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Third Party Inspection For Water Tube Boiler - Procedure
Third Party Inspection For Water Tube Boiler - Procedure
The Third Party Inspection for Water Tube Boiler provides a sample inspection and testing
procedure during the manufacturing process. You might need to review water tube boiler inspection
and test plan with this procedure.
The applicable codes and specifications for the Water Tube Boiler which is under construction
process are:
Design code
Purchase order specification
Purchaser's standards
Approved drawings
ASME I
ASME V
ASME IX
The applicable codes and standard may be based other international standards such as BS 1113
and etc. This content is general and can be useful if even the design code is different from ASME
Code.
The list of documents normally is agreed in the Pre Inspection meeting which is hold several weeks
before actual commencement of inspection work. The parties which are participated in this meeting
are manufacture, purchaser and third party inspection agency representatives.
This already explained in the Inspection and Test Plan for Water Tube Boiler article.
These are the list of documents which are normally agreed to be presented to the inspector:
Water Tube Boiler Manufacture Quality Control Plan
Water Tube Boiler Inspection and test plan
Water Tube Boiler Data Sheet
Water Tube Boiler Approved Drawings
Water Tube Boiler Strength calculation sheets
Water Tube Boiler Material Test Reports
Water Tube Boiler Welding Specification Procedures (WPS) and Procedure Qualification
Records(PQR)
Water Tube Boiler Welding Map
Water Tube Boiler Repair Procedure
Water Tube Boiler Welders Qualifications Reports
Water Tube Boiler NDE procedures i.e. RT, PT, UT, MT, PMI
Water Tube Boiler NDE Personnel qualifications Reports
Water Tube Boiler Heat treatment procedure
Water Tube Boiler Calibration Certificates for Test Equipment
Water Tube Boiler Hydrostatic Testing Procedure and Water Quality Document
Water Tube Boiler Preparation and Painting Procedure
Water Tube Boiler Preservation, Packing and Shipping Procedure
Water Tube Boiler Packing List
The first actual inspection work in the Water Tube Boiler is raw materials inspection. Based the
ASME Code providing material test reports for Water Tube Boiler plates is mandatory, for other
components only the marking inspection will be enough.
But if purchase order has mandated the MTR to be provided for all components such as tubes,
nozzle pipes, fittings and etc. then the manufacture need to provide them as well.
The original or authenticated copies of mill certificates for plates normally are available at
manufacturer's premises. The third party inspector examines these certificates for compliance with
specifications and where appropriate, drawings.
Certificate No.
Heat or cast No.
Chemical composition.
Mechanical properties.
Heat treated condition.
NDE applied and results.
Then the inspector witnesses the plate material identification on the certificates against plate
marking. It is also necessary to check with Water Tube Boiler drawing datasheet, material list and
other specification as appropriate.
Visual inspection for surface finish and probable defects are done and dimensional compliance
with specification need also to be controlled.
When the third party inspector carried out the material inspection, then provides inspection visit
report, the report contains following items:
When the Water Tube Boiler material inspection carried out and result was satisfactory or non-
conformities closed by remedial action, then Water Tube Boiler manufacture will be authorised to
start fabrication.
The third party Inspector checks following points on Water Tube Boiler based on the inspection and
test plan (ITP) which is already agreed between purchaser and Water Tube Boiler manufacture.
The inspection scope is determined in ITP, some clients prefer to have stringent control and put the
TPI inspector in more “hold points” in fabrication activities and some others may take lesser “hold
points” and put TPI much more in the review document.
This depend to the inspection budget which client assign for inspection, much more inspection will
have much more costs and less risks and conversely less more inspection will have less costs but
more risks.
For more detail review Inspection and Test Plan for Water Tube Boiler article. There is draft ITP in
this article which I believe it is the best practice for Water Tube Boiler inspection.
Third Party Inspection for Water Tube Boiler - Welded Drums and Headers Fabrications
The water tube boiler third party inspector does following inspection in mud and steam drums as
well as headers:
Please note these components (Drums and Headers) in water tube boiler are similar to the
pressure vessel, more detail information provided on Pressure Vessel Inspection Procedure article.
Third Party Inspection for Water Tube Boiler - Tubes and Integral Piping
Third Party Inspection for Water Tube Boiler - Post Hydrostatic Testing
After depressurisation, boiler components have been drained and dried to meet specified
requirements.
Stamping of Inspection authority stamps, have been been carried out in approved area, as
required by client/code.
Stamps used are low stress type.
Application of desiccant/preservative has been directed in client's specification.
If third party inspector is not in the hold or witness point for these stages in the project ITP, then will
review water tube boiler manufacture quality control report in his/her coming visit or in final
inspection day.
The third party inspector checks cleanliness and dryness of all components and recheck nozzles,
support and bracket locations and orientations against assembly drawings.
He/she also checks for deformation of tubes, attachments, flanges, etc. and report if necessary.
Third Party Inspection for Water Tube Boiler - Name Plate Checking
The third party inspector checks the water tube boiler name plate and makes sure:
Material is compatible.
Contents of marking are in accordance with approved drawing and specifications and
authority stamped as required.
Name plate is mounted on a bracket welded to a specified area of boiler, in accordance with
the code requirement.
Third Party Inspection for Water Tube Boiler Painting and Coating
Surface preparation for painting is checked for the following points, according to specification by
third party inspector:
Third Party Inspection for Water Tube Boiler Spares, Loose Items, Tools and Accessories:
The third party inspector controls spares, loose items, tools and accessories and make visual and
dimensional inspection for materials, workmanship and quantity according to purchase order
specification and packing list.
Third party inspector provides Inspection Visit Report (IVR) after each visit as well as a final report
summarising the activities carried out during the boiler production in accordance with the contract
requirements and circulated within the time limits specified in the contract.
The report is in the format required by the client and clearly indicates final acceptance or rejection
of the water tube boiler.
When required by the contract or purchase order a release note is issued by third party agency and
given to the manufacturer when the water tube boiler have been finally accepted.
Third Party Inspection for Water Tube Boiler Packing, Marking and Shipping:
Third Party Inspection for Water Tube Boiler - Final Book (Dossier)
The following final documents are reviewed and signed off by third party inspector:
As built, drawings if required, Manufacturer's data reports, Material certificate or certified mill test
reports for all pressure parts, Material list or map, Welder record for each seam or map, Heat
treatment records (Temperature-time record chart during PWHT), Dimensional record, NDE
records, Production test record/mock test record, Alloy verification records, (if
required), Hydrostatic test record, Pneumatic test record Hardness test record, Post weld heat
treatment NDE, if specified, Name plate or other marks, Packing list, Spare parts and tool list