0 0 04 Jul 2023 1528591231ADSReplyBPCLRASAYANI

ANNEXURE- I
Replies to additional information/inputs sought during EAC Meeting (Agenda No : 1 - Meeting ID: IA/IND2/13414/09/01/2023) of the Expert
Appraisal Committee (Industry-2 Sector For Petro-Chemical Based Projects) for Proposal for Installation of Polypropylene (PP) unit at Rasayani
and Interconnecting Pipelines from BPCL Mumbai Refinery (MR) to Rasayani – Re-consideration of Environmental Clearance
[IA/MH/IND2/74952/2018, IA-J11011/168/2018-IA-II(I)]
Additional
Sl.
information/inputssought by Reply from Project Proponent (BPCL Mumbai Refinery)
No.
EAC-Industry-II
It was also suggested that AAQ Fresh baseline data was collected during March-May 2023 at 10 locations. Air quality samples considering
data (except monsoon) at 8 parameters such as PM10, PM2.5, SO2, NOX, CO, HC, Ozone, BTX and Ammonia were collected as per
locations for PM10, PM2.5, SO2, CPCB guidelines. The analysis of baseline data collection is provided in revised Chapter-3 of EIA report.
NOX, CO and other parameters
i.e. HC, Ozone, BTX and
Ammonia shall be collected. The
1.
monitoring stations shall be
based CPCB guidelines and take
into account the pre-dominant
wind direction, population zone
and sensitive receptors including
reserved forests.
PP shall also confirm that The proposed pipelines are not passing through ESZ areas of Thane Creek Flamingo Sanctuary. A copy of NOC
Pipeline is not passing through from Additional Principal Chief Conservator of Forest (APCCF) vide letter no. S.Room-3/land/424/2023-24 dated
ESZ of Thane Creek Flamingo 12/06/2023 is attached. Map indicating distance from project from the nearest boundary of ESZ is also attached.
Sanctuary. PP shall provide Map
2.
indicating distance of project from
the nearest boundary of ESZ
authenticated by PCCF/Wildlife
warden.
Copy of MCZMA The proposal was presented before 138th meeting of Maharashtra Coastal Zone Management Authority
3. recommendations dated (MCZMA) on 10/10/2019 for CRZ recommendation. After detailed discussion and deliberation, MCZMA
19.11.2019. recommended the proposal to MoEFCC vide letter no. CRZ 2019/CR 153/TC4,dated: 19.11.2019 is attached.
Page | 1
FINAL ENVIRONMENTAL IMPACT ASSESSMENT
STUDY FOR PROPOSED INSTALLATION OF
POLYPROPYLENE UNIT AT RASAYANI,
MAHARASHTRA AND INTERCONNECTING PIPELINES
FROM BPCL MUMBAI REFINERY TO RASAYANI
Report No.: B170-1742-EI-1902 (R3) July, 2023

Project Proponent: Environmental Consultant:
Baseline Data Collection Agency: Sector-18 & 27 (NABET) & Sector - 5 (c) & 6 (a)-MoEFCC
M/s Idma Laboratories Limited
EIL - CERTIFICATE NO.: NABET/EIA/1922/RA 0189
File no. IA-J-11011/168/2018-IA-II (I)
Category- A
DECLARATION BY EXPERTS CONTRIBUTING TO THIS REPORT
Declaration by Experts contributing to the EIA Study Report for Installation of

Polypropylene (PP) Unit at Rasayani and Interconnecting Pipelines from BPCL
Mumbai Refinery (MR) to Rasayani.
I, hereby, certify that I was a part of the EIA team in the following capacity that developed the
above EIA (Sector: 5(c) Petrochemical Complex & 6 (a) Oil & Gas transportation pipelines
(Category A) as per 2006 EIA Notification.
EIA COORDINATOR:
Name: Mr. R.S.Prasad
Signature & Date:

Period of involvement: February, 2023 – June, 2023
Email:raja.prasad@eil.co.in
FUNCTIONAL AREA EXPERTS:
Sr. Functional Name of the Signature &

Involvement (Period & Task)
No. Areas Experts Date
1. AP Dr. Srikumar February, 2023 – June, 2023
Malakar Estimation of fugitive emissions,
Identification of impacts on AP and
suggesting mitigation measures.
2. WP Parveen February, 2023 – June, 2023
Kumar Goel Review of proposed water
requirements for the project,
verification and analysis of baseline
data, impact assessment, and
preparation of environmental
management plan for water
environment.
3. SHW Parveen February, 2023 – June, 2023
Kumar Goel Identification of storage and disposal
of solid and hazardous waste for the
proposed plant. Finalisation of
Environmental Monitoring Plan and
Environmental Management Plan.
4. SE Raja February, 2023 – June, 2023
Subbaratna Review of demographic
Prasad characteristics, and supervision of
baseline data collection. Collection
and analysis of perception study
carried out for the proposed project.
Page 1 of 2
5. EB Dr. Chiranjibi February, 2023 – June, 2023
Pattanaik Site visit, collection and analysis of
baseline data on flora and fauna,
impact assessment of the study area,
preparation of greenbelt development
plan and environmental management
plan for biological environment.
6. HG Parveen February, 2023 – June, 2023
Kumar Goel Assessment of ground water sampling
results with available secondary data
to interpret current conditions.
7. AQ Raja February, 2023 – June, 2023

Subbaratna Verification of meteorological data, air
Prasad quality assessment, air quality
modelling with prediction and impact
assessment, Preparation of
environmental management plan for
the proposed project
8. NV S.V.R. February, 2023 – June, 2023
Subramanya Verification of noise and traffic
m baseline data, impact assessment,
Preparation of environmental
management plan for noise
environment.
9. LU Raja February, 2023 – June, 2023
Subbaratna Procurement of Land use land cover
Prasad map and compared at ground level.
The present land cover in which plant
is about to come is analyzed.
10. RH Sunil Toor February, 2023 – June, 2023
The Rapid Risk Assessment Report is
prepared for the proposed project
considering all safety measures.
Declaration by the head of the Accredited Consultant Organization/authorized person:
I, P.K.Goel, hereby, confirm that the above mentioned experts prepared the EIA Study
Report for Installation of Polypropylene (PP) unit at Rasayani and Interconnecting
Pipelines from BPCL Mumbai Refinery (MR) to Rasayani.
I, also confirm that the consultant organization shall be fully accountable for any misleading
information mentioned in the statement.
Signature:
Name: Mr. P.K.Goel,

Designation: Head – Environment, Water & Safety Division,
Name of the EIA Consultant Organization: Engineers India Limited.
Page 2 of 2
EIA Study for Installation of Polypropylene (PP) Document No.
unit at Rasayani and Interconnecting Pipelines B170-1742-EI-1902i
from BPCL Mumbai Refinery (MR) to Rasayani Rev. No. 3
Page i of xi
TOR Points Compliance for proposed Polypropylene (PP) Unit at Rasayani
Sl.
Statement Status
No.
Standard TORs
1. Executive summary of the project Included in EIA report.
2. Introduction
i. Details of the EIA Consultant including Details are given in Chapter-1.
NABET accreditation
ii. Information about the project proponent Details are given in Chapter-1.
iii. Importance and benefits of the project Details are given in Chapter-1.
3. Project Description
i) Cost of project and time of completion. Cost is given in section 1.4 of Chapter-1.
ii) Products with capacities for the The same is given in Chapter 2.
proposed project.
iii) If expansion project, details of existing Not Applicable.

products with capacities and whether
adequate land is available for expansion,
reference of earlier EC if any.
iv) List of raw materials required and their Raw materials: Propylene.
source along with mode of transportation Propylene by Pipeline from BPCL-
Mumbai Refinery.
v) Other chemicals and materials required Storage of material and products are
with quantities and storage capacities given in Chapter 2.
vi) Details of Emission, effluents, hazardous Details of emission, effluents and

waste generation and their management hazardous waste are given in Chapter 2.
vii) Requirement of water, power, with Details of proposed project with utilities
source of supply, status of approval, are given in Chapter 2.
water balance diagram, man-power
requirement (regular and contract)
viii) Process description along with major Process description of proposed project is
equipment’s and machineries, process given in Chapter 2.
flow sheet (quantities) from raw material
to products to be provided.
ix) Hazard identification and details of The same is covered in rapid risk
proposed safety systems. assessment report and attached in
Annexure IV.
x) Expansion/modernization proposals: Not Applicable.
a. Copy of all the Environmental Clearance(s) Not Applicable.
including Amendments thereto obtained for
the project from MOEF/SEIAA shall be
attached as an Annexure. A certified copy of
the latest Monitoring Report of the Regional
Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

B170-1742-EI-1902
unit at Rasayani and Interconnecting Pipelines
Rev. No. 3
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Office of the Ministry of Environment and

Forests as per circular dated 30th May, 2012
on the status of compliance of conditions
stipulated in all the existing environmental
clearances including Amendments shall be
provided. In addition, status of compliance of
Consent to Operate for the ongoing I existing
operation of the project from SPCB shall be
attached with the EIA-EMP report.
b. In case the existing project has not obtained Not Applicable

environmental clearance, reasons for not
taking EC under the provisions of the
EIANotification 1994 and/or EIA
Notification2006 shall be provided. Copies of
Consent to Establish/No Objection Certificate
and Consent to Operate (in case of units
operating prior to EIA Notification 2006, CTE
and CTO of FY 2005-2006) obtained from the
SPCB shall be submitted. Further,
compliance report to the conditions of
consents from the SPCB shall be submitted.
4. Site Details
i) Location of the project site covering The proposed project site is Rasayani,
village, Taluka/Tehsil, District and State, Raigad District, Maharashtra.
Justification for selecting the site,
whether other sites were considered.
ii) A toposheet of the study area of radius Location of the project site in Toposheet
of 10km and site location on is given in Chapter 1.
1:50,000/1:25,000 scale on an A3/A2
sheet. (including all eco-sensitive areas
and environmentally sensitive places)
iii) Details w.r.t. option analysis for selection No alternative site has been selected.
of site
iv) Co-ordinates (lat-long) of all four corners The coordinates of the proposed
of the site. Rasayani complex is 18° 53' 48.09" N &
73° 09' 27.31" E.
v) Google map-Earth downloaded of the Location on google map has been
project site. provided in Chapter-1.
vi) Layout maps indicating existing unit as Layout plan is provided in Chapter-2.
well as proposed unit indicating storage
area, plant area, greenbelt area, utilities
etc. If located within an Industrial
area/Estate/Complex, layout of Industrial
Area indicating location of unit within the
Industrial area/Estate.
vii) Photographs of the proposed and Provided in EIA report.
existing (if applicable) plant site. If
existing, show photographs of
plantation/greenbelt, in particular.
viii) Landuse break-up of total land of the The proposed Polypropylene &
project site (identified and acquired), Associated facilities will be installed in the
government/private - agricultural, forest, existing land available at HOCL Rasayani
wasteland, water bodies, settlements, complex, District Raigad, Maharashtra.
etc shall be included. (not required for

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industrial area).
ix) A list of major industries with name and Provided in Chapter-1.
type within study area (10km radius)
shall be incorporated. Land use details of
the study area.
x) Geological features and Geo- Provided in Chapter-3.
hydrological status of the study area
shall be included.
xi) Details of Drainage of the project upto Provided in Chapter-3.
5km radius of study area. If the site is
within 1 km radius of any major river,
peak and lean season river discharge as
well as flood occurrence frequency
based on peak rainfall data of the past
30 years. Details of Flood Level of the
project site and maximum Flood Level of
the river shall also be provided. (mega
green field projects).
xii) Status of acquisition of land. If HOCL land acquisition by BPCL is under
acquisition is not complete, stage of the progress.
acquisition process and expected time of
complete possession of the land.
xiii) R&R details in respect of land in line with Not Applicable.
state Government policy

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5. Forest and wildlife related issues (if applicable):
i) Permission and approval for the use of Permission and approval from Forest
forest land (forestry clearance), if any, Department and NBWL shall be suitably
and recommendations of the State taken.
Forest Department. (if applicable)
ii) Land use map based on High resolution
satellite imagery (GPS) of the proposed
site delineating the forestland (in case of
projects involving forest land more than
40 ha)
iii) Status of Application submitted for
obtaining the stage I forestry clearance
along with latest status shall be
submitted.
iv) The projects to be located within 10 km
of the National Parks, Sanctuaries,
Biosphere Reserves, Migratory Corridors
of Wild Animals, the project proponent
shall submit the map duly authenticated
by Chief Wildlife Warden showing these
features vis-à-vis the project location and
the recommendations or comments of
the Chief Wildlife Warden-thereon.
v) Wildlife Conservation Plan duly
authenticated by the Chief Wildlife
Warden of the State Government for
conservation of Schedule I fauna, if any
exists in the study area.
Copy of application submitted for clearance
under the Wildlife (Protection) Act, 1972, to the
Standing Committee of the National Board for
Wildlife.
6. Environmental Status
i) Determination of atmospheric inversion Site specific meteorological data is given
level at the project site and site-specific in Chapter 3.
micro-meteorological data using
temperature, relative humidity, hourly
wind speed and direction and rainfall.
ii) AAQ data (except monsoon) at 8 It is given in Chapter 3.
locations for PM10, PM2.5, SO2, NOX, CO
and other parameters relevant to the
project shall be collected. The monitoring
stations shall be based CPCB guidelines
and take into account the pre-dominant
wind direction, population zone and
sensitive receptors including reserved
forests.
iii) Raw data of all AAQ measurement for 12 It is given in Chapter 3.
weeks of all stations as per frequency
given in the NAQQM Notification of Nov.
2009 along with – min., max., average
and 98% values for each of the AAQ
parameters from data of all AAQ stations
should be provided as an annexure to

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the EIA Report.

iv) Surface water quality of nearby River It is given in Chapter 3.
(100m upstream and downstream of
discharge point) and other surface drains
at eight locations as per CPCB/
MoEFCC guidelines.
v) Whether the site falls near to polluted Not Applicable
stretch of river identified by the CPCB/
MoEFCC, if yes give details.
vi) Ground water monitoring at minimum at It is given in Chapter 3.
8 locations shall be included.
vii) Noise levels monitoring at 8 locations It is given in Chapter 3.
within the study area.
viii) Soil Characteristic as per CPCB It is given in Chapter 3.
guidelines.
ix) Traffic study of the area, type of vehicles, It is given in Chapter 3.
frequency of vehicles for transportation
of materials, additional traffic due to
proposed project, parking arrangement
etc.
x) Detailed description of flora and fauna It is given in Chapter 3.
(terrestrial and aquatic) existing in the
study area shall be given with special
reference to rare, endemic and
endangered species. If Schedule-I fauna
are found within the study area, a
Wildlife Conservation Plan shall be
prepared and furnished.
xi) Socio-economic status of the study area. It is given in Chapter 3.
7. Impact and Environment Management Plan

i) Assessment of ground level AQIP Modeling is given in Chapter 4.
concentration of pollutants from the stack
emission based on site-specific
meteorological features. In case the
project is located on a hilly terrain, the
AQIP Modelling shall be done using
inputs of the specific terrain
characteristics for determining the
potential impacts of the project on the
AAQ. Cumulative impact of all sources of
emissions (including transportation) on
the AAQ of the area shall be assessed.
Details of the model used and the input
data used for modelling shall also be
provided. The air quality contours shall
be plotted on a location map showing the
location of project site, habitation nearby,
sensitive receptors, if any.
ii) Water Quality modelling – in case of There will be no liquid effluent discharge
discharge in water body from proposed plant.
iii) Impact of the transport of the raw Raw material will come to proposed plant
materials and end products on the through pipelines from BPCL-Mumbai
surrounding environment shall be Refinery. Product will be mostly

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assessed and provided. In this regard, transported through trucks. Impacts have
options for transport of raw materials and been studied in Chapter-4 of EIA report.
finished products and wastes (large
quantities) by rail or rail-cum road
transport or conveyor-cum-rail transport
shall be examined.
iv) A note on treatment of wastewater from Details of Waste water treatment plant
different plant operations, extent are given in Chapter 2 alongwith water
recycled and reused for different balance diagram. The proposed project
purposes shall be included. Complete Zero-Liquid Discharge (ZLD) plant.
scheme of effluent treatment.
Characteristics of untreated and treated
effluent to meet the prescribed standards
of discharge under E (P) Rules.
v) Details of stack emission and action plan Details of stack emission and mitigative
for control of emissions to meet measures are given in Chapter 4 &
standards Chapter 2.
vi) Measures for fugitive emission control Shall be provided during detailed
engineering stage.
vii) Details of hazardous waste generation Details of waste are given in section 2.4
and their storage, utilization and of Chapter 2.
management. Copies of MOU regarding
utilization of solid and hazardous waste
in cement plant shall also be included.
EMP shall include the concept of waste
minimization, recycle/reuse/recover
techniques, Energy conservation, and
natural resource conservation.
viii) Proper utilization of fly ash shall be Not Applicable
ensured as per Fly Ash Notification,
2009. A detailed plan of action shall be
provided.
ix) Action plan for the green belt Greenbelt programme is given in sections
development plan in 33 % area i.e. land 10.5 of Chapter-10.
with not less than 1,500 trees per ha.
Giving details of species, width of
plantation, planning schedule etc. shall
be included. The green belt shall be
around the project boundary and a
scheme for greening of the roads used
for the project shall also be incorporated.
x) Action plan for rainwater harvesting Cost has been considered in EMP.
measures at plant site shall be submitted Rainwater harvesting measures will be
to harvest rainwater from the roof tops provided during Detailed engg. stage.
and storm water drains to recharge the
ground water and also to use for the
various activities at the project site to
conserve fresh water and reduce the
water requirement from other sources.
xi) Total capital cost and recurring Provided in section 10.11 in Chapter-10.
cost/annum for environmental pollution

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control measures shall be included.
xii) Action plan for post-project Various environmental pollution control

environmental monitoring shall be measures will be taken by BPCL. All
submitted. environmental parameters i.e. air, water,
soil, noise and emission will monitored by
third party agency. Environmental
monitoring programme has been provided
in Chapter-6.
xiii) Onsite and Offsite Disaster (natural and Shall be developed as per procedure of
Man-made) Preparedness and BPCL in line with all standards. ERDMP
Emergency Management Plan including and RRA study report have been
Risk Assessment and damage control. provided in Chapter-6 of EIA report.
Disaster management plan should be
linked with District Disaster Management
Plan.
8. Occupational health
i) Plan and fund allocation to ensure the Periodic compulsory medical examination
occupational health & safety of all for all the plant employees as per OSHA
contract and casual workers requirement and specific medical
ii) Details of exposure specific health status examination.
evaluation of worker. If the workers’
health is being evaluated by pre
designed format, chest x rays,
Audiometry, Spirometry, Vision testing
(Far & Near vision, color vision and any
other ocular defect) ECG, during pre-
placement and periodical examinations
give the details of the same.
iii) Details regarding last month analyzed
data of above mentioned parameters as
per age, sex, duration of exposure and
department wise.
iv) Details of existing Occupational & Safety
Hazards. What are the exposure levels
of hazards and whether they are within
Permissible Exposure level (PEL). If
these are not within PEL, what measures
the company has adopted to keep them
within PEL so that health of the workers
can be preserved,
v) Annual report of health status of workers
with special reference to Occupational
Health and Safety.
9. Corporate Environment Policy
i) Does the company have a well laid down A well laid Safety, Health, Environment
Environment Policy approved by its and Quality policy of BPCL is already in
Board of Directors? If so, it may be place. The same is given in section 10.12
detailed in the EIA report. in Chapter 10. The organogram of BPCL
Environmental Monitoring Cell (EMC) has
ii) Does the Environment Policy prescribe been provided in section 6.1 of Chapter-
for standard operating process / 6.
procedures to bring into focus any

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infringement / deviation / violation of the

environmental or forest norms /
conditions? If so, it may be detailed in
the EIA.
iii) What is the hierarchical system or
Administrative order of the company to
deal with the environmental issues and
for ensuring compliance with the
environmental clearance conditions?
Details of this system may be given.
iv) Does the company have system of
reporting of non-compliances / violations
of environmental norms to the Board of
Directors of the company and / or
shareholders or stakeholders at large?
This reporting mechanism shall be
detailed in the EIA report.
10. Details regarding infrastructure facilities such as Infrastructure facilities to labourers will be
sanitation, fuel, restroom etc. to be provided to provided by contractors.
the labor force during construction as well as to
the casual workers including truck drivers during
operation phase.
11. Enterprise Social Commitment (ESC)
i) Adequate funds (at least 2.5 % of the Various CER/CSR activities will be
project cost) shall be earmarked towardscarried out by M/s BPCL around the
the Enterprise Social Commitment based project site such as: Solar Lighting/Solar
on Public Hearing issues and item-wise pump (Irrigation) system Drinking Water
details along with time bound action plan
Facilities, Air quality monitoring in
shall be included. Socio-economic surrounding area, construction of English
development activities need to be Medium School, Pollution Control
elaborated upon. Measures, infrastructural development
etc. The same has been provided in
section 10.10 in chapter-10.
12. Any litigation pending against the project and/or There is no litigation pending against the
any direction/order passed by any Court of Law project proponent.
against the project, if so, details thereof shall
also be included. Has the unit received any
notice under the Section 5 of Environment
(Protection) Act, 1986 or relevant Sections of Air
and Water Acts? If so, details thereof and
compliance/ATR to the notice(s) and present
status of the case.
13. A tabular chart with index for point wise Noted.
compliance of above TORs.
Specific TORs
1. Details on requirement of raw material Propylene shall be received at proposed
(naphtha/gas feedstock), its source of supply plant through pipeline from BPCL-Mumbai
and storage at the plant. Refinery.
2. Complete process flow diagram for all products Provided in Chapter-2.

with material balance.
3. Brief description of equipments for various Provided in Chapter-2.

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process (cracker, separation, polymerization

etc)
4. Details of proposed source-specific pollution State of the art pollution control measures
control schemes and equipments to meet the will be installed for the proposed project.
national Standards.
5. Details on VOC emission control system from VOC/ fugitive emission control system
vents, stacks, fugitive emissions and flare shall be implemented and flare will be
management, installed.
etc.
6. Details on proposed LDAR protocol. Shall be developed during detailed

engineering stage in line with applicable
standard.
7. Ambient air quality should include hydrocarbon Ambient air quality status is provided in
(methane and non methane), VOC and VCM (if section 3.1 in Chapter-3.
applicable).
8. Action plan to meet the standard prescribed All standard related to Petrochemical
under EPA for petrochemical complex. industry will be met.
9. Risk Assessment & Disaster Management Plan RRA report is attached as Annexure-IV.
(i) Identification of hazards
(ii) Consequence Analysis
(iii) Measures for mitigation of risk.
TOR Points Compliance for proposed Interconnecting Pipelines from BPCL Mumbai
Refinery (MR) to Rasayani
Sl. Statement Status

No.
Standard TORs
1 A Copy of certified compliance report to the Not applicable as this is new plant.
environmental conditions prescribed in the
existing EC. Action taken report/ detailed action
plan on the partly/non-compliance conditions
reported by the MoEF&CC Regional Office.
2 Justification of the project. Justification of the project is given in
section 1.3.1 of Chapter 1.
3 Route map indicating project location. Route maps for the project are given in
Figure 2.1 in chapter-2.
4 Details of land to be acquired. Details of projects The proposed Polypropylene &
vis-à-vis Ecological Sensitive Areas and Associated facilities will be installed in the
approvals thereof. existing land available at HOCL Rasayani
complex, District Raigad, Maharashtra.
The interconnecting pipelines from BPCL-
MR to Rasyani are proposed to pass
through CRZ area allowed for laying the
pipelines and through reserved forest.
The total Forest Area to be diverted for
laying the pipelines is 25.68 Hectares
(Mangrove area: 21.9 ha and Reserved /
Protected Forest area: 3.78 ha). Pipeline
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corridor is passing through approx. 1.5-

2.0 km from ESZ of Karnala wild life
sanctuary.
5. Project location along with map of 1 km area Route maps for the project are given in
(500 meters on either side of the pipeline from Figure 2.1 in chapter-2.
centerline) and site details providing various
industries, surface water bodies, forests etc.
6. Analysis of alternative sites and Technology. Best pipeline route has been adopted
based on economic, safety and
environmental factors.
7. Location of National Park/Wild life Pipeline route is approx. 1.5-2.0 km from
sanctuary/Reserve Forest within 10 km radius of ESZ of Karnala wild life sanctuary.
the project.
8. Status of clearance from NBWL for pipeline Required clearance will be obtained.
passing through wildlife sanctuary/ Ecological
sensitive area.
9. Recommendation of SCZMA /CRZ clearance for CRZ clearance will be obtained.
the proposed pipeline (if applicable).
10. Present land use based on satellite imagery for The Google Earth image of pipeline route
the study area of 10 km radius. is provided in Chapter 2.
11. Details of applications filed for forest clearance Required clearance will be obtained.
to be obtained for the project for the forest land
involved in the project along with details of the
compensatory afforestation.
12. Process Description along with Process Flow Process description is provided in section
Diagram. 2.6 of Chapter 2.
13. Details of associated facilities/utilities to be Details of associated facilities/utilities are
installed. described in Chapter 2.
14. Details of water consumption and source of Details of water requirement/ waste water
water supply, waste water generation, treatment generation/treatment are provided in
and effluent disposal. section 2.4 of Chapter 2.
15. Detailed solid & Hazardous waste generation, Detailed solid & Hazardous waste
collection, segregation, its recycling and reuse, generation, collection, segregation, its
treatment and disposal. recycling and reuse, treatment and
disposal is provided in Chapter 2.
16. Total cost of the project along with total capital The total project cost of the project is Rs.
cost and recurring cost/annum for environmental 3826 Crores. Capital and recurring cost
pollution control measures. for environmental pollution control
measures are provided in section 10.11 of
Chapter 10.
17. Site-specific micro-meteorological data for Micro-meteorological data is provided in
temperature, relative humidity, hourly wind Chapter 3.
speed and direction and rainfall for one season
at one location.
18. Ambient air quality monitoring within the study Ambient air quality monitoring data is
area of 500 m along the pipeline route and provided in chapter-3.
around the pumping station and delivery station
for PM2.5, PM10, SO2 , NOx, CO, HC, VOC for
one season(Non Monsoon) taking into account
the pre-dominant wind direction at the
representative locations covering population
zone and sensitive receptors including reserved
forests.
19. Determination of atmospheric inversion level Air quality modeling is provided in

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from BPCL Mumbai Refinery (MR) to Rasayani Page xi of xi
and assessment of ground level concentration chapter-4.

of pollutants. Air quality modelling for proposed
project.
20. Water monitoring to be conducted including Water monitoring for surface and ground
surface & ground water for one season (Non water is carried out for one season and
Monsoon). provided in Chapter 3.
21. Soil sample analysis within the study area for Soil sample analysis within the study area
one season (Non Monsoon). for one season is carried out for one
season and results are provided in
Chapter 3.
22. Noise Monitoring will be taken up for one Noise Monitoring is carried out for one
season (Non Monsoon). season and results are provided in
Chapter 3.
23. Demography & socio-economics of the study Demography & socio-economics of the
area. study area are provided in Chapter 3.
24. Ecological features (terrestrial & Aquatic) of the Ecological features (terrestrial & Aquatic)
study area for one season (Non Monsoon). of the study area for one season are
provided in Chapter 3.
25. Assessment of impact on air, water, soil, Assessment of impact on air, water, soil,
solid/hazardous waste and noise levels. solid/hazardous waste and noise levels is
provided in Chapter 4.
26. A detailed note on method to be used for A detail of pipeline routing/laying is
crossing road, nalla, stream, rivers, railway line provided in section 2.6 of Chapter-2.
etc.
27. Air pollution control measures proposed for the Air pollution control measures will be
effective control of gaseous emissions within taken as per requisite standard.
permissible limits.
28. Details of proposed preventive measures for Rapid Risk Assessment study was carried
leakages and accident. out and all leakages & accident scenario
are taken care.
29. Risk assessment including Hazard identification, Rapid Risk Assessment study was carried
Consequence Analysis, Risk Assessment and out and the same is attached in Annexure
preparation of Disaster Management Plan as IV.
per Regulations.
30. Corrosion Management of Pipeline The same will be formulated during
detailed engineering stage.
31. Details of proper restoration of land after laying Proper restoration plan after laying
the pipelines. pipeline will be followed.
32. Details of proposed Occupational Health BPCL will regularly carry out
Surveillance program for the employees and Occupational Health Surveillance
other labour. program for the employees and other
labourers.
33. Detailed Environment management Plan (EMP) Detailed Environment management Plan
with specific reference to Energy conservation is provided in Chapter 10 of EIA Report.
and natural resource conservation, details of air
pollution control system, water & wastewater
management, monitoring frequency,
responsibility and time bound implementation
plan for mitigation measure will be provided.

Document No.
EIA Study for Installation of Polypropylene (PP)
B170-1742-EI-1902
Unit at Rasayani and Interconnecting Pipelines Rev. No. i3
from BPCL Mumbai Refinery (MR) to Rasayani Page i of vii
TABLE OF CONTENTS
SL. No. DESCRIPTION PAGE No.
CHAPTER 1: INTRODUCTION
1.0 INTRODUCTION 2
1.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT 2
1.2 PROJECT PROPONENT 5
1.3 BRIEF DESCRIPTION OF THE PROPOSED PROJECT 6
1.3.1 JUSTIFICATION FOR THE PROJECT 6
1.4 PROJECT COST AND IMPLEMENTATION SCHEDULE 6
1.5 SCOPE OF THE STUDY 7
1.6 METHODOLOGY 7
1.6.1 PROJECT SETTING AND DESCRIPTION 7
1.6.2 IDENTIFICATION OF IMPACTS 7
1.6.3 BASELINE DATA COLLECTION 8
1.6.4 ENVIRONMENTAL IMPACT PREDICTION & EVALUATION 8
1.6.5 ENVIRONMENTAL MANAGEMENT PLAN (EMP) 8
1.7 CONTENTS OF THE EIA REPORT 8
1.8 LIST OF INDUSTRIES 10
1.9 MoEFCC APPROVED TERMS OF REFERENCE FOR EIA 10
1.10 PROPOSAL CONSIDERED IN 14TH EXPERT APPRAISAL COMMITTEE
10
(INDUSTRY-2)OF MOEFCC AND EDS REPLY
CHAPTER 2: PROJECT DESCRIPTION
2.0 INTRODUCTION 13
2.1 PROPOSED POLYPROPYLENE PLANT FACILITIES AT RASAYANI 13
2.2 PROCESS DESCRIPTION OF PP UNIT 15
2.2.1 VERTICAL STIRRED TANK GAS PHASE PROCESS 15
2.2.2 LOOP REACTOR SLURRY PHASE PROCESS 16
2.2.3 FLUIDIZED BED GAS PHASE PROCESS 17
2.3 MATERIAL BALANCE FOR PP UNIT 19
2.3.1 FEEDS 19
2.3.2 PRODUCTS 19
2.4 PROPYLENE RECOVERY UNIT (PRU) 19
2.5 UTILITIES & OFFSITES SYSTEMS 20
2.5.1 UTILITY SYSTEM DETAILS 21
2.5.2 OFFSITE STORAGES 21
2.5.3 RAW WATER TREATMENT PLANT 21
2.5.4 COOLING WATER 22
2.5.5 POTABLE WATER 22
2.5.6 DEMINERALIZED WATER PLANT 22
2.5.7 STEAM GENERATION UNIT 23
2.5.8 CONDENSATE POLISHING UNIT 23
2.5.9 HYDROGEN GENERATION UNIT 23
2.5.10 COMPRESSED AIR SYSTEM 24
2.5.11 AIR SEPARATION UNIT 24
2.5.12 WASTE WATER TREATMENT UNIT 24
2.5.13 INCINERATOR 25
2.5.14 STORAGE 25
2.515 PROPYLENE BULLETS 26
2.5.16 FUEL 28
2.5.17 POWER 28
2.5.18 PRODUCT WAREHOUSE AND DISPATCH FACILITY 28
2.5.19 LABORATORY AND PRODUCT APPLICATION DEVELOPMENT 30
Template No. 5-0000-0001-T2 Rev. 2 / 28.11.2014 Copyrights EIL – All rights reserved
Document No.
EIA Study for Installation of Polypropylene (PP) unit B170-1742-EI-1902
at Rasayani and Interconnecting Pipelines from Rev. No. 3
BPCL Mumbai Refinery (MR) to Rasayani Page ii of vii
CENTRE
2.6 EFFLUENT SUMMARY 32
2.7 PIPELINES FOR RASAYANI COMPLEX-BPCL 37
2.7.1 PROPYLENE PIPELINE 38
2.7.2 MULTI PRODUCT PIPELINE 39
2.7.3 LUBE OIL PIPELNE 41
2.7.4 UNCONVERTED OIL PIPELNE 42
2.7.5 PROCESS DESCRIPTION OF RAW MATERIAL PIPELINES 44
2.8 SCADA & TELECOMMUNICATION SYSTEM 46
2.8.1 METERING SYSTEM FOR PIPELINES 46
2.8.2 INSTRUMENTATION FOR PIPELINES 46
2.9 PIPELINES PASSING THROUGH RESERVED FOREST 47
CHAPTER 3: DESCRIPTION OF ENVIRONMENT
3.0 DESCRIPTION OF THE ENVIRONMENT 49
3.1 LAND USE & LAND COVER 49
3.1.1 LAND USE STUDIES 49
3.1.2 OBJECTIVES OF THE LAND USE STUDY 49
3.1.3 INTERPRETATION OF SATELLITE IMAGERY 49
3.1.4 METHODOLOGY 50
3.1.5 DESCRIPTION OF LAND USE 52
3.2 AIR ENVIRONMENT 53
3.2.1 METEOROLOGICAL STATUS AT THE PROJECT SITE 53
3.2.1.1 PRIMARY DATA (DATA GENERATED NEAR BINA REFINERY WITHIN
53
10 KM RADIUS OF STUDY AREA)
3.2.1.2 METEOROLOGICAL DATA GENERATED IN THE FIELD 54
3.2.1.3 SECONDARY DATA (IMD) 56
3.2.2 SELECTION OF AAQ SAMPLING STATIONS 56
3.2.3 EXISTING AAQ STATUS 58
3.2.4 RESULTS AND DISCUSSIONS 59
3.2.5 INTERPRETATION OF RESULTS 60
3.2.5.1 PM10 (PARTICULATE MATTER) 60
3.2.5.2 PM2.5 (PARTICULATE MATTER) 61
3.2.5.3 SULPHUR DIOXIDE 62
3.2.5.4 OXIDES OF NITROGEN 62
3.2.5.5 CARBON MONOXIDE 63
3.2.5.6 AMMONIA 63
3.2.5.7 OZONE 63
3.3 NOISE ENVIRONMENT 65
3.3.1 IMPACT ASSESSMENT OF NOISE ENVIRONMENT 66
3.3.2 METHODOLOGY OF NOISE MEASUREMENT 67
3.3.3 RESULTS AND DISCUSSIONS 68
3.3.4 INTERPRETATION OF NOISE MONITORING 68
3.4 TRAFFIC STUDY 69
3.5 WATER ENVIRONMENT 77
3.5.1 SAMPLE COLLECTION AND METHODOLOGY OF ANALYSIS 77
3.5.2 INTERPRETATION OF RESULTS & DISCUSSION 81
3.5.2.1 GROUND WATER QUALITY 81
3.6 LAND ENVIRONMENT 90
3.6.1 METHODOLOGY OF SAMPLE COLLECTION AND ANALYSIS 81
3.6.2 SOIL DATA ANALYSIS 93
Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page iii of vii
3.7 BIOLOGICAL ENVIRONMENT 98

3.7.1 OBJECTIVES OF ECOLOGICAL STUDIES 98
3.7.2 METHODOLOGY ADOPTED FOR THE SURVEY 98
3.7.3 ECOLOGY 99
3.7.4 TERRESTRIAL ECOLOGY 99
3.8 SOCIO-ECONOMIC ENVIRONMENT 107
3.8.1 OBJECTIVE 107
3.8.2 DATA COLLECTION 108
3.8.3 DEMOGRAPHY OF STUDY AREA 110
3.8.4 MALE AND FEMALE POPULATION 119
3.8.5 SC AND ST POPULATION 119
3.8.6 RELIGION 120
3.8.7 EDUCATIONAL STATUS 121
3.8.8 ECONOMY 122
3.8.9 INFRASTRUCTURE, TRANSPORT AND COMMUNICATION 123
3.8.10 HEALTH CARE FACILITIES 123
3.9 IMPACTS OF THE PROPOSED PROJECT 124
3.9.1 PREDICTION OF IMPACTS 124
3.9.2 MITIGATION MEASURES OF SOCIO-ECONOMIC ENVIRONMENT 124
3.9.3 SOCIO-ECONOMIC ENVIRONMENT MANAGEMENT PLAN 125
3.9.4 DURING CONSTRUCTION PHASE 126
3.9.5 DURING OPERATION PHASE 127
CHAPTER 4: REVISED ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION
MEASURES
4.0 INTRODUCTION 129
4.1 IMPACT IDENTIFICATION 129
4.1.1 CONSTRUCTION PHASE 129
4.1.2 OPERATIONAL PHASE 129
4.2 EVALUATION OF IMPACTS 130
4.2.1 AIR ENVIRONMENT 130
4.2.1.1 CONSTRUCTION PHASE 130
4.2.1.2 OPERATION PHASE 130
4.2.1.3 SUMMARY OF IMPACTS 134
4.2.1.4 MITIGATION MEASURES 134
4.2.2 WATER ENVIRONMENT 134
4.2.2.1 WATER QUALITY IMPACT - CONSTRUCTION PHASE 134
4.2.2.2 IMPACT ON WATER ENVIRONMENT - OPERATIONAL PHASE 135
4.2.2.3 WASTE WATER GENERATION 135
4.2.3 NOISE ENVIRONMENT 135
4.2.3.1 NOISE LEVEL IMPACT - CONSTRUCTION PHASE 135
4.2.3.2 NOISE LEVEL IMPACT OPERATIONA PHASE 135
4.2.4 SOCIO-ECONOMIC ENVIRONMENT 136
4.2.4.1 SOCIO-ECONOMIC IMPACT - CONSTRUCTION PHASE 136
4.2.4.2 SOCIO-ECONOMIC IMPACT - OPERATION PHASE 137
4.2.5 LAND ENVIRONMENT 138
4.3 ENVIRONMENTAL IMPACT EVALUATION 138
CHAPTER 5 :ANALYSIS OF ALTERNATIVE SITES
5.1 SUMMARY OF PROPOSED PROJECT 144
5.2 SITE SELECTION 144
CHAPTER 6: ENVIRONMENTAL MONITORING PROGRAM
6.1 ENVIRONMENTAL MONITORING AND REPORTING PROCEDURE 146
6.2 OBJECTIVES OF MONITORING 147
Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page iv of vii
6.3 CONSTRUCTION PHASE 147

6.4 OPERATION PHASE 148
6.4.1 SOLID/HAZARDOUS WASTE DISPOSAL 150
6.4.2 GREEN BELT DEVELOPMENT 150
6.4.3 SOCIO-ECONOMIC DEVELOPMENT 150
6.5 SUBMISSION OF MONITORING REPORTS TO MOEFCC 150
CHAPTER 7: ADDITIONAL STUDIES
7.0 ADDITIONAL STUDIES 152
7.1 EMERGENCY RESPONSE AND DISASTER MANAGEMENT PLAN 152
7.2 RISK ASSESSMENT STUDY 153
7.2.1 RISK ANALYSIS OF POLYPROPYLENE UNIT (PPU) 153
7.2.1.1 MAJOR FINDINGS AND RECOMMENDATIONS 153
7.2.2 RISK ANALYSIS OF PIPELINES FROM MUMBAI REFINERY TO
155
RASAYANI COMPLEX
7.2.2.1 RECEIPT TERMINAL AT RASAYANI COMPLEX: 156
7.2.2.2 DESPATCH TERMINAL AT MUMBAI REFINERY 156
7.2.2.3 PIPELINE AND SVS 157
7.3 MARINE IMPACT ASSESSMENT STUDY 160
7.3.1 OBJECTIVES 160
7.3.2 STUDIES CONDUCTED 160
7.3.2.1 SAMPLING 161
7.3.2.2 NUMERICAL MODEL STUDIES 161
7.3.3 ANTICIPATED MARINE ENVIRONMENTAL IMPACTS 161
7.3.3.1 HYDRODYNAMIC CHARACTERISTICS 161
7.3.3.2 WATER QUALITY 162
7.3.3.3 SEDIMENT QUALITY 162
7.3.3.4 IMPACT ON FLORA AND FAUNA 162
7.3.3.5 DURING OPERATIONAL PHASE 162
7.3.3.6 OIL SPILL 162
7.3.3.7 MISCELLANEOUS 163
7.3.4 MITIGATION MEASURES 163
7.3.4.1 PIPELINE LAYING PHASE 163
7.3.4.2 OPERATIONAL PHASE 165
7.4 COASTAL REGULATION ZONE STUDY 166
7.4.1 OBJECTIVE 166
7.4.2 FINDINGS 166
7.5 PUBLIC HEARING 167
CHAPTER 8: PROJECT BENEFITS
8.1 PROJECT BENEFITS 182
8.2 SOCIO-ECONOMIC DEVELOPMENT 182
CHAPTER 9 :ENVIRONMENT COST BENEFIT ANALYSIS
9.0 ENVIRONMENTAL COST BENEFIT ANALYSIS 185
9.1 PROJECT FINANCIAL DETAILS 185
9.2 PROJECT COSTS 185
9.3 MONITORING AND REPORTING COSTS 185
9.4 NON-QUANTIFIED ENVIRONMENTAL IMPACTS 185
CHAPTER 10: ENVIRONMENTAL MANAGEMENT PLAN
10.1 ENVIRONMENT MANAGEMENT PLAN 187
10.1.1 HEALTH SAFETY & ENVIRONMENT 187
10.2 ENVIRONMENTAL MANAGEMENT AT PLANNING PHASE 188
10.2.1 DESIGN CONSIDERATIONS 188
Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page v of vii

10.3 ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION PHASE 192
10.3.5 BIOLOGICAL ENVIRONMENT 194
10.4 ENVIRONMENTAL MANAGEMENT DURING OPERATION PHASE 194
10.5 MEASURES FOR IMPROVEMENT OF BIOLOGICAL ENVIRONMENT 196
10.5.1 GREENBELT DEVELOPMENT PLAN 196
10.5.2 GUIDELINES FOR PLANTATION 196
10.5.3 SPECIES SELECTION 196
10.5.4 PHASE WISE GREENBELT DEVELOPMENT PLAN 198
10.6 IMPLEMENTATION OF EMP IN CONSTRUCTION PHASE 198
10.6.1 AIR QUALITY 199
10.6.2 NOISE QUALITY 200
10.6.3 WATER QUALITY 200
10.6.4 SOCIO-ECONOMIC 200
10.7 IMPLEMENTATION OF EMP IN OPERATION PHASE 202
10.8 OCCUPATIONAL HEALTH 202
10.8.1 HEALTH 203
10.9 DEVELOPMENT STRATEGY OF THE AREA 203
10.9.1 SOCIAL RESPONSIBILITY 203
10.9.2 ENERGY CONSERVATION MEASURES 203
10.9.3 USE OF RENEWABLE AND ALTERNATE SOURCE OF ENERGY 204
10.9.4 DEVELOPMENT OF CARBON MANUAL 204
10.10 CORPORATE ENVIRONMENT RESPONSIBILITY (CER) 204
10.11 ESTIMATED COST FOR IMPLEMENTATION OF ENVIRONMENTAL
205
MANAGEMENT PLAN
10.12 QUALITY, SAFETY, HEALTH AND ENVIRONMENTAL POLICY 206
CHAPTER 11 : SUMMARY & CONCLUSION
11.0 SUMMARY 208
11.1 PROJECT DESCRIPTION 208
11.2 PROPOSED POLYPROPYLENE PLANT FACILITIES AT RASAYANI 209
11.2.1 RASAYANI PP PLANT MATERIAL BALANCE 209
11.2.2 PIPELINES FOR RASAYANI COMPLEX-BPCL 210
11.2.3 PROJECT COST AND IMPLEMENTATION SCHEDULE 211
11.3 HEALTH SAFETY & ENVIRONMENT 211
11.4 PROJECT BENEFITS 212
11.5 DESCRIPTION OF ENVIRONMENT 213
11.5.1 MICRO – METEOROLOGY ENVIRONMENT 213
Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page vi of vii

11.5.5 SOIL ENVIRONMENT 215
11.6 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION
216
MEASURES
11.6.1 AMBIENT AIR ENVIRONMENT 216
11.6.7 ESTIMATED COST FOR IMPLEMENTATION OF ENVIRONMENTAL
220
MANAGEMENT PLAN
11.7 ENVIRONMENTAL MONITORING PROGRAMME 222
11.8 ENVIRONMENTAL MANAGEMENT PLAN 224
11.9 ADDITIONAL STUDIES 226
11.9.1 EMERGENCY RESPONSE AND DISASTER MANAGEMENT PLAN
226
(ERDMP)
11.9.2 RISK ASSESSMENT STUDY 228
11.9.2.1 RISK ANALYSIS OF POLYPROPYLENE UNIT (PPU) 228
11.9.2.1.1 MAJOR FINDINGS AND RECOMMENDATIONS 228
11.9.2.2 RISK ANALYSIS OF PIPELINES FROM MUMBAI REFINERY TO
230
RASAYANI COMPLEX
11.9.2.2.1 RECEIPT TERMINAL AT RASAYANI COMPLEX 230
11.9.2.2.2 DESPATCH TERMINAL AT MUMBAI REFINERY 230
11.9.2.2.3 PIPELINE AND SVS 231
11.10 MARINE IMPACT ASSESSMENT (MIA) STUDY 234
11.10.1.1 SAMPLING 234
11.10.1.2 NUMERICAL MODEL STUDIES 234
11.10.1.3 ANTICIPATED MARINE ENVIRONMENTAL IMPACTS 234
11.10.1.4 MISCELLANEOUS 235
11.10.1.5 MITIGATION MEASURES 235
11.11 COASTAL REGULATION ZONE (CRZ) STUDY 236
11.12 PUBLIC HEARING 237
CHAPTER 12: DISCLOSURE OF CONSULTANTS
12.1 GENERAL INFORMATION 244
12.2 ESTABLISHMENT 244
12.3 EIL’S VISION 245
12.4 EIL’S MISSION 245
12.5 CORE VALUES OF EIL 245
12.6 QUALITY POLICY OF EIL 245
12.7 HSE POLICY OF EIL 245
12.8 RISK MANAGEMENT POLICY OF EIL 246
12.9 DETAIL’S OF ACCREDITATION 246
Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page vii of vii
LIST OF ANNEXURES
Annexure No. Annexure Title

I. APPROVED TERMS OF REFERENCE
II. WATER ALLOCATION LETTER FROM M.I.D.C
III. PLOT PLAN DRAWING
IV. RAPID RISK ANALYSIS STUDY
V. MARINE IMPACT ASSESSMENT STUDY REPORT
VI. CRZ STUDY REPORT AND CRZ MAPS
VII. MINUTES OF MCZMA RECOMMENDATION MEETING AND
COMPLIANCE LETTER FROM BPCL
VIII. MINUTES OF PUBLIC HEARING
IX. MoEFCC ESSENTIAL DETAILED SOUGHT REPLY
X. CONSERVATION PLAN FOR SCHEDULE-I SPECIES
Unit at Rasayani and Interconnecting Pipelines B170-1742-EI-1902
Rev. No. 3
from BPCL Mumbai Refinery (MR) to Rasayani
Page 1 of 247
CHAPTER – 1
INTRODUCTION
B170-1742-EI-1902
Rev. No. 3
from BPCL Mumbai Refinery (MR) to Rasayani Page 2 of 247
1.0 INTRODUCTION
M/s. Bharat Petroleum Corporation Ltd. (BPCL) is one of the three major integrated
Petroleum refining and marketing companies in India. Mumbai Refinery (MR) of Bharat
Petroleum Corporation Limited (BPCL) is located at Mahul, Mumbai, Maharashtra, India.
The refinery was commissioned in 1955 with a crude oil processing capacity of 2.2
MMTPA in a plot area of 450 acres. The refining capacity has subsequently been
augmented through progressive revamps, addition of various process units and
incorporating advanced refining technologies. This refinery has a current nameplate
capacity of 12 MMTPA. BPCL MR has been pioneer in various aspects of refining, as
listed below:
 First refinery to start production of LPG, Aviation Gasoline (AVGAS), Bitumen,

and MTBE (Methyl Tertiary Butyl Ether) as an environment friendly substitute for
TEL (Tetra Ethyl Lead) in motor spirit.
 First refinery to process indigenous Mumbai High crude oil, commission DHDS
(Diesel Hydro Desulphurization Unit) for the production of ultra low sulphur diesel.
 Being the first in the country to use indigenous technology licensed by the Indian
Institute of Petroleum (IIP) and Engineers India Limited (EIL) for the manufacture
of Petrochemical feedstock i.e. Benzene and Toluene.
 Commissioning mounded bullets for storage of LPG.
 Commissioning Benzene Vapour Recovery unit for recovery of benzene vapours
at lorry loading gantry.
 Advanced technology of production of Group II/III LOBS (lube Oil Base Stock)
integrated with hydrocracker.
BPCL intends to diversify into Petrochemical products with major focus on Ethylene/
Propylene based petrochemical products to further improve refinery profitability. BPCL
has recently carried out a Bottoms upgrading Study which recommended the setting up
of a Petrochemical Resid FCC (PRFCC) complex with the intent of maximizing Polymer
Grade Propylene production which will feed a Polypropylene complex being planned at
Rasayani, 50 km from MR. The Petrochemical facilities envisaged require raw materials
like Propylene, Multiproduct (MS+HSD+SKO+ATF+Naptha), Unconverted Oil (UCO),
Lube Oil from Mumbai Despatch Terminal to Rasayani Receipt Terminal. Hence, four
nos. pipelines from BPCL-Mumbai Refinery to Rasayani Complex are also envisaged.
M/s BPCL has entrusted M/s Engineers India Limited to carry out Environment Impact
Assessment study and preparation of Environmental Management Plan for various
environmental components of the proposed Installation of Polypropylene (PP) unit at
Rasayani and Interconnecting Pipelines from BPCL Mumbai Refinery (MR) to Rasayani
project. EIL is an accredited consultant for carrying out EIA studies by Quality Council of
India in petroleum refining industry.
1.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
The proposed Polypropylene & Associated facilities will be installed in the existing land
available at HOCL Rasayani complex, District Raigad, Maharashtra. The coordinates of
the proposed Rasayani complex is 18° 53' 48.09" N & 73° 09' 27.31" E. The site is well
connected by road network and rail network. The distance of the project site from
major network is as given below:
B170-1742-EI-1902
Rev. No. 3
 Rasayani railway station: 2.5 km

 JNPT port: 40 km
 Mumbai airport: 60 km
 Mumbai city : 50 km
 Navi Mumbai city: 30 km
The detail of environmental setting is given in Table 1.1 and the location & study area
map of plant surrounding 10 km radius are given in Figures 1.1 respectively.
Table 1.1 Details of Environmental Setting
Name/
S.No. Areas Aerial distance (within 15 km.)
Identity
1 Areas protected under international No The interconnecting pipeline route
conventions, national or local legislation for will be selected avoiding the
their ecological, landscape, cultural or other following areas: areas protected
related value under international conventions,
national or local legislation for their
ecological, landscape, cultural etc.
2 Areas which are important or sensitive for No The interconnecting pipeline is
ecological reasons - Wetlands, watercourses or proposed to pass through CRZ area
other water bodies, coastal zone, biospheres, allowed for laying the pipelines and
mountains, forests through reserved forest. The total
Forest Area to be diverted for laying
the pipelines is 25.68 Hectares
(Mangrove area: 21.9 ha and
Reserved / Protected Forest area:
3.78 ha).
3 Areas used by protected, important or sensitive Yes Approx. 1.5-2.0 km from ESZ of
species of flora or fauna for breeding, nesting, Karnala wild life sanctuary.
foraging, resting, over wintering, migration
4 Inland, coastal, marine or underground waters No Not Applicable
5 State, National boundaries No Only within Maharashtra state
boundaries.
6 Routes or facilities used by the public for access No Not Applicable
to recreation or other tourist, pilgrim areas
7 Defence installations No Not Applicable
8 Densely populated or built-up area No Panvel town which is located about

12 km from Rasayani.
9 Areas occupied by sensitive man-made land Yes Pillai School & College of
uses (hospitals, schools, places of worship, Engineering. Rasayani (Approx. 2
community facilities) km).
10 Areas containing important, high quality or scarce No Not Applicable
resources (ground water resources, surface
resources, forestry, agriculture, fisheries, tourism,
minerals)
11 Areas already subjected to pollution or No Not Applicable
environmental damage. (those where existing
legal environmental standards are exceeded)
12 Areas susceptible to natural hazard which could No Not Applicable
cause the project to present environmental
problems
B170-1742-EI-1902
Rev. No. 3
Proposed PP unit
Fig. 1.1: 10 km radius area Map of proposed plant
B170-1742-EI-1902
Rev. No. 3
Fig. 1.2 Google earth image of proposed Rasayani PP plant plot and pipe line route
1.2 PROJECT PROPONENT
Bharat Petroleum Corporation Ltd. (BPCL) is project proponent for the proposed
project.
1.2.1 Address of the Project Proponent
The correspondence address of the project proponent is:

Mr. P.V.Ravitej
Executive Director – I/C (Refineries Projects)
Bharat Petroleum Corporation Ltd.,
Refinery, Mahul, Mumbai-400 074
Email: ravitejpv@bharatpetroleum.in
1.2.2 Particulars of EIA Consultant
The EIA consultant is Engineers India Limited. The complete address for
correspondence is given below:
Mr. P.K.Goel
Head, Environment Division
Engineers India Limited
Research & Development Complex, Sector-16, On NH-8
Gurgaon – 122001, Haryana
Email: pk.goel@eil.co.in
B170-1742-EI-1902
Rev. No. 3
1.3 BRIEF DESCRIPTION OF THE PROPOSED PROJECT
The Polypropylene Unit will produce Homo-polymer, Random Copolymer and Impact
Copolymer. The feed stock is (1) Polymer Grade Propylene produced at PRFCC unit at
Mahul Refinery and transported by pipeline from Mahul Refinery to Rasayani Site and (2)
Polymer Grade Ethylene which will be available from Ethylene Cracker being proposed at
Rasayani. Ethylene is required to produce copolymers.
Propylene is supplied in liquid form and received in mounded bullets at 16 kg/cm2g @

ambient temperature. From the bullet, Propylene is pumped to PP unit. Ethylene is supplied
in gaseous form and supplied directly to the PP unit battery limit at 20 kg/cm 2g @ ambient
temperature. Ethylene Booster Compressor is installed in PP unit to boost the pressure as
required in the process.
The 450 KTPA Polypropylene unit will comprise of the following sections:
 Feed Purification
 Catalyst & Co-Catalyst Handling, Storage and Metering
 Reaction Section
 Polymer Degassing and Monomer Recovery Section
 Powder Conveying
 Extrusion and Additivation
 Pellet Conveying and Blending
 Bagging and Dispatch
 Auxiliary Facilities
As part of the proposed project, BPCL desires to expand its pipeline network to cater the
need of petroleum products in Pune and Raigad districts. BPCL also wants to minimize the
petroleum product transportation by road in Mumbai. Thus, the petroleum products from
Mumbai Refinery shall be transported to the proposed POL Terminal at Rasayani by laying
proposed multi product pipelines, as mentioned below:
Pipelines From BPCL-MR to Rasayani Plant Through put

Propylene Pipeline 0.45 MMTPA
Multi product Pipeline (MS/ HSD/ SKO/ ATF/Naphtha) 6.4 MMTPA
Lube Oil Pipeline 0.45 MMTPA
Unconverted Oil (UCO)/ Light Gas Oil (LGO) Pipeline 1 MMTPA
1.3.1 Justification for the project
To improve refinery profitability further, BPCL intends to diversify into Petrochemical

products with major focus on Ethylene / Propylene based petrochemical products. BPCL
has recently carried out a study to set up a Petrochemical Resid FCC (PRFCC) complex
for Residue Upgradation and providing petrochemical feedstock for a Polypropylene
complex which is being proposed to be set up by BPCL at Rasayani, 50 km from MR.
1.4 PROJECT COST AND IMPLEMENTATION SCHEDULE
The total project cost of the project is Rs. 6431 Crores (Rs. 3826 Crores for Rasayani
complex & Rs. 2605 Crores for Pipelines from BPCL-MR to Rasayani). The proposed
project will be implemented within the existing Hindustan Organic Chemicals Limited
(HOCL) plant area in Rasayani. The total area for the proposed project is 334 acres.
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The proposed project for Installation of BPCL Rasayani PP Plant and Associated
Facilities is expected to be mechanically completed in 36 months from the Zero date (i.e.
Award of contract to process licensor).
1.5 SCOPE OF THE STUDY
The scope of the present EIA study includes detailed characterization of existing status of
various environmental components viz., air, noise, water, land, soil, traffic, flora fauna,
meteorological and socio-economic conditions in and around 10 km of the project site.
The scope of study broadly includes:
 Establish the baseline environmental status of the study area utilizing the existing
Data for one season (December, 2018- February, 2019).
 Assessment of the present status of air, water, noise, traffic, land, soil, flora fauna,
and socio- economic components of environment based on field surveys and
available literature.
 Identification of likely impacts of various activities proposed to be undertaken during
construction as well as operation phases of the project.
 Prediction and evaluating the impact of activities carried out during the construction
and operational phases of the project.
 Preparation of an Environmental Management Plan (EMP), which is to be adopted
for mitigation of adverse impacts and improving the environmental quality.
 Risk assessment for storage for chemicals/solvents. Action plan for handling &
safety system.
1.6 METHODOLOGY
The methodology adopted for carrying out the Environmental Impact Assessment for the
proposed project has been based on the Guidelines issued by Ministry of Environment
and Forests (MoEF) and MoEF notification dated September 14, 2006. An effective
environmental assessment calls for establishing sufficient background data on various
environmental components through reconnaissance survey, sampling and available
literature survey etc.
The methodology adopted in preparing this EIA report is outlined in the following sections:
1.6.1 Project Setting and Description
In this section, project site details, process description and other facilities are defined. The
description also gives details of effluents (gaseous/liquid/solid/noise) and its generation
sources. Coverage on environmental setting of the proposed project in terms of site
details, project description, products/chemicals and its storage and transportation
facilities, pollution control measures, emission summary are described. This gives an
overview of the proposed project development within the existing refinery and
management.
1.6.2 Identification of Impacts
In order to identify the impacts comprehensively, all the activities associated with the
proposed project during the construction as well as operational phase are identified and
listed.
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1.6.3 Baseline Data Collection
The baseline environmental data (air, water, noise, soil) collected for the period
December, 2018- February, 2019 were utilized for the study. Ecology & biodiversity and
socioeconomic component of environment are studied by in-house accredited Functional
Area Experts (FAEs). Data thus collected has been utilized here for prediction and
assessment of impacts quantitatively/qualitatively of various environmental parameters.
1.6.4 Environmental Impact Prediction & Evaluation
In this part of the report, evaluation of pollution caused due to various emissions
(Gaseous, Liquid, Solid, Noise) from the proposed activities is detailed. These identified
impacts are assessed for arriving significance value in terms of high/ medium/low. In order
to assess the overall significance, impacts are scrutinised in terms of its spatial, temporal,
vulnerability & Intensity. Each of these parameters separately scaled and the same are
summed up through a matrix form.
1.6.5 Environmental Management Plan (EMP)
In order to mitigate or minimise the negative impacts of the proposed project, an effective
EMP is called for. Therefore, in the final part of the report the planning and implementation
of various pollution abatement strategies including the proposed monitoring/surveillance
network has been described. Detailed Environment management Plan (EMP) with specific
reference to details of air pollution control system, water & wastewater management,
monitoring frequency, responsibility and time bound implementation plan for mitigation
measure is formulated.
1.7 CONTENTS OF THE EIA REPORT

The report has been divided into ten chapters and presented as follows:
Chapter-1.0: Introduction
This chapter provides background information of the existing and the expansion project,
brief description and objectives of the project, description of the area, scope, methodology
and organization of the study.
Chapter-2.0: Project Description
This chapter presents the background information on the existing and post expansion
activities, process being adopted, sources of pollution and control thereof.
Chapter-3.0: Description of the Environment
This chapter presents the methodology and findings of field studies undertaken to
establish the baseline conditions.
Chapter-4.0: Anticipated Environment Impacts and Mitigation Measures
This chapter details the inferences drawn from the environmental impact assessment of
“The project” during construction and operational phase. It describes the overall impacts
of the proposed project and underscores the areas of concern which need mitigation
measures.
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Chapter-5.0: Analysis of Alternatives (Technology & Site)
This chapter provides Alternative analysis of site & evaluation of the different choices
available to achieve a particular project management objective. It is an analytical
comparison of different factors like operational cost, risks, effectiveness as well as the
shortfalls in an operational capability.
Chapter-6.0: Environment Monitoring Programme
This chapter provides technical aspects of monitoring the effectiveness of mitigation measures
(incl. Measurement methodologies, frequency, location, data analysis, reporting schedules,
emergency procedures, detailed budget & procurement schedules).
Chapter-7.0: Additional Studies
This chapter covers Public Hearing, risk involved in the proposed facilities, storages and
utilities and Occupational Health and Safety.
Chapter-8.0: Project Benefits
This chapter presents the details of Local area development programmes that are being
undertaken in nearby/surrounding villages at GAIL.
Chapter-9.0: Environmental Cost Benefit Analysis
This chapter presents the details of Environmental Cost Benefit analysis; if recommended
at the scoping stage.
Chapter-10.0: Environment Management Plan (EMP)
This chapter provides recommendations for Environment Management Plan (EMP)

including mitigation measures for minimizing the negative environmental impacts of the
project. Environmental monitoring requirements for effective implementation of mitigate
measures during construction as well as during operation of the project along with required
institutional arrangements for their implementation. Budgetary cost estimates for mitigation
measures are also brought out.
Chapter-11.0: Summary & Conclusion
This will constitute the summary of EIA Report.
Chapter-12.0: Disclosure of Consultants
This chapter contains the list of various experts engaged in preparing the EIA report
along with brief introduction of the consultancy.
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1.8 LIST OF INDUSTRIES
There are many industries located in the 10 km study area. MIDC-Patalganga is

approximately 2 km from the proposed site. Some of the major industries around 10 km
radius area of proposed Rasayani complex are given below:
Sl. No. Industry Name Products

1 Alkyl Amines Chemicals Ltd. Chemical Products
2 Bombay Dyeing & Mfg Co. Ltd. Polyster Staple Fibre
3 Castrol India Ltd. Lubricating Oils, Greases Or
Petroleum Based Products
4 Elder Health Care Ltd. Sulpha Drugs
5 Insilco Ltd Silicon Dioxide - Other Inorganic
Oxygen Compound Of Non-Metals
6 Jindal Stainless Ltd. Steel Coils And Sheets
7 Metazinc (India) Ltd. Silicon Dioxide - Other Inorganic
Oxygen Compound Of Non-Metals
8 Parle International (A Unit of Parle Agro Milk And Cream
Pvt. Ltd.)
9 Reliance Industries Ltd. Linear Alkyl, Benzene
10 Interdril Asia Ltd. Heavy Weight Drill Pipe, Etc.
11 The Bombay Dyeing & Mfg. Co. Ltd. Dimethyl Terephthalate - Aromatic
Polycarboxylic Acids, their
Anhydrides, Halides, Peroxides,
Peroxyacids and their Derivatives :
12 Wanbury Ltd Chemical Products
13 Oetiker India Pvt.Ltd. Clamps & Other Engg.Products
14 Tata Pharma Ltd Chlr, Diphodphate Hcl
15 German Remedies Ltd Suphumioxole, Trimetho
16 Elder Projects Ltd. Other Medicaments Cotaining
Vitamins
17 Balaji Formalin Formalin
18 Jaysynth Dyestuff I Ltd Dyes
19 Cipla Limited Medicine
20 Lenzing Modi Fibers (1) Pvt Ltd. Synthetic Fibres Including Rayon,
Tyre Cord, Polyester Filament Yarn
21 Aje India Pvt Ltd. Non Alcoholic Beverage
1.9 MoEFCC APPROVED TERMS OF REFERENCE FOR EIA
Based on the review of the Form-1 & associated documents submitted by project
proponent, the EAC Committee recommended the Terms of Reference (TOR) vide letter
no. IA-J-11011/168/2018-IA-II (I) dated 17th June, 2018 for incorporating the same in the
EIA report. The MoEFCC approved TOR is attached as Annexure-I.
However, it is a Greenfield project RO-MoEFCC certified copy is not required for this
proposed project.
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1.10 Proposal Considered in 14th Expert Appraisal Committee (Industry-2) of MoEFCC

and EDS Reply
In addition, the 14th Expert Appraisal Committee (Industry-2) has been considered our
proposal of BPCL for grant of Environmental Clearance (EC) for installation of PP unit at
Rasayani & interconnecting pipelines from MR to Rasayani during its meeting from 20th
to 22nd November, 2019.
Based on the review of the documents submitted and the presentation made by the
project proponent, the committee sought some additional information and documents.
The additional information sought by Expert Appraisal Committee, Industry – 2 has been
uploaded on the MoEFCC website on 10th December, 2019.
The additional information report is enclosed herewith this EIA report as Annexure-IX.
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unit at Rasayani and Interconnecting Pipelines Rev. No. 3
CHAPTER – 2
PROJECT DESCRIPTION
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2.0 INTRODUCTION
This chapter highlights the features of proposed Rasayani Polypropylene complex of

M/s. Bharat Petroleum Corporation Limited (BPCL) plant with respect to plant
configuration, raw material requirement, utilities and services, infrastructural facilities
and sources of waste generation, their quantity, treatment and safe disposal of the
waste. M/s. BPCL has prepared Detailed Feasibility Report for the proposed project.
2.1 PROPOSED POLYPROPYLENE PLANT FACILITIES AT RASAYANI
The Polypropylene Unit will produce Homopolymer, Random Copolymer and Impact
Copolymer. The feed stock is (1) Polymer Grade Propylene produced at PRFCC unit
at Mahul Refinery and transported by pipeline from Mahul Refinery to Rasayani Site
and (2) Polymer Grade Ethylene which will be available from Ethylene Cracker being
proposed at Rasayani. Ethylene is required to produce copolymers.
Propylene is supplied in liquid form and received in mounded bullets at 16 kg/cm 2g @

ambient temperature. From the bullet, Propylene is pumped to PP unit. Ethylene is
supplied in gaseous form and supplied directly to the PP unit battery limit at 20
kg/cm2g @ ambient temperature. Ethylene Booster Compressor is installed in PP unit
to boost the pressure as required in the process. Downstream section of the C3 / C4
splitter (of PPU) will be installed at Rasayani. Propane – Propylene mixture will be
stored at Mumbai Refinery and sent through the available LPG pipeline for production
of Polymer Grade Propylene at Rasayani. The net mixed propane/propylene material
in the overhead liquid is sent to the C3 Splitter to fractionate the propylene from the
propane.
The Polypropylene unit will comprise of the following sections:
The Monomer, Comonomer, Hydrogen and Nitrogen are purified to limit the
polymerization catalyst poisons like CO, CO2, alcohols, Arsine, Acetylene, Phosphine,
H2S, Sulphur, moisture etc.
Propylene purification consists of:
• Light End removal column to strip out light ends, CO, Acetylene, Arsine, Phosphine
• Fixed catalyst bed to remove Sulphur, alcohols etc.
• Molecular sieve beds to remove trace moisture
Ethylene purification consists of fixed molecular sieve beds to remove:

• CO
• CO2 and moisture
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The final configuration of the purification section will be confirmed when all the
monomer specifications are finalized.
The Process uses High Yield High Stereo specific Ziegler Natta Catalyst (TiCl4
supported on Magnesium) with Alkyl Aluminum as Co-catalyst. Catalyst is prepared in
a carrier medium and injected into the process. A stereo regulator is used to control
the isotacticity of the product. Hydrogen is injected in the reaction process as chain
terminator to control the Molecular Weight of the product. Catalyst along with the
additives added in the extrusion step improves the mechanical, and optical properties.
Catalyst type and hydrogen level controls the Molecular weight distribution to produce
broad molecular weight, narrow molecular weight or bimodal products.
Polymerization reaction is highly exothermic and the heat of reaction is removed by the
feed monomer, and an external cooling medium. Reaction temperature control is very
precise and incase of temperature excursion there are chances of runaway reaction.
Should a run way reaction occur, the reaction is killed by Carbon Monoxide (CO)
injection. Depending on the technology, the reaction can be in gaseous phase or slurry
phase. Gas Phase reactors use vertical stirred tank reactor or fluidized bed reactor,
whereas slurry phase uses loop reactors. Gas Phase process operates at 25-30
Kg/cm2g @ 75-80oC. Slurry phase reactors operate at 35-42 Kg/cm2g @ 73-75oC.
Reactors operate in cascade mode or parallel mode depending on the grade to be
produced. Per pass conversion for Gas Phase Reactor is low compared to that of
Slurry Phase Reactors. Overall conversion for these technologies is more than 99%.
Polymer Powder along with unconverted monomer leaves the reactor. Polymer is
separated from the unconverted monomer in a Cyclone and/or Bag Filter in polymer
degassing step. Polymer powder is stripped off hydrocarbons and any residual catalyst
is deactivated in Product Purge Bin / Steaming/ Drying vessel. The dried polymer
powder stripped off hydrocarbon & moisture is transported to the extruder surge silo
pneumatically. From the surge silo, the powder is gravity fed to the extruder.
Alternately the powder can be fed by gravity or transported pneumatically from product
purge bin to extruder. The unconverted monomer is recovered, compressed and
condensed. Condensed monomer/ comonomer is recycled back to the reaction
system. Facility is provided to recover propane from the recycle monomer stream and
send to the steam generation plant to be used as a fuel in the boiler. The separated
propylene is recycled to the reaction system. Continuous purge is maintained from the
recovery section and sent to the flare to limit the inert concentration in the system.
Extruder is a twin screw co-rotating machine which melts the powder by shear force
and pumps to the die to draw pellets in under water pelletizer. The pellets are
dewatered, dried and pneumatically transported to blending silos where the pellets are
blended to achieve uniform property in a lot. Additives and stabilizers are added in the
extruder to improve mechanical and optical properties of the pellet. Pellets are
transported from the blending silos to the bagging section where pellets are bagged in
25 kg bags and stacked in 1-ton pallets. Pellets are stored in 1 Ton pallet in 3 tier
stacks in the product warehouse. Bags are loaded in trucks and polymer is dispatched
for sale to customers or zonal company warehouses.
The unit also consists of following auxiliaries like:
 Refrigeration system as required by the process to generate chilled water to

maintain low process temperature; in Vent Recovery system.
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 Flare and blowdown system to handle emergency and normal flare loads.
Depending on the technology chosen, there can be Low Pressure (LP) and
High Pressure (HP) Flare.
 Steam Condensate Recovery system.
 Utility distribution like Cooling Water, Potable Water, Utility Water, Instrument
and Plant air, Low Pressure and High-Pressure Nitrogen, Steam and
Condensate.
 Pits to collect liquid effluent along with polymer powder and pellet and separate
the solid powder and pellet from the liquid effluent.
 Neutralization facility of waste oil generated by flushing TEAL contaminated
streams / equipment with mineral oil.
2.2 PROCESS DESCRIPTION OF PP UNIT
Polypropylene is produced by following processes:
 Vertical Stirred Tank gas phase process

 Loop Reactor Slurry phase process
 Fluidized Bed gas phase process
A major technological feature of each of the above Technology is briefly described

below:
2.2.1 Vertical Stirred Tank Gas Phase Process
This gas phase process offers full range of product manufacturing capability for grades
of Homopolymer (MFR 0.3-120), Random Copolymer (MFR 0.3-50), High Impact
copolymer (MFR 0.3-100). Throughput will be limited for high MFR and low MFR
products more on the extruder side. Polymerization reaction occurs at around 21-32
kg/cm2g during parallel reactor operation and 75-80oC. During cascade mode of
reactor operation, 2nd reactor operates at 15-20 kg/cm2g.
The process has low hydrocarbon inventory increasing the unit safety. Reactor
operation does not require Advanced Process Control, though the technology can offer
the same, if required. The process does not require any solvent and pre-
polymerization step. It requires seed bed PP powder for initial startup. Catalyst
deactivation is carried out in the extruder by addition of small quantity of demineralized
water and degassing through extruder vent system and thus extruder operates with
open vent port. Reaction Train consists of 2 vertical stirred tank gas phase reactors
operating in
 Parallel mode during Homopolymer & random copolymer production.

 Cascade mode during high impact copolymer production.
Reactor residence time for Homopolymer production per reactor is 1-hour, overall
reactor residence time for impact copolymer production is 1.5 hours. Reactor is not
dumped during emergency. During emergency, hydrocarbon is released to flare and
powder remains in the reactor. Offered technology is with Ziegler Natta Catalyst along
with single donor and single co-catalyst (100% Alkyl Aluminum). The range of catalyst
which can be offered is
• 4th generation – Phthalate based catalyst

• 5th generation - Non-Phthalate based catalyst
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• Metallocene for PP Premium grades like Injection Moulding, Textile Fibers, Films.
Catalyst slurry is prepared in mineral oil and pumped to the reaction section. Powder
pneumatic conveying system is not required in this process. This process has only one
flare system.
2.2.2 Loop Reactor Slurry Phase Process
This process is a combination of Slurry Phase + Gas Phase Process, offering full
range of product manufacturing capability for grades of Homopolymer (MFR 0.3-120),
Random Copolymer (MFR 0.3-100), High Impact copolymer (MFR 0.8-110).
Throughput will be limited for high MFR and low MFR products more on the extruder
side.
 Pre-polymerizer reaction occurs at around 42-43 Kg/cm2g and 20oC
 Loop Reactors operate at around 41-42 Kg/cm2g and 70-73oC
 Gas Phase reaction occurs at around 12-14 Kg/cm2g and 75-80oC.
The Loop Reactors have significant hydrocarbon inventory with all built in design
features and safety measures to prevent loss of containment. Reactor operation does
not require Advanced Process Control. The process uses monomer as the carrier and
thus does not require any additional solvent. Pre-polymerization step at mild conditions
forms the seed polymer which is introduced in the Loop Reactor where polymer grows
around the seed polymer at higher temperature. It does not require seed bed PP
powder for initial startup. Catalyst deactivation is carried out in the steamer and thus
extruder operation is with closed vent port. Reaction Train consists of 1 number small
Pre Polymerizer, 2 Loop Reactors followed by a Gas Phase Reactor (operated during
High Impact copolymer operation). Mode of operation is as follows:
• Pre-polymerizer always in line

• 2 Loop Reactors operate in cascade mode during Homopolymer & random
copolymer production
• 2 Loop Reactors & 1 Gas Phase reactor operate in cascade mode during High
Impact Copolymer production.
Loop Reactor is dumped during emergency. During emergency hydrocarbon along

with powder is released to blowdown vessel from where hydrocarbon is separated
from the powder and released to flare. Dumped powder in the blowdown vessel is
treated to deactivate the catalyst and Alkylaluminium and dumped in bags. Offered
technology is with Ziegler Natta Catalyst along with 2 donors (either Donor C or Donor
D) and single co-catalyst (100% Alkyl Aluminum). The range of catalyst which can be
offered is:
 Phthalate catalyst covering all families of PP.
 Non- Phthalate catalyst, Di Ether catalyst with high yield and high stereospecificity. 
 Non- Phthalate catalyst for good morphology for covering all families of PP
 Non- Phthalate, Succinate catalyst spherical morphology for high stiffness grade.
Catalyst slurry is prepared in mineral oil & grease and injected to the reaction section.
Powder pneumatic conveying system is required in this process to transport PP
powder from drier to the extruder surge silo. This process has only one flare system.
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2.2.3 Fluidized Bed Gas Phase Process
This process offers full range of product manufacturing capability for grades of
Homopolymer (MFR 0.6-100), Random Copolymer (MFR 0.2-85), High Impact
copolymer (MFR 0.4-125). Throughput will be limited for high MFR and low MFR
products more on the extruder side. The process does not require any solvent and pre-
polymerization step. It requires seed bed PP powder for initial startup. Catalyst
deactivation is carried out in product purge bin by injecting small quantity of steam
along with nitrogen. Reaction Train consists of 2 number of fluidized bed gas phase
reactor:
• 1st reactor is in line and 2nd reactor is bypassed during Homopolymer & random
copolymer production.
• Both the reactors are in line operating in cascade mode during high impact
copolymer production.
First reactor operates at 34.5 kg/cm2g and 64-72oC and second reactor operates at
21.1 kg/cm2g and 70oC, with reactor residence time of one hour. During emergency,
reactor 1 is depressurized through expander turbine and released to flare or can be
directly depressurized to flare. Offered technology is with 6th generation non-
phthalate Ziegler Natta Catalyst along with Advanced Donor Technology - ADT and
single co-catalyst (100% Alkyl Aluminum). The range of catalyst which can be offered
are:
• Non- Phthalate catalyst.

• High porosity non- Phthalate catalyst suitable for EPR incorporation in high impact
copolymer products, with good comonomer incorporation feature.
No catalyst preparation is required as ready to use catalyst is available. Offers

Advance Process Control Software which can be easily integrated with plant control &
automation system and plant information system. Single Catalyst with three types of
donor can cover the entire product range. Powder pneumatic conveying system is not
required in this process. This process has High Pressure Flare System and Low-
Pressure Flare System.
Block Flow Diagram for Polypropylene Unit has been provided as Fig. 2.1.
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Fig. 2.1: Block Flow Diagram For Polypropylene Unit (Typical)
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2.3 MATERIAL BALANCE FOR PP UNIT
2.3.1 Feeds
Feed KTPA KTPA

Only Homopolymer Homo:Co: 60:40
Proplylene 453.9 442.9
Ethylene - 11.5
2.3.2 Products
Product KTPA KTPA

PP Homo Polymer 450 270
PP Random - 45
Copolymer
PP Impact - 135
Copolymer
Propane/ Purge gas 3.9 4.4
2.4 PROPYLENE RECOVERY UNIT (PRU)
Propylene Recovery Process Unit (PRU) is designed to produce polymer grade

propylene from the mixed LPG stream produced in the RFCC process unit plus LPG
from the Coker unit after treatment.
The mixed LPG from the Gas Concentration Unit (debutanizer net overhead liquid) is
first treated in the LPG Merox unit before entering the PRU. The mixed LPG is
fractionated in the PRU to remove butane and heavier material in the C3/C4 Splitter
(Depropanizer) column; and the net stream is sent to the MTBE unit (by others). This
C3 / C4 splitter will be installed at MR along with the PRFCC unit.
PRU at Rasayani:
Downstream section of the C3 / C4 splitter will be installed at Rasayani. Propane –
Propylene mixture will be stored at Mumbai Refinery and sent through the available
LPG pipeline for production of Polymer Grade Propylene at Rasayani. The net mixed
propane/propylene material in the overhead liquid is sent to the C3 Splitter to
fractionate the propylene from the propane.
Because of the narrow boiling range between propylene and propane, a high reflux
rate as well as a large number of distillation trays is required in order to meet the
desired propylene purity. In order to minimize the size of the Splitter, UOP uses a heat
pump design for this column to reboil and condense the column. Use of a heat pump
allows the column to operate at a lower pressure than if using a conventional reboiler
and condenser, reducing both the reflux and number of trays required. In addition, to
reduce the tangent length and diameter of the column, UOP designs the column based
on the use of UOP proprietary “Extra Capacity Multiple Downcomer” (ECMD) trays for
the Splitter. Also, in order to reduce the size of the reboiler/condenser exchanger, UOP
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has designed the exchanger based on the use of UOP proprietary High Flux tubes for
enhanced heat transfer.
The propylene product from the C3 Splitter is then sent through a series of driers and
treaters for contaminant removal before going to product storage. The Propylene
Driers are provided to remove trace water from the propylene. The driers are
regenerated using dried propylene product. The Propylene Treaters are provided to
remove trace amountsof COS, arsine and phosphine from the propylene. These
treaters are regenerated using nitrogen. Both the driers and the treaters use UOP
proprietary molecular sieve adsorbents. Propane from the C3 Splitter are sent to the
LPG pool.
Material balance diagram for proposed PP plant has been provided as Fig.-2.2.
Fig.- 2.2: Material balance diagram for proposed PP plant
2.5 UTILITIES & OFFSITES SYSTEMS
The Rasayani site will have its own utilities and offsite facilities to support the
Polypropylene unit.
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2.5.1 Utility System Details
Utility System Description

Water System Makeup Raw Water: 375 m3/h
Recirculating Cooling Water: 16500 m3/hr (PPU) & 855
m3/hr (PRU)
Cooling Tower Cells: 6 X 3000 m3/h
Cooling Water pumps: 5500 m3/h (3 Operating + 1 Standby)
DM Water 877 m3/d
Steam Generation 1+1 Steam Boiler
HP steam: 12 MT/h; LP steam: 25 MT/h
Air System 1+1 Compressor, 5000 Nm3/h
H2 Generation System 2 lines each 100 Nm3/h
N2 Generation System 2 lines each 3150 Nm3/h
2.5.2 Offsite Storages
Sl. No. Service No. Working Volume (m3) Type of Tank

1 Treated Water 1 5000 Fixed Cone Roof
2 DM water 2 878 Fixed Cone Roof
3 Potable water 1 40 Fixed Cone Roof
4 Treated water EX-ETP 1 2400 Fixed Cone Roof
5 Fire water 1 6600 Fixed Cone Roof
6 Propylene 3 9144 Mounded Bullet
7 Hydrogen 1 139 Mounded Bullet
Additional Bullets to be considered at Rasayani due to PRU shifting are as:

a. 3 no’s for Propane +Propylene mixture of 4000 m3
b. 2 no’s for Propane of 4000 m3 each
2.5.3 Raw Water Treatment Plant
Total raw water requirement for the proposed project is 375 m3/hr. Raw Water
Treatment Plant will be installed to treat Raw Water for removing suspended solids
and storing water for different users. Raw Water is received from Maharashtra
Industrial Development Corporation (M.I.D.C) and is stored in Reservoir of 30000 m 3
(6.6 Million Gallons) capacity. Water allocation letter from MIDC is attached as
Annexure-II. Raw water from the Reservoir is pumped to Raw Water Treatment
Package to remove suspended particulate matter by means of Pressure Sand Filter
and Clariflocculator. The treatment package will have chemicals dosing to aid flocs
formation for ease of separating the suspended particles. This treated water is stored
in Treated Water tank with a capacity of 6280 m3. The storage is provided to ensure
uninterrupted supply of raw water to the following users:
 Demineralized Water (DM) Water Plant

 Potable Water Plant
 Cooling Tower (as make up water)
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 Utility Stations
 Fire Water Make Up
2.5.4 Cooling Water
Cooling Tower will be installed to cool Return Cooling Water from all Cooling Water
Users and supply Cooling water to different users in ISBL and OSBL units. Cooling
Tower comprises of six (6) cells for cooling total circulation water rate of 16500 m3/h
from 45°C to 34°C. Cooling tower is designed for 4oC approach considering wet bulb
temperature of 30°C. Side Stream filter of capacity 235 m3/h is used to limit
suspended solids in circulation water. Chemical dosing is provided to control pH,
suspended solids, corrosion of Cooling Water. Total five (5) Cooling Tower Pumps (3
Operating and 2 standby) each with a capacity of 5500 m3/h is used to pump Cooling
water to the following users:
o Polypropylene Unit
o Hydrogen Generation Unit
o Air Separation Unit
o Instrument Air Unit
o Condensate Polishing Unit
o Other Users
For PPU C3/C4 Splitter, additional Circulating cooling water requirement is 855 m3/hr
and cooling water make up requirement is 85 m3/hr.
2.5.5 Potable Water:
Potable Water unit will be installed to produce 5 m3/h of Potable water as per World
Health Organization (WHO) standard Produced Potable water is stored in Potable
Water Storage Tank of 50 m3 capacity. Potable Water Distribution Pump (one
operating and one standby) is provided to supply Potable water to the following
consumers.
• Water Coolers
• Safety Showers and Eyewash
• Cafeteria
• All buildings for washing purpose
Table-2.1: Summary of Water System
2.5.6 Demineralized Water Plant
Demineralized Water Plant will be installed to produce 877m3/day of Demineralized

water by means of Ion exchange process to remove cations and anions to produce DM
water to be used in steam generation unit, hydrogen generation unit and
Polypropylene Unit. Demineralized water is stored in two DM Water Storage Tanks,
B170-1742-EI-1902
each having capacity of 500 m3. DM Water Distribution pumps (one operating and one
stand by) is provided to supply DM water to the following consumers:
• Steam Generation Unit

• Hydrogen Generation Unit
• Polypropylene Plant
2.5.7 Steam Generation Unit
Steam Generation unit will be installed to produce both High Pressure (HP) and Low
Pressure (LP) Steam with the following capacity and conditions:
Natural Gas is used as fuel for firing during normal operation and Light Diesel Oil will be
used during start-up. HP Steam is supplied to the following users:
• Polypropylene Unit for extruder barrel heating
• Letting down to Medium Pressure (MP-16 Kg/cm2g and 208oC) steam used in
Flare Stack (for smokeless flaring) and Reactor Start-up.
LP Steam is distributed to the following users:
• Polypropylene Unit
• Air Separation Unit
• Laboratory
• Utility Stations
2.5.8 Condensate Polishing Unit
Condensate Polishing Unit will be installed to treat 19 m3/h recovered condensate from
Polypropylene Unit and Air Separation Unit (ASU). Molecular Sieve Bed is used to
remove the Oil Slippage. Treated condensate will be added as a DM water make-up to
Deaerator in Steam Generation Plant
2.5.9 Hydrogen Generation Unit
High Purity Hydrogen is required in Polypropylene process in varying quantities for all
Polymer grades to control the Polypropylene Melt Flow Index (MFI). Two Hydrogen
Generation Skids, each having capacity of 100 Nm3/h (0.2 Ton/Day). will be installed.
These skids will use Electrolytic Cells to produce high purity Hydrogen from DM Water.
The Skid will supply high purity hydrogen at 10 kg/cm2g.
Hydrogen booster compressor with a capacity of 200 Nm3/h (0.4 Ton/day) will be
installed to increase the hydrogen pressure from 10 Kg/cm2g to 55 Kg/cm2g, which is
required by Polypropylene Unit. Another hydrogen booster compressor will be installed
and run intermittently to increase the hydrogen pressure from 55 Kg/cm2g to 150
B170-1742-EI-1902
Kg/cm2g and stored in a hydrogen bullet. The mounded hydrogen bullet of capacity
160 m3will be installed to store hydrogen at 150 Kg/cm2g to supply hydrogen to
Polypropylene unit in case of outage of Hydrogen Generation Unit.
2.5.10 Compressed Air System
Air Compressor (1 Operating and 1 Standby) with a capacity of 5000 Nm3/h (3863
kg/h) will be installed to cater the Instrument Air and Plant Air (PA) requirement of
Polypropylene and OSBL units. Compressed air from the compressor is sent to Plant
Air receiver and supplied to Plant Air header and Instrument Air Dryer Package.
Molecular Sieve Bed Dryer in Instrument Air Dryer Package will adsorb the moisture to
meet the -40oC dew point requirement of Instrument Air
Instrument Air (IA) from the Instrument Air Dryer Package is supplied to Instrument Air
header and supplied to consumers. An additional High Pressure (HP) Air Compressor
with a capacity of 322 Nm3/h (249 kg/h)is installed to compress the Instrument air to
31 Kg/cm2g for storing in High Pressure (HP) Instrument Air Receiver which serves as
emergency back up in case of outage of the main air compressor due to electric power
failure.
2.5.11 Air Separation Unit
Air Separation Unit (ASU) will be installed to meet the Nitrogen normal and peak
requirement of Polypropylene and OSBL units. This Package will have following
facilities:
• 2 ASU skid - each capable of producing 3150 Nm3/h (2520 kg/h) of Nitrogen
(2625 Nm3/h (2100 kg/h)) of Nitrogen gas and 525 Nm3/h (420 kg/h) of Liquid
Nitrogen)
• 6 Double Walled Liquid Nitrogen Storage Vessel - each capable of storing 61 tons
of Liquid Nitrogen.
• Normal requirement of PP unit and OSBL is 1650 Nm3/h and the peak
requirement is 9600 Nm3/h. During normal operation one ASU skid will run and
meet the requirement. Liquid nitrogen produced will be stored in Liquid Nitrogen
Storage Vessel.
• During Peak requirement (about 2-3 days every month for regeneration of
purification beds) of 9600 Nm3/h, two ASU unit will operate to supply 6300
Nm3/h of Nitrogen and net excess requirement of 3300 Nm3/h (5040 kg/h) will be
supplied from vaporizing Liquid Nitrogen from Liquid Nitrogen Storage Vessel.
B170-1742-EI-1902
2.5.12 Waste Water Treatment Unit
Rasayani Site Waste Water Treatment Proposed Plant Capacity for Polypropylene and
its associated Utilities and Offsites will be of 160 m3/h, majority of which comes from
the cooling tower blowdown.
This will be a Zero-Liquid Discharge (ZLD) plant. The treated water will be reused as
cooling tower make up & horticulture service. The broad scheme will be as follows:
• The effluents from the ISBL Polypropylene unit will comprise of TOC, BOD, COD and
suspended solids.
• The effluent discharge will be less around 7 m3/h. This stream will be segregated and
subject to Biotreatment and filtration. Alternately, this can be treated in Membrane Bio
Reactor (MBR) to reduce TOC, BOD, COD.
• The sludge collected from the Membrane Bio Reactor (MBR) or Biotreatment facility
will be collected, dewatered and dried. Dried sludge will be disposed as landfill,
material.
• The treated stream from Bio Filtration or MBR is mixed with blowdown stream from
Cooling Tower and Boiler along with the neutralized stream from Demineralized Water
plant to treat in RO plant to reduce the TDS to acceptable limit.
• The reuse water will be of same quality as that of the fresh water received from the
MIDC.
• The reject stream from the RO plant will be evaporated and crystalized to recover the
solids separated in RO plant. The solids separated will be used for landfill.
• Treated water will be stored in Treated Water Storage Tank of capacity 2925 m 3/h
and pumped to consumers.
Typical services include:

• Horticulture
• Cooling Tower (as make-up)
• Fire Water (as make-up)
• Sanitary Uses etc.
Solid waste from the unit will be disposed as landfill, material. A water balance
diagram for proposed Rasayani Polypropylene project is provided as Fig.-2.3.
2.5.13 Incinerator
Treated organic liquid waste is disposed off by burning in incinerator. Natural gas is
used for firing in incinerator.
2.5.14 Storage
Following Storage system will be installed:
Sulphuric Acid Storage

98% Sulphuric acid is used at the following users:
• Cooling Tower
• DM Water Plant
• Waste water Treatment Plant
B170-1742-EI-1902
98% Sulphuric acid is unloaded from tanker to the Sulphuric Acid storage tank of
capacity 150 m3 from where it is further pumped to different users.
Caustic Storage
50% Caustic solution will be used at the following users:
• Cooling Tower
• DM Water Plant
• Waste water Treatment Plant
50% Caustic solution is unloaded from tanker to the Caustic storage tank of Capacity
of 150 m3 from where it is further pumped to different users.
Diesel Storage
Diesel will be used as fuel for:
• Initial startup of Steam Generation Boilers
• Fire water Diesel pumps
Diesel is unloaded from tanker to the Diesel storage tank of Capacity of 100 m3 from
where it is further pumped to different users.
2.5.15 Propylene Bullets
Propylene will be used as a feed for polypropylene unit. Propylene is imported from
Mumbai Refinery and stored in three (3) mounded propylene bullets, each of capacity
3976 m3. Operating pressure of bullets is around 16 Kg/cm2g @ ambient temperature.
Propylene is then pumped to Polypropylene Unit.
unit at Rasayani and Interconnecting Pipelines B170-1742-EI-1902
Page 27 of 247
Fig.- 2.3: Water balance diagram for proposed Rasayani Polypropylene project
B170-1742-EI-1902
Table-2.2: Storage Summary
FCR: Fixed Cone Roof

MB: Mounded Bullet
2.5.16 Fuel
Fuel will be used in Boilers for steam generation. Hourly fuel consumption will be
around 3000 kg/hr. For Initial start-up of steam boiler, diesel oil will be used.
During normal operation, Natural Gas imported from gas grid is used in Boilers for
steam generation. Natural Gas is also used for purging the flare header
Table-2.3: Summary of Fuel
2.5.17 Power
Total Power Requirement of 42.9 MW will be met by importing power from State
Power Grid and distributed to all users.
2.5.18 Product Warehouse and Dispatch Facility
PP product ware house is used for following purposes:

• Installing and operating bagging machines. There are 4 bagging lines, each 1200-
1330 bags /hour speed.
• Empty bags storage area
• Bagged polymer storage area
Product Warehouse area is 20,000 m2. 10,000 m2 is used for product storage, 10,000
m2 is used for installing 4 bagging lines. Bagging silos 2 numbers are located on the
roof of the product warehouse. Each silo can feed two bagging lines. Bagging silos will
receive material from the blending silos located in the plant. PP pellets will be
pneumatically transported from the blending silos to the bagging silos.
B170-1742-EI-1902
Bagging silo feeds bagging lines by gravity. 4 lines are considered as bagging will be 2
shift operation and bagging lines are prone to breakdown and maintenance. 90% of
the product will be bagged in 25 kg bags and 10% in big bags – 1 Ton bags. Out of 4
lines, 1 line will have big bag (1 Ton capacity) loading facility. Type of bags considered
is open mouth woven sacks made of PP raffia material. After filling, bags will be
stitched online.
A bagging line will consist of:
• Pellet Feed hopper

• Bag Placer
• Automatic bag lifter and holder
• Automatic bag filling
• Automatic bag stitching
• Bag weighing
• Bag reject based on over fill and under fill. Re bagging of over, under- weight bags
• Bag printing
• Bag conveying on roller conveyors to palletizing machine
• Palletizer
• Stretch wrapping (in one line)
For big bag, filling will be manual.
After palletizing, each pallet will have 40 numbers of 25 kg bags stacked in eight layers
with 5 bags in each layer. Pallet is wooden pallet of dimension
1.3M(L)X1.1M(W)X0.16M(H). There will be provision of keeping three pallets on the
conveyor beyond the palletizer. Forklifts will pick up pallets from the conveyor and
transport the same to the storage area of the warehouse. Storage area of the ware
house is considered for 15 days. Usual industry practice is to plan for 15-20 days
storage of polymer. Allocated storage area considered 10,000 sqm. With this storage
area, 1 Ton pallets would be stacked in 3 tiers. Usual industry practice is to define the
warehouse footprints based on 2 tier stacking of 1-ton pallet and have provision for 3
tier stacking to store more material during periods of downcycle. Beyond 3 tier
stacking, rack system would be required. It is recommended to limit to 3 tier stacking.
Warehouse storage area is designated for grades and lots for easy retrieval of
products.
Product is mainly dispatched in road trucks. Trucks will be parked adjacent to the
warehouse verandah. Forklifts will carry the pallet to the verandah. From the pallets,
the bags will be manually loaded to the trucks. One truck loads about 9 ton of material.
Before loading material on the truck, the truck is cleaned and tarpaulin is laid on the
truck floor. Once the truck is loaded, it is covered with tarpaulin so the material and the
bags are not soiled during transport. Products which are bulk loaded on road tankers
will be filled directly from bagging silos. Telescopic spout will be installed on the
bagging silo. This spout gets attached to the tanker compartment nozzle and the
material is loaded through the spout. For product loading in the rail wagon, bags will be
manually loaded to the rail wagon. Bags would need to be transported to rail loading
gantry by small trucks from where the bags will be manually loaded to the rail wagon.
B170-1742-EI-1902
2.5.19 Laboratory and Product Application Development Centre
PP plant would require Quality Control (QC) and Quality Assurance Laboratory. During
normal plant operation, important control parameters will be measured on 2 hourly or 4
hourly basis by taking powder and pellet samples and measuring the parameters in
laboratory. Plant control action will be taken based on the QC laboratory feedback.
Pellet lot clearance will be given by measuring the product release specifications in QA
laboratory. Typical properties measured are MFI, Xylene solubles, Volatile content,
Ash Content, Additive content, powder distribution, ethylene content in product.
Separate Product Application Development Center will be set up to study the end use
applications and develop new applications in consultation with the processors. This will
typically include sheet extrusion + stretcher for BOPP, injection moulder with
application moulds, extrusion blow Moulding, continuous filament line, compounding
line + formulation laboratory, cast film line + OCS equipment (for gels), testing
equipment (mechanical, molecular architecture, thermal properties. Laboratory building
will be set up within Rasayani complex. PADC will be set up outside the complex as
processors, machine vendors will require to visit the PADC on regular basis.
Table-2.4: Catalyst and Chemical Annual consumption summary
Plot plan drawing of proposed Rasayani Polypropylene project is provided as Fig.-2.4

and Annexure-III
Page 31 of 247
Figure - 2.4: Plot Plan Drawing of Proposed Rasayani Polypropylene Project
B170-1742-EI-1902
2.6 EFFLUENT SUMMARY
The Process implemented in Polypropylene Unit and associated utilities & offsites
facilities will produce minimum effluents. Effluents generated will be adequately treated
to make these non-hazardous and posing minimum impact to environment, people and
asset. Gaseous effluent generated from various sections of the Polypropylene Unit and
associated utilities & offsites facilities are of either intermittent nature or continuous
nature. Intermittent streams are for short duration and consist of Nitrogen with traces
of hydrocarbons or powder. Majority of the continuous discharges are from the steam
generation plant boiler stack constituting CO2, H2O, N2 and pellet drier constituting air
with traces of moisture and hydrocarbon. These are vented to safe location.
During plant emergency, all hydrocarbon releases will be disposed in the Flare
System. The liquid effluents generated mainly constitute oily water from the
Polypropylene Unit, cooling tower blowdown and steam generation unit. Other
discharges are intermittent from DM water plant bed regeneration, filter backwashes.
These discharges are treated in effluent treatment plant. Other discharges from
extruder area constitutes water with pellet. Waste oil from TEAL contaminated systems
are treated and incinerated.
Solid effluents constitute of spent adsorbent (from Adsorber beds in monomer

treatment section) which are replaced once in four years, spent bag filter, and filter
elements which are replaced, extruder start up PP material and dumped PP powder.
Spent adsorbents and molecular sieves offloaded from process and utilities during
turnarounds will be disposed as per Hazardous Wastes (Management Handling &
Trans-boundary Movement) Rules, 2008, as amended from time to time. Spent
adsorbents and molecular sieves will be sold to authorize metal re-claimers and
recyclers and to other authorized TSDF (Transportation, Storage and Disposal
Facilities). BPCL is a member of Mumbai Waste Management Limited (MWML). Other
facilities in/near Rasayani can be explored by BPCL at later stage.
Preliminary effluent summary is given in below tables:
(A) Gaseous Effluents to atmosphere
Flow Rate Frequency/

Sl. No. Plants Source C/I # Composition
(Nm3/hr) Time
1 PP Unit TEAL 20 I 12/Year; 30 Nitrogen, Traces of
container mins TEAL; Max 50
unloading mg/Nm3
2 PP Unit Peroxide 0.5 C - Air., Traces of
Holding Tank Peroxide;
Max- 200mg/Nm3
3 PP Unit Oil Hydraulic 3.5 Nor C Max is for 8 Clean N2.
Guard for 25 Max hours for
Donor/Atmer/O drying
il/ Grease
blanketing
B170-1742-EI-1902
4 PP Unit Catalyst 0.8 Nor C Max.when Clean N2.

Preparati 2 Max filling
on
5 PP Unit Blanketin
Jacket 1.5 C Alarm to Clean N2.
g
Water signal
Surge Propylene
Drum Leaks
6 PP Unit Blanketing
Drying 600-650 C Nitrogen
Nitrogen for
7 PP Unit Dryer Circuit
Flushing 20 C Nitrogen
Nitrogen
8 PP Unit Nitrogen 1.5 C Alarm to Clean N2 with water
Blanketing signal saturated
Propylene
Leaks
9 PP Unit Nitrogen 1.5 C Alarm to Clean N2.
Blanketing signal
Propylene
Leaks
10 PP Unit Oil Blanketing 3.5 Nor C Max is for 8 Clean N2.
25 Max hours for
drying
11 PP Unit Peroxide 300 I 240 Air., Traces of
off- hours/year Peroxide; Max-
loading fan 30mg/Nm3
12 PP Unit Solid Additive 2500 I 2/Day Air with traces of

Unloading stabilizer powder
13 PP Unit Liquid Additive 1 I 2/ week Nitrogen with traces
Melting of antistatic additive
14 PP Unit Exhaust fan 22,000 C - Air with traces of
at pellet moisture
drier
15 PP Unit Pellet 4,000 C - Air with
Blending Polypropylene dust
Silos Max:17mg/Nm3
16 New Boiler Stack 38,000 C - CO2, H2O, N2
Steam
Generation
Unit
17 New Incinerator 16,000 I 1/Month CO2, H2O, N2

Incinerator Stack
Note: This data provided is preliminary and shall be confirmed by FEED/ EPC Contractor
#
based on the final Licensor Selected. C/I = Continuous/Intermittently
B170-1742-EI-1902
(B) Liquid Effluents
Destination /
Sl. No. Plants Source Flow Rate C /I Composition Treatment
1 PP Unit Catalyst 50 litres/Year I Collect in drum
Vent Pot White Mineral Oil and sell
2 PP Unit 120-260 I Mixed Organic Collect in

Phase Kg/Batch components C6- drum.
Separator 2-3 per week C12) Incinerate
3 PP Unit Vessels 170-340 I Waste White Oil, Collect in

Deinventor y Kg/batch (Mixture of white drum.
1-2/Month oil, Atmer, Incinerate
metallic Al 1.5-2
wt.%)
Isopropanol,
Alcoholate
4 PP Unit Gear boxes of 6 Tonnes/ I Lubrication Oils Collect and sell

machinery Year
5 PP Unit Pellet Water 1 M3 during DM water with Separation of

Package start up PP Pellets solids and solid
collection and
39M3 during sale.
maintenance I Water send to
Effluent
Treatment
Plant.
6 PP Unit Mulitple 7 M3/Hr C Water pH=6-9 Effluent

equipments in COD< Treatment
Plant 500mg/litres Plant Separation
BOD< 350 of insoluble
mg/litres organic
TOC<600 compunds,
mg/litres suspended
( Acetone, solids, pH
IsoPropanol) correction
SS,100 ppm
B170-1742-EI-1902
7 Cooling Cooling 132 M3/Hr C Water pH=7.5-8 Effluent

Tower Tower Chlorides - Treatment
Blow Down <1200 mg/litres Plant Separation
Sulphates<1200 of suspended
mg/litres solids,
Turbidity – 20 pH correction
max (NTU)
NTU
8 DM Plant Regenerati on 105M3, I Neutralized Effluent

of Beds neutralize d Water with high Treatment
water from 1 TDS Plant
regenerati on
every day
9 Raw Water Filter Back 60 M3/Hr I Water pH-6-9 Effluent
Treatment Wash SS-100 ppm Treatment
Plant Plant
10 Steam Boiler Blow 0.8 M3/Hr I Conductivity: Effluent

Generation Down (I) 4000 microns/cm Treatment
Plant Total Alkalinity Plant
as CaCO3: 400
ppm
Silica: 30 ppm
PO4: 20 ppm
Note : The data provided is preliminary and shall be confirmed by FEED/

EPC Contractor based on the final Licensor Selected.
(C) Solid Wastes
Sr Type of Quantity
No SourceSolid Waste Composition Frequency Purpose Sale/Disposal
Propylene BASF 40 Tonnes Replacement
Spent
1 Treater in PP Disposal
Adsorbent Selexsorb CD Once in 4 of Adsorbent
Unit or equivalent years
Ethylene BASF-R3-16 3.9 Tonnes Replacement
Spent
2 Treater in PP red or Once in 4 of adsorbent Disposal
Adsorbent
Unit equivalent years
Ethylene BASF 9 Tonnes Replacement
Spent
3 Treater in PP Selexsorb CD Once in 4 of adsorbent Disposal
Adsorbent
Unit or equivalent years
BASF Replacement
White Oil 2 Tonnes
Spent Molecular of adsorbent
4 Dryer in PP Once in 4 Disposal
Adsorbent Sieve or
Unit years
equivalent
B170-1742-EI-1902
Recycle Gas 10 Kg & Replacement

Filter
Bag Filters in elements (PP) 100 Kg per of filter
Spent Bag
5 PP Unit and PP solids filter elements Disposal
Filter
4 times in a
year
6 Kg per
Shutdown cyclone
6 Cyclones in PP Powder PP Powder during Sale
PP Unit upset
conditions
Filter 150 Kg per
Carrier Gas Replacement
Spent Filter elements (PP) filter
7 Bag Filters in of filter Disposal
Elements and PP 1 time in a
PP Unit elements
solids year
Filter 50 Kg per
Purge Silo Replacement
Spent Filter elements (PP) filter
8 Filters in PP of filter Disposal
Elements and PP solids 1 time in a
Unit elements
year
Cold Start:
2700 Kg Extruder Start
for Up
7 minutes
Solid PP Start per
Extruder in Up Material Solid PP start up
9 PP Unit Waste Warm Sale
Start:11
60
Kg for 3
minutes
per start
up
Extruder Pellet 40 Kg
Water Tank in Solid PP Pellet Cutting
10 PP Unit Pellets and Solid PP Once a Water Tank Sale
Fines month Cleaning
Extruder Pellet
Water Pre-
Separation Solid PP 20 Kg
11 Sieve in PP Agglomerate s Solid PP Once a Sale
Unit week
B170-1742-EI-1902
Pellet Water
12 Start Up Solid PP Solid PP 390 Kg per Extruder Start Sale
Screen start up Up
Pellets and
13 Powder from Solid and Solid and 40 Kg Polymer Sale
Sampling Powder PP Powder PP Per Day Sampling
Note : This data provided is preliminary and shall be confirmed by FEED/ EPC
Contractor based on the final Licensor Selected.
2.7 PIPELINES FOR RASAYANI COMPLEX-BPCL
The proposed Rasayani Polypropylene complex project also envisages feed material
pipelines from BPCL-Mumbai Refinery to Rasayani plant. The Petrochemical facilities
require raw materials like Propylene, Unconverted Oil (UCO) and Naphtha. The proposed
Lube Oil Blending plant will receive Lube Oil Base Stock (LOBS) through pipeline. The
proposed Naphtha pipeline is also proposed to be used for other white oil product for
having a Railway wagon loading facility at Rasayani, thereby developing this important
mode of evacuation for BPCL’s Mumbai Refinery. To feed the petrochemical plant BPCL
envisages lying following pipelines to Rasayani (District Raigad) Maharashtra. The details
of pipelines are as below:
Pipelines From BPCL-MR to Rasayani plant Throughput


Note-1: Propylene pipeline shall be designed for transporting LPG in future if required.
Pipeline to be designed considering 16 hours operation (2 shift) in a day and 333
working days in a year.
Note-2 Lube oil Pipeline to be designed to considering 16 hours operation (2 shift) in a
day and 333 working days in a year.
Propylene is proposed to be transported as pressurized liquid under ambient

temperature conditions. Tentative route length for pipeline from Mumbai refinery to
Rasayani is approximately 39 kilometres. The preliminary pipeline route encompasses
offshore & on-shore portion. As per preliminary data, the length of onshore pipeline is
approx. 24.5 kilometres & for offshore 14.5 kilometres.
B170-1742-EI-1902
2.7.1 PROPYLENE PIPELINE
Propylene Pipeline shall transport Propylene from Mumbai Refinery (MR) to Rasayani.
Also, pipeline shall be made adequate for transporting LPG from Mumbai Refinery
(MR) to Rasayani in future.
Products to be transported Propylene
Note: Propylene pipeline shall be made adequate for
transporting LPG in future.
Design Throughput , MMTPA 0.45

Intermediate pumping NIL
station
Turn Down?? NIL
Design codes Latest Edition of ASME B31.4, DNV 100, OISD and
PNGRB guidelines will be followed as applicable.
However, in case of contradictory stipulations, the stringent
conditions will prevail.
Design capacity of pumps Pumps will be specified for 10% extra flow.
Sparing philosophy for pumps 100% for single pump (1W+1S)
50% for two pumps (2W+1S)
33% for three pumps (3W+1S)
Type of mainline pump Electric motor driven pumps with VFD.
driver
Type of Booster pump Electric motor driven pumps with fixed speed motor.
driver
Operating Hours 5330 hours/year.
Pipeline Length 39 km (24.5 kms. Onshore and 14.5 kms. offshore) 2 Km to
be added for pipeline inside Rasayani
Note- Exact length of pipeline shall be as per EIL document
“schematic arrangement of pipeline facilities”.
Basis for hydraulic Calculation Pipeline hydraulics shall be carried out based on product
properties for 8000 hrs per annum operation.
Main Pipeline Diameter As per hydraulics

Sectionalizing valves Sectionalizing valves shall be provided as per ASME
B31.4, PNGRB & OISD‐141
Pipeline roughness 45 microns
Material of Construction for Carbon steel
Pipeline
Pipeline Corrosion allowance 0.5 mm on calculated thickness (onshore portion)
3.0 mm on calculated thickness (offshore portion)
B170-1742-EI-1902
Pipeline Design life 25 years
Pigging facilities Uni-directional permanent pigging facilities suitable for

“Intelligent Pigging” shall be provided for the pipelines.
Subsoil temperature (1m 20-25 deg C throughout the entire length of the pipeline.
below ground)
Maximum Allowable 90 % of Pipeline design pressure
Operating Pressure (MAOP)
Design Temperature (-) 29°C / 45°C for Buried facilities
(-) 29°C / 65°C for aboveground facilities
Standard Product property sheet to be attached
Surge control Suitable surge control/ surge relief system will be provided
as per requirement. Surge analysis shall be carried out as
required.
Pipeline laying Buried
Pipeline corrosion Pipeline external protection – External coating shall be
protection system provided. Details shall be covered in engineering
documents. Cathodic protection by impressed current &
Sacrificial anode for buried portion of pipeline shall be
provided as applicable
Corrosion Monitoring Corrosion monitoring system shall be provided as required.

System
Design margin On flow : NIL
(for pipeline ) On length : 5 %
Design Pressure As per hydraulics
2.7.2 MULTI PRODUCT PIPELINE
Multi-product Pipeline shall transport MS (Euro-VI grade), HSD (Euro-VI grade), SKO, ATF
and Naphtha in batches from Mumbai Refinery (MR) to Rasayani.
Products to be transported (1) Superior Kerosene Oil (SKO)
(2) Motor Spirit (MS) – Euro VI
(3) High Speed Diesel (HSD) – Euro VI
(4) Aviation Turbine Fuel (ATF)
(5) Naphtha
station
Turn Down NIL
Design codes Latest Edition of ASME B31.4, OISD and PNGRB
guidelines will be followed as applicable.
B170-1742-EI-1902
Pumping philosophy of above mentioned product and study
or existing pumps to be carried out. Most efficient / optimum
method needs to be proposed
driver
driver
Operating Hours 8000 Hrs./Annum
Pipeline Length 39 km (24.5 kms. Onshore and 14.5 kms. offshore) 2km
additional length to be consider for pipeline inside
Rasayani terminal.
Note- Exact length of pipeline shall be as per EIL
document “schematic arrangement of pipeline
facilities”.
Sectionalizing valves Sectionalizing valves shall be provided as per ASME B31.4.
PNGRB & OISD‐141
Pipeline
Pipeline Corrosion allowance 0.5 mm on calculated thickness (onshore portion)
3.0 mm on calculated thickness (offshore portion)
Subsoil temperature (1m 20 -25 deg C throughout the entire length of the pipeline.
below ground)
Maximum Allowable Operating 90 % of Pipeline design pressure
Pressure (MAOP)
Design Temperature ( 0 °C / 45°C) for Buried facilities
( 0 C / 65°C) for aboveground facilities
required.
B170-1742-EI-1902

Corrosion Monitoring Corrosion monitoring system shall be provided as required.
System
(for pipeline ) On length : 5 %
2.7.3 LUBE OIL PIPELNE
Lube Oil Pipeline shall transport Lube Oil from Mumbai Refinery (MR) to Rasayani.
Products to be transported Lube Oil

station
Turn Down NIL
driver
driver
Pipeline Length 39 km (24.5 kms. Onshore and 14.5 kms. offshore)
additional to be considered for pipeline inside Rasayani
facilities”.
Sectionalizing valves Sectionalizing valves shall be provided as per ASME
B31.4, PNGRB & OISD‐141 as applicable.
B170-1742-EI-1902

Pipeline
Pipeline Corrosion allowance 0.5 mm on calculated thickness (onshore portion) (to be
confirmed)
3.0 mm on calculated thickness (offshore portion) (to be
confirmed)
Subsoil temperature (1m 20 - 25 deg C throughout the entire length of the pipeline.
below ground)
Pressure (MAOP)
Design Temperature (-) 0 C / 45°C for Buried facilities
(-) 0 C / 65°C for aboveground facilities
required.
Pipeline corrosion protection Pipeline external protection – External coating shall be
system provided. Details shall be covered in engineering
Corrosion Monitoring System Corrosion monitoring system shall be provided as required.
(for pipeline) On length : 5 %
2.7.4 UNCONVERTED OIL PIPELNE
Unconverted Oil Pipeline shall transport Unconverted Oil (UCO) from Mumbai Refinery
(MR) to Rasayani. In order to maintain the UCO pumping temperature at 55ºC (above
pour point of UCO), Skin Effect Heat Tracing shall be provided on the pipeline. The
associated facilities at Mumbai and Rasayani shall also be suitably heat traced in order to
maintain the UCO temperature.
Products to be transported Unconverted Oil (UCO)

B170-1742-EI-1902

station
Turn Down NIL
Type of mainline pump driver Electric motor driven pumps with VFD.
driver
Pipeline Length 39 km (24.5 kms. Onshore and 14.5 kms. offshore)
additional to be considered for pipeline inside Rasayani
facilities”.
Sectionalizing valves Sectionalizing valves shall be provided as per ASME B31.4,

PNGRB & OISD‐141 as applicable.
Pipeline
Pipeline Corrosion allowance 0.5 mm on calculated thickness (onshore portion) (to be
confirmed)
3.0 mm on calculated thickness (offshore portion) (to be
confirmed)
Subsoil temperature (1m 20 - 25 deg C throughout the entire length of the pipeline.
below ground)
Pressure (MAOP)
Design Temperature (-) 0 C / 45°C for Buried facilities
(-) 0 C / 65°C for aboveground facilities
B170-1742-EI-1902
required.

Corrosion Monitoring System Corrosion monitoring system shall be provided as
applicable.
(for pipeline) On length : 5 %
Pipeline tracing In order to maintain the UCO pumping temperature at 55ºC

(above pour point of UCO), Skin Effect Heat Tracing shall
be provided on the pipeline.
2.7.5 PROCESS DESCRIPTION OF RAW MATERIAL PIPELINES
STATION PARAMETERS
Propylene Pipeline
Dispatch Station Location Mumbai Refinery
Receipt Station Location Rasayani
Supply temperature, Deg C (nor) 20-35 (Ambient conditions)
at B/L
Battery limit conditions at dispatch Fluid shall be made available at booster pump suction at a
minimum pressure corresponding to vapor pressure at
inlet fluid temperature conditions
Arrival pressure, kg/cm2 g (nor) at 23.0 at receipt terminal pipeline outlet battery limit.
B/L
Note- Based on battery limit pressure, pressure at inlet of
flow meter shall be checked to ensure that it is at least
equal to 1.25 times vapor pressure at maximum operating
temperature plus twice the meter loss (As per requirement
of GPSA SECTION-3 “Measurements” and API Manual of
petroleum measurement standards Chapter 14 para 4.1).
Accordingly, back pressure control valve will be specified.
Multi-product Pipeline
at B/L
B170-1742-EI-1902
minimum pressure corresponding to lowest level of
storage.
Arrival pressure, kg/cm2 g (nor) at 5.0 at receipt terminal pipeline outlet battery limit
B/L
Lube Oil Pipeline

at B/L
storage.
B/L
Unconverted Oil Pipeline

Supply temperature, Deg C (nor) 60
at B/L
storage.
B/L
Utility specification
Station Location Mumbai Refinery and Rasayani
Instrument air As per design
Plant air Intermittent for cleaning drying etc.
Service Water 5 m3/hr for each station (intermittent only for floor
washing)
Nitrogen As per design
2.8 SCADA & TELECOMMUNICATION SYSTEM
Effective and reliable control, management and supervision of this pipeline is envisaged by
monitoring and controlling by SCADA system using Remote Telemetry Units along
pipeline & controlled centrally from SCADA Master Control Station (SMCS) located at
Mumbai. In addition, the system shall be considered which will facilitate running of
Application Software (APPS) package for reliable operation of the pipeline viz. a. Leak
B170-1742-EI-1902
detection & location. Negative pressure wave based leak detection system shall be
provided. OFC based pipeline intrusion detection system to be provided.
2.8.1 METERING SYSTEM FOR PIPELINES
Flow meters (1+1) Coriolis mass / Ultrasonic flow meter shall be provided for leak detection
& flow reconciliation at Despatch Terminal and Receipt Terminal. Flow Meters
with one redundant metering run as standby and one bypass line (for
commissioning purpose) will be provided at Despatch Terminal and Receipt
Terminal.
Density Meters: Density meter will be provided on multiproduct pipeline for
density measurement at dispatch, receipt stations and interface detection at
receipt.
2.8.2 INSTRUMENTATION FOR PIPELINES
General Adequate instruments and control system shall be provided for safe and
efficient operations.
Interlock & As per design.

Shut down
Safety valve Safety valve isolation will be provided wherever required. These isolation
isolation valves should be locked open.
Block & by- As per design.
pass valve for
control valves
Type of control Electronic and/ or pneumatic.
Brief philosophy adopted for control for 5 pipelines needs to be mentioned. Brief ESD
philosophy considering on exigency on any of the pipeline and its repercussion on other
pipeline to be developed.
2.9 PIPELINES PASSING THROUGH RESERVED FOREST
As per the Reconnaissance Survey reports, proposed pipeline en-route shall pass
through Reserved Forest area at the following locations.
B170-1742-EI-1902
Forest Area to be diverted for laying the pipelines is 25.68 Hectares (Mangrove area:
21.9 ha and Reserved / Protected Forest area: 3.78 ha). Proposed pipeline is to be
laid in width of 18 meter in general corridor. The pipeline will be laid as per
international standard and generally be around 1.2 meters below ground level. The
alignment of trench will be decided in such a manner that minimum number of trees
will be cut / damaged. Boundaries of the ESZ and Karnala Bird Sanctuary are about
1.5 to 2.0 kms away from proposed pipeline.
NOC has been obtained from Wildlife Warden vide letter no. G.No. Room-3/
Ground/424/ year 23-24, dated: 12/06/2023 confirm that Pipeline is not passing
through ESZ of Thane Creek Flamingo Sanctuary. And Map also attached indicating
distance of project from the nearest boundary of ESZ authenticated by PCCF/Wildlife
warden (Copy of NOC letter along with Maps are attached herewith ADS reply letter).
Page 48 of 247
REVISED
DESCRIPTION OF ENVIRONMENT
(Chapter-3)
B170-1742-EI-1902
Unit at Rasayani and Interconnecting Pipelines
Rev. No. 3
3.0 DESCRIPTION OF THE ENVIRONMENT
INTRODUCTION
This chapter illustrates the description of the existing environmental status of the study area
with reference to the prominent environmental attributes. The study area covers the area
falling within 10 km radius around the proposed project site.
The existing environmental setting is considered to adjudge the baseline environmental

conditions, which are described with respect to climate, land use, atmospheric conditions,
water quality, soil quality, noise levels, vegetation pattern, ecology, and socio-economic
profiles of people. The objective of this section is to define the present baseline
environmental status within the study area. This would help in assessing the environmental
impacts due to the proposed project.
This report incorporates the baseline data monitored during March 2023 to May 2023
representing summer season based on issued TOR & ADS raised by MoEFCC on
12.01.2023. Secondary data collected from various Government and Semi-Government
organizations is also included in this chapter.
The baseline status of various environmental components collected is described in the

following sections.
3.1 LAND USE & LAND COVER
3.1.1. Land Use Studies
Studies on land use aspects of the ecosystem play important role in identifying the involved
sensitive issues, which would guide in taking appropriate actions for maintaining the
ecological integrity in view of the proposed developments in the region. The whole land use
land cover map has been prepared based on the National Land Use Classification System.
3.1.2. Objectives of the Land Use study
The main objectives of land use studies are:

 Establishing the existing land use pattern in the study area;
 Analyzing the impacts of the proposed expansion on the land use pattern of the study
area; and
 Making recommendations for optimization of the future land use pattern in the study
area in view of the proposed expansion and its allied activities and their associated
impacts.
The land use pattern in the study area has also been established through the interpretation
of the Satellite Imagery.
3.1.3. Interpretation of Satellite Imagery
In addition to the establishment of land use pattern based on the review of secondary data,
the land use pattern in study area and its buffer zones covered within a radius of 10 km from
the proposed plant has been established through interpretation of satellite imageries and by
means of preparation of land use / land cover map.
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Rev. No. 3
3.1.4. Methodology
Remote Sensing data is a classic source of information on natural resources for a region
and provides a record of the continuum of resource status because of its repetitive
coverage. Remote Sensing is a powerful and accurate means of collecting data. The study
of satellite imagery gives an excellent opportunity to monitor the quantitative extent of
vegetation cover as well as qualitative changes due to changes in environment. This aspect
is very significant in understanding the dynamics of the earth surface features and
phenomenon such as various ecosystems. The present study has been divided into three
steps:
• Creation of input database.

• Analysis.
The Satellite Maps for Land use/ Land cover, Ground water, Geomorphology were prepared
by data or Satellite Image Maharashtra Remote Sensing Application Centre, Nagpur. The
False Color Composite area maps are provided as Figure 3.1, 3.2 & 3.3.
Figure - 3.1 Land use land cover map within 10 km radius of Study Area
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Rev. No. 3
Figure 3.2: Ground Water Map (10 Km. Radius Area)
Figure 3.3: Geomorphology Map (10 Km. Radius Area)
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Rev. No. 3
3.1.5 Description of Land use:
1. Crop Land covers a geographical area 21796.56 ha. (36.8%) this land primarily used
for farming and for production of food, fiber and other commercial and horticultural
crops.
2. Wastelands covers a geographical area of 10073.19 ha. (17.0%)
3. Built-up Land covers a geographical area with a total of 2571.39 ha. (4.3%) this land
primarily used for Rural and Urban settlement, it is an area of human habitation
developed due to non-agricultural use and that has a cover of buildings, transport
and communication, utilities in association with that part.
4. Dense Forest Cover covers a geographical area of 22381.54 ha (37.8%)
5. Water Bodies covers a geographical area 2290.91 ha (3.99%)
6. Wetlands covers a geographical area of 87.82 ha. (0.1%)
The Statistical Data of land use & land cover within 10 km radius of study area is given in
Table no. 3.1 as below:
Table 3.1: Land Use Classification and Area Statistics Based On Satellite Data
LULC Classes Area (HA.) Area (Sq. KM) Area (%)

Built Up 2571.39 25.7139 4.3
Agriculture 21796.56 217.9656 36.8
Forest 22381.54 223.8154 37.8
Wastelands 10073.19 100.7319 17.0
Wetlands 87.82 0.8782 0.1
Water body 2290.91 22.9091 3.99
Total 59201.41 592.0141 100
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Rev. No. 3
3.2 AIR ENVIRONMENT
Micrometeorological Data
Meteorology plays a vital role in affecting the dispersion of pollutants, once discharged into
the atmosphere cannot be controlled. Since meteorological factors show wide fluctuations
with time, meaningful interpretation can be drawn only from long-term reliable data. Such
source of data is the India Meteorological Department (IMD), which maintains a network of
meteorological stations at several important locations. Meterological station has been
installed at the project site to record the data. The Meteorological parameters obtained from
this station are temperature, humidity, rainfall, wind speed and wind direction, etc.
3.2.1 Meteorological Status at the Project Site
Meteorological station was set-up at site to record surface meteorological parameter during
study period; from March 2023 to May 2023. Wherein maximum and minimum temperature
and percentage relative humidity were recorded simultaneously to wind speed and direction
recording and summary of the same are given in the table below:
Table-3.2: Meteorological Stations
S.No. Location State Lattitude Longitude

1 BPCL Rasayani Complex Maharashtra 18°53'31.99" N 73°09'34.23" E
3.2.1.1 Primary Data (Data generated near Bina refinery within 10 km radius of study area)
An automatic weather station was installed at a height of 10 m at Bina Refinery. Hourly

observations were recorded for temperature, humidity, wind direction, wind speed, solar
radiation and rainfall. The data collected are depicted in the form of ‘wind roses’ (Figure
3.3).
Table-3.3: Meteorological Conditions at Rasayani (March 2023 to May 2023)
Temperature Relative Wind Speed

° Rainfall (mm) Predominant
C Humidity % (m/s)
Month wind
Max Min Max Min Max Min Mean Monthly
Max Min direction
Total
March
35.6 22.5 80.53 20.7 7.04 0.14 2.69 1.0 0.000412 8.93
2023
April
36.0 23.84 82.44 29.75 8.05 0.09 2.97 0.031 0.0004 0.84 WNW
2023
May
34.6 26.37 79.57 41.6 6.87 0.4 3.35 0.15 0.000408 4.17
2023
B170-1742-EI-1902
Rev. No. 3
Figure- 3.4 On Site Meteorological Station
3.2.1.2 Meteorological data generated in the field
Wind speed and wind direction data recorded during the study period is useful in identifying
the influence of meteorology on the air quality of the area. Based on the collected
meteorological data, relative percentage frequencies of different wind directions were
calculated and plotted as wind roses of Eighteen directions for twenty four hour duration,
respectively which is given above:
In the wind rose diagram drawn from the monitored data, the average wind speed recorded
during the Monitoring period was 2.97 m/s. The wind rose diagram further shows that the
Predominant wind direction during the study period was mainly from WNW.
B170-1742-EI-1902
Rev. No. 3
Wind Speed / Wind Rose Diagram
Wind speed and wind direction data recorded during the study period is useful in identifying
the influence of meteorology on the air quality of the area. Based on the collected
meteorological data, relative percentage frequencies of different wind directions were
calculated and plotted as wind roses of sixteen directions viz., N, NNE, NE, ENE, E, ESE,
SE, SSE, S, SSW, SW, WSW, W, WNW, NW and NNW for twenty four hour duration,
respectively which is given below:
Figure 3.5: Primary Data - Wind Rose Diagram
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Rev. No. 3
3.2.1.3 Secondary Data (IMD)
Secondary data collected from IMD-Colaba (Maharashtra), provided the following details.
The monthly mean maximum temperature was recorded 35.80C and the monthly mean
minimum temperature was recorded 20.0oC. Maximum temperature was recorded in the
month of March, whereas minimum in the month of March.
The monthly mean maximum and minimum humidity levels were recorded 78% and 63 %
respectively. Maximum humidity levels were recorded in the month of March and minimum
humidity levels were also recorded in the month of March. Maximum annual rainfall was
20.2 mm observed in the month of May (Refer Table 3.4).
Table 3.4: Monthly Mean Values of Meteorological Data

Relative Humidity Wind Speed
Temperature °C Rainfall (mm)
Month % (m/s)
Max Min Max Min Mean Monthly Total
March 35.8 20 78 63 5.7 0.4
April 35.1 22.9 77 66 5.7 0.5
May 35.4 25 76 68 6 20.2
Source: IMD data 1980 - 2010
3.2.2 Selection of AAQ Sampling Stations
The network of ambient air quality sampling locations was designed on the basis of
meteorology information i.e., wind direction.
It is needed to have the information that from where the air streaming before, towards the
project, called up stream air and after the project, this air considered as downstream air.
It is also need to set the several sampling locations in upstream area as well as in
downstream area along with the project site for a season, so that we can have the correct
values and periodically change in ambient air quality and do the meaningful interpretation
accordingly.
In addition, the sampling site should represent the project site towards the wind direction.
Ambient Air Quality stations were selected based on the following considerations:
 Meteorological conditions on synoptic scale.

 Topography of the study area.
 Representation of regional background levels.
 Representation of plant site.
 Representation of cross-sectional distribution in the downward direction.
 Influence of the existing sources if any, are to be kept at minimum.
 Inclusion of major distinct villages to collect the baseline status.
Total 10 (ten) Ambient Air Quality Monitoring Stations were established within the study
area. It can be observed from the wind rose diagram, that the predominant wind direction
during the study period was WNW at Rasayani in Raigad district, Maharashtra.
The locations and list of monitoring locations selected for baseline data collection in study
area are given in Figure. 3.6 & Table 3.5 respectively, the results of various parameters
collected and analyzed at all the monitoring at 10 locations are given in Tables 3.8.
B170-1742-EI-1902
Rev. No. 3
Figure-3.6: Map showing Air monitoring locations in study area of 10 km radius
Table 3.5: List of monitoring locations in study area

Direction Coordinates
Sampling
Stations Locations from
Locations Latitude Longitude
the site
A1 Narpoli Village NNW
18°55'19.67" N 73°08'59.48" E
A2 Sangurli Village NW
18°56'01.10" N 73°07'08.11" E
A3 Jatade Village NNE
18°54'38.36" N 73°09'51.44" E
A4 Khanavale NE
Village 18°56'09.67''N 73°11'15.89" E
A5 Bhokarpada ENE
Village 18°55'02.87" N 73°11'54.45" E
Maharashtra
A6 Mohopada E
Village 18°53'57.32" N 73°10'54.54" E
A7 Asroti Village ESE
18°52'41.44" N 73°13'40.27" E
A8 Vadagaon SE
Village 18°51'19.53" N 73°12'00.68" E
A9 Apta Village SW
18°51'28.56" N 73°07'52.44" E
A10 Kalle Village W
18°52'33.87" N 73°05'52.65" E
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Rev. No. 3
3.2.3 Existing AAQ status
PM10, PM2.5, SO2, NOx, CO, NH3, O3, HC, C6H6, Toluene and Xylene were selected
parameters for the Baseline study. Parameters like PM10, PM2.5, SO2, NOx and NH3 were
analyzed on 24 hourly basis, whereas CO and O3 on 8 hourly basis.
Sampling was carried twice a week during 12 weeks study period. All the sampling sites are
monitored at a height ranging from 3-5 m and free from any obstructions. The methodology
used for analysis of various parameters is given below in Table 3.6:
Table 3.6: Ambient Air Quality – Methodology
Pollutants Method of analysis
Gravimetric Method by using Repairable particulate matter

PM10 Particulate Matter
sampler “Repairable Dust Sampler” (RDS).
Dust
PM2.5 Particulate Matter Cyclonic Method by using Fine particulate sampler.
Absorption in diluted NaOH and then estimated

calorimetrically with sulphanilamide and N (I-Nepthyle)
NO2 Nitrous Oxide
Ethylene diamineDihydrochloride and Hydrogen Peroxide (IS:
5182 1975, Part-VI).
Absorption in Sodium Tetra Chloromercurate followed by

SO2 Sulfur Dioxide Colorimetric estimation using P-Rosaniline hydrochloride and
Formaldehyde (IS: 5182 Part – II, 2001).
Gases
CO Carbon monoxide GC method-IS 5182 (Part 10) :1999

C6H6 Benzene GC method-IS 5182 (Part 11) :2006
NH3 Ammonia Indo Phenol Blue Method-IS 11255 (Part 6)
O3 Ozone Colorimetric Method-IS 5182 (Part 9)
HC Hydrocarbons GC Method-IS 5182 (Part 17)
Table 3.7 National Ambient Air Quality Standards
Concentration in ambient air

Ecologically
Time Weighted Industrial, sensitive Area
S.No. Pollutant
Average Residential, Rural (Notified by
and other areas Central
Government)
1 Sulphur Dioxide (SO2), Annual 50 20
µg/m3 24 hours 80 80
2 Nitrogen dioxide (NO2 ), Annual 40 30
µg/m3 24 hours 80 80
3 Particulate Matter PM10 Annual 60 60
µg/m3 24 hours 100 100
B170-1742-EI-1902
Rev. No. 3
Concentration in ambient air

Ecologically
Time Weighted Industrial, sensitive Area
S.No. Pollutant
Average Residential, Rural (Notified by
and other areas Central
Government)
4 Particulate Matter Annual 40 40
PM2.5 µg/m3 24 hours 60 60
5 Carbon Monoxide (CO), 8 hours 02 02
mg/m3 1 hour 04 04
6 Lead (Pb), µg/m3 Annual 0.50 0.50
24 hours 1.0 1.0
7 Ozone (O3) µg/m3 8 Hours 100 100
1 Hour 180 180
8 Ammonia (NH3) µg/m3 Annual 100 100
24 hours 400 400
9 Benzene (C6H6), µg/m3 Annual 05 05
10 Benzo(a)Pyrene (BaP) Annual 01 01
Particulate phase only,
ng/m3
11 Arsenic (As), ng/m3 Annual 06 06
12 Nickel (Ni), ng/m3 Annual 20 20
3.2.4 Results and Discussions
Various statistical parameters like minimum, maximum, Average and 98th percentile
concentrations have been computed from the data generated during sampling period at all
the sampling stations.
Table 3.8 Ambient Air Quality Monitoring Results

Locations Test
S.No. Parameters A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
 Methods
Max 84 75 74 75 75 78 83 82 83.5 78
PM10 Min 76 67 65 65 65 68 68 70 69.5 63.5 NAAQMS/36/
1 3
Avg
(µg/m ) 80.16 70.54 69.87 70.75 70.58 73.75 75.54 76.12 77.81 71.11 2012-13
98% 82.32 73.5 72.52 73.5 73.5 76.44 81.34 80.36 81.83 77.32
Max 46.0 38 43 45 40 40 46 44 46.3 40.6
PM2.5 Min 38.0 31 32 37 32 32 31 32 20.6 20 NAAQMS/36/
2 3
(µg/m ) Avg 41.6 34.20 38.20 40.25 35.08 36.54 38.58 38.66 32.38 29.35 2012-13
98% 45.1 37.24 42.14 44.1 39.2 39.2 45.08 43.12 45.37 39.78
Max 22.9 19.5 20.4 22.1 22.3 22.8 22.9 20.9 20.9 18.3
SO2 Min 15.3 15.1 14.6 15.7 15.1 17.3 18.3 14.9 7.6 7 NAAQMS/36/
3 3
(µg/m ) Avg 19.54 17.27 17.06 18.99 18.64 19.67 20.59 18.55 11.9 12.21 2012-13
98% 22.4 19.1 19.9 21.6 21.8 22.3 22.4 20.4 20.5 17.9
Max 34.2 24.6 24.8 25.2 26.4 29.5 35.5 30.2 32.7 34.2
NOx Min 28.3 19.8 18.6 19.8 20.3 20.2 21.6 19.8 14.1 12.8 NAAQMS/36/
4 3
(µg/m ) Avg 31.4 22.2 21.6 22.5 23.2 24.03 26.7 24.6 21.2 24.3 2012-13
98% 33.5 24.1 24.3 24.6 25.8 28.9 34.79 29.5 32.04 33.516
Max 24 23 23 22 24 23 23 24 24 24
NAAQMS/36/
3 Min 18 17 18 19 15 19 17 19 17 19
5 O3 (µg/m ) 2012-13
Avg 21 20.94 20.77 20.86 20.38 21.25 20.19 21.02 20.83 20.91
98% 23.52 22.54 22.54 21.56 23.52 22.54 22.54 23.52 23.52 23.52
NH3 Max 25 23 25 25 22 24 27 24 25 25 NAAQMS/36/
6 3
(µg/m ) Min 17 15 16 17 16 18 18 13 15 19 2012-13
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Rev. No. 3
Locations Test
S.No. Parameters A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
 Methods
Avg 20.7 19.25 20.35 20.5 19.7 20.65 22.55 20.05 20.1 21.85
98% 24.5 22.54 24.5 24.5 21.56 23.52 26.46 23.52 24.5 24.5
Max 0.35 0.4 0.39 0.38 0.37 0.38 0.41 0.37 0.36 0.35
CO Min 0.23 0.25 0.27 0.26 0.25 0.25 0.23 0.25 0.25 0.24 NAAQMS/36/
7 3
(mg/m ) Avg 0.29 0.31 0.30 0.32 0.30 0.31 0.31 0.30 0.31 0.30 2012-13
98% 0.34 0.39 0.38 0.37 0.36 0.37 0.40 0.36 0.35 0.34
- <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 NAAQMS/36/
Benzene
8 3 2012-13
(µg/m )
- <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Toluene NAAQMS/36/
9 3
(µg/m ) 2012
- <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5 <0.5
Xylene NAAQMS/36/
10 3
(µg/m ) 2012
HC - <1 <1 <1 <1 <1 <1 <1 <1 <1 <1
(Methane & NAAQMS/36/
11 Non- 2012-13
methane)
3
(µg/m )
3.2.5 Interpretation of Results:-

3.2.5.1 PM10 (Particulate Matter)
The 98th percentile concentrations of PM10 range from 72.5 µg/m3 to 82.32 µg/m3 (Table
3.8). Minimum concentration is recorded at Kalle village i.e. 63.5 µg/m3. Maximum
concentration is found at Apta village i.e. 83.5 µg/m3. The concentration of PM10 is found
to be well within the NAAQS limits at all locations.
90
80
70
60
50 Max
Min
40 Avg
98%
30
20
10
0
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
Figure-3.7: PM10 Concentration in µg/m3
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3.2.5.2 PM2.5 (Particulate Matter)

The 98th percentile concentrations of PM2.5 ranging from 37.2 to 45.3 µg/m3 (Table 3.8).
The minimum concentration found at Kalle village i.e. 20 µg/m3. Whereas, maximum
concentration found at Apta Village i.e. 46.3 µg/m3.
The concentration of PM2.5 is found to be well within the NAAQS limits at all locations.
Figure-3.8: PM2.5 Concentration in µg/m3
3.2.5.3 Sulphur Dioxide

The 98th percentile concentrations are ranging from 17.9 to 22.4 µg/m3 (Table 3.8). The
minimum concentration found at Kalle village i.e. 7 µg/m3 where as maximm concentration
found at Narpoli Village and Asroti village i.e. 22.9 µg/m3. The concentration of SO2 is
found to be well within the NAAQS limits at all locations.
Figure-3.9: SO2 Concentration in µg/m3
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3.2.5.4 Oxides of Nitrogen

minimum concentration found at Kalle village i.e.12.8 µg/m3 where as maximum
concentration found at Asroti village i.e. 35.5 µg/m3.
The concentration of NOx is found to be well within the NAAQS limits at all locations.
Figure-3.10: NOx Concentration in µg/m3
3.2.5.5 Carbon Monoxide

The 98th percentile concentrations are ranging from 0.34 to 0.40 mg/m3 (Table 3.5). The
minimum concentration found at Narpoli village and asroti village i.e.0.23 mg/m3 where as
minimum concentration found at asroti village i.e. 0.41 mg/m3.
The concentration of CO is found to be well within the NAAQS limits at all locations.
Figure-3.11 : CO Concentration in mg/m3
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Rev. No. 3
3.2.5.6 Ammonia
minimum concentration found at Vadagaon village Narpoli village and asroti village i.e. 13
µg/m3 where as maximum concentration found at Asroti village i.e. 27 µg/m3. The
concentration of NH3 is found to be well within the NAAQS limits at all locations.
Figure-3.12 : NH3 Concentration in µg/m3
3.2.5.7 Ozone
minimum concentration found at Sangurli village, Asroti village and Apta village i.e. 17
µg/m3 where as maximum concentration found at Narpoli Village, Bhokarpada village,
Vadagaon village, Apta Village and Kalle village i.e. 24 µg/m3.
The concentration of O3 is found to be well within the NAAQS limits at all locations.
Figure-3.13 : Ozone Concentration in µg/m3
B170-1742-EI-1902
Rev. No. 3
Benzene, Toluene, Xylene: The concentration of Benzene was found to be <0.5 µg/m3 at all the
monitoring locations.
Hydrocarbons (Methane and Non Methane) and VOC: Non-Methane Hydrocarbons and VOC
were found below detection level at all the monitoring locations.
From the above study and discussions, it can be concluded that air quality of the area is good as
the levels are well within the prescribed limits as prescribed by CPCB.
Bhokarpada Sangurli
Asroti Jatade
Figure.3.14: Site Photographs of AAQ monitoring during Study Period
B170-1742-EI-1902
Rev. No. 3
3.3 NOISE ENVIRONMENT
Noise may be defined as “undesired type of sound which is composed of many frequency
components of various loudness distributed over the audible frequency ranges”.
Construction and plant operations, vehicular traffic, aircraft, population growth and
urbanization etc., are the general objectionable noises in terms of health or annoyance.
The concern about noise is directly related to its negative impacts upon human and
animals viz., permanent or temporary hearing loss, speech interference and health
impacts, harm to animals, effect on productivity of domestic animals, vibration of walls and
windows etc., A determination is made of the micro scale impact by predicting anticipated
noise levels for each alternative during both construction and operational phases.
Predicted noise levels are compared with applicable standards or criteria in order to assess
the impact.
Various noise scales have been introduced to describe, a single number, the response of
an average human to a complex sound made up of various frequencies at different loud
levels. The most commonly and a lot preferred of these scales is a weighted decibel
(dB(A)). This scale has been designed to weigh the various components of noise according
to the response of the human ear.
The impact of noise sources on surroundings community depends on:
A characteristic of the noise sources includes instantaneous, intermittent and continuous

ones. It is well known that a steady noise is not as annoying one that is continuously
varying in loudness. The time of day at which noise occurs, for example loud noise levels
at night in residential areas are not acceptable because of sleep disturbance.The location
of the noise source, with respect to noise sensitive land use, which determines the
loudness and period of noise exposure.
3.3.1 Impact Assessment of Noise Environment
Figure.3.15: Map showing Noise monitoring locations in study area of 10 km radius
B170-1742-EI-1902
Rev. No. 3
Total 8 locations were identified in the study area for noise measurement keeping in view the
various local activities such as residential, commercial, sensitive and industrial activities. 24 hourly
noise measurements were study period from 06:00 AM to 06:00AM.
Table 3.9: List of Noise Monitoring Locations in Study Area
Coordinates
Sampling
Stations Locations
N1 Village Waveghar 18°53'24.01" N 73°09'53.87" E
N2 Village Turade 18°53'15.28" N 73°09'11.85" E
N3 Village Sawale 18°54'15.65" N 73°09'25.37" E
N4 Village Mohopada 18°53'57.87" N 73°10'54.22" E
Maharashtra
N5 Village Jatade 18°54'38.83" N 73°09'51.27" E
N6 Village Narpoli 18°55'19.33" N 73°08'59.84" E
N7 Village Posari 18°56'01.76" N 73°20'39.61" E
N8 Village Apta 18°51'28.28" N 73°07'52.57" E
3.3.2 Methodology of Noise measurement
For Noise levels measured over a given period of time interval, it is possible to describe
important features of noise using statistical quantities. This is calculated using the percent
of the time as certain noise levels are exceeding the time interval. The notations for the
statistical quantities of noise level are given below:
 L10 is the noise level exceeded 10% of the time

 L50 is the noise level exceeded 50% of the time and
 L90 is the noise level exceeded 90% of the time
 Equivalent sound pressure level (leq )
The leq is the equivalent continuous sound level, which is equivalent to the same sound
energy as the actual fluctuating sound measured in the same period. This is necessary
because sound from noise source often fluctuates widely during a given period of time.
This is calculated from the following equation
Leq=l50+ (l10–l90)2/60
Lday is defined as the equivalent noise level measured over a period of time during day (6
am to 10 pm). Lnight is defined as the equivalent noise level measured over a period of time
during night (10 pm to 6 am).A noise rating developed by environment protection agency,
usepa for specification of community noise from all the sources is day-night sound level,
(ldn).
Hourly noise recorded data and lday values (16 hours) lnight (8 hours) and ldn (24 hours) are
computed and tabulated.
B170-1742-EI-1902
Rev. No. 3
Day–night sound levels (ldn):
The noise rating developed for community noise from all sources is the Day-Night Sound
Level (Ldn). It is similar to a 24 hr equivalent sound level except that during night time
period (10 pm to 6 am) A 10 dB (A) weighting penalty is added to the instantaneous sound
level before computing the 24 hr average.
This is time penalty is added to account for the fact that noise during night when people
usually sleep is judged as more annoying than the same noise during the daytime.
The Ldnfor a given location in a community may be calculated from the hourly Leq by the
following equation.
Ldn = 10 log {1/24 [16(10 Ld/10) + 8 (10 (Ln + 10)/10)]}
Where Ld is the equivalent sound level during the day time (6 am to 10 pm) and L n is the
equivalent sound level during the night time (10 pm to 6 am).
Table 3.10 Noise Limits as per CPCB
Area Limits in dB(A) Leq

Category of Area/Zone
Code Day Time Night Time
(A) Industrial Area 75 70
(B) Commercial Area 65 55
(C) Residential Area 55 45
(D) Silence Zone 50 40
3.3.3 Results and Discussions
Noise levels during night time (Lnight) ranges from 37.5 Leq dB (A) to 39.1 Leq dB (A).
Noise levels during day time (Lday) ranges from 49.0 Leq dB (A) to 51.4 Leq dB (A).
Table 3.11: 24 Hourly Noise data (Day and Night timings in LeqdB (A))
Average Day Average Night

CPCB limits in dB(A)
Time (6:00 Time (10:00
Leq (Industrial: Day -
S. a.m. to 10:00 p.m. to 6:00
Max. Min. Max. Min. 75.00, Night-70.00)
No. p.m.) Noise a.m.) Noise
(Residential: Day -
Level Leq. dB Level Leq. dB
55.00 Night-45.00)
(A) (A)
N1 51.3 52.3 50.2 38.8 40.4 36.3 Residential Area
N5 51.4 52.0 50.8 38.9 40.0 36.7 Commercial Area
N8 51.4 52.2 51.0 39.0 40.7 36.5 Commercial Area
B170-1742-EI-1902
Rev. No. 3
3.3.4 Interpretation of Noise Monitoring
Ambient noise levels were measured at 8 locations around the refinery. The average values
of noise levels recorded during the day time were from 49 LeqdB at Mohopada village to
51.4 Leq dB (A) at Jatade village and Apta Village. The maximum noise level was recorded
at Waveghar and Posari village 52.3 Leq dB (A) whereas minimum was recorded at
Mohopada village 50 Leq dB (A). The average values of noise levels recorded during the
night time were from 37.5 LeqdB at Mohopada village to 39.1 Leq dB (A) at Turade Village.
The maximum noise level during night was recorded at Apta Village 40.7 Leq dB (A)
whereas minimum was recorded at Sawale village 36 Leq dB (A). Thus noise levels at all
the locations were observed to be within the tolerance limits as prescribed by CPCB.
Narpoli Waveghar
Apta Jatade
Figure.3.16: Site Photographs of Noise level monitoring during Study Period
B170-1742-EI-1902
Rev. No. 3
3.4 TRAFFIC STUDY
Traffic study measurements were conducted at eight (08) locations (Refer: Table - 3.12 and
Figure - 3.15) near project site to assess impact on the Local Transport Infrastructure due to
proposed project.
The traffic study has been carried out in between March, 2023 to May, 2023. Traffic survey
data was collected twice in a month at each site continuously for 24 hours; by visual
observation and counting of vehicles under three categories, viz., heavy motor vehicles, light
motor vehicles and two/three wheelers.
As traffic densities on the roads are high, two skilled persons were deployed simultaneously
at each station during each shift. At the end of each hour, fresh counting and recording was
undertaken. The average hourly values for various types of vehicles during monitoring are
given in Table no.3.13.
Figure- 3.17 Traffic Monitoring Locations map of 10km radius around the project site
B170-1742-EI-1902
Rev. No. 3
Table-3.12: Traffic Data Collection Locations

Coordinates
Sampling
Stations Locations
T1 Village Narpoli 18°55'11.44" N 73°09'05.26" E
T2 Village Rees 18°53'37.87" N 73°11'46.98" E
T3 Village Waveghar 18°53'30.55" N 73°09'55.29" E
T4 Village Apta 18°50'56.65" N 73°07'48.11" E

Village Maharashtra 18°54'52.83" N 73°11'59.27" E
T5
Bhokarpada
T6 Village Khanavale 18°56'07.34" N 73°11'20.32" E
T7 Village Kaire 18°52'48.86" N 73°10'34.76" E
T8 Village Turade 18°53'20.44" N 73°09'17.28" E
Methodology
Traffic data collected continuously for 24 hours by visual observation and counting of vehicles
under three categories, viz., heavy motor vehicles, light motor vehicles and two/three wheelers. As
traffic densities on the roads are high, two skilled persons were deployed simultaneously at each
station during each shift- one person on each of the two directions for counting the traffic. At the
end of each hour, fresh counting and recording was undertaken. Total numbers of vehicles per hour
under the three categories were determined and given in Table 3.15.
The traffic data collected was further converted into PCU (Passenger Car Unit) and PCU per 24
hour i.e. volume (Table-3.15 & 3.16 ). Roads were divided into two categories i.e. Rural and Urban.
To calculate the capacity (Table-3.17 ) of urban and rural roads IRC (The Indian Roads Congress)
106-1990 guidelines for capacity of urban roads and IRC (The Indian Roads Congress) 64-1990
guidelines for capacity of rural roads were followed. Volume was divided by capacity to obtain the
Level of service (LOS).
Page 72 of 247
Table: 3.13 Average Hourly Data of Traffic Study Near Project Site
2/3 Wheelers LMV HMV

T1 T2 T3 T4 T5 T6 T7 T8 T1 T2 T3 T4 T5 T6 T7 T8 T1 T2 T3 T4 T5 T6 T7 T8
Time
9:00AM- 18 20 19 19 20 19 18 17 13 11 11 11 17 10 11 12 13 11 11 10 19 9 12 12
10:00AM
10:00AM- 20 21 21 19 24 19 19 20 15 12 13 13 20 11 13 13 13 12 13 11 19 10 14 14
11:00AM
11:00AM- 22 23 22 21 24 20 19 20 16 13 13 13 22 12 14 15 15 12 13 13 20 11 15 15
12:00PM
12:00PM- 19 22 18 20 25 17 19 18 17 13 14 13 20 12 14 15 17 12 12 12 21 11 15 15
13:00 PM
13:00PM- 21 19 17 17 25 17 17 16 16 11 12 12 19 13 14 13 16 13 12 14 22 13 15 14
14:00 PM
14:00PM- 18 19 15 16 27 16 18 15 16 11 11 13 20 10 12 12 17 14 15 11 23 13 14 15
15:00 PM
15:00PM- 18 20 17 16 26 17 18 15 15 11 31 13 20 11 11 12 17 16 13 12 23 11 15 14
16:00 PM
16:00PM- 20 23 18 18 31 19 19 18 18 12 13 14 26 13 13 12 17 18 15 14 24 16 15 14
17:00 PM
17:00PM- 28 27 22 22 35 25 22 21 21 17 17 17 28 16 16 16 18 16 17 16 27 17 17 17
18:00 PM
18:00PM- 26 24 27 25 36 25 25 25 20 17 19 19 31 18 17 18 19 16 16 17 29 16 20 18
19:00 PM
19:00PM- 25 24 27 27 38 25 23 26 17 15 19 18 30 19 19 19 16 15 15 14 30 17 20 18
20:00 PM
20:00PM- 20 23 25 27 34 24 21 24 16 16 14 17 31 18 19 18 16 15 16 13 29 17 21 16
21:00 PM
21:00PM- 18 21 18 23 29 20 21 22 14 13 13 16 29 16 19 17 16 14 15 12 28 15 19 15
22:00 PM
22:00PM- 13 13 11 10 18 10 9 8 8 7 6 6 13 7 4 5 8 10 7 7 14 6 8 9
23:00 PM
23:00PM- 12 12 10 10 19 10 7 7 7 5 5 6 14 5 4 5 8 10 7 8 14 6 8 10
00:00 AM
00:00AM- 2 0 1 0 13 0 0 0 2 1 1 1 13 2 0 1 3 7 4 6 13 4 5 8
1:00 AM
1:00AM- 2 2 2 2 12 3 2 2 1 2 1 2 11 2 2 2 4 7 6 6 14 5 7 9
2:00 AM
2:00AM- 3 3 2 2 13 2 2 2 3 3 3 3 13 2 2 2 5 8 7 7 15 4 8 9
3:00 AM
B170-1742-EI-1902
Rev. No. 3
2/3 Wheelers LMV HMV
T1 T2 T3 T4 T5 T6 T7 T8 T1 T2 T3 T4 T5 T6 T7 T8 T1 T2 T3 T4 T5 T6 T7 T8
Time
3:00AM- 6 4 3 4 13 3 3 3 4 4 4 4 13 3 3 3 6 9 9 7 15 5 8 9
4:00 AM
4:00AM- 8 5 5 6 15 4 5 7 5 5 4 6 15 4 5 3 7 11 9 8 15 6 8 11
5:00 AM
5:00AM- 14 9 9 9 18 7 9 9 7 7 5 7 17 6 6 5 8 12 11 9 15 8 10 12
6:00 AM
6:00AM- 17 15 12 13 20 11 14 13 8 10 9 9 19 10 8 9 12 13 13 13 21 10 13 14
7:00AM
7:00AM- 20 16 18 17 24 16 17 16 11 11 11 12 22 13 12 13 12 15 15 14 21 12 15 14
8:00AM
8:00AM- 22 19 21 20 27 20 19 18 12 12 13 14 24 16 15 15 14 16 17 15 22 13 16 16
9:00AM
Total 390 384 361 360 567 346 346 342 279 236 262 258 483 248 255 252 294 301 285 267 493 253 315 314
LMV-Light Motor Vehicle HMV-Heavy Motor Vehicle
Table- 3.14: Values of PCU

2/3 wheelers 0.5
LMV (Car, Van etc.) 1.0
HMV (Truck, Bus etc.) 3.0
Total number of vehicles per hour under the three categories was determined. From the Table 3.13 it was observed that the traffic density of 2/3 wheelers was
maximum between 5pm to 9pm while minimum between 12 am to 2 am, Traffic density for LMV was observed maximum between 7pm to 9pm and minimum 12
am to 2 am while maximum traffic density for HMV was observed from 7am to 10pm & minimum at 12 am to 3 am.
The above data was converted to PCU following the IRC Code 64-1990 and IRC Code 106-1990 as shown below in Table 3.15 & 3.16.
B170-1742-EI-1902
Rev. No. 3
Table-3.15: No. of Vehicles per Day
S.No. Total Number of Vehicle

Vehicles Distribution Passenger Car Unit (PCU) Total Number of Vehicle in PCU
(PCU)/24Hour
T1 T2 T3 T4 T1 T2 T3 T4 T1 T2 T3 T4
1. 2/3 Wheelers 390 384 361 360 195 192 181 180 8 8 8 8
2. LMV (Car, Van etc.) 279 236 262 258 279 236 262 258 12 10 11 11
3. HMV (Trucks, Buses etc.) 294 301 285 267 882 903 855 801 37 38 36 33
Total 963 921 908 885 1356 1331 1298 1239 57 55 54 52
Table-3.16: No. of Vehicles per Day
S.No. Vehicles
Passenger Car Unit (PCU) Total Number of Vehicle in PCU Total Number of Vehicle (PCU)/24Hour
Distribution
T5 T6 T7 T8 T5 T6 T7 T8 T5 T6 T7 T8
1. 2/3 Wheelers 567 346 346 342 284 173 173 171 12 7 7 7
2. LMV (Car,
Van etc.) 483 248 255 252 483 248 255 252 20 10 11 11
3. HMV (Trucks,
Buses etc.) 493 253 315 314 1479 759 945 942 62 32 39 39
Total 1543 847 916 908 2246 1180 1373 1365 94 49 57 57
Page 75 of 247
Table-3.17: Existing Traffic Scenario and LOS (Level of Service)
V (Volume in C (Capacity in Existing

Location Road LOS
PCU/24hr) PCU/24hr) V/C Ratio
T1 Village Narpoli 57 2000 0.02 A
T2 Village Rees 55 2000 0.02 A
T3 Village Waveghar 54 2000 0.02 A
T4 Village Apta 52 2000 0.02 A
T5 Village Bhokarpada 94 2000 0.04 A
T6 Village Khanavale 49 2000 0.02 A
T7 Village Kaire 57 2000 0.02 A
T8 Village Turade 57 2000 0.02 A
Table- 3.18: Level of service with respect to vehicle to capacity ratio
V/C LOS Performance

0.0-0.2 A Excellent
0.2-0.4 B Very Good
0.4-0.6 C Good/ Average/ Fair
0.6-0.8 D Poor
0.8-1.0 E Very Poor
3.4.1 Interpretation of Results:
The hourly study of traffic density at Narpoli shows that peak hour load is maximum during
5pm to 8pm and minimum during 12am to 2 am, whereas the hourly study of traffic density
of at Rees shows that peak hour load is maximum during 6pm to 8pm and minimum during
12am to 1am. Traffic density at Waveghar is maximum during 3pmto 4pm, 5 pm to 9 pm
and minimum during 12am to 1am, at Apta maximum during 6pm to 9pm and minimum
during 12am to 2am.
The hourly study of traffic density at Bhokarpada shows that peak hour load is maximum
during 5pm to 10pm and minimum during 12 am to 2 am, whereas the hourly study of traffic
density of at Khanavale shows that peak hour load is maximum during 5pm to 9pm and
minimum during 12am to 3am. Traffic density at Kaire is maximum during 6pm to 9pm and
minimum during 12am to 1am, at Turade maximum during 6pm to 8pm and minimum during
12am to 3 am.
The passenger car unit conversion of above data shows that the level of service at both the
roads is excellent and falls in “Category A”.
Page 76 of 247
Apta Bhokarpada
Rees Waveghar
Figure-3.18: Traffic Study Photographs
B170-1742-EI-1902
Rev. No. 3
3.5 WATER ENVIRONMENT
Water of high quality is essential to human life, and water of acceptable quality is essential
for agricultural, industrial, domestic and commercial uses; in addition, most recreation is
water based; therefore, major activities having potential effects on surface water are certain
to be of appreciable concern to the consumers.
Studies on Water Environment aspects of ecosystem is important for Environmental Impact

Assessment to identify sensitive issues and take appropriate action by maintaining
‘ecological homeostasis’ in the early stages of development of the project. The objective of
this report is to define the present environment in which the proposed action is to occur, to
evaluate all possible eventualities, to ensure that all negative impacts are minimized, and to
demonstrate that proposed project has been appropriately announced to all interested
parties so that their concerns can be considered.
3.5.1 Sample collection and Methodology of analysis
The water resource in the study area may be classified into two major categories. viz.
surface and groundwater sources.
The samples were taken from 16 locations (8 for ground water and 8 for surface water) for
physico-chemical and biological studies. All the samples were analyzed for parameters such
as hardness, alkalinity, salts, conductivity, inorganic substance, heavy metals, coliforms etc.
Parameters like pH, conductivity, temperature and DO were analyzed at the time of
collection in the field.
These parameters were analyzed as per the procedures specified in ‘Standard Methods for
Examination of Water and Wastewater’ published by American Public Health Association
(APHA). Ground water samples results were compared with IS: 10500 specification and
surface water samples results were compared with CPCB Water Quality Criteria.
All the locations of water monitoring are shown in Fig. 3.17 & Fig. 3.18 and are detailed in
Table 3.19 & 3.20.
Table-3.19: Ground Water Sampling Stations
Coordinates
Stations Locations Sampling locations
Latitude Longitude
GW1 Village Waveghar
18°53'24.78" N 73°09'53.23" E
GW2 Village Mohopada
18°53'57.24" N 73°10'54.87" E
GW3 Village Sawale
18°54'15.86" N 73°09'25.71" E
GW4 Village Posari
18°56'01.67" N 73°20'39.27" E
Maharashtra
GW5 Village Bhokarpada
18°55'02.12" N 73°11'54.98" E
GW6 Village Narpoli
18°55'19.23" N 73°08'59.43" E
GW7 Village Jatade
18°54'38.21" N 73°09'51.86" E
GW8 Village Apta
18°51'28.54" N 73°07'52.86" E
B170-1742-EI-1902
Rev. No. 3
Table-3.20: Surface Water Sampling Stations
Coordinates
Sampling
Stations Locations
locations Latitude Longitude
SW1 Patalganga river
18°52'27.34" N 73°09'25.53" E
SW2 Devloli Dam
18°54'20.32" N 73°09'05.28" E
SW3 Mohapada Pond
18°54'06.55" N 73°10'58.39" E
SW4 Kalle pond
Maharashtra 18°52'32.59" N 73°05'47.24" E
SW5 Jatade pond Maharashtra
18°54'43.87" N 73°09'49.56" E
SW6 Turade pond
18°53'15.43" N 73°09'11.84" E
SW7 Sangurli Pond
18°55'57.27" N 73°07'07.28" E
SW8 Apta Pond
18°51'23.66" N 73°07'53.68" E
Method of Water Sampling
The following precautions were taken while sampling:
Washing the bottles/cans with distilled water prior to the sampling.

Before collection of water the bottles/cans are again washed 2-3 times with the same
water.
For surface water, Bottles were lowered to a minimum depth of 30 cm below water
surface.
At each point Different sets of water samples were collected so as to cover all the
parameters.
Meticulous attention is taken in proper numbering at the site.
Sterilized bottles were used for the samples that are to be analyzed for bacteria.
Civil supply water pipeline taps are sterilized before collection for bacteriological
analysis.
Parameters like pH, conductivity and temperature were analyzed in the field
conditions. There are specific instruments for measuring EC and pH in the field.
These are portable. These instruments will be calibrated at laboratory before use.
The results were reconfirmed after getting to the laboratory. DO is fixed and titrated in the
field itself:
Appropriate preservatives are added, depending upon the elements to be analyzed

and marked accordingly (IS-10500-2012, APHA).
All the water samples collected in the ice box, were immediately transported to the
laboratory and free zed at <5oC analysis.
Field observations were noted in the field notebook.
B170-1742-EI-1902
Rev. No. 3
The methods used for analysis of water samples are provided below in Table 3.21.
Table 3.21: Methods of Analysis of Water Samples

Detection Instrument
Parameters Instruments Used IS Method
limit Method
Physico-chemical
IS 3025
pH 1 pH meter pH electrode
(part-11)
Electrical Field Method Tracer IS 3025
1µmhos/cm
Conductivity Laboratory method Conductivity meter (part-14)
APHA,
Temperature 10C Tracer Thermometer
page 25-26
Nephelometric IS 3025
Turbidity 1NTU Turbidity meter
method (part-10)
Total
Filtration & IS 3025
Suspended 0.1 mg/l Balance
Evaporation (part-19)
Solids
Total
Evaporation IS 3025
Dissolved 0.1 mg/l Balance
method (part-16)
Solids
gTotal IS 3025
1mg/l Titration Method Burettes
Alkalinity (part-23)
Total EDTA Titrimetric IS 3025
1mg/l Burettes
Hardness method (part-21)
EDTA Titrimetric IS 3025
Ca Hardness 1mg/l Burettes
method (part-21)
EDTA Titrimetric IS 3025
Mg Hardness 1mg/l Burettes
method (part-21)
Argentometric IS 3025
Chlorides 0.5mg/l Burettes
method (part-32)
Nephelometric IS 3025
Sulphates 1mg/l Turbidity meter
method (part-24)
Flame photometric IS 3025
Sodium 1mg/l Flame photometer
method (part-45)
Flame photometric IS 3025
Potassium 1mg/l Flame photometer
method (part-45)
IS 3025
Copper 0.02mg/l
(part-42)
Manganese 0.02mg/l APHA, AAS
IS 3025
Nickel 0.05
Atomic Absorption (part-48)
Atomic Absorption
Iron 0.05 Spectrophotometer APHA, AAS
Spectrophotometer
Cadmium 0.01 method
IS 3025
Lead 0.05mg/l
(part-47)
IS 3025
Zinc 0.01mg/l
(part-49)
Chromium 0.1mg/l APHA
Total U.V.Spectrophoto IS 3025
0.1 mg/l Spectrophotometer
Phosphates metric (part-31)
U.V.Spectrophoto IS 3025
Phosphorus 0.01 mg/l Spectrophotometer
metric (part-31)
Dissolved 0.1mg/l Winkler's method Burettes IS 3025
B170-1742-EI-1902
Rev. No. 3
Detection Instrument
Parameters Instruments Used IS Method
limit Method
Oxygen (part-38)
Open reflux
COD 4 mgO2/l COD digester APHA
method
Dilution & DO by IS 3025
BOD5, mg/l 1mgO2/l BOD bottles
Winkler's (part-44)
Bacteriological
Total
3MPN/100ml MPN method Microscope APHA
Coliforms
Reference:
Standard Methods for the Examination of Water and Wastewater by APHA Methods
(American Public Health Association).
Figure.3.19: Map Showing Ground Water Sampling Locations
B170-1742-EI-1902
Rev. No. 3
Figure.3.20: Map Showing Surface Water Sampling Locations
3.5.2 Interpretation of Results & Discussion
3.5.2.1 Ground Water Quality
Analysis results of Ground water reveal the following;
The pH values of the ground water samples were found to be in the range of to 7.8 at all
the monitoring locations. The total dissolved solids (TDS) of the ground water samples
were found to be in the range of 252 mg/L at Mohopada village to 419 mg/L Narpoli village
.The total hardness value of the ground water samples were found to be in the range of 118
mg/L at Mohopada village to 287 mg/L at Bhokarpada village. Fluoride content varies from
0.32 mg/L at Mohopada village to 0.53 mg/L at Jatade village. The concentrations of
chloride were found between 32.4 mg/L at Mohopada village to 188 mg/L at Apta village.
A review of the above chemical analysis reveals that there is some variation in chemical
composition of water tapped from different sources but the ground water from all sources
remains suitable for drinking purposes with proper disinfection as all the constituents are
within the limits prescribed for drinking water standards promulgated by Indian Standards
(IS: 10500).
B170-1742-EI-1902
Rev. No. 3
Surface water Quality
Analysis results of Surface water reveal the following:
Observations made on the analytical results pertaining to all locations reveal that the pH
values of the surface water samples were found to be in the range of 7.2 at Devloli dam to
7.6 at Patalganga River and Apta pond. The total dissolved solids (TDS) of the surface
water samples were found to be in the range of 170 mg/L at Apta pond to 339 mg/L at
Patalganga River. The total hardness value of the surface water samples were found to be
in the range of 143 mg/L at Turade pond to 187 mg/L at Jatade Pond. Dissolved oxygen
ranges from 6.25 mg/L at Kalle pond to 7.9 mg/L at Mohopada Pond. Chemical Oxygen
Demand of the surface water samples were found <4 mg/L at Mohopada pond to 14.5 mg/L
at Jatade pond. Biological Oxygen Demand of the samples were found <1 mg/L at Devloli
dam and Mohopada pond to 2.7 at Kalle pond.
From the results of all the samples analysed (Table no-3.24), it is observed that :
The surface waters falls in category B or C i.e. Outdoor bathing and Drinking water source
after conventional treatment and disinfection when compared with the water quality
standards for water quality criteria prescribed by Central Pollution Control Board.
(Source:cpcb.nic.in)
Water quality criteria for surface water are given in Table 3.22 below:
Table 3.22: Water Quality Criteria for Surface Waters

Designated-Best-Use Class Criteria
Total Coliforms Organism MPN/100ml shall
Drinking Water Source
be 50 or less pH between 6.5 and 8.5
without conventional
A Dissolved Oxygen 6 mg/l or more
treatment but after
Biochemical Oxygen Demand 5 days 20°C
disinfection
2 mg/l or less
be 500 or less pH between 6.5 and 8.5
Outdoor bathing
B Dissolved Oxygen 5 mg/l or more
(Organized)
3 mg/l or less
Drinking water source
be 5000 or less pH between 6 to 9
after conventional
C Dissolved Oxygen 4 mg/l or more
treatment and
disinfection
3 mg/l or less
pH between 6.5 to 8.5
Propagation of Wild life
D Dissolved Oxygen 4 mg/l or more Free
and Fisheries
Ammonia (as N) 1.2 mg/l or less
pH between 6.0 to 8.5 Electrical
Irrigation, Industrial Conductivity at 25°C micro mhos/cm
Cooling, Controlled E Max.2250
Waste disposal Sodium absorption Ratio Max. 26
Boron Max. 2 mg/l
Below-E Not Meeting A, B, C, D & E Criteria
All the results of analysis of Ground Water are detailed below in Table 3.23.
B170-1742-EI-1902
Rev. No. 3
Table 3.23: Water Quality - Physico-chemical Analysis of Ground Water
S. IS 10500:2012 Ad-1
No Parameter GW1 GW2 GW3 GW4 GW5 GW6 GW7 GW8 Desirable Permissible
. Test Method
Limit Limit
APHA 4500H+B
No rd
1 pH (at 25 °C) 7.5 7.8 7.6 7.5 7.5 7.8 7.7 7.7 6.5 to 8.5 23
Relaxation
Edition,2017
APHA 3130B
rd
2 Turbidity <2 <2 <2 <2 <2 <2 <2 <2 1 Max. 5 Max. 23
Edition,2017
APHA 2550 B
rd
3 Temperature 28.1 28.2 28.9 30.3 27.9 28.1 28.6 27.4 - - 23 Edition,
2017
APHA 2120 B&C
rd
23 Edition,
4 Colour (HU) <5 <5 <5 <5 <5 <5 <5 <5 5 Max 15 Max
2017
APHA 2150 B
rd
Agreea Agre Agre Agre Agre Agre Agre Agre 23 Edition,
5 Odour Agreeable Agreeable
ble eable eable eable eable eable eable eable 2017
APHA 2160 B
Agreea Agre Agre Agre Agre Agre Agre Agre 23rd Edition,
6 Taste Agreeable Agreeable
ble eable eable eable eable eable eable eable 2017
7 Salinity <2 <2 <2 <2 <2 <2 <2 <2 - - Lab SOP
Total APHA 2540 C
8 Dissolved 374 252 376 324 338 419 389 405 500 Max 2000 Max 23rd
Solids(mg/l) Edition,2017
Total APHA 2540 D
9 Suspended <5 <5 <5 <5 <5 <5 <5 <5 - - 23rd Edition,
Solids(mg/l) 2017
Total APHA 2320 B
10 Alkalinity(mg 189 131 218 189 273 242 230 233 200 Max 600 Max 23rd
/l) Edition,2017
Total APHA 2340 C
11 Hardness(mg 171 118 124 171 287 260 259 261 200 Max 600 Max 23rd Edition,
/l) 2017
Calcium APHA 3500-Ca B
12 Hardness 86.5 75 86 96.5 207 209 200 193 - - 23rd
(mg/l) Edition,2017
Magnesium APHA 3520-Mg
13 Hardness 20.5 10.4 9.3 18.1 19.4 12.2 14.3 16.4 - - B 23rd
(mg/l) Edition,2017
APHA 4500 Cl-B
Chloride(mg/
14 38.2 32.4 34.9 52.2 61.6 50.0 56 67.8 250 Max 1000 Max 23rd
l)
Edition,2017
CPCB Guide
Fluoride(mg/ Manual:Water
15 0.49 0.43 0.42 0.46 0.32 0.44 0.53 0.50 1.0 Max 1.5 Max
l) & waste water
Analysis
Copper <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 APHA 3125 B
16 <0.001 0.05 Max 1.5 Max
(mg/l) 1 1 1 1 1 1 1 23rd
B170-1742-EI-1902
Rev. No. 3
Edition,2017
APHA 3125 B
17 Zinc (mg/l) 0.58 0.15 0.30 0.30 0.14 0.22 0.16 0.21 Max. 5 Max. 15 23rd
Edition,2017
APHA 3125 B
<0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 No
18 Nickel (mg/l) <0.001 0.02 Max. 23rd
1 1 1 1 1 1 1 Relaxation
Edition,2017
APHA 4500-
Sulphate(mg
19 29.9 18.8 22.7 35.1 22.4 35 44.5 68.9 200 Max 400 Max SO2-4E 23rd
/l)
Edition,2017
APHA 3125 B
Sodium
20 22.4 18.0 20.9 30.6 39.7 57.9 38.9 49.5 - - 23rd
(mg/l)
Edition,2017
APHA 3125 B
<0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 No
21 Lead (mg/l) <0.001 0.01 Max 23rd
1 1 1 1 1 1 1 Relaxation
Edition,2017
APHA 3125 B
No
22 Iron (mg/l) 0.10 0.22 0.38 0.34 0.48 0.47 0.38 0.29 1.0 Max 23rd
Relaxation
Edition,2017
APHA 3125 B
Potassium
23 2.2 3.0 2.0 5.3 3.3 4.3 3.7 2.7 - - 23rd
(mg/l)
Edition,2017
APHA 4500 NO-
Nitrates No
24 2.1 1.1 1.4 1.3 2.5 1.2 1.6 2.4 45 3B 23rd
(mg/l) Relaxation
Edition,2017
Total APHA4500-P
25 Phosphate 0.08 0.14 0.16 0.19 0.21 0.14 0.18 0.16 - - D23rd Edition
(mg/l) 2017
Chromium <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 USEPA Method
26 <0.001 - -
(mg/l) 1 1 1 1 1 1 1 7196A
APHA 3125 B
Manganese <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00
27 <0.001 0.1 Max. Max. 0.3 23rd
(mg/l) 1 1 1 1 1 1 1
Edition,2017
APHA 3125 B
Cadmium <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 No
28 <0.001 0.003 Max. 23rd
(mg/l) 1 1 1 1 1 1 1 Relaxation
Edition,2017
CPCB Guide
Manual:Water &
29 DO(mg/l) 3.4 3.2 3.3 3.2 3.4 3.5 3.5 3.3 - -
waste water
Analysis
CPCB Guide
Manual: Water &
30 BOD(mg/l) <1 <1 <1 <1 <1 <1 <1 <1 - -
Waste Water
Analysis
CPCB Guide
Manual: Water &
31 COD(mg/l) <4 <4 <4 <4 <4 <4 <4 <4 - -
Waste Water
Analysis
APHA
Total 4500NOˉ3 B
32 Nitrogen 2.7 1.3 1.7 2.3 2.8 1.7 2.1 2.8 - - 23rd Edition,
(mg/l) 2017
Total APHA4500-P
33 Phosphorous 0.03 0.04 0.04 0.05 0.05 0.05 0.05 0.05 - - D23rd Edition
(mg/l) 2017
B170-1742-EI-1902
Rev. No. 3
Total Shall Not be Shall Not be

Coliform Detected in Detected in
34 <2 <2 <2 <2 <2 <2 <2 <2 IS 1622 :1981
Bacteria ( 100ml 100ml
MPN/100ml) sample sample
Faecal
35 Coliform ( <2 <2 <2 <2 <2 <2 <2 <2 - - IS 1622 :1981
MPN/100ml)
Table 3.24: Water Quality - Physico-chemical Analysis of Surface Water
S.
Parameter SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 Test Method
No.
APHA 4500H+B
1 pH (at 25 °C) 7.6 7.2 7.3 7.5 7.4 7.5 7.5 7.6 23
rd
Edition,2017
APHA 3130 B
2 Turbidity 3.5 6 5 14 18 17 9 8.5
rd
23 Edition,
2017
APHA 2550 B
3 Temperature 24.3 25.7 24.6 25.8 24.1 23.1 25 23.3
rd
23 Edition,
2017
APHA 2120
rd
Colour (HU) 4.05 2.8 2.7 6 6.3 6.7 5.7 B&C 23
4 5.9
Edition, 2017
APHA 2150 B
rd
Odour Agree Agree Agree Agree Agree Agree Agree Agree 23 Edition,
5
able able able able able able able able 2017
APHA 2160 B
Taste Agree Agree Agree Agree Agree Agree Agree Agree rd
6 23 Edition,
able able able able able able able able
2017
7 Salinity <2 <2 <2 <2 <2 <2 <2 <2 Lab SOP
Total
APHA 2540 C
8 Dissolved 339 176 183 271 203 287 226 170 23
rd
Solids(mg/l) Edition,2017
Total
APHA 2540 D
9 Suspended 12.5 15.5 13 17 15 11.5 13 11
rd
23 Edition,
Solids(mg/l) 2017
Total
APHA 2320 B
10 Alkalinity(mg/ 173 116 91 140 131 148 156 88.5 23
rd
l) Edition,2017
Total
APHA 2340 C
11 Hardness(mg/ 150.5 180 155 160 187 143 169 173
rd
23 Edition,
l) 2017
Calcium
APHA 3500-Ca
12 Hardness 83.5 95 86.8 78 93 69.5 80.5 78 B 23
rd
(mg/l) Edition,2017
B170-1742-EI-1902
Rev. No. 3
Magnesium
APHA 3520-Mg
13 Hardness 16.2 20.5 16.5 19.9 22.8 17.8 21.6 23 B 23
rd
(mg/l) Edition,2017
Chloride(mg/l APHA 4500 Cl-

14 32.2 14.7 16.1 30.8 12.3 24.1 18.7 15.7 B 23
rd
)
Edition,2017
CPCB Guide
Fluoride(mg/l) 0.85 0.36 0.34 0.49 0.52 0.49 0.68 Manual:Water
15 0.64
& waste water
Analysis
<0.00 <0.00 APHA 3125 B
Copper (mg/l) 1 1 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 rd
16 23
1 1 1 1 1 1
Edition,2017
APHA 3125 B
17 Zinc (mg/l) 0.16 0.19 0.13 0.12 0.21 0.20 0.30 0.11 23
rd
Edition,2017
<0.00 <0.00 APHA 3125 B
Nickel (mg/l) 1 1 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 rd
18 23
1 1 1 1 1 1
Edition,2017
Sulphate(mg/l APHA 4500-
19 22.3 8.4 11.1 15.6 18.4 11.2 17.4 9.1
2
SO -4E 23
rd
)
Edition,2017
APHA 3125 B
20 Sodium (mg/l) 18.6 14.2 18 16.3 15.4 16.5 22.9 13.6 23
rd
Edition,2017
<0.00 <0.00 APHA 3125 B
Lead (mg/l) 1 1 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 rd
21 23
1 1 1 1 1 1
Edition,2017
APHA 3125 B
22 Iron (mg/l) 0.14 0.20 0.16 0.19 0.24 0.20 0.19 0.13 23
rd
Edition,2017
Potassium APHA 3125 B
23 4.6 0.85 0.78 1.2 1.85 2.65 3.35 3.63 23
rd
(mg/l)
Edition,2017
Nitrates APHA 4500
24 1.4 0.89 1.19 3.20 3.39 3.03 2.1 1.60 NO-3B 23
rd
(mg/l)
Edition,2017
Total
APHA4500-P
25 Phosphate 0.38 0.33 0.30 0.49 0.31 0.66 0.59 0.30
rd
D23 Edition
(mg/l) 2017
Chromium <0.00 <0.00

1 1 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 USEPA Method
26
(mg/l) 1 1 1 1 1 1 7196A
Manganese <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 APHA 3125 B
27 1 1 1 1 1 1 1 1 23
rd
(mg/l)
Edition,2017
Cadmium <0.00 <0.00 APHA 3125 B
1 1 <0.00 <0.00 <0.00 <0.00 <0.00 <0.00 rd
28 23
(mg/l) 1 1 1 1 1 1
Edition,2017
29 DO(mg/l) 7.75 7.70 7.9 6.25 6.35 6.3 6.5 6.6 CPCB Guide
B170-1742-EI-1902
Rev. No. 3
Manual:Water
& waste water
Analysis
CPCB Guide
2 <1 <1 2.7 2.2 2.1 2.2 Manual: Water
30 BOD(mg/l) 2
& Waste Water
Analysis
CPCB Guide
7.2 4 <4 12.4 14.5 10.4 13.5 Manual: Water
31 COD(mg/l) 7.7
& Waste Water
Analysis
APHA
Total Nitrogen 4500NOˉ3 B
32 1.65 1.20 1.50 3.75 3.91 3.45 2.30 1.95
rd
23 Edition,
(mg/l)
2017
Total
APHA4500-P
33 Phosphorous 0.13 0.11 0.09 0.16 0.10 0.22 0.19 0.10
rd
D23 Edition
(mg/l) 2017
Total
Coliform
34 Bacteria ( 248 180 165 295 355 210 395 190 IS 1622 :1981
MPN/100ml
)
Faecal
Coliform ( 30 55 40 135 175 90 200 65 IS 1622 :1981
35
MPN/100ml
)
B170-1742-EI-1902
Rev. No. 3
Waveghar Mohapada Pond
Bhokarpada Apta
Figure-3.21: Ground Water Quality Monitoring Photographs
B170-1742-EI-1902
Rev. No. 3
Patalganga River Mohapada Pond
Jatade Pond Sangurli Pond
Figure-3.22: Surface Water Quality Monitoring Photographs
B170-1742-EI-1902
Rev. No. 3
3.6 LAND ENVIRONMENT
Studies on land and biological aspects of ecosystem is important for Environmental Impact
Assessment to identify sensitive issues and take appropriate action by maintaining
‘ecological homeostasis’ in the early stages of development of the project. The objective of
this report is to define the present environment in which the proposed action is to occur, to
evaluate all the possible eventualities, to ensure that all negative impacts are minimized and
to demonstrate that the proposed expansion project has been appropriately announce to all
the interested parties so that their concerns can be considered.
The present study was undertaken as a part of EIA report to understand the present status
of ecosystem prevailing in the study area, to compare it with the past condition with the help
of available data, to predict changes as a result of present activities and to suggest
measures for maintaining the condition.
3.6.1 Methodology of Sample Collection and Analysis
Total eight (08) samples are collected from study area to understand the Physico-chemical
and biological status of the existing soil in the region. This will establish the baseline
characteristics of the region and shall facilitate in identifying the contamination (if any) due
to the proposed expansion project.
The step by step method of sampling (as per ISO 1038 on collection, handling and storage)
is given below:
Selection of site
 A visual survey of the field is made in slope, texture, and cropping pattern.
 The collection site is demarcated into uniform portions, each of which sampled
separately.
 Details of vegetation cover and of chemical and biological additions or accidental
contamination are recorded.
 Sampling is made during normal environmental conditions.
Collection
 Surface layer is scrapped to avoid surface vegetation, litter, visible roots and soil
fauna.
 The samples are designated according to the sampling area, unit and horizons.
 A sample hole at a depth of 15cm is dug to collect 2kg of soil for physico-chemical
analyses.
Transportation conditions
 Soil is packed in a dark polythene bags for transportation to avoid changes in water
content.
Sample processing
 Samples are dried in hot air cabinet (at 800C).

 After drying, soils are sieved through 2mm size sieve to remove pebbles, gravels,
stones and plant debris.
B170-1742-EI-1902
Rev. No. 3
 Then the soil is crushed to fine particles for further analyses.
Storage of samples
 If further storage is required, then the samples are kept at dark at 40C ± 20C with
free access of air or in a loosely tied plastic bag.
 All the chemical parameters were analyzed as per ‘Soil analyses’ by Jackson, 1994
and ISO Standards Compendium ‘Environmental Soil Quality’.
 A map showing all the soil sampling locations in study area is provided below in
Figure. 3.23.
Figure 3.23: Map Showing Soil Sampling Locations in study area of 10 km radius
Table 3.25: List of Monitoring Locations in Study Area
Coordinates
Stations Locations Sampling Locations
Latitude Longitude
S1 Village Waveghar
18°53'24.66" N 73°09'53.87" E
S2 Village Turade Maharashtra 18°53'15.87" N 73°09'11.43" E
S3 Village Apta
18°51'28.23" N 73°07'52.81" E
B170-1742-EI-1902
Rev. No. 3
Coordinates
Stations Locations Sampling Locations
Latitude Longitude
S4 Village Narpoli
18°55'19.55" N 73°08'59.17" E
S5 Village Posari
18°56'01.45" N 73°20'39.85" E
S6 Village Mohopada
18°53'57.75" N 73°10'54.37" E
S7 Village
Bhokarpada 18°55'02.83" N 73°11'54.39" E
S8 Village Asroti
18°52'41.76" N 73°13'40.98" E
Soil Profile of Raigad District falling under the study area
The soils in the district are formed from the Deccan Trap which is predominating rock formation
with small out crops of Laterite at a few places in the Poladpur taluka and Matheran hill. The soils
are grouped as Forest, Varkas, Rice, Khar or Saline, Coastal Alluvium and Laterite as per the
location and topographical situation.
Soil Quality
Assessment of soil quality is an important aspect with reference to tree plantations, percolation of
water, ground water impact, etc. The information on soils has been collected from various
secondary sources and also through primary soil sampling analysis of which is described in this
section.
Source: https://www.ternaryplot.com/
Figure 3.24: Soil Texture Standards
B170-1742-EI-1902
Rev. No. 3
3.6.2 Soil Data analysis
Results of Soil samples analyzed for all the 8 sampling sites alongwith the general
standards of soil classification are given Table 3.26 & 3.27.
Table-3.26: Standards of Soil Classification
Location Colour Indication Soil Texture

S1 Purple Sandy Loam
S2 Deep Pink Silty Loam
S3 Blue Sandy Loam
S4 Indigo Sandy Loam
S5 Green Silty Loam
S6 Red Silty Loam
S7 Orange Clay Loam
S8 Green Yellow Sandy Clay Loam
Page 95 of 247
Table 3.27: Soil Monitoring Results of Study Area
S.No. Test Parameters S1 S2 S3 S4 S5 S6 S7 S8 Test Method

1. Type of Soil Lumps & Lumps & Lumps& Lumps & Lumps & Lumps & Lumps & Lumps & Manual for Soil Testing ,
Powder Powder Powder Powder Powder Powder Powder Powder Govt. of India, Jan.2011
2. pH (at 25 °C) 7.7 7.8 7.7 7.9 7.6 7.7 7.6 7.7 USEPA 1998, 9045D
Electrical USDA
3. Conductivity 159 326 203 218 407 212 177 198
(µS/ cm)
4. Sandy Sandy Silty Loam Silty Loam Sandy Clay USDA
Soil Texture Sandy Loam Silty Loam Clay Loam
Loam Loam Loam
5. Porosity 22.3 18.9 21.1 19.7 16.4 19.0 25.6 20 USDA
Bulk Density EPA Soil screening
6. 1.43 148 1.51 1.47 1.63 1.51 1.52 1.49 guidance manual
(gm/cc)
7. EPA Soil screening
Sand% 79 19.2 81.05 74 17.55 22.4 74.2 79.9
guidance manual
8. EPA Soil screening
Silt% 14.6 70.8 9.5 14.3 70.31 66.1 12.7 12.8
guidance manual
9. Clay% EPA Soil screening
6.4 10 9.4 11.7 12.14 11.4 13.0 7.2
guidance manual
10. Organic Matter (%) APHA2540 G23rd Edition,
0.45 1.00 1.22 0.63 0.96 1.28 0.49 0.69
2017
Sodium Adsorption USDA
11. 3.7 0.85 0.59 0.89 0.48 0.60 0.96 0.85
Ratio
12. EPA Method 830.7300
Specific Gravity 1.92 1.14 2.78 2.56 2.53 1.70 2.61 0.19
13. N (mg/kg) 225 238 173 Manual for Soil Testing ,

140 193 168 188 340
Govt. of India, Jan.2011
14. P (mg/kg) 15.5 14.1 24.3 Manual for Soil Testing ,
43.9 19 14.4 14.45 14
15. 200 193 156 Manual for Soil Testing ,
K (mg/kg) 41 277 196 195 306
B170-1742-EI-1902
Rev. No. 3
Table 3.28: Interpretation of Results and Soil Data Analysis with Concentration of Soil
Ranking
Chemical Parameters
Very Low Low Moderate High Very High
pH <4, Very Strongly Acidic 4-5, Strongly Acidic 5-8, Ideal for Plant Growth 8-9 Strongly Basic >9 Very Strongly Basic
Electrical conductivity 8000-16000 Highly

<2000, Non-Saline 2000-4000 Saline 4000-8000 Moderately Saline >16000 Extremely Saline
(μS/cm) Saline
Total Nitrogen (%) <0.05 Very Low 0.05-0.15 Low 0.15-0.25 Moderate 0.25-0.5 High >0.5 Very High
Total Phosphorous (mg/kg) <5 Very Low 5-10 Low 10-30 Moderate 30-60 High >60 Very High
Sodium (mg/kg) - <200 Non Sodic 200-500 Moderate >500 Sodic
Potassium (mg/kg) - <150 Low 150-250 Moderate 250-800 High >800 Very High
Calcium (mg/kg) - <1000 Low 1000-2000 Moderate >2000 High -
Magnesium (mg/kg) <40 Very Low 40-100 Low 100-300 Moderate >300 High -
% Organic Matter 0.5-1.0 Very Low 1.0-2.0 Low 2.0-3.0 Moderate 3.0-5.0 High >5 Very High
97 unit at Rasayani and Interconnecting Pipelines B170-1742-EI-1902
Rev. No. 3
Page 97 of 247
3.6.3 Interpretation of Results
The analysis results show that the soil is alkaline in nature and the pH value ranges from 7.6 at
Bhokarpada village to 7.9 at Narpoli Village. The organic matter varies between 0.45 % at
Waveghar village to 1.28 % at Mohopada village. The Concentration of Nitrogen, Phosphorus and
Potassium has been found to be in good amount in the Soil Samples. Soil texture is Sandy Loam,
Sandy clay Loam to Silty Loam and is good for agricultural purposes.
Narpoli Apta
Posari Mohopada
Figure-3.25: Soil Quality Monitoring Photographs
Rev. No. 3
Page 98 of 247
3.7 BIOLOGICAL ENVIRONMENT
The term biological environment covers the prevalence of all living forms plants and animals both
terrestrial and aquatic in nearby area. Living forms cover a very wide spectrum of species and
even a small area may have thousands of species if all bacteria, protozoa, worms, insects, plants,
animals and birds are to be included.
In the present study, higher taxa (trees, small trees, shrubs, under shrubs, climbers and grasses)
and fauna (mammals, birds and reptiles) are covered for impact assessment purpose. It is
needless to emphasize that living system is extremely complicated. They are directly affected by
changes in the physical environment but may often either adapt or avoid the adverse environment.
Ecological studies are one of the important aspects of Environmental Impact Assessment with a
view to conserve environmental quality and biodiversity. Ecological systems show complex inter-
relationships between biotic and abiotic components including dependence, competition and
mutualism. Biotic components comprise of both plant and animal communities, which interact not
only within and between themselves but also with the abiotic components viz. physical and
chemical components of the environment.
Generally, biological communities are good indicators of climatic and edaphic factors. Studies on
biological aspects of ecosystems are important in Environmental Impact Assessment for safety of
natural flora and fauna. The biological environment includes terrestrial and aquatic ecosystems.
The animal and plant communities co-exist in a well-organized manner. Their natural settings can
get disturbed by any externally induced anthropological activities or by naturally occurring
calamities or disaster. So, once this setting is disturbed, it sometimes is either practically
impossible or may take a longer time to come back to its original state. Hence changes in the
status of flora and fauna are an elementary requirement of Environmental Impact Assessment
studies, in view of the need for conservation of environmental quality and biodiversity. Information
on flora and fauna was collected within the study area.
3.7.1 Objectives of Ecological Studies
The objective of the present study was undertaken with a view to understand the present ecosystem
on the following lines:
* To assess the distribution of vegetation in and around the proposed plant;

* To assess the distribution of animal life in the proposed plant areas as well as surrounding
areas;
* To assess the biodiversity and to understand the resource potential; and
* To understand the nature of pollution and the impact of pollution on the ecosystem.
3.7.2 Methodology Adopted for the Survey
To achieve above objectives a detailed study of the area was undertaken in 10-km radius area with
the proposed project site as its centre. The different methods adopted were as follows:
Rev. No. 3
Page 99 of 247
* Compilation of secondary data with respect to the study area from published literature and
Government agencies;
* Generation of first hand data by undertaking systematic ecological studies in the area;
* Interrogating local people so as to elicit information for local plants, animals and their uses
The present report gives the review of published secondary data and the results of field sampling
conducted during March, 2023 - May, 2023. Different land use/ land cover surrounding the proposed
site are given below.
3.7.3 Ecology
The study area is located on the eastern shore of the Arabian Sea. The terrestrial part of
the study area comprises of rural & urban settlements, industrial lands, waste lands,
mangroves, surface water bodies, marshy areas, forests, agricultural land etc.
Ecology of the area was studied by actual field studies / observations and collecting
information from published literature [particularly the book “Flora of Raigad District,
Maharashtra State by M.J. Kothari & S. Moorthy (Pub. Botanical survey of India, 1993) and
MMR Biodiversity Project – Final Report.
3.7.4 Terrestrial Ecology
The landward part of study area is partly urban and partly rural. The rural areas comprises of
forests (only on the hill), tidal creeks & marshy areas, agricultural land, waste / barren lands
and rural settlements.
Project Area Flora
At the site of the proposed project, the vegetation comprises of some coconut palms
and bottle palms which form part of the plant’s plantation areas, some Zizyphus trees
and saplings of peepal (Ficus religiosa), banyan (Ficus bengalensis) other figs (Ficus spp.),
Tridax procumbens and some grasses are found growing on the road side.
Project Area Fauna
Since the project area is located inside a major industrial plant, there are no animals except
some common birds.
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Study Area Flora
The terrestrial part of the study area comprises of rural & urban settlements, industrial lands,
waste lands, mangroves, surface water bodies, marshy areas, forests, agricultural land etc.
The plants found naturally in the study area are listed in Table 3.29.
Table 3.29: List of Plants Found in the Study Area
Sl. No. Local Name Scientific Name Family

Trees
1. Khair Acacia catechu Mimosaceae
2. Lal-khair Acacia chundra Mimosaceae
3. Babool Acacia nilotica Mimosaceae
4. Bael Aegle marmelos Rutaceae
5. Marukh Ailanthus excelsa Simarubiaceae
6. Akola Alangium salvifolium Alanginaceae
7. Lallei Albizzia amara Mimosaceae
8. Shirish Albizzia lebbeck Mimosaceae
9. Dhavada Anogeissus latifolia Combretaceae
10. Tivar Avicennia marina Avicenniaceae
11. Tivar Avicennia officinalis Avicenniaceae
12. Neem, Kadulimb Azadirachta indica Meliaceae
13. Amli Bauhinia malabarica Caesalpiniaceae
14. Savar Bombax ceiba Bombacaceae
15. Taad Borassus flabellifer Arecaceae
16. Asana Bridelia retusa Euphorbiaceae
17. Kandel Bruguiera cylindrica Rhizophoraceae
18. Bherali mad Caryota urens Arecaceae
19. Bahava Cassia fistula Caesalpiniaceae
20. Kassod Cassia siamea Caesalpiniaceae
21. Suru Casurina litorea Casurinaceae
22. - Ceriops tagal Rhizophoraceae
23. Bheru, Halda Chloroxylon swietenia Meliaceae
24. Narali Cocos nucifera Arecaceae
25. Fashi Dalbergia paniculata Fabaceae
26. Shisham Dalbergia sissoo Fabaceae
27. Pangara Erythrina variegata Fabaceae
28. Geva Excoecaria agallocha Euphorbiaceae
29. Vad Ficus bengalensis Moraceae
30. Bokhada Ficus hispida Moraceae
31. Pimpal Ficus religiosa Moraceae
32. Bassari Ficus virens Moraceae
33. Khavashi Firmiana colorata Sterculiaceae
34. Dikemal Gardenia resinifera Rubiaceae
35. Kakad Garuga pinnata Burseraceae
36. Dhaman Grewia tiliaefolia Tiliaceae
37. Kaori Grewia serrulata Tiliaceae
38. Varas Heterophragma Bignoniaceae
quadriloculare
39. Sirid Hymenodictyon excelsum Rubiaceae
40. - Ixora arborea Rubiaceae
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41. Lokhandi Ixora brachiata Rubiaceae

42. Lende Lagerstroemia parviflora Lythraceae
43. Moine Lannea coromandelica Anacardiaceae
44. Humb Miliusa tomentosa Annonaceae
45. Kalam Mitragyna parviflora Rubiaceae
46. Dhaula Morinda pubescens Rubiaceae
47. Kadipatta Murraya koenigii Rutaceae
48. Shindi Phoenix sylvestris Palmae
49. Karanj Pongamia pinnata Fabaceae
50. - Prosopis juliflora Fabaceae
51. Kamodumbi Rhizophora mucronata Rhizophoraceae
52. Koshimb Schleichera oleosa Sapindaceae
53. Bibba Semecarpus anacardium Anacardiaceae
54. Chipi Sonneratia apetala Sonneratiaceae
55. - Sonneratia caseolaris Sonneratiaceae
56. Kahandol Sterculia urens Sterculiaceae
57. Jambhul Syzygium cuminii Myrtaceae
58. Chincha Tamarindus indica Caesalpiniaceae
59. - Tamarix troupii Tamaricaceae
60. Bhendi Thespesia populnea Malvaceae
61. Kala-kuda Wrightia tinctoria Apocynaceae
62. Yerul Xylia xylocarpa Mimosaceae
63. Bor Zizyphus mauritiana Rhamnaceae
64. Katbor Zizyphus xylopyrus Rhamnaceae
Shrub
1. - Acacia rugata Caesalpiniaceae
2. Theepani Allophylus cobbe Sapindaceae
3. Raan-bhendi Azanza lampas Malvaceae
4. Koranti Barleria spp. Acanthaceae
5. Rui Calotropis gigantea Asclepiadaceae
6. Ukshi Calycopteris floribunda Combretaceae
7. Kanther Capparis sepiaria Capparidaceae
8. Govindphal Capparis zeylanica Capparidaceae
9. Pingawi Celastrus paniculatus Celastraceae
10. Pahadvel Cissamplelos pareira Menispermaceae
11. - Cissus spp. Vitaceae
12. Koyanel Clerodendrum inerme Verbenaceae
13. Kavali Cryptolepis buchananii Periplocaceae
14. - Dalbergia horrida Fabaceae
15. Dhotara Datura metel Solanaceae
16. Kirmith Grewia abutilifolia Tiliaceae
17. Anantmul Hemidesmus indicus Periplocaceae
18. Besharam Ipomea carnea Convolvulaceae
19. - Ixora coccinea Rubiaceae
20. Mogra Jasminum spp. Oleaceae
21. Mogli-erand Jatropha curcas Euphorbiaceae
22. - Jatropha gossypifolia Euphorbiaceae
23. Ghaneri Lantana camara Verbenaceae
24. - Leea spp. Leeaceae
25. - Pavetta spp Rubiaceae
26. Surati earand Ricinus communis Euphorbiaceae
27. Pilu Salvadora persica Salvadoraceae
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28. - Solanum anquivi Solanaceae

29. Kadsherni Tamarix ericoides Tamaricaceae
30. Unhali Tephrosia spp. Fabaceae
31. Pan-kanis Typha angustifolia Typhaceae
32. Hadmodi Viscum articulatum Loranthaceae
33. Burgi Zizyphus oenopila Rhamnaceae
Herbs
1. Petari Abutilon indicum Malvaceae
2. Marandi Acanthus ilicifolius Acanthaceae
3. Aghada Achyranthes aspera Amaranthaceae
4. Kajala Aegiceras corniculatus Myrsinaceae
5. - Alysicarpus spp. Fabaceae
6. Pivala-dhotara Argemone mexicana Papavaraceae
7. - Atylosia scarabaeoides Fabaceae
8. - Bidens biternata Asteraceae
9. Lajwanti Biophytum sensitivum Oxalidaceae
10. Kate-maka Blepharis repens Acanthaceae
11. - Blumea spp. Asteraceae
12. Punarnava Boerhavia diffusa Nyctaginaceae
13. - Borreria spp. Rubiaceae
14. - Cassia spp. Caesalpiniaceae
15. - Centranther spp. Scrophulariaceae
16. Chakvat Chenopodium album Chenopodiaceae
17. - Clitora spp. Fabaceae
18. Tondali Coccinia grandis Cucurbitaceae
19. Vasanvel Cocculus hirsutus Menispermaceae
20. - Corchorus sps. Tiliaceae
21. Lona, Rudravanti Cressa cretica Convolvulaceae
22. - Crotalaria spp. Fabaceae
23. - Curcuma decipiens Zingiberaceae
24. - Cyperus spp. Cyperaceae
25. - Desmodium spp. Fabaceae
26. Dashmuli Eranthemum roseum Acanthaceae
27. Dudhi Euphorbia hirta Euphorbiaceae
28. Vishnukranta Evolvulus alsonoides Convolvulaceae
29. - Fimbristylis spp. Cyperaceae
30. - Flemingia tuberosa Fabaceae
31. Nila-jakara Haplanthodes tentaculata Acanthaceae
32. Jaungali-tulas Hyptis suaveolens Lamiaceae
33. - Impatiens spp. Balsaminaceae
34. - Indigofera spp. Fabaceae
35. Nadishaka Ipomea aquatica Convolvulaceae
36. - Justicia spp. Acanthaceae
37. Pathari Launaea procumbens Asteraceae
38. Safed dindya Leea macrophylla Leeaceae
39. Deepmal Leonotis nepetefolia Lamiaceae
40. - Lindernia spp. Scrophulariaceae
41. - Lippia nodiflora Verbenaceae
42. Winchavi Martynia annua Martyniaceae
43. Lajalu Mimosa pudica Mimosaceae
44. - Mitreola petiolata Spigeliaceae
45. - Neanotis spp. Rubiaceae
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46. Nilgonda Neuracanthus Acanthaceae

sphaerostachys
47. - Oldenlandia spp. Rubiaceae
48. Gajargavat Parthenium hysterophorus Asteraceae
49. - Polygala elongata Polygalaceae
50. Ghol Portulaca oleracea Portulacaceae
51. - Pseudarthria viscida Fabaceae
52. - Rotala spp. Lythraceae
53. Wayati Ruellia tuberosa Acanthaceae
54. Sut Rungia pectinata Acanthaceae
55. Bhuiavali Sesbania bispinosa Fabaceae
56. - Sida sps. Malvaceae
57. - Smithia spp. Fabaceae
58. - Solanum spp. Solanaceae
59. - Suaeda monoica Chenodiaceae
60. - Synedrella nodiflora Asteraceae
61. Dagadpala Tridax procumbens Asteraceae
62. - Triumfetta spp. Tiliaceae
63. Vanbhnedi Urena lobata Malvaceae
64. - Vernonia spp Asteraceae
65. - Vigna spp. Fabaceae
66. Ghagara, Xanthium indicum Asteraceae
Shankeshrvar
Climber
1. Gunj Abrus precatorius Fabaceae
2. Shembi Acacia pennata Mimosaceae
3. Ran draksha Ampelocissus latifolia Vitaceae
4. Bokadvel Aspidopteris cordata Malpighiaceae
5. Amarvel Cassytha filiformis Lauraceae
6. - Cayratia spp. Vitaceae
7. - Ceropegia spp. Asclepiadaceae
8. Gokarna Clitoria ternate Fabaceae
9. Piluki Combretum ovalifolium Combretaceae
10. Amarvel Cuscuta reflexa Cuscutaceae
11. Thorali Padval Cyclea peltata Menispermaceae
12. Alai Dalbergia volubilis Fabaceae
13. Garudvel Derris scandens Fabaceae
14. Lal-pungali Ipomea hederifolia Convolvulaceae
15. Maryadavel Ipomea pes-caprae Convolvulaceae
16. Vishnukranti Ipomea quamoclit Convolvulaceae
17. - Melothria spp. Cucurbitaceae
18. Khajkujali Mucuna pruriens Fabaceae
19. Vidarikanda Pueraria tuberosa Fabaceae
20. Gulvel Tinospora cordifolia Menispermaceae
21. Ran padwal Trichosanthes cucumerina Cucurbitaceae
Bamboo
1. Udha Dendrocalamus strictus Poaceae
Grasses
1. Dola-gavat Aelurops spp. Poaceae
2. - Bothriochloa spp Poaceae
3. Durva Cynodon dactylon Poaceae
4. Makda Dactyloctenium aegypticum Poaceae
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5. - Dicanthium spp. Poaceae

6. - Eragrostis spp. Poaceae
7. - Eriochloa spp. Poaceae
8. - Ischaemum spp. Poaceae
9. - Oplismenus spp. Poaceae
10. - Perotis spp. Poaceae
11. - Panicum spp. Poaceae
12. - Spinifex littoreus Poaceae
Source: Book “Flora of Raigad District, Maharashtra State by M.J. Kothari & S.
Moorthy (Pub.Botanical survey of India, 1993) augmented by field survey
The terrestrial part of study area comprises of urban as well as rural areas. Most of the area
is plain. However, there i s forested escarpment.
Study Area Fauna
The animals found in the study area are listed in Table 3.30.
Table 3.30: List of Terrestrial Animals found in the Study Area
Schedule of Wildlife
Sl.
Common Name Scientific Name Protection Act in Which
No.
Listed
Mammals
1. Common Mongoose Herpestres edwardsii II
2. Jackal Canis aureus II
3. Indian Fox Vulpes bengalensis II
4. Common house rat Rattus rattus V
5. Common House Mouse Mus musculus V
6. Indian Field Mouse Mus booduga V
7. Bandicoot Rat Bandicota indica V
8. Common House Shrew Suncus murinus -
9. Rhesus Macaque Macaca mulatta II
10. Bonnet Macaque Macaca radiata II
11. Squirrel Funambulus pennanti IV
12. Fulvous fruit bat Rousettus leschnaulti V
13. Jungle Cat Felis chaus II
14. Hare Lepas nigricollis IV
15. 3-Striped Palm Squirrel Funambulus palmarum IV
16. Common civet Viverricula indica II
17. Indian Flying Fox Pteropus giganteus -
18. Greater Nosed Fruit Bat Cynopterus sphinx V
19. Schneider’s Leaf-Nosed Bat Hipposideros speoris -
20. Indian Pipistrelle Pipistrellus coromandra -
21. Wild Pig Sus scrofa III
Reptiles
1. Yellow Rat Snake Ptyas mucosus II
2. Cobra Naja naja II
3. Common Krait Bungarus caeruleus IV
4. Russel’s Viper Daboia russelii II
5 Trinket Snake Coelognathus helena IV
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Sl.
No.
Listed
6. Indian Python Python molurus I
7. Green Tree Snake Ahaetula nasuta IV
8. Kukri Snake Oligodon spp. IV
9. Striped Keelback Amphiesma stolatum IV
10. Checkered Keelback Xenochrophis piscator II
11. Common Bronzeback Tree Dendrelaphis tristis IV
Snake
12. Brahminy Worm Snake Ramphotyphlops braminus IV
13. Beaked worm snake Gryphotyphlops acutus IV
14. Wolf Snake Lycodon spp. IV
15. Cat Snake Boiga spp. IV
16. Garden Lizard Calotes versicolor -
17. Grass Skink Eutropis spp. II
18. House Gecko Hemidactylus spp. -
19. Snake Skink Lygosoma punctatum -
20. Monitor Lizard Varanus bengalensis I
Birds
1 Pariah Kite Milvus migrans -
2 Common Crow Corvus splendens V
3 Jungle Crow Corvus marorhynchos IV
4 House Sparrow Passer domesticus -
5 Grey Wagtail Motacilla cineara IV
6 Common Tailorbird Orthotomus sutorius IV
7 Drongo Dicrurus adsimilis IV
8 Crow Pheasant Centropus sinensis IV
9 Black-winged Kite Elanus caeruleus IV
10 Weaver Bird Ploceus philippinus IV
11 Red Whiskered Bulbul Pycnonotus jocosus IV
12 Red Vent Bulbul Pycnonotus cafer IV
13 White-eared Bulbul Pycnonotus leucotis IV
14 Koel Eudynamis scolopacea IV
15 Grey Bellied Cuckoo Cocomantis passerinus IV
16 Banded Bay Cuckoo Cocomantis sonneratii IV
17 Pegion Columba livia IV
18 Spotted Dove Streptopelia chinensis IV
19 Collared Dove Streptopelia decaocto IV
20 Flamingo Phoenicopterus roseus IV
21 Lesser Flamingo Phoeniconaias minor IV
22 Indian Robin Saxicoloides fulicata IV
23 House Swift Apus affinis IV
24 Green Bee-eater Merops orientalis IV
25 Shikra Accipiter badius IV
26 Scaly Breasted Munia Lonchura punctulata IV
27 Black Headed Munia Lonchura malacca IV
28 Purple Sunbird Nectarinia asiatica IV
29 Purple Rumped Sunbird Leptocoma zeylonica IV
30 Ashy Prinia Prinia socialis IV
31 Grey Breasted Prinia Prinia hodgsonii IV
32 Red Wattled Lapwing Vannelus indica IV
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Sl.
No.
Listed
33 Rose Ringed Parakeet Psittacula kramerii IV
34 Common Moorhen Gallinula chloropus IV
35 Tawny Pitpit Anthus campestris IV
36 Magpie Robin Copsychus saularis IV
37 Long Tailed Shrike Lanius schach IV
38 Brown Shrike Lanius cristatus IV
39 Wire Tailed Swallow Hirundo smithii IV
40 Asian Palm Swift Cypsiurus balasiensis IV
41 Crow Pheasant Centropus sinensis IV
42 Greater Sand Plover Charadius leschenaulti IV
43 Lesser Sand Plover Charadius mongolus IV
44 Little Ringed Plover Charadius dubius IV
45 Indian Whiskered Tern Chilodonias hybrida IV
46 Little Tern Sterna albifrons IV
47 Black-winged stilt Himantopus himantopus IV
48 Avocet Recurvirostra avosetta IV
49 Minivet Pericrocotus spp. IV
50 Common Iora Aegithina tiphia IV
51 Brahminy Kite Haliastur indus IV
52 Black-winged Kite Elanus caeruleus IV
53 Turnstone Arenaria interpres IV
54 Indian Tree-pie Dendrocitta vagabunda IV
55 Pied Mynah Sturnus contra IV
56 Common Mynah Acridotheres tristis IV
57 Jungle Mynah Acridotheres fuscus IV
58 White Breasted Kingfisher Halcyon smyrnensis IV
59 Intermediate Egret Egretta intermedia IV
60 Cattle Egret Bubulcus ibis IV
61 Little Egret Egretta garzetta IV
62 Common Sandpiper Tringa hypoleucos IV
63 Pond Heron Ardeola grayii IV
64 Night Heron Nyctiocorax nyctiocorax IV
65 Grey Heron Ardea cinerea IV
67 Small Indian Cormorant Phalacrocorax niger IV
68 Indian Shag Phalacrocorax fuscicollis IV
69 Indian Reef Heron Egretta gularis IV
70 Coppersmith barbet Megalaima viridis IV
71 White-Eye Zosterops palpebrosa IV
72 Ruddy Shelduck Tadorna ferruginea IV
73 Common Teal Anas crecca IV
74 Wigeon Anas penelope IV
75 Northern Shoveller Duck Anas clypeata IV
76 Glossy ibis Plegadis falcinellus IV
77 White breasted water-hen Amaurornis phoenicurus IV
78 Common Barn Owl Tyto alba IV
79 Spotted Owlet Athene brama IV
80 Buzzard Buteo spp. IV
81 Tawny Eagle Aquila rapax IV
82 Harrier Circus spp. IV
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Sl.
No.
Listed
83 White Spotted Fantail Rhipdura albogularis IV
Flycatcher
84 Indian Robin Saxicoloides fulicatus IV
85 Common Stonechat Saxicola torquatus IV
86 Great Black Headed Gull Larus ichthyaetus IV
87 Brown Headed Gull Larus brunnicephalus IV
88 Common Black Headed Gull Larus ridibundus IV
89 Slender Billed Gull Larus genei IV
90 Black Tailed Godwit Limosa limosa IV
91 Bar Tailed Godwit Limosa lapponica IV
92 Jungle Babbler Turdoides striatus IV
93 Ruddy Turnstone Arenaria interpres IV
94 Curlew Sandpiper Calidris ferruginea IV
95 Little Stint Calidris minuta IV
96 Greater Painted Snipe Rostratula benghalensis IV
97 Common Snipe Gallinago gallinago IV
98 Pintail Snipe Gallinago stenura IV
99 Red Breasted Flycatcher Fidcula parva IV
100 Tickell’s Blue Flycatcher Cyornis tickelliae IV
101 Grasshopper Warbler Locustella naevia IV
102 Reed Warbler Acrocephalus spp. IV
103 Booted Warbler Hippolais caligata IV
Sources: MMR BIODIVERSITY PROJECT – FINAL REPORT A Project by Yuhina EcoMedia
Sponsored by MMR-EIS augmented by field survey
Conservation plan for schedule-I species has been made by BPCL and Rs.50 lakh will be
allocated by BPCL towards wildlife conservation activities & Details of utilization fund & complete
conservation plan is given in Annexure-X.
3.8 Socio-Economic Environment
3.8.1 Objective
Socio-economic has been recognized as, a component of environment. It focuses primarily on

the social and economic effects that are likely to occur as a result of the construction, operation
of the proposed development. It includes various factors, viz. demographic structure,
availability of basic amenities such as housing, education, health and medical services,
occupation, water supply, sanitation, communication and power supply, prevailing diseases in
the region as well as features such as places of tourist attraction and monuments of
archaeological importance. The study of these parameters helps in identifying predicting and
evaluating the likely impacts due to project activity in the surrounding region. Any
developmental activity exerts direct, indirect, positive and negative impacts on the socio-
economic environment of the region.The objective of the study mostly based on the TOR (terms
of reference)
General objectives of Social Impact Assessment (SIA) study as follows:-
• To identify and assess potential social impacts of the project.
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• To identify all potential significant adverse social impacts of the Project and
recommend measures for mitigation
• To verify compliance with the environmental regulations and industry’s standards
• To recommend cost effective measures to be implemented to mitigate the expected

impact.
• Prepare socio economic report to contribute in EIA reports
• To provide guidelines to stakeholders participating in the mitigation of adverse social

impacts of the project.
• Management and detailing findings and suggest recommendations
• Community consultation at planning and execution stage
The study area for socio economic assessment defined as an area within 500 m. radius
for primary and 10 km around the proposed project site as per the statutory requirement of
the Ministry of Environment & Forest. Designation of impact zone is based on the EIA
guidance manual. Primary data and secondary data is use for socio economic study.
3.8.2. Data Collection
Data collection is a term used to describe a process of preparing and

collecting data.Systematic gathering of data for a particular project from various sources, that
has been systematically observed, recorded, organized.Data are the basic inputs to
any decision making process in project.
Primary Data Collection
Primary data means original data that has been collected specially for the purpose. The data
collected from the field under the control and supervision of an investigator.This type of data
is generally afresh and collected for the first time.It is useful for current studies as well as for
future studies. While collecting primary data collectionin study area following methods are
uses.
• Observation Method
• Focus group discussion (FGD)
• Surveys and questionnaires
• Secondary Data Collection
Secondary data is ‘Data gathered and recorded by someone else prior to and for a purpose
other than the current project.’ Secondary data are collected from different offices like
Census offices (India Census 2011), Statistical department, Health offices, Land and
Revenue department, ZillaParishad and Non-Governmental organizations.
Concept & Definitions
Study Area: The study area, also known as impact area has been defined as the sum total
of core area and buffer area with a distance of 10 Kilometres from the periphery of the
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core area. The study area includes all the land marks both natural and manmade, falling
therein.
QoL: The Quality of Life (QoL) refers to degree to which a person enjoys the important
possibilities of his/her life. The ‘Possibilities’ result from the opportunities and limitations, each
person has in his/her life and reflect the interaction of personal and environmental
factors. Enjoyment has two components: the experience of satisfaction and the possession or
achievement of some characteristic.
Household: A group of persons who normally live together and take their meals from a
common kitchen are called a household. Persons living in a household may be related or
unrelated or a mix of both. However, if a group of related or unrelated persons live in a house
but do not take their meals from the common kitchen, then they are not part of a
common household. Each such person is treated as a separate household. There may be
one-member households, two member households or multi-member households.
Sex Ratio: Sex ratio is the ratio of females to males in a given population. It is expressed
as 'number of females per 1000 males'.
Literates: All persons aged 7 years and above who can both read and write
with understanding in any language are taken as literate. It is not necessary for a person to
have received any formal education or passed any minimum educational standard for being
treated as literate. People who are blind but can read in Braille are also treated as literates.
Literacy Rate: Literacy rate of population is defined as the percentage of literates to the total
population aged 7 years and above.
Labour Force: The labour force is the number of people employed and unemployed in a
geographical entity. The size of the labour force is the sum total of persons employed
and unemployed. An unemployed person is defined as a person not employed but actively
seeking work. Normally, the labour force of a country consists of everyone of working age
(around 14 to 16 years) and below retirement (around 65 years) that are participating
workers, that is people actively employed or seeking employment. People not counted under
labour force are students, retired persons, stay-at home people, people in prisons,
permanently disabled persons and discouraged workers.
Work: Work is defined as participation in any economically productive activity with or without
compensation, wages or profit. Such participation may be physical and/or mental in nature.
Work involves not only actual work but also includes effective supervision and direction of
work. The work may be part time, full time, or unpaid work in a farm, family enterprise or in
any other economic activity.
Worker: All persons engaged in 'work' are defined as workers. Persons who are engaged in
cultivation or milk production even solely for domestic consumption are also treated as
workers. Those workers who had worked for the major part of the reference period (i.e. 6
months or more in the case of a year) are termed as Main Workers. Those workers who
did not work for the major part of the reference period (i.e. less than 6 months) are
termed as Marginal Workers.
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Work participation rate: The work participation rate is the ratio between the labour force and
the overall size of their cohort (national population of the same age range). In the present study
the work participation rate is defined as the percentage of total workers (main and
marginal) to total population.
3.8.3 Demography of Study Area
There are 105 villages in study area. The detailed information on these villages is presented in
the given various tables and graphs.
Table 3-31: List of Villages in Study Area
S.No. Village S.No. Village S.No. Village S.No. Village
1 Kanthavali 27 KasalKhand 53 Barapada 79 Washivali
2 Chirner 28 Khanavale 54 KasarBhat 80 Vanivali
3 Wajapur 29 Poyanje 55 Dolghar 81 JambhivaliTarfBoreti
4 Loniwadi 30 Mohope 56 Sars 82 KandroliTarfWankhal
ai
5 Chikhale 31 Bhokarpada 57 Kaliwali 83 Vavandal
6 Bherle 32 Barwai 58 Chawane 84 Bhilvale
7 Sangade 33 Bhatan 59 Jambhivali 85 Vinegaon
8 Belavali 34 Somtane 60 Savane 86 Dharni
9 Wardoli 35 Giravale 61 Kalundre (CT) 87 Lohop
10 Bhingar 36 Shirdhon 62 Matheran 88 Wadgaon
11 Shedung 37 Sangurli 63 Talegaon 89 Talavali
12 Bhingarwadi 38 Chinchavan 64 Panshil 90 Isambe
13 Dapoli 39 Narpoli 65 Lodhivali 91 AmbivaliT.Wankhal
14 Patnoli 40 Dahivali 66 ChoukManivali 92 Majgaon
15 Nanoshi 41 Jatade 67 Pali Bk. 93 Nigdoli
16 Chirvat 42 Savale 68 Morbe 94 Mandap
17 Turmale 43 DevloliBk 69 Tupgaon 95 Ajivali (N.V.)
18 Vadavali 44 Dapiwali 70 PaliKh. 96 Ransai
19 Kudave 45 Akulwadi 71 Sarang 97 Mohpada Alias Wasambe
20 Palaspe 46 Gulsunde 72 Tembhari 98 Kharpada
21 Kolkhe 47 KaradeKh. 73 Vaya 99 Dushmi
l
22 Kon 48 KaradeBk 74 Kambe 100 Kharoshi
23 Derawali 49 Kasap 75 Chambharli 101 Niphad
24 Ariwali 50 Ladiwali 76 Kair 102 Jawali
e
25 Ashte 51 Kalhe 77 Borivali 103 Karodi
26 MohiliKhalsa 52 MohiliInam 78 Ghot 104 Vaveghar
e
105 Parade
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Petmlf'Uit1 Table 3-32: Demography of Study Area

- Total Literate Illiterate Working Non-Working
Sr. House- SC ST Population
Name Population Population Population Population Population Population
No. holds
Male Female Male Female Male Female Male Femal Male Female Male Female Male Female
e
1 Kanthavali 69 153 143 16 14 2 1 128 98 25 45 81 15 72 128
2 Chirner 1344 2990 2883 38 38 434 402 2261 1881 729 1002 1600 732 1390 2151
3 Wajapur 99 203 216 0 0 129 135 111 77 92 139 105 8 98 208
4 Loniwadi 171 427 429 13 12 40 49 339 259 88 170 291 255 136 174
5 Chikhale 443 998 901 3 1 19 17 809 652 189 249 540 126 458 775
6 Bherle 172 354 382 0 0 350 381 209 156 145 226 214 117 140 265
7 Sangade 185 431 440 14 10 0 0 332 273 99 167 251 52 180 388
8 Belavali 367 816 844 2 1 8 11 636 584 180 260 477 209 339 635
9 Wardoli 243 584 577 8 7 205 186 423 322 161 255 353 115 231 462
10 Bhingar 354 810 753 3 2 5 5 631 471 179 282 554 244 256 509
11 Shedung 97 236 216 0 0 0 0 201 159 35 57 121 24 115 192
12 Bhingarwad 169 429 403 5 3 7 13 367 294 62 109 209 35 220 368
i
13 Dapoli 588 1407 1255 143 107 8 7 1087 880 320 375 724 179 683 1076
14 Patnoli 91 223 230 0 1 34 31 146 130 77 100 138 27 85 203
15 Nanoshi 130 316 303 2 4 270 253 152 114 164 189 153 35 163 268
16 Chirvat 63 154 124 0 0 0 0 124 76 30 48 107 8 47 116
Page 112 of 247
Total Literate Illiterate Working Non-Working

No. holds
e
17 Turmale 256 602 646 34 51 24 29 468 391 134 255 363 63 239 583
18 Vadavali 39 112 95 2 1 0 0 80 59 32 36 60 23 52 72
19 Kudave 284 658 634 14 13 9 12 525 382 133 252 375 116 283 518
20 Palaspe 1267 2644 2442 224 199 114 88 2166 1798 478 644 1551 407 1093 2035
21 Kolkhe 1113 2521 2136 104 101 41 58 2019 1556 502 580 1451 204 1070 1932
22 Kon 503 1182 1005 22 22 32 29 901 684 281 321 665 313 517 692
23 Derawali 256 643 562 11 7 7 5 479 370 164 192 339 93 304 469
24 Ariwali 183 426 341 1 1 2 1 369 293 57 48 243 20 183 321
25 Ashte 78 185 161 12 9 0 0 168 142 17 19 99 7 86 154
26 KasalKhan 249 589 577 29 31 60 52 479 386 110 191 363 154 226 423
d
27 Khanavale 203 478 434 4 4 160 156 360 251 118 183 239 82 239 352
28 Poyanje 475 1110 1121 53 47 177 198 855 728 255 393 622 293 488 828
29 Mohope 80 182 204 0 0 0 0 153 146 29 58 111 30 71 174
30 Bhokarpad 147 397 369 6 8 0 0 354 282 43 87 233 13 164 356
a
31 Barwai 282 681 625 87 87 150 152 477 369 204 256 419 94 262 531
32 Bhatan 287 761 691 9 14 5 6 618 503 143 188 413 278 348 413
33 Somtane 246 775 495 66 60 7 1 550 353 225 142 546 103 229 392
Page 113 of 247

No. holds
e
34 Giravale 161 381 359 0 0 32 30 302 230 79 129 213 103 168 256
35 Shirdhon 929 2046 1909 27 30 98 94 1634 1281 412 628 1177 353 869 1556
36 Sangurli 182 413 398 0 0 127 119 295 258 118 140 242 170 171 228
37 Chinchavan 306 661 632 7 7 162 175 455 320 206 312 382 48 279 584
38 Narpoli 181 431 396 0 0 0 0 349 269 82 127 228 12 203 384
39 Dahivali 97 225 215 0 0 1 2 181 129 44 86 128 20 97 195
40 Jatade 139 346 299 0 0 0 0 290 209 56 90 176 17 170 282
41 Savale 349 803 773 106 76 7 4 665 548 138 225 446 69 357 704
42 DevloliBk 165 370 370 0 0 31 20 310 257 60 113 225 71 145 299
43 Dapiwali 230 478 465 1 4 0 0 415 322 63 143 293 68 185 397
44 Akulwadi 161 383 364 3 1 91 85 290 200 93 164 238 120 145 244
45 Gulsunde 374 839 749 92 93 116 121 683 502 156 247 472 110 367 639
46 KaradeKh. 256 598 525 106 114 76 69 472 298 126 227 373 45 225 480
47 KaradeBk 157 350 331 6 7 3 1 286 246 64 85 205 71 145 260
48 Kasap 127 308 289 4 2 3 3 253 189 55 100 183 24 125 265
49 Ladiwali 305 650 582 30 20 121 105 507 417 143 165 374 51 276 531
50 Kalhe 255 507 494 12 8 238 242 361 312 146 182 296 168 211 326
Page 114 of 247

No. holds
e
51 Barapada 460 1093 1136 24 26 114 125 849 884 244 252 555 177 538 959
52 KasarBhat 187 453 409 0 0 0 0 359 291 94 118 261 20 192 389
53 Dolghar 251 591 567 0 0 530 516 459 350 132 217 310 27 281 540
54 Sarsai 210 480 492 0 1 403 418 206 136 274 356 263 244 217 248
55 Kaliwali 64 131 125 0 0 47 54 96 75 35 50 78 40 53 85
56 Chawane 163 349 344 0 0 94 97 234 182 115 162 170 65 179 279
57 Jambhivali 274 680 599 0 0 155 137 497 360 183 239 419 224 261 375
58 Savane 202 496 484 0 0 351 349 263 175 233 309 260 200 236 284
59 Kalundre 1672 3515 3111 200 172 114 104 2798 2276 717 835 2027 392 1488 2719
(CT)
60 Matheran 977 2248 2145 304 319 109 74 1862 1663 386 482 1318 329 930 1816
61 Talegaon 234 521 482 20 17 55 49 413 303 108 179 311 124 210 358
62 Panshil 79 209 185 0 0 1 0 179 135 30 50 127 13 82 172
63 Lodhivali 514 1040 965 21 20 137 125 853 753 187 212 559 147 481 818
Chouk
64 735 1716 1593 33 32 478 443 1186 972 530 621 995 231 721 1362
Manivali
65 Pali Bk. 99 211 181 6 5 72 71 128 88 83 93 131 62 80 119
66 Morbe 69 183 161 3 4 0 0 125 95 58 66 84 19 99 142
Page 115 of 247

No. holds
e
67 Tupgaon 398 909 938 97 93 13 10 756 663 153 275 501 74 408 864
68 PaliKh. 64 157 160 4 2 24 23 110 101 47 59 95 52 62 108
69 Sarang 128 312 334 67 75 69 75 222 188 90 146 205 208 107 126
70 Tembhari 251 592 544 21 16 211 217 367 267 225 277 357 146 235 398
71 Vayal 159 296 459 48 43 0 0 228 236 68 223 151 124 145 335
72 Kambe 157 392 353 2 2 1 1 326 255 66 98 205 91 187 262
73 Chambharli 615 1369 1190 41 32 23 20 1103 834 266 356 781 121 588 1069
74 Kaire 255 594 489 19 25 79 70 442 299 152 190 336 102 258 387
75 Borivali 171 409 264 13 15 18 18 285 147 124 117 259 29 150 235
76 Washivali 452 1062 959 20 14 292 292 803 617 259 342 597 217 465 742
77 Vanivali 115 289 233 0 0 7 4 236 161 53 72 179 30 110 203
Jambhivali
78 Tarf
138 386 362 0 0 0 0 298 240 88 122 259 122 127 240
Boreti
Kandroli
79 Tarf
Wankhal 153 395 362 0 0 275 270 199 144 196 218 193 27 202 335
80 Vavandal 243 542 565 0 0 136 119 373 327 169 238 305 101 237 464
81 Bhilvale 189 443 435 22 23 253 261 260 191 183 244 261 59 182 376
Page 116 of 247

No. holds
e
82 Vinegaon 140 349 358 8 10 260 265 199 159 150 199 197 41 152 317
83 Dharni 112 285 272 0 0 100 103 165 128 120 144 155 19 130 253
84 Lohop 102 327 166 7 0 39 26 265 100 62 66 228 82 99 84
85 Wadgaon 320 802 749 3 3 163 152 600 462 202 287 455 163 347 586
86 Talavali 190 434 426 2 1 163 172 279 208 155 218 271 138 163 288
87 Isambe 93 234 229 0 0 106 98 155 133 79 96 147 124 87 105
Ambivali 142 345 314 2 4 4 6 274 214 71 100 220 26 125 288
88 T.Wa
89 Majgaon
nkhal 144 388 358 51 46 46 48 298 222 90 136 226 25 162 333
90 Nigdoli 108 279 238 1 0 15 11 224 146 55 92 188 72 91 166
91 Mandap 301 721 692 6 4 389 380 488 379 233 313 439 261 282 431
92 Ajivali 80 169 129 3 0 4 3 138 94 31 35 103 11 66 118
(N.V.)
93 Ransai 138 308 267 0 0 112 101 200 143 108 124 171 75 137 192
Mohpada
94 Alias
Wasambe 2360 5118 4576 243 243 286 282 4192 3475 926 1101 2896 593 2222 3983
(CT)
95 Kharpada 384 855 846 4 4 26 21 635 523 220 323 483 150 372 696
96 Dushmi 321 720 700 0 0 159 166 529 366 191 334 404 191 316 509
Page 117 of 247

No. holds
e
97 Kharoshi 427 974 857 0 0 0 0 706 425 268 432 597 498 377 359
98 Niphad 133 309 295 0 0 186 195 179 132 130 163 197 156 112 139
99 Jawali 256 574 566 20 19 321 315 334 241 240 325 336 227 238 339
100 Karodi 140 261 265 0 0 194 180 156 128 105 137 146 155 115 110
101 MohiliKhals 95 180 179 4 2 103 105 116 79 64 100 85 70 95 109
a
102 MohiliInam 55 124 117 0 0 42 43 69 47 55 70 74 46 50 71
103 Ghote 94 209 216 0 0 191 196 97 64 112 152 116 116 93 100
104 Vaveghar 900 2212 1897 69 79 10 9 1634 1034 578 863 1237 406 975 1491
105 Parade 86 168 160 10 9 109 124 95 46 73 114 114 44 54 116
Source: Census of India 2011
*above information is as per 2011 official census
Rev. No. 3
Page 118 of 247
3.8.4 Male and Female Population
The study area is witnessing a rapid growth in its population beginning from last decade
due to rapid urbanization and industrialization.
While dealing study area (10 Km radius from project site) as per secondary data
(Population Census 2011) the total population is 135522 in 30720 households. Male
population is 70294 and female population is 65228. Highest population in study area is in
Mohpada Alias Wasambe (9694).
There are 30720 households in the study area and the average size of household is 4
members per household in the study area. The dependent population below 6 years is
16091 (11.9% of the total population) in the study area. The sex ratio of the study area is
928 females per 1000 males. The sex ratio of the study area is poor, as compare to district
sex ration of Raigad (959) (source: https://raigad.gov.in/en/demography).
Male – Female Ratio is: 1000 Male: 928 Female
Population Density in study area is: 432 per Sq. Km. (Population Density = Number of
People/Land Area)
Figure 3-26: Male-Female Population Distribution Chart
3.8.5 SC and ST Population:
According to the 2011 census, the ratio of scheduled caste population in the study area to
the total population is 3.8% which is lower as compared to the SC population in the district
which is 5.1%. whereas the scheduled tribe population in the study area to the total
population is 15.2% which is high as compared to the ST population of the district which is
11.6%. Together they constitute only 18.9% of total population of the study area within 10
km radius. This can be observed in Figure 3.27.
Rev. No. 3
Page 119 of 247
Figure 3-27: SC and ST Population Distribution
3.8.6 Religion
Majority of Population in study area is Hindu religion followers. Nearly 85% of total
population in area is Hindus. Muslims, Buddhist, Jains, Christian and others forms the rest
proportion of population in the city. People of different religion worship their religious
beliefs in Churches, Masjids, Gurudwaras, Jain temples and other religious places that is
located in the city. Marathi and Kokani is the most widely spoken language in study area
and project surrounding area English and Hindi are popular languages in city area.
During site visit following religious please noted; Sai Baba Temple HOC Colony, Kalika
Mata Temple (New Posari), Ganesh Temple Chambharli, Sree Narayan Guru, Sree Balaji
& Sree Ayyapan Temple, Gajanan Maharaj Mandir, Ambivali Tarfe Tungaratan, Vitthal
Rakhumai temple, Chaundali, Durga Devi Mandir, HOC Colony, Gavdevi Mandir, Hanuman
Mandir, Shiv Shankar Bholenath Temple, Mari Aai Temple, Jain Swetamber Temple. The
King Church, St. Joseph Catholic Church, The Tamil Methodist Christ Church, Rasayani,
Tamil Methodist Church Rasayini and Rehmaniya Masjid.
Page 121 of 247
3.8.7 Educational Status
There are quite a few good institutes of education (Both primary and secondary) in
and around Rasayani. Pillai Education society has set up an education campus with
the help of HOCL (all land is of HOCL), which is expected will provide better
education opportunities to the student in the near future.
H.O.C.L School and Jr. college (English Medium) P.R.I.A. School (English Medium)
J.H. Ambani School and Jr College(English and Marathi Medium)
JantaVidhyalaMohopada (JVM) school and Jr. college(English and Marathi Medium)
Prabal School Pillai's HOC College of Engineering & Technology, Pillai's HOC college
of Architecture (HOCL Township) P.R.I.A (PatalgangaRasayani Industrial
Association)and HOC follow the curriculum prescribed by Maharshtra State Board and
J.H. Ambani follows the C.B.S.E board. Apart from that there are other schools in the
area also.
Securities and Exchange Board of India (SEBI) has established the National
Institute of Securities Markets (NISM), an educational institute to cater to the needs
of securities market education. NISM proposes to construct its educational campus of
International Standards with state of art infrastructure at Rasayani. According to
census 2011; in the study area the average literacy rate is 70.8%, whereas out of total
literate population the male literacy is 55.8% and female literacy is 44.2% in the study
area. The average literacy rate of the district (83.14%) is high as compared to the
literacy rate of study area, The female literacy rate is low in the study area, which is a
pan India phenomena. The education status has been mentioned in the Figure 3.28.
Figure 3-28: Literates and Illiterate Population distribution
Rev. No. 3
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3.8.8 Economy
Project site is located near Rasayani MIDC area about five kilometers off NH4.
Rasayani is composed of a cluster of villages namely Ambivali, Dapivali, Mohopada,
Chambarli, Waveghar, Rees, kambe, Karade, Gulsunde, Turade, Sawle. Apparently,
there are many chemical manufacturing and processing companies located here. The
word "Rasayan means Chemical and India's first Chemicals industry "Hindustan
Organic Chemicals Ltd." was established here in 1960's, the place "Rasayani" derives
its name mainly from chemical industry HOCL. As of today the biggest player
remaining is Reliance, which has a petrochemicals and fiber plant in the area. Most of
the commercial activity goes on in the MIDC Industrial zone namely Patalganga.
While dealing study area 10 km radius from project site as per Census of India 2011
within study area total working population is 39.4% and non-working population is
60.6% out of working population almost 83% peoples are in main working population
category. And 6.7% population is in marginal population category.
The relative importance of the main spheres of economic activity is the gauged from
the pattern of distribution of total workers according to broad fourfold classification
namely, cultivators, agricultural labour, household industry workers and other
economic activities. In the study area, cultivators (17.3%) and agricultural labour
(13.2%) together constitute 30.5% of the total workers as shown in following
figure. It reflects that agricultural sector has absorbed most of the workers in the study
area. The proportion of workers in other economic categories is also 66% of the total
workers shows that they are engaged in manufacturing, processing, servicing and
repairs, trade and commerce etc. Non-working population is study area is 82125
which are 60.6% out of total population. This category includes below 15 years age
population and not willing to any work is considered. Also after Retirement age
population also include in this category.
Figure 3-29: Distribution of Working Population
Rev. No. 3
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3.8.9 Infrastructure, Transport and Communication
This section analyses the infrastructure facilities like water supply, roads, markets,
banks, post offices, schools and electrification in the study area. Proposed project site
located at Rasayani, DistrictRaigad, Maharashtra. The project site is approximately 3
km from SH-105.The nearest railway station is Rasayani Railway Station at
approximately 1.5 km. The nearest airport is ChattrapatiShivaji International Airport
(75 km).
State Transport buses (ST) buses and private Auto rickshaws ply between the
villages in and around Rasayani at frequent intervals. Local transport unions ensure a
smooth and cheap service between neighboring towns like Panvel, Karjat, Khopoli,
and Pen.
Rasayani Railway Station is 2 km away in west direction from project site. Panvel
Railway station is 16 km away, on the NH4, Chowk Railway Station is 5 km away on
NH4, Karjat Railway station is 19 km away on Karjat road, Apta Railway Station is 6
km away from project site. Most of the infrastructure in Rasayani is maintained by the
Gram Panchayat, which include paving the roads, provision of water supply and other
essential services like garbage disposal and beautification.
Electricity is provided by state run MSEB. Telecom services are handled and run by
the BSNL telecom and other private companies. Broadband is provided by BSNL, and
wireless internet services like GPRS are provided by all private mobile operators
(Idea, Airtel, Vodaphone, and Reliance).
3.8.10 Health Care Facilities
The population around Rasayani and study area consisted of Farmers, Kolis, Adivasis
etc. They were economically backward because of their complete dependence on
seasonal occupation, coupled with a high percentage of illiteracy. The area lacked in
proper road communication, medical, educational and other facilities. The
establishment of HOCL unit at Rasayani, helped in transforming the surrounding
villages and its people. Over the past three decades, HOCL has become synonymous
with the overall development of the population in education, healthcare, water and
sanitation.
While dealing with 10 km radius from project site or as a Rasayani area there are
many hospitals are available like HOC Hospital, SampoornaRege Hospital,
Kalpataru Mother and Child Hospital, Ayushya Hospital, Pulse Multispeciality
Hospital, New Ayushya Hospital, Patil Hospital Rasayani, Varad Dental Clinic, R.Z.P
Health Center, Aadi Sonography center.
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3.9 Impacts of the proposed project
The socio-economic impacts are intrinsically linked with it’s economic, environmental and
health impacts. These impacts relates to changes to the social structure and characteristics
of a community.
3.9.1 Prediction of impacts
Negative impact
There would be influx of workers during operational phase which could lead to pressure on
key local infrastructure such as water, healthcare, electricity.
.
Positive impact
Despite of little temporary and recoverable damage to ecosystem, there will be large
number of positive impacts such as
 The project does not involve any displacement of inhabitants due to the project.
 The project activity may generate employment for the local people during operational
phase & may also generate indirect employment to the local community by
establishing small shops like tea stalls, supply of intermediate raw materials, repair
outlets, hardware stores etc.
 Self- employment options for individuals possessing vocational or technical training
skills like electricians, welders, fitters etc, which are likely to be sourced locally.
 The project will not affect any sensitive areas and cultural heritage.
The project activities will improve the general environment in communication by roads,
education and health facilities. Increase in industrialization in the area can increase the
main workers sub-category of other workers. The project will thereby improve the
economical status of the surrounding people.
Secondary impacts
During the developmental stage, benefits to the regional economy would be realized from
increased expenditure for labor and materials. The economic profile of a community is
characterized with respect to commercial and industrial development. These are temporary
jobs provided by the project during the course of expansion.
The proposed project focuses on the health status in terms of health checkups and medical
camps and the increase in economical status of the people will indirectly improve the health
status.
3.9.2 Mitigation Measures of Socio-Economic Environment
 Adequate measures have been envisaged in the project design to control air & noise
pollution. Proposed adequate & effective control measures will be provided which
include dust suppression.
 Measures to Prevent Accidents during Transportation
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1. All transportation within the main working should be carried out directly under
the supervision and control of the management.
2. The Vehicles will be maintained/ repaired and checked thoroughly by the
competent person.
3. A statutory provision of constant education, training etc. will go a long way in
reducing the incidents of such accidents.
4. Overloading will not be permitted and will be covered with tarpaulin.
5. The maximum permissible speed limit will be ensured.
 Periodic health checkup camps, distribution of medical aid and medicines shall be
organized by project authority for villagers, contract laborers, employees and their
family.
 Apart from the normal health check up, emphasis shall also be given to prevent specific
diseases originating due to emission of different pollutants such as respiratory aliments,
skin problems, water borne diseases, hearing abilities etc.
 Job oriented training courses must be organized through industrial / technical training
institutions for educated youth like electrical, tailoring, plumbing, shorthand and machine
repairing, welding fabrication, and other skill developing trades.
 Whenever necessary, collaboration between project authority and local bodies will be
done on regular basis with an objective to build and maintain a good relationship which
is necessary for smooth functioning of the project as well as progress and welfare of the
people in the study area.
 At the work place, first aid facilities shall be maintained at a readily accessible place with
Necessary appliances including sterilized cotton wool etc. Ambulance facility shall also
be provided during emergency.
 Sufficient supply of water fit for drinking shall be provided at suitable places.
 Sanitary facilities shall be provided at accessible place within the work zone and kept in
a good condition.
3.9.3 Socio-economic Environment Management Plan
The Environmental Management Plan (EMP) is a site-specific plan developed to ensure that
the project is implemented in an environmentally sustainable manner. It is required to
understand the potential environment risks arising from the proposed project and to ensure
that appropriate actions are taken to properly manage the risks. Hence it needs to be an
overall encompass plan for which the developers, Government, regulating agencies like
Pollution Control Board working in the region and more importantly the population of the
area need to extend their cooperation and contribution.
The EMP is generally:
 Prepared in accordance with rules and requirements of the MoEF&CC and the State
Pollution Control Board.
 To ensure that the component of facility is operated in accordance with the design.
 A process that confirms proper operation through supervision and monitoring.
Rev. No. 3
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 A system that addresses public complaints during construction and operation of the
facility &
 A plan that ensures remedial measures is implemented immediately.
Any industrial development is associated with certain positive impacts as well as some
negative impacts on the environment. However, the negative or adverse impacts cannot
possibly rule out scientific development. At the same time adverse impacts cannot be
neglected. An Environmental Management Plan shall be formulated for mitigation of the
adverse impacts and is based on the present environmental conditions and the
environmental impact appraisal. This plan helps in formulation, implementation and
monitoring of the environmental parameters during and after commissioning of the project.
The Environmental Management Plan describes in brief, the management's plan for proper
and adequate implementation of treatment and control system for air and liquid pollutants
and for maintaining the environment. It also includes the development of green belts in and
around the plant, proper safety of the workers, noise control, fire protection systems and
measure.
3.9.4 During Construction Phase
1. Prior to construction the project affected families if any, would be adequately compensated
as per R&R norms.
2. Developing a proper interface between the work and the human resource through a system
of skill improvement.
3. Job opportunities will preferably be provided to the local people during the construction
phase as well as operational phase.
4. Hiring of the vehicles, taxies on contracts will be given to the local people.
5. The trench shall be so shored and drained that the workmen may work therein safely and
efficiently.
6. To prevent the spread of diseases among the workers, garbage bins will be provided at the
construction camps and the same will be cleared at regular intervals.
7. Water supplied for drinking purpose to the workers at construction camp will meet the
National Drinking Water Standards;
8. Washing and bathing facilities will be provided to facilitate the users of water sources and
separate cattle troughs will be made in the areas of water scarcity
9. Health checkup of the workers at regular intervals will be conducted during the construction
period.
10. Awareness will be created among construction workers and proper advertisement Hoarding
will be erected towards HIV / AIDS.
11. Due consideration of NGOs concern will be given while formulating the compensation
package for the project.
Rev. No. 3
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3.9.5 During Operation phase
The mitigation measures for the potential negative impacts anticipated from the proposed
project described above.
The social management plan has been designed to take proactive steps and adopt best
practices, which are sensitive to the socio-cultural setting of the region. The Social
Management Plan focuses on the following components:
 Income Generation Opportunity during Operation Phase The project provides health care
services, educational facility & employment opportunity during operation phase. There
would also be a wide economic impact in terms of generating opportunities for secondary
occupation within and around the complex.
The main principles considered for employment and income generation opportunities are
out lined below:
 Employment strategy provide for preferential employment of local people.
 Conditions of employment would address issues like minimum wages and medical care for
the workers. Contractors would be required to abide to employment priority towards locals
and abide by the labor laws regarding standards on employee terms and conditions.
 Improved Working Environment for Employees & Students. The project would provide safe
and improved working conditions for the workers employed at the facility during operation
phase. With the ambience and facilities provided, the complex provides a new experience in
living and recreations.
Following measures have been taken to improve the working environment of the area:
 Better educational facility to the students.
 Better health care facility to the patients.
 Less use of chemicals and biological agents with hazard potential.
 Measures to reduce the incidence of work related injuries, fatalities and diseases.
 Maintenance and beautifications of the complex and the surrounding road.
B170-1742-EI-1902
Rev. No. 3
Page 128 of 247
REVISED
ANTICIPATED ENVIRONMENTAL IMPACTS
& MITIGATION MEASURES
(Chapter – 4)

Page 129 of 247
4.0 INTRODUCTION
The description of the existing environmental setting/baseline conditions is presented in

Chapter-3. This chapter presents identification and appraisal of various impacts from the
proposed Project.
Generally, the environmental impacts can be categorized as either primary or

secondary. Primary impacts are those which are attributed directly by the project and
secondary impacts are those which are indirectly induced and typically include the
associated investment and changed patterns of social and economic activities by the
proposed action. The impacts could be positive (beneficial) or negative (detrimental).
The impacts have been predicted for the proposed Project assuming that the pollution
due to the existing activities has already been covered under baseline environmental
monitoring and continue to remain same till the operation of the project. The proposed
expansion project would create an impact on the environment in two distinct phases:
• During the construction phase which may be regarded as temporary or short

term; and
• During the operation phase which would have long term effects.
The construction and operational phase of the project comprises of various activities
each of which will have an impact on some or other environmental parameters. Various
impacts during the construction and operational phase on the environmental parameters
have been studied to estimate the impact on environment. The details on impact of the
project activity on each of the above environmental attributes are discussed below.
4.1 IMPACT IDENTIFICATION
During the construction of the proposed units, there will be limited impact in the
surroundings of the proposed plant as the construction related activities will be carried out
within the proposed identified land. The identification of potential impacts, during the
construction and operation phases of the proposed project activities, on various
components of the environment viz. air, water, noise, land, biological and socio-
economic environment are discussed in subsequent sections.
4.1.1 Construction Phase
The construction of the proposed project would require input from civil, mechanical
aspects including transport, labour etc. In order to identify the probable impacts, it is
essential that impacts of all the activities that are likely to take place during construction
phase are identified.
4.1.2 Operational Phase
After completion of construction of various facilities, the plant would be commissioned for
operation. The activities involved in the operational phase of the project are discussed in
subsequent sections.
Prior to commissioning of the units, after completion of construction, a number of pre-

commissioning operations like cleaning and hydrostatic testing of pipelines, vessels etc.,
starting of mechanical and rotating equipment etc. will be carried out. After successful
pre-commissioning activities, the operation of plant will start.

B170-1742-EI-1902
Rev. No. 2
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4.2 EVALUATION OF IMPACTS
4.2.1 AIR ENVIRONMENT
4.2.1.1 Construction Phase
Impacts of construction activities on air quality are cause for concern mainly in the dry
months due to conditions for formation and entrainment of dust particles. The main
sources of emission during the construction period are the movement of equipment at
site and dust emitted during the leveling, grading, earthworks, foundation works and
other construction related activities. The dust emitted during the above mentioned
activities depend upon the type of soil being excavated and the ambient humidity levels.
The wind flow is strong during dry months. Thus, the dust generated during the
construction activities will spread to the nearby areas. The impact will be for short
duration especially during construction phase and confined locally to the construction
site. The composition of dust in this kind of operation is, however, mostly inorganic and
non-toxic in nature.
Exhaust emissions from vehicles and equipment deployed during the construction phase
is also likely to result in marginal increase in the levels of SO2, NOX, PM, CO and un-
burnt hydrocarbons. However, since the increase in the number of vehicles necessary
for construction work is small, the consequent emission will be insignificant. It may,
therefore, be deduced that construction activities may cause changes in the PM levels
locally. The impact will, however, be reversible, marginal, and temporary in nature.
The impact of such activities would be temporary and restricted to the construction
phase. The impact will be confined within the project boundary and is expected to be
negligible outside the plant boundaries. Proper upkeep and maintenance of vehicles,
sprinkling of water on roads and construction site etc. are some of the measures that
would greatly reduce the impacts during the construction phase.
4.2.1.2 Operation Phase
Air Pollution Modeling
The model used in the present study is Industrial Source Complex Version 3, which is a
AERMOD Dispersion Modeling Program designed to estimate pollutant concentrations
for simple, intermediate, or complex terrain. The Industrial Source Complex Short Term
or in brief ISCST model is one of the United States Environmental Protection Agency
(USEPA)'s UNAMAP series of air quality models.
The Industrial Source Complex (ISC3) models are used to predict pollutant concentration
from continuous point, area and volume sources. These versatile models are preferred
by the USEPA because of many features that enable the user to estimate the
concentrations nearly any type of source emitting non-reactive source.
The ISC short-term model for stack uses Steady State Gaussian plume equation for the
continuous elevated source. For the cross wind and downwind distances, the model uses
either polar or rectangular Cartesian co-ordinates as specified by the user. For wind
speed profile, wind power law is used to adjust the observed wind speed to the stack or
release height. For computation of plume rise, Briggs plume rise formula is used.
The distance dependent momentum plume rise equations are used to determine if the
wake region for the building downwash calculations affects the plume. In order to
consider the stack tip downwash, modification in stack height is performed using Briggs
(1974). The point source dispersion parameters are computed using the Turners (1970)
Document No.
EIA Study for Installation of Polypropylene (PP) B170-1742-EI-1902
equation that approximately fits the Pasquill-Gifford curves. In order to take in account
for the wake effect, plume dispersion theory of Huber (1976) and Snyder (1977) has
been used. The buoyancy-induced dispersion has been taken care off using Pasquill
method. The vertical term and dry depositions are also taken into account by this model.
Besides the above, for a given land use category (e.g., Auer Land use category), the
model can be used for either Urban or Rural dispersion coefficient. The model also
calculates the downwash from the nearby building and the fumigation conditions. The
terrain variation is also included in form of flat, simple, intermediate and complex terrain.
The input requirements for the ISC model short-term computer program consist of four
categories of information:
• Hourly meteorological data

• Source data
• Receptor data
• Program control parameters
Meteorological inputs required by the program include hourly estimates of the wind
direction, wind speed, ambient air temperature, mixing height, wind profile exponent and
vertical temperature gradient. Some of the data required as mentioned above e.g.,
vertical temperature gradient, wind profile exponent and mixing depths call for a detailed
study in itself, which in this case was not possible. Therefore, USEPA approved default
values of wind exponents and temperature gradient as available in ISC3 have been
used.
In the present study, the micro-meteorological data i.e., wind speed, wind direction,
relative humidity and ambient temperature was collected in situ at project site for the
months of March - May 2023 was used. The source data i.e. continuous stack emissions
from different process units have been furnished from the knowledge of the respective
process units.
The input data requirements for each source include data specific to the source and its
type (whether point, area or volume source). The source-input requirements for running
the program are the emission height, location, exit velocity, exit temperature and
strength. The receptor data can be given either as polar, rectangular Cartesian or
discrete ones. The program control includes options regarding pollutant type, dispersion
options, averaging time, flag pole receptor and exponential decay etc.
For the proposed project, the emission shall be from the stacks attached to Boiler and
Incinerator. The details of stack emission are given below:
Table - 4.1: Stack-wise NOx and SO2 emission of proposed Rasayani PP plant
Flue gas Exit NOx

Dia. Height Temp. SO2
Name of stack flow rate velocity (kg/hr)
(m) (m) (OC) (kg/hr)
(NM3/hr) (m/sec)
Boiler Stack 1.5 50 150 38,000 6.0 1.9 9.5
Incinerator Stack 1.0 40 150 16,000 6.0 0.5 0.8

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Impacts on Ambient Air due to releases of SO2
For predicting SO2 values, stack emission details of the above table has been considered
for Air quality modeling. The GLC isopleths generated in ISCST-3 AERMOD software for
24 hourly maximum average for SO2 is shown in Figure 4.1. The results are tabulated in
Table 4.2.
Table 4.2 – Predicted values of GLC for SO2
SO2 (24 hourly maximum)
Maximum GLC Maximum 98th Resultant

Maximum
From BPCL Percentile Baseline 98th Percentile
Emission from 24 hr GLC
Rasayani (0,0) Value (within 10 km Value
Rasayani PP Plant µg/m3 Co-ordinates (m) radius) µg/m3 µg/m3
0.543 1180, -1407 22.4 22.943
From the table 4.2, SO2 value (maximum 24 hr Ground Level Concentration (GLC))
from proposed project is predicted as 0.543 µg/m3. This maximum GLC is occurring in SE
direction and at around 1 km from center of the plot. By superimposing the same with
background SO2 level (i.e. 98th percentile maximum baseline collected value), the
maximum resultant GLC observed is 22.943 µg/m3. The predicted resultant SO2 GLC
value is well within the standard limit of 80 µg/m3 for 24 hourly average for industrial and
residential areas.
Figure 4.1: Predicted GLC for 24 hour Maximum Concentration values of SO2 due to
emissions for proposed Rasayani Project
Document No.
Impacts due to releases of NO2
For predicting NOx values, stack emission details of the above table has been considered
for Air quality modeling. The GLC isopleths generated in ISCST-3 AERMOD software for
24 hourly maximum average for NO2 is shown in Figure 4.2. The results are tabulated in
Table 4.3.
Table 4.3 – Predicted Values of GLC for NOx
NOX (24 hourly maximum)
Resultant
Maximum GLC From Maximum 98th
Maximum 98th
BPCL Percentile Baseline
Emission from 24 hr GLC Percentile
Rasayani (0,0) Co- Value (within 10 km
Rasayani PP Plant µg/m 3 Value
ordinates (m) radius) µg/m3
µg/m3
2.35 1180, -1407 34.79 37.14
From the table 4.3, NOx value (maximum 24 hr Ground Level Concentration (GLC)) from
proposed project is predicted as 2.35 µg/m3. This maximum GLC is occurring in SE
direction and at around 1 km from center of the plot. By superimposing the same with
background NOx level (i.e. 98th percentile maximum baseline collected value), the
maximum resultant GLC observed is 37.14 µg/m3. The predicted resultant SO2 GLC value
is well within the standard limit of 80 µg/m3 for 24 hourly average for industrial and
residential areas.
Figure 4.2: Predicted GLC for 24 hour Maximum Concentration values of NOx due to
emissions for proposed Rasayani Project

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4.2.1.3 Summary of Impacts

a. The resultant SO2 with ambient air quality concentration is estimated as 22.943
g/m3 which is well within the standard limits for 24 hourly average for industrial
area i.e. 80 g/m3.
b. The resultant NOx ambient air quality concentration is estimated as 37.14 g/m3
which is less than which is well within the standard limits for 24 hourly average for
industrial area i.e. 80 g/m3.
4.2.1.4 Mitigation measures
During the design phase all efforts have been made to adopt latest state of art
technology and to install adequate pollution control measures and for possible fugitive
emission sources. The following mitigation measures will be employed during operation
period to reduce the pollution level to acceptable limits:
 Use of gaseous fuels in all boilers to minimize emission of particulate matter.

 Re-gasified Liquefied Natural Gas (RLNG) with nil sulfur is envisaged as fuel for control
of SO2 emission.
 Implementation of efficient technologies for minimizing fuel consumption.
 Flare gas recovery system has been provided for recovery of flare gas
 Flare tip is designed to ensure smokeless conditions.
 Ambient air quality is monitored regularly.
 Provision of low – NOX burners in boilers to minimize NOX emission.
 Provision of high efficiency boiler (more than 90% efficiency) to minimize fuel
consumption
 Provision of Analyzers for continuous monitoring of stack emissions (SO2, NOx), stack
temperature and O2.
 Use of stack of sufficient height as required by per CPCB’s guidelines for better
dispersion of the pollutants from to all the boilers.
 All floating roof tanks will be provided with primary and secondary seal.
 Provision of three continuous Ambient Air Quality Monitoring (AAQM) Stations in the
plant.
 A new demountable smokeless flare system is being installed. The flare elevation and
location shall be such so that there is no impact of thermal radiation on the operating
personnel in the plant.
 Developing Green Belt: As Green cover acts as a natural sink to pollutants.
4.2.2 WATER ENVIRONMENT
Impact on water environment due to the proposed facilities will be in terms of water use
and waste water generation.
4.2.2.1 Water Quality Impact - Construction Phase
Water is required during construction phase for construction, sanitary and drinking
purposes. Most of the unskilled and skilled workers mobilized to construction site will be
staying in the available accommodation in the vicinity of the proposed plant site.
Impact on water quality during construction phase may be due to non-point discharges
of solids from soil loss and sewage generated from the construction work force stationed
at the site. However, due to the construction being carried out on flat terrain and
relatively small area under construction, the soil losses will be negligible. Existing
/mobile toilet facility shall be provided by Contractor for minimising the impact. The
overall impact on water environment during construction phase due to proposed
project will be short term, insignificant and reversible.
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4.2.2.2 Impact on Water Environment - Operational Phase
During the operational phase impact on water environment can be due to two reasons,
firstly due to use of raw water and secondly due to disposal of treated effluent from the
plant.
The raw water shall be sourced from received from Maharashtra Industrial Development
Corporation (M.I.D.C). The total raw water requirement for the proposed project is 375
m3/h.
Hence, no significant impacts are expected on account of the fresh water as the quantity
of water is not very much. Additionally, the ETP treated water shall also be utilized as
raw water resulting in reduced consumption.
4.2.2.3 Waste Water Generation
A new Waste Water Treatment plant is proposed for Rasayani PP plant. The capacity of
the ETP will be 160 m3/h. The ETP will treat the effluent generated in Polypropylene unit
and its associated Utilities and Off-sites, majority of which comes from the cooling tower
blowdown. This will be a Zero-Liquid Discharge (ZLD) plant. The treated water will be
reused as cooling tower make up & horticulture service. So, it can be noted that there is
no impact on account of the waste water generation.
4.2.3 Noise Environment
Source of Noise during construction and operational phase and their impacts are
described below:
4.2.3.1 Noise Level Impact - Construction Phase
Heavy construction traffic for loading and unloading engineering equipment and materials
are likely to cause an increase in the ambient noise levels. The areas affected are those,
close to the site especially along the road connecting the site and main road.
At the peak of the construction an increase of about 10 dB (A) (Canter, 1977) is expected
to occur. Other activities which can produce periodic noise are as follows:
• Foundation construction including pile driving

• Infrastructure construction
• Plant construction
The peak noise levels for non continuous construction activity may be as high as 90 dB
(A) (Canter, 1977). Sporadic peak noise from such activities will have impact on nearby
settlements. Overall the impact of generated noise on the environment will be small and
limited to day hours.
4.2.3.2 Noise Level Impact - Operational Phase
The source of noise during the operational phase of the plant will be mainly pumps,
compressors, blowers, steam turbine and boiler house. The other source of noise will be
increase in the movement of vehicles along the road. Typical noise levels generated by
various equipments are given in Table 4.4.

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Table 4.4 - Typical Noise Levels of Various Equipments
S. No. ITEM IDENTIFICATION NOISE LEVEL dB (A)

1. Pump 85
2. Compressor 85
3. Boiler 85
4. D G Set 85
5. Cooling Tower 95
6. Flare 70
7. Furnace 85
The impact due to operation of the plant will be restricted within the plant limit and is a
concern for work place environment rather than for the residents of the area.
The noise data compiled on noise levels is given in chapter-3. It can be seen that the
average values of noise levels recorded during the day time were from 49 Leq dB at
Mohopada village to 51.4 Leq dB (A) at Jatade village and Apta Village. The average
values of noise levels recorded during the night time were from 37.5 Leq dB at
Mohopada village to 39.1 Leq dB (A) at Turade Village in the study area. The noise levels
due to the proposed Rasayani PP project shall be well within the ambient noise level
standard around the plant boundary.
4.2.4 SOCIO-ECONOMIC ENVIRONMENT
4.2.4.1 Socio-Economic Impact - Construction Phase
During the construction period, there will be short-term socio-economic impacts, which
include employment and population, economic activities, housing and settlement and the
need for basic facilities / amenities.
Employment and Population
Direct employment will be created during this period. Most of the workers required are
unskilled and semi-skilled. In addition, some indirect employment may be created but the
number is very much limited to commercial activities like selling food and sundry items,
transportation and security. Considering the large increase in demand for workers, it is
expected that the majority of them will come from outside. A limited number of local
residents may be hired from a pool of unemployed or from those who are willing to
switch jobs temporarily, especially those in the unskilled category.
Consequently, there will be temporary migration of people from other districts and other
states. This may affect the population structure in terms of age, number, ethnic and sex
composition. It is expected that the population will increase in favor of higher male /
female ratio and larger proportion of young labour force. There will be a need for some
social adjustment and control to avoid conflicts with the existing residents.
During the construction period, there will be short term socio-economic impacts, which
include increase in floating population, additional strain on civic amenities like road,
transport, communication, drinking water, sanitation and other facilities to meet the work
force requirement. The project will provide temporary employment of skilled and highly
skilled manpower. Most of the people will be employees of contractors/ subcontractors.
The number of employees deployed is likely to increase gradually, peak and then
gradually fall to normal levels on the completion of the project. The project will thus not
have any significant impact on the employment scenario.

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Economic Activities
The implementation of the project is expected to alter to a certain degree the existing
economic activities in the area. The increase in construction activity will generate income
from direct and indirect employment and consequently increase the general price level in
the area. This may have some adverse temporary effect on the poor population due to
higher cost of living.
Housing and Settlement
The proposed construction site is located within the industrial land. During the
construction phase most of the employees deployed will stay in the residential areas in
the vicinity. As such, no housing will be provided at site from safety and security point of
view.
Basic Facilities / Amenities
The construction of proposed facilities is expected to have some significant impact on

the provision of basic social amenities in the area. The addition of workers certainly
requires an increase in the existing supply of water, electricity, telephone, medical,
transport, and waste disposal facilities. Other facilities like post, education and recreation
may not be that crucial for the new workers. But to ensure harmony and social stability,
the security of the workers is essential.
Infrastructure
The movement of workforce to and from place of work, and the movement of vehicles
carrying equipment and construction material is expected to increase the stress on the
local transport and road network. However, considering the number of people deployed,
the impact on road/traffic is marginal.
Hence, the impact on infrastructure facilities is marginal and reversible in nature.
4.2.4.2 Socio-Economic Impact - Operation Phase
The operation and maintenance phase tends to take effect for much longer term and
therefore, any impact during this period is expected to be more lasting or permanent in
nature.
Employment and Population
Once the project enters the operation phase, the construction workers will be replaced
by existing permanent workers. Most of them are experienced, semi-skilled, skilled or
professional.
The number of direct employment expected to be generated is limited. However, the

increase in population, even after taking into account the family members of the
permanent workers, is not substantial enough to cause any major change to
employment and population structure in the area.
Economic Activities
The economic activities of the population in the area are not expected to face substantial
changes. The new jobs created by the proposed project are not expected to displace
workers in the area. However, the process of industrialization, commercialization and
urbanization is going to be rapid. Changes in economic structure in the long run are part
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of the evolution in the whole economic system. The development of the total project
facilities is a part of the whole system which is moving towards higher standards of living
for the population.
Housing and Settlement
Since the new permanent workers are likely to be limited, housing facilities need to be
increased accordingly to fulfill the increase in demand.
Basic Facilities/Amenities
It is important that basic facilities be made available to the residents in the area. Since
most of the new permanent workers belong to the higher income category and shall be
housed in township, the problem of getting these facilities is not expected to be very
serious.
Infrastructure
During the operational phase there will be insignificant increase in the traffic density of
the area mainly due to a small number of trucks to be deployed for transportation of
chemicals, catalysts and by-product either to or from the complex. This will significantly
ease the strain on local infrastructure. Hence there will be no significant impact on traffic
and road network.
4.2.5 LAND ENVIRONMENT
The proposed project will be implemented within the existing Hindustan Organic
Chemicals Limited (HOCL) plant area in Rasayani. The total area requirement is 203.6
acres.
During Construction Phase, Surplus earth (if any) and Construction debris may be
generated as well as Metal scrap and packaging materials whereas during Operational
phase, Hazardous Wastes expected to be generated from the proposed new facilities like
oily sludge, spent catalysts etc. More than 500 trees will be cut due to leveling of the
ground inside the HOCL complex.
The solid waste generated during operational phase is given in Chapter-2 of EIA Report.
Spent absorbent material, spent bag filter materials, spent filter elements shall be handed
over to approved Transport, storage, disposal facility (TSDF) waste operator for suitable
disposal. BPCL MR has membership of two TSDF namely Mumbai Waste Management
Limited (MWML), and Trans Thane Creek Waste Management Association (TTCWMA).
Other solid waste like spent catalyst; PP powder etc. shall be sold to the recyclers. All the
solid waste shall be handled and treated as per Hazardous Waste Management Rules.
Hence the impact on land environment will be very minimal.
4.3 ENVIRONMENTAL IMPACT EVALUATION
The identification and prediction of impact on various environmental components is

followed by evaluation of these impacts. There are several methods available to evaluate
environmental impacts such as the Matrix, Batelle Environmental Evaluation System
(BEES) and overlay methods. Of these the matrix method is one of the most widely
adopted methods and has been used for the present study.
The methodology first involves the identification of all the major activities to occur during
the construction and operational phase and identify their impact on various
environmental components. This has already been done in chapter-3. Following this,
impacts are predicted using mathematical modeling and qualitative techniques.
Page 139 of 247
This has been covered in the earlier sections of this chapter.
The potential impacts on the environmental components resulting from the proposed
activities are listed in EIA matrix (Table 4.10) along with the mitigatory measures. The
potential significance of impacts has been indicated by assigning the alphabetical value
as follows:
i) Short term impact : S

ii) Long term impact : L
iii) Permanent impact : P
The short-term impact qualifies those impacts or effects, which are of temporary and
reversible nature. The long-term impacts qualify those impacts, which are of longer
duration but generally of reversible type.
The permanent impacts are those which leave the effect on a particular components or
sub-components of environment on a permanent basis. Based on these guidelines the
impact evaluation of various activities versus environment components is given in Table
4.5.

Document No.
TABLE 4.5 - Summary of Potential Impacts & Mitigating Measures of the Proposed BPCL Rasayani PP plant
Potential
Project
Item Potential Impacts Significant Mitigation Measures Remarks
Activities
*
S,L,P
A. Construction Phase
Increase in SPM in air S Spray water during construction to reduce SPM Compaction improves soil stability
Increase in Suspended Solids
Foundation in water due to erosion by S
1
Work runoff
Priority should be given to local
Enhancement in employment S
residents
Lorries must be covered to avoid spillages.
Increase in SPM in air S Hosing down wheels of trucks & providing
washing for vehicles
Decrease in tranquility S
Occurrence of accidents at
S
2 Transportation construction site
Increase in noise levels S
Existing roads should be repaired
Degradation of existing road
S & resurfaced if damaged during
due to overloading
usage.
Enhancement in employment S
Accumulation of waste may lead
Solid Waste Decrease in water quality due Waste collection and removal to be carried out
3 S to spreading of diseases/safety
Disposal to leaching from waste pile everyday
concerns.

Document No.
BPCL Mumbai Refinery (MR) to Rasayani Page 141 of 247
Potential
Project Significant
Item Potential Impacts Mitigation Measures Remarks
Activities
S,L,P*
Enforcement of good practice of

Uncollected waste may give Waste collection and removal to be carried out
S materials handling to ensure
rise to bad odour everyday
physical safety
B. OPERATION PHASE
Materials Spillages could pollute soil, Spillages within battery limit will be collected by
4 L
handling surface & ground water plant drainage system & subsequently treated
Lubricants spillage could Surface area shall be paved

L
pollute surface water Spillage shall be cleared immediately
Raw Materials All the class A products in the
5 /Product complex are stored in tanks with
Venting off of storage tanks
Storage floating roof /internal floating
would discharge pollutants to L Minimize by adopting floating roof tanks
roof/double roof.
air
Uncontrolled disposal will Hazardous waste shall be handled/treated/

Solid waste
6 cause air/ground water L disposed suitably as per Hazadous waste
generation
pollution management rules or to be sold for reprocessing
There will be no additional effluent generation.
Untreated liquid effluent will Treated water from ETP is
Negligible effluent like floor wash etc. will be
7 Liquid effluent cause surface/ground water L recycled as make up water to raw
routed to existing waste water treatment plant
pollution water cooling towers and for
for treatment before disposal
horticulture.
Noisy equipment should be located such that the
Mechanical The main mechanical equipments
8 Increase in noise. L noise level at the plant perimeter does not
process are pumps and compressors
exceed permissible levels.

Document No.
EIA Study for Installation of Polypropylene (PP) unit at Rasayani B170-1742-EI-1902
and Interconnecting Pipelines from BPCL Mumbai Refinery (MR) Rev. No. 2
to Rasayani Page 142 of 247
Potential
Project Significant
Item Potential Impacts Mitigation Measures Remarks
Activities S,L,P*
Monitoring of air quality & data on

fugitive emissions shall be
Leak detection system to be provided. There
Probable emission of regularly monitored and recorded
Fugitive shall also be leak detection and repair (LDAR)
9 hydrocarbons will cause air S around the storage area within the
emission programme for quantification and control of
pollution & hazardous project area and appropriate
fugitive emission.
action to be taken if air quality is
found to be deteriorating
Gaseous emission such as
Gas/Vapour Ensure efficient combustion to avoid emission of Quality of exhaust gases to be
10 NO X, SO2 , HC and CO will L
emission HC, CO and excessive acidic gases. monitored on line.
pollute the atmosphere.
Flares are normally lighted with
Heat from flares causes pilot flame during normal
Atmospheric operation. Demountable flare
11 temperature change to the S Vegetation to act as heat absorber.
heat discharge will be used
adjacent area.
The main mechanical equipments

Abandonment could leave Abandoned structure to be demolished as soon are vessels, tanks, heaters, heat
12 Abandonment L
structures on the site. as possible & the site to be rehabilitated. exchangers, pumps and
compressors
* S – Short Term Impacts, L – Long Term Impacts & P – Permanent Impacts.

Page 143 of 247
CHAPTER 5
ANALYSIS OF ALTERNATIVE SITES
Document No.
Page 144 of 247
BPCL Mumbai Refinery (MR) to Rasayani
5.1 SUMMARY OF PROPOSED PROJECT
Rasayani, 50 km from MR.
The Petrochemical facilities envisaged require raw materials like Propylene, Multiproduct
(MS+HSD+SKO+ATF+Naptha), Unconverted Oil (UCO), Lube Oil from Mumbai
Despatch Terminal to Rasayani Receipt Terminal. Hence, four nos. pipelines from
BPCL-Mumbai Refinery to Rasayani Complex are also envisaged.
5.2 SITE SELECTION
The proposed Polypropylene & Associated facilities will be installed within the existing
Hindustan Organic Chemicals Limited (HOCL) plant area in Rasayani complex, District
Raigad, Maharashtra. The total area requirement is 203.6 acres.
The coordinates of the proposed Rasayani complex is 18° 53' 48.09" N & 73° 09' 27.31"
E. The site is well connected by road network and rail network. The distance of the
project site from major network is as given below:
 Rasayani railway station: 2.5 km

 JNPT port: 40 km
 Mumbai airport: 60 km
 Mumbai city : 50 km
 Navi Mumbai city: 30 km
145 B170-1742-EI-1902
CHAPTER – 6
ENVIRONMENTAL MONITORING PROGRAM
Rev. No. 3
Page 146 of 247
6.0 INTRODUCTION
Regular monitoring of environmental parameters is of immense importance to assess

the status of environment during project construction & operations. With the knowledge
of baseline conditions, the monitoring program will serve as an indicator for any
deterioration in environmental conditions due to operation of the project, to enable taking
up suitable mitigation steps in time to safeguard the environment. Monitoring is as
important as that of pollution since the efficiency of control measures can only be
determined by monitoring.
Usually, as in the case of the study, an impact assessment study is carried out over
short period of time and the data cannot bring out all variations induced by the natural or
human activities. Therefore, regular monitoring program of the environmental
parameters is essential to take into account the changes in the environmental quality.
6.1 ENVIRONMENTAL MONITORING AND REPORTING PROCEDURE
Development of the program during the planning process shall be conducted or

supported by environmental specialists. However, the implementation responsibility
rests with working managers of BPCL, who should, therefore, ensure they fully
understand and subscribe to the commitments being made. These commitments will
include the legal and statutory controls imposed on the operation as well as other
corporate commitment to responsible environment management.
BPCL already has an Engineering Group to review the effectiveness of environment

management system during construction and operational phase of existing and
proposed project expansion. The Environmental Monitoring Cell (EMC) is a part of
Engineering Group who works for monitoring and meet regularly to review the
effectiveness of the EMP implementation. The data collected on various EMP measures
would be reviewed by EMC and if needed corrective action will be formulated for
implementation. The organogram of BPCL EMC is given below in Figure 6.1.
Monitoring shall confirm that commitments are being met. This may take the form of
direct measurement and recording of quantitative information, such as amounts and
concentrations of discharges, emissions and wastes, for measurement against corporate
or statutory standards, consent limits or targets. It may also require measurement of
ambient environmental quality in the vicinity of a site using ecological / biological,
physical and chemical indicators. Monitoring may include socio-economic interaction,
through local liaison activities or even assessment of complaints.
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Figure 6.1 HSE group Organogram of BPCL-Mumbai Refinery (Typical)
6.2 OBJECTIVES OF MONITORING
To ensure the effective implementation of the proposed mitigation measures, the broad
objectives of monitoring plan are:
 To evaluate the performance of mitigation measures proposed in the

environmental monitoring program.
 To evaluate the adequacy of Environmental Impact Assessment
 To suggest improvements in management plan, if required
 To enhance environmental quality.
 To undertake compliance monitoring of the proposed project operation and
evaluation of mitigative measure.
6.3 CONSTRUCTION PHASE
Chapter 4 describes the impacts and mitigation measures envisaged during construction
phase vis-à-vis the environmental components which are likely to get impacted in case
mitigation measures are not adequately followed. In view of the same the environmental
components / indicators which are to be monitored during construction phase are air,
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water, noise levels and soil. Due to limited construction activities, the environmental
monitoring program shall be accordingly arranged.
The environmental monitoring program during construction phase is presented in Table

6.1. The implementation of monitoring will be contractor’s responsibility and the
supervision will be done by BPCL.
Table 6.1 Environmental Monitoring Programme – Construction Phase
Sl. Potential Action to be Followed Parameters for Frequency of

No. impact Monitoring Monitoring
1 Air Emission Vehicle trips to be Vehicle logs Periodic during
minimized to the extent site clearance &
possible. construction
activities
2 Noise Acoustic mufflers / Mufflers /enclosures in Prior to use of
Emission enclosures place. equipment.
to be provided in large
engines
3 Health Employees and migrant All relevant parameters Regular checkups
labour health check ups including audiomerty
records to be submitted by
contractor supervisor, for
issue of permission to the
labour to work at the site.
4 Waste Identification & Comprehensive Waste Periodic check
Management characterization of every Management Plan in during
waste arising from place and available for construction
proposed activities as per Inspection on-site. activities
prevalent waste Compliance with
management plan and Hazardous Wastes
which also identifies the (Management and
procedures for collection, Handling Rules), 2008
handling & disposal of each
waste arising.
5 Water and Take care in disposal of Discharge norms Periodic during
waste water Waste water generated for effluents as construction
such that soil and given in permits activities
groundwater resources are
protected.
6.4 OPERATION PHASE
As stated under Chapter 4, the environmental stresses from pollutants are marginal.
Often the range of impact is limited to the plant and in its immediate vicinity; the
monitoring schedule is evolved accordingly.The components/ indicators of different
environmental monitoring program are provided below.
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Table 6.2: Environmental monitoring program (operation phase)
S.No. Potential Action to be Followed Parameters for Frequency of

impact Monitoring Monitoring
1 Air Stack emissions Gaseous Once per Month
Emissions to be optimized and emissions
monitored. (SO2, NOx, PM,
CO).
Ambient air quality within the PM10, PM2.5, Once per Month
premises of the proposed unit SO2, NOx, CO, (Through Permanent Air
and nearby habitations to be HC monitoring station and
monitored. mobile vans)
Exhaust from vehicles to be
minimized by use of fuel
efficient vehicles and well
maintained vehicles having
PUC certificate.
Measuring onsite data of Wind speed, Continuous (Through
Meteorology direction, Permanent
temp., relative Meteorological station)
humidity and
rainfall.
2 Noise Noise generated from Spot Noise Once per Month
operation Level
pumps/compressors/motors recording;
to be optimized and Leq(night),
monitored. Leq(day),
Leq(dn)
3 Water Monitoring groundwater Comprehensive Once per Month
Quality quality and levels around monitoring as
and Water plant premises per applicable
Levels standards
4 Wastewater Routing of waste water to Monitoring of Once per Month
Discharge ETP and recycle/reuse of water quality
ETP treated effluent..
5 Biological Vegetation and greenbelt / No. of plants Periodic during operation
Environment green cover development species Phase
inside the plant
6 Health Migrant labour health check Valid gate Random checks for
ups reports from authorized passes people working in high
doctors are mandatory for risk jobs, as advised by
issue of gate pass.Validity of supervisors/ BPCL
medical checkup report is 6 employees.
months.
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6.4.1 Solid/Hazardous Waste Disposal
Hazardous waste generated from the Rasayani PP plant complex will be disposed to
common TSDF as per applicable stipulations of statutory authorities. Periodic
surveillance monitoring will be conducted to ensure that the wastes are disposed in the
manner as specified.
6.4.2 Green Belt Development
It is proposed that 33% of the total area will be covered under green belt/cover. Further
details are given in Environmental management plan.
6.4.3 Socio-Economic Development
The proposed project will improve the infra-structure & socio-economic conditions thus
will enhance the overall development of the region. The communities, which are
benefited by the plant, are thus one of the key stakeholders. It is suggested that the
plant management under Corporate Social Responsibility (CSR)/ Corporate
Environment Responsibility (CER) plan will have structured interactions with the
community to disseminate the measures planned / taken by BPCL and also to elicit
suggestions from stake-holders for overall improvement for the development of the
area.
6.5 SUBMISSION OF MONITORING REPORTS TO MoEFCC

As per the requirements, the status of environmental clearance stipulation
implementation will be submitted to MoEFCC every six months in hard and soft copy.
These reports will be put up on MoEFCC web site as per their procedure and will be
updated every six months. The pollutants will be monitored on monthly basis and reports
will be submitted to MPCB and CPCB respectively, as per the requirements.
unit at Rasayani and Interconnecting Pipelines 151
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CHAPTER – 7
ADDITIONAL STUDIES

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7.0 ADDITIONAL STUDIES
7.1 Emergency Response and Disaster Management Plan (ERDMP)
BPCL has developed a comprehensive ERDMP for their Mumbai Refinery. The
document is prepared in line with the Petroleum and Natural Gas Regulatory Board
(PNGRB) guidelines which defines and specifies roles and responsibilities, classification
of emergencies, coordination within and outside agencies etc. The document is strictly in
compliance with the PNGRB guidelines and no deviation from the guidelines. ERDMP
for proposed Rasayani project shall also be developed in line with the existing ERDMP
for BPCL Mumbai Refinery.
For proposed Rasayani PP project the emergency response plan guidelines are
discussed below.
The project manager shall ensure that suitable instructions are issued to both BPCL and
contractors personnel, identifying the action to be taken by each one in an emergency.
This shall be achieved by display of organization chart/posters not only for firefighting
but also other emergencies of large magnitude. A detailed Emergency/Disaster
response plan (or DMP) will be drawn out in co-ordination with police authorities, fire
brigade, hospitals, and neighboring industries. The plan considers organization set up,
communication cell for information exchange, availability and mobilization procedure of
resources for emergency situation and provision of mutual aid.
The best way to manage any emergency is to prevent it. The guidelines to be ensured
for emergency prevention shall be as follows:
Sound engineering practice in the design fabrication, installation and maintenance of

facilities
 Careful selection and correct use of equipment
 Observance of safety and security requirement
 Proper and constant training and guidance to all personnel working in the
plant, with particular reference to product knowledge and maintenance
practices
 Good house keeping
 Constant supervision
BPCL will develop integration of existing on-site Emergency Response Plans (ERPs)
with the proposed facilities to enable it to respond effectively to an emergency. These
plans will address the following issues:
 Emergency Response Organization

 Alarm and Communication Rules
 Contingency Plans for dealing with the emergency
 Co-ordination between the various emergency response teams, both within the
complex as well as emergency response teams from outside the Complex
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 Incident notification procedures

 Community notification and Evacuation
Existing Emergency Control Centre (ECC) shall be the focal point to co-ordinate
emergency response activities. An alternative control centre will also be selected if it is
anticipated that the ECC is likely to be affected by heat wave radiation of other hazards
from the proposed facilities. Adequate personal protective/safety equipments will be
provided at the ECC.
Emergency procedures shall be displayed along with the telephone numbers at
appropriate locations in the proposed facilities.
On-site Emergency Response Plan
The existing on-site ERP shall be integrated with the emergency response plan for the
proposed facilities. This shall deal with steps the complex staff will take to control an
emergency within the proposed facilities. It has been developed in accordance with
BPCL principles and local regulations, and shall include information on the following:
 The emergency response training and drill programs required to maintain emergency
response preparedness
 The company's emergency response organization, including a description of the
makeup, function and purpose of the emergency response teams. Alternates will be
identified to assume responsibilities in case disaster occurs in the absence of
principal coordinators.
 Checklists will be developed for each member on the emergency response teams,
which include a written description of the duties, responsibilities and authorities for
each designated employee
 Role of local authority when responding to emergencies
 Alarm and communication system, including procedures for ongoing emergency
communications
 Detailed contingency plans for dealing with the most likely types of emergencies that
can occur. These will include emergency procedures for safely shutting down
operations
 Procedure for reporting incidents to the appropriate authorities
 Plan appraisal and updating
7.2 RISK ASSESSMENT STUDY
7.2.1 Risk Analysis of Polypropylene Unit (PPU)
7.2.1.1 MAJOR FINDINGS AND RECOMMENDATIONS
The detailed consequence analysis of release of hydrocarbon in case of major credible

scenarios are modeled in terms of release rate, dispersion, flammability and toxic
characteristics, which have been discussed in detail in the report. The major findings
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and recommendations arising out of the Risk Assessment study are summarized below
(directions based on plant north):
1. Instrument Tapping Failure at Propylene Feed Pump Discharge in PPU: A 20

mm leak scenario corresponding to instrument tapping failure is analyzed under this
case. This results in a flash fire zone which covers a portion of the road on the
western side of the unit. Jet fire thermal radiation intensity of 37.5 kW/m 2 covers a
portion of the pipe rack on the western side of the unit.
It is recommended to
 Restrict vehicle movements on the road on the western side of the unit through
suitable means. Only emergency vehicles or authorized vehicles shall be allowed on
this road.
 Review the fire proofing requirement on the pipe rack on the western side of the unit
based on the location of Propylene Feed Pump finalized during detail engineering.
2. Instrument Tapping Failure at C3 Splitter Reflux Pump Discharge in PRU

(Figures 2.2): A 20 mm leak scenario corresponding to instrument tapping failure is
analyzed under this case. This results in a flash fire zone which is restricted around
the pump. Jet fire thermal radiation intensity of 37.5 kW/m2 covers the pipe rack on
the western side of the unit.
 Review the fire proofing requirement on the pipe rack on the western side of the
unit based on the location of C3 Splitter Reflux Pump finalized during detail
engineering.
General Recommendations
 Quantitative Risk analysis needs to be carried out for entire facility for overall risk
assessment.
 It is recommended to follow and implement licensor’s safety guidelines for handling and
storage of chemicals such as TEA, silane, peroxide, additives etc. in Polypropylene Unit.
 To enable rapid detection of leak/ fire, flammable gas detector shall be located in
strategic location in the facility.
 For positively pressurized building, both Hydrocarbon & Toxic detectors need to be
placed at suction duct of HVAC. HVAC to be tripped automatically in event of the
detection of any Hydrocarbon / toxic material by detector.
 Proper checking of contract people for Smoking or Inflammable materials to be ensured
at entry gates to avoid presence of any unidentified source of ignition.
 It shall be ensured that all the vehicles entering the plant shall be provided with spark
arrestors at the exhaust.
 Employees and Truck drivers must be well trained and must be aware of the hazards
involved in the loading operation.
 The critical operating steps shall be displayed on the board near the location where
applicable.
 Loading operations shall be immediately suspended in the event of leak, a fire in the
vicinity, lightning and thunder storm.
 Clearly marked escape routes shall be provided in the gantry for ease of escape.
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 Mock drills to be organized at organization level to ensure preparation of the personnel’s

working in premises for handling any hazardous situation.
 Active fire protection system shall be provided throughout the plant for preventing
escalation of fire.
 Recommended to use portable HC detector during sampling and maintenance etc.
(A) Mitigating Measures

Mitigating measures are those measures in place to minimize the loss of containment
event and hazards arising out of Loss of containment. These include:
 Early detection of an undesirable event (HC/ toxic leak, Flame etc.) and development of
subsequent quick isolation mechanism.
 Measures for controlling / minimization of Ignition sources inside the operating area.
 Active and Passive Fire Protection for critical equipment’s and major structures
 Effective Emergency Response plans to be in place
(B) Ignition Control

 Ignition control will reduce the likelihood of fire events. This is the key for reducing the
risk within facilities processing flammable materials. As part of mitigation measure it is
strongly recommended to consider minimization of the traffic movement in the vicinity of
operating area.
(C) Escape Routes

 Ensure sufficient escape routes from the site are available to allow redundancy in
escape from all areas.
 Ensure sufficient number of windsocks throughout the site to ensure visibility from all
locations. This will enable people to escape upwind or crosswind from flammable / toxic
releases.
 Provide sign boards marking emergency/safe roads to be taken during any exigencies.
(D) Preventive Maintenance for Critical Equipment’s

 In order to reduce the failure frequency of critical equipment’s, the following are
recommended:
a. High head pumps and Compressors, which are in flammable/ toxic services, are
needed to be identified.
i. Their seals, instruments and accessories are to be monitored closely
ii. A detailed preventive maintenance plan to be prepared and followed.
b. High inventory vessels whose rupture may lead to massive consequences are
needed to be identified and following to be ensured:
i. Monitoring of vessel internals during shut down.
iii. Emergency inventory isolation valves shall be provided for vessel/column
having large inventory and containing flammable/ toxic compound.
7.2.2 Risk Analysis of Pipelines from Mumbai Refinery to Rasayani Complex
The major credible failure scenarios for the facilities under scope of work are modeled in
terms of hydrocarbon release rate, dispersion, flammability & toxic characteristics and
detailed consequence analysis of the outcome is presented in this Rapid Risk Analysis
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(RRA) report. The summary of major observations & recommendations of RRA study for
the Pipelines from Mumbai Refinery to Rasayani Complex are recorded below. These
recommendations are based on analysis of the consequence results due to credible leak
scenarios at stations in the pipeline:
7.2.2.1 Receipt Terminal at Rasayani Complex:
 Instrument Tapping failure (20mm) at Pig Receiver area (Service: Naphtha):

From the event outcome of the selected failure scenario, it was observed that LFL
may spread up to a distance of 120m. Blast over pressure zones of 2, 3 and 5 psi
are travelling a distance of 171m, 158m, 148m for this scenario. Based on
consequence results it is observed that the hazardous affect zone for this failure
case are crossing the boundary of the complex and may effect nearby village.
 It is recommended to relocate the Pig receiver area to a safe distance so that the
flash fire and blast overpressure distances are restricted within complex boundary
wall.
7.2.2.2 Despatch Terminal at Mumbai Refinery:
 20mm Leak at Mainline Pump 001-PA-CF-104A/B (Service: HSD):

may spread up to a distance of 48m covering LPG P/L control room (blast resistant).
The Jet fire thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach
up to a distance of 26m and 33m respectively (with flame length 20m) covering LPG
P/L control room (blast resistant). The Pool fire thermal radiation intensities of
37.5kW/m2 are not encountered and intensity of 12.5 kW/m2 may reach up to a
distance of 79m covering LPG P/L control room (blast resistant), MMPL control
room, fire station, fire water tanks, firefighting control room, HSD/SK tank (433),
Naphtha tank (521), MS tanks (529 & 530). Blast over pressure zones of 2, 3 and 5
psi are travelling a distance of 53m, 50m, 47m respectively covering LPG P/L control
room (blast resistant), MS tanks (529 & 530).
 10mm Leak at Metering area (Service: Naphtha):

The Jet fire thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach
up to a distance of 19m and 24m respectively. Blast over pressure zones of 2, 3 and
5 psi are travelling a distance of 60m, 55m & 51m respectively covering LPG P/L
control room (blast resistant), HSD/SK tank (433), Naphtha tank (521), MS tanks
(529 & 530).
 20mm Leak at Mainline Pump 001-PA-CF-104A/B (Service: Naphtha):

may spread up to a distance of 96m covering LPG P/L control room (blast resistant),
MMPL control room, fire station, fire water tanks, firefighting control room, HSD/SK
tanks (433 & 434), Naphtha tanks (521 & 431), MS tanks (529 & 530). The Jet fire
thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach up to a
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distance of 51m and 64m respectively covering LPG P/L control room (blast
resistant), firefighting control room, HSD/SK tank (433), MS tank (529). Blast over
pressure zones of 2, 3 and 5 psi are travelling a distance of 131m, 121m & 112m
respectively covering LPG P/L control room (blast resistant), MMPL control room, fire
station, fire water tanks, firefighting control room, project material storage yard,
HSD/SK tanks (432, 433, 434 & 435), Naphtha tanks (521, 522, 430 & 431), MS
tanks (524, 525, 529 & 530).
Based on above three cases, 20mm Leak at Mainline Pump 001-PA-CF-104A/B

(Service: HSD) & 10mm Leak at Metering area (Service: Naphtha), 20mm Leak at
Mainline Pump 001-PA-CF-104A/B (Service: Naphtha),
 Ensure that MMPL control room construction is also blast-resistance.

 It is also recommended to positively pressurize LPG P/L control room (blast
resistant) and MMPL control room to avoid any outdoor gas ingress inside building.
 Entire fire station (including fire water tanks, pumps and associated facility) needs to
be relocated in safe location.
 It is advisable that entrance of the LPG P/L control room (blast resistant) should be
from the western side (toward CPPL & MMPL tankages area).
 To minimize the possibility of ignition, all the roads along the new multiproduct pump
area needs to be classified.
 20mm Leak at C3 mix / LPG Mainline Pump (Service: LPG):

From the event outcome of the selected failure scenario, it was observed that LFL may
spread up to a distance of 62m which includes the nearby roads. So, it is recommended
that:
 The roads along the new C3 mix / LPG pump area needs to be classified to minimize
the possible ignition source.
7.2.2.3 Pipeline and SVs:
For a pipeline system, a 5mm, 10mm & 20mm hole (Pin hole leaks-small holes) are
considered as credible scenarios. In case of 20 mm leak of Naphtha from pipeline, it is
observed that LFL may reach up to a distance of 68 m from leak source. However, this
appears to have a very low likelihood of occurrence as far as the pipeline under study is
considered, since it will run underground all over its length. The major contribution of
pipeline leaks can be attributed to third-party interference – digging, ploughing or
tampering.
 It is advisable to maintain atleast 68 m distance from any nearby habitation / village / any
other manned facility along the pipeline route.
 In view of this; it is therefore recommended that regular inspections be undertaken in the
vicinity of the pipeline, along its length, so that all third party activity in the area may be
obviated or curtailed before harm ensues from the same.
 The major contribution of pipeline ruptures or large holes (50mm) can be attributed to
third-party interference – digging, ploughing or tampering. Though the possibility of
rupture of a pipeline is remote, but the consequence distances are high. Since the
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ensuing release could be extremely hazardous, every care must be taken to prevent
such an eventuality, in the immediate vicinity of the pipeline.
 Regular inspection of the pipeline is the sole way to forestall such a problem. And also it
is recommended to include the scenario of pipeline rupture/ large hole scenarios in
disaster management plan.
 Ensuring that the public in vicinity of the pipeline is made aware of the hazards and also
the hazards of unplanned and irregular third party activities- this may be done through
frequent safety awareness programmes, warning signage, explicit display of Do’s and
Don’ts etc.
 Since most incidents on buried pipelines are caused by external interference (digging,
ploughing or drilling in the vicinity of the pipeline, it is recommended that frequent
patrolling and pipeline inspection be instituted to enable early detection and cession of
all such activities near the pipeline.
 Cognizance must be taken of the fact that the area bordering the pipeline will have to be
kept free of habitation, and means to discourage the growth of such must be
incorporated in the offsite disaster management plan.
It is recommended for all SV Stations to

 Ensure that no occupied buildings are within the hazardous zones (12.5 KW/m2 jet fire /
pool fire radiation intensity) of flange leakage (10mm) case and the hazardous zones
(12.5 KW/m2 jet fire / pool fire radiation intensity and 3 psi overpressure) of Instrument
Tapping Failure case.
 Ensure that there are no emergency services buildings like fire station, hospitals etc. in
the hazardous zones (LFL flash fire, 12.5 KW/m2 jet fire / pool fire radiation intensity and
3 psi overpressure) of Large Hole(50mm) case.
 Ensure that the firefighting room should either be designed to withstand the thermal
radiation intensity corresponding to its distance from leak source in case of instrument
tapping failure cases or be located outside the 12.5 KW/m2 jet fire / pool fire radiation
intensity in case of instrument tapping failure cases.
 Ensure safe escape and evacuation plan is in place for occupants of buildings within 4
KW/m2 jet fire / pool fire thermal radiation intensity of instrument tapping failure cases.
Location of SV stations was not finalized during carrying out the Risk Assessment study.
Risk Assessment study shall be revised after finalization of layouts of SV stations / pipeline
route.
 Consequence of low frequency scenarios like 50mm Leak at Basket Filter 001-GN-BK-
101A/B (Service: LPG), 50mm Leak at Pig Receiver area (Service: Naphtha), 50mm
Leak at Pig Receiver area (Service: LPG) which are crossing complex boundary limits
needs to be considered in Disaster Management Plan (DMP) & Emergency Response
Plan (ERP).
The common recommendations for all stations in the pipeline are as follows:
Mitigation Measures
Mitigating measures are those measures in place to minimize the loss of containment event
and thereby hazard associated. These include:
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 Rapid detection of an uncommon event (HC leak) and development of subsequent quick
isolation mechanism for major inventory.
 Measures for controlling / minimization of Ignition sources inside the Station.
 Effective Emergency Response plans to be in place.
Detection & Isolation

In order to ensure rapid detection of a hazardous event the following is recommended:
Ensure installation of hydrocarbon detectors at strategic location for early detection and
prevention of an unwanted event emanating from the facilities. Once the flammable gas
release has been detected, the gas or subsequent fire and escalation risk will be reduced by
isolation of the major inventory from the release location (prevention of loss of containment).
Hence, manual / automated mechanism is required to isolate the major inventory during any
uncommon event. Also mitigating procedures such emergency shutdown of rotating
equipment, quick isolation of inventories shall be developed as a part of the Emergency
response plan in case of loss of containment.
Ignition Control
Ignition control will reduce the likelihood of fire events. This is the key for reducing the
risk within the station facilities. As part of mitigation measure it is strongly recommended
to minimize the traffic movement on road adjacent to the station area during leakage.
Smoking and sustaining open flame inside any installation premise is prohibited.
Escape Routes
Provide windsocks throughout the site to ensure visibility from all locations. This will
enable people to escape upwind or crosswind from flammable releases. Sufficient
escape routes from the site should be provided to allow redundancy in escape from all
areas.
Others
1)Failure scenarios discussed in this report shall be considered in formulating disaster
management plan of the respective terminal.
2)Standard Operating Procedure to be prepared for every operation and strict adherence
to concerned procedure is required.
3)Display board depicting warning sign for buried line section to be placed at strategic
locations so that unintended excavation may be controlled.
4)Display board depicting contact information of key personnel should be displayed at
each station strategically.
5)Leak detection and control system to be put in place.
6)Any hot work if going on in direction of release should be immediately stopped upon
getting information of leakage.
7)Line patrolling: Line patrolling is a visual inspection of the pipeline along the whole of
its length. It involves verification of:
a. General condition of the pipeline.

b. Any breaches and soil erosion along the route of the pipeline, especially earth
washed out at road and channel crossings.
c. Growth of vegetation, which needs to be curtailed to ensure the free movement
of vehicles to attend to any incident.
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d. Absence of all digging, ploughing and dredging in the vicinity of the pipeline,
which may damage the pipeline.
e. General condition of the cathodic protection at various locations.
The complete RRA report is attached in Annexure-IV. The risk on the revised plot plan
(given in Annexure-III) will be in line with the Rapid Risk Analysis carried out on
proposed Petrochemical Plant Layout - Rasayani (Doc. No. B143-00-17-44-0001 Rev.
E) and will remain within the boundary.
7.3 MARINE IMPACT ASSESSMENT (MIA) STUDY
7.3.1 Objectives
M/s. BPCL approached CSIR-National Institute of Oceanography (CSIR-NIO) to conduct

marine EIA studies for proposed development. The CSIR-NIO in consultation with M/s.
BPCL formulated the following objectives:
(a) To establish baseline marine environmental status for water and sediment quality
and biological characteristics.
(b) To assess the impact (if any) of oil spillage from laying of pipeline by applying oil spill
model.
(c) To assess the impact (if any) of dredging from laying of pipeline by applying sediment
transport model.
(d) To recommend environment management plan to minimize any adverse effect during
the laying of pipeline.
7.3.2 STUDIES CONDUCTED
The field studies were conducted during December, 2018 (Post monsoon). Sub-tidal
sampling stations were selected based on the bathymetry as given in available National
Hydrographic Office (NHO) Chart 255 to obtain information for the coastal segment likely
to be impacted by the laying of pipeline. These locations are shown in (Figure 7.1).
Stations 1, 2 and 3 fall in the upper creek; stations 4, 5 and 6 in the middle creek while
station 7, 8 and 9 lies in the lower creek of the study area. The intertidal location T-I
(LFP-1), T-II and T-III (LFP-2) are shown in Figure 7.1.
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Figure 7.1.: Sampling locations in Thane Creek (green line is the proposed
pipeline across upper zone of Thane Creek- Mahul to Rasayani)
7.3.2.1Sampling
Water quality and biological characteristics were assessed from 9 locations in the project
area. Tides were assessed based on available information and available data on
currents and circulation are used in this study.
The following water parameters were collected and analysed: pH, Suspended Solids
(SS), Salinity, DO, BOD, Phosphate, Nitrite, Nitrate, Ammonia, PHc, Phenols, Sediment
quality. Intertidal sediment Flora and fauna were sampled and studied.
7.3.2.2 Numerical Model Studies

A Hydrodyn-FLOWSOFT, SEDSOFT and OILSOFT models were used to predict the
changes in flow regime, sediment transport and fate of oil spill.
7.3.3 Anticipated Marine Environmental Impacts
Adverse impacts of the proposed project on the sub tidal and inter tidal region of pipeline
route during pipeline laying phase (Construction Phase) would be due to:
 Modification in the hydrodynamic characteristics of the area.
 Degradation of water and sediment quality.
 Loss of biota.
 Activities of work force and vessels engaged in the pipeline laying activity.
7.3.3.1 Hydrodynamic Characteristics
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The hydrodynamic model clearly reproduced the tidal variation at various locations all
along in the study domain. The typical tides and velocities for Lowest Low Water (LLW),
Highest High Water (HWW), Peak Flood (PF) and Peak Ebb (PE) for the neap and
spring tides for before and after development condition have been generated. The model
output illustrated that there is no impact on flow regime except for small variation noticed
at some localized areas where pipeline trench is going to take place (where
development activities are undertaken). It was also seen that there is no change in the
flow regime in the rest of the domain.
7.3.3.2 Water quality

Excavation in the intertidal and subtidal areas for making a channel/trench for laying
pipeline has high potential to increase the turbidity due to increase in rate of dispersal of
fine grained sediment in the water column. Apart from affecting photosynthesis, the DO
as well as the BOD levels may be altered and the concentrations of nutrients and trace
pollutant in water could increase because of the release of sediment interstitial water
exposing the biota to relatively high levels of pollutants.
7.3.3.3 Sediment quality

Trenching, side casting, back filling and re-settling of sediment may lead to temporary
change in sediment texture and levels of contaminants in localized areas particularly
along the intertidal segments. However, these changes would be temporary, minor or
non-consequential.
7.3.3.4 Impact on Flora and fauna

The overall impact can be on phytoplankton, zooplankton, benthos, fishery and
mangroves.
7.3.3.5 During Operational phase
After pipeline commissioning, operation phase is permanent (long term) and mainly
involves activity of petroleum product supply through pipeline network and periodical
maintenance activity. Each individual activity of this phase as stated below has its own
impact on each environmental parameter.
 Petroleum products transportation

 Leakages from the pipeline
In normal condition during operation phase, an impact on the environment and Socio-
economy would be positive rather than being negative as proposed project is re-routing
of existing MMPL pipeline and no adverse impact is envisaged during operation phase.
7.3.3.6 Oil Spill
The prediction of fate and transport of oil spill plays a major role in the oil spill risk
assessment study. These are computed based on the resulting forces of surface water
currents and wind speed. The basic oil-spill model was used for present work to
estimate risk assessment due to oil spill for various weathering and meteorological
conditions.
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The oil spill scenario considered was HSD for computation model runs. The extreme
scenario is instantaneous spill of 700 T of HSD; though instantaneous spills to check the
severity of the spill. Though the oil undergoes different physical and chemical changes,
dissolution is the main factor to be considered for assessing the carrying capacity of
coastal waters with respect to petroleum hydrocarbons. The oil spill study conducted at
four locations (S1 to S4) can be concluded that HSD would be lost due to evaporation
and dissolution (30-35%) and the remaining will be landing at the coast depending on
the spill residence time. The model study show that the spill of HSD would move
towards eastern boundary of the study region during monsoon season while it would
move towards coast during non-monsoon period.
7.3.3.7 Miscellaneous
The proposed re-routing of MMPL pipeline will be used for transportation of Petroleum
Products. Following are the predicted impacts during operation phase:
 Economic benefits due to pipeline mode of petroleum products transportation will
reduce transport losses.
 Further, population exposure to fire hazards and accidents will be considerably low
due to the route selection, mode of pipeline laying (Buried) and inherent safety of
this mode of transport compared to transportation of petroleum products by rail and
road.
 The impacts have further been minimized through judicious selection of pipeline
route.
 No adverse impact will be expected on sanitation and community health.
7.3.4 MITIGATION MEASURES

It is important that certain environment protection measures are conceptualized and
strictly implemented in the beginning with the planning stage itself so that the risk factors
during the pipeline laying and operational phases are reduced to a minimum in order to
protect the bio-diversity of the pipeline route and to avoid anthropogenic shocks.
7.3.4.1 Pipeline laying phase
i) Creek Environment
The possible impacts during construction phase can be minimized or avoided by

adapting the following measures:
The barges, cranes or vessels involved in the pipeline laying work should be in a
proper condition with no leakages of oil, petrol, diesel, grease which can lead to
leakage of pollutants to the sea.
The movement of the barges carrying materials and machineries should be well
planned that the navigational channel should not be crowded with too many vessels so
that the accidents and subsequent spillages of materials and fuel are avoided.
The water quality may have depleted levels of oxygen due to impact of excavation,
trenching and hence, aeration peddling systems can be released at various spots
around the marine water area to provide aeration.
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Turbidity monitoring can be performed periodically to ensure compliance with water

quality standards. If at any time the turbidity levels are estimated to be approaching
the turbidity exceeds criterion the work can be suspended temporarily.
If required silt curtains, as well as careful selection of the dredging method, could be
implemented in minimizing dispersal of re-suspended sediments.
No waste should be directly released into the creek.
The workers should be provided with fuel to discourage them from cutting mangroves
or any other vegetation.
Periodic monitoring of the site to notice and report any adverse events.
ii) Flora and Fauna
Except for the temporary destruction of macro-benthos along the corridor selected for
pipeline laying (T-I, T-II and T-III), the impact on the creek ecology during the pipeline
laying phase would be largely confined to the duration over which the activities are
spread. Hence, the key factor in minimizing the adverse impacts would be reduction in
the pipeline laying period at the site and avoidance of excavation/trenching activities
beyond the specified geographical area, which should be kept to a minimum.
The intertidal and near shore sub-tidal areas should be restored to their original contours
once the pipeline laying activities are completed. General clean-up along the corridor
areas should be undertaken and discarded materials including excavated soil from the
site and the aesthetic quality of surroundings should be restored on completion.
iii) Mitigation and Management of Mangroves
Mangrove conservation will only be successful when backed up by sound data and a
broad knowledge, understanding and awareness of the need for mangrove
conservation. Research and maintenance of accessible, long-term databases on
mangrove coverage, management and protection, value and their response to pressures
are essential for sound policy and management decision-making.
 Discharge of wastes/waste water during the pipeline laying phase and operation
phase would not be allowed.
 Awareness will be given to workers about the importance of mangroves and
involvement of local communities in their conservation.
 The sensitive ecosystems such as mangroves, mudflats around proposed site
should be marked on maps and periodically monitored (At least once a year) to
ascertain their health.
 Mangrove monitoring: Mangroves in project area need to be periodically evaluate
during the project activity. Regular assessment should be carried out to detect the
mangrove health condition.
 Sediment monitoring: monitoring of sediment within the mangrove community will
provide an easy way to find potential impact.
 Mangrove planting: Mangroves are well adapted to natural phenomena such as
(erosion and accretion, storms and floods) and quickly recover from this disturbance
without the need for planting. In contrast, human interventions will lead to permanent
changes which may create conditions which are unsuitable for natural regeneration
B170-1742-EI-1902
Rev. No. 3
of mangroves. In this kind of environment, planting is important for mangrove

conservation. Planting is the most favorable method, it can be done using seeds,
pro-pagules or seedling; the latter can be from nurseries or transplanted from other
sites.
 Reforestation: It refers to planting trees in areas which were previously forested
and where the site conditions have not been degraded since removal of mangrove
cover. It’s a part of mangrove silvi-culture technique.
 Rehabilitation: It means to convert a degraded system to a more stable condition.
In sites where mangrove habitat loss or degradation has occurred to such an extent
that natural processes can no longer self-correct or self-renew, appropriate, site-
specific and affordable rehabilitation or restoration methods are needed.
 Restoration: It’s a process that aims to return a system to a pre-existing condition
whether or not this was pristine.
7.3.4.2 Operational phase

Operation phase is permanent (long term) and mainly involves activity of petroleum
product supply through pipeline network and periodical maintenance activity.
i) Water Environment
Since oil and gas pipelines are an important asset of the economic development of
almost any country, it has been required either by government regulations or internal
policies to ensure the safety of the assets, and the population and environment where
these pipelines run. Various technologies and strategies have been implemented for
monitoring pipelines, from physically walking the lines to satellite surveillance. The most
common technology to protect pipelines from occasional leaks is Computational Pipeline
Monitoring or CPM. CPM takes information from the field related to pressures, flows,
and temperatures to estimate the hydraulic behavior of the product being transported.
Once the estimation is completed, the results are compared to other field references to
detect the presence of an anomaly or unexpected situation, which may be related to a
leak.
The petroleum product to be transported is MS/HSD/SKO/ATF through the proposed

pipeline. The spilled HDS undergo a number of physical and chemical changes
(weathering). The major weathering processes are spreading, evaporation, dispersion,
emulsification, dissolution, oxidation, sedimentation and biodegradation. The last three
processes (oxidation, sedimentation and biodegradation) are long-term processes,
which determine the ultimate fate of the HSD that is spilled. The remaining processes
are the most import during early stages of the spill, especially in coastal and inshore
areas. The model study states that 30% to 35% of the oil spill is evaporated and the
remaining is transported to the eastern boundary of the study region during monsoon
while in non-monsoon season it is transported to towards the coast.
ii) Flora and Fauna

There will be no significant impact on the terrestrial flora and fauna during the
operational phase of the project. The flora and fauna found in the buffer area would not
be impacted by the project activity. However, proper management will further aid in
reducing any kind of pollution happening during the period.
B170-1742-EI-1902
Rev. No. 3
iii) Miscellaneous
Aesthetics of the area would deteriorate due to the presence of construction machinery
and materials, make-shift huts for labour force, cabins etc., Left over solid waste
generated during construction would be a source of nuisance if nor cleared from the site.
The extent of impact on the creek ecology would also depend on the duration of the
construction phase. If the construction is prolonged due to time-overruns or improper
planning, the adverse influence would increase accordingly. Since there are no
commercial fishing operation in the creek except shore based local fishing, the impact
on fisheries would not be affected due to pipeline laying activities.
The Complete Marine Impact Assessment Study Report is attached in Annexure V.
7.4 COASTAL REGULATION ZONE (CRZ) STUDY
M/S Bharat Petroleum Corp. Ltd., Mumbai has requested Institute of Remote Sensing,
Anna University to demarcate High Tide Line and Low Tide Line on 1:4,000 scales for
his proposed pipeline project from Mumbai to Rasayani, Maharashtra. The complete
CRZ study report is attached in Annexure VI.
7.4.1 Objective
 Demarcation of HTL, LTL near project site along the stretches of Thane Creek by
conducting field survey using DGPS survey.
 Demarcation of ecologically sensitive entities such as Mangroves, Sand dunes,
Turtle breeding grounds in the vicinity of project site
 Preparations of CRZ map superimposing HTL, LTL and Ecologically sensitive areas
on cadastral map of 1:4000 scale.
7.4.2 Findings
The details of CRZ classification of the proposed pipeline project from Mumbai to
Rasayani is given in the table below:
Table-7.1: CRZ Classification

Sl. No. CRZ -Classification Length in Metres
1
CRZ – IA 4369.53
142.15
2 CRZ – IB
604.74
3 CRZ – III
34.5
4 CRZ – II
10942.06
5 CRZ – IVB
18176.71
6 NON - CRZ
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Figure-7.2: Study Area Map
BPCL presented the proposal before 138th meeting of Maharashtra Coastal Zone
Management Authority (MCZMA) on 10/10/2019 for CRZ/ marine approval. After detailed
discussion and deliberation, the MCZMA decided to recommend the proposal to MoEFCC.
Minutes of that meeting and recommendations of MCZMA and its compliance letter from
BPCL is attached as Annexure-VII.
7.5 PUBLIC HEARING
As per the Terms of Reference (ToR) vide letter No. IA-J-11011/168/2018-IA-II (I) dated
17 June, 2019 issued by the MoEFCC, GoI, Maharashtra Pollution Control Board has
published 30 days' advance public notice in local newspaper “Krushival” & “Sakal” in
Marathi and in national daily newspaper “The Indian Express” on 22/08/2019. The public
hearing for above project was arranged on 24/09/2019 at 11.00 a.m. at Rasarang
Building, HOC Colony, Taluka Khalapur, Dist. Raigad- 410207. As per Office Order issued
by Sub-Regional Officer, Maharashtra Pollution Control Board, Raigad-1, following Public
Hearing Committee was constituted to conduct the public hearing :-
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1) Mr. Dattatray R.Nawale Chairman (Environment Public

Additional District Magistrate, Hearing Committee)
(Representative of District Magistrate, Raigad)
2) Mr. J.S.Salunkhe Convener (Environment Public
Regional Officer MPCB, Raigad Hearing Committee)
(Representative of MPCB, Mumbai)
Shri Dattatraya Navale, Additional District Magistrate, Raigad and Chairman, Environment
Public Hearing Committee welcomed all and informed that this Public Hearing is called as
Project Proponent M/s Bharat Petroleum Corporation Ltd., (BPCL)proposes to install
Polypropylene (PP) Unit at Rasayani, Dist-Raigad and Interconnecting Pipelines from
BPCL, Mumbai Refinery to Rasayani. This meeting will be completed in three phases.
First Project Proponent will inform the details about project and Environment Impact
Assessment report by presentation. In 2nd Session, the participants can raise their
objections and suggestions and in the third phase, the answers will be given by the
Project Proponent or Project Consultant or if required, by Public Hearing Committee and
then the meeting will be concluded. He appealed all to keep silence. Shri Navale,
Chairman of the Public Hearing Committee directed Project Proponent to give
presentation regarding the project and Environment Management Plant.
Representative of project proponent, Shri Narendra Patil gave a presentation giving

salient features and background of proposed project, its process details, environmental
and safety aspects, the baseline environmental studies carried out and the environmental
impacts and the proposed environmental managemental management plan. He stressed
that the proposed project will be located fully within the HOCL factory premises.
Afterwards, the Public Hearing Committee appealed the participants to raise their
suggestions or objections if any. Minutes of Public Hearing is attached as Annexure-VIII.
The Environment Public Hearing Committee has heard all the objections raised by the
participants. Shri Salunkhe, Convenor, Environment Public Hearing Committee here
remarked that the participants have asked number of questions covering issues regarding
the project and informed that the committee does not take any decision. He also informed
that Project Proponent will reply to the oral and written queries/ objections/ suggestions
raised by the participants. In all,505 written queries & questions were received during the
Public hearing. However, on close scrutiny of the letters it is noticed that most of the
letters are having same content and are identical copies with different signatories. Hence
these letters were clubbed and consolidated replies are given as below:
Pattern Signatories of letters No. of General Content BPCL Reply

from Villages Letters of letters
A Turade,Savle, Dapivali, 267 The project will Based on EIA report, all
Chambharli, lead to pollution environmental parameters will
Devloli, NavinPosari, and it will affect the remain well within prescribed
Khane Ambivali people’s health. limits during construction &
This will cause operation phases of the
diseases like project. Propylene is the major
cancer, deficiency raw material and it is non-toxic,
in reproductive non-carcinogenic, non-
system and mutagenic & non-teratogenic,
general health so the apprehensions are
problem. incorrect and unfounded.
B170-1742-EI-1902
Rev. No. 3

Further, state of the art
facilities with integrated
environmental and safety
controls conforming to relevant
Indian & International
standards will be built for safe
handling of raw materials and
products.
B Dapivali 81 The project is very Environmental Impact
close to our village. assessment is carried out and
The project is at does not show any adverse
500 mtr. Distance impacts on Karnala BS.
from Karnala Bird
Sanctuary. The Based on EIA report, all
project is environmental parameters will
dangerous to remain well within prescribed
human life and will limits during construction &
cause diseases operation phases of the
like cancer, project.
reproduction
problem etc. Propylene is the major raw
deficiency in material and it is non-toxic,
reproductive non-carcinogenic, non-
system etc. mutagenic & non-teratogenic,
so the apprehensions are
incorrect and unfounded.

products
C Dapivali 83 This project is BPCL has a Refinery in
shifted from Mahul Chembur area and LPG plant
and Uran as it is at Uran. The subject is a new
creating health plant and not being shifted
problems in that from Chembur or Uran.
area. There is a
population of Based on EIA report, all
40,000 to 50, 000 environmental parameters will
within a distance of remain well within prescribed
3 to 4 km from the limits during construction &
project location. operation phases of the
project. Propylene is the major
raw material and it is non-toxic,
non-carcinogenic, non-
mutagenic & non-teratogenic,
B170-1742-EI-1902
Rev. No. 3


products.
D Mohopada,Wasambe, 74 This project is Based on EIA report, all
Chambarli, dangerous to environmental parameters will
Khane Ambivali, human being and remain well within prescribed
animals. There is a limits during construction &
possibility of gas operation phases of the project
leak incident like and does not show any
Bhopal. This adverse impact on surrounding
project will cause areas. Propylene is the major
disease like raw material and it is non-toxic,
cancer, skin non-carcinogenic, non-
diseases and mutagenic & non-teratogenic,
asthma. This will so the apprehensions are
cause environment incorrect and unfounded.
pollution.
products.
E GrampanchayatDevloli 2 There is no buffer The Pipeline Right of User will
(Sarpanch) zone between be acquired as per provisions
Villages, Houses of Petroleum and Minerals
and project. The Pipelines (Acquisition of Right
details of pipeline of User inland) Act, 1962. The
passing through route maps and other details
the land and have been frozen by BPCL and
Gavthan. We are submitted to SDO, Panvel who
not clear how the is Designated as Competent
project will affect Authority under the Act. After
the land and scrutiny by Revenue
property belonging Department, the final route
to people. Hence details will be published in all
permission to be leading Newspapers. All
granted only after necessary NOCs will be
submission of obtained by BPCL before
Land Survey commencement of pipeline
Numbers and NOC laying works.
from MMRDA and
B170-1742-EI-1902
Rev. No. 3

MSRDC.
F Group Grampanchayat, 1 This project is The subject is a new plant and
Wasambe-Mohapada being shifted from not being shifted from
(Sarpanch) Chembur Mumbai. Chembur or Uran. State of the
There was an art facilities conforming to
explosion in relevant Indian & International
Chembur plant on standards with fail-safe
Dated: 8-8-2018. systems will be built for safe
People are afraid handling of raw materials and
because of this products.
incident. There is
danger to human Rapid Risk Assessment study
life because of this has been carried out for
project. proposed facility and its
recommendations will be
suitably implemented.
G Group 1 It is understood Based on EIA report, all
GrampanchayatWaveghar that BPCL environmental parameters will
(Gramsevak) Company project remain well within prescribed
will generate limits during construction &
poisonous gas and operation phases of the project
liquid. People are and does not show any
afraid that this will adverse impact on surrounding
cause danger to areas.
human life in this
area. Propylene is the major raw
material and it is non-toxic,
non-carcinogenic, non-
mutagenic & non-teratogenic,

products.
H Mohan 1 This letter gives
BalkrushnaDeshmukh references of
(Devloli) various documents
related to incidents
such as explosion
in Mumbai refinery
on 8-8-2018. The
incident of gas leak
in ISRO plant on
13-12-2018 and
paper articles.
B170-1742-EI-1902
Rev. No. 3

Suggestions /
Objections
mentioned are
1. Land 1. There is no land acquisition.
acquisition act Land parcel is been
1963 to be procured from HOCL as part
applied of restructuring plan
2. This project is approved by NITI Ayog
at 300 m from 2. Yes- project is outside the
ECO sensitive Eco sensitive zone of
zone from Karnala Wild Life sanctuary
Karnala Bird 3. There is no resettlement of
Sanctuary people – the proposed PP
3. Resettlement of project will be entirely within
people should HOCL factory plot
be done as per 4. For Pipelines all statutory
2013 act. buffer zones shall apply
4. Buffer zone 5. Green belt will be developed
should be as per MOEF & CC Norms
applied. 6. Yes- will be maintained
5. 33% area
should be
develop as
green belt.
6. Minimum 68 m 7. Yes- process is currently
distance to be ON
left between
pipeline and
houses.
7. Pipeline land 8. Yes- will be done regularly
survey during entire project life
numbers to be cycle
verified for any
legal matters.
8. Environmental 9. Yes- CER funds will be
parameter to be used for Health, Social
checked and welfare and education as
limits to be committed during Public
followed Hearing
9. implementation
of CSR 10. Mahul is a complex area
activities about having very large amount of
education and traffic and industrial sources
health should – there is no direct linkage
be mention to BPCL attributed in the
10. K.E.M. Hospital KEM report for Mahul
has observed
that people in
Mahul are
affected by
breathing
B170-1742-EI-1902
Rev. No. 3

problems, Skin
problems, Eyes
problems and
Hair problems. 11. All recruitments will be
This should be carried out as per
noted while Government norms.
giving
permission to
the project.
11. Project affected
people should
be made
shareholders
and should be
given priority in
job all location.
I Khane Ambivali 1 BPCL project is Based on EIA report, all
dangerous project. environmental parameters will
It is close to remain well within prescribed
human population limits during construction &
of 1 lakh. It should operation phases of the project
be made clear that and does not show any
who will give adverse impact on surrounding
Compensation if areas. Further, state of the art
there is any facilities with integrated
explosion orDeath environmental and safety
of people due to controls conforming to relevant
project. Also there Indian &International standards
is water shortage will be built for safe handling of
in this area. raw materials and products.
Water will be sourced from
MIDC.
Replies to written queries submitted by a resident Shri Sameer Khane at PH

Venue are also given below:
Sr. Query raised BPCL Reply

No.
1 Whether TOR of proposed existing project has Yes – compliance to TOR has been given in
been fully complied with? Chapter 1 of the EIA report
2 Kindly provide copy of Environmental Public Hearing is one of the step for
clearance, CRZ clearance, Forest clearance obtaining EC. Other clearances are applied
and any other approval obtain for this project. for and in various stages of approval.
3 Kindly Provide copy of compliance report of Refer Point No. 2 as above.

Environmental clearance, CRZ clearance,
forest clearance. Obtained for this existing
project.
B170-1742-EI-1902
Rev. No. 3

No.
4 Kindly provide copy of all approvals obtainedPermission from Mumbai HC will be applied
from Honorable Mumbai High Court regarding only after obtaining final CRZ clearance for
mangroves with respect to existing as well asPipeline project from MOEFCC and Final
proposed project / facilities. Approval from MOEF & CC under Indian
Forest Act’1980. This is in line with the
directives of Mumbai HC inregard with
mangroves.
5 Whether EIA prepared for proposed project is Yes
as per MoEF guidelines?
6 Kindly provide details of area of mangroves and Marine Impact Assessment (MIA)& CRZ
mudflat affected due to proposed project along reports provided in EIA report give all details
with geographical coordinates and colored with CRZ map.
map.
7 Kindly provide details of area of mangroves. Repeated (Refer point No.6)

And mudflat affected due to existing project
along with geographical coordinates and
coloured map.
8 Kindly provide details of consultant who has M/s Engineers India Ltd. (EIL) -
prepared EIA report of proposed project (Government of India Public Sector
Whether Consultant is accredited by QCI Enterprise)
NABET? Kindly enclosed copy of accreditation Accredited by QCI- NABET has studied
certificate provided by NABET. Environmental Impacts of Polypropylene and
Interconnecting Pipelines project. Certificate
of accreditation is provided in EIA report.
National Institute of Oceanography (NIO), a

CSIR Institution specializing in Marina
Environmental studies has prepared the
Marine Impact Assessment Report which is
included in the EIA report.
Institute of Remote Sensing (IRS), Anna

University has studied CRZ aspects of the
pipeline project – they are one of the six
Agencies accredited by MoEFCC for
undertaking CRZ maps under CRZ Rules
2011
9 Kindly provide copy of Marine EIA report if Available as part of EIA report submitted by
available. EIL
10 Honorable Supreme Court vide their order Thane Creek Flamingo Sanctuary is located
dated 11th December with respect to Writ more than 10 km from the HOCL site and
Petition no. 202 of 1995 of T. N. Godavarman hence site is not affected by Supreme Court
V/S. Union of India has declared Eco Sensitive Order. However the Pipelines are falling
Zone up to 10 km. from Thane creek Flamingo inside Deemed Eco Sensitive Zone of Thane
Sanctuary Creek Flamingo Sanctuary and hence
application to Wild Life Authorities is filed
vide proposal
B170-1742-EI-1902
Rev. No. 3

No.
no.FP/MH/Pipeline/39455/2019 for
clearance from NBWL.
11 Kindly provide details of action taken against The incident happened in premises of ISRO
the recent incident, wherein one monkey and which has taken part of HOCL factory plot.
one blue rock pigeon suffered / died due to gas BPCL is not having any manufacturing
leakage from unit at Rasayani near proposed activity in the Rasayani area and thus has
project. no role in the gas leakage.
12 What are the measures proposed at proposed Polypropylene manufacturing is a completely

site to avoid such circumstances /incidents? closed process and there are no process
vents. The boilers will use Natural gas as
fuel and hence emissions from fuel burning
will be minimal.
EIL has carried out QRA and HAZOP and

out and its recommendation will be suitably
implemented.
13 Proposed project is located at the bank Proposed unitwill completely reuse the
Patalganga river. According to CPCB report, treated effluent in plant and is aZero Liquid
Patalganga river is classified as polluted river. Effluent Discharge and will not affect
What are measures proposed to improve water Patalganga river quality in any way.
quality of Patalganga river?
14 According to CPCB report Patalganga river is Refer answer to point no. 13 as above.
highly polluted, under chapter STW 1 of water
tourism project proposal scored all points. Even
though project proposal is below permissible
limit kindly explain.
15 Kindly describe in detail about area of proposed Refer CRZ report which is part of EIA report.
project under CRZ classification detail with
maps and google earth image.
16 Kindly provide details of mangroves, mudflats,
Refer Marine EIA Report prepared by NIO
salt pans, estuaries, and rock area. Within which is part of EIA report submitted by EIL
proposed project and study area. and contains all details.
17 How will disturbed mangroves area be Refer Marine EIA Report prepared by NIO
reinstated. which is part of EIA report submitted by EIL
and contains all details.
18 Kindly provide detailed information on Refer Marine EIA Report prepared by NIO
mangrove afforestation for all existing and which is part of EIA report submitted by EIL
proposed project / facilities. and contains all details.
19 Kindly provide details of location and species Refer Marine EIA Report prepared by NIO
selected for mangroves redevelopment which is part of EIA report submitted by EIL
afforestation for all existing and proposed and contains all details.
project facilities.
20 Kindly provide details of total area under Refer Marine EIA Report prepared by NIO
mangroves plantation total area covered by which is part of EIA report submitted by EIL
mangroves and survival rate. For all existing and contains all details.
and proposed project facilities.
B170-1742-EI-1902
Rev. No. 3

No.
21 Whether project proponent has prepared CRZ Refer CRZ map prepared by IRS, Chennai
map of 1: 4000 delineating CRZ area. HTL line, which is part of EIA report.
LTL line, Buffer zone, mudflat area. Sand-dune
area. Rocky seashore, coral reefs. Etc.
22 Kindly provide entire details of CRZ Refer CRZ report prepared by IRS, Chennai
classification along proposed pipeline corridor which is part of EIA report.
alignment according to approved draft CZMP.
23 Kindly provide copy of proposed pipeline Refer CRZ report prepared by IRS, Chennai
alignment corridor superimposed on approved which is part of EIA report.
CZMP.
24 Kindly provide copy of existing site boundary. Refer CRZ report prepared by IRS, Chennai
Superimposed on approved CZMP which is part of EIA report.
25 Kindly provide map of existing and proposed Refer CRZ report prepared by IRS, Chennai
project activities proposed alignment on 1 : which is part of EIA report.
4000 CZMP.
26 Kindly provide latest available satellite images Refer EIA report- Baseline Environment
of study area. Section.
27 Kindly provide alternate alignment studied for Refer EIA report
proposed pipeline.
28 Kindly provide information on site alternatives Proposed plot was the only alternative.
studied for proposed poly propylene unit.
29 BPCL to clarify up to what area the CSR and CER for the surrounding areas
infrastructure facilities will be extended to the
shall be taken up based on available budget,
locals? guidelines provided by District Authorities &
recommendations in EC report.
30 Kindly provide all information on hightide flow Refer Marine EIA report which is part of
and biodiversity of Thane creek and Panvel EIAreport.
creek.
31 How much time will be required to complete Three years after obtaining EC.
proposed project?
32 Please give remedial measures if any Question is not clear.
33 What will be the impact of proposed alignment Question is not clear.
on sure line?
34 (sentence incomplete) Question not clear.
35 What will be the impact of proposed work on Refer Marine EIA report which is part of EIA
Panvel creek and Thane creek? report.
36 Kindly provide details of impact on biodiversity Refer Marine EIA report which is part of EIA
of surrounding due to proposed processes. report.
37 Kindly provide detailed information on indirect Refer Marine EIA report which is part of EIA
destruction of mangroves area. report.
38 What all majors taken to conserve diversity of Refer EIA report.

surrounding?
39 On page no. 2 of EIA report, it is said that, “The HOCL has dismantled the factory on their
project site is not having anyimportance”. The own and the clear land is being sold to
B170-1742-EI-1902
Rev. No. 3

No.
pipeline traversesThane creek and Panvel BPCL. As on date, there is no facility
creek and site proposed for Propylene unit is existing on the land and hence the
close to Karnala bird Sanctuary- Explain statement is made.
40 It is mentioned in EIA report that habitats in This information is provided as per the
study area includes agriculture and scrubland. format of EIA report.
Total 103 species of birds were observed
during present survey within 10km radial
distance, from proposed project site.
41 Project proponent failed to mention that leopard Will be discussed with the consultant who
exist also in Karnala bird century. has prepared EIA report.
42 There is wildlife corridor between Karnala bird BPCL is not involved in highway widening
sanctuary,Phansad wildlife sanctuary project.
Sudhagad wildlife century, Matheran wildlife
sanctuary, Bhima Shankar wildlife sanctuary. Proposed Polypropylene project will be
Due to highway widening, habitat destruction located within existing unused HOCL factory
occurred in these protected areas. There plot. The pipeline corridor is not passing
maybe increased in man animal conflict, due to through any Wild Life Sanctuaries,thus
these project. possibility of man animal conflict due to this
project does not exist.
43 Kindly provide data of flora, fauna and wildlife Refer EIA report.
observed in that area along with classification
with respect to IWPA 1972 and IUCN red list.
44 Kindly provide list of migratory birds along with Refer EIA report.
migratory and IWPA 1972 and IUCN red list
status observed in study area.
45 Is there any Near Threatened, Threatened, Refer EIA report.

Sensitive, Extinct species of flora and fauna in
this area? Kindly provide detailed information.
46 Which are the scheduled species in the area ? Refer EIA report.
47 Kindly provide fish species available in this Refer Marine EIA report which is part of
area. EIA report.
48 What will be the impact of proposed project on Refer Marine EIA report which is part of
fishing and (fish) diversity? What are mitigation EIA report.
majors for these?
49 Is there any study carried out on impact of Refer Marine EIA report which is part of
existing project / facilities on fishing in EIA report.
surrounding; if yes kindly provide copy of the
same.
50 How many fisher folks are dependent on Refer Marine EIA report which is part of
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No.
traditional fishing act proposed project EIA report.
alignment? and how livelihood of them will be
compensated.
51 What will be the impact on marine life, bird life Refer Marine EIA report which is part of
and livelihood of local fishermen community? EIA report.
52 There will be adverse impact of proposed Refer Marine EIA report which is part of
project on fish catch and fishing occupation. EIA report.
What all mitigation measures are proposed to
reduce it and to compensate loses.
53 Is there any compensation scheme available for Pipeline is planned to be laid in marine area
local fishermen? Kindly provide details. wherein it is passing through the
navigational area and not much of fishing
activities are present in those area. The
project activity requires only 4-6 months’
timeto lay the pipelines and hence no major
disturbance expected on fishing activity or
fishermen.
54 Kindly provide details of compensation provided No loss of livelihood expected since
for loss of livelihood. proposed Polypropylene project is fully
within the old closed HOCL factory plot
Compensation will be given for those whose
land is affected due to pipeline laying as per
the recommendations of competent authority
appointed by state government. Moreover
the disturbance is temporary, after laying of
pipelines the farmers may carry out farming
activity over the laid pipelines.
55 Kindly provide information on change in biotic Refer Marine EIA report which is part of
physical measurements in that area. EIA report.
56 Provide information of proposed environment Refer EIA report.

management plan.
57 As mentioned in report, connecting pipeline is River Regulation Zone (RRZ) Policy is

proposed throughRRZ area and reserved scrapped by Government of Maharashtra.
forest. Total forest area diverted for lying of
pipeline is 2 acres. 68 hectors (mangroves Before laying pipelines, all necessary
area: 21.9 hectares and reserved / protected permissions from Forest department will be
forest area:78.7878 hectares). taken and all conditions duly complied
58 Is there any scheme for future expansion? Any expansion if required will be taken up
Kindly provide information of the same. separately as per the guidelines and
procedures.
59 Panvel area is categorized as seismic zone III All plant buildings and structures will be
(medium). In the event earthquake what are constructed to ensure adequate safety
majors will be implemented? Kindly provide considering the Seismic classification of the
details of mitigation majors if any. area
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No.
60 How environment will be damaged due to Refer RRA report which is part of EIA report.
leakage of gases and other toxic substances.
61 Kindly provide information of training given to BPCL is an ISO 9001, ISO 14001 and
permanent as well as contractual employees. OHSAS 18001 accredited Organisation.
Necessary training will be provided to
different levels of employees as per need
62 Please explain how temporary and permanent Repeated question please refer sr no. 61
staff will be trained?
63 What are the proposed remedial measures? Question not clear.
64 As per CRZ notification, how much eco- Refer CRZ report which is part of EIA report.
sensitive area will be affected/ destroyed due to
proposed project?
65 Kindly provide information on eco-sensitive Refer EIA report.
area around proposed project along with map.
66 Kindly provide information of water quality Refer EIA report.
during construction phase and operation phase
of proposed project. Also give prediction about
water quality in future.
67 In the study area proposed as also for EIA Notification 2006 and Guidelines
proposed project /infrastructure facilities – thereunder require only three months
comprehensive EIA including road, rail, water baseline monitoring.
bodies should be considered
68 Kindly provide information of proposed green Refer EIA report.
belt.
69 Kindly provide details of compliance regarding Refer EIA report.
green belt in all existing project / facilities.
70 Kindly provide details of employment provided Not applicable for Rasayani
to locals till date.
71 Provide details of job given to fishermen till Not applicable for Rasayani.
date.
72 Kindly provide information on change in noise Refer EIA report.
levels due to operation phase of proposed
project also update with mitigation measures
73 Kindly provide information of noise modeling Refer EIA report.
during construction phase and operation phase
of proposed project. Also give prediction about
noise modeling levels in future.
74 Provide details of budgetary provision made Refer EIA report.
under CSR activities.
75 Kindly provide information of forest clearance Is under progress
obtain for project proposal.
76 Kindly provide information of wildlife clearance Not applicable for Karnala Bird Sanctuary as
obtain for project proposal project is not falling inside Eco sensitive
Zone of Karnala WLS. The matter regarding
TCFS (Thane Creek Flamingo Bird
Sanctuary) is explained in Query No.10
77 Sentence incomplete Question not clear.
78 What are mitigation measures proposed for Question not clear.
that?
79 Please explain whether water quality in the Refer EIA report.
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No.
area will be deteriorated – what are proposals
in this respect?
80 How livelihood of local community gets affected It will not get affected.
due to these?
81 What are proposed remedial action proposed? Refer EIA report.
The Environment Public Hearing Committee informed that the opinions, suggestions,
objections regarding the project raised during the meeting will be included in the minutes of
the meeting. The report will be submitted alongwith final EIA Report to the Expert
Committee of Ministry of Environment, Forest & Climate Change, Govt. of India, New Delhi.
The Expert Committee will take further decision for the same.
EIA Study for Installation of Polypropylene (PP) unit Document No.
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at Rasayani and Interconnecting Pipelines from
Rev. No. 3
CHAPTER – 8
PROJECT BENEFITS
B170-1742-EI-1902
Rev. No. 3
8.0 INTRODUCTION
Propylene based petrochemical products to further improve refinery profitability. BPCL has
recently carried out a Bottoms upgrading Study at BPCL Mumbai Refinery which
recommended the setting up of a Petrochemical Resid FCC (PRFCC) complex with the
intent of maximizing Polymer Grade Propylene production which will feed a Polypropylene
complex being planned at Rasayani, 50 km from MR.
Propylene from the PRU unit in the PRFCC complex will be sent from the refinery as
feedstock to the new Polypropylene complex being planned at Rasayani, Maharashtra.
8.1 PROJECT BENEFITS
For the proposed Polypropelene plant will be set up in industrial land owned by Hindustan
Organic Chemicals Limited (HOCL). The benefits of the proposed plant are follows:
o PP plant at Rasayani will produce the polypropylene from the feed generated in
BPCL Mumbai refinery.
o Polypropylene which is used in a variety of applications including packaging for

consumer products, plastic parts for various industries (including the automotive
industry), special devices like living hinges, and textiles will be locally available to
the surrounding plastic & polymer industries.
o Many auxiliary small industries, shops will come up near the complex.
o Connectivity and infrastructure of the Rasayani area will improve due to industrial
activity and which in turn benefit the local population.
8.2 SOCIO-ECONOMIC DEVELOPMENT
The proposed project would generate some direct and indirect employment opportunities
during construction and operation phases, which will benefit the local people. A
significant nos. of manpower is required during construction and operation. Local skilled
and unskilled labour will be provided employment during construction and operation
phase. Improvement in the overall socio-economic status of the vicinity of project area, in
the thematic areas of health, education, livelihood and infrastructure is expected.
Social Development is an important component of any project taken by BPCL. An

understanding of society is essential in helping people meet their social needs - food,
water, shelter, health, knowledge, skills and physical and emotional security.
How people define such needs and the priority and value give to them varies
tremendously, not only from one country to another, but between different groups of
people. A starting point for establishing appropriate and sustainable social services
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should be an analysis of how individuals, families and communities organise themselves

in society to meet their needs as they define them. These facts have been already been
noticed by BPCL and some are being focused while carrying out the development
programmes in nearby areas. This project will also result in overall environmental quality
improvement in this region.
Page 184 of 247
CHAPTER 9
ENVIRONMENT COST BENEFIT ANALYSIS
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Rev. No. 3
9.0 ENVIRONMENTAL COST BENEFIT ANALYSIS

Environmental cost-beneﬁt analysis, or CBA, refers to the economic appraisal of
policies and projects that have the deliberate aim of improving the provision of
environmental services or actions that might affect (sometimes adversely) the
environment as an indirect consequence. Vital advances have arisen in response to
the challenges that environmental problems and environmental policy pose for CBA. It
also compares the monetary value of benefits with the monetary value of costs in
order to evaluate and prioritize issues. The effect of time (i.e. the time it takes for the
benefits of a change to repay its costs) is taken into consideration by calculating a
payback period. In its simple form, CBA uses only financial costs and financial
benefits.
9.1 PROJECT FINANCIAL DETAILS

The total project cost of the project is Rs. 6431 Crores (Rs. 3826 Crores for Rasayani
complex & Rs. 2605 Crores for Pipelines from BPCL-MR to Rasayani).
9.2 PROJECT COSTS

The allocation of the project cost will be approved by BPCL. This cost includes the
following:
(i) Civil Works,

(ii) Construction,
(iii) Equipment and its installation, and
(iv) Consulting engineering design and supervision.
Besides that, the abatement cost also should take into consideration in order to reduce
the pollution which will harm the community and human beings.
9.3 MONITORING AND REPORTING COSTS
During the construction period, the monitoring process should be required in order to
make sure that the construction of the project related activities is according to the
schedule. The minor cost of the equipment required for monitoring environmental
impacts is also included in the project cost.
9.4 NON-QUANTIFIED ENVIRONMENTAL IMPACTS
The construction of the BPCL also will produce some non quantified environmental
impacts from project development, increased other development off-site, including
noise pollution, air pollution, and surface water pollution, but these are considered
marginal, and additional economic assessment is not required. Therefore, as
mentioned earlier, the abatement cost is included in the project cost.
Besides the tangible benefits, the project has got number of intangible benefits like,
socio economic benefits to the local people and the region, generation of revenue for
the state apart from growth through industrialization. The proposed project will result in
increased volume of petroleum products to meet the energy security of nation.
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CHAPTER – 10
ENVIRONMENTAL MANAGEMENT PLAN
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10.1. ENVIRONMENT MANAGEMENT PLAN
Environmental Management Plan (EMP) is planning and implementation of various pollution

abatement measures for any proposed project. The EMP lists out all these measures not
only for the operational phase of the plant but also for the construction phase and planning
phase. The EMP is prepared keeping in view all possible strategies oriented towards the
impact minimisation.
The EMP for the proposed project is divided into three phases i.e. Planning, Construction
and Operational phase. The planning phase lists out the control strategies to be adopted
during the design considerations. The construction and operational phase detail out the
control/abatement measures to be adopted during these phases.
10.1.1. HEALTH SAFETY & ENVIRONMENT
Health, Safety and Environment will be awarded topmost priority in selection of technology,
equipment and processes to minimize hazards. Licensor design basis will request Licensors
to submit write up on safety features of the process and its impact on persons, environment
and asset. Material selection and design conditions will be validated and be robust to avoid
any catastrophic failure. The key focus will be to have minimal impact on Persons, Assets
and Environment. For Polypropylene Unit, technologies considered have high safety
integrity level and pose no health and environment hazards. The considered processes
produce minimum effluents and include proper treatment for handling any hazardous
material like Alkyl Aluminum (used as co-catalyst) and handling/treatment of systems
contaminated with Alkyl Aluminum.
For gaseous effluents, no stream containing hydrocarbon is released to atmosphere. Relief

system will be designed to safeguard against all credible emergency scenarios and
disposed in flare system. Gaseous streams which are released to atmosphere are of
following categories:
 Blanketed nitrogen from the vessels in the catalyst section during filling operation. All
such streams are collected and passed through a vessel containing mineral oil to scrub
the nitrogen before release to atmosphere.
 Air from the centrifugal drier in the extruder section. This is basically moist air after
drying the wet pellets
 Nitrogen or air stream from the additive bins and powder silos. These streams contain
fine PP powder or additives. These are collected in header and passed through bag filter
to separate the fine powder and release only nitrogen or air to avoid any dust pollution.
 Air from homogenization pellet silos or bagging silos may contain fine PP dust. These
are separated in the elutriators installed over bagging silos. To mitigate dust formation
during pellet transfer, pellet pneumatic conveying lines use shot peened lines
 Gas detectors are provided in areas of the plant to detect any hydrocarbon leakage.
 The steam generation boiler uses clean natural gas from RLNG. Hence there is no Sox
or NOx emission.
 Relief system will be designed to safeguard against all credible emergency scenarios
and disposed in flare system.
For liquid effluents, there will be no treated liquid effluent discharge for Rasayani site. The
liquid effluent treatment plant will be designed for zero liquid discharge and the treated
effluent will be recycled for use as cooling tower make up, fire water make up, horticulture
and other services. Liquid effluent will be of following categories from different sources.
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 PP unit generates minimal oily waste water from the process area and water with
fine pellets from the extruder area.
 Filter back washes from the raw water treatment plant in OSBL
 Cooling tower blowdown and steam boiler blowdown
 DM water plant regeneration streams
 The oily water stream will be subject to Biotreatment and filtration to reduce TOC,
BOD, COD. The sludge collected from the Membrane Bio Reactor (MBR) or
Biotreatment facility will be collected, dewatered and dried. Dried sludge will be
disposed as landfill, material.
 The treated stream from Bio Filtration or MBR is mixed with blowdown stream from
Cooling Tower and Boiler along with the neutralized stream from Demineralized Water
plant to treat in RO plant to reduce the TDS to acceptable limit.
 The reuse water will be of same quality as that of the fresh water received from the
MIDC.
 The reject stream from the RO plant will be evaporated and crystalized to recover the
solids separated in RO plant. The solids separated will be used for landfill.
 Treated water will be stored in Treated Water Storage Tank of capacity 2925 m3/h and
pumped to consumers.
All PP technologies use Tri Ethyl Aluminum (TEAL) which is a pyrophoric material. This
material is handled completely in closed system. Blanketed nitrogen from this system is
scrubbed in mineral oil to remove and neutralize trace of TEAL and routed to closed sand pit.
All TEAL contaminated system is neutralized with oil and nitrogen purged before opening and
the waste contaminated oil is neutralized and Aluminum content measured before draining to
oil drums. This treated contaminated oil is incinerated. Solid effluents generated in the
complex are of the following category:
• PP Powder dumped from the system in case of upsets. This material will be treated and
neutralized before dumping to ground.
• PP extruder machine wastes generated during extruder start up from barrel purging
and/or agglomerates in agglomerate catcher.
• Floor sweeps generated in extruder area, bagging area which are sold as floor sweep
material.
• PP fine pellets from PCW tank.
• PP powder dump from the reactor will have active catalyst. The PP powder will be
neutralized by steaming and drying to kill the active catalyst before dumping.
The above solid wastes are collected and sold. Spent catalysts from ethylene and propylene
treater, once in 4 years. These are disposed of for land fill or can be worked out with supplier
to take back. Bag filter elements whenever the filter elements are replaced. These are
disposed off along with scrap material.
10.2. ENVIRONMENTAL MANAGEMENT AT PLANNING PHASE
10.2.1. DESIGN CONSIDERATIONS
Government of India (GoI) has made many legislations/rules for the protection and
improvement of environment in India. Various environmental legislations/rules applicable to
the proposed project facilities are as follows.
- The Environment (Protection) Act, 1986, amended up to 1991

- The Environment (Protection) Rules, 1986, amended upto 2008, schedule 1, S.No.3
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- Environment (Protection) Third Amendment Rules, 2002

- Environment (Protection) fifth Amendment Rules, 2009, schedule VI, part D, Item
III, s.no.6
- Environment (Protection) Amendment Rules, 2012
- The Water (Prevention and Control of Pollution) Act, 1974, as amended upto 1988.
- No. 19 of 2003, [17/3/2003] - The Water (Prevention and Control of Pollution) Cess
(Amendment) Act, 2003.
- The Water (Prevention and Control of Pollution) Rules, 1975
- The Water (Prevention and Control of Pollution) Cess Rules 1977 as amended upto
1992
- The Water (Prevention and Control of Pollution) Cess Rules 1978 as amended upto
1992.
- The Water (Prevention and Control of Pollution) Amendment Rules, 2011.
- The Air (Prevention and Control of Pollution) Act 1981, as amended upto 1987.
- The Air (Prevention and Control of Pollution) (Union Territories) Rules, 1983
- Hazardous Wastes (Management and Handling) Rules, 2008, amended up to 2009.
- Manufacture, Storage and Import of Hazardous Chemical Rules, 1989 (Amendment)
Rules, 2000.
- Noise Pollution (Regulation and Control) Rules, 2000, amended up to 2010.
- Common Hazardous waste Incinerator rules, The Environment (Protection) Rules,
1986, amended upto 2008, schedule 1, s.no.100
Proposed project shall be designed taking into account the above-referred legislations/rules
and as per the directives of Environmental Clearance documents. Besides this the proposed
effluent and emission standards will also be compiled for this Project.
During the design stage, all piping and instrumentation diagrams and plant layout shall be
reviewed as a part of HAZOP studies to assess the risks involved.
The specific control measures related to gaseous emissions, liquid effluent discharges,
noise generation, solid wastes disposal etc. are described below.
10.2.2. Air Environment
The gaseous emissions from the complex will be controlled to meet all the relevant
standards stipulated by the regulatory authorities. Standards applicable to this proposed
project can be classified into three categories:
 Emission Standards
 VOC Emission and Control
The standards and compliance to the above standards are given below:
Emission Standards
There shall be 2 nos. of new stacks for the proposed project. Air emission from each stack
of the proposed project is covered in and the relevant standards as given in Table 10.1
(Emissions from Furnace, Boiler, Heater, Vaporiser, Captive Power Plant).
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Table 10.1 Emissions Standards (Figures in mg/Nm3)
All values shall be corrected to 3% Oxygen

In case of mixed fuel (gas and liquid) use, the limit shall be computed based on heat
supplied gas and liquid fuel.
Some of the major features of these environmental measures are as follows:
 Heaters/furnaces will be provided with well proven Low NOx burners to reduce the
emissions of Nitrogen Oxides (NOx).
 The heights of various stacks will be determined taking into consideration the
"Guidelines for Minimum Stack Height" as per notification by MoEF dated 19 th May
1993, which fixes the minimum stack height based on emission of Sulphur Dioxide.
This is as given below:
H=14(Q) 0.3
Where,
H = Stack Height in m,
Q = Sulphur Dioxide emission in kg/hr.
If, the Pollution Control Board specifies any minimum stack height, the higher of the two will
be selected. The Rasayani PP complex is designed in such a way that the total emissions
from the complex will meet all the applicable standards/stipulations.
VOC Emission and Control
In petroleum complexes, the release of volatile organic compounds (VOCs) to air depends
on the products handled at the plant and may include acetaldehyde, acetone, benzene,
toluene, and xylene. VOC emissions are mostly fugitive and depend upon the production
processes, material handling and effluent treatment procedures, equipment maintenance,
and climatic conditions.
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These fugitive emissions originate from the static and dynamic compressor joints and seals
used in flanges, pumps, valve packings and connection joints to the atmosphere like
sampling, relief valves, etc.
In order to minimize the fugitive emissions, the following measures will be taken:
- Minimum number of flanges, valves, etc.

- High grade gasket material for packing.
- Usage of state-of-the-art low leakage valves preferably with bellow seals.
- Usage of pumps with mechanical seals.
- Provisions of floating roof storage tanks.
- Provisions of double seal in some of storage tanks.
- Provision of seals in the drains and manholes.
10.2.3 Noise Environment
The selection of additional equipment will be made with specification of low noise levels as a
major consideration. The design will be undertaken with the aim of minimizing noise at
source. Noise suppression measures such as enclosures and buffers will be used to limit
noise levels in areas frequented by personnel to below 85 dB(A). Comprehensive measures
for noise control, at the design stage, shall be followed in terms of:
- Noise level specification of various rotating equipment as per Occupational Safety

and Health Association (OSHA) standards.
- Equipment layout considering segregation of high noise generating sources.
- Erecting suitable enclosures, if required, to minimize the impact of high noise
generating sources.
- Sizing the flare lines with low Mach number to have lower noise levels.
- Development of Green belt of appropriate width all around the complex towards noise
attenuation.
10.2.4 Water Environment
At the design stage, there are several measures proposed to be incorporated in the process
so as to minimise the impact on water environment during operational phase on the
surrounding water bodies. Some of these measures are described in subsequent sections.
Water treatment within complex for various purposes shall include the following techniques
which are efficient and provides small quantity of discharge.
 Raw water treatment Plant:
Water requirement for the project is proposed to be sourced from the MIDC.
 Effluent treatment Plant:
A new comprehensive Wastewater Treatment Plant (ETP) shall be installed to treat the
effluent generated from various units in the complex.
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10.2.5 Land Environment
During the design stage itself due care will be taken to select the process technologies
generating minimum solid wastes so that their handling, treatment and disposal do not
cause any serious impact on the existing land environment. Also, efforts will be made to
recycle some of the spent catalysts by way of returning to the original supplier for
reprocessing.
The solid wastes management plan proposed is briefly described below. The provisions of
Hazardous Wastes (Management and Handling) Rules, 2008, amended up to 2009 will be
complied with.
10.3 ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION PHASE
The overall impact of the pollution on the environment during construction phase is localized
in nature, reversible and is for a short period. Various measures planned for management of
various components of environment are given in subsequent sections.
10.3.1 Air Environment
Construction phase (Impact significance: Low)

 Preventive maintenance of vehicles and equipment.
 Vehicles with valid Pollution under Control certificates to be used.
 Unnecessary engine operations to be minimized.
 Implementing dust control activities such as water sprinkling on unpaved sites.
 Controlled vehicle speed on site.
 Vehicle to be covered during transportation of material
 Providing dust collection equipment at all possible points
 Following care would be taken for management of air quality during construction
phase
- The storage and handling of soil, sub-soil, topsoil and materials will be carefully
managed to minimize the risk of wind blow down material and dust
- There will be no on-site burning of any waste arising from any construction
activity.
- Dust masks should be provided to construction workers, while carrying out
operations that may entails potential for dust generation.
10.3.2 Water environment
Construction phase (Impact significance: Consumption of water - Low)

 Sewage and grey water from construction camps and work sites.
 Cleaning and washing water for vehicle and equipment maintenance area.
 During construction phase, used construction water is the only effluent generated due to
construction activities and most of the effluent generated will be so small that it will either
get percolated to ground or get evaporated.
Construction phase (Impact significance: Generation of effluent - Low)
 Monitoring water usage at construction camps to prevent wastage.

 Ensuring there are no chemical or fuel spills at water body crossings.
 Marginal sanitary water will be treated to STP.
 Usage of toilets for construction staff.
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Rainwater Harvesting
Considering the climatic conditions and the scarce surface as well as groundwater
availability in the region, state of the art rain water harvesting system is strongly
recommended in the proposed project. The run-off from the most of the paved surfaces
could be routed through a suitably designed storm water drainage system and collected in
storm water collection sump. For augmenting the ground water resources in the proposed
plant premises, number of rainwater harvesting wells could be constructed with internal
drains where excess rain water flowing in drain could be diverted to rain water storage
sumps for reuse.
To facilitate water harvesting, collection and storage of rainwater, the rain water storage
system needs to be located at an appropriate location on the site keeping in view the slope
contours and collection point. Provision should also be made for temporary collection of
storm water and routing it to the water harvesting structures to recharge the ground water
table. The designing of the system depends on various factors and needs to be undertaken
during detailed engineering design of the project. The existing practice of rainwater storage
by local villagers in the region may be studied for its implementation. Guidance from
Central Ground Water Board (CGWB) could be taken for finalization of appropriate rain
water harvesting technology. However, it must be ensured that these wells will be utilized
only during monsoon and no wastewater should find way to these wells during operation
phase of the complex.
10.3.3 Land environment
Construction phase (Impact significance: Land use & topography - Low, Soil quality - Low)
 Sufficient protective measures shall be adopted to avoid soil erosion during construction
in the rainy season.
 Restricting all construction activities to the maximum possible extent inside the project
boundary.
 The top-soil soil stock pile is not contaminated with any type of spills.
 Any material resulting from clearing and grading should not be deposited on approach
roads, streams or ditches, which may hinder the passage and/or natural water drainage.
 After final site grading is complete, ensuring that the excess excavated material is not
dumped indiscriminately but used for filling low lying areas construction by locals.
 Developing project specific waste management plan
 Developing and maintaining dedicated waste storage areas
10.3.4 Noise environment

 Preventive maintenance of equipment and vehicles
 Unnecessary engine operations to be minimized (e.g. equipment with intermitted use
switched off when not working)
 DG sets to be provided with acoustic enclosures and exhaust mufflers.
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10.3.5 Biological environment

 Avoid cutting of tress wherever possible, especially the endangered species observed in
the study area.
 Exploring opportunities for conservation of endangered species.
 Closing of trenches as soon as possible after construction.
 Prevent littering of work sites with wastes, especially plastic.
 Training of drivers to maintain speed limits and avoid road-kills.
10.3.6 Socio-economic environment

 Training contractors on company safety policy requirements
 Monitoring speed and route of project-related vehicles within the project area
 Determine of the safe, legal load limits of all bridges and roads that will be used by heavy
vehicles and machinery.
 Upgrading local roads, wherever required, to ensure ease of project activity and
community safety
 Consolidating deliveries of materials and personnel to project sites, whenever feasible, to
minimize flow of traffic
 Minimizing interruption of access to community use of public infrastructure
 Providing prior notice to affected parties when their access will be blocked, even
temporarily.
 Monitoring construction camp safety and hygiene
 Preventing use of drugs and alcohol in project-sites
 Preventing possession of firearms by project-personnel, except those responsible for
security
 Project-related waste and wastewater is disposed in a responsible manner
10.4 ENVIRONMENTAL MANAGEMENT DURING OPERATION PHASE
The overall impact of the pollution on the environment during operation phase is localized in
nature, non-reversible and is for a long period. Various measures planned for management
of various components of environment are given in subsequent sections.
10.4.1 Air Environment
Operation phase (Impact significance: Low)

 Ensuring preventive maintenance of equipment.
 Monitoring of air polluting concentrations.
10.4.2 Water environment
Operation phase (Impact significance: Consumption of water -Low, Generation of effluent -

Low)
 Tracking of consumption.
 Development of rainwater harvesting pits
 Maximum Utilization Of Treated Water
 Zero liquid discharge concept to be adopted.
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10.4.3 Land environment
Operation phase (Impact significance: Soil quality - Low)

 Developing and maintaining dedicated waste storage areas,
10.4.4 Noise environment

 Avoiding continuous (more than 8 hrs) exposure of workers to high noise areas.
 Provision of ear muffs at the high noise areas
 Ensuring preventive maintenance of equipment.
10.4.5 Biological environment

 Development of greenbelt is of prime importance due to their capacity to reduce noise
and air pollution impacts by attenuation/assimilation and for providing food and habitat
for local macro and micro fauna.
 Survival rate of the planted trees should be closely monitored and the trees, which
could not survive should be replaced by more tolerant native species.
 Social awareness program about the importance of conservation of flora and fauna
especially medicinal plants, rare and endangered species and their ecological role need
to be conducted.
 Plantation and maintenance of additional trees during operation phase.
10.4.6 Socio-economic environment

 Employment opportunity may be provided to local people during operation phase
considering their skills and abilities as per procedures & practices adopted by company.
 It must be ensured that the agricultural activity near the project sites must not get
affected.
 Required collaboration between project authority and local bodies is necessary for the
smooth functioning of the project as well as for the progress of the region.
 The facilities like education, medical, transportation, sanitation are poor in rural area. This
provision needs to be strengthened under social welfare activity.
 For all the social welfare activities to be undertaken by the project authorities,
collaboration should be sought with the local administrations viz. Gram Panchayat, C.D.
Block office etc. for better co-ordination and also to reach to the public.
 Sanitation facilities in rural area are inadequate. The unsanitary conditions cause health
problems. The medical facilities in the area are very poor. As such health camps for
general health, eye check up, family planning, health awareness should be conducted for
the rural people.
 Communication with the local community should be institutionalized & done on regular
basis by the project authorities to provide as opportunity for mutual discussion.
 Project authorities should organize regular environmental awareness programmes to
bring & environmental management measures being undertaken for improving their
quality of life.
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For social welfare activities to be undertaken by the project authorities’ collaboration may be
sought with local administration gram panchayat block development office etc for better co-
ordination
10.5 MEASURES FOR IMPROVEMENT OF BIOLOGICAL ENVIRONMENT
The resultant ambient air quality levels after the operation of the plant will be within the
prescribed limits; impact on flora and fauna is not envisaged. The following recommendations
are suggested for further implementation:
 Clearing of existing vegetation should be kept to minimum and should be done only when
absolutely necessary;
 Plantation programme should be undertaken in all available areas. This should include
plantation in the expanded areas, along the roads, on solid waste dump yards etc;
 Use of biogas, solar energy, should be encouraged both at individual and at society levels;
and
 Plantation should be done along the roads, without affecting plant operational safety. This
will not only improve the flora in the region but will add to the aesthetics of the region.
10.5.1 Greenbelt Development Plan
An area of 110.75 acres of the total plot area of 334 acres is earmarked for green cover/belt
development. EIL has made a detailed greenbelt plan and suggested plant species for
plantation purpose. BPCL will plant and look after the planted species taking suggestions of
appropriate consultant for greenbelt development.
10.5.2 Guidelines for plantation
The plant species identified for greenbelt development will be planted using pitting technique.
The pit size will be either 45 cm x 45 cm x 45 cm or 60 cm x 60 cm x 60 cm. Bigger pit size is
preferred on marginal and poor quality soils. Soil proposed to be used for filling the pit will be
mixed with well decomposed farm yard manure or sewage sludge at the rate of 2.5 kg (on
dry weight basis) and 3.6 kg (on dry weight basis) for 45 cm x 45 cm x 45 cm and 60 cm x 60
cm x 60 cm size pits respectively. The filling of soils will be completed at least 5 - 10 days
before the actual plantation. Healthy seedlings of identified species will be planted in each pit.
10.5.3 Species Selection
Based on the regional background and soil quality, greenbelt will be developed. In greenbelt
development, monocultures are not advisable due to its climatic factor and other environmental
constrains. Greenbelt with varieties of species is preferred to maintain species diversity, rational
utilization of nutrients and for maintaining health of the trees. Prepared in this way, the
greenbelt will develop a favorable microclimate to support different micro- organisms in the soil
and as a result of which soil quality will improve further.
During the course of survey, it has been observed that the soil quality of the plant site is fairly
good and can support varieties of dry deciduous plant species for greenbelt development.
Manure and vermin-compost may be mixed with the soil used for filling the pit for getting better
result for survival of plant species. Adequate watering is to be done to background, extent of
pollution load, soil quality, rainfall, temperature and human interactions, a number of species
have been suggested to develop greenbelt inside and outside the proposed complex. These
species can be planted in staggering arrangements within the plant premises. Some draught
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resistant plant species have been identified which can be planted for greenbelt development if
sufficient water is not available (CPCB book on Guidelines for Developing Greenbelts). The
suitable species for greenbelt development program are given in Table 10.2 to maintain the
growth of young seedlings.
Table 10.2 Suggested species for plantation in greenbelt development
Sl. Binomial name Family Type of planting

No.
1. Anthocephaluscadamba Rubiaceae All areas
2. Alstoniascholaris Apocynaceae Township
3. Bambusaarundinaceae Poaceae Plant Boundary
limits
4. Bambusa vulgaris Poaceae Plant Boundary
limits
5. Calophylluminophyllum Clusiaceae All areas
6. Couroupitaguianensis Lecythidaceae All areas
7. Hibiscus tiliaceous Malvaceae All areas
8. Lagerstroemia reginae Lythraceae All areas
9. Bassialatifolia Sapotaceae All areas
10. Ailanthesexcelsa Simaroubaceae Avenue trees
11. Mangiferaindica Anacardiaceae Avenue trees
12. Manilkarahexandra Sapotaceae All areas
13. Mimusopselengi Sapotaceae All areas
14. Plumeriaacuminata Apocynaceae Plant Boundary
limits
15. Plumeria alba Apocynaceae Plant Boundary
limits
16. Plumeriarubra Apocynaceae Plant Boundary
limits
17. Syzygiumcumini Myrtaceae All areas
18. Terminaliaarjuna Combretaceae Avenue trees
19. Terminaliacatappa Combretaceae All areas
20. Thespesiapopulnea Malvaceae All areas
21. Ficusbenghalensis Moraceae Avenue trees
22. Ficusreligiosa Moraceae Avenue trees
23. Ficusracemosa Moraceae Avenue trees
24. Ficusmicrocarpa Moraceae Avenue trees
25. Murrayapaniculata Rutaceae Township
26. Phyllanthusemblica Euphorbiaceae All areas
27. Tectonagrandis Verbenaceae Avenue trees
28. Cassia siamea Caesalpiniaceae Avenue trees
29. Cassia fistula Caesalpiniaceae Township
The species suggested here are commonly seen in and around the project area, fast growing
and drought resistant. Seedlings / saplings of these species can be easily procured from local
nurseries. The selection of plant species for the green belt development depends on various
factors such as climate, elevation and soil. The plants suggested for green belt were selected
based on the following desirable characteristics.
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 Fast growing and providing optimum penetrability.

 Evergreen with minimal litter fall.
 Wind-firm and deep rooted.
 The species will form a dense canopy.
 Indigenous and locally available species.
 Trees with high foliage density, larger of leaf sizes and hairy on surfaces.
 Ability to withstand conditions like inundation and drought.
 Soil improving plants, such as nitrogen fixing plants, rapidly decomposable leaf
litter.
 Attractive appearance with good flowering and fruit bearing.
 Bird and insect attracting plant species.
 Sustainable green cover with minimal maintenance
 Species which can trap/sequester carbon
10.5.4 Phase wise Greenbelt Development Plan
Greenbelt will be developed in a phase wise manner right from the construction phase of the
proposed project. In the first phase along with the start of the construction activity all along the
plant boundary, open space areas, and major roads will be planted. In the second phase the
office building like Canteen, Administrative building, Fire Safety office area and other
constructed buildings will be planted. In the third phase when all the construction activity is
complete plantation will be taken up in the gap areas of plant area, around different units, in
stretch of open land and along other connecting roads, parks and residential quarters.
The total construction period is 36 months from the date of starting of construction. The first
phase of the plantation programme will start immediately with the start of construction and run
upto 12 months. The second phase will start after 12 months and continue upto 36 months. A
total of 30000 trees/shrubs/herbs including 20000 trees are planned to be planted in the Plant
complex during the construction activity.
10.6 IMPLEMENTATION OF EMP IN CONSTRUCTION PHASE
The overall impact of the pollution on the environment during construction phase is localised
in nature and is for a short period at all sites. In order to develop effective mitigation plan, it is
important to conceive the specific activities during construction phase causing environmental
impact.
All the construction activities are undertaken, controlled and managed by EPC contractor with
the guidance of PMC consultant. It is mandatory for EPC contractor to develop site/project
specific HSE Policy, HSE Plan, HSE management system for complete EPC phase of the
project. The various HSE requirements/Deliverables that will be developed is given in Table
10.3.
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Table 10.3 Elements of HSE Management System during EPC Phase
Element of HSE
S.No. HSE Requirements/Deliverables
Management System
Development of Principal Environmental Flow
1.0 Preservation
Diagram and Environmental Balance
2.0 Progress HSE Measurement Requirements
Implementation Plan for Environmental
3.0 Durable Development Management Plan indicated in Final EIA
report (Approved by MoEF)
Environmental Philosophy & Safety
4.0 Regulation
Philosophy
Prevention and Proactive Implementation of findings of Risk
5.0
Management of Risk Assessment Study
6.0 Continuous Improvement
6.1 HSE Close out Report
6.2 HSE Audit Requirements
6.3 Project HSE Review
7.0 Formation and Sensitisation HSE Training Requirements
Information and
8.0
Communication
8.1 HSE Communication Requirements
8.2 HSE Resources
8.3 Competency Requirements
8.4 HSE Documentation
8.5 HSE Records
8.6 HSE Procedures
HSE Management System
9.0 Responsibilities
Requirements
10.6.1 Air Quality
As mentioned in Chapter-4, there will be minimal increase in particulate matter levels in

ambient air during construction of proposed activities.
All the major dust generation construction activities will be regularly planned and controlled
under the supervision of HS Manager. Records will be documented for the ambient air
quality monitored before and during all dust generation construction activities. Necessary
control and management will be taken at site by HS manager as appropriate. All such
records will be reviewed for corrective and preventive action.
10.6.2 Noise Quality
Ambient noise levels measured at various locations within the study area are found within
limits. All the major noise generation construction activities will be regularly planned and
controlled under the supervision of HS Manager. As indicated in Table 10.3, Sl. No. 8.5
records will be documented for the ambient noise monitored before and during all noise
generation construction activities. Necessary control and management will be taken at site
by HS manager as appropriate. Also as indicated in Table 10.3 of Sl. No. 6.3, all such
records will be reviewed for corrective and preventive action.
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10.6.3 Water Quality
All the major water consumption and waste water generation construction activities will be
regularly planned and controlled under the supervision of HS Manager. As indicated in
Table 10.3 of S. No. 8.5 records will be documented for the total water supplied by tankers
and wastage of the same shall be monitored before and during all such construction
activities. Necessary control and management will be taken at site by HS manager as
appropriate. Also as indicated in Table 10.3 of S. No. 6.3, all such records will be reviewed
for corrective and preventive action.
10.6.4 Socio-economic
The presence of highly skilled labour force around the plant area will ensure the availability
of labour at construction site. This will lead to non-requirement of any kind of temporary
housing near the construction site but may put stress in the existing transport system and
traffic density. A proper traffic and man power management may reduce this problem in a
substantial way. The health records of all construction force will be collected and will be
supervised by medical in-charge specially appointed by EPC Contractor. Some of the
measures recommended towards improvement in socio-economic environment are
suggested as follows:
a) Use of local labour to the maximum extent.

b) Provision of minimum wages for construction workers as per the Maharashtra State
Government Norms.
c) Strict compliance of all applicable labour laws of Centre/State Govt.
d) Adequate sanitation and drinking water facilities
e) Safety demonstration programmes, training to workers and provision of adequate
personal safety equipment.
f) Use of reliable and sound construction practices.
10.6.5 Biological Environment
33% of total area will be developed as green belt/ cover.
10.6.6 Land Environment
Considering sustainable development in view the following alternative building materials in

place of conventional materials are suggested. These building materials with low carbon foot
print and very low embodied energy in use shall be promoted for alternate building material apart
from quarrying material.
a) Industrial waste fly ash can be used as alternative construction material. Fly ash has the
properties of cement and very low embodied energy is used. in combination with cements.
Fly ash can be use in building blocks, reinforce concrete also in plaster and masonry.
b) Pre-cast hollow concrete blocks: These are manufactured using lean cement concrete mixes
and extruded through block-making machines of egg laying or static, type, need lesser cement
mortar and enable speedy construction as compared to brick masonry; the cavity in the
blocks provide better thermal insulation, and also do not need external/internal plastering.
These can be used for walling blocks or as roofing blocks along with inverted pre-cast Tee
beams.
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c) Pre-cast stone blocks: Pre-cast stone blocks are of larger size than normal bricks. These are
manufactured by using waste stone pieces of various sizes with lean cement concrete and
enable a rationalized use of locally available materials. This saves cement, reduces thickness
of stone walls, and eliminates the use of plasters on internal/external surface. Use native or
quarried stone where available within the delivery radius <100–150 kms, which has a very
low-embodied energy content, negligible transport energy costs, and needs only shaping.
Light weight stone, which is made from cement and recycled aggregates or furnace clinkers,
can also be a resourceful option.
d) Perforated brick masonry: Perforated brick masonry comprises of high strength hollow bricks
with perforations of 50%–60%. These perforations act as sound and heat insulators and
provide considerable savings in materials.
e) Stabilized compressed earth blocks: These blocks are made up of mud stabilized with 5%
cement lime and compacted in block-making machines with no burning. The soil to be used
for the blocks should have the requisite component of clay, silt, and sand. Soil-stabilized
hollow and interlocking blocks can provide better thermal insulation.
f) Composite ferrocement system: This system is simple to construct and made of ferrocement,
that is, rich mortar reinforced with chicken and welded wire mesh. This system reduces
thickness of the wall and allows larger carpet area. Pre-cast ferrocement units in trough shape
are integrated with RCC columns. Ferro cement units serve as a permanent skin unit and a
diagonal strut between columns. Inside cladding can be done with mud blocks or any locally
viable material.
g) Alternatively, rapidly renewable materials/products, which are made from small diameter
trees and fast growing low utilized species harvested within a 10 year cycle or shorter such as
bamboo, rubber, eucrasia, eucalyptus, poplar, jute/cotton stalks, and so on. Rubber trees are
grown to harvest rubber and at the end of their useful life, they are cut down. Thus, rubber
tree wood can be utilized as a substitute for other woods. Bamboo is a rapidly renewable
plant, which grows in 4–7 years. Thus, products made from bamboo can also be utilized.
These products include engineered products, bamboo ply boards, rubber, jute stalk boards,
and so on.
h) Composite wood products such as hardboards, block boards, lumber-core plywood, veneered
Panels, particleboards, medium/low density fiberboards made from recycled wood scrap
from sawmill dusts or furniture industry bonded with glue or resin under heat and pressure,
can also be used as low-energy finishes in interiors/partition walls.
i) Products, which utilize industrial waste such as wood waste, agricultural waste, and natural
fibres like sisal, coir, and glass fibre in inorganic matrices like gypsum, cement, and other
binders such as fibrous gypsum plaster boards etc. can also be used.
j) Products, which use recycled materials like glass, crushed stone and other waste, such as
terrazzo or which are resource efficient finishes such as finished concrete flooring, ceiling
tiles, and ceramic tiles are useful.
k) Gypsum board partitions use 62% gypsum, which can either be sourced naturally or is
produced as a by-product of power plants. Thus, gypsum used for partitions can contain 100%
postindustrial recycled content. Gypsum has high recyclability potential as well.
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10.7 IMPLEMENTATION OF EMP IN OPERATION PHASE
All the operation activities are undertaken, controlled and managed by EPC contractor with
the guidance of PMC consultant before the plant gets ready. It is mandatory for EPC
contractor to develop site/project specific HSE Policy, HSE Plan, HSE management system
for complete commissioning and operational phases of the project. The various HSE
requirements that will be carried out by the HSE team of the organization are listed below:
a. Review and assessment of adequacy of measures implemented as per Environmental

Management Plan, Disaster Management Plan (Onsite and Offsite) and Emergency
Preparedness Plan and all other measures suggested by Statutory Authorities.
b. Monitoring of Environmental balance and its parameters and its compliance to
requirements specified as per statutory requirements/design requirements.
c. Mock Safety drills to assess the readiness of the control of major accidents and hazards
d. Conducting HSE audits and Reviews.
The environmental management plan during the operational phase of the plant shall
therefore be directed towards the following:
 Ensuring the operation of various process units as per specified operating

guidelines/operating manuals.
 Strict adherence to maintenance schedule for various machinery/equipment.
 Good Housekeeping practices.
 Post project environmental monitoring.
10.8 OCCUPATIONAL HEALTH
For the proposed project, action plan for the implementation of OSHA Standards as per
OHSAS/USEPA is as shown below:
 Display of Occupational Health & Safety Policy;

 To comply with statutory legal compliance related to the OHC dept.;
 Develop Onsite and Offsite emergency plan as Emergency Procedures to respond to
Potential Emergencies;
 Schedule Regular Emergency Evacuation Drills by active participation and evaluation
as and when drill planned by safety department;
 Six monthly periodic medical examinations of all workers working with the hazardous
process;
 Reporting of all incidence and accidents by Accident & Incidence Reporting System;
 Investigation of all incidence and accidents by Investigation Report System;
 MSDS of all chemicals of company;
 Review of first aid facility;
 Preparing first aider & its information at work place;
 Identifying training needs of all the departments;
 Awareness of Occupational Hazards & General health promotional in workers by
conducting lectures for occupational health hazards in annual planner at training
center;
 Up-keep of ambulance & OHC by maintaining records.
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10.8.1 Health
In order to provide safe working environment and safeguard occupational health and
hygiene, the following measures will be undertaken:
 Periodic compulsory medical examination for all the plant employees as per OSHA
requirement and specific medical examination.
 All the employees shall be trained in Health, Safety and Environment (HSE) aspects
related to their job.
 Exposure of workers to noise, particularly in areas housing equipment which produce
85dB(A) or more will be monitored by noise decimeters. Audiometric tests are also done
at periodic intervals for all the plant employees.
Regular (6 monthly) periodic medical checkup of contract and subcontract workers working
at hazardous processes is done as per clause 68 T of Factory’s Act.
10.9 DEVELOPMENT STRATEGY OF THE AREA
10.9.1 Social Responsibility
The local population shall be supported to take up the opportunities afforded by the
increased economic activities in the area. Efforts shall be made to promote concord with the
local populace. Further, the positive perceptions of the local people about the project shall
be consolidated by enabling socio-economic development activities such as up gradation of
health facilities and educational infrastructure in coordination/association with the local
government /development agencies in area.
10.9.2 Energy Conservation measures
Properly implemented energy saving measures may reduce considerable amount of

expenditure and emission of green house gases. Various measures have been envisaged in
the Project area to conserve energy.
The suggested measures are as follows:
a) Use of CFL/LED.
b) Use of Low-pressure sodium lamps for outdoor lighting along the road and security
lighting with Solar Street Lights mix.
c) Solar lighting will be provided in the main control room and in areas where safety
related equipment are located.
d) Use of solar water heaters for hospital, guest house.
e) Automatic timing control mechanism will be incorporated in the street lighting to save
energy. Mechanism will involve staggering of on-off sequence of street lights.
f) Designing the structures having proper ventilation and natural light.
g) The hostels, guest house, hospital etc. shall have solar water heating systems. The
street lights shall have 20% mix of solar lights.
h) The street lighting shall be controlled by staggering of putting on-off of lights in
particular sequence.
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10.9.3 Use of Renewable and Alternate Source of Energy
A detailed survey of the site is carried out during environmental data collection for use of
renewable and alternate source of energy such as wind energy and solar energy. However,
based on techno-economic considerations, the following are suggested:
a) Use of solar heaters and solar lights at public buildings such as guest houses,
canteens, hospital etc
b) Use of solar lights for street lighting limited to 20%. The street lighting shall be
controlled by staggering of putting on-off of lights in particular sequence.
10.9.4 Development of Carbon Manual
Also to demonstrate the need of sustainable use of fossil fuels, carbon foot print will be
assessed using customized software and will be widely publicized.
10.10 CORPORATE ENVIRONMENT RESPONSIBILITY (CER)
Various CER activities will be carried out by BPCL in the vicinity of proposed Rasayani plant
area with budget during 5 years. The budget for CER is Rs. 40.16 Crores (0.62% of total
project cost in line with MoEFCC notification vide F.No.22-65/2017-IA.III; dated: 01.05.2018)
and the break up over the 5 years is given below.
Table 10.4: Details of CER Budget
S. Amount (in Rs. Crores)

Particulars
No. 2020-21 2021-22 2022-23 2023-24 2024-25
1 CER Budget 8.032 8.032 8.032 8.032 8.032
Various CER activities are: Solar Lighting/Solar pump (Irrigation) system Drinking Water
Facilities, Air quality monitoring in surrounding area etc. Apart from this, CER funds will be
spent on issues raised during public hearing. i.e. Drinking water supply to villages,
construction of English Medium School, Pollution Control Measures, infrastructural
development etc.
Total budget for CER activities will be around Rs 40 Crores and the amount will be spent in 5
years. Overall Budget with CER activities is provided in Annexure-IX.
10.11 ESTIMATED COST FOR IMPLEMENTATION OF ENVIRONMENTAL MANAGEMENT

PLAN
Considering all measures suggested above, cost is worked out for implementation of
environmental management plan and is given in Table 10.5 & 10.6. The total estimated
budget for implementation of EMP is worked out as Rs. 10495 Lakhs towards capital cost
and Rs. 210 Lakhs towards recurring cost per annum.
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Table 10.5: BUDGET OF ENVIRONMENTAL MANAGEMENT PLAN (Capital Cost)
Sl. No. Activity EMP Budget

(Rupees in Lakhs)
1.0 Air Environment
1.1 Plantation Activities (Trees and Shrubs) 150.0
1.2 Air pollution control devices 100.0
2.0 Noise Environment
2.1 Additional Plantation Activities Included in 1.1
2.2 Audiometric test/ Occupational Health 5.0
Check-up
3.0 Water Environment
3.1 Rain water Harvesting pits 10.0
3.2 Water sampling/monitoring 5.0
3.3 ETP and STP 10000
4.0 Land Environment
4.2 Solid waste management 20.0
4.3 Soil sampling/monitoring 5.0
5.0 Biological Environment
6.0 Marine Environment
6.1 Shoreline monitoring & Oil spill 200
management
Budget for EMP (Capital Cost) 10495.0
Table 10.6: BUDGET OF ENVIRONMENTAL MANAGEMENT PLAN

(Recurring Cost per Annum)
(Rupees in Lakhs)
1.0 Air Environment
1.1 Additional Plantation Activities (Trees and Shrubs) 50.0
2.2 Audiometric test/ Occupational Health Check-up 5.0
3.3 ETP & STP 20.0
6.1 Shoreline monitoring & Oil spill management 60
Budget for EMP (Recurring Cost per Annum) 210.0
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10.12 QUALITY, SAFETY, HEALTH AND ENVIRONMENTAL POLICY
BPCL is having well documented Quality, Environment, Occupational Health and Safety
Policy for the workers and employees who are working in the Plant. The QEHS policy of
BPCL is given below as Figure 10.1.
Figure 10.1 QEHS policy of BPCL
Page 208 of 247
11.0 SUMMARY
This Summary covers the following topics in brief:
1. Project Description
2. Project Benefits
3. Description of Environment
4. Anticipated Environmental Impacts and Environment Management Plan
5. Environmental Monitoring Programme
6. Risk Assessment, Marine study
11.1 PROJECT DESCRIPTION
M/s. Bharat Petroleum Corporation Ltd. (BPCL) is one of the three major integrated
Petroleum refining and marketing companies in India. Mumbai Refinery (MR) of Bharat
Petroleum Corporation Limited (BPCL) is located at Mahul, Mumbai, Maharashtra, India.
The refinery was commissioned in 1955 with a crude oil processing capacity of 2.2
MMTPA in a plot area of 450 acres. The refining capacity has subsequently been
augmented through progressive revamps, addition of various process units and
incorporating advanced refining technologies. This refinery has a current nameplate
capacity of 12 MMTPA.
Rasayani, 50 km from BPCL-Mumbai Refinery. The Petrochemical facilities envisaged
require raw materials like Propylene, Multiproduct (MS+HSD+SKO+ATF+Naptha),
Unconverted Oil (UCO)/ Light Gas Oil (LGO), Lube Oil from Mumbai Despatch Terminal
to Rasayani Receipt Terminal. Hence, four nos. pipelines from BPCL-Mumbai Refinery
to Rasayani Complex are also envisaged.
M/s BPCL has entrusted M/s Engineers India Limited to carry out Environment Impact
Assessment study and preparation of Environmental Management Plan for various
environmental components of the proposed Installation of Polypropylene (PP) unit at
Rasayani and Interconnecting Pipelines from BPCL Mumbai Refinery (MR) to Rasayani
project. EIL is an accredited consultant for carrying out EIA studies by Quality Council of
India in petroleum refining industry.
Based on the review of the Form-1 & associated documents submitted by project
proponent, the EAC Committee recommended the Terms of Reference (TOR) vide letter
no. No.IA-J-11011/168/2018-IA-II(I) dated 17th June, 2018 for incorporating the same in
the EIA report.
Document No.
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11.2 PROPOSED POLYPROPYLENE PLANT FACILITIES AT RASAYANI
The Polypropylene Unit will produce Homopolymer, Random Copolymer and Impact
Copolymer. The feed stock is (1) Polymer Grade Propylene produced at PRFCC unit at
Mahul Refinery and transported by pipeline from Mahul Refinery to Rasayani Site and (2)
Polymer Grade Ethylene which will be available from Ethylene Cracker being proposed at
Rasayani. Ethylene is required to produce copolymers.
Propylene is supplied in liquid form and received in mounded bullets at 16 kg/cm 2g @

ambient temperature. From the bullet, Propylene is pumped to PP unit. Ethylene is
supplied in gaseous form and supplied directly to the PP unit battery limit at 20 kg/cm2g
@ ambient temperature. Ethylene Booster Compressor is installed in PP unit to boost the
pressure as required in the process.
The 450 KTPA Polypropylene unit at Rasayani will comprise of the following sections:
Downstream section of the C3 / C4 splitter of PPU will be installed at Rasayani.

Propane – Propylene mixture will be stored at Mumbai Refinery and sent through the
available LPG pipeline for production of Polymer Grade Propylene at Rasayani. The net
mixed propane/propylene material in the overhead liquid is sent to the C3 Splitter to
fractionate the propylene from the propane.
11.2.1 Rasayani PP Plant Material Balance
Feed to the Rasayani PP unit is as follows:
Feed KTPA KTPA

Proplylene 453.9 442.9
Ethylene - 11.5
Product pattern from Rasayani PP unit shall be as follows:
Product KTPA KTPA

PP Homo Polymer 450 270
PP Random - 45
Document No.
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Product KTPA KTPA

Copolymer
PP Impact - 135
Copolymer
Propane/ Purge gas 3.9 4.4
Utility System Details are as follows:
Utility System Description

Water System Makeup Raw Water: 375 m3/h
Recirculating Cooling Water: 16500 m3/hr (PPU) & 855
m3/hr (PRU)
Cooling Tower Cells: 6 X 3000 m3/h
Cooling Water pumps: 5500 m3/h (3 Operating + 1 Standby)
DM Water 877 m3/d
Steam Generation 1+1 Steam Boiler
HP steam: 12 MT/h; LP steam: 25 MT/h
Air System 1+1 Compressor, 5000 Nm3/h
H2 Generation System 2 lines each 100 Nm3/h
N2 Generation System 2 lines each 3150 Nm3/h
Power Requirement 42.9 MW (will be met by importing power from State Power
Grid)
Offsite Storage details are as follows:
Sl. No. Service No. Working Volume (m3) Type of Tank

1 Treated Water 1 5000 Fixed Cone Roof
2 DM water 2 878 Fixed Cone Roof
3 Potable water 1 40 Fixed Cone Roof
4 Treated water EX-ETP 1 2400 Fixed Cone Roof
5 Fire water 1 6600 Fixed Cone Roof
6 Propylene 3 9144 Mounded Bullet
7 Hydrogen 1 139 Mounded Bullet
Additional Bullets to be considered at Rasayani due to PRU shifting are as:

a. 3 no’s for Propane +Propylene mixture of 4000 m3
b. 2 no’s for Propane of 4000 m3 each
11.2.2 PIPELINES FOR RASAYANI COMPLEX-BPCL
The proposed Rasayani Polypropylene complex project also envisages feed material
pipelines from BPCL-Mumbai Refinery to Rasayani plant. The Petrochemical facilities
require raw materials like Propylene, Unconverted Oil (UCO) and Naphtha. The proposed
Lube Oil Blending plant will receive Lube Oil Base Stock (LOBS) through pipeline. The
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proposed Naphtha pipeline is also proposed to be used for other white oil product for having
a Railway wagon loading facility at Rasayani, thereby developing this important mode of
evacuation for BPCL’s Mumbai Refinery. To feed the petrochemical plant BPCL envisages
laying following pipelines to Rasayani (District Raigad) Maharashtra. The details of pipelines
are as below:
Pipelines From BPCL-MR to Rasayani plant Throughput

Propylene is proposed to be transported as pressurized liquid under ambient temperature

conditions. Tentative route length for pipeline from Mumbai refinery to Rasayani is
approximately 39 kilometres. The preliminary pipeline route encompasses offshore & on-
shore portion. As per preliminary data, the length of onshore pipeline is approx. 24.5
kilometres& for offshore 14.5 kilometres.
The interconnecting pipeline is proposed to pass through CRZ area allowed for laying the
pipelines and through reserved forest. The total Forest Area to be diverted for laying the
pipelines is 25.68 Hectares (Mangrove area: 21.9 ha and Reserved / Protected Forest area:
3.78 ha). The pipelines shall be passing through 1.5-2.0 km (approximately) from ESZ of
Karnala wild life sanctuary.
11.2.3 Project Cost and Implementation Schedule
The proposed project will be implemented within the existing Hindustan Organic
Chemicals Limited (HOCL) plant area in Rasayani. The total area for the proposed
project is 334 acres. The total project cost of the project is Rs. 6431 Crores (Rs. 3826
Crores for Rasayani complex & Rs. 2605 Crores for Pipelines from BPCL-MR to
Rasayani).
The proposed project for Installation of BPCL Rasayani Polypropylene Plant and
Associated Facilities is expected to be mechanically completed in 36 months from the
Zero date (i.e. Award of contract to process licensor).
11.3 HEALTH SAFETY & ENVIRONMENT
Health, Safety and Environment will be awarded topmost priority in selection of

technology, equipment and processes to minimize hazards. Licensor design basis will
request Licensors to submit write up on safety features of the process and its impact on
persons, environment and asset. Material selection and design conditions will be
validated and be robust to avoid any catastrophic failure. The key focus will be to have
minimal impact on Persons, Assets and Environment. For Polypropylene Unit,
technologies considered have high safety integrity level and pose no health and
environment hazards. The considered processes produce minimum effluents and include
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proper treatment for handling any hazardous material like Alkyl Aluminum (used as co-
catalyst) and handling/treatment of systems contaminated with Alkyl Aluminum.
For gaseous effluents, no stream containing hydrocarbon is released to atmosphere.

Relief system will be designed to safeguard against all credible emergency scenarios and
disposed in flare system. For liquid effluents, there will be no treated liquid effluent
discharge for Rasayani site. The liquid effluent treatment plant will be designed for zero
liquid discharge and the treated effluent will be recycled for use as cooling tower make
up, fire water make up, horticulture and other services. Spent catalysts from Propylene
plant is generated once in 4 years. These will be disposed off for land filling or can be
handed over back to supplier.
11.4 PROJECT BENEFITS
For the proposed Polypropelene plant will be set up in industrial land owned by Hindustan
Organic Chemicals Limited (HOCL). The benefits of the proposed plant are follows:
o PP plant at Rasayani will produce the polypropylene from the feed generated in
BPCL Mumbai refinery.
o Polypropylene which is used in a variety of applications including packaging for

consumer products, plastic parts for various industries (including the automotive
industry), special devices like living hinges, and textiles will be locally available to
the surrounding plastic & polymer industries.
o Many auxiliary small industries, shops will come up near the complex.
o Connectivity and infrastructure of the Rasayani area will improve due to industrial
activity and which in turn benefit the local population.
The proposed project would generate some direct and indirect employment
opportunities during construction and operation phases, which will benefit the local
people. A significant nos. of manpower is required during construction and operation.
Local skilled and unskilled labour will be provided employment during construction and
operation phase. Improvement in the overall socio-economic status of the vicinity of
project area, in the thematic areas of health, education, livelihood and infrastructure is
expected.
Social Development is an important component of any project taken by BPCL. An

understanding of society is essential in helping people meet their social needs - food,
water, shelter, health, knowledge, skills and physical and emotional security. How
people define such needs and the priority and value give to them varies tremendously,
not only from one country to another, but between different groups of people. A starting
point for establishing appropriate and sustainable social services should be an analysis
of how individuals, families and communities organise themselves in society to meet
their needs as they define them. These facts have been already been noticed by
BPCL and some are being focused while carrying out the development programmes in
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nearby areas. This project will also result in overall environmental quality improvement
in this region.
11.5 DESCRIPTION OF ENVIRONMENT
Environmental baseline data has been collected around the proposed site during the
period of March, 2023 – May, 2023 by M/s Idma Labs, Panchkula, Chandigarh which is
MoEFCC approved environmental laboratory. The baseline data for various
environmental components related Ambient Air Quality, Water Quality, Noise Level,
Traffic Density, Soil, Meteorology and Socio-Economic Data were monitored and
collected in an area of 10 km radius from the plant site.
11.5.1 MICRO – METEOROLOGY ENVIRONMENT
Wind speed and wind direction data recorded during the study period is useful in
identifying the influence of meteorology on the air quality of the area. Based on the
collected meteorological data, relative percentage frequencies of different wind directions
were calculated and plotted as wind roses of eighteen directions for twenty four hour
duration, respectively which is given above:
In the wind rose diagram drawn from the monitored data, the average wind speed
recorded during the Monitoring period was 2.97 m/s. The wind rose diagram further
shows that the Predominant wind direction during the study period was mainly from
WNW.
11.5.2 AIR ENVIRONMENT
In order to obtain baseline air quality status, total ten (10) nos. air quality monitoring
stations were set up in and around the proposed site. The locations were identified
considering the location of human settlements and predominant wind directions in the
area. Air samples were collected round the clock and analyzed for Sulphur Dioxide (SO2),
Oxides of Nitrogen (NOX), Particulate Matter (PM10), Particulate Matter (PM2.5)and Total
Hydrocarbons (Methane & Non-methane), VOCs.
PM10 (Particulate Matter)

The 98th percentile concentrations of PM10 range from 72.5 µg/m3 to 82.32 µg/m3 (Table
3.8). Minimum concentration is recorded at Kalle village i.e. 63.5 µg/m3. Maximum
concentration is found at Apta village i.e. 83.5 µg/m3. The concentration of PM10 is
found to be well within the NAAQS limits at all locations.
PM2.5 (Particulate Matter)

The 98th percentile concentrations of PM2.5 ranging from 37.2 to 45.3 µg/m3 (Table 3.8).
The minimum concentration found at Kalle village i.e. 20 µg/m3. Whereas, maximum
concentration found at Apta Village i.e. 46.3 µg/m3.
The concentration of PM2.5 is found to be well within the NAAQS limits at all locations.
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SO2 (Sulphur Dioxide)
minimum concentration found at Kalle village i.e. 7 µg/m3 where as maximm
concentration found at Narpoli Village and Asroti village i.e. 22.9 µg/m3. The
concentration of SO2 is found to be well within the NAAQS limits at all locations.
NO2 (Oxides of Nitrogen)
minimum concentration found at Kalle village i.e.12.8 µg/m3 where as maximum
concentration found at Asroti village i.e. 35.5 µg/m3. The concentration of NOx is found to
be well within the NAAQS limits at all locations.
The water resource in the study area may be classified into two major categories. viz.
surface and groundwater sources.
The samples were taken from 16 locations (8 for ground water and 8 for surface water)
for physico-chemical and biological studies. All the samples were analyzed for
parameters such as hardness, alkalinity, salts, conductivity, inorganic substance, heavy
metals, coliforms etc. Parameters like pH, conductivity, temperature and DO were
analyzed at the time of collection in the field.
These parameters were analyzed as per the procedures specified in ‘Standard Methods
for Examination of Water and Wastewater’ published by American Public Health
Association (APHA). Ground water samples results were compared with IS: 10500
specification and surface water samples results were compared with CPCB Water Quality
Criteria.
Analysis results of Ground water reveal the following;
The pH values of the ground water samples were found to be in the range of to 7.8 at all
the monitoring locations. The total dissolved solids (TDS) of the ground water samples
were found to be in the range of 252 mg/L at Mohopada village to 419 mg/L Narpoli
village .The total hardness value of the ground water samples were found to be in the
range of 118 mg/L at Mohopada village to 287 mg/L at Bhokarpada village. Fluoride
content varies from 0.32 mg/L at Mohopada village to 0.53 mg/L at Jatade village. The
concentrations of chloride were found between 32.4 mg/L at Mohopada village to 188
mg/L at Apta village.
A review of the above chemical analysis reveals that there is some variation in chemical
composition of water tapped from different sources but the ground water from all sources
remains suitable for drinking purposes with proper disinfection as all the constituents are
within the limits prescribed for drinking water standards promulgated by Indian Standards
(IS: 10500).
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Analysis results of Surface water reveal the following:
Observations made on the analytical results pertaining to all locations reveal that the pH
values of the surface water samples were found to be in the range of 7.2 at Devloli dam to
7.6 at Patalganga River and Apta pond. The total dissolved solids (TDS) of the surface
water samples were found to be in the range of 170 mg/L at Apta pond to 339 mg/L at
Patalganga River. The total hardness value of the surface water samples were found to
be in the range of 143 mg/L at Turade pond to 187 mg/L at Jatade Pond. Dissolved
oxygen ranges from 6.25 mg/L at Kalle pond to 7.9 mg/L at Mohopada Pond. Chemical
Oxygen Demand of the surface water samples were found <4 mg/L at Mohopada pond to
14.5 mg/L at Jatade pond. Biological Oxygen Demand of the samples were found <1
mg/L at Devloli dam and Mohopada pond to 2.7 at Kalle pond.
The surface waters falls in category B or C i.e. Outdoor bathing and Drinking water
source after conventional treatment and disinfection when compared with the water
quality standards for water quality criteria prescribed by Central Pollution Control Board.
11.5.4 NOISE ENVIRONMENT
Ambient noise levels were measured at 8 locations around the refinery. The average
values of noise levels recorded during the day time were from 49 LeqdB at Mohopada
village to 51.4 Leq dB (A) at Jatade village and Apta Village. The maximum noise level
was recorded at Waveghar and Posari village 52.3 Leq dB (A) whereas minimum was
recorded at Mohopada village 50 Leq dB (A). The average values of noise levels
recorded during the night time were from 37.5 LeqdB at Mohopada village to 39.1 Leq dB
(A) at Turade Village. The maximum noise level during night was recorded at Apta Village
40.7 Leq dB (A) whereas minimum was recorded at Sawale village 36 Leq dB (A). Thus
noise levels at all the locations were observed to be within the tolerance limits as
prescribed by CPCB.
11.5.5 SOIL ENVIRONMENT
The analysis results show that the soil is alkaline in nature and the pH value ranges from
7.6 at Bhokarpada village to 7.9 at Narpoli Village. The organic matter varies between
0.45 % at Waveghar village to 1.28 % at Mohopada village. The Concentration of
Nitrogen, Phosphorus and Potassium has been found to be in good amount in the Soil
Samples. Soil texture is Sandy Loam, Sandy clay Loam to Silty Loam and is good for
agricultural purposes.
11.5.6 BIOLOGICAL ENVIRONMENT
The area falling under the 10 km radial distance is surrounded by both aquatic and
terrestrial ecosystems. Diverse systems such as dense and open forest, cultivated lands,
wetlands and human habitation were present in the study area that supported diverse
floral species. The area falling under the 10 km radial distance is surrounded by both
aquatic and terrestrial ecosystems. Based on habit types, among the 197 plant species,
herbs were dominant in the study area and represented with 66 species, followed by trees
(64 species), shrubs (33 species), climbers (21 species) and grasses (12 species).
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Floristic studies were conducted during September 2018 to know the presence of any
endangered/threatened/endemic plant species in and around proposed plant area and
surrounding 10 km radius. The study area did not record the presence of any critically
threatened species. As per Ministry of Environment & Forests Notifications and local forest
notifications, Karnala Bird Sanctuary is present within 2.5 km radius from plant site.
A total of 103 species of birds were observed during the present survey in the 10 km
radial distance from the proposed project sites. The habitat types of the area include
agricultural land, scrub jungle, dense forest, plantation, coastal area, wetlands,
marshlands and fallow grasslands. A total of 20 reptiles and 21 mammals species were
observed and identified in the study area.
The socio-economic aspects of the study area are assessed using Primary and
Secondary data. Secondary data was also collected from published sources like, census
data of 2011. There are 105 villages in study area. A person aged 7 years and above who
can both read and write with understanding any language has been taken as literate. It is
not necessary for a person to have received any formal education or passed any
minimum educational standard for being treated as literate. The study area is witnessing
a rapid growth in its population beginning from last decade due to rapid urbanization and
industrialization. While dealing study area (10 Km radius from project site) as per
secondary data (Population Census 2011) the total population is 135522 in 30720
households. Male population is 70294 and female population is 65228. Highest
population in study area is in Mohpada Alias Wasambe (9694). There are 30720
households in the study area and the average size of household is 4 members per
household in the study area. The dependent population below 6 years is 16091 (11.9% of
the total population) in the study area. The sex ratio of the study area is 928 females per
1000 males. According to the 2011 census, the ratio of scheduled caste population in the
study area to the total population is 3.8% whereas the scheduled tribe population in the
study area to the total population is 15.2%. Together they constitute only 18.9% of total
population of the study area within 10 km radius.
11.6 ANTICIPATED ENVIRONMENTAL IMPACTS AND MITIGATION MEASURES
11.6.1 AMBIENT AIR ENVIRONMENT
a. The resultant SO2 with ambient air quality concentration is estimated as

22.943 g/m3 which is well within the standard limits for 24 hourly average
for industrial area i.e. 80 g/m3.
b. The resultant NOx ambient air quality concentration is estimated as 37.14

g/m3 which is less than which is well within the standard limits for 24
hourly average for industrial area i.e. 80 g/m3.
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Mitigation Measures (Construction Phase)
Construction activities are anticipated to take place over a period of at least three years
from Zero date of Construction.
 Ensuring preventive maintenance of vehicles and equipment.

 Ensuring vehicles with valid Pollution under Control certificates are used.
 Avoiding unnecessary engine operations.
 Implementing dust control activities such as water sprinkling on unpaved sites.
 Controlled vehicle speed on site
 Ensuring vehicle is covered during transportation of material.
Mitigation Measures for Minimizing Air Emission Impact (Operation Phase)
In order to minimize the impact of the project on the environment, due attention is given
for implementing effective pollution control measures. SO2 and NOx are the main air
pollutants from the point source emissions. Various steps are envisaged to monitor and
control the emission of SO2 and NOx are summarized below:
 Use of gaseous fuels in all boilers to minimize emission of particulate matter.

 Natural Gas with nil sulfur is envisaged as fuel for control of SO2 emission.
 Implementation of efficient technologies for minimizing fuel consumption.
 Ambient air quality will be monitored regularly.
 Provision of low – NOX burners in boilers to minimize NOX emission.
 Provision of high efficiency boiler (more than 90% efficiency) to minimize fuel
consumption
 Provision of Analyzers for continuous monitoring of stack emissions (SO 2, NOx), stack
temperature and O2.
 Use of stack of sufficient height as required by per CPCB’s guidelines for better
dispersion of the pollutants from to all the boilers.
 All floating roof tanks will be provided with primary and secondary seal.
 Provision of three continuous Ambient Air Quality Monitoring (AAQM) Stations in the
plant.
 A new flare system is envisaged. The flare elevation and location shall be such so
that there is no impact of thermal radiation on the operating personnel in the plant.
 Developing Green Belt: As Green cover acts as a natural sink to pollutants.
There will be 375 m3/h of raw water required for proposed project and will be met from
Maharashtra Industrial Development Corporation (MIDC).
A new Waste Water Treatment plant is proposed for Rasayani PP plant. The capacity of
the ETP will be 160 m3/h. The ETP will treat the effluent generated in Polypropylene unit
and its associated Utilities and Offsites, majority of which comes from the cooling tower
blowdown. This will be a Zero-Liquid Discharge (ZLD) plant. The treated water will be
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reused as cooling tower make up & horticulture service. So it can be noted that there is
no impact on account of the waste water generation.
 Water is required during construction phase for construction, sanitary and drinking
purposes. Most of the unskilled and skilled workers mobilized to construction site will
be staying in the available accommodation in the vicinity of the proposed plant site.
 Impact on water quality during construction phase may be due to non-point
discharges of solids from soil loss and sewage generated from the construction work
force stationed at the site. However, due to the construction being carried out on flat
terrain and relatively small area under construction, the soil losses will be
negligible. Mobile toilet facility shall be provided by Contractor for minimising the
impact.
 The overall impact on water environment during construction phase due to proposed
project will be short term, insignificant and reversible.
Mitigation Measures (Operation Phase)
 During the operational phase impact on water environment can be due to use of raw
water.
 The raw water will be sourced from received from Maharashtra Industrial
Development Corporation (M.I.D.C). The total raw water requirement for the
proposed project is 375 m3/h.
 There will be no discharge of waste water/ ETP treated effluent to outside the
complex.
 Hence, no significant impacts are expected on account of the fresh water.
11.6.3 NOISE ENVIRONMENT
The main sources of noise during construction will be:
 Site preparation, Civil works

 Heavy equipment operations
 Transportation of construction material
 Ensuring preventive maintenance of equipment’s and vehicles.

 Avoiding unnecessary engine operations (e.g. equipment’s with intermitted use
switched off when not working).
 Ensuring DG sets are provided with acoustic enclosures and exhaust mufflers.
 Avoiding continuous (more than 8 hrs) exposure of workers to high noise areas.
 Provision of ear muffs at the high noise areas
 Ensuring preventive maintenance of equipment
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11.6.4 LAND ENVIRONMENT
During Construction Phase, Surplus earth (if any) and Construction debris may be
generated as well as Metal scrap and packaging materials whereas during Operational
phase, Hazardous Wastes expected to be generated from the proposed new facilities
like oily sludge, spent catalysts etc.
Spent absorbent material, spent bag filter materials, spent filter elements shall be
handed over to approved Transport, storage, disposal facility (TSDF) waste operator for
suitable disposal. BPCL MR has membership of TSDF namely Mumbai Waste
Management Limited (MWML). Other solid waste like spent catalyst etc. shall be sold to
the recyclers. All the solid waste shall be handled and treated as per Hazardous Waste
Management Rules. Hence the impact on land environment will be very minimal.
11.6.5 BIOLOGICAL ENVIRONMENT
The proposed facilities are to be developed within the plant area. This area is a graded land
without any significance vegetation. The project site does not harbor any fauna of
importance. Therefore, the impact of construction activities on fauna will be insignificant.
 Closing of trenches as soon as possible of construction.

 Prevent littering of work sites with wastes, especially plastic and hazardous waste.
 Training of drivers to not use unnecessary horns and maintain speed limits.
Mitigation measures (Operation Phase)
 Maintenance of greenbelt will be continued

 Plant additional trees during operation phase
The issues need to be addressed during the construction phase of the project include the
effect of employment generation and additional transport requirements on local
infrastructural facilities. These are only short term impacts lasting during the construction
phase of the project.
 Conducting awareness programmes for workers.

 Monitoring speed and route of project-related vehicles
 Determining safe, legal load limits of all bridges and roads that will be used by heavy
vehicles and machinery.
 Determining allowable traffic patterns in the affected area throughout the work week
will be made based on community use, include a consideration of the large turning
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requirements of certain vehicles/machineries that might increase congestion and

traffic hazards
 Consolidating deliveries of materials and personnel to project sites, whenever
feasible, to minimize flow of traffic.
 Minimizing interruption of access to community for use of public infrastructure
 Providing prior notice to affected parties when their access will be blocked, even
temporarily.
 Preventing use of drugs and alcohol in project-sites
 Preventing possession of firearms by project-personnel, except those responsible for
security.
Operational phase of the plant covers the entire life span of the plant. Hence the impacts
of the operational phase extend over a long period of time. These impacts include effects
on transport and other basic infrastructure.
 Provide necessary facilities under CSR/CER Program

 Monitoring speed and route of project-related vehicles
11.6.7 ESTIMATED COST FOR IMPLEMENTATION OF ENVIRONMENTAL MANAGEMENT

PLAN
Considering all measures suggested above, cost is worked out for implementation of
environmental management plan and is given in Table 11.2 & 11.3. The total estimated
budget for implementation of EMP is worked out as Rs. 10495 Lakhs towards capital cost
and Rs. 210 Lakhs towards recurring cost per annum.
Table 11.2: BUDGET OF ENVIRONMENTAL MANAGEMENT PLAN (Capital Cost)

(Rupees in Lakhs)
1.0 Air Environment
1.1 Plantation Activities (Trees and Shrubs) 150.0
2.2 Audiometric test/ Occupational Health 5.0
Check-up
3.3 ETP and STP 10000
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6.1 Shoreline monitoring & Oil spill 200
management for pipelines
Budget for EMP (Capital Cost) 10495.0
Table 11.3: BUDGET OF ENVIRONMENTAL MANAGEMENT PLAN

(Recurring Cost per Annum)
(Rupees in Lakhs)
1.0 Air Environment
1.1 Additional Plantation Activities (Trees and Shrubs) 50.0
2.2 Audiometric test/ Occupational Health Check-up 5.0
3.3 ETP & STP 20.0
6.1 Shoreline monitoring & Oil spill management for 60
pipelines
Budget for EMP (Recurring Cost per Annum) 210.0
11.6.8 Corporate Environment Responsibility (CER)
Various CER activities will be carried out by BPCL in the vicinity of proposed Rasayani
plant area with budget during 5 years (including construction period). The budget for CER
is Rs. 32.15 Crores (0.5% of total project cost in line with MoEFCC notification vide
F.No.22-65/2017-IA.III; dated: 01.05.2018) and the break up over the 5 years is given
below.
Table 11.4: Details of CER Budget

S. Amount (in Rs. Crores)
Particulars
No. 2020-21 2021-22 2022-23 2023-24 2024-25
1 CER Budget 6.43 6.43 6.43 6.43 6.43
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Various CER activities are: Solar Lighting/Solar pump (Irrigation) system Drinking Water
Facilities, Air quality monitoring in surrounding area etc. Apart from this, CER funds will be
spent on issues raised during public hearing. i.e. Drinking water supply to villages,
construction of English Medium School, Pollution Control Measures, infrastructural
development etc.
11.7 ENVIRONMENTAL MONITORING PROGRAMME
The environmental monitoring program during construction & Operation phases are
presented in Table 11.5.
Table 11.5: Proposed Environmental Monitoring Programme for proposed project

During Construction Phase
Sl. Potential Action to be Followed Parameters for Frequency of
No. impact Monitoring Monitoring
1 Air Emission Vehicle trips to be Vehicle logs Periodic during
minimized to the extent site clearance &
possible. construction
activities
2 Noise Acoustic mufflers / Mufflers /enclosures in Prior to use of
Emission enclosures place. equipment.
to be provided in large
engines
3 Health Employees and migrant All relevant parameters Regular checkups
labour health check ups including audiomerty
records to be submitted by
contractor supervisor, for
issue of permission to the
labour to work at the site.
4 Waste Identification & Comprehensive Waste Periodic check during
Management characterization of every Management Plan in construction activities
waste arising from place and available for
proposed activities as per Inspection on-site.
prevalent waste Compliance with
management plan and Hazardous Wastes
which also identifies the (Management and
procedures for collection, Handling Rules), 2008
handling & disposal of each
waste arising.
5 Water and Take care in disposal of Discharge norms Periodic during
waste water Waste water generated for effluents as construction
such that soil and given in permits activities
groundwater resources are
protected.
During Operational Phase
S.No. Potential Action to be Followed Parameters Frequency of
impact for Monitoring
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Monitoring
1 Air Stack emissions Gaseous Once per Month
Emissions to be optimized and emissions
monitored. (SO2, NOx, PM,
CO).
Ambient air quality within PM10, PM2.5, Once per Month (Through
the premises of the SO2, NOx, CO, Permanent Air monitoring
proposed unit and nearby HC station and mobile vans)
habitations to be monitored.
Exhaust from vehicles to be
minimized by use of fuel
efficient vehicles and well
maintained vehicles having
PUC certificate.
Measuring onsite data of Wind speed, Continuous (Through
Meteorology direction, Permanent Meteorological
temp., relative station)
humidity and
rainfall.
2 Noise Noise generated from Spot Noise Once per Month
operation Level
pumps/compressors/motors recording;
to be optimized and Leq(night),
monitored. Leq(day),
Leq(dn)
3 Water Monitoring groundwater Comprehensive Once per Month
Quality quality and levels around monitoring as
and Water plant premises per applicable
Levels standards
4 Wastewater Routing of waste water to Monitoring of Once per Month
Discharge ETP and recycle/reuse of water quality
ETP treated effluent..
5 Biological Vegetation and greenbelt / No. of plants Periodic during operation
Environment green cover development species Phase
inside the plant
6 Health Migrant labour health check Valid gate Random checks for people
ups reports from authorized passes working in high risk jobs, as
doctors are mandatory for advised by supervisors/ BPCL
issue of gate pass.Validity employees.
of medical checkup report
is 6 months..
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11.8 ENVIRONMENTAL MANAGEMENT PLAN
The environmental management plan during construction & Operation phases are
presented in Table 11.6.
Table 11.6: Summary of impacts and Environmental Management Plan for proposed
Project
During Construction Phase
Element of
Sl. Environmental Activity/ Mitigation
Impacts Environmental
No Component Aspect Measures
Management Plan
1 Air  Modificati Very less  Dust Regular monitoring of
1 Environment on works conventional pollution will levels of conventional
 Movemen pollutants will be be pollutants as per MPCB
t of traffic released during suppressed guidelines
this phase using water
sprinklers
 Periodic
maintenance
of
machinery,
heavy
vehicles
2 Water Water No additional  Sanitation Regular monitoring of
2 Environment demands for impact facilities will water quality
domestic be provided
needs to
constructio
n workers
4 Noise Operation of Noise level will  Using ear Regular monitoring of
3 Environment construction be more but muffs for noise levels
, heavy within the workers
vehicle permissible limits while
movements (45-75 dB(A)) construction
4 Socio- Requirement No impact due to Employment Use of existing welfare &

4 economic of manpower availability of of locally health facilities
Environment local man power available
manpower
6 Biological Marginal No additional Conservation Tree plantation at various

5 Environment release of impact of biodiversity locations.
additional
pollutants
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During Operation Phase

Element of
Sl. Environmental Activity/ Mitigation
Impacts Environmental
No Component Aspect Measures
Management Plan
1 Air Marginal  Insignificant  Compliance Regular monitoring of the
Environment release of impact as to standards levels of conventional
additional conventional  Continuous pollutants as per MPCB
pollutants pollutants monitoring requirements
emission will be
within the
permissible
limits.
2 Water Operation of No additional  Minimization Regular monitoring of the
Environment new process impact of losses levels of conventional
units and pollutants as per MPCB
utilities norms
3 Land Disposal of No additional  Management Regular transfer of solid

Environment spent impact of plant and waste to authorized
catalysts domestic TSDF/authorized
solid waste recyclers
4 Noise Noise from No additional  Follow Regular monitoring of
Environment plants, impact occupational noise levels
health and
safety
measures
5 Socio- Requirement No impact due to  Employment Use of existing welfare &

economic of manpower availability of of locally health facilities
Environment local man power available
manpower
6 Biological Marginal No additional  Conservation Tree plantation at various

Environment release of impact of biodiversity locations.
additional
pollutants
7 Health, Safety Conventional Health effects of  Safety in  Safety in plant design
& emissions pollutants plant design as per OSHA norms
Environment  Monitoring  Regular monitoring of
& the pollutant levels in
compliance different components
to OSHA of surrounding
standards environment
 Regular health check-
up of the workers
 Hazard analysis and
safety measures in
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work place to reduce

the undue risk to
employees, members
of public &
environment as per
OSHA requirements
 EMP implementation
and environmental
monitoring programme
to evaluate the
effectiveness of
environmental
management systems.
11.9 ADDITIONAL STUDIES
11.9.1 Emergency Response and Disaster Management Plan (ERDMP)
BPCL has developed a comprehensive ERDMP for their Mumbai Refinery. The document
is prepared in line with the Petroleum and Natural Gas Regulatory Board (PNGRB)
guidelines which defines and specifies roles and responsibilities, classification of
emergencies, coordination within and outside agencies etc. The document is strictly in
compliance with the PNGRB guidelines and no deviation from the guidelines. ERDMP for
proposed Rasayani project shall also be developed in line with the existing ERDMP for
BPCL Mumbai Refinery. For proposed Rasayani PP project the emergency response plan
guidelines are discussed below.
The project manager shall ensure that suitable instructions are issued to both BPCL and
contractors personnel, identifying the action to be taken by each one in an emergency.
This shall be achieved by display of organization chart/posters not only for fire fighting but
also other emergencies of large magnitude. A detailed Emergency/Disaster response
plan (or DMP) will be drawn out in co-ordination with police authorities, fire brigade,
hospitals, and neighbouring industries. The plan considers organization set up,
communication cell for information exchange, availability and mobilization procedure of
resources for emergency situation and provision of mutual aid.
The best way to manage any emergency is to prevent it. The guidelines to be ensured for
emergency prevention shall be as follows:
 Sound engineering practice in the design fabrication, installation and maintenance

of facilities
 Careful selection and correct use of equipment
 Observance of safety and security requirement
 Proper and constant training and guidance to all personnel working in the plant,
with particular reference to product knowledge and maintenance practices
 Good house keeping
 Constant supervision
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BPCL will develop integration of existing on-site Emergency Response Plans (ERPs) with
the proposed facilities to enable it to respond effectively to an emergency. These plans
will address the following issues:
 Emergency Response Organization

 Alarm and Communication Rules
 Contingency Plans for dealing with the emergency
 Co-ordination between the various emergency response teams, both within
the complex as well as emergency response teams from outside the Refinery
Complex
 Incident notification procedures
 Community notification and Evacuation
Emergency Control Centre (ECC) shall be the focal point to co-ordinate emergency
response activities. An alternative control centre will also be selected if it is anticipated
that the ECC is likely to be affected by heat wave radiation of other hazards from the
proposed facilities. Adequate personal protective/safety equipments will be provided at
the ECC.
Emergency procedures shall be displayed along with the telephone numbers at

appropriate locations in the proposed facilities.
On-site Emergency Response Plan
The existing on-site ERP shall be integrated with the emergency response plan for the
proposed facilities. This shall deal with steps the complex staff will take to control an
emergency within the proposed facilities. It has been developed in accordance with BPCL
principles and local regulations, and shall include information on the following:
 The emergency response training and drill programs required to maintain emergency
response preparedness
 The company's emergency response organization, including a description of the
make up, function and purpose of the emergency response teams. Alternates will be
identified to assume responsibilities in case disaster occurs in the absence of
principal coordinators.
 Checklists will be developed for each member on the emergency response teams,
which include a written description of the duties, responsibilities and authorities for
each designated employee
 Role of local authority when responding to emergencies
 Alarm and communication system, including procedures for ongoing emergency
communications
 Detailed contingency plans for dealing with the most likely types of emergencies that
can occur. These will include emergency procedures for safely shutting down
operations
 Procedure for reporting incidents to the appropriate authorities
 Plan appraisal and updating
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11.9.2 RISK ASSESSMENT STUDY
11.9.2.1 Risk Analysis of Polypropylene Unit (PPU)
11.9.2.1.1 MAJOR FINDINGS AND RECOMMENDATIONS
The detailed consequence analysis of release of hydrocarbon in case of major credible

scenarios are modeled in terms of release rate, dispersion, flammability and toxic
characteristics, which have been discussed in detail in the Rapid Risk Analysis report.
The major findings and recommendations arising out of the Risk Assessment study are
summarized below:
1. Instrument Tapping Failure at Propylene Feed Pump Discharge in PPU: A 20 mm

leak scenario corresponding to instrument tapping failure is analyzed under this case.
This results in a flash fire zone which covers a portion of the road on the western side
of the unit. Jet fire thermal radiation intensity of 37.5 kW/m2 covers a portion of the pipe
rack on the western side of the unit.
 Restrict vehicle movements on the road on the western side of the unit through
suitable means. Only emergency vehicles or authorized vehicles shall be allowed on
this road.
based on the location of Propylene Feed Pump finalized during detail engineering.
2. Instrument Tapping Failure at C3 Splitter Reflux Pump Discharge in PRU (Figures

2.2): A 20 mm leak scenario corresponding to instrument tapping failure is analyzed
under this case. This results in a flash fire zone which is restricted around the pump.
Jet fire thermal radiation intensity of 37.5 kW/m2 covers the pipe rack on the western
side of the unit.
based on the location of C3 Splitter Reflux Pump finalized during detail engineering.
General Recommendations
 Quantitative Risk analysis needs to be carried out for entire facility for overall risk
assessment.
 It is recommended to follow and implement licensor’s safety guidelines for handling and
storage of chemicals such as TEA, silane, peroxide, additives etc. in Polypropylene Unit.
 To enable rapid detection of leak/ fire, flammable gas detector shall be located in strategic
location in the facility.
 For positively pressurized building, both Hydrocarbon & Toxic detectors need to be
placed at suction duct of HVAC. HVAC to be tripped automatically in event of the
detection of any Hydrocarbon / toxic material by detector.
 Proper checking of contract people for Smoking or Inflammable materials to be ensured
at entry gates to avoid presence of any unidentified source of ignition.
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 It shall be ensured that all the vehicles entering the plant shall be provided with spark
arrestors at the exhaust.
 Employees and Truck drivers must be well trained and must be aware of the hazards
involved in the loading operation.
 The critical operating steps shall be displayed on the board near the location where
applicable.
 Loading operations shall be immediately suspended in the event of leak, a fire in the
vicinity, lightning and thunder storm.
 Clearly marked escape routes shall be provided in the gantry for ease of escape.
 Mock drills to be organized at organization level to ensure preparation of the personnel’s
working in premises for handling any hazardous situation.
 Active fire protection system shall be provided throughout the plant for preventing
escalation of fire.
 Recommended to use portable HC detector during sampling and maintenance etc.
(A) Mitigating Measures

Mitigating measures are those measures in place to minimize the loss of containment
event and hazards arising out of Loss of containment. These include:
 Early detection of an undesirable event (HC/ toxic leak, Flame etc.) and development of
subsequent quick isolation mechanism.
 Measures for controlling / minimization of Ignition sources inside the operating area.
 Active and Passive Fire Protection for critical equipment’s and major structures
 Effective Emergency Response plans to be in place
(B) Ignition Control

 Ignition control will reduce the likelihood of fire events. This is the key for reducing the risk
within facilities processing flammable materials. As part of mitigation measure it is
strongly recommended to consider minimization of the traffic movement in the vicinity of
operating area.
(C) Escape Routes

 Ensure sufficient escape routes from the site are available to allow redundancy in escape
from all areas.
 Ensure sufficient number of windsocks throughout the site to ensure visibility from all
locations. This will enable people to escape upwind or crosswind from flammable / toxic
releases.
 Provide sign boards marking emergency/safe roads to be taken during any exigencies.
(D) Preventive Maintenance for Critical Equipment’s

 In order to reduce the failure frequency of critical equipment’s, the following are
recommended:
a. High head pumps and Compressors, which are in flammable/ toxic services, are
needed to be identified.
i. Their seals, instruments and accessories are to be monitored closely
b. High inventory vessels whose rupture may lead to massive consequences are
needed to be identified and following to be ensured:
i. Monitoring of vessel internals during shut down.
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iii. Emergency inventory isolation valves shall be provided for vessel/column
having large inventory and containing flammable/ toxic compound.
11.9.2.2 Risk Analysis of Pipelines from Mumbai Refinery to Rasayani Complex
The major credible failure scenarios for the facilities under scope of work are modeled in
terms of hydrocarbon release rate, dispersion, flammability & toxic characteristics and
detailed consequence analysis of the outcome is presented in this Rapid Risk Analysis
(RRA) report. The summary of major observations & recommendations of RRA study for
the Pipelines from Mumbai Refinery to Rasayani Complex are recorded below. These
recommendations are based on analysis of the consequence results due to credible leak
scenarios at stations in the pipeline:
11.9.2.2.1Receipt Terminal at Rasayani Complex:
 Instrument Tapping failure (20mm) at Pig Receiver area (Service: Naphtha):

may spread up to a distance of 120m. Blast over pressure zones of 2, 3 and 5 psi are
travelling a distance of 171m, 158m, 148m for this scenario. Based on consequence
results it is observed that the hazardous affect zone for this failure case are crossing
the boundary of the complex and may effect nearby village.
 It is recommended to relocate the Pig receiver area to a safe distance so that the flash
fire and blast overpressure distances are restricted within complex boundary wall.
11.9.2.2.2 Despatch Terminal at Mumbai Refinery:
 20mm Leak at Mainline Pump 001-PA-CF-104A/B (Service: HSD):

The Jet fire thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach up
to a distance of 26m and 33m respectively (with flame length 20m) covering LPG P/L
control room (blast resistant). The Pool fire thermal radiation intensities of 37.5kW/m2
are not encountered and intensity of 12.5 kW/m2 may reach up to a distance of 79m
covering LPG P/L control room (blast resistant), MMPL control room, fire station, fire
water tanks, firefighting control room, HSD/SK tank (433), Naphtha tank (521), MS
tanks (529 & 530). Blast over pressure zones of 2, 3 and 5 psi are travelling a
distance of 53m, 50m, 47m respectively covering LPG P/L control room (blast
resistant), MS tanks (529 & 530).
 10mm Leak at Metering area (Service: Naphtha):

The Jet fire thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach up
to a distance of 19m and 24m respectively. Blast over pressure zones of 2, 3 and 5
psi are travelling a distance of 60m, 55m & 51m respectively covering LPG P/L control
room (blast resistant), HSD/SK tank (433), Naphtha tank (521), MS tanks (529 & 530).
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 20mm Leak at Mainline Pump 001-PA-CF-104A/B (Service: Naphtha):

may spread up to a distance of 96m covering LPG P/L control room (blast resistant),
MMPL control room, fire station, fire water tanks, firefighting control room, HSD/SK
tanks (433 & 434), Naphtha tanks (521 & 431), MS tanks (529 & 530). The Jet fire
thermal radiation intensities of 37.5 kW/m2 and 12.5 kW/m2 may reach up to a
distance of 51m and 64m respectively covering LPG P/L control room (blast resistant),
firefighting control room, HSD/SK tank (433), MS tank (529). Blast over pressure
zones of 2, 3 and 5 psi are travelling a distance of 131m, 121m & 112m respectively
covering LPG P/L control room (blast resistant), MMPL control room, fire station, fire
water tanks, firefighting control room, project material storage yard, HSD/SK tanks
(432, 433, 434 & 435), Naphtha tanks (521, 522, 430 & 431), MS tanks (524, 525, 529
& 530).
Based on above three cases, 20mm Leak at Mainline Pump 001-PA-CF-104A/B

(Service: HSD) & 10mm Leak at Metering area (Service: Naphtha), 20mm Leak at
Mainline Pump 001-PA-CF-104A/B (Service: Naphtha),
 Ensure that MMPL control room construction is also blast-resistance.
 It is also recommended to positively pressurize LPG P/L control room (blast resistant)
and MMPL control room to avoid any outdoor gas ingress inside building.
 Entire fire station (including fire water tanks, pumps and associated facility) needs to
be relocated in safe location.
 It is advisable that entrance of the LPG P/L control room (blast resistant) should be
from the western side (toward CPPL & MMPL tankages area).
 To minimize the possibility of ignition, all the roads along the new multiproduct pump
area needs to be classified.
 20mm Leak at C3 mix / LPG Mainline Pump (Service: LPG):

From the event outcome of the selected failure scenario, it was observed that LFL may
spread up to a distance of 62m which includes the nearby roads. So, it is recommended
that:
 The roads along the new C3 mix / LPG pump area needs to be classified to minimize
the possible ignition source.
11.9.2.2.3 Pipeline and SVs:
For a pipeline system, a 5mm, 10mm & 20mm hole (Pin hole leaks-small holes) are
considered as credible scenarios. In case of 20 mm leak of Naphtha from pipeline, it is
observed that LFL may reach up to a distance of 68 m from leak source. However, this
appears to have a very low likelihood of occurrence as far as the pipeline under study is
considered, since it will run underground all over its length. The major contribution of
pipeline leaks can be attributed to third-party interference – digging, ploughing or
tampering.
 It is advisable to maintain atleast 68 m distance from any nearby habitation / village / any
other manned facility along the pipeline route.
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 In view of this; it is therefore recommended that regular inspections be undertaken in the

vicinity of the pipeline, along its length, so that all third party activity in the area may be
obviated or curtailed before harm ensues from the same.
 The major contribution of pipeline ruptures or large holes (50mm) can be attributed to
third-party interference – digging, ploughing or tampering. Though the possibility of
rupture of a pipeline is remote, but the consequence distances are high. Since the
ensuing release could be extremely hazardous, every care must be taken to prevent such
an eventuality, in the immediate vicinity of the pipeline.
 Regular inspection of the pipeline is the sole way to forestall such a problem. And also it
is recommended to include the scenario of pipeline rupture/ large hole scenarios in
disaster management plan.
 Ensuring that the public in vicinity of the pipeline is made aware of the hazards and also
the hazards of unplanned and irregular third party activities- this may be done through
frequent safety awareness programmes, warning signage, explicit display of Do’s and
Don’ts etc.
 Since most incidents on buried pipelines are caused by external interference (digging,
ploughing or drilling in the vicinity of the pipeline, it is recommended that frequent
patrolling and pipeline inspection be instituted to enable early detection and cession of all
such activities near the pipeline.
 Cognizance must be taken of the fact that the area bordering the pipeline will have to be
kept free of habitation, and means to discourage the growth of such must be incorporated
in the offsite disaster management plan.
It is recommended for all SV Stations to

 Ensure that no occupied buildings are within the hazardous zones (12.5 KW/m2 jet fire /
pool fire radiation intensity) of flange leakage (10mm) case and the hazardous zones
(12.5 KW/m2 jet fire / pool fire radiation intensity and 3 psi overpressure) of Instrument
Tapping Failure case.
 Ensure that there are no emergency services buildings like fire station, hospitals etc. in
the hazardous zones (LFL flash fire, 12.5 KW/m2 jet fire / pool fire radiation intensity and 3
psi overpressure) of Large Hole(50mm) case.
 Ensure that the firefighting room should either be designed to withstand the thermal
radiation intensity corresponding to its distance from leak source in case of instrument
tapping failure cases or be located outside the 12.5 KW/m2 jet fire / pool fire radiation
intensity in case of instrument tapping failure cases.
 Ensure safe escape and evacuation plan is in place for occupants of buildings within 4
KW/m2 jet fire / pool fire thermal radiation intensity of instrument tapping failure cases.
Location of SV stations was not finalized during carrying out the Risk Assessment study. Risk
Assessment study shall be revised after finalization of layouts of SV stations / pipeline route.
 Consequence of low frequency scenarios like 50mm Leak at Basket Filter 001-GN-BK-
101A/B (Service: LPG), 50mm Leak at Pig Receiver area (Service: Naphtha), 50mm Leak
at Pig Receiver area (Service: LPG) which are crossing complex boundary limits needs to
be considered in Disaster Management Plan (DMP) & Emergency Response Plan (ERP).
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The common recommendations for all stations in the pipeline are as follows:
Mitigation Measures
Mitigating measures are those measures in place to minimize the loss of containment event
and thereby hazard associated. These include:
 Rapid detection of an uncommon event (HC leak) and development of subsequent quick
isolation mechanism for major inventory.
 Measures for controlling / minimization of Ignition sources inside the Station.
 Effective Emergency Response plans to be in place.
Detection & Isolation

In order to ensure rapid detection of a hazardous event the following is recommended:
Ensure installation of hydrocarbon detectors at strategic location for early detection and
prevention of an unwanted event emanating from the facilities. Once the flammable gas
release has been detected, the gas or subsequent fire and escalation risk will be reduced by
isolation of the major inventory from the release location (prevention of loss of containment).
Hence, manual / automated mechanism is required to isolate the major inventory during any
uncommon event. Also mitigating procedures such emergency shutdown of rotating
equipment, quick isolation of inventories shall be developed as a part of the Emergency
response plan in case of loss of containment.
Ignition Control
Ignition control will reduce the likelihood of fire events. This is the key for reducing the risk
within the station facilities. As part of mitigation measure it is strongly recommended to
minimize the traffic movement on road adjacent to the station area during leakage. Smoking
and sustaining open flame inside any installation premise is prohibited.
Escape Routes
Provide windsocks throughout the site to ensure visibility from all locations. This will enable
people to escape upwind or crosswind from flammable releases. Sufficient escape routes
from the site should be provided to allow redundancy in escape from all areas.
Others
1) Failure scenarios discussed in this report shall be considered in formulating disaster
management plan of the respective terminal.
2) Standard Operating Procedure to be prepared for every operation and strict adherence to
concerned procedure is required.
3) Display board depicting warning sign for buried line section to be placed at strategic
locations so that unintended excavation may be controlled.
4) Display board depicting contact information of key personnel should be displayed at each
station strategically.
5) Leak detection and control system to be put in place.
6) Any hot work if going on in direction of release should be immediately stopped upon
getting information of leakage.
7) Line patrolling: Line patrolling is a visual inspection of the pipeline along the whole of its
length. It involves verification of:
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a. General condition of the pipeline.

b. Any breaches and soil erosion along the route of the pipeline, especially earth
washed out at road and channel crossings.
c. Growth of vegetation, which needs to be curtailed to ensure the free movement of
vehicles to attend to any incident.
d. Absence of all digging, ploughing and dredging in the vicinity of the pipeline, which
may damage the pipeline.
e. General condition of the cathodic protection at various locations.
11.10 MARINE IMPACT ASSESSMENT (MIA) STUDY
M/s. BPCL approached CSIR-National Institute of Oceanography (CSIR-NIO) to conduct

marine EIA studies for proposed development. The CSIR-NIO in consultation with M/s.
BPCL formulated the following objectives:
(a) To establish baseline marine environmental status for water and sediment quality and
biological characteristics.
(b) To assess the impact (if any) of oil spillage from laying of pipeline by applying oil spill
model.
(c) To assess the impact (if any) of dredging from laying of pipeline by applying sediment
transport model.
(d) To recommend environment management plan to minimize any adverse effect during
the laying of pipeline.
The field studies were conducted during December, 2018 (Post monsoon). Subtidal
sampling stations were selected based on the bathymetry as given in available National
Hydrographic Office (NHO) Chart 255 to obtain information for the coastal segment likely
to be impacted by the laying of pipeline.
11.10.1.1 Sampling
Water quality and biological characteristics were assessed from 9 locations in the project
area. Tides were assessed based on available information and available data on currents
and circulation are used in this study.
The following water parameters were collected and analysed: pH, Suspended Solids
(SS), Salinity, DO, BOD, Phosphate, Nitrite, Nitrate, Ammonia, PHc, Phenols, Sediment
quality. Intertidal sediment Flora and fauna were sampled and studied.
11.10.1.2 Numerical Model Studies

A Hydrodyn-FLOWSOFT, SEDSOFT and OILSOFT models were used to predict the
changes in flow regime, sediment transport and fate of oil spill.
11.10.1.3 Anticipated Marine Environmental Impacts
Adverse impacts of the proposed project on the sub tidal and inter tidal region of pipeline
route during pipeline laying phase (Construction Phase) would be due to:
 Modification in the hydrodynamic characteristics of the area.
 Degradation of water and sediment quality.
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 Loss of biota.
 Activities of work force and vessels engaged in the pipeline laying activity.
11.10.1.4 Miscellaneous
The proposed re-routing of MMPL pipeline will be used for transportation of Petroleum
Products. Following are the predicted impacts during operation phase:
 Economic benefits due to pipeline mode of petroleum products transportation will
reduce transport losses.
 Further, population exposure to fire hazards and accidents will be considerably low
due to the route selection, mode of pipeline laying (Buried) and inherent safety of this
mode of transport compared to transportation of petroleum products by rail and road.
 The impacts have further been minimized through judicious selection of pipeline route.
 No adverse impact will be expected on sanitation and community health.
11.10.1.5 Mitigation Measures

It is important that certain environment protection measures are conceptualized and
strictly implemented in the beginning with the planning stage itself so that the risk factors
during the pipeline laying and operational phases are reduced to a minimum in order to
protect the biodiveristy of the pipeline route and to avoid anthropogenic shocks.
The possible impacts during construction phase can be minimized or avoided by adapting
the following measures:
The barges, cranes or vessels involved in the pipeline laying work should be in a proper
condition with no leakages of oil, petrol, diesel, grease which can lead to leakage of
pollutants to the sea.
The movement of the barges carrying materials and machineries should be well
planned that the navigational channel should not be crowded with too many vessels so
that the accidents and subsequent spillages of materials and fuel are avoided.
The water quality may have depleted levels of oxygen due to impact of excavation,
trenching and hence, aeration peddling systems can be released at various spots
around the marine water area to provide aeration.
Turbidity monitoring can be performed periodically to ensure compliance with water
quality standards. If at any time the turbidity levels are estimated to be approaching the
turbidity exceeds criterion the work can be suspended temporarily.
If required silt curtains, as well as careful selection of the dredging method, could be
implemented in minimizing dispersal of re-suspended sediments.
No waste should be directly released into the creek.
The workers should be provided with fuel to discourage them from cutting mangroves or
any other vegetation.
Periodic monitoring of the site to notice and report any adverse events.
Mangrove conservation will only be successful when backed up by sound data and a
broad knowledge, understanding and awareness of the need for mangrove conservation.
Research and maintenance of accessible, long-term databases on mangrove coverage,
management and protection, value and their response to pressures are essential for
sound policy and management decision-making.
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Operation phase is permanent (long term) and mainly involves activity of petroleum
product supply through pipeline network and periodical maintenance activity.
Miscellaneous
Aesthetics of the area would deteriorate due to the presence of construction machinery
and materials, make-shift huts for labour force, cabins etc., Left over solid waste
generated during construction would be a source of nuisance if nor cleared from the site.
The extent of impact on the creek ecology would also depend on the duration of the
construction phase. If the construction is prolonged due to time-overruns or improper
planning, the adverse influence would increase accordingly. Since there are no
commercial fishing operation in the creek except shore based local fishing, the impact on
fisheries would not be affected due to pipeline laying activities.
11.11 COASTAL REGULATION ZONE (CRZ) STUDY
M/S Bharat Petroleum Corpn Ltd., Mumbai has requested Institute of Remote Sensing,
Anna University to demarcate High Tide Line and Low Tide Line on 1:4,000 scale for his
proposed pipeline project from Mumbai to Rasayani, Maharashtra.
Objective
 Demarcation of HTL, LTL near project site along the stretches of Thane Creek by
conducting field survey using DGPS survey.
 Demarcation of ecologically sensitive entities such as Mangroves, Sand dunes, Turtle
breeding grounds in the vicinity of project site
 Preparations of CRZ map superimposing HTL, LTL and Ecologically sensitive areas
on cadastral map of 1:4000 scale.
The details of CRZ classification of the proposed pipeline project from Mumbai to
Rasayani is given in the table below along with the CRZ area map:
Table 11.7: CRZ Classification

Sl. No. CRZ -Classification Length in Metres
1
CRZ – IA 4369.53
142.15
2 CRZ – IB
604.74
3 CRZ – III
34.5
4 CRZ – II
10942.06
5 CRZ – IVB
18176.71
6 NON - CRZ
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Figure-11.1: Study Area CRZ Map
BPCL presented the proposal before 138th meeting of Maharashtra Coastal Zone
Management Authority (MCZMA) on 10/10/2019 for CRZ/ marine approval. After detailed
discussion and deliberation, the MCZMA decided to recommend the proposal to
MoEFCC.
11.12 PUBLIC HEARING
As per the Terms of Reference (ToR) vide letter No. IA-J-11011/168/2018-IA-II (I) dated 17
June, 2019 issued by the MoEFCC, GoI, Maharashtra Pollution Control Board has
published 30 days' advance public notice in local newspaper “Krushival” & “Sakal” in
Marathi and in national daily newspaper “The Indian Express” on 22/08/2019. The public
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hearing for above project was arranged on 24/09/2019 at 11.00 a.m. at Rasarang Building,
HOC Colony, Taluka Khalapur, Dist. Raigad- 410207.
Shri Dattatraya Navale, Additional District Magistrate, Raigad and Chairman, Environment
Public Hearing Committee welcomed all and informed that this Public Hearing is called as
Project Proponent M/s Bharat Petroleum Corporation Ltd., (BPCL)proposes to install
Polypropylene (PP) Unit at Rasayani, Dist-Raigad and Interconnecting Pipelines from
BPCL, Mumbai Refinery to Rasayani. This meeting will be completed in three phases.
First Project Proponent will inform the details about project and Environment Impact
Assessment report by presentation. In 2nd Session, the participants can raise their
objections and suggestions and in the third phase, the answers will be given by the Project
Proponent or Project Consultant or if required, by Public Hearing Committee and then the
meeting will be concluded. He appealed all to keep silence. Shri Navale, Chairman of the
Public Hearing Committee directed Project Proponent to give presentation regarding the
project and Environment Management Plant.
Representative of project proponent, Shri Narendra Patil gave a presentation giving salient
features and background of proposed project, its process details, environmental and safety
aspects, the baseline environmental studies carried out and the environmental impacts and
the proposed environmental managemental management plan. He stressed that the
proposed project will be located fully within the HOCL factory premises. Afterwards, the
Public Hearing Committee appealed the participants to raise their suggestions or objections
if any.
The Environment Public Hearing Committee has heard all the objections raised by the
participants. Shri Salunkhe, Convenor, Environment Public Hearing Committee here
remarked that the participants have asked number of questions covering issues regarding
the project and informed that the committee does not take any decision. He also informed
that Project Proponent will reply to the oral and written queries/ objections/ suggestions
raised by the participants. In all,505 written queries & questions were received during the
Public hearing. However, on close scrutiny of the letters it is noticed that most of the letters
are having same content and are identical copies with different signatories. The
Environment Public Hearing Committee informed that the opinions, suggestions, objections
regarding the project raised during the meeting will be included in the minutes of the
meeting. The report will be submitted alongwith final EIA Report to the Expert Committee
of Ministry of Environment, Forest & Climate Change, Govt. of India, New Delhi. The
Expert Committee will take further decision for the same.
Document No.
243 EIA Study for Installation of Polypropylene (PP) B170-1742-EI-1902
CHAPTER – 12
DISCLOSURE OF CONSULTANTS
Page 244 of 247
12.1 GENERAL INFORMATION
Name of Organization: Engineers India Limited (EIL)
Address: Head – EIA, Sustainability & Water Department

Tower-I, Ground floor,
EIL Office Complex, Sector-16 (On NH-8),
Gurugram-122001, Haryana
Email: pk.goel @eil.co.in
12.2 ESTABLISHMENT
Engineers India Limited (EIL) was established in 1965 to provide engineering and related
services for Petroleum Refineries and other industrial projects. Over the years, it has
diversified into and excelled in various fields. EIL has emerged as Asia's leading design,
engineering and turnkey contracting company in Petroleum Refining, Petrochemicals,
Pipelines, Onshore Oil & Gas, Mining & Metallurgy, Offshore Oil & Gas, Terminals &
Storages and Infrastructure. EIL provides a wide range of design, engineering,
procurement, construction supervision, commissioning assistance and project
management as well as EPC services. It also provides specialist services such as heat &
mass transfer equipment design, environment engineering, information technology,
specialist materials and maintenance, plant operations & safety including HAZOP & Risk
Analysis, refinery optimization studies and yield & energy optimization studies.
Engineers India has earned recognition for jobs executed in India and several countries of
West Asia, North Africa, Europe and South East Asia including Algeria, Bahrain, Kuwait,
Korea, Malaysia, Norway, Qatar, Saudi Arabia, Sri Lanka, UAE and Vietnam. EIL is
diversifying into the areas of Water & Waste Management, Nuclear Power, Thermal and
Solar Power and City Gas Distribution.
EIL has its head office in New Delhi, regional engineering offices in Gurugram, Chennai,
Kolkata and Vadodara and a branch office in Mumbai. It has inspection offices at all major
equipment manufacturing locations in India and a wholly owned subsidiary
Certification Engineers International Ltd. (CEIL) for undertaking independent certification

& third party inspection assignments. Outside India, EIL has offices in Abu Dhabi (UAE),
London, Milan and Shanghai and a wholly owned subsidiary, EIL Asia Pacific Sdn. Bhd.
(EILAP) in Malaysia. EIL has also formed a joint venture Jabal EILIOT with IOTL & Jabal
Dhahran for tapping business opportunities in Saudi Arabia.
Backed by its unmatched experience, EIL enjoys a high professional standing in the
market and is known as a versatile and competent engineering company that can be
relied upon for meeting the clients' requirements. Quality Management System with
respect to EIL's services conforms to ISO 9001:2008 The Design Offices are equipped
with state-of-the-art computing systems, design tools and infrastructure.
Page 245 of 247
12.3 EIL’S VISION
To be a world-class globally competitive EPC and total solutions consultancy organization.
12.4 EIL’S MISSION
 Achieve ‘Customer delight’ through innovative, cost effective and value added
consulting and EPC services.
 To maximize creation of wealth, value and satisfaction for stakeholders with high
standards of business ethics and aligned with national policies.
12.5 CORE VALUES OF EIL
 Benchmark to learn from superior role models.

 Nurture the essence of Customer Relationship and bonding.
 Foster Innovation with emphasis on value addition.
 Integrity and Trust as fundamental to functioning.
 Thrive upon constant Knowledge updation as a Learning organization.
 Passion in pursuit of excellence.
 Quality as a way of life.
 Collaboration in synergy through cross-functional Team efforts.
 Sense of ownership in what we do.
12.6 QUALITY POLICY OF EIL
 Enhance customer satisfaction through continuous improvement of our

technologies, work processes, and systems and total compliance with established
quality management system.
 Consistently improve the quality of products /services with active participation of
committed and motivated employees and feedback from stakeholders.
 Provide added value to customers through timely and cost effective
services/deliverables.
 Ensure total compliance with applicable health, safety and environment
requirements during design and delivery of products to enrich quality of life.
12.7 HSE POLICY OF EIL
 Ensure compliance with requirements of health, safety and environment, during

design and delivery of products/ services as per applicable National and
International codes, standards, procedures, engineering practices, and statutory
requirements including customer's requirements.
 Ensure safety and health of employees, personnel of clients and associates.
 Create awareness on health, safety and environment aspects for all employees
and associates.
Page 246 of 247
12.8 RISK MANAGEMENT POLICY OF EIL
 EIL is committed to effective management of risks across the organization by aligning its
risk management strategy to its business objectives through
 Instituting a risk management structure for timely identification, assessment, mitigating,
monitoring and reporting of risks.
 Risk management at EIL is the responsibility of every employee both individually as well
as collectively.
The present EIA report has been prepared by EIL, an engineering and consultancy
organization in the country. EIL has been preparing regularly EIA / EMP reports for
different projects. The environmental Engineering Division of EIL has carried out more
than 300 numbers of Environmental Impact Assessment projects.
12.9 DETAIL’S OF ACCREDITATION
National Accreditation Board for Education and Training (NABET) - under the
Accreditation Scheme for EIA Consultant Organizations has accredited EIL as EIA
consultant for 13 EIA Sectors, vide NABET notification dated 21.12.20 and certification
No.- NABET/EIA/1922/RA 0189_R01 valid till 22.11.2023. The list of sectors for which the
accreditation has been accorded by NABET is given in Figure - 12.1. The same can be
referred from the NABET website “https://nabet.qci.org.in/eia.php”, by following the link -
EIA Accreditation Scheme – Accreditation Register – Accredited Consultant.
Page 247 of 247
Figure - 12.1: EIL Accreditation Certificate by NABET
iathd`r dk;kZy; % bathfu;lZ bafM;k Hkou] 1] Hkhdk,th dkek Iysl] ubZ fnYyh&110066
Regd. Office : Engineers India Bhawan, 1, Bhikaiji Cama Place , New Delhi – 110066

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ANNEXURE- I

Report No.: B170-1742-EI-1902 (R3) July, 2023

Declaration by Experts contributing to the EIA Study Report for Installation of

Name: Mr. R.S.Prasad

Signature & Date:

FUNCTIONAL AREA EXPERTS:

Sr. Functional Name of the Signature &

7. AQ Raja February, 2023 – June, 2023

Declaration by the head of the Accredited Consultant Organization/authorized person:

Name: Mr. P.K.Goel,

TOR Points Compliance for proposed Polypropylene (PP) Unit at Rasayani

iii) If expansion project, details of existing Not Applicable.

vi) Details of Emission, effluents, hazardous Details of emission, effluents and

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

Office of the Ministry of Environment and

b. In case the existing project has not obtained Not Applicable

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

5. Forest and wildlife related issues (if applicable):

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

the EIA Report.

7. Impact and Environment Management Plan

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

control measures shall be included.

xii) Action plan for post-project Various environmental pollution control

9. Corporate Environment Policy

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

infringement / deviation / violation of the

2. Complete process flow diagram for all products Provided in Chapter-2.

3. Brief description of equipments for various Provided in Chapter-2.

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

process (cracker, separation, polymerization

6. Details on proposed LDAR protocol. Shall be developed during detailed

Sl. Statement Status

corridor is passing through approx. 1.5-

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

and assessment of ground level concentration chapter-4.

Template No. 5-0000-0001-T2 Rev. 1 Copyrights EIL – All rights reserved

3.7 BIOLOGICAL ENVIRONMENT 98

6.3 CONSTRUCTION PHASE 147

10.2.3 NOISE ENVIRONMENT 191

11.5.3 WATER ENVIRONMENT 214

Annexure No. Annexure Title

 First refinery to start production of LPG, Aviation Gasoline (AVGAS), Bitumen,

1.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

 Rasayani railway station: 2.5 km

Table 1.1 Details of Environmental Setting

8 Densely populated or built-up area No Panvel town which is located about

Fig. 1.1: 10 km radius area Map of proposed plant

1.2.1 Address of the Project Proponent

The correspondence address of the project proponent is:

1.3 BRIEF DESCRIPTION OF THE PROPOSED PROJECT

Propylene is supplied in liquid form and received in mounded bullets at 16 kg/cm2g @

Pipelines From BPCL-MR to Rasayani Plant Through put

1.3.1 Justification for the project

To improve refinery profitability further, BPCL intends to diversify into Petrochemical

1.4 PROJECT COST AND IMPLEMENTATION SCHEDULE