOR DEFLECTION

ALLOW. DEFLECTION = (Ad) = = 4.00 MM *Ad =l /750

CAL. DEFLECION (Cd) = #REF! MM *Cd = (M*L^2/(10EI))
DESIGN OF FLOOR SLABS :

DENSITY OF CONCRETE = 25 KN/M3

GRADE OF CONCRETE = M= 25 N/MM2

GRADE OF STEEL = Fe = 500 N/MM2
ELASTIC MODLUS = E 25000 N/MM2 // 5000*√Fck //

FOR LIMIT STATE DESIGN

GRADE OF CONCRETE = 25 N/MM2
GRADE OF STEEL = 500 N/MM2
xumax/d = 0.46
Q= 3.35
0.87*Fy / 100 = 4.35
Fy / Fck = 0.20
a= 0.87
b= 4.35

SLAB - S01 TYPE - 1

SLAB THICKNESS = 300 MM

SELF WEIGHT OF SLAB = 7.50 KN/M2
FLOOR FINISHINGS = 1.00 KN/M2
LIVE LOAD = 35.00 KN/M2
TOTAL LOAD = 43.50 KN/M2

AST-MIN(%) 0.12 %
COVER = 25 MM
THICKNESS OF SLAB = 0.3 M

LENGTH OF SLAB Ly = 4500 MM

BREDTH OF SLAB LX = 4500 MM
Ly / Lx = 1.00 TWO WAY SLAB
1.00
TYPE OF PANEL = 4 // FROM IS - 456, TABLE - 26 //

EDGE CONDITION : TWO ADJACENT EDGES DISCONTINUOUS

FACTORED DEPTH.
COEFF. MOMENT REQ. DEPTH PRO. EFF. DEPTH Mu / bd2

KN/M MM MM MM
SHORT SPAN (-VE) LX 4.0 0.047 62.10 136.10 300 271 0.85
SHORT SPAN (+VE) LX 4.1 0.035 46.25 117.45 300 271 0.63
LONG SPAN(-VE) Ly 4.0 0.047 62.10 136.10 300 271 0.85

21
LONG SPAN(+VE) Ly 4.1 0.035 46.25 117.45 300 271 0.63

22
 AREA OF SPACING SPACING % STEEL
% STEEL REQ. %MIN STEEL DIA. OF BAR STEEL REQ. PROVI. PROV.
% % MM MM2 MM C/C MM C/C %
0.199 0.12 8 539 93 200 0.084
0.147 0.12 8 399 126 200 0.084
0.199 0.12 8 539 93 200 0.084
0.147 0.12 8 399 126 200 0.084

SLAB - S02 TYPE - 2

SLAB THICKNESS = 150 MM

SELF WEIGHT OF SLAB = 3.75 KN/M2
FLOOR FINISHINGS = 1.00 KN/M2
LIVE LOAD = 10.00 KN/M2
TOTAL LOAD = 14.75 KN/M2

AST-MIN(%) 0.12 %
COVER = 25 MM
THICKNESS OF SLAB = 0.15 M

LENGTH OF SLAB Ly = 4400 MM

BREDTH OF SLAB LX = 3000 MM
Ly / Lx = 1.47 TWO WAY SLAB
1.50
TYPE OF PANEL = 2 // FROM IS - 456, TABLE - 26 //

EDGE CONDITION : ONE SHORT EDGE DISCONTINUOUS:

23
 FACTORED DEPTH.
COEFF. MOMENT REQ. DEPTH PRO. EFF. DEPTH Mu / bd2

KN/M MM MM MM
SHORT SPAN (-VE) LX 2.0 0.057 11.35 58.18 150 121 0.78
SHORT SPAN (+VE) LX 2.1 0.044 8.76 51.12 150 121 0.60
LONG SPAN(-VE) Ly 2.0 0.037 7.37 46.88 150 121 0.50
LONG SPAN(+VE) Ly 2.1 0.028 5.58 40.78 150 121 0.38

AREA OF SPACING SPACING % STEEL

% STEEL REQ. %MIN STEEL DIA. OF BAR STEEL REQ. PROVI. PROV.
% % MM MM2 MM C/C MM C/C %
0.182 0.12 8 220 228 200 0.168
0.140 0.12 8 169 297 200 0.168
0.117 0.12 8 145 346 200 0.168
0.088 0.12 8 145 346 200 0.168

SLAB - S03 TYPE - 3

SLAB THICKNESS = 200 MM

SELF WEIGHT OF SLAB = 5.00 KN/M2
FLOOR FINISHINGS = 1.00 KN/M2
LIVE LOAD = 10.00 KN/M2
TOTAL LOAD = 16.00 KN/M2

AST-MIN(%) 0.12 %
COVER = 25 MM
THICKNESS OF SLAB = 0.2 M

LENGTH OF SLAB Ly = 4400 MM

BREDTH OF SLAB LX = 3000 MM
Ly / Lx = 1.47 TWO WAY SLAB
1.50
TYPE OF PANEL = 4 // FROM IS - 456, TABLE - 26 //

EDGE CONDITION : TWO ADJACENT EDGES DISCONTINUOUS

FACTORED DEPTH.
COEFF. MOMENT REQ. DEPTH PRO. EFF. DEPTH Mu / bd2

KN/M MM MM MM
SHORT SPAN (-VE) LX 4.0 0.075 16.20 69.51 200 171 0.55
SHORT SPAN (+VE) LX 4.1 0.056 12.10 60.07 200 171 0.41
LONG SPAN(-VE) Ly 4.0 0.047 10.15 55.03 200 171 0.35
LONG SPAN(+VE) Ly 4.1 0.035 7.56 47.49 200 171 0.26

24
 AREA OF SPACING SPACING % STEEL
% STEEL REQ. %MIN STEEL DIA. OF BAR STEEL REQ. PROVI. PROV.
% % MM MM2 MM C/C MM C/C %
0.129 0.12 8 221 227 200 0.126
0.096 0.12 8 205 245 200 0.126
0.081 0.12 8 205 245 200 0.126
0.060 0.12 8 205 245 200 0.126

25
 DESIGN OF FOOTING FOR COLUMN C2:

Materials:
Concrete: M30 fck = 25 N/mm2
Steel: Fe500: fy = 500 N/mm2
Safe bearing capacity of soil = 200 KN/m2
xumax/d = 0.46
Q= 3.35
0.87*Fy/100 = 4.35
Fy/Fck = 0.20
a= 0.87
b= 4.35

DESIGN OF FOOTING FOR COLUMN C-2

FOOTING - F1

Column reactions:
Factored Reactions
LOAD FACTOR = 1.5
Axial load = P = 122.344 KN
Moment per.to minor axis = Mx = 4.735 KN-M
Moment per.to major axis = MZ = 6.42 KN-M

Unfactored Reactions
Load Factor = 1.5 *As per Load Combination
Axial load = P = 81.6 KN
Moment per.to minor axis = Mx = 3.16 KN-M
Moment per.to major axis = MZ = 4.28 KN-M
Column Size:Minor axis B= 230 mm
Column Size:Major axis D= 300 mm
Projection of Pedestal :Minor axis Ppb = 0 mm
Projection of Pedestal :Major axis Ppd = 0 mm
Pedestal Size:Minor axis PB = 230 mm
Pedestal Size:Major axis PD = 300 mm
Footing size :Minor axis Fb = 1000 mm
Footing size :Major axis Fd = 1000 mm
Projection of footing : Minor axis Pb = 385 mm
Projection of footing : Major axis Pd = 350 mm
Height of Pedestal = PT = 0 mm
Overall depth of Footing = D= 300 mm
Depth of Excavation = 1500 mm
Height of column above Pedestal upto FGL= 1200 mm
Height of Soil above footing = 1200 mm
Density of Soil = 0 Kn/Cum
Density of Concrete = 25 Kn/Cum
Self weight of Pedestal = 0.0 KN
Weight of Soil = 0.0 KN
Self weight of footing = 7.5 KN
Total load = P = 89 KN
Maximum stress at base = (P/Fb x Fd) + (6*Mx/Fd x Fb^2)+(6*My/Fb x Fd^2)
89.06 3.16 4.28
Therefore 200 = + +
(Fb x Fd) (Fd x Fb^2) (Fb x Fd^2)
Soil pressure
Pmax = 133.7 < SBC

Minimum stress at base = (P/Fb x Fd) - (6*Mx/Fd x Fb^2)-(6*My/Fb x Fd^2)

89.06 3.16 4.28
Therefore 200 = - -
(Fb x Fd) (Fd x Fb^2) (Fb x Fd^2)
Soil pressure
Pmin = 44.5 >0

PMAX = 133.7 KN/SQ.M < 200 KN/SQ.M

PMIN = 44.5 KN/SQ.M > 0 KN/SQ.M

Maximum cantelever length = 0.385 m

28 ISOLATED FOOTING DESIGN

 Max. B.M @ face of Column = 14.0 KN-M
Depth req. for B.M = Sqrt(M/Q*B) = 64.7 mm
Cover to Reinforcement = 50 mm
Size bars used = 10 mm
Provide overall depth = 300 mm
Therefore eff. Depth = 245 mm
Check for two way shear:
Punching shear = 148.6 KN
Punching resistance area A = 499800 mm2
Shear stress 0.30 N/mm2
Permissible Shear stress = Ks*Tc
Therefore Tc = 1.250 N/mm2
Therefore Ks = 0.5+Bc
Therefore Bc =B/D = 0.77 mm
Therefore Ks = 1.27 or 1.00
There fore Ks = 1.00
Therefore Permissible shear stress= 1.250 > 0.30 N/mm2
Area of steel required:
Therefore Mu/bd^2 = 0.234
Therefore Pt = 0.054 %
Pt-min = 0.12 % *From IS -456 - Clauss - 26.5.2.1
Ast = 133.0585 mm^2
Ast -min = 360 mm^2
Bars used 10 mm dia
Area of bar = 78.5 mm^2
Spacing required = 218.0556 mm
Provide 10 mm dia 200 C/C
Pt-provided = 0.16 %
Beta = 18.1
Check for one way shear:
Total shear = 26.49668 KN
Shear stress = 0.108 < 0.30 N/mm^2

29 ISOLATED FOOTING DESIGN

CASE 1 122.344 56.334 57.095 MAX FY

CASE 2 -2.815 4.735 1.982 MAX MX

CASE 3 0.613 6.044 6.418 MAX MZ

FORCES FOR FOOTING F1

Node L/C Force-Y kNMoment-X Moment-Z kN-m

1265 102 57.095 1.982 6.418
1265 101 56.334 4.735 6.044
1265 113 18.894 2.01 1.046
1170 102 122.344 -2.815 0.613
1170 113 44.464 -0.797 -0.228
1265 123 48.907 0.855 6.125
1265 127 48.298 3.057 5.826
1265 124 45.283 0.951 5.22
1265 126 46.069 2.22 5.049
1265 128 44.674 3.153 4.921
1265 130 45.46 4.423 4.749
1265 119 39.001 1.026 4.571
1265 107 34.591 -1.493 4.389
1265 125 42.445 2.316 4.143
1265 103 33.974 0.738 4.086
1265 129 41.836 4.519 3.844
1265 115 26.941 -1.531 3.608
1265 120 34.773 1.139 3.515
1265 111 26.433 0.305 3.358
1265 108 30.363 -1.381 3.333
1265 122 35.69 2.619 3.314
1265 110 31.28 0.1 3.133
1265 104 29.746 0.85 3.03
1265 106 30.662 2.331 2.829
1265 116 22.713 -1.418 2.552
1265 118 23.629 0.062 2.351
1265 112 22.205 0.417 2.302
1265 121 31.462 2.731 2.258
1265 114 23.122 1.897 2.102
1265 109 27.052 0.212 2.077
1265 105 26.435 2.443 1.773
1265 117 19.401 0.174 1.295
1170 123 96.72 -2.327 0.767
1170 127 86.555 -1.897 0.63
1170 107 66.216 -1.694 0.585
1170 124 99.524 -2.742 0.564
1170 115 50.238 -1.331 0.532
1170 119 65.353 -1.45 0.466
1170 103 55.919 -1.259 0.447
1170 101 109.639 -2.277 0.442
1170 128 89.36 -2.311 0.427
1170 111 41.767 -0.972 0.418
1170 126 96.227 -1.762 0.417
1170 108 69.488 -2.178 0.349
1170 116 53.51 -1.815 0.295
1170 130 86.062 -1.332 0.28
1170 120 68.625 -1.933 0.229
1170 125 99.031 -2.177 0.214
1170 104 59.191 -1.742 0.21
1170 112 45.039 -1.456 0.181
1170 110 65.641 -1.035 0.176
1170 118 49.663 -0.672 0.123
1170 129 88.867 -1.746 0.077
1170 122 64.779 -0.791 0.057
1170 106 55.344 -0.6 0.038
1170 114 41.192 -0.313 0.009
1170 109 68.913 -1.519 -0.06
1170 117 52.935 -1.156 -0.114
1170 121 68.051 -1.274 -0.18
1170 105 58.616 -1.083 -0.199
DESIGN OF PURLINS

YEILD STRENGTH OF STEEL = 250 N/MM^2

ELASTIC MODULUS = 205000 N/MM^2
SPACING B/W SUPPORTING COLUMNS = 4300 MM
SPACING OF PURLINS = 1400 MM
DEAD LOAD ON TRUSS = 0.11 KN/M^2
LIVE LOAD = 0.75 KN/M^2
WIND LOAD = 1.05 KN/M^2
UDL ON PURLIN =

SECTION ADOPTED ISMC 200

AREA = 28.1 CM^2
WT = 22.1 KG/M
B= 75 MM
WT = 6.1 MM
FT = 11.4 MM
IX = 1819.3 CM^4
IY = 104.4 CM^4
ZX = 181.9 CM^3
ZY = 26.3 CM^3
RX = 8.03 CM
RY = 2.23 CM
h1 = 150.2 MM
h2 = 24.9 MM
D= 200 MM

CASE-1 DEAD LOAD + LIVE LOAD

DEAD LOAD + LIVE LOAD = 0.86 KN/M^2

UDL ON PULINS = 1.204 KN/M
SELF WEIGHT OF PURLIN = 0.221 KN/M
TOTAL UDL = 1.425 KN/M
MOMENT = 3.2935 KN-M

Ky = 0.7 COMPRESSION FLANGE HELD

ly = L * Ky = 3010.00 MM
R-MIN = 22.3 MM
ly/R-MIN= 135.0

T/t= 1.87
h1/t= 24.62
D/T= 17.54
slendernace ratio Lez/Rz = 134.98
Y= 145
X= 171 *REFER CLAUS 6.2.4 IS-800
K1 = 1 *REFER CLAUS 6.2.4 IS-800
K2= 0 *REFER TABLE 6.3 IS-800
C2/C1 = 1 *REFER TABLE 6.3 IS-800
ELASTIC CRITICAL STRESS =Fcb = 171 *REFER CLAUS 6.2.4 IS-800
INDUSED BENDING STRESS = 18 N/MM^2
Sbcz-allowable= 81.2 N/MM^2 SAFE

CAL. DEFELECTION = 5*W*L^4/(384*E*IXX) = 1.7 MM

ALLOWABLE DEFLECTION = SPAN/325 = 13.2 MM SAFE

CASE-2 DEAD LOAD + WIND LOAD

DEAD LOAD + WIND LOAD = -0.93 KN/M^2
UDL ON PURLIN = -1.31 KN/M
SELF WEIGHT OF PURLIN = 0.22 KN/M
TOTAL UDL = -1.09 KN/M
MAX MOMENT = 2.51 KN-M

Ky = 1 COMPRESSION FLANGE NOT HELD

ly = L * Ky = 4300.00 MM
R-MIN = 22.3 MM
ly/R-MIN= 193

T/t= 1.87
h1/t= 24.62
D/T= 17.54
slendernace ratio Lez/Rz = 192.83
Y= 71
X= 89 *REFER CLAUS 6.2.4 IS-800
K1 = 1 *REFER CLAUS 6.2.4 IS-800
K2= 0 *REFER TABLE 6.3 IS-800
C2/C1 = 1 *REFER TABLE 6.3 IS-800
ELASTIC CRITICAL STRESS =Fcb = 89 *REFER CLAUS 6.2.4 IS-800
INDUSED BENDING STRESS = 14 N/MM^2
Sbcz-allowable= 50.4 N/MM^2 SAFE

CAL. DEFELECTION = 5*W*L^4/(384*E* IXX) = 1.3 MM

ALLOWABLE DEFLECTION = SPAN/325 = 13.2 MM SAFE