EPSON WF-6590/WF-6530/WF-6590 Series Revision C

† WF-6590 Series
Set the Ferrite Core on the position shown below.
1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80) Image after installation
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82) Ferrite Core
6). Remove the Stacker Assy. (P.77) CSIC Board Cover
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Disconnect the FFC from the connector of the CSIC Board. 4. Disconnect the FFC from the four connectors of the CSIC Board.

3. Disengage the six hooks, and CSIC Board Cover. 5. Remove the four screws (S11), and remove the CSIC Board.

Hooks
CSIC Board Cover
Hooks Connector
FFC
FFC

Connector

Connector

Hook
S11
Figure 2-91. Removing the CSIC Board Cover Figure 2-92. Removing the CSIC Board

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2.3.6.8 Power Supply Unit † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Disconnect the cable from the connector of the Power Supply Unit.
3. Release the cable from the clamp.
4.

For the screw types, see "2.1.2 Screw types used in the printer (p40)". Connector
1. Remove the following parts.
† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64) Cable
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
Clamp
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203) Figure 2-93. Remove the Power Supply unit (1)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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5. Remove the three screws (S32), and remove the Power Supply Unit.
Engage the two ribs with the two positioning holes on the Power
Supply Unit (refer to Figure 2-94).

Ribs
Carry out the adjustments referring to "3.1 Required
Adjustments" (p224) when the Power Supply Unit is replaced.

S32

Connector

Cable

Clamp

S32
Figure 2-94. Removing the Power Supply Unit (2)

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2.3.7 Carriage Mechanism/ Ink System Mechanism 1. Remove the following parts.
† WF-6590/WF-6530 Series
2.3.7.1 Print Head
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
† WF-6590 Series
1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
If Printer can not perform Ink Flushing by fatal error, refer to 7). Remove the Cassette Assy. (P.203)
repair procedure of "2.3.7.19 Print Head / Ink Supply Unit (When 8). Remove the Front Cover Microswitch. (P.82)
the Printer cannot perform the Ink Flushing by fatal error)"
9). Remove the Front Housing. (P.84)
(p152).
10). Remove the Middle Housing. (P.86)
2. Install the Ink cartridge.

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3. Install the following parts by the following procedure. 4. Turn the printer on.
(start the WF-6590/WF-6530 Series in the” Maintenance SP Mode” (P.249).)
3-1. Install the Panel Assy.(p.66, p.80)
3-2. Install the Front Cover Microswitch. (p.69, p.82) 5. Select the “Ink flushing” on the adjustment program.
3-3. Wrap the Front Cover Microswitch with tape to disable their sensor function. 6. Click the [Perform], and execute the Ink flushing.

„ Before performing Ink flushing, confirm the proportion of

remaining capacity of the Maintenance Box is 40% or more.
„ After Ink flushing, confirm no ink remains in the Ink Tube. If
any ink remains, perform Ink flushing once again.

Figure 2-95. Installing the specified parts

Figure 2-96. Ink flushing screen

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7. Remove the AC Cable from the Power Supply Unit. 8. Move the CR Unit to the hole position for access to the screws.

Power Supply Unit

AC Cable Hole

CR Unit

Figure 2-97. Removing the AC Cable

Figure 2-98. Removing the Printhead (1)
When moving the CR Unit, make sure to hold it by the location
9. Disconnect the FFC from the connector of the CR Encoder Sensor.
shown below, and don’t touch the CR Scale.

CR Unit
Connector

FFC

Figure 2-99. Removing the Printhead (2)

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10. Remove the four screws (S23: 3pcs, S30: 1pcs), and remove the Printhead.
When disconnecting the Head FFC, make sure to pull them
straight off one by one from their connector terminals.

Ink Tube 12. Remove the two screws (S2), and remove the Ink Tube.

S23
S30
Figure 2-100. Removing the Printhead (3)
11. Disconnect the four Head FFC from the connectors of the Print Head. S2

Figure 2-102. Removing the Ink Tube

Print Head
Head FFC

Head FFC

Figure 2-101. Removing the Head FFC

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Performing the Reassembly, Adjustment and Inspection according 5. Install the Leakage check PET Chip.
to the following procedure, after removing the Print head.
„ kind of the Leakage Check PET Chip.

Name Part Code Picture Remark

LEAK 1684353 Put it to Front

TESTER side
„ Reassembly procedure of Print head. SHEET
FRONT
1. Wipe out Ink tube by Polyester Swab.

„ Make sure to wipe out the ink on the ink tube due to 10mm

influence on the ink leakage check result. LEAK 1684354 Put it to Rear
TESTER side
SHEET
REAR

Wiping area
15mm

„ Making method of the Leakage Check PET Chip.

Press folded part (2 position) and align the PET Chip by
forming folded angle at 90 degrees.

90°

Figure 2-103. Cleaning the Ink tube.

2. Connect the four Head FFC to Print head. 90°
3. Install the Print head to CR Unit, and fix it by three
screws (S23).
4. Connect the FFC to CR Encoder.

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5-1. Set the PET Chip (x2) at the Ink Tube connected position of 6. Secure the three screws (S2: 2pcs, S30: 1pcs), and fix the
Print head. Ink tube.
„ Take care that the PET Chip is different between the „ Make sure to use the new Printhead Seal.
PET Chip for rear side and the PET Chip for front (ASP Single Part)
side in length. „ Make sure to check the Printhead Seal is completely
„ Set the PET Chip with contacting the smoked face of inserted.
the PET Chip. „ Make sure to check the foreign material is not
adhering to the Printhread seal.
Rear side „ Do not install the Printerhead Seal doubly.
LEAK TESTER SHEET REAR
Printhead Seal

15mm
The Smoked face of
two pet chips are put
toward the upside.
10mm
7. Move the CR Unit to the Home position.

Front side LEAK TESTER SHEET FRONT

Figure 2-104. Setting position of the Leakage Check PET Chip (1)
5-2. Install the Ink Tube to Print head.

LEAK TESTER SHEET REAR

LEAK TESTER SHEET FRONT

Figure 2-105. Setting position of the Leakage Check PET(2)

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Perform the Adjustment in the following procedure when you 2.3.7.2 CR Waste Ink Pad
detach/exchange the Print head.

If you check the Ink Leak by using the the Ink Leak
Measurement jig, perform it after Mechanism
Adjustment.
(Perform it between procedure 1 and procedure 2)

1. Perform the Mechanism Adjustment.

(Refer to "3.1 Required Adjustments" (p224))
2. Install the following parts by the following procedure.
2-1. Install the Panel Assy.
2-2. Install the Front Cover Microswitch.
2-3. Wrap the Front Cover Microswitch with tape to disable their
sensor function.
2-4. Install the Ink Cartridge.
3. Power on the Printer.
Connect the AC Cable to Power Supply Unit. For the screw types, see "2.1.2 Screw types used in the printer (p40)".
(Printer is started automatically after blinking the LED)
1. Remove the following parts.
† In case of WF-6590/6530 series.
† WF-6590/WF-6530 Series
Connect the AC cable to Power Supply Unit, and push the
Power button when blinking the Power LED. 1). Remove the Panel Assy. (P.66)
Start the printer in “Maintenance SP Mode”.(p249) 2). Remove the Paper Support Support. (P.62)
4. Perform the Head ID Input. 3). Remove the Left ADF Hinge Cover. (P.63)
5. Perform the CR Scale Check. 4). Remove the Right ADF Hinge Cover. (P.64)
6. Per form the Ink Charge. 5). Remove the ADF/Scanner Unit. (P.181)
7. Perform the Ink Leak Check. 6). Remove the Panel Lower Front Cover. (P.68)
(Using the Leakage Check PET Chip) (p241) 7). Remove the Right Upper Front Cover. (P.69)
8. Perform the Head Angular Mecha Adjustment.(p249) 8). Remove the Stacker Assy. (P.62)
9. Reassemble the printer. 9). Remove the Cassette Assy. (P.203)
10. Perform the Adjustment using the Adjustment Program. 10). Remove the Front Cover Microswitch. (P.69)
(Refer to "3.1 Required Adjustments" (p224)) 11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)
x

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† WF-6590 Series 6. Remove the Pad Film.

1). Remove the Upper Housing Assy. (P.78) 7. Remove the CR Waste Ink Pad.
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77) Pad Film
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Unlock the CR Unit. (P.59)
3. Move the CR Unit to the hole position for access the screws. (P.110)
4. Disconnect the FFC from the connector of the CR Encoder Sensor. Figure 2-107. Removing the CR Waste Ink Pad (2)
5. Remove the four screws (S23:3pcs, S30:1pcs), and remove the Printhead.

S23
S30

Figure 2-106. Removing the CR Waste Pad (1)

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2.3.7.3 CR Scale † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Slide the Ink Supply Unit. (refer to "Ink Supply Unit" (p135))
3. At the full side, disengage the Extension Spring from the hook of the frame.
„ The CR Scale is made of SUS and very fragile. Therefore, take
extreme care when handling one.
Hook
Extension Spring

1. Remove the following parts.

† WF-6590/WF-6530 Series
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181) Figure 2-108. Removing the CR Scale (1)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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4. At the home side, remove the CR Scale from the hook of the frame. 6. Turn the CR Scale 90 degrees upward at the full side and disengage it from the
hook on the frame.

Hook

Hook

Figure 2-109. Removing the CR Scale (2) Figure 2-111. Removing the CR Scale (4)
5. Pull out the CR Scale from the slit of the CR Unit.
„ When installing the CR Scale, make sure to install it by reverse
procedure of the disassembly.
Side view

CR Unit

CR Scale „ Cary out the Adjustment referring to "3.1 Required

Adjustments" (p224) when the CR Scale is replaced.

Slit

Figure 2-110. Removing the CR Scale (3)

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2.3.7.4 PW Sensor † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the screw (S4), and remove the Sensor Cover.
For the screw types, see "2.1.2 Screw types used in the printer (p40)". 3. Remove the PW Sensor using the longnose pliers or the similar tool.
Be careful not to touch the CR Shaft. Otherwise, the grease is 4. Disconnect the FFC from the connector of the PW Sensor.
attached on the PW Sensor and the sensor may be damaged.

Sensor Cover

1. Remove the following parts.

† WF-6590/WF-6530 Series FFC
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181) PW Sensor
6). Remove the Panel Lower Front Cover. (P.68) Connector
S4
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62) Figure 2-112. Removing the PW Sensor
9). Remove the Cassette Assy. (P.203)
Carry out the adjustments referring to "3.1 Required
10). Remove the Front Cover Microswitch. (P.69)
Adjustments" (p224) when the PW Sensor is removed or replaced.
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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2.3.7.5 Head FFC † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the USB/FAX Cover. (P.94)
3. Remove the Main Board Shield Plate. (refer to "Main Board Unit" (p96))
4. Remove the Ferrite Core Holder. (refer to "Main Board Unit" (p96))

For the screw types, see "2.1.2 Screw types used in the printer (p40)". 5. Remove the three FFC clamps, and remove the Head FFC Assy from Frame.
1. Remove the following parts.
Head FFC
† WF-6590/WF-6530 Series
Frame Assy
1). Remove the Panel Assy. (P.66)
2). Remove the Paper Support Support. (P.62)
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
FFC clamp
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73) Figure 2-113. Removing the Head FFC (1)

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6. Release the Upper Supply Tube Holder Clamp and three Tube Clamps. 10. Release the Tube Clamp.

Tube Clamp
Tube Clamp

Upper Supply Tube

Holder Clamp

Figure 2-114. Removing the Head FFC (2) Figure 2-115. Removing the Head FFC (3)
7. Disconnect the FFC from the connector of the CR Encoder Sensor. 11. Slide the Head FFC Assy in the direction of the arrow, and remove the Head FFC
Assy from the Printhead.
8. Remove the four screws (S23:3pcs, S30:1pcs), and remove the Printhead.(P.111)

Don’t remove the Ink Tube when the print head is removed.

9. Disconnect the four Head FFC from the connector of the Printhead.

Head FFC Assy

Figure 2-116. Removing the Head FFC (4)

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12. Disengage the hook, slide the Upper Supply Tube Holder in the direction of the 2.3.7.6 CR Motor
arrow, and remove the Head FFC Assy from the Frame.

Upper Supply Tube Holder

Frame
Hook

For the screw types, see "2.1.2 Screw types used in the printer (p40)".
1. Remove the following parts.
† WF-6590/WF-6530 Series
Figure 2-117. Removing the head FFC (5)
1). Remove the Panel Assy. (P.66)
13. Remove the Head FFC Assy from the Upper Supply tube Holder. 2). Remove the Paper Support Support. (P.62)
14. Remove the Support Part from the Head FFC Assy. 3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69)
8). Remove the Stacker Assy. (P.62)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69)
11). Remove the Front Housing. (P.70)
12). Remove the Middle Housing. (P.73)

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† WF-6590 Series 8. Disengage the Extension Spring on the CR Driven Pulley Assy from the hook and
1). Remove the Upper Housing Assy. (P.78) release the tension of the CR Timing Belt.
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81) CR Driven Pulley Assy
5). Remove the Right Upper Front Cover. (P.82)
Hook
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)
2. Remove the APG Gear Assy. (P.129) Extension Spring
3. Remove the USB Connector Assy. (P.95) Figure 2-118. Removing the CR Driven Pulley Assy
4. Remove the USB/FAX Cover. (P.94) 9. Remove the CR Timing Belt from the pinion gear of the CR Motor.
5. Remove the Main Board Shield Plate and Cable Holder. (refer to "Main Board 10. Remove the two screws (S27), and remove the CR Motor.
Unit" (p96))
6. Disconnect the CR Motor Cable from the connector of the Main Board. (refer to Pinion gear
"Main Board Unit" (p96)) CR Timing Belt
7. Slide the Ink Supply Unit. (refer to "Ink Supply Unit" (p135))

S27
Figure 2-119. Removing the CR Motor

Carry out the adjustments referring to "3.1 Required

Adjustments" (p224) when the CR Motor is removed or replaced.

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2.3.7.7 CR Unit † WF-6590 Series

1). Remove the Upper Housing Assy. (P.78)
2). Remove the Panel Housing Front. (P.79)
3). Remove the Panel Assy. (P.80)
4). Remove the Panel Lower Front Cover. (P.81)
5). Remove the Right Upper Front Cover. (P.82)
6). Remove the Stacker Assy. (P.77)
7). Remove the Cassette Assy. (P.203)
8). Remove the Front Cover Microswitch. (P.82)
9). Remove the Front Housing. (P.84)
10). Remove the Middle Housing. (P.86)

For the screw types, see "2.1.2 Screw types used in the printer (p40)". 2. Remove the USB/FAX Cover. (P.94)

1. Remove the following parts. 3. Remove the Main Board Unit. (P.96)

† WF-6590/WF-6530 Series 4. Remove the Ink Supply Unit and Printhead. (P.135)

1). Remove the Panel Assy. (P.66) Make sure to not disconnect the connection of the
2). Remove the Paper Support Support. (P.62) Ink Supply Unit and Printhead.
3). Remove the Left ADF Hinge Cover. (P.63)
4). Remove the Right ADF Hinge Cover. (P.64)
5). Remove the ADF/Scanner Unit. (P.181)
6). Remove the Panel Lower Front Cover. (P.68)
7). Remove the Right Upper Front Cover. (P.69) 5. Remove the Head FFC. (P.119)
8). Remove the Stacker Assy. (P.62) 6. Remove the CR Scale. (P.116)
9). Remove the Cassette Assy. (P.203)
10). Remove the Front Cover Microswitch. (P.69) 7. Remove the APG Gear Assy.(P.129)
11). Remove the Front Housing. (P.70) 8. Remove the CR Driven Pulley Assy. (P.121)
12). Remove the Middle Housing. (P.73)
9. Remove the USB Connector Assy. (P.95)
10. Remove the CR Motor. (P.121)

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11. At the full side, remove the CR Support Spring. 13. Remove the E-ring and bush, and remove the APG Gear and parallel pin.

CR Support Spring
APG Gear
E-ring

Parallel pin

Bush

Figure 2-122. Removing the CR Support Spring at the full side

Figure 2-120. Removeing CR Support Spring at the full side „ When removing the APG Gear, be careful not to touch the PF
12. Remove the screw (S16), remove the CR Support Plate. Scale.
„ Be careful not to drop the parallel pin.

CR Support Plate
14. At the home side, put a marking at the point where the rib on the frame is in
contact with the Right PG Adjust lever.

Right PG Adjust Lever

Rib Marking

Figure 2-121. Removing the CR Support Plate at the full side. Figure 2-123. Marking on the Right PG Adjust Lever at the home side

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