Download as pdf or txt
Download as pdf or txt
You are on page 1of 162

INSTRUCTIONS FOR ORDERING PARTS

When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:

MACHINE IDENTIFICATION:

State the model and serial number, located on


a plate on the Operator’s Cab.

PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 707 6594 Gear ..................................................... 1
quantity required. Do not use the item number.
Avoid using the words “Pairs” or “Sets”.

SHIPPING INSTRUCTIONS:

State the invoicing address. Unless otherwise


specified, invoices will be mailed to the
shipping address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
USING THIS PARTS BOOK
This Parts Manual has been designed for optimum
ease of reading and is the key to Customer-
Distributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.

The following instructions describe the features of


the manual and how to use it effectively.

Use this manual also as a supplement to the


Operator’s Manual and Maintenance Manual when
performing service procedures on the machine.

IMPORTANT
This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.

The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable or optional parts groups.

PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).

EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The


illustrations are keyed to an accompanying parts list on the same page or on the facing page and
are positioned for ease in reading the manual.
LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part inquestion. (Example:
Seat would be found in “Operator’s Cab & Machinery Housing” Group 27).

2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.

111’ BOOM 39 OFFSETTABLE JIB 39A

3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarize yourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.

4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be
ordered separately.

5. Quantities are shown as required per component assembly unless otherwise noted.

6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.

7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
FILTER KIT

RT300-1

CUMMINS - Tier II

FILTER KIT
(Includes all items below) 218665

FUEL 218666

OIL 218667

AIR 216685

TRANSMISSION OIL 218916

HYDRAULIC OIL (w/ O-RINGS) 708 6449

OIL AIR

TRANSMISSION OIL

FUEL

HYDRAULIC OIL

12/2004
PARTS GROUPS
RT300-1
2 CARRIER FRAME, FUEL TANK STEERING
2.1) Frame, Fenders, Decks 11 11.1) Steering System
2.2) Rear Axle Assembly 11.2) Steering Control Unit
2.3) Front Axle Assembly 11.3) Steering Cylinder
2.4) Fuel Tank 11.4) Steering Valve
2.5) Hydraulic Axle Lock-Out 12 SUPERSTRUCTURE
2.6) Axle Lock-Out Cylinder 12.1) Superstructure
2.7) Pintle Hook 12.2) Swing Bearing
3 OUTRIGGERS 12.3) Swing Gear Dust Cover
3.1) Outrigger Assembly 13 COUNTERWEIGHT
3.2) Outrigger Beam Assembly 13.1) Counterweight (8900# / 10000# Fab.)
3.3) Outrigger Jack Cylinder 22 SWING SYSTEM
3.4) Outrigger Extend Cylinder 22.1) Swing Drive (Braden)
3.5) Outrigger Valve (Selector) 22.2) Swing Reduction Unit (Braden)
3.6) Outrigger Pads 22.3) Swing Motor (Eaton)
5 WHEELS 24 PUMPS
5.1) Wheels & Tires 24.1) Hydraulic Pumps
6 ENGINE (CUMMINS) 24.2) Hydraulic Pump (Attachment & Swing)
6.1) Engine Installation (Cummins) 24.3) Hydraulic Pump (Steering & Outriggers)
6.2) Engine Installation (Cummins) 25 HYDRAULIC SYSTEM
6.3) Engine Installation (Cummins) 25.1) Hydraulic Reservoir
6.4) Engine Installation (Cummins) 25.2) Lower Hydraulics (Tubes)
6.5) Engine Installation (Cooling Assembly) 25.3) Lower Hydraulics
7 TRANSMISSION 25.4) Center Swivel Assembly
7.1) Transmission (Dana) 25.5) Rotary Manifold
7.2) Transmission (Converter Group) 25.6) Upper Hydraulics
7.3) Transmission (Converter Group) 25.7) Swing Hydraulics
7.4) Transmission (Converter & Case) 25.8) Steering Hydraulics
7.5) Transmission (Converter & Case) 25.9) Relief Valve Hydraulics
7.6) Transmission (R, 3rd, F & 2nd Clutch) 25.10) Shuttle Reducing Manifold Hydraulics
7.7) Transmission (R, 3rd, F & 2nd Clutch) 25.11) Boom Hoist Hydraulics
7.8) Transmission (Low 1st Clutch Group) 25.12) Hold Valve Hydraulics
7.9) Transmission (Low 1st Clutch Group) 25.13) Boom Cylinder Hydraulics
7.10)Transmission(Pressure Valve,Pump,Filter) 25.14) Winch Hydraulics
7.11)Transmission(Pressure Valve,Pump,Filter) 25.15) Boom Valve
7.12) Transmission (Control Valve Assembly) 25.16) Winch Valve
7.13) Transmission (Hi&Low Shift Cont Asm) 27 OPERATOR’S CAB & MACHINERY HOUSING
7.14) Transmission (Pump Adapter) 27.1) Operator’s Cab
7.15) Transmission (Pump Disconnect) 27.2) Operator’s Cab
7.16) Transmission (Drive Plate Group) 27.3) Operator’s Cab
9 DRIVE SHAFTS 27.4) Operator’s Cab
9.1) Drive Shafts 27.5) Operator’s Cab
10 BRAKES 27.6) Operator’s Cab (Door)
10.1) Brake Line System 27.7) Operator’s Cab (Front Windshield)
10.2) Brake Line System 27.8) Operator’s Cab (Roof Hatch)
10.3) Air Supply System 27.9) Operator’s Cab (Cableway Assembly)
10.4) Air Supply System 27.10) Operator’s Seat
10.5) Air Brake Kit 27.11) Engine Housing
27.12) Wipers

11/2005
PARTS GROUPS
RT300-1
28 OPERATOR’S CONTROLS 39 HYDRAULIC TELESCOPING BOOM
28.1) Directional Signal Control 39.1) 94’ Boom, #1 Base Section
28.2) Transmission Shifter Control 39.2) 94’ Boom, Cylinder & Rod
28.3) Swing Brake Control 39.3) 94’ Boom, #2 Section
28.4) 360° House Lock 39.4) 94’ Boom, #3 Section, Chains
28.5) Boom Angle Indicator 39.5) 94’ Boom, #4 Section
28.6) Cab Throttle Control 39.6) 94’ Boom, Slide Pads
28.7) Arm Module Assemblies 39.7) 94’ Boom, Extend Cylinder
28.8) Boom Control 39.8) 94’ Boom, Hoist Cylinder
28.9) Control Module 39.8A) 94’ Boom, Hoist Cylinder
29 TOOLS / PAINT 39.10) 94’ Boom, Hold Valve
29.1) Mirrors 39A JIBS
29.2) Hydraulic O-Rings & Clamps 39A.1) Jib Stowage Assembly
29.3) Clamps 39A.2) Side-Stow Offsettable Jib 32’
30 MARKING 39A.3) Side-Stow Offsettable Jib 32’-49’
30.1) Marking Decals 39A.4) Side-Stow Offsettable Jib 32’-36’-49’
30.2) Marking Decals 39A.5) Anti-Two Block (Jib)
30.3) Marking Decals 40 HYDRAULIC WINCH
30.4) Marking Decals 40.1) Winch Valve
30.5) Marking Decals 40.2) Winch Motor
30.6) Marking Decals 40.3) Winch Cable Roller
31 HEATER 40.4) Hydraulic Winch (Braden PD15B)
31.1) Prop Heat & Defr (Hunter WPH20-30B) 40.5) Hydraulic Winch (Braden PD15B)
31.2) Propane Heater (Hunter WPH20-30B) 44 HOOK BLOCKS, BALLS
31.3) Propane Heater (Hunter WPH20-30B)) 44.1) Hook Block, 3 Sheave / 30 Ton
31.4) Diesel Heat & Defr (Hunter DH22-15A) 44.2) Hook Block, 4 Sheave / 30 Ton
31.5) Diesel Heater (Hunter DH22-15A) 44.3) Hook Block, 4 Sheave / 40 Ton
31.6) Diesel Heater (Hunter DH22-15A) 44.4) Overhaul Ball, 240# / 250#
31.7) Diesel Heater (Hunter DH22-15A) 45 WIRE ROPE, PENDANTS, REEVING
31.8) Heater / AC Installation (Upper) 45.1) Wire Rope & Reeving
31.9) Heater / AC (Kenway LRCR004) 50 ATTACHMENT OPTIONS
31.10) Air Conditioner Installation (Upper) 50.1) Aux Winch Assembly (w/ Counterweight)
31.11) Air Conditioner (Kenway LRCR006) 50.2) Aux Winch Assembly (w/ Mount)
31.12) Heater Installation (Upper) 50.3) Auxiliary Boom Head Sheave
31.13) Heater (Kenway LRCR007) 50.4) Anti-Two (Aux Sheave)
31A HEATER 52 RATED CAPACITY INDICATOR
31A.1) Propane Heater (Suburban) 52.1) Greer RCI510 (RCI Assembly)
31A.2) Propane Heater (Suburban) 52.2) Greer RCI510 (Computer)
31A.3) Propane Heater (Suburban) 52.3) Greer RCI510 (Reel)
31A.4) Propane Heater (Suburban)
33 ELECTRICAL SYSTEM
33.1) Dash Assembly
33.2) Dash Assembly
33.3) Battery Assembly
33.4) Collector Ring
33.5) Circuit Breaker
33.6) Electrical System (Lights)
33.7) Electrical System (Relay Panel)
33.8) Axle Centering Light Assembly
33.9) Optional Lights
33.10) Wire Harnesses

5/2006
REF. PART.NO. DESCRIPTION QTY.

710A0596 Fender and Deck Assembly

1 710 0584 Deck, Rear............................................ 1


2 1200-29 Capscrew, 5/16C x 3/4 ......................... 6
1209-3 Plainwasher .......................................... 6
3 709 6815 Deck, Front ........................................... 1
4 709F6875 Fender .................................................. 4
5 1200-95 Caspcrew, 1/2C x 1 .............................. 24
1210-26 Lockwasher .......................................... 24
1209-6 Plainwasher .......................................... 24
6 709F6341 Ladder .................................................. 4
7 1200-61 Capscrew, 3/8C x 1 1/4 ........................ 18
1210-20 Lockwasher .......................................... 18
1205-36 Nut, 3/8C .............................................. 18
8 706 9604 Mirror .................................................... 1
9 1200-1 Capscrew, 1/4C x 3/4 ........................... 5
1210-13 Lockwasher .......................................... 1
10 709 6374 Bracket, Mirror ...................................... 1
11 1222-220 Plug, Hole ............................................. 22
12 709 6914 Plate ..................................................... 2
13 1200-1 Capscrew, 1/4C x 3/4 ........................... 4
1209-2 Plainwasher .......................................... 4
1210-14 Lockwasher .......................................... 4
1205-13 Nut, 1/4C .............................................. 4
14 713F0134 Step ...................................................... 4
1200-102 Capscrew, 1/2 x 1 3/4........................... 8
1210-26 Lockwasher .......................................... 8

REF. PART.NO. DESCRIPTION QTY.

725A0005 Frame Assembly w/Outrigger Beams

1A 725F0006 Frame ................................................... 1


2A Group 3 Outrigger Beam Assembly.................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
FRAME, FENDERS, DECKS MODEL: RT300-1 2
PAGE 2.1
9, 10 3
2 3 4 24 5 6 2 4 3 2
7

15
14
12 13

17
19 16

18 9
20 20 21 22 23
16

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0405 Rear Axle Assembly......................... Ref

1 710 0320 Axle .................................................. 1 14 709 5450 Sleeve............................................... 1


2 1200-95 Capscrew, 1 x 1.00 .......................... 4 15 707 4332 Bushing............................................. 1
1209-29 Washer............................................. 4 16 1213-1 Zerk, Grease, Straight ...................... 2
3 710F0412 Pin, Pivot .......................................... 1 17 1208-59 Bushing, Machinery .......................... 8
4 Group 11 Cylinder, Steering............................. 2 18 707 4078-43 Hose ................................................. 1
5 710F0353 Bracket, Rear Axle ........................... 1 19 1209-29 Washer ............................................. 4
6 1213-6 Zerk, Grease .................................... 2 1200-10 Capscrew.......................................... 2
7 709 9564 Plate ................................................. 1 20 707 4077-40 Hose ................................................. 2
8 1200-100 Capscrew, .5 x 1.50 ......................... 1 21 1219-768 Tee ................................................... 1
200B2004-103 Spacer.............................................. 2 22 707 4078-62 Hose ................................................. 1
9 1213-3 Zerk, Grease (45°) ........................... 4 23 1219-470 Adapter, 90°...................................... 2
10 707F4532 Pin, Rear Axle .................................. 2 24 1209-70 Washer ............................................. 16
11 1219-688 Reducer............................................ 2 1203-276 Capscrew.......................................... 8
12 310 2860 Capscrew ......................................... 4 1205-197 Nut .................................................... 8
13 709 5648 Driveshaft ......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
REAR AXLE ASSEMBLY MODEL: RT300-1 2
PAGE 2.2
4
2 3 4 2
1 5 6 7
16 17
8

13 9
11 10
15
12 21

18

19

20

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

710A0413 Front Axle Assembly ........................ Ref

1 1219-470 Adapter, 90° ..................................... 4 13 710A0409 Parking Brake Actuator..................... 1


2 1219-800 Tee ................................................... 2 14 1205-90 Nut .................................................... 2
3 1213-1 Zerk, Grease (Straight) .................... 2 15 710 0410 Yoke ................................................. 1
4 707 4877-36 Hose................................................. 2 16 1240-53 Clamp ............................................... 2
5 Group 11 Cylinder, Steering............................. 2 1209-4 Washer ............................................. 2
6 710F0412 Pin .................................................... 4 1205-43 Locknut ............................................. 2
710 0378 Spacer.............................................. 4 17 1200-282 Capscrew.......................................... 8
7 1200-95 Capscrew, 1/2C x 1.......................... 2 1209-70 Washer ............................................. 16
1209-29 Flatwasher........................................ 4 1205-197 Locknut ............................................. 8
8 713 0211 Front Axle......................................... 1 18 709 6606 Drive Shaft........................................ 1
9 1200-65 Capscrew ......................................... 1 19 1200-98 Capscrew.......................................... 2
1205-45 Nut.................................................... 1 1209-6 Washer ............................................. 4
10 707 4078-62 Hose................................................. 1 340 2728 Locknut ............................................. 2
11 1209-8 Flatwasher........................................ 2 20 710A0396 Drive Shaft, Rear .............................. 1
1205-90 Nut.................................................... 2 21 1205-85 Locknut ............................................. 1
12 707 4078-122 Hose................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
FRONT AXLE ASSEMBLY MODEL: RT300-1 2
PAGE 2.3
REF. PART.NO. DESCRIPTION QTY.

713A0147 Fuel Tank Assembly


(Includes Items 1 Through 11)

1 708 2237 Tank, Fuel (Includes 2 Through 5) ....... 1


2 713F0144 Step ..................................................... 1
3 1200-57 Capscrew, 3/8C x 3/4 .......................... 4
1210-20 Lockwasher ......................................... 4
1205-36 Nut, 3/8C ............................................. 4
4 205567 Cap w/ Screen ..................................... 1
5 205568 Adapter, Vent....................................... 1
6 1245-42 Sender, Fuel ......................................... 1
1233-6 Screw.................................................... 1
7 1219-775 Adapter (1/2 - 3/8) ................................ 1
8 711F0110 Adapter ................................................. 1
9 12507-27 Hose ..................................................... 1
10 1200-95 Capscrew, 1/2C x 1 ............................. 4
1209-6 Flatwasher ............................................ 4
11 1240-100 Hose Clamp, 1/2................................... 1
12 12019-47 Adapter (3/8 - 1/4) ................................ 1
13 435 6401-6 Nylon Sleeve ........................................ 1
14 445 24-6 Cable Ties ............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
FUEL TANK MODEL: RT300-1 2
PAGE 2.4
REF. PART.NO. DESCRIPTION QTY.

709A5963 Axle Lock-Out Assembly ...................... 1


(Includes Items 1 Through 17)

1 Page 2.6 Cylinder ................................................ 2


2 12019-332 Screw, Bleed ........................................ 2
3 F37562 Pin ........................................................ 2
4 1200-59 Capscrew, 3/8C x 1 .............................. 4
1209-4 Flatwasher ............................................ 4
5 1213-3 Zerk, Grease......................................... 4
6 375 1406 Elbow.................................................... 3
7 1240-52 Clamp ................................................... 6
1209-4 Flatwasher ............................................ 6
1205-43 Locknut, 3/8C ....................................... 6
8 707 4495-120 Hose ..................................................... 1
9 707 4495-108 Hose ..................................................... 1
10 709 5791-46 Hose ..................................................... 1
11 707 4783 Strap ..................................................... 1
12 430 8844 Valve..................................................... 1
13 1200-13 Capscrew, 1/4C x 1 3/4 ........................ 2
14 708F2844 Pin ........................................................ 2
15 12019-304 Adapter ................................................. 2
16 362 4004 Plug ...................................................... 2
17 200B2007-16 Clamp, Support..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC AXLE LOCK-OUT MODEL: RT300-1 2
PAGE 2.5
707 4952

10 1 2 11 12 13 14 5 6 15

3 4 3 7 8 9

REF. PART.NO. DESCRIPTION QTY.

707 4952 Cylinder, Axle Lock (Fisher Goldstar)... 2

218917 Kit, Seal ................................................ 1


(Includes Items 10 Through15))

1 218920 Wear RIng .......................................... 1


2 218921 PSP Seal............................................ 1
3 218922 Back-Up ............................................. 2
4 218923 O-Ring ................................................ 1
5 218924 O-Ring ................................................ 1
6 218925 Back-Up ............................................. 1
7 218926 Wear RIng .......................................... 1
8 218927 U-Cup................................................. 1
9 218928 Rod Wiper .......................................... 1
10 218929 Locknut............................................... 1
11 218930 Piston ................................................. 1
12 218931 Barrel Assembly ................................. 1
13 218932 Rod Assembly .................................... 1
14 218933 Breather ............................................. 1
15 218934 Internal Head...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 2-2005 GROUP


DATE:
AXLE LOCK-OUT CYLINDER MODEL: RT300-1 2
PAGE 2.6
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

60235 Pintle Hook Assembly .......................... Opt 707A4535 Pintle Hook Assembly ...........................Opt
(Includes Items 1 Through 3) (Includes Items 1 Through 3)

1 41101 Hook, Pintle .......................................... 1 1 707 4536 Hook, Pintle...........................................1


2 41110 Bracket ................................................. 1 2 707 4537 Washer..................................................1
3 1200-103 Capscrew, 1/2F x 1 3/4 ........................ 4 3 1213-3 Zerk, Grease .........................................1
1210-26 Lockwasher .......................................... 4
1205-59 Nut, 1/2F x 1......................................... 4

REF. PART.NO. DESCRIPTION QTY.

3100P57F2 Pintle Hook Assembly........................... Opt


(Includes Items 1 Through 2)

1 8Z206 Coupler, Automatic Truck ..................... 1


2 0825M16065 Capscrew, M16 x 65............................. 4
18Z2070D7 Washer ................................................. 4
2104M016 Nut, Hex M16........................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 2-2005 GROUP


DATE:
PINTLE HOOK MODEL: RT300-1 2
PAGE 2.7
TO DIVERTER VALVE
(See Group 25)

REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

1 Page 3.2 Beam Ass’y .......................................... 4 16 1240-168 Clamp ................................................... 6


2 709 5673-15 Hose ..................................................... 1 1240-157 Nut........................................................ 6
3 709 5673-11 Hose ..................................................... 1 1240-170 Plate, Cover.......................................... 3
4 707 4078-19 Hose ..................................................... 2 1200-7 Capscrew, 1/4C x 1-1/2........................ 6
6 Page 3.6 Pad Ass’y ............................................. 4 17 1219-598 Reducer................................................ 2
7 1219-470 Elbow ................................................... 8 18 708 2294 Tube ..................................................... 2
8 1219-441 Adapter................................................. 5 19 1219-628 Tee ....................................................... 2
9 Page 3.5 Valve - 708 2210 .................................. 2 20 1219-956 Tee, Swivel........................................... 2
10 Page 3.5 Valve - 708 2211 .................................. 1 27 Hose Ass’y ........................................... 4
11 708 2094 Tube ..................................................... 1 28 Hose Ass’y ........................................... 2
12 708 2097 Tube ..................................................... 1 29 Hose Ass’y ........................................... 2
13 708 2096 Tube ..................................................... 1 30 Hose Ass’y ........................................... 4
14 708 2095 Tube ..................................................... 2 31 Hose Ass’y ........................................... 2
15 1240-152 Clamp ................................................... 20 36 1222-239 Cotter, Hair Pin..................................... 4
1240-153 Nut........................................................ 10 37 12389-15 Hose, Fire............................................. 4
1240-154 Plate, Cover.......................................... 10
1200-37 Capscrew, 5/16C x 1-3/4...................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OUTRIGGER ASSEMBLY MODEL: RT300-1 3
PAGE 3.1
8

7 1 2

REF. PART NO. DESCRIPTION QTY

710A0561 Outrigger Beam Assembly

1 706 8587 Pin...........................................1


706 8973 Spacer ....................................2
2 1200-41 Capscrew, 5/16C x 2 1/4 ........2
3 12219-12 Cable ......................................1
1222-225 Sleeve .....................................6
4 1222-294 Pin, Hitch ................................1
*5 714 0611 Wear Pad................................1
*6 1200-391 Capscrew, 1/4C x 1 ................1
7 Page 3.4 Cylinder, Extend - 709 6531 ...Ref
8 Page 3.3 Cylinder, Jack - 709 7551 .......1
9 1222-239 Pin, Cotter (Not Shown) ..........1

* Items 5 & 6 are located inside the outrigger box on the top side.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

OUTRIGGER BEAM ASSEMBLY MODEL: RT300-1 3


PAGE 3.2
709 7551-2

REF. PART NO. DESCRIPTION QTY

709 7551-2 Cylinder, Jack (Seabee) .........4


[Standard] 22” Stroke

214236 Kit, Seal ..................................1


(Incl. Items 3,4,6,9,10,12,13,
15,18,20,22,25)

01 213746 Case .......................................1


02 213750 Locknut ...................................1
03 213761 Ring, Wear..............................1
04 213757 Seal Assembly ........................1
05 213748 Piston......................................1
06 213755 O-Ring ....................................1
07 213747 Rod .........................................1
08 213749 Head .......................................1
09 213753 O-Ring ....................................1
10 213754 Ring, Back-up .........................1
11 213763 Setscrew .................................1
12 213760 Bearing ...................................2
13 214243 Seal.........................................1
14 213762 Capscrew................................4
15 214244 Wiper ......................................1
16 213766 Elbow ......................................2
17 213769 Tube Assembly .......................1
18 213764 Cotter Pin................................1
19 213765 Plug.........................................1
20 213758 O-Ring ....................................1
21 213768 Cartridge, Valve ......................1
22 213756 Backup RIng ...........................2
23 213767 Cartridge, Valve ......................1
24 213770 Valve, Block ............................1
25 213759 O-Ring ....................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OUTRIGGER JACK CYLINDER MODEL: RT300-1 3
PAGE 3.3
709 6531

REF. PART NO. DESCRIPTION QTY

709 6531 Cylinder, Extend....................................4


(Includes Items 1 Through 12)

208910 Kit, Seal.................................................4


(includes Items 2,4,7,8,10,11,12)

1 207123 Locknut .................................................1


2 208900 Seal, Piston...........................................2
3 208901 Piston ....................................................1
4 207126 O-Ring...................................................1
5 211591 Rod .......................................................1
6 208903 Head .....................................................1
7 208904 O-Ring...................................................1
8 208905 Back-Up ................................................1
9 211592 Barrel ....................................................1
10 208907 Lockwire................................................1
11 208908 Wiper.....................................................1
12 208909 Seal, Rod ..............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

OUTRIGGER EXTEND CYLINDER MODEL: RT300-1 3


PAGE 3.4
708 2210

REF. PART
NO. DESCRIPTION QTY.

A 708 2210 Valve Ass’y ........................................... 2


29475 Section.................................................4
205149 Kit, Mounting........................................ 2

B 708 2211 Valve Ass’y ........................................... 1


29476 Section.................................................1
200900 Kit, Mounting........................................ 1

C 1219-860 Plug w/O-Ring ...................................... 3


1218-144 O-Ring .................................................3

D 1219-624 Plug w/O-Ring ...................................... 3


1218-34 O-Ring .................................................3

A29309 Kit, Seal ................................................ 5


(Includes Items marked with
Asterisk * for one section)

Quantities for Items 1 thru 23 for one section

1 Body & Spool Ass’y ..............................1


3 26841 Washer .................................................1
4 29620 Spring ...................................................1
5 26843 Solenoid, Less Coil............................... 1
(Incl. Items 6 thru 21)
6 26808 Plate, End ............................................. 2
7 29595 Screw.................................................... 8
8 29596 Case .....................................................2
9 26802 Spring ...................................................2
10 29597 Sleeve, Outer........................................ 2
11 29598 Sleeve, Inner ........................................ 2
12 29599 Guide, Push Pin.................................... 2
13 * 29311 O-Ring .................................................. 2
14 29624 Pin, Push .............................................. 2
15 * 29310 Ring, Quad ........................................... 2
16 29602 Cone, Female ....................................... 2
17 * 29311 O-Ring .................................................. 2
18 * 29312 O-Ring .................................................. 2
19 29603 Pin, Push .............................................. 2
20 29605 Plunger .................................................2
21 29607 Tube, Guide.......................................... 2
22 24263 Coil ....................................................... 2
23 23291 O-Ring .................................................. 1
29627 O-Ring .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OUTRIGGER VALVE MODEL: RT300-1 3
Selector
PAGE 3.5
Page 3.1

REF. PART.NO. DESCRIPTION QTY.

720A0371 Pad Assembly, Aluminum

1 718 0751 Pad, Outrigger.......................................4


18Z2279D3 Washer, Rubber 1.15IDx3ODx.38 ........4
19Z286D2 Pin.........................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OUTRIGGER PADS MODEL: RT300-1 3
PAGE 3.6
REF. PART.NO. DESCRIPTION QTY.

713A0182 Wheel & Tire Assembly ........................ 4


(Includes Items 1 Through 7)
713A0183 Wheel Assembly................................... 4
(Includes Items 1 Through 5)

1 713F0064 Wheel ................................................... 1


2 713 0067 Flange................................................... 2
3 713 0066 Band, Bead Seat .................................. 1
4 713 0065 Ring, Lock............................................. 1
5 1218-145 O-Ring .................................................. 1

6 713 0046 Tire, 23.5R25**GP2B ........................... 1


7 38031 Valve, Tire ............................................ 1

REF. PART.NO. DESCRIPTION QTY.

710A0248 Wheel & Tire Assembly, 21.00 x 25 ..... Opt.


(Includes Items 1 Through 7)
710A0250 Wheel Assembly................................... 1
(Includes Items 1 Through 5)

1 709 6624 Wheel ................................................... 1


2 709 6626 Flange................................................... 2
3 708 2819 Band, Bead Seat .................................. 1
4 708 2820 Ring, Lock............................................. 1
5 1218-145 O-Ring .................................................. 1

6 709 6552 Tire, 21.00 x 25 (28 PR) ....................... 1


7 38031 Valve, Tire ............................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
WHEELS & TIRES MODEL: RT300-1 5
PAGE 5.1
8 9 10 11 12 13 14 15 16 17 18 19 20

PUMPS
Group 24
6 7

5
4

21

3
2

1 22 23 24 25 COOLING ASSEMBLY
TRANSMISSION Group 7
Group 7

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

725A0008 Engine Installation

1 1219-605 Adapter, Str -6..................................1 13 710 0422-74 Hose, -12 ......................................... 1


2 12019-193 Adapter, 90° -12 -16 .........................1 14 1240-47 Clamp, Muffler 4” ............................. 1
3 12019-342 Adapter, -16 .....................................1 15 376 1401 Adapter, 45° -16 -12 ........................ 1
4 1245-191 Sender, Oil Temperature................1 16 710 0342 Tube, Exhaust.................................. 1
5 709 5898 Block ................................................1 17 1200-59 Capscrew, .38C x 1.00 .................... 4
6 12019-218 Adapter, 90° -12 -16 .........................1 1205-45 Locknut, .38C................................... 4
7 1219-70 Elbow, 90° Street .75” ......................1 1210-19 Lockwasher, .38............................... 4
8 1203-277 Stud, M10 x 80mm ...........................1 18 710 0090 Muffler.............................................. 1
071 310 24 Capscrew, M10 x 55m......................1 19 710 0341 Tube, Exhaust.................................. 1
1204-50 Nut, M10...........................................1 20 1222-204 Cap, Rain......................................... 1
085 310 18 Lockwasher, M10 .............................1 21 1240-47 Clamp, Muffler 4” ............................. 1
1200-66 Capscrew, .38F x 1.75 .....................1 22 1200-188 Capscrew, .75C x 2.00 .................... 2
9 1240-129 Clamp, Half.......................................2 1210-38 Lockwasher, .75............................... 2
1240-155 Plate, Cover .....................................1 23 710F0359 Mount, Trans RH ............................. 1
1200-43 Capscrew, .31C x 2.50 .....................1 24 707 4526 Cable, Battery .................................. 1
1240-153 Nut, Rail ...........................................1 071 412 38 Capscrew, M12 x 35mm .................. 1
10 710 0288 Tube, Exhaust ..................................1 085 113 24 Washer, M12 ................................... 1
11 710 0422-57 Hose, -12..........................................1 1210-16 Lockwasher, .50............................... 1
12 200B2007-11 Clamp, 1.38 ......................................1 25 1219-555 Adapter, Str -16 -12 ......................... 1
1205-45 Locknut, .38......................................1 26 720 0328 Gage, Sight...................................... 1
1209-4 Flatwasher, .38.................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ENGINE INSTALLATION
Cummins
MODEL: RT300-1 6
PAGE 6.1
20 19 20 21 22
18

23
24

1 2 3

25 26
4 5 6

17 16 15 14 13 12 11 10 9 8
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

725A0008 Engine Installation (Cont.)


16 12019-395 Connector, -4 ...................................1
1 1243-21 Clamp .............................................. 2 12019-543 Governor, Air....................................1
2 1240-103 Clamp .............................................. 1 12019-394 Connector, -4 -2 ...............................1
3 1240-47 Clamp, Muffler ................................. 1 1219-948 Gasket..............................................1
4 711F0363 Handle ............................................. 1 071 308 44 Capscrew, M8 x 75mm ....................1
1200-59 Capscrew, .38C x 1.00 .................... 1 1210-17 Lockwasher, .31 ...............................1
1200-63 Capscrew, .38C x 1.50 .................... 1 17 12019-90 Bushing, -12 -8.................................1
5 12202-1 Tube, .25.......................................... 1 707 4804-35 Hose, Air Steel -10 ...........................1
6 1200-59 Capscrew, .38C x 1.00 .................... 3 18 12019-418 Elbow, -4 ..........................................1
1210-20 Lockwasher, .38X ............................ 3 19 1219-313 Tee, M/F Run Pipe -4.......................1
7 709 5009-67 Hose, -6 ........................................... 2 1219-954 Adapter, Str Nipple...........................1
8 12019-418 Elbow, -4.......................................... 1 20 708 2899 Valve, Solenoid ................................1
9 12019-395 Connector, -4 ................................... 1 1213-30 Breather ...........................................1
10 1200-188 Capscrew, .75C x 2.00 .................... 2 1219-43 Bushing, 1/8 NPT x 1/4 NPT ............1
1210-38 Lockwasher, .75C ............................ 2 21 12019-418 Elbow, -4 ..........................................1
11 710F0364 Mount, Trans LH .............................. 1 22 710 0579 Valve, Solenoid ................................1
12 1219-583 Adapter, 90° Sw Nut -12 .................. 1 23 1200-31 Capscrew, .31C x 1.00.....................1
1219-802 Adapter, 90° -12............................... 1 1210-18 Lockwasher, .31 ...............................1
13 709 1266-84 Hose, -16 ......................................... 1 1209-3 Flatwasher, .31.................................1
1219-680 Adapter, 90° -16............................... 1 24 310 1500 SH Capscrew, #10C x .50................1
14 1240-155 Plate, Cover ..................................... 4 332 0900 Lockwasher, #10 ..............................1
372 1526 Clamp .............................................. 4 25 707 4353 Angle ................................................1
1200-47 Capscrew, .31C x 3.00 .................... 2 26 1200-9 Capscrew, .25C x 1.75.....................1
1205-34 Locknut, .31C................................... 2 1209-2 Flatwasher, .25.................................1
15 709 1265-68 Hose, -16 ......................................... 1 1201-14 Lockwasher, .25 ...............................1
1219-680 Adapter, 90° -16............................... 1 1205-13 Nut, .25C ..........................................1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ENGINE INSTALLATION
Cummins
MODEL: RT300-1 6
PAGE 6.2
1 2 3 4 5 6 7 8

9
10

26 11
25

12
13

24 23 22 21 20 19 18 17 16 15 14

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

725A0008 Engine Installation (Cont.)

1 723 0026 Mount, Engine.................................. 1 12 1219-389 Adapter, Str -12 ............................... 2


2 1200-148 Capscrew, .62C x 2.00 .................... 1 13 717 0624-34 Hose, -12......................................... 1
1209-8 Flatwasher, .62 ................................ 1 14 711 0362 Bracket ............................................ 1
1205-195 Locknut, .62C................................... 2 15 1200-93 Capscrew, .50C x .75 ...................... 2
3 1240-81 Clamp .............................................. 1 1210-26 Lockwasher, .50 .............................. 2
4 1221-88 Elbow, 45° Rubber ........................... 1 16 717 0624-31 Hose, -12......................................... 1
5 1240-81 Clamp .............................................. 1 17 1219-43 Bushing, 1/8 NPT x 1/4 NPT ........... 1
6 1240-254 Clamp, Half ...................................... 1 1219-693 Tee, Run -6 ..................................... 1
1240-148 Plate, Cover ..................................... 1 12019-754 Adapter, F Swivel -6 -4.................... 1
1200-15 Capscrew, .25C x 2.50 .................... 2 1245 -192 Sender, Oil Pressure ..................... 1
7 709 5009-21 Hose, -6 ........................................... 1 18 1219-776 Elbow, 90° -6 ................................... 1
8 Page 24.3 Pump, Steering & OR ...................... Ref 19 1240-91 Clamp .............................................. 1
1200-102 Capscrew, .50C x 1.75 .................... 4 20 720 0379 Tube, Air Intake ............................... 1
1210-26 Lockwasher, .50............................... 4 21 1240-81 Clamp .............................................. 1
1239-40 Gasket ............................................. 1 22 1244-226 Hump, Rubber 4”............................. 1
9 1219-802 Adapter, 90° -12............................... 1 23 1240-81 Clamp .............................................. 2
10 1219-714 Tee, Run -12 .................................... 1 24 1221-86 Elbow, Rubber................................. 1
1219-716 Reducer -12 -6................................. 1 25 720 0380 Tube, Air Intake ............................... 1
12019-483 Adapter, 90° Sw Nut - 6 ................... 1 26 071 412 44 Capscrew, M12 x 45mm.................. 4
11 Page 24.2 Pump, Att. & Swing .......................... Ref 081 112 17 Nut, M12.......................................... 4
1203-86 SH Capscrew, .50C x 1.50 .............. 4 085 113 23 Washer, M12 ................................... 4
1210-26 Lockwasher, .50............................... 4 085 312 21 Lockwasher, M12 ............................ 4
1239-12 Gasket ............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ENGINE INSTALLATION
Cummins
MODEL: RT300-1 6
PAGE 6.3
1

8
5

7
REF. PART.NO. DESCRIPTION QTY.

725A0008 Engine Installation (Cont.)

1 1243-96 Cap .................................................. 1


2 1243-50 Indicator........................................... 1
3 1243-87 Cleaner, Air...................................... 1
4 1200-59 Capscrew, .38C x 1.00 .................... 4
1209-4 Flatwasher, .38 ................................ 4
1205-45 Locknut, .38C .................................. 4
5 1243-88 Band, Mounting ............................... 2
6 1219-605 Adapter, Str -6 ................................. 1
7 12019-304 Adapter, Str -4 -6 ............................. 1
8 1200-164 Capscrew, .62C x 4.00 .................... 1
1205-195 Locknut, .62C .................................. 2
1209-48 Washer, .656 x 1.312 HT................. 1
1221-129 Mount, Rubber................................. 1
10329 Washer, 3.0 x .656 x 1.25................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ENGINE INSTALLATION
Cummins
MODEL: RT300-1 6
PAGE 6.4
1D

1C
1B

1A

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 218155 Radiator ........................................... 1 10 218164 Bracket, Upper Mounting................. 1


1A 218530 Transmission Oil Cooler ............ 1 11 218165 Ball Joint RH.................................... 1
1B 218531 Hydraulic Oil Cooler ................... 1 12 218166 Fan, 26” Blower ............................... 1
1C 218532 Charge Air Cooler ...................... 1 13 218167 Rod, 4 1/2” x .5 RH
1D 218533 Radiator ..................................... 1 14 218168 Rod End, RH ................................... 2
15 218169 Bracket, Hoem................................. 2
2 218156 Hose, 1/4” Hi Temp Push Lock ........ 1 16 218170 Radiator Support (Left Iso Bracket). 1
3 218157 Switch, Coolant Level ...................... 1 17 218171 Isolator ............................................ 1
4 218158 Hose, Radiator 1.75” x 23.5”............ 1 18 218172 Support, Radiator ............................ 1
5 218159 Tube Set, CAC................................. 1 19 218173 Rod, RH 17” x .5.............................. 1
6 218160 Connector, Spacer ........................... 1 20 218174 Radiator Support (Right Iso Bracket)1
7 218161 Filter, Fuel ........................................ 1 21 218175 Tube, Radiator Lower...................... 1
8 218162 Spacer ............................................. 1 22 218176 Tube Set CAC ................................. 1
9 218163 Support, Radiator, Main ................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ENGINE INSTALLATION
Cooling Assembly
MODEL: RT300-1 6
PAGE 6.5
1

3
4

REF. PART.NO. DESCRIPTION QTY.

710 0321 Transmission ................................................ 1

1 Page 7.3 Converter Group........................................... Ref


2 Page 7.5 Converter & Transmission Case Group........ Ref
3 Page 7.7 Clutch Group, Rev, 3rd Forward & 2nd ........ Ref
4 Page 7.9 1st Clutch Group........................................... Ref
5 Page 7.11 Pressure Regulator, Pump & Oil Filter ......... Ref
6 Page 7.12 Control Valve Assembly ............................... Ref
7 Page 7.15 Pump Disconnect ......................................... Ref
8 Page 7.13 Hi & Low Shift Control - Not Shown.............. Ref
9 Page 7.14 Pump Adapter - Not Shown.......................... Ref
10 Page 7.16 Drive Plate Group - Not Shown .................... Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Dana
MODEL: RT300-1 7
PAGE 7.1
See Page 7.3 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Converter Group
MODEL: RT300-1 7
PAGE 7.2
See Page 7.2 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Converter Group .................................. Ref

1 217516 Bearing Support Screw ........................ 6 30 217503 Hub to Impeller Screw .......................... 12
2 217431 Bearing Support Lockwasher ............... 6 31 217502 Impeller Hub Screw Backing Ring ........ 1
3 217517 Drive Gear Snap Ring .......................... 3 32 217501 Impeller................................................. 1
4 217518 Pump Drive Gear Bearing .................... 3 33 217500 Impeller Hub O-Ring............................. 1
5 217519 Pump Drive Bearing Support ............... 3 34 217499 Impeller Hub ......................................... 1
6 217520 Pump Drive Gear ................................. 3 35 217498 Impeller Hub Bearing............................ 1
7 217492 Turbine Shaft Gear............................... 1 36 217497 Bearing Snap Ring ............................... 1
8 217484 Turbine Shaft Gear Snap Ring ............. 1 37 217496 Reaction Member Spacer..................... 1
14 Page 7.11 Pump & Oil Filter Assembly ................. 1 38 217495 Reaction Member ................................. 1
16 217483 Turbine Shaft Bearing .......................... 1 39 217494 Reaction Member Snap Ring ............... 1
17 217482 Turbine Shaft Piston Ring .................... 1 40 217493 Turbine Hub.......................................... 1
18 217481 Turbine Shaft........................................ 1 41 217504 Turbine ................................................. 1
19 217480 Stator Support ...................................... 1 42 217505 Turbine Hub Backing Ring.................... 1
20 217479 Stator Support Lockwasher .................. 6 43 217515 Turbine Hub Screw............................... 8
21 217478 Stator Support Screw ........................... 6 44 217506 Impeller to Cover O-Ring...................... 1
22 217485 Piston Ring ........................................... 1 45 217507 Impeller Cover ...................................... 1
24 217497 Impeller Hub Gear Snap RIng .............. 1 46 217510 Impeller Cover Bearing......................... 1
25 217490 Impeller Hub Gear ................................ 1 47 217511 Bearing Cap to Impeller Cover O-Ring. 1
26 217486 Oil Baffle Oil Seal ................................. 1 48 217512 Bearing Washer.................................... 1
27 217487 Oil Baffle Seal Ring .............................. 1 49 217513 Bearing Snap Ring ............................... 1
28 217488 Oil Baffle............................................... 1 50 217514 Impeller Cover Bearing Cap ................. 1
29 217489 Oil Baffle Retainer Ring........................ 1 57 217509 Impeller to Cover Screw ....................... 24
58 217508 Impeller to Cover Lockwasher .............. 24

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Converter Group
MODEL: RT300-1 7
PAGE 7.3
See Page 7.5 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Converter & Transmission Case
MODEL: RT300-1 7
PAGE 7.4
See Page 7.4 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Converter & Transmission Case ...............Ref

1 217416 Pipe Plug...................................................1 42 217442 3rd Speed Tube....................................... 1


2 217417 Converter Housing Assembly ...................1 43 217443 3rd Speed Tube O-Ring .......................... 1
Includes Items 5-14, 18, 24, 25, 27-44 44 217444 Valve Oil Supply Tube ............................. 1
3 Not Used ...................................................0 45 217448 Clutch Pressure Tube O-Ring ................. 1
4 Not Used ...................................................0 46 217449 Tube Sleeve ............................................ 1
5 217418 Tube Sleeve..............................................1 47 217450 Low Speed Clutch Pressure Tube........... 1
6 217419 Tube Sleeve..............................................1 48 217431 Lockwasher ............................................. 10
7 217420 Converter Housing Sleeve ........................1 49 217445 Screw....................................................... 10
8 217421 Converter Housing Sleeve Lock ...............1 50 217451 Rear Cover Dowel Pin ............................. 2
9 217422 Converter Housing Sleeve Lockwasher....1 51 217474 Rear Cover .............................................. 1
10 217423 Converter Housing Sleeve Screw .............1 52 217431 Lockwasher ............................................. 13
11 217423 Converter Housing Sleeve Screw .............1 53 217445 Screw....................................................... 13
12 217422 Converter Housing Sleeve Lockwasher....1 54 217475 Rear Cover Pipe Plug.............................. 1
13 217421 Converter Housing Sleeve Lock ...............1 55 217476 Rear Cover to Case Stud Nut.................. 2
14 217420 Converter Housing Sleeve ........................1 56 217431 Lockwasher ............................................. 2
15 217427 Breather ....................................................1 57 217448 Clutch Pressure Tub O-Ring ................... 1
16 217428 Street Ell ...................................................1 58 217449 Tube Sleeve ............................................ 1
17 217429 Breather Reducing Bushing ......................1 59 217473 Gasket ..................................................... 1
18 217419 Tube Sleeve..............................................1 60 217477 Rear Cover to Case Stud ........................ 2
19 217447 Dowel Pin..................................................2 61 217452 Magnetic Drain Plug ................................ 1
20 217431 Lockwasher...............................................4 62 217453 Oil Level Plug .......................................... 1
21 217432 Screw ........................................................4 63 217453 Oil Level Plug .......................................... 1
22 217433 Lockwasher...............................................4 64 217456 Transmission Case Assembly ................. 1
23 217434 Screw ........................................................4 65 217455 Screen Assembly Gasket ........................ 1
24 217422 Lube Tube Retaining Screw......................1 66 217454 Screw Assembly ...................................... 1
25 217423 Lube Tube Retaining Screw......................1 67 217460 Suction Tube Assembly........................... 1
26 217434 Suction Tube O-Ring ................................1 68 Not Used.................................................. 0
27 217435 Suction Tube Spacer Ring ........................1 69 217459 Suction Tube Clip .................................... 1
28 217436 Suction Tube Assembly ............................1 70 217461 Suction Line Screw.................................. 2
29 217437 Lockwasher...............................................1 71 217462 Suction Line Washer ............................... 1
30 217438 Screw ........................................................1 72 217463 Suction Line O-Ring ............................... 1
31 217423 Screw ........................................................1 73 217464 Suction Tube Clip Rivet ........................... 1
32 217422 Lockwsher.................................................1 74 217446 Gasket ..................................................... 1
33 217439 Tube Clip...................................................1 75 217465 Oil Baffle .................................................. 1
34 217440 Reverse Tube Assembly...........................1 76 217443 Speed Sensor Bushing............................ 1
35 217441 Reverse Tube O-Ring ...............................1 77 217425 Speed Sensor Shim................................. AR
36 217423 Screw ........................................................1 78 217426 Speed Sensor Hole Plug ......................... 1
37 217422 Lockwasher...............................................1 79 217430 Speed Sensor O-Ring ............................. 1
38 217424 Lube Tube Assembly ................................1 80 217464 Rivet - Not Shown.................................... 4
39 217423 Screw ........................................................1 81 217466 Oil Baffle - Not Shown ............................. 1
40 217422 Lockwasher...............................................1 82 217467 Oil Baffle - Not Shown ............................. 1
41 217439 Tube Clip ..................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Converter & Transmission Case
MODEL: RT300-1 7
PAGE 7.5
See Page 7.7 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
R, 3rd, F & 2nd Clutch Group
MODEL: RT300-1 7
PAGE 7.6
See Page 7.6 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Reverse, 3rd, Forward & 2nd Clutch ..........Ref

1 217569 Rev. & 3rd Clutch Shaft Piston Ring ..........3 47 217597 Low Clutch Drive Gear .............................. 1
2 217570 Front Bearing Retainer Ring.......................1 48 217596 Gear Retaining Ring .................................. 1
3 217571 Rev & 3rd Front Bearing End Plate ............1 49 217611 2nd Gear.................................................... 1
4 217572 Rev & 3rd Front Bearing End Plate Ball .....1 50 217571 Clutch Hub Oil Baffle Ring......................... 1
5 217573 Rev & 3rd Shaft Front Bearing ...................1 51 217594 2nd Gear Retainer Ring............................. 1
6 217574 Front Bearing Retainer Ring.......................1 52 217606 2nd Gear Retainer Ring Retainer .............. 1
7 217575 Clutch Driver Gear Bearing - Shield In .......1 53 217607 2nd Gear Retainer Ring Snap Ring........... 1
8 217576 Clutch Driver Gear Bearing Snap Ring ......1 54 217594 Spring Retainer Snap Ring ........................ 1
9 217596 Clutch Driver Gear......................................1 55 217593 Spring Retainer Snap Ring Retainer ......... 1
10 217577 Clutch Hub Oil Baffle Ring..........................1 56 217592 Spring Retainer.......................................... 1
12 217576 Clutch Driven Gear Bearing Snap Ring......1 57 217591 Piston Return Spring ................................. 1
13 217595 Clutch Driven Gear Bearing .......................1 58 217590 Spring Retainer.......................................... 1
14 217594 Spring Retainer Snap Ring.........................1 59 217608 End Plate Retainer Ring ............................ 1
14A 218583 Clutch Pister Metering Seal - Not Shown ...1 60 217579 End Plate - 2nd Clutch............................... 1
15 217593 Spring Retainer Snap Ring Retainer ..........1 61 217580 Clutch Outer Disc - 2nd Clutch .................. 6
16 217592 Spring Retainer ..........................................1 62 217581 Clutch Inner Disc - 2nd Clutch................... 6
17 217591 Piston Return Spring ..................................1 63 217582 Clutch Piston Assembly - 2nd Clutch ........ 1
18 217590 Spring Retainer ..........................................1 63A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
19 217578 End Plate Retainer Ring.............................1 64 217583 Clutch Piston Outer Seal ........................... 1
20 217589 End Plate - Reverse Clutch ........................1 65 217584 Clutch Piston Inner Seal ............................ 1
21 217580 Clutch Outer Disc - Reverse Clutch ...........6 66 217609 Forward & 2nd Clutch Drum ...................... 1
22 217581 Clutch Inner Disc - Reverse Clutch ............6 67 217585 Clutch Piston Inner Seal ............................ 1
23 217588 Clutch Piston Assembly - Reverse Clutch..1 68 217588 Clutch Piston Outer Seal ........................... 1
23A 218583 Clutch Pister Metering Seal - Not Shown ...1 69 217610 Clutch Piston Assembly - Forward Clutch . 1
24 217584 Clutch Piston Outer Seal ............................1 69A 218583‘ Clutch Pister Metering Seal - Not Shown .. 1
25 217587 Clutch Piston Inner Seal.............................1 70 217580 Clutch Outer Disc - Forward Clutch........... 6
26 217586 Reverse & 3rd Clutch Drum .......................1 71 217581 Clutch Inner Disc - Forward Clutch............ 6
27 217585 Clutch Piston Inner Seal.............................1 72 217589 End Plate - Forward Clutch ....................... 1
28 217584 Clutch Piston Outer Seal ............................1 73 217608 End Plate Retainer Ring ............................ 1
29 217582 Clutch Piston - 3rd Clutch...........................1 75 217590 Spring Retainer.......................................... 1
30 217581 Clutch Inner Disc - 3rd Clutch ....................6 76 217591 Piston Return Spring ................................. 1
31 217580 Clutch Outer Disc - 3rd Clutch....................6 77 217592 Spring Retainer.......................................... 1
32 217579 End Plate - 3rd Clutch ................................1 78 217593 Spring Retainer Snap Ring Retainer ......... 1
33 217578 End Plate Retainer Ring.............................1 79 217594 Spring Retainer Snap Ring ........................ 1
34 217590 Spring Retainer ..........................................1 80 217595 Clutch Driven Gear Bearing....................... 1
35 217591 Piston Return Spring ..................................1 81 217576 Clutch Driven Gear Bearing Snap Ring ..... 1
36 217592 Spring Retainer ..........................................1 82 217577 Clutch Hub Oil Baffle Ring......................... 1
37 217593 Spring Retainer Snap Ring Retainer ..........1 83 217596 Forward Clutch Driven Gear ...................... 1
38 217594 Spring Retainer Snap Ring.........................1 84 217576 Clutch Driven Gear Bearing Snap Ring ..... 1
39 217595 3rd Gear Bearing........................................1 85 217575 Clutch Driven Gear Bearing - Shield In ..... 1
40 217596 3rd Gear Bearing........................................1 86 217570 Front Bearing Retainer Ring ...................... 1
41 217577 Clutch Hub Oil Baffle Ring..........................1 87 217605 Front Bearing Locating Ring ...................... 1
42 217600 3rd Gear .....................................................1 88 217573 Forward & 2nd Shaft Front Bearing........... 1
43 217601 3rd Gear Bearing Spacer ...........................1 89 217572 Front Bearing End Plate Ball ..................... 1
44 217599 3rd Gear Bearing Snap Ring ......................1 90 217571 Front Bearing End Plate ............................ 1
45 217602 3rd Gear Bearing - Shield Out....................1 91 217570 Front Bearing Retainer Ring ...................... 1
46 217597 Reverse & 3rd Shaft Rear Bearing.............1 92 217569 Forward & 2nd Shaft Piston Ring .............. 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
R, 3rd, F & 2nd Clutch Group
MODEL: RT300-1 7
PAGE 7.7
See Page 7.9 for Details

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Low 1st Clutch Group
MODEL: RT300-1 7
PAGE 7.8
See Page 7.8 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Low (1st) Clutch & Output Group ..............Ref

1 217640 Low Speed Clutch Shaft Pilot Bearing.......1 51 217691 Cap-Front Bearing.................................... 1
3 217639 2nd Gear Bearing ......................................1 52 217655 Shim, .004 ................................................ AR
4 217638 Bearing Retaining Ring Retainer ...............1 52A 217656 Shim, .007 ................................................ AR
5 217633 Low Speed Gear Bearing Retainer Ring ...1 52B 217657 Shim, .010 ................................................ AR
6 217636 Low Speed Gear Bearing Assembly..........1 52C 217658 Shim, .020 ................................................ AR
7 217637 Low Speed Gear........................................1 53 217659 Front Bearing Cap O-Ring ....................... 1
8 217577 Clutch Hub Oil Baffle Ring .........................1 54 217660 Front Bearing Cup .................................... 1
9 217634 Spring Retaining Ring Retainer .................1 55 217661 Front Bearing Cone .................................. 1
9A 217635 Washer - Not Shown .................................1 56 217662 Output Gear Thrustwasher....................... 1
10 217484 Spring Retaining Ring................................1 57 217663 Output Gear Bearing ................................ 1
11 217632 Piston Return Disc Springs........................5 58 217663 Output Gear Bearing ................................ 1
12 217631 Piston to Piston Return Disc Spacers........1 59 217664 Output Gear Bearing Inner Race ............. 1
13 217608 End Plate Retainer Ring ............................1 60 217665 Output Shaft & Bushing Assy ................... 1
14 217589 End Plate ...................................................1 (Includes Item 61)
15 217630 Clutch Inner Disc .......................................9 61 217666 Output Shaft Bushing ............................... 1
16 217580 Clutch Outer Disc ......................................9 62 217693 Capscrew ................................................. 1
17 217610 Clutch Piston .............................................1 63 217612 Idler Shaft Front Bearing .......................... 1
18 217584 Clutch Piston Outer Seal ...........................1 63A 217613 Front Bearing Spacer ............................... 1
19 217585 Clutch Piston Inner Seal ............................1 63B 217594 Bearing Spacer Ret Ring ......................... 1
20 217641 Low Speed Clutch Drum............................1 64 217614 Idler Shaft Front Bearing .......................... 1
21 217642 Low Shaft Rear Bearing Cone...................1 65 217615 Idler Shaft ................................................. 1
22 217643 Low Shaft Rear Bearing Cup .....................1 66 217616 Idler Shaft Gear Key................................. 1
23 217644 Low Shaft Pressure Piston Ring ................1 67 217617 Idler Shaft Gear ........................................ 1
24 214645 Rear Bearing O-Ring .................................1 70 217667 Low Range Gear ...................................... 1
25 217649 Bearing Cap Shim, .004 ............................1 71 217668 High Low Shift Hub .................................. 1
25A 217650 Bearing Cap Shim, .007 ............................1 72 217678 Disconnect Bearing Cap .......................... 1
25B 217651 Bearing Cap Shim, .010 ............................1 73 217680 Piston Ring ............................................... 1
25C 217652 Bearing Cap Shim, .020 ............................10 74 217681 Disconnect Piston .................................... 1
26 217646 Rear Bearing Cap......................................1 75 217629 Speedo Drive Gear .................................. 1
27 217437 Lockwasher ...............................................5 76 217628 Rear Bearing Cap .................................... 1
28 217647 Screw.........................................................5 77 217623 Lockwasher .............................................. 3
29 217475 Rear Bearing Cap Plug..............................1 78 217624 Capscrew ................................................. 3
30 217648 O-Ring-Pressure Tube ..............................1 80 217625 Speedo Tube Nut ..................................... 1
31 217669 Shift Hub Sleeve........................................1 81 217626 Capscrew ................................................. 1
32 217670 High Range Gear.......................................1 82 217627 Lockwasher .............................................. 1
33 217671 Output Gear Inner Race ............................1 83 217623 Lockwasher .............................................. 4
34 217663 Output Gear Bearing .................................1 84 217694 Speed Sensor O-Ring .............................. 1
35 217663 Output Gear Bearing .................................1 85 217695 Speed Sensor Hole Plug .......................... 1
36 217662 Thrustwasher.............................................1 86 217692 Disconnect Housing Oil Seal.................... 1
37 217672 Output Shaft Rear Bearing Cone...............1 87 217689 Bearing Retainer Ring .............................. 1
38 217622 Idler Shaft Shaft Bearing Cap Gasket .......1 88 217690 Bearing ..................................................... 1
39 217621 Idler Shaft Nut............................................1 89 217689 Bearing Retainer Ring .............................. 1
40 217620 Rear Bearing Locating Ring ......................1 90 217688 Disconnect Housing ................................. 1
41 217619 Idler Shaft Rear Bearing Lockball ..............1 91 217687 O-Ring ...................................................... 1
42 217618 Idler Shaft Rear Bearing ............................1 92 217686 Disconnect Shaft Assy ............................. 1
43 217673 Output Shaft Rear Bearing Cone...............1’ 93 217594 Snap Ring ................................................ 1
44 217674 Bearing Retainer O-Ring ...........................1 94 217593 Snap Ring Retainer .................................. 1
45 217675 Bearing Retainer O-Ring ...........................1 95 217685 Thrustwasher ........................................... 1
46 217676 Adapter-Output Shaft.................................1 96 217684 Piston Return Spring ................................ 1
47 217677 Bearing Retainer O-Ring ...........................1 97 217683 Disconnect Piston .................................... 1
48 217653 Front Bearing Cap Oil Seal........................1 98 217682 Piston Ring Expander Spring ................... 1
49 217654 Capscrew...................................................4
50 247623 Lockwasher ...............................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Low 1st Clutch Group
MODEL: RT300-1 7
PAGE 7.9
See Page 7.11 for Details

51

52

REMOTE FILTER
See Page 25.22

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Pressure Valve, Pump & Oil Filter
MODEL: RT300-1 7
PAGE 7.10
See Page 7.10 for Details

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Pressure Valve, Pump & Oil Filter Group.Ref

1 217521 Charging Pump Drive Sleeve ...................1 27 217545 Valve to Housing Stud Nut ...................... 4
2 217522 Pump Sleeve Snap Ring ..........................1 28 217546 Thrust Plate & Bearing Assembly............ 2
3 217523 Valve to Housing Gasket..........................1 29 217547 Wave Spring ............................................ 2
4 217524 Valve Body O-Ring...................................1 30 217548 Pump Shaft Seal...................................... 2
5 217525 Valve Body O-Ring...................................1 31 217549 Pump to Filter Adaptor Locwasher .......... 4
6 217526 Pipe Plug ..................................................1 32 217550 Pump to Filter Adapter Screw.................. 4
7 217527 Safety Valve Seat.....................................1 33 217551 Pump Drive Shaft Assembly .................... 1
8 217528 Safety Valve Spacer.................................1 34 217552 Pump Drive Shaft Oil Seal....................... 1
9 217529 Safety Valve Plunger................................1 35 217553 Pressure Regulator Valve........................ 1
10 217530 Safety Valve Spring..................................1 Includes Items 6-19, 34, 36
11 217531 Valve Stop O-Ring....................................1 36 217554 Valve Body Roll Pin ................................. 3
12 217532 Valve Stop ................................................1 37 217555 Valve Body O-Ring .................................. 1
13 217533 Valve Stop Roll Pin...................................1 38 217556 Pump to Filter Gasket.............................. 1
14 217533 Valve Stop Roll Pin...................................1 50 Cover, Pump............................................ 1
15 217534 Valve Stop ................................................1 51 218263 Adapter, Filter .......................................... 1
16 217535 Valve Stop O-Ring....................................1 52 218025 Filter......................................................... 1
17 217536 Valve Piston .............................................1 53 217568 Charging Pump & Oil Filter Assy ............. Ref.
18 217537 Valve Spring - Inner..................................1 Includes Items 22-25, 28-33, 38-49
19 217538 Valve Spring - Outer.................................1
20 217539 Valve to Cnverter Housing Stud ...............4
21 217540 Valve Body to Pump Gasket ....................1
22 217541 Pump Body Snap Ring .............................1
23 217542 Thrust Plate & Bearing Assembly.............2
24 217543 Pump Driven Shaft Assembly...................1
25 217544 Charging Pump Housing ..........................1
Includes Items 22-24, 28-30, 33
26 217431 Valve to Housing Stud Lockwasher..........4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Pressure Valve, Pump & Oil Filter
MODEL: RT300-1 7
PAGE 7.11
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Control Valve Assembly ...........................Ref

7 217696 Gasket ......................................................1 24 217705 Solenoid Coil............................................ 5


8 217697 Modulator Pressure Regulator Plug .........1 25 217706 Solenoid Nut to Coil O-Ring ..................... 5
17 217698 Control Valve Housing Assy.....................1 26 217707 Solenoid Coil Nut ..................................... 5
Includes Items 8, 28, 29 & 41 28 217708 Spool Type Solenoid Cartridge Assy ....... 5
18 217699 Cartridge O-Ring ......................................5 Includes Items 18 thru 26
19 217700 Cartridge O-Ring ......................................5 29 217709 Gasket...................................................... 1
20 217701 Cartridge O-Ring ......................................5 38 217710 Clutch Pressure Port Plug........................ 6
21 217702 Cartridge O-Ring ......................................5 39 217711 Washer..................................................... 9
22 217703 Valve Cartridge-4 way ..............................5 40 217712 Screw ....................................................... 9
Includes Items 18 thru 21 41 217713 Control Valve Cover Assy ........................ 1
23 217704 Solenoid Coil to Cartridge O-Ring ............5 Includes Item 38
42 217714 Electric Control Valve Assy ...................... 1
Includes Items 17, 29 & 41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Control Valve Assembly
MODEL: RT300-1 7
PAGE 7.12
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

Hi & Low Shift Control Assembly..............Ref

1 217715 Cylinder End Cap .....................................1 12 217725 Detent Ball................................................2


2 217716 O-Ring ......................................................1 13 217726 Neutral Switch ..........................................1
3 217717 Cylinder Tube ...........................................1 14 217646 Lockwasher ..............................................2
4 217718 Piston Seal Nut.........................................1 16 217727 Shift Rail ...................................................1
5 217719 Piston Seal ...............................................1 17 217728 O-Ring ......................................................1
6 217720 Piston .......................................................1 18 217729 Rod Seal...................................................1
7 217719 Piston Seal ...............................................1 19 217730 O-Ring ......................................................1
8 217722 Piston Internal Seal ..................................1 20 217731 Lockscrew ................................................1
9 217509 Screw .......................................................2 21 217732 Hi & Low Shift Fork...................................1
10 217723 Cylinder Body ...........................................1 22 217721 Airshift Cylinder Assy ...............................1
11 217724 Detent Ball................................................1 Includes items 1 thru 8, 10, 16 thru 18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Hi & Low Shift Control Assembly
MODEL: RT300-1 7
PAGE 7.13
REF. PART.NO. DESCRIPTION QTY.

Pump Adapter.......................................... Ref

1 218336 Gasket ..................................................... 1


2 218335 Pump Adapter.......................................... 1
3 218338 Gasket ..................................................... 1
4 218339 Lockwasher ............................................. 2
5 218338 Screw....................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Pump Adapter
MODEL: RT300-1 7
PAGE 7.14
45

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

217737 Pump Disconnect Assembly .................... Ref


Includes Items 1-13, 17, 18, 20-24, 29, 30, 33,
37, 38, 41-44

1 217738 Shift Rail Roll Pin ..................................... 1 23 217759 Bearing Snap Ring ...................................1
2 217739 Spring Retainer ........................................ 1 24 217756 Bearing Snap Ring ...................................1
3 217740 Spring.......................................................1 27 217760 Housing Stud............................................4
4 217739 Spring Retainer ........................................ 1 29 217761 Shaft Bearing............................................1
5 217741 Actuator Link ............................................ 1 30 217762 Shaft Bearing............................................1
6 217742 Shift Fork.................................................. 1 31 217763 Housing Washer.......................................1
7 217743 Actuating Link Roll Pin ............................. 1 32 217764 Housing Nut..............................................4
8 217744 Housing Plug............................................ 1 33 217738 Shift Rail Roll Pin......................................1
9 217745 Housing Plug............................................ 1 35 217751 Lube Tube Nut..........................................1
10 217746 Detent Ball ............................................... 1 36 217750 Lube Elbow...............................................1
11 217747 Detent Spring ........................................... 1 36A 217767 Bushing ....................................................1
12 217748 O-Ring...................................................... 1 37 217768 Shift Rail ...................................................1
13 217749 Detent Spring Plug................................... 1 38 217769 Shift Rail Oil Seal .....................................1
14 217750 Elbow .......................................................1 41 217770 Disconnect Housing .................................1
15 217751 Tube Nut .................................................. 1 41A 217771 Plug Disconnect Housing Plug .................1
16 217752 Cooper Tube ............................................ 1 42 217772 Shift Hub...................................................1
17 217753 Shift Fork Rail .......................................... 1 43 217766 Disconnect Shaft ......................................1
18 217754 O-Ring...................................................... 1 44 217765 Shaft Snap Ring .......................................1
19 217755 O-Ring...................................................... 1
20 217756 Bearing Snap Ring................................... 1 45 711F0363 Handle ......................................................1
21 217757 Pump Drive Shaft..................................... 1 1200-63 Capscrew .................................................1
22 217758 Shaft Bearing ........................................... 1 1205-45 Locknut.....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Pump Disconnect
MODEL: RT300-1 7
PAGE 7.15
REF. PART.NO. DESCRIPTION QTY.

Drive Plate Group .................................... Ref

1 217773 Drive Plate Assy....................................... 1


Includes Items 2 thru 4A
2 NSS Drive Plate ...............................................4
3 217774 Backing Ring............................................ 1
4 217775 Screw ....................................................... 10
4A 217776 Washer..................................................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION
Drive Plate Group
MODEL: RT300-1 7
PAGE 7.16
REF. PART.NO. DESCRIPTION QTY.

1 709 5648 Shaft, Drive ...........................................1


(Includes Items 2 Through 5)
2 209221 Kit, Spider & Bearing ............................2
3 209222 Yoke, Slip..............................................1
4 209223 Cap, Dust ..............................................1
209224 Washer, Steel .......................................2
209225 Washer, Felt .........................................1
5 209226 Shaft, Yoke ...........................................1
6 310 2860 Caspcrew, 1/2F x 2 Gr 8 .......................8
7 1213-3 Zerk, Grease .........................................3

REF. PART.NO. DESCRIPTION QTY.

1 710A0396 Shaft, Drive ...........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

DRIVE SHAFTS MODEL: RT300-1 9


PAGE 9.1
36 25, 26
28 32 33
27 29 30 31
20

34
24
37
23
35
38
19
20
16
22 16
21
17
1 3
13 12
14 11 2

15
10

6 7 8, 9
5 4 2

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0419 Brake Line System Assembly

1 710 0388 Tube ............................................... 1 19 12019-235 Tee .................................................. 2


2 365 0018 Elbow.............................................. 2 20 12019-442 Adapter ........................................... 4
3 708 2268 Reservoir Assembly ....................... 2 21 12204-52 Tube ................................................ 1
1200-59 Capscrew ....................................... 4 22 12019-526 Valve, Relay (Front) ........................ 1
1210-20 Lockwasher .................................... 4 23 710 0387 Tube ................................................ 2
1205-36 Nut, 3/8C ........................................ 4 24 12019-724 Bulkhead Tee .................................. 1
4 12019-525 Elbow.............................................. 1 25 12019-719 Elbow .............................................. 1
5 710 0392 Tube (RH)....................................... 1 26 12019-158 Reducer........................................... 3
6 12019-721 Cross Fitting ................................... 1 27 710 0385-22 Hose................................................ 1
7 710 0393 Tube (LH) ....................................... 1 28 12019-412 Elbow .............................................. 4
8 12019-158 Reducer.......................................... 1 29 12204-15 Tube, .50 ......................................... 1
9 12019-239 Bulkhead Fitting.............................. 1 30 1204-12 Tube, .50 ......................................... 1
10 1200-100 Capscrew ....................................... 1 31 12019-420 Elbow .............................................. 1
1205-67 Locknut........................................... 1 32 708 2220 Pressure Convertor ......................... 3
11 710 0384 Support........................................... 1 33 430 4127 Valve, Relay (Rear)......................... 1
12 707 4164-10 Hose ............................................... 1 34 12019-722 Adapter ........................................... 3
13 12019-47 Pipe to 37° Elbow ........................... 1 1200-358 Capscrew ........................................ 6
14 362 0462 Reducer.......................................... 1 1210-23 Lockwasher ..................................... 6
15 1219-951 Pipe to 37° Tee............................... 1 1209-5 Flatwasher....................................... 6
16 200B2007-22 Clamp ............................................. 7 35 710 0391 Tube ................................................ 2
200B004-104 Spacer ............................................ 7 36 710 0385-36 Hose................................................ 4
1200-98 Capscrew ....................................... 7 37 710 0383 Support ........................................... 1
17 12019-139 Adapter........................................... 6
18 1200-100 Capscrew ........................................ 2
1205-67 Locknut ........................................... 2
1209-6 Washer............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2006 GROUP


DATE:

BRAKE LINE SYSTEM MODEL: RT300-1 10


PAGE 10.1
3
3

1
2

5
6

4
5
10

7 12
8
9 11
8
9

14 15 16 21
17 22
18
13

23

19
20 24

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0419 Brake Line System Assembly

1 12019-720 Swivel Nut Branch Tee................... 1 16 12019-174 Elbow................................................ 1


2 710 0386 Tube ............................................... 1 17 1213-30 Breather............................................ 3
3 1219-887 Elbow.............................................. 2 18 708 2899 Valve ................................................ 1
4 12019-526 Valve, Relay (Front) ....................... 1 311 1563 Capscrew ......................................... 1
5 12019-406 Elbow.............................................. 1 1210-7 Lockwasher ...................................... 1
6 12203-103 Tube ............................................... 1 1209-1 Flatwasher ........................................ 1
7 12203-71 Tube ............................................... 1 19 12019-525 Elbow................................................ 4
8 12019-400 Connecter....................................... 1 20 12204-30 Tube, .38 .......................................... 1
9 12019-181 Reducer.......................................... 2 21 12203-110 Tube, .38 .......................................... 2
445 1074 Switch, Stoplight............................. 2 22 362 3647 Tee ................................................... 2
10 430 4127 Valve, Relay (Rear) ........................ 1 23 1219-212 Valve, Double Check ........................ 1
11 12205-52 Tube ............................................... 1 1200-31 Capscrew ......................................... 1
12 12203-97 Tube ............................................... 1 1210-17 Lockwasher ...................................... 1
13 12203-24 Tube ............................................... 1 1205-25 Locknut ............................................. 1
14 12019-397 Adapter........................................... 1 24 12019-442 Adapter ............................................. 1
15 12019-685 Valve, Check .................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

BRAKE LINE SYSTEM MODEL: RT300-1 10


PAGE 10.2
1
2

10 7

9 15 8

19

16 17

18 23 22 21
25 24 20
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0595 Air Supply System Assembly

1 1240-38 Clamp ............................................. 4 1219-213 Valve, Relief ................................... 1


1205-43 Locknut........................................... 4 1219-816 Nipple, Male ................................... 1
2 12205-71 Tube ............................................... Ref 1219-961 Tee ................................................. 1
3 12203-22 Tube ............................................... Ref 12019-409 Elbow.............................................. 1
4 1219-97 Bushing .......................................... 1 16 12019-419 Elbow.............................................. 1
12019-419 Elbow.............................................. 2 17 12202-24 Tube ............................................... 1
5 12203-11 Tube ............................................... 1 18 12019-407 Elbow.............................................. 1
6 12019-837 Elbow.............................................. 1 19 12204-18 Tube, .38 ........................................ 1
7 1219-961 Tee ................................................. 1 20 12203-20 Tube, .38 ........................................ 1
8 12019-400 Connecter....................................... 1 21 12019-401 Elbow.............................................. 1
9 1219-97 Bushing .......................................... 1 22 705 2239 Reservior ........................................ Ref
10 12019-526 Valve, Relay (Front) ....................... Ref 23 1200-31 Capscrew ....................................... 2
11 12205-15 Tube ............................................... 1 1210-17 Lockwasher .................................... 2
12 12203-175 Tube ............................................... 1 1209-4 Flatwasher...................................... 2
13 430 4127 Valve, Relay (Rear) ........................ Ref 1205-25 Locknut........................................... 2
14 12202-150 Tube ............................................... 1 24 12019-400 Connector ....................................... 1
15 1219-97 Bushing .......................................... 1 25 1219-961 Tee ................................................. 1
12019-96 Valve, Check .................................. 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

AIR SUPPLY ASSEMBLY MODEL: RT300-1 10


PAGE 10.3
1 4

5
3
2
3 8

6
7

18
17

9 11
16 19

10
15
14 21
22
13 16
12 11 20
26
23

25
24

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

710A0595 Air Supply System Assembly

1 430 4127 Valve, Relay (Rear) ........................ Ref 15 12205-11 Tube ............................................... 1
2 1205-22 Tube, .63 ........................................ Ref 16 12019-400 Connector ....................................... 1
3 12019-400 Connecter....................................... 1 17 12019-437 Air Dryer ......................................... 1
4 12019-526 Valve, Relay (Front) ....................... Ref 18 12019-400 Connector ....................................... 1
5 12205-71 Tube ............................................... Ref 12019-90 Bushing .......................................... 1
6 1219-212 Valve, Double Check...................... Ref 19 1219-213 Plug ................................................ 1
7 12019-411 Elbow.............................................. 3 20 12019-394 Connector ....................................... 1
8 12019-848 Elbow.............................................. 3 21 12019-404 Elbow.............................................. 1
1219-217 Drain Cock...................................... 3 22 12019-90 Bushing .......................................... 1
9 12019-96 Valve, Check .................................. 2 430 9960 Valve .............................................. 1
10 12019-401 Elbow.............................................. 2 23 12202-12 Tube ............................................... 1
11 705 2239 Reservior ........................................ Ref 24 12019-404 Elbow.............................................. 1
12 12202-130 Tube ............................................... 2 25 1219-55 Tee ................................................. 1
13 1219-418 Elbow.............................................. 3 26 12019-468 Heating Element............................. 1
14 12019-401 Elbow.............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

AIR SUPPLY SYSTEM MODEL: RT300-1 10


PAGE 10.4
3 15
16
10
4 9
14

5
2
8

17
1
13
6
18
11

10, 11 To Cab Wall, 4 Places

12

19

20
21
16 18

Air Swivel

22
20

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A6754-1 Air Brake Kit

1 1219-55 Tee, Street ..................................... 1 13 12203-17 Tube ............................................... 2


2 1219-134 Coupling......................................... 1 14 709F6761 Bracket ........................................... 1
3 1245-127 Gauge ............................................ 1 15 12019-415 Elbow ............................................. 3
4 1219-59 Elbow ............................................. 2 16 12019-414 Elbow ............................................. 3
5 1223-379 Switch ............................................ 2 17 1200-59 Capscrew ....................................... 7
6 12019-394 Connector ...................................... 2 1210-20 Lockwasher .................................... 7
7 1219-962 Connector ...................................... 2 18 12203-35 Tube ............................................... 2
8 445 1075 Valve .............................................. 1 19 1221-19 Pad, Pedal ..................................... 1
9 12019-411 Elbow ............................................. 1 20 12203-71 Tube ............................................... 2
10 12202-52 Tube............................................... 1 21 12203-49 Tube ............................................... 2
11 12180-52 Tube............................................... 1 22 12019-419 Elbow ............................................. 2
12 708F2432 Pedal.............................................. 1 23 12019-412 Elbow ............................................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

AIR BRAKE KIT MODEL: RT300-1 10


PAGE 10.5
HYDRAULIC SYSTEM
Group 25
SEE PAGE 2.2

SEE PAGE 2.3

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

718A0720 Steering Assembly, Cab


(Includes Items 1 Through 8)

1 Page 11.2 Orbitrol Unit - 718 0722.........................1 10 12019-467 Adapter................................................. 1


2 1210-20 Lockwasher...........................................2 11 707 4078-37 Hose Assembly .................................... 1
3 1200-61 Capscrew, 3/8C x 1 1/4.........................2 12 707 4656-27 Hose Assembly .................................... 1
4 718A0734 Steering Wheel Kit ................................1 13 707 4077-36 Hose Assembly .................................... 3
718 0736 Hub .......................................................1 14 707 4076-28 Hose Assembly .................................... 1
718 0735 Wheel....................................................1 15 707 4078-35 Hose Assembly .................................... 1
5 718 0721 Column..................................................1 16 Page 11.3 Cylinder, Steering - Front ..................... 2
6 1219-441 Adapter .................................................5 17 Page 11.3 Cylinder, Steering - Rear...................... 2
7 1219-470 Adapter .................................................2 18 Page 11.4 Valve, Solenoid .................................... 1
8 430 9978 Valve, Check.........................................1 19 720 0118 Tube ..................................................... 2
9 1219-959 Adapter .................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
STEERING SYSTEM MODEL: RT300-1 11
PAGE 11.1
REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

718 0722 Orbitrol Control Unit.............................. 1

218014 Kit, Seal ................................................ 1


(Includes Items 8,17,18,20,22)

1 217999 Drive ..................................................... 1 17 Seal ...................................................... 3


2 Spacer .................................................. 1 19 218006 Bearing, Race....................................... 2
3 217998 Plate ..................................................... 1 218007 Bearing, Needle Thrust......................... 1
4 217997 Gerotor ................................................. 1 20 Seal ...................................................... 1
5 217995 Cap, End............................................... 1 21 Bushing, Seal Gland............................. 1
6 217994 Capscrew.............................................. 7 22 Seal ...................................................... 1
9 Setscrew............................................... 1 23 Ring, Retaining ..................................... 1
10 Seat, Check .......................................... 1 24 218012 Nameplate ............................................ 1
10A Seal ...................................................... 1
11 218012 Ball........................................................ 1
12 Retainer, Ball ........................................ 1
13 218001 Sleeve/Spool ........................................ 1
14 218004 Spring, Centering.................................. 6
15 Pin, Centering....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
STEERING CONTROL UNIT MODEL: RT300-1 11
PAGE 11.2
710 0645

11 1 2 3 12 13 14 15 6 7 16 17

710 0645

18 4 5 4 8 9 10

REF. PART.NO. DESCRIPTION QTY.

710 0645 Cylinder, Steering .................................4


(Includes Items 1 Through 18)

218899 Kit, Seal.................................................1


(Includes Items 1 Through 10)

1 218908 Wear RIng.............................................1


2 218907 Poly Hone .............................................1
3 218906 O-Ring...................................................1
4 218905 Back-Up Ring........................................2
5 218904 O-Ring...................................................1
6 218903 O-Ring...................................................1
7 218902 Back-Up Ring........................................1
8 218901 Wear Ring .............................................1
9 218900 Loaded U-Cup.......................................1
10 217985 Rod Wiper .............................................1
11 218898 Locknut, Thin Nylon ..............................1
12 218897 Piston ....................................................1
13 218896 Piston Washer.......................................1
14 218895 Barrel Assembly....................................1
15 218894 Rod Assembly .......................................1
16 218893 Internal Head ........................................1
17 218892 Set Screw..............................................1
18 216996 Steel Plug..............................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
STEERING CYLINDER MODEL: RT300-1 11
PAGE 11.3
REF. PART NO. DESCRIPTION QTY REF. PART NO. DESCRIPTION QTY

49018 Valve Assembly


(Includes Items 1 Through 36)

A29309 Kit, Seal


(Includes items shown with asterisk*)

1 26860 Body ..................................................... 1 20 29605 Plunger .................................................2


2 26840 Spool .................................................... 1 21 29607 Tube, Guide.......................................... 2
3 26841 Washer ................................................. 2 22 24263 Coil, Solenoid ....................................... 2
4 26842 Spring ................................................... 2 23 26845 O-Ring .................................................. 1
5 26843 Solenoid Assembly ............................... 2 24 26844 Bracket, Mounting................................. 2
(Includes Items 6 Through 21, less coil) 25 Bolt, 3/8F x 3 1/4 .................................. 3
6 26808 Plate, End ............................................. 2 26 Nut, 3/8F...............................................3
7 29595 Screw.................................................... 8 26859 Lock Valve Assembly ........................... 1
8 29596 Case ..................................................... 2 (Includes Items 27 Through 36)
9 26802 Spring ................................................... 2 27 Body ..................................................... 1
10 29597 Sleeve, Outer Flux................................ 2 28 Piston.................................................... 1
11 29598 Sleeve, Inner Flux................................. 2 29 Poppet .................................................. 2
12 29599 Guide, Push Pin.................................... 2 30 Ball........................................................ 2
*13 29311 O-Ring .................................................. 2 31 Plug ...................................................... 2
14 29624 Pin, Push .............................................. 2 * 32 26857 O-Ring .................................................. 2
*15 29310 Ring, Quad ........................................... 2 33 Spring, Small ........................................ 2
16 29602 Cone, Female ....................................... 2 34 Spring, Large ........................................ 2
*17 29311 O-Ring .................................................. 2 35 Capscrew.............................................. 2
*18 29312 O-Ring .................................................. 2 * 36 23290 O-Ring .................................................. 2
19 29602 Pin, Push .............................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
STEERING VALVE MODEL: RT300-1 11
PAGE 11.4
6
1
8
22
11 5 2
10
7
11
10 4
3
28 4
27
26

25 17
24
15
23
22 20

18

30
31
32 21
20 19

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

725A0004 Superstructure Assembly

1 714F1390 Superstructure ......................................1


2 1221-137 Mount, Rubber ......................................4 20 1210-20 Washer, Lock........................................ 10
3 1209-91 Washer..................................................4 21 1200-57 Capscrew.............................................. 2
4 1205-67 Nut ........................................................4 22 1200-59 Capscrew.............................................. 16
5 714F0950 Mount, Cab Rear...................................1 23 707F8630 Bracket, Window Storage ..................... 3
6 1200-114 Capscrew, Hex Head ............................4 24 708F2333 Bracket..................................................1
7 714F0952 Mount, Cab Front ..................................1 25 12182-2 Flexible Trim ......................................... 2
8 1209-29 Washer, Flat..........................................4 26 1221-81 Knob ..................................................... 1
10 1210-32 Washer, Lock ........................................7 27 707F6609 Ear ........................................................ 2
11 1242-45 Capscrew, Hex Head ............................7 28 707 8633 Rod ....................................................... 1
14 1205-194 Nut, Lock...............................................10 29 12241-4 Rubber Cement .................................... REF
15 709 5077 Pad........................................................6 30 1209-11 Washer, Flat ......................................... 1
16 1200-160 Capscrew, 5/8-11 x 3.50 .......................2 31 1210-50 Washer, Lock........................................ 1
17 709 5078 Pad........................................................6 32 1200-268 Capscrew, Hex Head............................ 1
18 713F0125 Pin, Hoist Cylinder ................................1
19 710F0615 Cover, ...................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SUPERSTRUCTURE MODEL: RT300-1 12
PAGE 12.1
REF. PART.NO. DESCRIPTION QTY.

713A0218 Swing Bearing Assembly...................... 1


(Includes Items 1 Through 4)

1 713 1075 Bearing, Swing ..................................... 1


2 713 0048 Capscrew, 7/8C x 4 1/2 12 Point Gr 8 .. 68
4 1209-61 Washer, Hardened ............................... 68
5 1213-3 Zerk, Grease......................................... 1
6 1219-757 Connector ............................................. 2
7 1219-40 Elbow.................................................... 2
8 43480 Tube ..................................................... 1
9 707 6715 Tube ..................................................... 1
10 1223-50 Grommet............................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING BEARING MODEL: RT300-1 12
PAGE 12.2
REF. PART.NO. DESCRIPTION QTY.

713A0091 Dust Cover Assembly (360° Swing Lock)Opt

1 713F0088 Cover ....................................................1


2 1200-59 Capscrew, 3/8C x 1 ..............................2
1210-20 Lockwasher...........................................2
3 714 0625 Cover ....................................................1
4 1211-12 Screw Thd 5/16-18 x 3/4.......................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING GEAR DUST COVER MODEL: RT300-1 12
PAGE 12.3
6

7
8

4
3
1

REF. PART NO. DESCRIPTION QTY

715A0029 8900# Counterweight Assembly


(w/ Aux Winch)
(Includes Items 1 Through 4, 7-8)

715A0030 10000# Counterweight Assembly


(w/o Aux Winch)
(Includes Items 1 Through 6)

1 715 0023 Counterweight (8900#)......................... 1


2 1235-383 Bolt, 1 1/4C x 12................................... 2
3 42395 Flatwasher............................................ 4
4 1204-25 Nut, 1 1/4C Elastic ............................... 2
5 711 0148 Slug, 1100# .......................................... 1
6 1200-298 Capscrew, 1C x 8 ................................. 4
7 1209-30 Flatwasher, 1” ...................................... 2
1208-80 Machinery Bushing............................... 8
8 1200-268 Capscrew, 1C x 2.25............................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
COUNTERWEIGHT
8900# / 10000# FAB
MODEL: RT300-1 13
PAGE 13.1
3

REF. PART.NO. DESCRIPTION QTY.

711 0295 Swing Drive (Braden)

1 Page 22.2 Swing Reduction Unit .....................1


2 Page 22.2 Swing Brake ...................................1
3 Page 22.3 Swing Motor....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING DRIVE
Braden
MODEL: RT300-1 22
PAGE 22.1
18 10 9 11 12 17 2 6 17 24 27 26 28 23 29 32 31
20

41
35
30

43
34

33
25
37
36

15 8 7 16 13 14 4 3 1 5 19 21 40 42
22

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 216068 Primary Planet Carrier.................... 1


2 216069 Output Planet Carrier ..................... 1 26 216093 Friction Disc ................................... 4
3 216070 Thrust Washer................................ 1 27 216094 Brake Plate .................................... 3
4 216071 Output Sun Gear ............................ 1 28 216095 Piston ............................................. 1
5 216072 Input Sun Gear ............................... 1 29 216096 Thrust Bearing ............................... 2
6 216073 RIng Gear....................................... 1 30 216097 Actuating Assembly ....................... 1
7 216117 Pinion Housing ............................... 1 31 216098 Capscrew ....................................... 4
8 216118 Output Pinion ................................. 1 32 216099 Washer, Sealing............................. 4
9 216119 Cup, Bearing .................................. 1 33 216100 Yoke End ....................................... 1
10 216120 Cone, Bearing ................................ 1 34 216101 O-Ring ........................................... 1
11 216121 Cup, Bearing .................................. 1 35 216102 Capscrew ....................................... 2
12 216122 Cone Bearing ................................. 1 36 216103 Cable Adapter ................................ 1
13 216123 Split Ring ........................................ 1 37 216104 O-Ring ........................................... 1
14 216081 Flange Bushing .............................. 1 38 216105 Capscrew ....................................... 1
15 216124 Pipe Plug ........................................ 2 39 216106 Seal Washer .................................. 1
16 216083 Capscrew ....................................... 12 40 216107 Sight Gauge ................................... 1
17 216084 O-Ring ............................................ 2 41 216108 Plug, O-Ring .................................. 1
18 216125 Oil Seal........................................... 1 42 216109 Vent Plug ....................................... 1
19 216086 Housing Adapter ............................ 1 43 Page 22.3 Hydraulic Motor.............................. 1
20 216126 Handle ............................................ 1 44 216129 Bushing, Pilot ................................. 1
21 216088 Capscrew ....................................... 6 45 216130 Stud ............................................... 5
22 216089 Lockwasher .................................... 6 46 216131 Lockwasher.................................... 6
23 216090 Housing .......................................... 1 47 216132 Capscrew ....................................... 1
24 216091 O-Ring ............................................ 1 48 216133 Nut, Hex ......................................... 5
25 216092 Dowel Pin ....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING REDUCTION UNIT
Braden
MODEL: RT300-1 22
PAGE 22.2
21
19
16
15
18
14
13
11
12
10
9
8
1
1
6 20
5
6

17
2
2

2
7

4
2

REF. PART.NO. DESCRIPTION QTY.

216152 Swing Motor (Eaton)

1 216154 Shaft Assembly...............................1


2 216155 Seal ................................................4
3 216156 Seal, Shaft Exclusion......................1
4 216157 Seal, Shaft ......................................1
5 216158 Back-Up Ring .................................1
6 216159 Housing, Bearing ............................1
7 216160 Seal, Shaft Face .............................1
8 216161 Plate, Wear .....................................1
9 216162 Drive ...............................................1
10 216163 Geroler Sub-Assembly ...................1
11 216164 Plate, Valve ....................................1
12 216165 Drive, Valve ....................................1
13 216166 Valve...............................................1
14 216167 Plate, Balancing..............................1
15 216168 Pin ..................................................2
16 216169 Spring .............................................2
17 216170 Seal, Inner Face .............................1
18 216171 Seal, Outer Face ............................1
19 216172 Housing, Valve ...............................1
20 216173 Plug, Sub-Assembly .......................1
21 216174 Capscrew........................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING MOTOR
Eaton
MODEL: RT300-1 22
PAGE 22.3
REF. PART.NO. DESCRIPTION QTY.

1 Page 24.2 Pump (Attachment & Swing)................. 1


2 1239-12 Gasket ..................................................2
3 1200-100 Capscrew, 1/2C x 1 1/2 ........................ 4
1210-26 Lockwasher........................................... 4
4 Page 24.3 Pump (Steering & Outriggers) .............. 1
5 1239-40 Gasket ..................................................1
6 1200-102 Capscrew, 3/8C x 1 1/4 ........................ 2
1210-26 Lockwasher........................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC PUMPS MODEL: RT300-1 24
PAGE 24.1
REF. PART NO. DESCRIPTION QTY.

707 4633 Pump


(Includes Items 1 Through 20)
A205120 Kit, Seal
(Includes Items 3,7,10)

3 205105 Seal.......................................................1
4 205106 Cover, Shaft End...................................1
5 24674 Plug.......................................................1
6 205107 Bushing .................................................8
7 205108 Seal, Channel .......................................4
8 205109 Plate, Thrust..........................................4
9 208031 Drive Shaft & Gear Set .........................1
10 205111 Seal, Gasket .........................................4
11 28006 Pin, Dowel.............................................8
12 208032 Housing, Gear.......................................1
13 205113 Carrier, Bearing.....................................1
14 205114 Shaft, Connecting .................................1
15 205115 Gear Set................................................1
16 205116 Housing, Gear.......................................1
17 205117 Cover, Port End ....................................1
18 205612 Studs.....................................................4
19 23666 Washer..................................................4
20 205119 Nut ........................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

HYDRAULIC PUMP MODEL: RT300-1 24


Attachment & Swing PAGE 24.2
7
17

12
4 5
15
8
10
3 16

15 9 16 9
10

1 12
15

14
6
13

15
11

REF. PART NO. DESCRIPTION QTY.

710 0610 Pump .............................................................. 1


(Includes Items 1 Through 17)

218936 Kit, Seal .......................................................... 1


(Includes Items 14, 15, 16)

1 218950 Cover, Shaft End ............................................ 1


2 218947 Cover, Port End.............................................. 1
3 218944 Housing, Gear ................................................ 1
4 218940 Set, Shaft & Gear ........................................... 1
5 218945 Bearing, Roller................................................ 4
6 N/A
7 218951 Capscrew ....................................................... 4
8 N/A
9 N/A
10 218943 Plate, Thrust ................................................... 2
11 218949 Plug ................................................................ 1
12 218946 Seal, Ring....................................................... 2
13 N/A
14 218948 Seal, Lip ......................................................... 1
15 218942 Seal ................................................................ 12
16 218941 Seal ................................................................ 2
17 218937 Washer ........................................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC PUMP
Steering & Outriggers
MODEL: RT300-1 24
PAGE 24.3
11 16 17, 17A
18
17A, 17B
24
10 15
8
14
7
12 13
6

3
9
22

3
22

21

27
20 1 19
4
26
28 25

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

709A9047 Reservoir Assembly


(Includes Items 1 Through 24A)

1 709F9040-1 Reservoir .................................................. 1 18 1219-763 Plug........................................................... 1


2 1200-93 Capscrew, 1/2C x 3/4 ............................... 4 19 1219-869 Plug, 2 npt................................................. 1
1242-144 Capscrew, 1/2 x 1 1/4 ............................... 4 20 713F0144 Step .......................................................... 1
3 334 2205 Washer, Hardened ................................... 6 712F0068 Step .......................................................... 1
4 12019-517 Elbow ........................................................ 1 21 1200-59 Capscrew, 3/8C x 1 ..................................4
5 460 0319 O-Ring ...................................................... 1 1209-4 Flatwasher ................................................ 4
6 709 7783 Filter.......................................................... 1 1205-194 Nut, 3/8C...................................................4
7 1205-194 Nut, 3/8C .................................................. 2 22 1200-104 Capscrew.................................................. 2
8 713 0119 Rod ........................................................... 1 23 1205-67 Locknut .....................................................2
9 434 4020 Gauge, Oil Level....................................... 2 24 709F6170 Handle ...................................................... 1
10 713F0118 Cover ........................................................ 1 24A 1200-335 Capscrew, 3/8 x 1/2 ..................................3
1218-89 O-Ring ...................................................... 1 1209-4 Washer, 3/8 .............................................. 3
11 37542 Cap, Fill .................................................... 1
12 708 6449 Element w/O-Rings................................... 1 A38556 Immersion Heater Assembly..................... 1
1218-85 O-Ring ..................................................... 2 (Includes Items 25 Through 31)
13 22919 Valve, By-Pass ......................................... 1
14 22920 Spring, Hold-Down ................................... 1 25 442 0316 Heater .......................................................1
15 460 0436 O-Ring ...................................................... 1 26 1223-478 Plug........................................................... 1
16 709F7778 Cover ........................................................ 1 27 12239-36 Cord, 3 Wire.............................................. 1
17 1205-194 Nut, 3/8C .................................................. 12 1223-54 Terminal.................................................... 3
17A 1209-4 Flatwasher ................................................ 20 28 1223-819 Connector, 3/4” Screw ..............................1
17B 1200-59 Capscrew.................................................. 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC RESERVOIR MODEL: RT300-1 25
PAGE 25.1
LEFT SIDE RIGHT SIDE

REF. PART.NO. DESCRIPTION QTY.

1 708 2294 Tube ...................................2


1
2 709 6855 Tube ...................................1
3 709 6645 Tube ...................................1
4 708 2095 Tube ...................................2
5 709 6804 Tube ...................................1
6 709 6803 Tube ...................................1

4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
LOWER HYDRAULICS MODEL: RT300-1 25
Tubes
PAGE 25.2
1 32
15 31
27 30
14 29
16 28
17
8 19

18
9

2
20

10
11
12
3
13 7

26 25 24 22 23 4 22 22 21 5
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 Page 25.1 Reservoir, Hydraulic ............................... Ref 19 200B2007-8 Clamp, 1” ............................................... 1


2 Page 24.2 Pump, Att. & Swing................................. Ref 1209-4 Flatwasher, .38 ...................................... 1
3 Page 24.3 Pump, Steer/OR ..................................... Ref 1210-20 Lockwasher, .38..................................... 1
4 Page 25.4 Swivel Assembly..................................... Ref 1205-36 Nut, .38C................................................ 1
5 717 0523 Valve, Diverter ........................................ 1 20 1240-220 Clamp, Half ............................................ 2
6 49018 Valve, Rear Axle ..................................... Ref 1240-140 Plate, Cover ........................................... 1
7 708 2211 Valve, Solenoid....................................... Ref 1200-69 Capscrew, .38C x 2.25 .......................... 2
8 1200-100 Capscrew, 50C x 1.50 ............................ 4 21 1219-691 Adapter, Str -12 -8 ................................. 1
1210-26 Lockwasher, .50 ..................................... 4 22 1240-215 Clamp, Half ............................................ 2
1218-126 O-Ring .................................................... 1 1240-195 Plate, Cover ........................................... 1
363 1409 Insert....................................................... 1 1200-73 Capscrew, .38C x 2.75 .......................... 2
9 435 3211-39 Hose, 2” ID ............................................. 1 23 MK212382-60 Hose, -12 ............................................... 1
378 0301 Clamp ..................................................... 2 24 709 1239-67 Hose, -16 ............................................... 1
10 710 0599-68 Hose, -20 ................................................ 1 25 1240-215 Clamp, Half ............................................ 4
11 1200-307 Caspcrew, .44C x 1.50 ........................... 8 1240-195 Plate, Cover ........................................... 1
1210-23 Lockwasher, .44 ..................................... 8 1200-89 Capscrew, .38C x 5.50 .......................... 2
460 4113 O-Ring .................................................... 2 1240-237 Plate, Safety Locking ............................. 1
1219-392 Clamp ..................................................... 4 26 709 5665-97 Hose, -12 ............................................... 1
363 1223 Elbow, 90° Sw Nut. -20 -16 .................... 2 27 708 2207 Manifold ................................................. 1
12 1200-307 Caspcrew, .44C x 1.50 ........................... 8 1219-393 Clamp .................................................... 1
1210-23 Lockwasher, .44 ..................................... 8 1218-61 O-Ring ................................................... 1
1219-392 Clamp ..................................................... 4 1200-146 Caspcrew, .62C x 1.75 .......................... 4
1218-63 O-Ring .................................................... 2 1210-32 Lockwasher, .62..................................... 4
13 1200-61 Capscrew, .38C x 1.25 ........................... 4 28 1219-661 Adapter, Str -20 ..................................... 1
1210-20 Lockwasher, .38 ..................................... 4 1219-687 Reducer, -20 -16 .................................... 1
460 4112 O-Ring .................................................... 4 12019-784 Union, Sw Nut Str, -16 ........................... 1
1219-665 Clamp ..................................................... 4 12019-785 Valve, Check -16 ................................... 1
14 707 4097-68 Hose, -16 ................................................1 29 1219-485 Plug, -12 ................................................ 1
15 707 4090-32 Hose, -10 ................................................Ref 30 1219-464 Adapter, 90° -8 -10 ................................ 1
16 12019-241 Adapter, 90° Sw Nut -20......................... 1 31 1219-661 Adapter, Str -20 ..................................... 1
17 708 9198-32 Hose, -20 ................................................ 1 32 1219-800 Tee, Swivel Nut Run -8.......................... 1
18 709 5664-66 Hose, -8 .................................................. 1 1219-691 Adapter, Str -12 -8 ................................. 1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
LOWER HYDRAULICS MODEL: RT300-1 25
PAGE 25.3
2 36,12 3,4,5,7 26,27 23,24,25

29

3,4,5,6,21 37 13,14
22
31
32,33
29
17 28 8,30
1
9,10,11,12

16,34
19,20

18

15
17
29
16,35

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

725A0011 Center Swivel Assembly

1 Page 25.5 Hydraulic Swivel ................................... Ref 20 1219-290 Adapter, 45° Sw Nut, -12...................... 1
2 Page 33.4 Collector Ring....................................... Ref 21 712 0581 Spacer .................................................. 1
3 1209-6 Flatwasher, 1/2”.................................... 4 22 709F5645 Bracket ................................................. 1
4 1210-26 Lockwasher, 1/2” .................................. 4 23 720 0428 Bracket ................................................. 1
5 1205-58 Hexnut, 1/2”.......................................... 4 24 1200-1 Capscrew, 1/4-20 x .75......................... 1
6 1200-116 Capscrew, 1/2”-13 x 3.50 ..................... 2 25 1210-14 Lockwasher, 1/4” .................................. 1
7 1200-110 Capscrew, 1/2-13 x 2.75 ...................... 2 26 1205-32 Hexnut, 5/16” ........................................ 1
8 1219-583 Adapter, 90° Sw Nut, -12 ..................... 1 27 1209-3 Flatwasher, 5/16”.................................. 1
9 712F0579 Torque Arm .......................................... 1 28 12019-124 Adapter, 90° -8-10 ................................ 1
10 1206-64 C Pt SS 5/8-11 x 1.50........................... 2 29 12019-124 Adapter, 90° -16-20 .............................. 3
11 1205-84 Jam Nut, 5/8”........................................ 2 30 1219-984 Adapter, Str -8-12 ................................. 1
12 1210-32 Lockwasher, 5/8” .................................. 6 31 1219-680 Adapter, 90° - 16 .................................. 2
13 1200-59 Capscrew, 3/8-16 x 1.0 ........................ 3 32 1219-694 Tee, Run, -8 ......................................... 1
14 1210-20 Lockwasher, 3/8” .................................. 3 33 1219-853 Adapter, St, -8-6 ................................... 1
15 1219-446 Adapter, Str -8-10................................. 1 34 363 1073 Adapter, 90° -16 ................................... 2
16 1219-282 Adapter, Str - 16 ................................... 3 35 1219-843 Tee, Sw Nut Run -16 ............................ 1
17 1219-441 Adapter, Str -8...................................... 3 36 1200-144 Capscrew, .62C x 1.50 ......................... 4
18 1219-470 Adapter, 90° -8 ..................................... 1 37 725A0013 Support ................................................. 1
19 12019-171 Adapter, Str -10-12............................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
CENTER SWIVEL ASSEMBLY MODEL: RT300-1 25
PAGE 25.4
REF. PART NO. DESCRIPTION QTY

708A2388 Manifold, Rotary ................................... 1


(Includes Items 1 thru 11)

205666 Kit, Seal................................................ 1


(Includes Items 2,3,5 thru 9)

1 708 2359 Spool .................................................... 1


2 1218-187 O-Ring.................................................. 2
3 1218-188 Ring, Back-Up ...................................... 2
4 708F2360 Case..................................................... 1
5 49125 Ring, Wear ........................................... 2
6 49126 Ring, Rectangular ................................ 7
7 49127 Seal ...................................................... 7
8 49128 Washer, Thrust..................................... 1
9 1218-52 O-Ring.................................................. 2
10 49129 Plate ..................................................... 1
11 1200-57 Capscrew, 3/8C x 3/4 ........................... 4

- CASE PORTS 1 & 9 ARE COMMON -

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

ROTARY MANIFOLD MODEL: RT300-1 25


PAGE 25.5
3 4 20 10 23 11 12 24 25 29 30 14 15 16 24 31

26

5 6 7 22 8 20 21 9 13 26 27 28 29 16 17

18

2 18
1 19

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 Page 25.15 Valve, Boom....................................... Ref 15 1200-132 Capscrew, .50C x 6.50 ....................... 2
2 Page 25.16 Valve, Winch ...................................... Ref 1209-6 Flatwasher, .50................................... 2
3 713 1445-51 Hose, -16............................................ 1 1205-67 Locknut, .50C ..................................... 2
4 714 1448-94 Hose, -16............................................ 1 16 1219-661 Adapter, Str -20 .................................. 1
5 708 9198-52 Hose, -20............................................ 1 17 1200-104 Capscrew, .50C x 2.00 ....................... 1
6 709 5097-91 Hose, -20............................................ 1 1209-6 Flatwasher, .50................................... 1
7 1240-203 Clamp, Half ........................................ 2 1205-67 Locknut, .50C ..................................... 1
1240-148 Plate, Cover ....................................... 1 18 12019-774 Disconnect, Quick -6 ..........................2
1200-15 Capscrew, .25C x 2.50....................... 2 12019-558 Cap, Dust -4 ....................................... 2
8 1240-202 Clamp, Half ........................................ 4 19 1240-202 Clamp, Half......................................... 2
1240-191 Plate, Cover ....................................... 2 1240-191 Plate, Cover........................................ 1
1200-17 Capscrew, .25C x 2.75....................... 4 1200-17 Capscrew, .25C x 2.75 ....................... 2
1240-153 Nut, Rail ............................................. 4 20 12019-112 Tee, Swivel Nut Run -6 ...................... 2
9 1219-686 Adapter, 90° -20 ................................. 1 21 1219-693 Tee, Run -6 ........................................ 2
10 12019-122 Adapter, 90° -20 -16........................... 1 22 718 0670-31 Hose, -6.............................................. 1
11 375 0400 Disconnect, Quick .............................. 2 23 12019-548 Adapter, 90° -4 ................................... 1
12019-558 Cap, Dust -4 ....................................... 2 24 12019-205 Adapter, Str -6 -4................................ 2
12 1200-130 Capscrew, .50C x 6.00....................... 1 25 718 0670-31 Hose, -6.............................................. 2
1209-6 Flatwasher, .50................................... 1 26 1219-776 Adapter, 90° -6 ................................... 2
1205-67 Locknut, .50C ..................................... 1 27 718 0670-18 Hose, -6.............................................. 1
13 1200-112 Capscrew, .50C x 3.00....................... 1 28 12019-112 Tee, Sw Nut Run ................................ 1
1209-6 Flatwasher, .50................................... 1 29 1219-693 Tee, Run -6 ........................................ 2
1205-67 Locknut, .50C ..................................... 1 30 12019-548 Adapter, 90° -4 ................................... 1
14 1219-659 Adapter, Str -20 -16............................ 1 31 718 0670-31 Hose, -6.............................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

UPPER HYDRAULICS MODEL: RT300-1 25


PAGE 25.6
3 4

21

22
7 11 12
2
8
7 6
1
11
12
17

19

15 18 16 10 9 13 14 20

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 720 0071 Valve, Swing ...................................... 1 11 1219-605 Adapter, Str -6.................................... 2


2 Group 22 Swing Drive ........................................ Ref 12 12019-112 Tee, Sw Nut Run -12 ......................... 2
3 1219-959 Adapter, Str -4 .................................... 1 13 12019-205 Adapter, Str -6 -4 ............................... 1
4 1219-442 Adapter, Str -10 -8.............................. 2 14 12019-453 Tee, Sw Nut Run -4 ........................... 1
5 707 4089-49 Hose, -4.............................................. 1 15 MK212378-28 Hose, -4 ............................................. 1
6 717 0631-35 Hose, -8.............................................. 2 16 718 0548-29 Hose, -6 ............................................. 1
7 12019-217 Adapter, 90° -10 -8............................. 2 17 1219-959 Adapter, Str -4.................................... 1
8 1219-389 Adapter, Str ........................................ 1 18 718 0548-27 Hose, -6 ............................................. Ref
9 1219-802 Adapter, 90° -12 ................................. 1 19 718 0548-19 Hose, -6 ............................................. Ref
10 1200-49 Capscrew, .31C x 3.25 ....................... 3 20 MK212378-41 Hose, -4 ............................................. Ref
1210-17 Lockwasher, .31 ................................. 3 21 1219-921 Tee, Run -4 ........................................ 1
1205-25 Nut, .31C ............................................ 3 22 706 8771 Tee, Special -10M/F -4F .................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

SWING HYDRAULICS MODEL: RT300-1 25


PAGE 25.7
8 7 6 1 2 3

10
11

13
9
12
10

REF. PART.NO. DESCRIPTION QTY.

1 708 2350 Valve, Steering Priority .......................1


709 5241 Plate....................................................1
2 707 4089-70 Hose ...................................................1
3 12019-158 Reducer, Str -6 -4 ...............................1
4 707 4077-60 Hose, -8 ..............................................1
5 707 4078-62 Hose, -8 ..............................................3
6 707 4084-38 Hose, -8 ..............................................1
7 714 1443-33 Hose, -12 ............................................1
8 12019-218 Adapter, 90° -16 -12 ...........................1
9 363 0082 Reducer, Str -20 -16 ...........................1
10 1219-802 Adapter, 90° -12..................................2
11 12019-217 Adapter, 90° -10 -8 .............................1
12 1219-763 Plug, -4 ...............................................1
13 1219-959 Adapter, Str -4 ....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

STEERING HYDRAULICS MODEL: RT300-1 25


PAGE 25.8
2

7 4 1 3 5 6 5 4

REF. PART.NO. DESCRIPTION QTY.

1 12019-779 Valve, Relief....................................... 1


2 Page 25.16 Valve, Winch...................................... Ref
3 1200-15 Capscrew, .25C x 2.50 ...................... 2
1209-2 Flatwasher, .25 .................................. 2
1205-23 Locknut, .25C..................................... 2
4 1219-605 Adapter, Str -6 ................................... 2
5 12019-205 Adapter, Str - 6 -4 .............................. 2
6 714 1440-30 Hose, -4 ............................................. 1
7 714 1442-73 Hose, -6 ............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

RELIEF VALVE HYDRAULICS MODEL: RT300-1 25


PAGE 25.9
2 3 4 5

7 1

9
8

REF. PART.NO. DESCRIPTION QTY.

1 721 0205 Manifold, Shuttle Reducing ................ 1


2 12019-774 Disconnect, Quick -6.......................... 1
12019-558 Cap, Dust -4....................................... 1
3 12019-264 Adapter, 90° -6 -4 .............................. 3
4 12019-205 Adapter, Str -6 -4 ............................... 1
1219-887 Adapter, 90° -4................................... 1
5 12019-205 Adapter, Str -6 -4 ............................... 1
6 12019-112 Tee, Swivel Nut Run -6 ...................... 1
7 1219-605 Adapter, Str -6 ................................... 1
8 1200-9 Capscrew, .25C x 1.75 ...................... 2
1210-14 Lockwasher, .25................................. 2
9 1219-980 Plug.................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SHUTTLE REDUCING MODEL: RT300-1 25
MANIFOLD HYDRAULICS PAGE 25.10
3

1 2

6
4

5 4

REF. PART.NO. DESCRIPTION QTY.

1 Page 39.8 Hoist Cylinder .................................... Ref


2 Page 39.9 Valve Hold ......................................... Ref
3 714 1444-40 Hose, -12 ........................................... 2
4 1219-555 Adapter, Str -16 -12 ........................... 2
5 363 1072 Elbow, 90° Short Drop -12 ................. 1
6 12019-173 Elbow, 90° Long Drop -12.................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

BOOM HOIST HYDRAULICS MODEL: RT300-1 25


PAGE 25.11
6 7 6 8 9 10

7 14 13 12 11

REF. PART.NO. DESCRIPTION QTY.

1 Page 39.9 Valve, Hold ........................................ 1


2 1219-959 Adpater, Str -4 ................................... 1
3 707 4089-49 Hose, -4 ............................................. 1
4 1219-810 Reducer, Str -12 -10 .......................... 1
5 200B2578-66 Hose, -4 w/ -6 Ends ........................... Ref
6 12019-464 Tee, Sw Nut Branch -10 .................... 1
7 12019-457 Reducer, Str -10 -6 ............................ 2
8 1219-663 Adapter, 45° -12................................. 1
9 1219-605 Adapter, Str -6 ................................... 1
10 707 4075-14 Hose, -4 w/ -6 Ends ........................... 1
11 200B2578-66 Hose, -4 w/ -6 Ends ........................... 1
12 717 0880 Fuse, Velocity .................................... 1
13 375 0701 Reducer, Str -10 -6 ............................ 1
14 1200-113 Capscrew, .50F x 3.00....................... 4
1210-26 Lockwasher, .50................................. 4
1209-29 Flatwasher, .50 .................................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

HOLD VALVE HYDRAULICS MODEL: RT300-1 25


PAGE 25.12
1 3

5 5

REF. PART.NO. DESCRIPTION QTY.

1 Group 39 Cylinder, Extend ................................ Ref


2 Page 25.15 Valve, Boom ...................................... Ref
3 12019-366 Adapter, Str Long -16 ........................ 2
4 200B2585-64 Hose, -12 ........................................... 2
5 363 8101 Reducer, Str -16 -12 .......................... 2
1219-663 Adapter, 45° -12................................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

BOOM CYLINDER HYDRAULICS MODEL: RT300-1 25


PAGE 25.13
11 11

10
9

14

7 6 5 4 3 1

11

12
8
16 13

15 2

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 Group 40 Winch ................................................. Ref 13 1219-957 Adapter, 90° Sw Nut -16 .................... 1
2 Page 25.16 Valve, Winch ...................................... Ref 14 1200-270 Capscrew, 1.00C x 2.50..................... 4
3 12019-517 Elbow, 90°, -12 -10 ............................ 1 1205-124 Locnut, 1.00C..................................... 4
4 375 1701 Elbow, 45° Sw Nut -10 ....................... 1 1208-80 Bushing, 1.00 ID x 1.75 OD ............... 4
5 1219-556 Adapter, Str -12 -16 ........................... 1 15 1240-270 Clamp, Half ........................................ 4
6 707 4094-154 Hose, -10 ........................................... 1 1240-195 Plate, Cover ....................................... 1
7 714 1448-51 Hose, -16 ........................................... 1 1240-237 Plate, Safety Locking ......................... 1
8 714 1448-53 Hose, -16 ........................................... 1 1200-73 Capscrew, .38C x 2.75....................... 2
9 714 1398 Tube................................................... 1 1240-236 Bolt, Stacking ..................................... 2
10 714 1397 Tube................................................... 1 16 200B2007-8 Clamp................................................. 1
11 1219-680 Adapter, 90° -16................................. 2 17 1222-184 Tie, Plastic ......................................... 1
12 1219-556 Adapter, Str -12 -16 ........................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WINCH HYDRAULICS MODEL: RT300-1 25


PAGE 25.14
2 1

3 4 5

REF. PART.NO. DESCRIPTION QTY.

720 0069 Valve, Boom

1 219037 Inlet .................................................... 1


2 219038 D/A Fin, Vent @ A ............................. 1
3 219039 D/A Regen, Vent @ A........................ 1
4 219040 Outlet ................................................. 1
5 217159 Hose .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

BOOM VALVE MODEL: RT300-1 25


PAGE 25.15
2 1

3 4 5

REF. PART.NO. DESCRIPTION QTY.

723 0011 Valve, Winch

1 219033 Inlet .................................................... 1


2 219034 D/A Mot, PWM ................................... 1
3 219035 D/A Mot, PWM ................................... 1
4 219036 Outlet ................................................. 1
5 217159 Hose .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WINCH VALVE MODEL: RT300-1 25


PAGE 25.16
1
25

12
6 7, 8 9 10 11
2
5

13

24
14
15

4 27
16
17
26 18 19 15
4 22 23
Note 1 :
Dome Light, Hand Rails, Mirror, Roof Wiper
19 20 and Windshield Wiper are supplied with Cab.

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

719A0100
723A0046 Cab, Crane

1 Page 27.2 Cab - 719A0105 ....................................1 14 Page 10.5 Brake Assembly .................................... 1
2 1202-6 Capscrew, #10 x .75..............................4 15 12147-12 Gasket .................................................. 2
1205-5 Nut, #10.................................................4 16 Page 28.6 Cab Throttle Control ............................. 1
4 1200-31 Capscrew, .31c x 1.00...........................4 17 1209-2 Flatwasher ............................................ 2
1209-2 Flatwasher.............................................4 1210-17 Lockwasher........................................... 2
1210-17 Lockwasher ...........................................4 1205-25 Nut ........................................................ 2
1205-25 Nut.........................................................4 719F0604 Telescope Pedal Support...................... 1
5 Page 33.1 Upper Dash Assembly...........................1 18 1200-31 Capscrew, .31c x 1.00 .......................... 1
1203-271 Screw, 1/4-20 x .63 ...............................8 1210-17 Lockwasher........................................... 1
6 1245-62 Level......................................................1 1205-25 Nut ........................................................ 1
MK62603 Screw, #6c x 1.00..................................3 1223-387 Horn ...................................................... 1
1205-1 Nut.........................................................3 1219-77 Adapter ................................................. 2
7 Page 28.1
28.2 Directional Signal ..................................1
- 718 0742 ................1 1220-63 Capscrew .............................................. 2
718 0749 Clamp ....................................................1 19 719 0104 Floormat, Front ..................................... 1
8 Page 28.2
28.3 Transmission ShifterShifter..............................1
- 718 0741 ...........1 20 719 0602 Telescope Foot Pedal ........................... 1
718 0746 Clamp Assembly ...................................1 1200-3 Capscrew, 1/4-20 x 1.0 ......................... 8
9 Page 11.1 Steering Assembly -...............................1
718A0720.............1 1209-44 Flatwasher, 1/4 ..................................... 8
10 718 0721 Column, Steering...................................1 1210-14 Lockwasher, 1/4.................................... 8
719 0711 Wheel, Steering.....................................1 1205-13 Hex Nut, 1/4-20..................................... 8
719 0712 Pad, Horn ..............................................1 21 707 7712 Spacer .................................................. 2
11 1203-286
1203-289 Screw, 1/4-20
Capscrew, 20mm x .50 ..................................2
...............................8 22 Page 27.10 Seatbelt with tether ............................... 1
12 1200-31
1203-290 Capscrew, .31c 25mm x 1.00...........................4
..................................2 23 709 0103 Floormat, Rear ...................................... 1
11 1209-2
1203-286 Flatwasher.............................................4
Screw, 1/4-20 x .50 ...............................8 24 12186-48 Chain .................................................... 1
12 1210-17
1200-31 Lockwasher.31c
Capscrew, ...........................................4
x 1.00...........................4 1222-217 Fire Extinguisher ................................... 1
1205-25
1209-2 Nut.........................................................4
Flatwasher.............................................4 25 Page 28.7 Controller Module.................................. 1
Page 27.9
1210-17 Slimline Seat...........................................4
Lockwasher - 709 0200 .......................1 26 Page 27.9 Cableway Assembly.............................. 1
13 Page 28.5
1205-25 Swing Brake Assembly - 708A2416-1...1
Nut.........................................................4 27 Page 31.3 Heater Control....................................... Ref
Page 27.10 Slimline Seat ........................................1
13 Page 28.3 Swing Brake Assembly - 708A2416-1...1
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB MODEL: RT300-1 27
PAGE 27.1
1
7 8

10
4 11

2
12

17

16
5
15
6
5 13

14 3

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

719A0105 Cab, Crane

1 216364 Wire Guard ..................................... 1 9 216871 Glass, Rear .................................... 1


216377 Screw, #8 x 5/8” ............................. 4 215596 Seal, Window................................. 1
2 216361 Window, Sliding RH........................1 10 216360 Glass, LH Rear .............................. 1
215595 Seal, Windshield Large .................. 1 215874 Window Seal, Small ....................... 1
216365 Tape, Butyl 1/8 x 1/2” ..................... 1 11 216367 Upper Door Slide ........................... 1
216379 Spacer, Hatch / Windshield ............ 2 215231 Gasket, Ball Slide........................... 1
215222 Screw, #10 x 1” .............................. 36 215233 Gasket, Ball Slide........................... 1
3 1222-217 Fire Extinguisher ............................Ref 215116 Flatwasher, #10 ............................. 9
4 216370 Wiper Blade Rest ........................... 1 215115 Locknut, 10-32 ............................... 9
215217 Screw, 10-24 x 1/2 ......................... 2 12 216358 Weldment, Mounting Channel........ 1
215266 Insert, 10-24 ................................... 2 216378 Screw, 1/4-20 x 1/2”....................... 5
5 Page 27.12 Wiper Kit, Front .............................. 1 13 Page 27.5 Door Assembly............................... 1
6 216371 Striker Bolt Bracket......................... 1 14 216366 Lower Door Slide ........................... 1
216372 Internal Thread Striker.................... 1 216375 Screw, 1/4-20 x 1/2”....................... 10
216393 Screw, 3/8-16 x 3/4” ....................... 1 15 216363 Glass, LH Front.............................. 1
215223 Washer, 5/16 .................................. 2 16 216373 Striker Bolt Bracket, Rear .............. 1
7 Page 27.12 Wiper Kit, Roof ............................... 1 216372 Internal Thread Striker ................... 1
8 215217 Screw, #10-24 x 1/2” ...................... 2 216393 Screw, 3/8-16 x 3/4”....................... 1
215226 Insert, #10-24 ................................. 2 215975 Screw, 5/16-18 x 3/4”..................... 2
215223 Washer, 5/16 ................................. 2
17 710 0318 Cover, Cab Hose (See Page 12.1) Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB MODEL: RT300-1 27
PAGE 27.2
3

4 5

3
4
6

3 7

13
18
4
10 9
16 12
17
15
14
19

7 11
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

719A0105 Cab, Crane

1 216391 Hydraulic Plastic Plug..................... 10 12 719F0442 Handle, Diagonal Doorway ............ 1


2 216392 3/8” NPT Plastic Plug ..................... 4 215228 5/8” Dia Hole Plug, Black ............... 2
3 215219 Plug, 3/4” Black Nylon Button......... 9 215975 Screw, 5/16-18 x 3/4 Hxflg............. 4
4 215226 Insert, 10-24 ................................... 10 13 216878 Gasket, Handle Pad....................... 1
5 719F0414 Handle, Rear Door Post ................. 1 14 216386 Sealer Strip, Door .......................... 1
215228 5/8” Dia Hole Plug, Black ............... 2 215215 Screw, 1/4-20 x 3/4”....................... 3
216393 Screw, 3/8-16 x 3/4” ....................... 4 216395 Insert, 1/4-20.................................. 3
6 216389 Large Bulb Trim Seal...................... 1 216396 Flatwasher, 1/4” ............................. 3
7 216387 Gasket, Handle Pad ....................... 5 15 216390 Trim Seal........................................ 1
8 216381 Handle, Horizontal Upper ............... 1 16 216394 Lagscrew, 3/8 x 4”.......................... 4
215975 Screw, 5/16-18 x 3/4 Hxflg ............. 4 216397 Flatwasher, 5/16” ........................... 4
9 216384 Handle Weldment........................... 1 17 216875 Mirror Assy Kit................................ 1
215228 5/8” Dia Hole Plug, Black ............... 1 216877 Mirror , Louver 6.5 x 6 ST .............. 1
215975 Screw, 5/16-18 x 3/4 Hxflg ............. 4 18 216876 Mirror, Upper 6.5 x 10 ST .............. 1
216879 Bracket, Handle.............................. 1 216878 Gasket Handle Pad........................ 1
10 216385 Door Sealer Strip Weldment........... 1 19 216880 Grab Handle, Short ........................ 1
215215 Screw, 1/4-20 x 3/4” ....................... 4 215229 Gasket, Handle Pad....................... 2
216395 Insert, 1/4-20 .................................. 4 215975 Screw, 5/16-18 x 3/4 ...................... 2
216396 Flatwasher, 1/4”.............................. 4
11 216380 Bracket, Handle/Mirror Mount ........ 1
215975 Screw, 5/16-18 x 3/4 Hxflg ............. 4
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB MODEL: RT300-1 27
PAGE 27.3
4 6 9
8

5
3 10

2
8

15
1

11

14 7

13 18 12 17

REF. PART.NO. DESCRIPTION QTY.

719A0105 Cab, Crane

1 216404 Foam, RH Lower ............................1


2 216406 Foam, RH Above Console..............1
3 216405 Foam, RH Under Window...............1
4 215227 Decal Mounting Surface .................1
5 216409 Wiring Harness ...............................1
6 216399 Foam, RH Rear Lower....................1
7 216880 Grab Handle, Short.........................1
215229 Gasket, Handle Pad .......................2
215975 Screw, 5/16-18 x 3/4.......................2
8 216411 Grommet, 3/8” ................................1
9 215613 Grommet, 5/8” ................................2
10 216401 Foam, Rear.....................................1
11 216403 Foam, LH Rear Lower ....................1
12 216408 Foam, Dash LH ..............................1
13 216402 Foam, Front LH ..............................1
14 216400 Foam, Front RH..............................1
15 216407 Foam, Dash RH..............................1
17 719 0103 Floormat, Rear................................1
18 719 0104 Floormat, Front ...............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB MODEL: RT300-1 27
PAGE 27.4
12 11
8
13
7

6 9 10
1

14

19 15
16
23 25
20
22

17

21 18
24

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

719A0105 Cab, Crane

1 719F0401 Cable Way Weldment ..........................1 16 216419 Cover Storage Box .............................. 1
215114 Hinge, Adjustable .................................1 215234 Screw, 1/4-20 x 3/4” ............................ 6
215217 Screw, 10-24 x 1/2 ...............................2 216396 Flatwasher, 1/4”................................... 6
6 216424 Bracket Assembly, Shade Clips ...........4 17 216416 Bracket, Dash LH Upper...................... 1
215217 Screw, 10-24 x 1/2 ...............................16 215211 Screw, 5/16-18 x 3/4” .......................... 2
215226 Insert, 10-24.........................................8 18 216415 Bracket, Dash LH Lower...................... 1
7 216421 Cover, Wire Access .............................2 215211 Screw, 5/16-18 x 3/4” .......................... 3
215238 Screw, 8-32 x 1/2”................................8 19 216416 Bracket, Dash LH Upper...................... 1
216427 Insert, 8-32...........................................8 215211 Screw, 5/16-18 x 3/4” .......................... 2
8 216423 Blind, Roller-Corbeau Mat....................1 20 216415 Bracket, Dash LH Lower...................... 1
215217 Screw, 10-24 x 1/2 ...............................2 215211 Screw, 5/16-18 x 3/4” .......................... 3
215226 Insert, 10-24.........................................2 21 216413 Dash Cover Weldment ........................ 1
9 216411 Grommet, 3/8” Dia Hole .......................1 215215 Screw, 1/4-20 x 3/4.............................. 4
216395 Insert, 1/4-20........................................1 216396 Flatwasher, 1/4”................................... 4
10 216884 Lamp, Courtesy....................................1 22 216414 Defroster Plenum................................. 1
216855 Terminal, Heat Shrink ..........................1 215217 Screw, 10-24 x 1/2............................... 4
216885 Splice, Butt...........................................1 23 719 0710 Dash Wrapper ..................................... 1
216377 Screw, #8 x 5/8, PHIL MS....................2 215215 Screw, 1/4-20 x 3/4” ............................ 5
11 215114 Hinge, Adjustable .................................2 216396 Flatwasher, 1/4”................................... 5
215238 Screw, 8-32 x 1/2”................................8 24 719F0707 Dash Frame Weldment........................ 1
12 215112 Latch, Swell..........................................1 215211 Screw, 5/16-18 x 3/4” .......................... 8
13 215113 Lid, Rear Compartment Top Cover ......1 215225 Hexnut, 5/16-18 ................................... 8
14 215111 Top Cover Subassembly......................1 215224 Lockwasher, 5/16” ............................... 8
15 215110 Front Panel Subassembly....................1 215223 Flatwasher, 5/16”................................. 8
215234 Screw, 1/4-20 x 3/4” .............................15 25 Group 31 Shelf, AC (714 1005) ........................... Ref
216396 Flatwasher, 1/4” ...................................15

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB MODEL: RT300-1 27
PAGE 27.5
8

5
2
10
9
3

4
REF. PART.NO. DESCRIPTION QTY.

216357 Door Assembly, Upper

1 216445 Trim Seal........................................ 4 ft


2 216430 Foam, Door .................................... 1
3 216390 Trim Seal........................................ 3 ft 19
4 216388 Seal ................................................ 2 ft 20
5 216432 Cover, Lower Latch Box................. 1
216433 Insert, 10-32 ................................... 6
216434 Screw, 10-32 x 1/2” ........................ 6
6 216431 Cover, Upper Latch Box................. 1 18 18
216433 Insert, 10-32 ................................... 4
216434 Screw, 10-32 x 1/2” ........................ 4
7 215603 Grab Handle................................... 1 11
215215 Screw, 1/4-20 x 3/4” ....................... 2
8 216429 Window, Sliding - Door................... 1 11
215609 Windshield Seal, Large .................. 12 ft
9 216435 Latch, Roatary Paddle.................... Ref
10 216428 Door Weldment .............................. 1
11 215088 DBLRTR Hold Open....................... 1
215215 Screw, 1/4-20 x 3/4” ....................... 4 17
12 216442 Spring, Extension ........................... 2
13 216443 Rod, LH .......................................... 1 12 16
14 216435 Latch, Rotary Paddle...................... 1
15 216436 Link, Pin & Clip............................... 4
216437 Shackle .......................................... 4 13
215086 Hexnut, 1/4-20................................ 4 15
16 216444 Rod, RH ......................................... 1
17 216438 Screw, Shoulder 3/8 Dia x 3/8” ...... 1
216439 Washer, 3/8” Brass ........................ 2
18 216441 Shackle Mount, LH/RH................... 2 14
216447 Locknut, 1/4-20, Nyl ....................... 2
19 216446 Knob, Handle ................................. 1
20 216440 Plate, Pivot w/ Handle .................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB
Door
MODEL: RT300-1 27
PAGE 27.6
4 10
5

6
2

11
12

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

216932 Window Frame Assembly

216797 Windshield Replacement


(Includes Items 1 Through 9)

1 216796 Windshield Assembly......................1 8 216896 Clip, Windshield.............................. 2


216935 Glass, Windshield ........................1 216906 Gasket, Windshield Clip ................. 1
216936 Extrusion, Windshield (Top Trim) 1 9 216897 Plate Assembly, WIndshield........... 2
216937 Seal, Windshield ..........................1 216906 Gasket, Windshield Clip ................. 2
2 216900 Latch, Strike Windshield LH............1 216903 Nut, Hex #10-32 ............................. 4
216907 Gasket, Handle - Windhsield ..........1 216905 Grommet, 3/8 OD - 1/4 ID .............. 4
3 216910 Edge Trim, Windshield....................9’ 216909 Flatwasher, #8................................ 4
4 216901 Latch, Swell ....................................2 10 216894 Bracket - Windshield Latch............. 2
5 216899 Latch, Strike Windshield - LH .........1 216904 Screw, 10-24 x 1/2 PH PA SS........ 4
216907 Gasket, Handle - Windhsield ..........1 216911 Insert, 10-24 ................................... 4
6 216898 Plate, Handle - Windshield .............2 11 216390 Trim Seal, 3/4 Bulb......................... 18’
216907 Gasket, Handle - Windhsield ..........1 12 216895 Bracket, Windshield Clip ................ 2
7 216902 Handle and Pull ..............................2 216904 Screw, 10-24 x 1/2 PH PA SS....... 4
216483 Screw, 8-32 x 3/4 PH PA ................6 216908 Neoprene, 1/8” x 1/2” PSA ............. 4”
216905 Grommet, 3/8 OD - 1/4 ID...............6
216909 Washer - #8 Flat, Z, Blk ..................6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 4-2006 GROUP


DATE:
OPERATOR’S CAB
Front Windshield
MODEL: RT300-1 27
PAGE 27.7
3 4
2
5

6 7

8
1 10
9
11
12

13

15
9

14

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

216933 Top Hatch Assembly.......................1

216801 Hatch Replacement ........................Ref 6 216888 Hatch Pull Assembly ...................... 2


(Includes Items 1 Through 9) 216930 Gasket, Hatch Pull.......................... 2
7 216922 Latch, Hatch - LH ........................... 1
1 216912 Hatch Assembly..............................1 216904 Screw, 10-24 x 1/2 PH PA SS........ 2
216779 Glass, Hatch ................................1 216872 Grommet, 1” OD 5/8” ID ................. 2
216934 Label, Hatch.................................1 8 216913 Stud Bar Assembly......................... 1
2 216921 Latch, Hatch RH .............................1 216917 Mounting Tape, 3/4” ....................... 26”
216904 Screw, 10-24 x 1/2 PH PA SS ........2 9 216918 Gasket, Hatch Hinge - Cab ............ 1
216872 Grommet, 1” OD 5/8” ID .................2 10 216920 Spring, Gas .................................... 2
3 216916 Plate, Hatch Pull .............................2 11 216923 Insert, Closed End Sealed.............. 5
216930 Gasket, Hatch Pull ..........................2 12 216919 Ball Studs, W/5/16-18 Thread ........ 4
216925 Screw, 1/4-20 x 3/4 PH PA SS .......4 215223 Flatwasher, 5/16”............................ 4
216861 Grommet, 1/2 OD - 1/4 ID..............4 215224 Lockwasher, 5/16” .......................... 4
4 216915 Hinge, Hatch ...................................1 13 216510 Insert, 5/16-18 ................................ 1
216926 Screw, 1/4-20 x 1 SLT WH SS .......5 14 216917 Plate Assembly, Hatch Pull ............ 1
216928 Flatwasher, 1/4” ..............................3 215226 Insert, 10-24 ................................... 2
216861 Grommet, 1/2 OD - 1/4 ID..............3 216931 Screw, 10-24 CS PH PA ................ 2
216924 Locknut, 1/4-20 ...............................3 15 216914 Bracket Assembly - Hatch .............. 1
5 216929 Gasket, Hatch Hinge - Glass ..........1 215226 Insert, 10-24 ................................... 2
216931 Screw, 10-24 CS PH PA ................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OPERATOR’S CAB
Roof Hatch
MODEL: RT300-1 27
PAGE 27.8
5 4
3
5,6
2

11

8
5 10

7 5 9

REF. PART.NO. DESCRIPTION QTY.

719A0409 Cableway Assembly

1 719F0401 Cableway Weldment.......................1


2 12400-940 Decal, Throttle Lube .......................1
3 12400-942 Decal, Circuit Breaker.....................1
4 719 0433 Accesory Outlet - 12V.....................1
5 1203-265 Pan Head Screw, #10-24 ...............12
6 1209-1 Flatwasher, #10 ..............................4
1210-7 Lockwasher, #10 ............................4
7 719 0420 Access Cover .................................1
8 12260-96 Decal ..............................................1
9 719F0429 Rear Cover .....................................1
10 719 0439 Support, Rear Cover.......................1
11 719A0434 Cover, Breaker ...............................1
Page 33.5 Breaker Panel Assembly ................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
CRANE CAB MODEL: RT300-1 27
Cableway Assembly
PAGE 27.9
5

11
4

7 12

13

10

6 14
15
8

9 18

17 CONTROL
SHUTOFF

REF. PART.NO. DESCRIPTION QTY.

719 0200 Slimline Seat

1 217777 Right Hand Arm Pad............................. 1


2 217778 Left Hand Arm Pad ............................... 1
3 217779 Set of Arm Pad - Not Shown ................ 1
4 217780 Lap Belt ................................................ 1
5 217781 Cushion Cover...................................... 1
6 217782 Set Adjustment Tracks Set ................... 1
7 217783 Arm Pivot Adj. Knob ............................. 1
8 217784 Bellows ................................................. 1
9 217785 Weight Adj. Knob.................................. 1
10 217786 Mechnical Height Riser......................... 1
11 217787 Back Cover ........................................... 1
12 217788 Recliner Knob ....................................... 1
13 217789 Tether Kit .............................................. 1
14 217790 Heavy Duty Shock Absorber ................ 1
15 217791 Lower Profile Suspension..................... 1
16 217792 Gas Springs.......................................... 1
17 217793 Switch ................................................... 1
18 217794 Arm Adjustment Knob........................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

OPERATOR’S SEAT MODEL: RT300-1 27


PAGE 27.10
3

7 6

9
6

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

723A0017 Engine Housing

1 217832 Front Housing Weldment ..................... 1 5 217836 Hinge, Long ..........................................2


217843 Washer ................................................. 9 217837 Door, Large...........................................2
217844 Lockwasher .......................................... 9 217838 Latch .....................................................2
217845 Bolt ....................................................... 9 217846 Nut ........................................................16
2 218668 Center Housing Skin ............................ 1 6 217839 Hinge, Short..........................................2
3 218668 Rear Housing Skin ............................... 1 217840 Door, Small ...........................................2
217843 Washer ................................................. 7 217841 Latch .....................................................2
217844 Lockwasher .......................................... 7 217846 Nut ........................................................4
217845 Bolt ....................................................... 7 7 217842 Panel, Grill ............................................1
4 217835 Panel .................................................... 1 217843 Washer .................................................9
217843 Washer ................................................. 4 217844 Lockwasher...........................................9
217846 Nut........................................................ 4 217845 Bolt........................................................9
8 217847 Rubber Bumper ....................................18
9 1245-162 Hourmeter .............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

ENGINE HOUSING MODEL: RT300-1 27


PAGE 27.11
1
REF. PART.NO. DESCRIPTION QTY.
3
216893 Wiper Assembly, Roof
2
4
1 216853 Arm, Adj. 10.75” - 15” Black........... 1
2 216854 Blade, Flex 18”............................... 1
3 216859 Plate, Wiper - Upper ...................... 2
216861 Grommet, 1/2” Dia OD, 1/4” ID ...... 1
4 216860 Gasket, Wiper - Upper ................... 2
5 6 5 216410 Wire, Ground ................................. 1
216855 Terminal, Heat Shrink .................... 1
6 215218 Screw, S/T #10 x 1/2” .................... 1
215216 Terminal, Eye Ins .25” 14 Ga......... 3
7 216857 Cable Clips .................................... 3
7 8 216862 Wire Tie ......................................... 3
9 216863 Loom .............................................. 1
10 216858 Terminal, Female........................... 1
11 11 216852 WWF Motor Switch, 110° 1” Pivot . 1
216855 Terminal, Heat Shrink .................... 1
216856 Screw, 10-32 x 1”........................... 1
215115 Nut, Lock 10-32 ............................. 1
215116 Flatwasher, #10 ............................. 2
9
8 10

REF. PART.NO. DESCRIPTION QTY.

216892 Wiper Assembly, Front

4 1 216868 Reservoir Kit .................................. 1


8 2 216744 WJ 2 Speed Motor Kit w/ Hardware1
3 216864 Drive Arm, 62° ............................... 1
5 4 216857 Cable Clip ...................................... 3
216862 Wire TIe ......................................... 3
2
7 5 216746 Pivot Shaft, 2” ................................ 1
6 216869 Shim............................................... 1
7 216865 Grommet, Wet Arm Tubing............ 1
8 216745 Flex Blade, 28” - Black................... 1
9 216866 Arm, Pantograph Kit, Black............ 1
10 216867 Screw, 1/4-28 x 1 1/2” ................... 2
3 11 216740 Pantograph Kit, Black .................... 1

6
9

12
11
10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WIPERS MODEL: RT300-1 27


PAGE 27.12
10
9
4

REF. PART NO. DESCRIPTION QTY.

718 0742 Directional Signal Control Assembly

1 217410 Housing, Handle & CB Assembly ......... 1


2 217402 Cover .................................................... 1
3 217403 O-Ring .................................................. 1
4 217404 Screw ................................................... 4
5 217405 Nut........................................................ 4
6 217408 Lubricant............................................... AR
7 217407 Locking Cable Tie................................. 2
8 217412 Decal, Indicator .................................... 1
9 217413 Decal, Symbol ...................................... 1
10 217409 Setscrew............................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
DIRECTIONAL SIGNAL MODEL: RT300-1 28
CONTROL PAGE 28.1
6
5
2

8
7

1
4

REF. PART NO. DESCRIPTION QTY.

718 0741 Transmission Shifter Control Assembly

1 217401 Housing, Handle & CB Assembly......... 1


2 217402 Cover.................................................... 1
3 217403 O-Ring.................................................. 1
4 217404 Screw ................................................... 4
5 217405 Nut........................................................ 4
6 217406 Decal, Indicator .................................... 1
7 217407 Locking Cable Tie ................................ 2
8 217408 Lubricant .............................................. AR
9 217409 Setscrew .............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
TRANSMISSION SHIFTER MODEL: RT300-1 28
CONTROL PAGE 28.2
REF. PART NO. DESCRIPTION QTY.

708A2416-1 Swing Brake Ass’y................................ 1


(Includes Items 1 thru 22)
1 708F2465 Bracket ................................................. 1
2 1200-57 Capscrew, 3/8C x 3/4 ........................... 2
3 1210-20 Lockwasher .......................................... 2
4 1200-39 Capscrew, 5/16C x 2 ............................ 2
5 1205-34 Nut, 5/16C Elastic ................................. 2
6 706 8774 Lever..................................................... 1
208819 Pad, Pedal ............................................ 1
7 1291-181 Cable .................................................... 1
10 714 0475 Shaft ..................................................... 1
11 2597 Yoke ..................................................... 1
2234 Pin ........................................................ 1
1207-3 Pin, Cotter............................................. 1
12 1291-139 Knob ..................................................... 1
13 1205-14 Nut, 1/4F............................................... 1
14 200B2007-39 Clamp ................................................... 1
15 1200-57 Capscrew, 3/8C x 3/4 ........................... 1
1210-20 Lockwasher .......................................... 1
1205-36 Nut, 3/8C .............................................. 1
16 709 3000 Bracket ................................................. 1
17 1200-3 Capscrew, 1/4C x 1 .............................. 2
1210-14 Lockwasher .......................................... 2
1205-13 Nut, 1/4C .............................................. 2
18 40903 Capscrew.............................................. 1
19 6977 Bumper ................................................. 1
20 1233-1 Screw, Machine .................................... 1
21 1209-3 Flatwasher ............................................ 2
22 1205-25 Nut, 5/16C ............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SWING BRAKE CONTROL MODEL: RT300-1 28
PAGE 28.3
8 16 13 23 22

15
12 24
13 26
7
17
14
1 21

9
25
4

3 18,19,20
10
7
2
11

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A1399 360° House Lock Assembly


(Includes Items 1 Through 26)
12 716 0151 Link ....................................................... 1
716A0258 360° House Lock Assembly ................. 1 13 1205-54 Nut, Jam 7/16NC .................................. 2
(Includes Items 1 Through 11) 14 2463 Pin ........................................................ 1
15 1207-13 Cotter Pin.............................................. 1
1 708 2962 Link ....................................................... 1 16 1222-342 Rod End................................................ 1
2 708 2965 Arm ....................................................... 1 17 1209-5 Flatwasher, 7/16 ................................... 1
3 708 2968 Link ....................................................... 2 18 1209-91 Washer ................................................. 2
4 708 2969 Spacer .................................................. 2 19 1210-26 Lock Washer, 1/2.................................. 2
5 708 2967 Pin ........................................................ 2 20 1200-102 Bolt, 1/2-13NC x 1.75 ........................... 2
6 1220-19 Snap RIng ............................................ 4 21 1200-328 Bolt, 7/16-14NC x 1.25 ......................... 1
7 708 2966 Pin ........................................................ 2 22 12019-404 Elbow, 4-2............................................. 2
8 1227-294 Roll Pin ................................................. 2 23 714A1471 Switch ................................................... 1
9 1206-30 Set Screw ............................................. 1 24 716 0148 Clamp - Switch ..................................... 1
10 1213-7 Grease Zerk ......................................... 1 25 713A0091 Cover Assembly ................................... 1
11 710 0203 Bracket ................................................. 1 26 714 1475 Cylinder - Air ......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
360° HOUSE LOCK MODEL: RT300-1 28
PAGE 28.4
See Page 33.9

3, 4, 5

REF. PART NO. DESCRIPTION QTY.

710A0155 Boom Angle Indicator Ass’y..................1


(Includes Items 1 thru 7)

709A5183 Boom Angle Indicator Ass’y..................1


(Includes Items 1 thru 5)

1 709F4390 Bracket..................................................1
2 709F4391 Pendulum..............................................1
3 405 1121 Follower, Cam.......................................1
4 1205-55 Locknut, 7/16F ......................................1
5 709 4388 Spacer ..................................................1
6 711 0124 Plate......................................................1
7 1200-100 Capscrew, 1/2C x 1-1/2 ........................4
1205-67 Locknut, 1/2C........................................4
1209-4 Flat Washer ..........................................4
1210-20 Lock Washer.........................................4
1200-57 Capscrew, 3/8C X 3/4 ...........................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
BOOM ANGLE INDICATOR MODEL: RT300-1 28
PAGE 28.5
9

11
10

8 2, 6
2
3 1
5 7
4

REF. PART.NO. DESCRIPTION QTY.

719A0408 Cab Throttle Control

1 1200-31 Capscrew........................................2
1210-17 Lockwasher, .31 .............................2
1205-25 Nut, .31C ........................................2
2 1207-3 Pin, Cotter.......................................2
3 719F0421 Bellcrank.........................................1
4 719F0423 Bellcrank.........................................1
5 1217-347 Bearing ...........................................1
6 1205-14 Nut, .25-28......................................1
2597 Yoke ...............................................1
2234 Pin ..................................................1
7 1200-1 Capscrew, .25-20 x .75...................2
1210-14 Lockwasher, .25 .............................4
1205-13 Nut, .25 ...........................................2
8 714 0935 Foot Pedal ......................................1
9 719 0403 Cable, Throttle ................................1
719 0407 Decal, Throttle ................................1
10 714 1069 Bushing, Outer................................2
11 714 1068 Bushing, Inner ................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

CAB THROTTLE CONTROL MODEL: RT300-1 28


PAGE 28.6
1

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

1 719 0501 Right Arm Assembly - Double Axis 2 719 0502 Left Arm Assembly - Double Axis

217170 Controller Base ................................... 1 217174 Controller Base................................... 1


217171 Controller Handle................................ 1 217175 Controller Handle ............................... 1
217172 Controller Harness.............................. 1 217176 Controller Harness ............................. 1
217173 Arm Cover Plate ................................. 1 217177 Arm Cover Plate ................................. 1

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

719 0503 Right Arm Assembly - Single Axis 719 0504 Left Arm Assembly - Single Axis

217178 Controller Base Inside.........................1 217184 Controller Base Inside ........................ 1


217179 Controller Base Outside ......................1 217185 Controller Base Outside...................... 1
217180 Controller Handle Inside .....................1 217186 Controller Handle Inside ..................... 1
217181 Controller Handle Outside...................1 217187 Controller Handle Outside .................. 1
217182 Controller Harness ..............................1 217188 Controller Harness.............................. 1
217183 Arm Cover Plate..................................1 217189 Arm Cover Plate ................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ARM MODULE ASSEMBLIES MODEL: RT300-1 28
PAGE 28.7
1

2
3

REF. PART NO. DESCRIPTION QTY.

Boom Control Assembly

1 719 0602 Foot Pedal Boom.................................. 1


2 719F0604 Boom Pedal Support ............................ 1
3 1200-3 Capscrew, 1/4-20 x 1.00....................... 8
1205-13 Hex Nut, 1/4.......................................... 8
1209-44 Flatwasher, 1/4 ..................................... 8
1210-14 Lockwasher, 1/4 ................................... 8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2006 GROUP


DATE:
BOOM CONTROL MODEL: RT300-1 28
PAGE 28.8
See Page 33.10 For Harnesses

REF. PART.NO. DESCRIPTION QTY.

720 0163 Control Module (OEM)

218506 Optimizer
(Includes 10’ Cable)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2006 GROUP


DATE:
CONTROL MODULE MODEL: RT300-1 28
PAGE 28.9
O-RING ADAPTER

O-RING SAE SIZE (-) FOR


PART NO. 16ths Inch TUBE OD

1218-282, 460 0080 -4 1/4


1218-283 -5 5/16
1218-284, 460 0885 -6 3/8
1218-285, 460 0886 -8 1/2
1218-286, 460 0079 -10 5/8
1218-290, 460 0887 -12 3/4
1218-292, 460 0888 -14 7/8
1218-287, 460 0163 -16 1
1218-288, 460 0133 -20 1-1/4
1218-289, 460 0889 -24 1-1/2
1218-293, 460 0890 -32 2

SPLIT FLANGE CLAMPS

TUBE OD PART
NO. DESCRIPTION QTY.

3/4” 12019-279 Split Flange Clamp............................................. 2


1218-26 O-Ring................................................................ 1
1200-61 Capscrew, 3/8C x 1-1/4 ..................................... 4
1210-20 Lockwasher ........................................................ 4

1” 1219-665 Split Flange Clamp............................................. 2


1218-103 O-Ring................................................................ 1
1200-61 Capscrew, 3/8C x 1-1/4 ..................................... 4
1210-20 Lockwasher ........................................................ 4

1-1/4” 1219-392 Split Flange Clamp............................................. 2


1218-63 O-Ring................................................................ 1
1200-307 Capscrew, 7/16C x 1-1/2 ................................... 4
1210-23 Lockwasher ........................................................ 4

1-1/2” 1219-390 Split Flange Clamp............................................. 2


1218-72 O-Ring................................................................ 1
1200-100 Capscrew, 1/2C x 1-1/2 ..................................... 4
1210-26 Lockwasher ........................................................ 4

2” 1219-885 Split Flange Clamp............................................. 2


1218-126 O-Ring................................................................ 1
1200-100 Capscrew, 1/2C x 1-1/2 ..................................... 4
1210-26 Lockwasher ........................................................ 4

3” 1219-393 Split Flange Clamp............................................. 2


1218-61 O-Ring................................................................ 1
1200-146 Capscrew, 5/8C x 1-3/4 ..................................... 4
1210-32 Lockwasher ........................................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC O-RINGS & CLAMPS MODEL: RT300-1 29
PAGE 29.2
* Hex Nuts used
with rails

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-172 1240-163 1240-160 1240-168 1240-146 1240-132

COVER PLATE 1240-174 1240-162 1240-162 1240-170 1240-148 1240-148

NUT 1240-173 1240-161 1240-161 1240-169 1240-157 1240-156*

CAPSCREW 1200-3 1200-5 1200-5 1200-7 1200-13 1200-13


1/4C x1 1/4Cx1 1/4 1/4Cx1 1/4 1/4Cx1 1/2 1/4Cx2 1/4 1/4Cx2 1/4

WHERE USED Hyd Brakes Air Brakes Air Brakes Outriggers Upper & Upper
Lower Hyd. Hydraulics

1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 7/8” 1” 1 1/4” 1 1/2”

CLAMP SET 1240-164 1240-144 1240-167 1240-152 1240-171 1240-129

COVER PLATE 1240-166 1240-143 1240-143 1240-154 1240-154 1240-155

NUT 1240-165* 1240-158* 1240-158* 1240-153* 1240-153* 1240-157

CAPSCREW 1200-3 1200-355 1200-35 1200-37 1200-37 1200-43


1/4C x 1 5/16C x 1 3/8 5/16C x 1 1/2 5/16C 1 3/4 5/16C x 1 3/4 5/16C x 2 1/2

WHERE USED Air Brakes Fuel Lines Air Brakes Outriggers Winch Tubes Upper
Trans. Oil Hydraulics
Cooler
Steering
Tubes

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
CLAMPS MODEL: RT300-1 29
PAGE 29.3
1 5 2 3 4 15 6 7 8

14
13

9 10 11 12

REF. PART NO. DESCRIPTION QTY

713A0199 Paint & Marking

1 12400-223 Decal, Danger (Tail Swing) .................. 1


2 12400-66 Decal, Main Pump................................ 1
3 12400-4 Decal, Window ..................................... 1
4 12400-62 Decal, Personnel.................................. 1
5 12400-884 Decal, RT330 ....................................... AR
12400-885 Decal, RT335 ....................................... AR
6 12400-557 Decal, Jib Pin ....................................... 1
7 12400-766 Decal, Terex......................................... 1
8 12400-843 Decal, Crown........................................ 1
9 12400-5 Decal, Oil Level .................................... 1
10 12260-524A Decal, Hand Signals............................. 1
11 12260-75 Decal, Hydraulic Oil.............................. 1
12 12400-220 Decal, Electrical Danger....................... 1
13 12400-809 Decal, Stripe......................................... 1
14 12400-767 Decal, Terex......................................... 1
15 12400-257 Decal, Boom Angle .............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


PAGE 30.1
1 2 3 5 6 7 8 15 9

10 11 12 13 14

REF. PART NO. DESCRIPTION QTY

713A0199 Paint & Marking

1 12400-843 Decal, Crown........................................ 1


2 12400-766 Decal, Terex......................................... 1
3 12400-256 Decal, Boom Angle .............................. 1
4 12400-255 Decal, Boom Angle .............................. 1
5 12260-96 Decal, PCSA Standard #4.................... 1
6 12400-303 Plate, Serial Number ............................ 1
12260-970 Decal, Patent........................................ 1
7 12400-808 Decal, Stripe - Left ............................... 1
8 12260-762 Decal, Swinglock.................................. 1
9 12400-223 Decal, Danger (Tail Swing) .................. 1
10 12260-670 Decal, Diesel Fuel ................................ 1
11 12260-969 Decal, Air Tank..................................... 1
12 12400-699 Decal, Lube Chart ................................ 1
13 12260-589 Decal, Alternator Caution ..................... 1
14 12400-3 Decal, Warning..................................... 1
15 12400-884 Decal, RT330 ....................................... AR
12400-885 Decal, RT335 ....................................... AR

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


PAGE 30.2
1
2

3 4

REF. PART NO. DESCRIPTION QTY

713A0199 Paint & Marking

1 12400-766 Decal, Terex......................................... 1


2 12400-806 Decal, Stripe......................................... 1
3 714 0494-4 Decal, 2” Yellow Stripe......................... 1
4 714 0493-4 Decal, 2” Red Stripe............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


PAGE 30.3
1 2

12

9
6 7 8 10
11
5

3 4

REF. PART NO. DESCRIPTION QTY

713A0199 Paint & Marking

1 12400-31 Decal, Swing ........................................ 1


2 12260-768 Decal, Telescope ................................. 1
3 12260-764 Decal, Boom Hoist ............................... 1
4 12260-765 Decal, Boom Hoist ............................... 1
5 12260-983 Decal, Dash.......................................... 1
6 12260-877 Decal, Boom Hoist ............................... 1
7 12400-735 Decal, Aux. Winch - High Speed.......... 1
8 12400-736 Decal, Main Winch - High Speed ......... 1
9 12400-417 Decal, Upper Console .......................... Ref
10 12400-533 Decal, Dash.......................................... Ref
11 12260-979 Decal, Circuit Breaker .......................... Ref
12 NSS Heater Decal ........................................ Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


PAGE 30.4
3 1 12 2 8 5

10 13 9 11

REF. PART NO. DESCRIPTION QTY

713A0196 Kit, Anti-Slip Tape

1 710 0218 Anti-Slip Tape, Battery Box .................. 1


2 710 0219 Anti-Slip Tape, Fuel Tank..................... 1
3 710 0220 Anti-Slip Tape, Jack ............................. 1
4 710 0221 Anti-Slip Tape, Front Top ..................... 1
5 710 0222 Anti-Slip Tape, Fender ......................... 1
6 710 0223 Anti-Slip Tape, Front Frame Rail.......... 1
7 710 0224 Anti-Slip Tape, Front Cover.................. 1
8 710 0225 Anti-Slip Tape, Front Deck ................... 1
9 710 0226 Anti-Slip Tape, Reservoir ..................... 1
10 710 0227 Anti-Slip Tape, Rear Deck.................... 1
11 710 0228 Anti-Slip Tape, Base Plate ................... 1
12 710 0229 Anti-Slip Tape, Base Plate ................... 1
13 710 0231 Anti-Slip Tape, Lid................................ 1
14 714 0622 Anti-Slip Tape, Upper Door Jam .......... 1
15 714 0623 Anti-Slip Tape, Upper Foot Pedals....... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


PAGE 30.5
1 1 2 2 2 2

REF. PART NO. DESCRIPTION QTY

709A8031 Marking, 94’ Boom

1 12400-598 Decal, Number ......................................1


2 12400-597 Decal, Numbers ....................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

MARKING DECALS MODEL: RT300-1 30


Boom PAGE 30.6
6
19

17

16

13
12

14 1

20 5
21
2
3 4

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

719A0204 Heater Assembly


(Includes Kit and Items 12 - 26)

717 0660 Propane Heater Kit


(Includes Items 1 thru 11)

1 Page 31.2 Heater - 707 6486 ................................ 1 13 707F6666 Flange w/Screen................................... 1


2 217813 Exhaust Collar Assy ............................. 1 707 6718 Flange................................................... 1
217814 Heat Shield........................................... 1 14 12157-12 Hose ..................................................... 1
3 217815 90° Elbow ............................................. 1 1240-121 Clamp ................................................... 2
4 217817 Large Nipple ......................................... 1 16 714 0514-72 Hose Ass’y............................................ 1
5 217816 Elbow, 45° ............................................ 1 17 719A0440 Bracket, LP ........................................... 1
6 Page 31.2 Regulator - 208561............................... 1 19 1200-59 Capscrew, 3/8C x 1 .............................. 3
7 Page 31.3 Control, Remote .................................. 1 1210-20 Lockwasher .......................................... 3
9 217812 Hardware Kit......................................... 1 20 719A0432 Defroster Kit.......................................... 1
10 217819 Comfort Control Assy - Not Shown ...... 1 21 1223-626 Defroster............................................... 1
11 217811 Pol Connector - Not Shown.................. 1 Not Shown:
12 1233-53 Screw, #10 x 1/2................................... 4 22 1223-44 Grommet............................................... 1
1230-6 Keps, #10 ............................................. 4 23 1231-2 Wing Nut............................................... 1
1209-1 Flatwasher............................................ 4 24 1211-1 Screw, #8-32 X .5 ................................. 2
25 12019-66 Adapter ................................................. 1
26 707 6665 Screen .................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

PROPANE HEATER & DEFROSTER MODEL: RT300-1 31


Hunter WPH20-30B PAGE 31.1
REF. PART NO. DESCRIPTION QTY.

707 6486 Heater, Complete ................................. 1

REF. PART NO. DESCRIPTION QTY.


202569 Kit, Exhaust Seal .................................. 1
(Includes Items 11,12,13)

208562 Kit, Heat Exchanger ............................. 1


(Includes Items 4,5,6,14,15,16,22,
23, 24 & Items 1 thru 7, 21 thru 24,
Page 31.3)

1 Bar, Cross ............................................ 1


2 Cover.................................................... 2
3 202572 Clamp ................................................... 2
4 202573 Thermostat (Overheat Switch) ............. 1
5 Cover, Top............................................ 1
6 Grommet .............................................. 1
7 Air Tube (Part of Item 9)....................... 1
8 Plate, Cover.......................................... 1
9 Case Ass’y (Incl. 7,18,21) .................... 1
10 Kit, Air Deflector ................................... 1
11 Washer ................................................. 1
12 Gasket .................................................. 1
13 Connector, Exhaust.............................. 1
14 Bracket ................................................. 1
15 Grommet .............................................. 1
16 205196 Exchanger, Heat................................... 1
17 Grommet .............................................. 1
18 Spacer (Part of Item 9) ......................... 1
19 Lockwasher, #10 Ext ............................ 2
20 Nut, #10-24........................................... 2
21 Stud, Ground ........................................ 1
22 Baffle, Upper ........................................ 1
23 Wire Ass’y ............................................ 1
24 Wire Ass’y ............................................ 1

REF. PART NO. DESCRIPTION QTY.

Fuel, Ignition, & Elec. Control System

1 218594 Electronic Control Module.....................1


2 218595 Ignition Cable........................................1
3 218596 Terminal Block ......................................1
4 218597 Pressure Switch [Not Shown] ...............1
5 218598 45° Flare Fitting ....................................1
6 218599 Mounting Bracket..................................1
7 218601 Connector .............................................1
8 218602 Igniter and Gasket ................................1
9 218603 Burner Head Gasket .............................1
10 218604 Soleonid Valve......................................1
11 218605 Fuel Line ...............................................1
12 218606 Fuel Line ...............................................1
13 218607 Burner Head .........................................1
14 218608 Restrictor Assembly ..............................1
15 218609 10-24NC Capscrew ..............................1
16 218610 Pressure Pad ........................................1
17 218611 90° Elbow Male.....................................1
18 218612 Bushing.................................................1
19 218613 Female 90° Fitting.................................1
20 218614 Male Connector ....................................1
21 218615 Fuel Supply Connection........................1
22 218616 Locknut .................................................1
23 218617 Solenoid Bracket [Not Shown] ..............1
24 218618 Silicone Tube ........................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31


Hunter WPH20-30B PAGE 31.2
REF. PART NO. DESCRIPTION QTY.

208571 Blower, 1st Stage Combustion............. 1


(Includes Items 1 thru 17)
208572 Motor/Blower Assembly, 12V ............... 1
(Includes Items 8 thru 14,16,17)
208573 Air Hose/Clamp Kit............................... 1
(Includes Items 18 thru 21)

1 202608 Plate, Mount ......................................... 1


2 202607 Nut, Well .............................................. 4
3 Screw, #10-24 x 1 ................................ 4
4 Washer, #10......................................... 8
5 Mount, Motor ........................................ 1
6 Screw, 1/4-20 x 1 ................................. 1
7 Washer, 1/4.......................................... 1
8 204893 Motor, 12 Volt....................................... 1
9 202601 Gasket.................................................. 1
10 Washer................................................. 2
11 Nut, #10-32 .......................................... 4
12 Washer, #10......................................... 4
13 Housing ................................................ 1
14 Wheel ................................................... 1
15 Propeller............................................... 1
16 Cover ................................................... 1
17 Screw, #6 x 3/8 .................................... 1
18 Hose, Air .............................................. 1
19 Clamp, Hose ........................................ 2
20 Duct, Air ............................................... 1
21 Clamp, Hose ........................................ 2
22 215276 Vee Clamp Assembly........................... 1

REF. PART NO. DESCRIPTION QTY.

1 218592 Remote Cable, 6 Ft .............................. 1


2 218593 Comfort Control Assembly ................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31


Hunter WPH20-30B PAGE 31.3
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0341 Heater & Defroster Ass’y...................... 1


(Includes Items 1 thru 29)

1 Page 31.5 Heater, Diesel - 706 8125 .................... 1 16 1219-954 Adapter ................................................. 1
2 706 8693 Tube ..................................................... 1 17 1219-52 Reducer ................................................1
3 1200-1 Capscrew, 1/4C x 3/4 ........................... 8 18 12019-405 Elbow, 90×............................................ 2
1210-14 Lockwasher .......................................... 8 19 12019-412 Elbow, 45×............................................ 2
4 52784 Coupling ............................................... 1 20 12203-9 Tube ..................................................... 1
5 12019-605 Pipe ...................................................... 1 21 12203-45 Tube ..................................................... 1
7 1219-272 Pipe ...................................................... 1 22 12019-544 Valve, Needle ....................................... 1
8 12019-340 Elbow, 45× ........................................... 1 23 Page 31.4 Control, Remote - 706 8122 ................. 1
9 1233-53 Screw, Machine, #10 x 1/2................... 4 24 12211-4 Hose, Air Inlet ....................................... 1
1230-6 Keps, #10 ............................................. 4 25 1291-126 Cable ....................................................1
10 707F6666 Flange w/Screen .................................. 1 26 714 0903 Bracket, Fuel Tank RH ......................... 1
707 6718 Flange .................................................. 1 27 714 0904 Bracket, Fuel Tank LH .......................... 1
11 12157-12 Hose..................................................... 1 28 1200-57 Capscrew.............................................. 4
1240-121 Clamp................................................... 2 1209-4 Flatwasher, 3/8 ..................................... 16
12 706 8124 Pump, Fuel (w/Filter)............................ 1 29 1223-626 Defroster ............................................... 1
13 706 8123 Tank, Fuel (5 Gal.) ............................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

DIESEL HEATER & DEFROSTER MODEL: RT300-1 31


Hunter DH22-15A PAGE 31.4
REF. PART NO. DESCRIPTION QTY.

706 8125 Heater, Diesel .......................................1

REF. PART NO. DESCRIPTION QTY.

202569 Kit, Exhaust Seal...................................1


(Includes Items 11,12,13,)
209266 Heat Exchanger/Control Ass’y ..............1
(includes Items 4,5,14,15,16)

1 Cross Bar ..............................................1


2 Cover ....................................................2
3 202572 Clamp....................................................2
4 202573 Thermostat (Overheat Switch) ..............1
5 Cover, Top ............................................1
6 Bracket, Igniter Pack Mounting .............1
7 Tube, Air (Part of Item 9) ......................1
8 Plate, Cover (Part of Item 9) .................1
9 Case Assembly .....................................1
10 209267 Deflector, Air .........................................1
11 Washer..................................................1
12 Gasket, Exhaust....................................1
13 Connector, Exhaust ..............................1
14 Bracket..................................................1
15 28220 Grommet ...............................................1
16 209268 Exchanger, Heat ...................................1
17 28220 Grommet ...............................................1
18 Spacer (Part of Item 9)..........................1
19 28260 Lockwasher, #10 Ext.............................2
20 202618 Nut, #10-24 ...........................................2
21 Stud, Ground.........................................1
22 Connector, Terminal .............................1
23 Baffle, Upper .........................................1

REF. PART NO. DESCRIPTION QTY.

1 209269 Ignition Pack Ass’y (Black)....................1


2 205197 Gasket...................................................1
3 205198 Head, Burner.........................................1
4 205199 Pad, Pressure .......................................5
5 205200 Screw, Mounting ...................................5
6 205201 Plug, Glow (12V)...................................1
7 209270 Carburetor (12V Diesel) ........................1
8 209271 Fuel Line Ass’y......................................1
9 28270 Connector .............................................1
10 205157 Igniter ....................................................1
11 28269 Locknut .................................................1

REF. PART NO. DESCRIPTION QTY.

1 208773 Board, Printed Circuit............................1


(Terminal & Relay)
2 Screw, #6 x 3/4 .....................................3
3 Lockwasher, #6.....................................3
4 Spacer...................................................1
5 Bracket, PC Mounting Board ................1
6 Screw, #8 x 1/4 .....................................1
7 Lockwasher, #8
8 204897 Switch, Mercury Tilt...............................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

DIESEL HEATER MODEL: RT300-1 31


Hunter DH22-15A PAGE 31.5
REF. PART NO. DESCRIPTION QTY.

215865 2 Stage Combustion Blower


(Includes Items 1 Through 19)

215866 Air Hose & Clamp Kit


(Includes Items 20 Through 23)

1 202608 Plate, Mounting ........................................ 1


2 202607 Nut, Well................................................... 4
3 215867 Screw, #10-24 x 1 .................................... 4
4 215868 Washer, No. 10 ........................................ 6
5 215869 Mount, Motor ............................................ 1
6 215870 Screw, 1/4-20 x 1 ..................................... 1
7 215871 Washer ..................................................... 1
8 204893 Motor, 12 Volt ........................................... 1
9 202601 Gasket ...................................................... 1
10 215872 Washer ..................................................... 2
11 215873 Hex Nut, 10-32 ......................................... 2
12 215874 Washer, No. 10 ........................................ 2
13 215875 Housing .................................................... 1
14 215876 Wheel ....................................................... 2
15 215877 Propeller ................................................... 1
16 215878 Vee Clamp Subassembly ......................... 1
17 215879 Cover........................................................ 1
18 215880 Stationary Wheel Subassembly ............... 1
19 215881 Spacer ...................................................... 1
20 215882 Air Hose ................................................... 1
21 215883 Hose Clamp ............................................. 2
22 215884 Air Duct .................................................... 1
23 202613 Hose Clamp ............................................. 1

REF. PART NO. DESCRIPTION QTY.

209270 Carburetor Ass’y, 12 Volt ......................... 1


(Includes Items 1 thru 28)
205208 Fuel Bowl Ass’y ........................................ 1
(Incl. Items 1,3-6,20-25)
205209 Fuel Mixer & Jet Kit .................................. 1
(Incl. Items 8,9,10)
205210 Carburetor Seal Kit................................... 1
NOTE: All Parts shown are (Incl. Items 5,6,15,16,17,22,23,
available only in Kits listed 25, Two O-Rings for Solenoids
12 & 18, & Loctite)

1 Fitting, Overflow ....................................... 1


2 Tube, Teflon ............................................. 1
3 Screw, #8-32 x 1/2 ................................... 4
4 Lockwasher, #8 ........................................ 4
5 Needle & Seat .......................................... 1
6 Float ......................................................... 1
7 Bracket ..................................................... 1
8 Jet, Fuel.................................................... 1
9 Mixer, Fuel................................................ 1
10 O-Ring ...................................................... 1
11 Gasket ...................................................... 1
12 209277 Solenoid, 12 Volt ...................................... 1
13 Body ......................................................... 1
14 Heater, Fuel, 12 Volt ................................ 1
15 Needle, Fuel ............................................. 1
16 O-Ring ...................................................... 1
17 Orifice ....................................................... 1
18 209276 Solenoid, 12 Volt ...................................... 1
19 Label......................................................... 1
20 Plug, Pipe ................................................. 1
21 Bowl, Float................................................ 1
22 Gasket ...................................................... 1
23 Pin ............................................................ 1
24 Cover, Bowl .............................................. 1
25 Screen, Inlet ............................................. 1
26 Thermostat ............................................... 1
27 Washer, #6 ............................................... 2
28 Screw, #6-32 x 1/4 ................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

DIESEL HEATER MODEL: RT300-1 31


Hunter DH22-15A PAGE 31.6
REF. PART NO. DESCRIPTION QTY.

209272 Kit, Thermo Control .............................. 1


(Includes Items 1-5,6,7,22,28)
202588 Kit, Pivot & Knob .................................. 1
(Includes Items 16,19,20,21)
202589 Kit, Microswitch .................................... 1
(Includes Items 22,23)
209273 Control Panel Ass’y .............................. 1
(Includes Items 8 thru 15, 17,18)

1 Rod, Actuating...................................... 1
2 Setscrew............................................... 2
3 Stop, Actuator....................................... 1
4 28314 Blade, Bi-Metal ..................................... 1
5 Bracket ................................................. 1
6 Spacer, Hex.......................................... 1
7 204896 Switch, Flame....................................... 1
8 205219 Switch, Toggle (Preheat-Momentary)... 1
9 202591 Switch, Toggle...................................... 1
(Start/Run, 2-Pole w/ Jumpers)
10 Plate ..................................................... 1
11 Screw, Ground, #6-32 x 3/8 ................. 1
12 209274 Pilot Light, Green.................................. 1
13 Fuse, 30 Amp ....................................... 1
14 28286 Fuseholder ........................................... 1
15 209275 Pilot Light, Amber ................................. 1
16 Knob ..................................................... AR
17 Nut, #6-32............................................. 1
18 Lockwasher .......................................... 1
19 Washer, Spring..................................... 1
20 Arm, Pivot............................................. 1
21 Nut, Stop .............................................. 1
22 28310 Microswitch, Hi-Lo ................................ 1
23 Insulator................................................ 1
24 Shield, Heat.......................................... 1

REF. PART NO. DESCRIPTION QTY.

1 202622 Panel .................................................... 1


2 Not Applicable ......................................
3 Not Applicable ......................................
4 28302 Bracket, Cable...................................... 1
5 1291-126 Cable .................................................... 1
28303 Key, Hex............................................... 1
28299 Locknut................................................. 1
28260 Lockwasher .......................................... 1
202618 Nut........................................................ 1
6 202617 Base, Clamp......................................... 1
7 202616 Clamp ................................................... 1
8 202615 Arm....................................................... 1
9 202620 Harness, Wire....................................... 1
10 202621 Block, Terminal..................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

DIESEL HEATER MODEL: RT300-1 31


Hunter DH22-15A PAGE 31.7
3

SWING
VALVE PRIORITY 2
VALVE

ROTARY
MANIFOLD

24
25

5
6
4
1
REF. PART NO. DESCRIPTION QTY.

711A0225 Installation, Heater-AC

1 Page 31.9 Kit, Heater-A/C System, Hyd. Drive...... 1


2 709 5158-88 Hose Assembly, .75 ID x 88” Long....... 2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC........ 2
4 216308 Hose Assembly, .25 ID x 108” Long ..... 1
5 714 1005 Shelf Assembly..................................... 1
6 214277 Filter Kit (Kenway) ................................ 1
7 215861 Condensor Group (Kenway)................. 1
8 215862 Compressor Assembly (Kenway) ......... 1
9 215863 Heat Pump Clutch Assembly (Kenway) 1
10 215864 Hose Kit (Kenway)................................ 1
11 MK80036-03 Tee, Branch .......................................... 1
12 707 6668 Box, Manual Storage ............................ 1
13 MK65116 Fluid, ATF Dexron III ............................ 1
14 441 4123 Breaker, Circuit 25 Amp ....................... 1
15 1246-13 Relay, SPST ......................................... 1
16 1246-14 Socket, Relay Mount ............................ 1
17 1223-813 Terminal, Wire for relay ........................ 4
18 12234-48 Wire, 16GA Red X 48” Long................. 1
19 12236-48 Wire, 16GA Black X 48” Long .............. 1
21 1223-7 Terminal, 14GA x NO 10 Stud.............. 1
22 MK70269 Wire, 10GA Black x 12’ Long ............... 1
23 1219-583 Elbow, 90 Deg -12 JIC Swivelnut ......... 1
24 12019-956 Tee ....................................................... 1
25 12019-457 Reducer ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HEATER / AC INSTALLATION
Upper (Optional)
MODEL: RT300-1 31
PAGE 31.8
2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0224 Kit, Heater-AC

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215821 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215843 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215857 Master Toggle Switch
14 215829 Motor, 12V 35 215858 Oil Heat Thermostat
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 215856 Heater Coil 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve (Not Used) 41 215859 Relay, 12V
21 215836 Heater Hose, 5/8” (Not Used)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HEATER / AC
Kenway LRCR004
MODEL: RT300-1 31
PAGE 31.9
4
3

7
1
5

REF. PART NO. DESCRIPTION QTY.

711A0230 Installation, AC

1 Page 31.11 Kit, A/C System, Hyd. Drive.................. 1


2 709 5158 Hose Assembly, .75 ID x 88” Long....... 2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC........ 2
4 1219-820 Union, STR -12 JIC .............................. 1
5 MK212059-96 Hose Assembly, .25 ID x 96” Long....... 1
6 714A0557 Shelf Assembly..................................... 1
7 214277 Filter Kit (Kenway) ................................ 1
8 215861 Condensor Group (Kenway)................. 1
9 215862 Compressor Assembly (Kenway) ......... 1
11 215895 Hose Kit (Kenway)................................ 1
12 MK80036-03 Tee, Branch .......................................... 1
13 707 6668 Box, Manual Storage ............................ 1
14 MK65116 Fluid, ATF Dexron III ............................ 1
15 441 4123 Breaker, Circuit 25 Amp ....................... 1
16 1246-13 Relay, SPST ......................................... 1
17 1246-14 Socket, Relay Mount ............................ 1
18 1223-813 Terminal, Wire for relay ........................ 4
19 12234-48 Wire, 16GA Red X 48” Long................. 1
20 12236-48 Wire, 16GA Black X 48” Long .............. 1
21 12400-541 Decal, Hyd. Heater 1/3 Throttle ............ 1
22 1223-7 Terminal, 14GA x NO 10 Stud.............. 1
23 MK70269 Wire, 10GA Black x 12’ Long ............... 1
24 1219-583 Elbow, 90 Deg -12 JIC Swivelnut ......... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
AIR CONDITIONER INSTALLATION
Upper
MODEL: RT300-1 31
PAGE 31.10
2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0229 Kit, Heater-AC

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215885 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215886 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215849 Bowden Cable 29” Fresh Air
14 215829 Motor, 12V 35 215850 Bowden Cable 31” Heater
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 N/A 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve
21 215836 Heater Hose, 5/8”

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
AIR CONDITIONER
Kenway LRCR006
MODEL: RT300-1 31
PAGE 31.11
4
3

7
1
5

REF. PART NO. DESCRIPTION QTY.

711A0228 Installation, Heater

1 Page 31.13 Kit, Heater System, Hyd. Drive............. 1


2 709 5158 Hose Assembly, .75 ID x 88” Long....... 2
3 1219-663 Elbow, 45 Deg -12 ORB x -12 JIC........ 2
4 1219-820 Union, STR -12 JIC .............................. 1
5 MK212059-96 Hose Assembly, .25 ID x 96” Long....... 1
6 714A0557 Shelf Assembly..................................... 1
7 215894 Oil Heat Group (Kenway) ..................... 1
8 214277 Filter Kit (Kenway) ................................ 1
9 215863 Heat Pump Clutch Assembly................ 1
10 215888 Hose Kit (Kenway)................................ 1
11 MK80036-03 Tee, Branch .......................................... 1
12 707 6668 Box, Manual Storage ............................ 1
13 MK65116 Fluid, ATF Dexron III ............................ 1
14 441 4123 Breaker, Circuit 25 Amp ....................... 1
15 1246-13 Relay, SPST ......................................... 1
16 1246-14 Socket, Relay Mount ............................ 1
17 1223-813 Terminal, Wire for relay ........................ 4
18 12234-48 Wire, 16GA Red X 48” Long................. 1
19 12236-48 Wire, 16GA Black X 48” Long .............. 1
20 12400-541 Decal, Hyd. Heater 1/3 Throttle ............ 1
21 1223-7 Terminal, 14GA x NO 10 Stud.............. 1
22 MK70269 Wire, 10GA Black x 12’ Long ............... 1
23 1219-583 Elbow, 90 Deg -12 JIC Swivelnut ......... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HEATER INSTALLATION
Upper
MODEL: RT300-1 31
PAGE 31.12
2
8 31

12 32

17
16
9,10
18
6 13
36
37
7 14
15 11
24

21 27 34
22 19 29
33
20 40,28
23 35
26
32 1

31
5

30 38
4 39
25 3

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

711 0227 Kit, Heater

1 215816 Casing 22 215837 Gear Clamp


2 215817 Top Cover 23 215838 Block Valve
3 215818 Front Cover 24 215839 O-Ring, #8
4 215819 Filter Holder 25 215840 Overlay
5 215820 Flapper 26 215841 Thermostat
6 215821 H.C. Cover Plate 27 215842 Rotary Control
7 215822 E.C. Cover Plate 28 215843 Switch, 12V
8 215823 Blower Bracket 29 215844 Switch, Fan
9 215824 Blower, 12V 30 215845 Knob
10 215825 Blower Housing 31 215846 Louver
11 215826 Blower Housing Top 32 215847 Adapter
12 215827 Venturi 33 215848 Cover Plate
13 215828 Blower Wheel 34 215857 Master Toggle Switch
14 215829 Motor, 12V 35 215858 Oil Heat Thermostat
15 215830 Motor Mount 36 215851 Grommet
16 215831 Resistor, 12V 37 215852 Grommet
17 215832 Mounting Plate 38 215853 Filter
18 215887 Heater Coil 39 215854 Flapper Holder (Not Used)
19 215834 Evaporator Coil 40 215855 Wiring Harness (not shown)
20 215835 Heater Valve (Not Used) 41 215859 Relay, 12V
21 215836 Heater Hose, 5/8” (Not Used)

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HEATER
Kenway LRCR007
MODEL: RT300-1 31
PAGE 31.13
9 8

11

10

5 3 16 2 1 11

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

719A0113 Heater Assembly, Propane

1 Page 31A.2 Heater, Propane - Suburban .......... 1 10 719A0440 LP Bracket Kit ................................ 1
2 719A0220 Regulator & Hose Assembly .......... 1 719F0441 Bracket, LP .................................. 1
219252 Hose & Coupling Asm 6’ .............. 1 1240-52 Hose Clamp ................................. 1
219253 Regulator, LP ............................... 1 1200-59 Capscrew, 3/8-16 x 1................... 1
219254 Adapter 3/8 Fl x 3/8 NPT ............. 1 1209-4 Flatwasher, 3/8 ............................ 2
1219-641 Pipe Elbow, 3/8 x 90°..................... 1 1210-20 Lockwasher, 3/8 .......................... 1
1219-199 Pipe Nipple, 3/8 x 2 1/2 .................. 1 1205-36 Nut, Hex 3/8................................. 1
3 12400-1048 Heater Decal .................................. 1 11 1233-75 Carriage Bolt, 1/2-13 x 3 1/2.......... 1
4 719 0816 Slope Alert Tilt Sensor ................... 1 12 1200-1 Capscrew, 1/4-20 x .75.................. 2
719 0476 Slope Alert Mounting Panel ........... 1 13 1221-150 Insulation Wrap.............................. 1
5 Page 31A.4 Thermostat Assembly .................... 1 14 1221-151 Aluminum Tape Wrap .................... 1
719 0479 Remote Spacer Box....................... 1 15 1210-14 Lockwasher, 1/4” ........................... 2
1240-38 P-Clamp ......................................... 1 16 714 0497 Seat Support.................................. 2
6 1221-147 Silicone Sealant ............................. 1 1200-31 Capscrew, 5/16-18 x 1.00.............. 4
7 719 0471 Heater Cover.................................. 1 1209-3 Flatwasher, 5/16” ........................... 8
8 719 0472 Heat Shield .................................... 1 1210-17 Lockwasher, 5/16” ......................... 4
9 719 0469 Hot Air Duct.................................... 1 1205-25 Hex Nut, 5/16-18 ........................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Issued 11-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31A


Suburban NT-20S-TC PAGE 31A.1
See Page 31A.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Issued 11-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31A


Suburban NT-20S-TC PAGE 31A.2
See Page 31A.2

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

719 0219 Heater, Propane - Suburban

2 219199 Screw, #10 x 3/4 ............................ 2 37 219215 Screw, #8 x 3/8 .............................. 9


5 219200 Cabinet........................................... 1 38 219226 Wheel, Combustion Air .................. 1
6 219201 Duct Cover ..................................... 1 39 219227 Nut, 10-32 Hex Lock...................... 2
7 219202 Bushing, Snap................................ 1 40 219228 Washer, Flat .................................. 2
8 219203 Tube Assembly, Intake .................. 1 41 219229 Housing, Comb AIr (Inside) ........... 1
9 219204 Vent Cap and Exhaust Tube .......... 1 42 219230 Grommet........................................ 1
10 219205 Screw, #10 x 3/4 ............................ 6 43 219231 Gasket, Motor ................................ 1
11 219206 Bracket, Microswitch Mounting ...... 1 44 219232 Motor ............................................. 1
11A 219207 Screw, #2-56 x 5/8 ......................... 2 45 219233 Impeller, Room Air ......................... 1
12 219208 Microswitch Assembly.................... 1 46 219234 Bracket, Comb Air Hous Mount ..... 1
13 219209 Nut, #2-56 ...................................... 2 48 219235 Screw, #8-32 Self Tapping ............ 2
14 219210 Combustion Chamber .................... 1 49 219236 Electrode ....................................... 1
15 219211 Screw, #10 x 1/2 Serrated Head .... 1 50 219237 Gasket, Electrode .......................... 1
16 219212 Bushing, Snap................................ 1 51 219211 Screw, #10 x 1/2 Serrated Head ... 4
17 219213 Screw, #8 x 1/4 .............................. 1 52 219223 Nut, 10-24 Hex Lock w/ Washer .... 2
18 219214 Limit Switch .................................... 1 53 219215 Screw, #8 x 3/8 .............................. 1
19 219215 Screw, #8 x 3/8 .............................. 2 54 219238 Door, Burner Access ..................... 1
20 219216 Screw, #6 x 1/4 .............................. 2 55 219239 Gasket, Burner Access Door ......... 1
21 219217 Splicer ............................................ 1 56 219240 Bracket, Switch Mounting .............. 1
22 219215 Screw, #8 x 3/8 .............................. 1 57 219241 Switch, ON/OFF ............................ 1
22A 219215 Screw, #8 x 3/8 .............................. 2 58 219242 Elbow, 90° ..................................... 1
23 219218 Bushing, Snap................................ 1 60 219211 Screw, #10 x 1/2 ............................ 1
24 219211 Screw, #10 x 1/2 Serrated Head .... 1 61 219243 Gasket, Pipe Inlet .......................... 1
26 219219 Module Board................................. 1 62 219244 Pipe, Gas Inlet Cover .................... 1
27 219220 Nut, 6-32 Hex Lock ........................ 2 63 219245 Pipe, Gas Inlet ............................... 1
29 219221 Bracket, Comb. Air Hous Mount..... 1 64 219246 Valve.............................................. 1
31 219222 Gasket, Burner Tunnel ................... 1 67 219247 Manifold Assembly ........................ 1
32 219223 Nut, 10-24 Hex Lock w/ Washer .... 2 68 219248 Screw, #8 x 1/2 .............................. 4
33 219215 Screw, #8 x 3/8 .............................. 2 69 219249 Orifice, Main Burner....................... 1
34 219224 Gasket, Combustion Air Box .......... 1 70 219250 Gasket, Manifold............................ 1
35 219215 Screw, #8 x 3/8 .............................. 2 71 219251 Burner Assembly ........................... 1
36 219225 Housing, Comb Air (Outside) ......... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Issued 11-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31A


Suburban NT-20S-TC PAGE 31A.3
8

7
2

4
3

REF. PART NO. DESCRIPTION QTY.

719A0225 Thermostat Assembly

1 719 0817 Thermostat .....................................1


2 12400-1035 Decal ..............................................1
3 719 0611 Keeper............................................2
4 719 0612 Spacer Bar .....................................1
5 719 0470 Thermostat Mtg Cover....................1
6 1223-76 MachScrew, Rd Hd #6-32 x .75 .....4
7 719 0721 Heater Harness ..............................1
8 1223-1025 Switch, SPST Toggle .....................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Issued 11-2005 GROUP


DATE:

PROPANE HEATER MODEL: RT300-1 31A


Suburban NT-20S-TC PAGE 31A.4
1
28
2 16 17
3 4 5 4 7 8 9 12 11 8 4 13 14 15 18

12

25

17
8
23
18

24
8
22
21
20 6
19

10

26
27

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

723A0045 Dash Assembly

1 1245-130 Tachometer............................................ 1 15 1245-190 Gauge, Air Dual Pressure...................... 1


2 1245-84 Mounting Kit........................................... 1 1245-185 Kit, Light................................................. 1
3 1245-183 Gauge, Water Temp .............................. 1 16 445 0111 Indicator, Light ....................................... 1
1245-185 Kit, Light................................................. 1 1223-693 Lens, Park Brake ................................... 1
4 445 0111 Indicator, Light ....................................... 3 17 1223-910 Insert, Reflector ..................................... 2
1223-710 Lens, Green ........................................... 3 1223-884 Lamp, Pilot............................................. 2
5 1245-179 Gauge, Oil Pressure .............................. 1 1223-946 Lens, Red .............................................. 2
1245-185 Kit, Light................................................. 1 18 1223-910 Insert, Reflector ..................................... 2
6 1223-880 Switch, Rocker ....................................... 2 1223-884 Lamp, Pilot............................................. 2
7 1245-177 Voltmeter ............................................... 1 1223-948 Lens, Yellow .......................................... 2
1245-185 Kit, Light................................................. 1 19 1223-917 Switch .................................................... 4
8 1223-743 Lamp, Dash ........................................... 4 20 719 0201 Switch, Swing Lock................................ 1
1223-627 Bulb........................................................ 4 21 1200-309 Capscrew............................................... 2
9 1223-981 Switch, Push-Pull ................................... 1 1210-14 Lockwasher............................................ 2
10 1223-858 Switch, Ignition....................................... 1 22 12400-948 Decal, Dash ........................................... 1
11 1245-188 Gauge, Trans. Temp.............................. 1 23 1223-879 Switch .................................................... 3
1245-185 Kit, Light................................................. 1 24 1223-878 Switch .................................................... 1
12 445 0111 Indicator, Light ....................................... 1 25 1245-178 Gauge, Fuel Level ................................. 1
1223-708 Lens, Red .............................................. 1 1245-185 Kit, Light................................................. 1
13 1245-189 Gauge, Transmission Pressure ............. 1 26 723 0038 Harness, Dash ....................................... 1
1245-185 Kit, Light................................................. 1 27 719 0813 Harness, RCI ......................................... 1
14 445 0111 Indicator, Light ....................................... 1 28 1245-62 Level ...................................................... Ref

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
DASH ASSEMBLY MODEL: RT300-1 33
PAGE 33.1
HORN
TRANS-AXLE FLASHER
RANGE 27 31
RLI

27

26

30

28

29

32

REF. PART NO. DESCRIPTION QTY.

26 1223-626 Fan, Defrost........................................... 1


27 1246-13 Relay ..................................................... 4
1202-5 Machine Screw...................................... 4
1230-6 Nut......................................................... 4
28 1222-184 Tie, Plastic............................................. 20
29 709 6827 Bracket .................................................. 1
450 0006 Alarm ..................................................... 1
1200-59 Capscrew .............................................. 2
1210-20 Lockwasher ........................................... 2
1205-36 Nut......................................................... 2
30 719 0710 Wrapper, Dash Panel ............................ 1
31 1223-779 Flasher Unit ........................................... 1
32 Page 33.5 Fuse Box ............................................... Ref.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
DASH ASSEMBLY MODEL: RT300-1 33
PAGE 33.2
Fuses
12 1 See Page 33.10

13 15

10

4
5
2, 3
6

11

7
REF. PART.NO. DESCRIPTION QTY. 8

720A0372 Battery Assembly

1 708F2024 Box, Battery .......................................... 1


2 372 1241 Catch, Adjustable ................................. 1
372 1242 Striker ................................................... 1
1202-7 Bolt, Stove ............................................ 6
1230-6 Nut ........................................................ 6
3 707 4860 Plate ..................................................... 1
4 MK212541 Angle .................................................... 1
5 707 4375 Rod ....................................................... 2 REF. PART.NO. DESCRIPTION QTY.
6 1205-25 Nut, 5/16C ............................................ 2
1210-17 Lockwasher .......................................... 2 723A0030 Battery Disconnect Assy .......................Opt
1209-3 Flatwasher ............................................ 2
7 1221-100 Grommet............................................... 1
8 1200-93 Capscrew, 1/2C x 3/4 ........................... 4 1223-975 Switch, Battery Disconnect ...................1
1209-6 Flatwasher ............................................ 4 1223-976 Lockout Lever Kit ..................................1
9 1223-966 Cable Red............................................. 1 1223-977 Battery Cable ........................................1
10 1223-967 Cable Black .......................................... 1 1223-978 Battery Cable ........................................1
11 1223-824 Battery .................................................. 2
12 1200-95 Capscrew, 1/2C x 1 .............................. 4
1209-6 Flatwasher ............................................ 4
13 706 8845 Plate, Masonite..................................... 1
15 1209-4 Flatwasher ............................................ 1
1205-45 Locknut, 3/8C ....................................... 1
1209-5 Washer ................................................. 3
200B2007-54 Clamp ................................................... 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
BATTERY ASSEMBLY MODEL: RT300-1 33
PAGE 33.3
1

5
3

REF. PART NO. DESCRIPTION QTY

723A0039 Collector Ring Assembly

1 723 0040 Collector Ring ....................................... 1


2 723 0042 Harness, Upper .................................... 1
3 723 0041 Harness, Lower .................................... 1
4 Tube, Polycarbonate ............................ 1
5 37009 Column ................................................. 1
6 217955 Potentiometer ....................................... 1
7 N4130-35.50 Swivel, Air 4 Pass................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

COLLECTOR RING MODEL: RT300-1 33


PAGE 33.4
1

1
1
3

1
3

1 2

3
1

Note: Located In Right Side


Dash Console
(See Page 33.2)

REF. PART NO. DESCRIPTION QTY.

Circuit Breaker ......................................Ref

1 1223-960 Fuse, Standard Auto., 10 AMP .............15


2 1223-959 Fuse, Standard Auto., 7.5 AMP ............3
3 1223-961 Fuse, Standard Auto., 20 AMP .............6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
CIRCUIT BREAKER MODEL: RT300-1 33
PAGE 33.5
R L

4,6
4,5

FRONT
1

3, 4 2,4

L R
REAR

REF. PART NO. DESCRIPTION QTY

Light Assembly

1 1223-716 Alarm, Back-Up ................................ 1


1210-14 Lockwasher ...................................... 2
1205-13 Nut.................................................... 2
2 707F4791 Cover, RH......................................... 1
420 4969 Light, Tail, Stop, Turn ....................... 1
3 707F4790 Cover, LH ......................................... 1
420 4969 Light, Tail, Stop, Turn ....................... 1
4 420 4972 Light.................................................. 4
1210-17 Lockwasher ...................................... 12
1200-29 Capscrew, .31 x 3/4.......................... 12
5 707F4791 Cover, RH......................................... 1
420 4968 Light, Turn ........................................ 1
6 707F4790 Cover, LH ......................................... 1
420 4968 Light, Turn ........................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
ELECTRICAL SYSTEM
Lights
MODEL: RT300-1 33
PAGE 33.6
11 12 13

10
5
6 9
8
1 2

Note: Located In
Engine Housing
(Right Side)

REF. PART NO. DESCRIPTION QTY

Relay Panel

1 1246-2 Switch, Solenoid............................... 1


2 723 0044 Box, Breaker and Relay ................... 1
(Includes Items 3 Through 13)
3 1223-992 Relay ................................................ 2
4 1223-990 Diode ................................................ 2
5 1223-587 Circuit Breaker, 10A ......................... 3
6 1223-986 Fuse, 7.5A ........................................ 3
7 1223-987 Circuit Breaker, 25A ......................... 3
8 1223-726 Circuit Breaker, 20A ......................... 2
9 1223-988 Fuse, 5A ........................................... 1
10 1223-443 Circuit Breaker, 30A ......................... 1
11 1223-993 Relay, Micro ..................................... 2
12 1223-989 Fuse, 10A ......................................... 2
13 1223-991 Relay ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 3-2005 GROUP


DATE:
ELECTRICAL SYSTEM
Relay Panel
MODEL: RT300-1 33
PAGE 33.7
4
3 1

6
5 7

REF. PART NO. DESCRIPTION QTY

720A0370 Axle Center Light Assembly


(Includes Items 1 Through 7)

1 20Q1D41 Screw ..................................................1


20Z1776D1 Locknut ...............................................1
2 1200-100 Capscrew, 1/2C x 1 1/2.......................1
200B2007-22 Clamp..................................................1
200B0004-104 Spacer.................................................1
3 720 0284 Plate ....................................................1
4 720 0285 Plate ....................................................1
5 442 2201 Switch .................................................1
6 1202-7 Bolt, #10-24.........................................2
1210-7 Lockwasher.........................................2
1230-6 Nut, #10-24 .........................................2
7 1210-20 Lockwasher, 3/8..................................2
1200-57 Capscrew, 3/8 x 3/4 ............................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

AXLE CENTERING LIGHT ASS’Y MODEL: RT300-1 33


PAGE 33.8
5

REF. PART NO. DESCRIPTION QTY

709A6622 Yellow Light Strobe Assembly ......... Opt


(Includes Items 1 Through 5)

1 1223-903 Rocker Switch (On Dash Assembly) ...1


2 12262-603 Decal...................................................1
3 706 8702 Bracket................................................1
4 1223-691 Circuit Breaker ....................................1
5 420 4974 Light, Yellow Strobe ............................1

REF. PART NO. DESCRIPTION QTY

707A4546 Worklight Assembly.......................... Opt.


(Includes Items 1 Through 10)

1 1200-98 Screw ................................................. 1


1205-67 Locknut............................................... 1
2 707 4688 Bracket ............................................... 3
Note: One on boom angle
3 707 4552 Harness .............................................. 1
indicator, one on Superstructure,
4 420 4972 Light, 12 V Halogen............................ 3
other on Cab (Shown)
5 1223-43 Grommet ............................................ 1
6 1209-6 Flatwasher.......................................... 1
7 1223-80 Terminal ............................................. 3
8 1223-65 Terminal ............................................. 1
9 707 4585 Plate ................................................... 1
10 1200-102 Capscrew ........................................... 1
1205-67 Locknut............................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

OPTIONAL LIGHTS MODEL: RT300-1 33


PAGE 33.9
HEAD HEAD
LIGHT LIGHT

1 (Ref)

8
CAB
SHIFTER

BOOM
VALVE

4 5
7
R
6 O A C COL.
E I RING
M B

WINCH
TRANS. VALVE

WINCHES

ENGINE MAIN
1
AUX

TAIL
LIGHT BACKUP TAIL
ALARM LIGHT

REF. PART NO. DESCRIPTION QTY

1 723 0037 Harness, Lower Main ....................... 1


2 218515 Harness, Cummins Tier 2 ................ 1
3 723 0041 Harness, Lower Collector Ring ........ 1
4 723 0042 Harness, Upper Collector Ring ........ 1
5 720 0165 Harness, OEM.................................. 1
6 720 0164 Harness, OEM - Seat &Cab ............. 1
7 723 0038 Harness, Dash ................................. 1
8 719 0813 Harness, RCI.................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WIRE HARNESSES MODEL: RT300-1 33


PAGE 33.10
20
4
19
2
18
1 20
21
19
18
17
21

8 9

6
24 7 3
23
22 4
10

14
15 16 14
13
12 11

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714A1423 94’ Boom Assembly

1 714F0238 Boom, Base Section............................. 1 11 709 7090 Link ....................................................... 1


2 7097259 Cover.................................................... 1 12 709 7089 Pin ........................................................ 1
3 709 7633 Cover, Side .......................................... 2 13 091 703 04 Pin, Cotter ............................................ 2
4 1200-57 Capscrew, 3/8C x 3/4 ........................... 7 14 1205-140 Nut, Jam 1.50 UNC .............................. 2
1210-20 Lockwasher .......................................... 1 15 340 4522 Nut, 1.50 UNC Gr 8 .............................. 1
1209-4 Flatwasher............................................ 4 16 U334 3701 Washer, Plain ....................................... 1
5 714F0847 Pin, Boom Pivot.................................... 1 17 1213-1 Zerk, Grease......................................... 2
6 1222-347 Rod End ............................................... 2 18 710 0143 Bracket ................................................. 4
7 1200-268 Capscrew, 1C x 2 1/4 ........................... 2 19 710 0145 Pad, Wear ............................................ 2
1210-50 Lockwasher .......................................... 2 20 1203-144 Capscrew, 0.38UNC x 0.75 .................. 8
8 1206-34 Setscrew, 1/2C x 1 1/4 ......................... 2 21 1200-57 Capscrew, 0.38 UNC x 0.75 ................. 8
9 1205-61 Nut, 1/2C Jam ...................................... 2 1210-20 Lockwasher, 0.38 ................................. 8
10 713 0121 Pin, Cylinder ......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
#1 Base Section
MODEL: RT300-1 39
PAGE 39.1
REF. PART NO. DESCRIPTION QTY.

1 Page 39.7 Cylinder, Extend................................... 1


2 709 7238 Rod, Threaded ..................................... 1
3 340 4804 Nut, 1-3/4C Jam ................................... 2
4 340 4808 Locknut, 1-3/4C .................................... 1
5 1200-65 Capscrew, 3/8C x 1-3/4........................ 1
1205-45 Locknut, 3/8C ....................................... 1
6 709 7760 Keeper, Cylinder .................................. 1
7 1200-307 Capscrew, 7/16C x 1-1/2...................... 3
8 709 7256 Washer ................................................. 1
712 0211 Shim ..................................................... 1
9 709 6673 Pad, Wear ............................................ 1
10 714 0612 Bracket ................................................. 1
11 1200-73 Capscrew, 3/8C x 2-3/4........................ 2
1210-20 Lockwasher .......................................... 2
1205-36 Nut, 3/8C .............................................. 2
12 709 6671 Pad, Wear ............................................ 5
13 709 6672 Pad, Wear ............................................ 10
14 1203-134 Bolt, Shoulder, 3/8C x 3/4......................... 20
1205-32 Locknut, 5/16C ..................................... 20
15 709F7282 Bracket ................................................. 1
16 709A7107 Sheave w/Bushing ............................... 1
401 4706 Bushing ............................................... 1
17 1208-86 Bushing, Machinery.............................. 2
18 709 6043 Shaft..................................................... 1
19 709 6209 Plate, Retainer ..................................... 2
20 1200-95 Capscrew, 1/2C x 1 .............................. 2
1210-26 Lockwasher .......................................... 2
21 316 3336 Capscrew, 3/4C x 1-1/2 Gr 8....................... 4
1209-58 Flatwasher............................................ 4
22 709 7281 Block, Wear.......................................... 4
23 1203-145 Capscrew, 1/2C x 1 .............................. 8
24 1200-100 Capscrew, M10-1.5x20 ........................ 6
334 2205 Flatwasher, 1/2 HT............................... 6
25 1200-220 Capscrew, 1/2C x 1-1/2........................ 1
26 709 6898 Spacer.................................................. 1
27 340 3331 Nut, 3/4C Deformed Thd ...................... 1
28 709 7088 Link....................................................... 1
29 310 2702 Capscrew, 1/2C x 3/4........................... 1
30 709 7191 Pin ........................................................ 1
31 1200-335 Capscrew, 3/8C x 1/2........................... 2
1209-89 Flatwasher............................................ 2
32 334 4000 Flatwasher............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
CYLINDER & ROD
MODEL: RT300-1 39
PAGE 39.2
REF. PART NO. DESCRIPTION QTY.

1 709F7093 #2 Boom Section.................................. 1


2 709F7218 Bracket, Sheave................................... 1
3 316 3124 Capscrew, 5/8C x 2-1/4 Gr 8................ 8
1209-48 Flatwasher, 5/8 HT............................... 8
340 3125 Nut, 5/8C Deformed Thd ...................... 8
4 709A6806 Sheave w/Bearing ................................ 1
709 5998 Bearing................................................ 1
5 709 4009 Pin ........................................................ 1
6 709 4255 Rod End ............................................... 1
7 1242-45 Capscrew, 5/8C x l-l/2 Gr 8 .................. 2
8 709 7261 Pin, Eccentric ....................................... 2
9 316 3339 Capscrew, 3/4C x 2 Gr 8...................... 2
1209-58 Flatwasher............................................ 2
10 709 7090 Link....................................................... 1
11 1205-140 Locknut, 1-1/2C.................................... 2
12 340 4522 Locknut, 1-1/2C.................................... 1
U334 3701 Flatwasher, HT..................................... 1
13 709 7089 Pin ........................................................ 1
14 091 703 04 Pin, Cotter ............................................ 2
15 709 7199 Link....................................................... 1
16 1205-96 Nut, 3/4C Jam ...................................... 2
17 1205-198 Nut, 3/4C Gr 8 ...................................... 1
18 709 7198 Pin ........................................................ 1
091 703 04 Pin, Cotter ............................................ 2
19 364 0002 Zerk, Grease ........................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
#2 SECTION
MODEL: RT300-1 39
PAGE 39.3
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 709F7175 #3 Boom Section.................................. 1 11 1200-166 Capscrew, 5/8C x 4-1/2........................ 4


2 709 5972 Link ...................................................... 1 1209-48 Flatwasher, 5/8 HT............................... 4
3 709 4029 Pin........................................................ 1 12 709 7273 Pad, Wear ............................................ 1
091 703 04 Pin, Cotter ............................................ 2 13 1242-144 Capscrew, 1/2C x 1-1/4 Gr 8................ 4
4 1242-140 Capscrew, 3/4C x 4-1/2 Gr 8................ 2 334 2205 Flatwasher, 1/2 HT............................... 4
1209-58 Flatwasher ........................................... 2 14 709A7095 Sheave w/Bearing ................................ 1
5 709 6045 Pin........................................................ 1 709 7823 Bearing................................................ 1
1207-13 Pin, Cotter ............................................ 2 15 364 0002 Zerk, Grease ........................................ 2
6 709A7226 Sheave w/Bushing ............................... 1 16 709 7110 Pin ........................................................ 1
401 4707 Bushing ............................................... 1 17 709 4255 Rod Eye ............................................... 1
7 709 7225 Pin........................................................ 1 18 1242-45 Capscrew, 5/8C x 1-1/2 Gr 8................ 1
8 709 1573 Rod Eye ............................................... 1 19 709 7055 Chain ................................................... 1
9 1242-21 Capscrew, 7/16C x 1-1/4 Gr 8.............. 2 20 709 7056 Chain ................................................... 1
1209-59 Flatwasher ........................................... 2 21 709 7057 Chain ................................................... 1
10 709F7266 Bracket................................................. 1 22 709 7197 Chain.................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
#3 SECTION / Chains
MODEL: RT300-1 39
PAGE 39.4
REF. PART NO. DESCRIPTION QTY.

1 714F0229 #4 Boom Section .................................. 1


2 709A7232 Sheave w/Bearing ................................ 6/7
1217-358 Bearing only......................................... 6/7
1213-3 Zerk, Grease......................................... 6/7
3 714 0228 Shaft ..................................................... 2
4 709 7299 Collar, RH Side..................................... 2
5 1200-85 Capscrew, 3/8C x 4-1/2 ........................ 2
1205-45 Locknut, 3/8C ....................................... 2
6 709 7292 Collar, LH Side ..................................... 2
7 1200-87 Capscrew, 3/8C x 5 .............................. 2
1205-45 Locknut ................................................. 2
8 1200-106 Capscrew, 1/2C x 2-1/4 ........................ 2
334 2205 Flatwasher, 1/2 HT ............................... 2
9 709 7291 Spacer .................................................. 1
10 1209-99 Spacer .................................................. 9/10
11 709 7289 Spacer .................................................. 4
12 709 7106 Shaft ..................................................... 2
13 714 0245 Pin ........................................................ 1
1222-239 Cotter, Hair Pin ..................................... 2
14 709 7092 Link ....................................................... 1
15 709 7089 Pin ........................................................ 1
091 703 04 Pin, Cotter............................................. 2
16 1242-144 Capscrew, 1/2C x 1-1/4 Gr 8 ................ 2
334 2205 Flatwasher, 1/2 HT ............................... 2
17 709 7199 Link ....................................................... 1
18 709 7198 Pin ........................................................ 1
091 703 04 Pin, Cotter............................................. 4
19 1205-96 Nut, 3/4C Jam....................................... 1
20 709 7794 Tube (Weld) (RLI Cable) ...................... 1
1209-15 Washer, (Weld)..................................... 1
21 706 8189 Plate (Weld) (RLI Cable) ...................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
#4 Section
MODEL: RT300-1 39
PAGE 39.5
REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

1 709 7774 Cover (#1,#2,#3 Sections) ....................6 16 312 3318 Setscrew, 3/4C x 2-1/2 .........................12
2 1200-315 Capscrew, 3/8C x 5/8............................24 17 1205-96 Nut, 3/4C Jam.......................................12
3 709 7257 Pad, Wear .............................................6 18 709 7279 Pad, Wear.............................................6
4 709 7258 Shim......................................................AR 19 709 6310 Round ...................................................6
5 1200-57 Capscrew, 3/8C x 3/4............................12 20 1200-95 Capscrew, 1/2C x 1 ..............................18
6 712 0086 Pad, Wear (#1 & #3 Sections) ..............4 334 2205 Washer, Hardened................................18
712 0087 Pad, Wear - Beveled (#2 Section) ........2 21 709F6311 Bracket..................................................6
7 1200-67 Capscrew, 3/8C x 2...............................6 709 7529 Spacer, 1” (#2 section) .........................2
1209-89 Flatwasher ............................................18 22 709 7527 Spacer, 3/8” (#3 section) ......................2
8 706 8617 Block .....................................................2 709 7528 Spacer, 1/2” (#4 Section)......................2
9 706 8502 Pad........................................................2 23 708 0162 Pad, Wear.............................................6
10 1200-108 Capscrew, 1/2C x 2-1/2 ........................4 24 707 8828 Shim, 16 ga...........................................12
334 2205 Flatwasher, 1/2 HT................................4 1200-35 Capscrew, 5/16C x 1-1/2(#3,#4)...........8
11 709 7269 Pad, Wear .............................................6 25 1200-39 Capscrw, 5/16C x 2 (#2) .......................4
12 709 7236 Spacer, 1/4” (#2 Section) ......................2 1210-17 Lockwasher...........................................12
13 709 7235 Spacer, 1-1/8”(#1 Section)....................4 26 709 7354 Pad, Wear, #3 Section..........................1
1200-95 Capscrew, 1/2C x 1(#2) ........................6 27 1203-144 Capscrew, 3/8C x 3/4 Fl Soc Hd...........3
14 1200-106 Capscrew, 1/2C x 2-1/4(#1) ..................12 28 712 0093 Shim......................................................66
334 2205 Flatwasher ............................................18 29 712 0094 Plate (#1, #2, #3 Sections) ...................10
15 709 7767 Bar, Wear..............................................6 712 0095 Plate (#2 Section) .................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
Slide Pads
MODEL: RT300-1 39
PAGE 39.6
709 7807-2

11 13 9
18 17 5 16 12 3 14 6 1 2 10 4 8 15 17 7 18 19

REF. PART NO. DESCRIPTION


QTY.

709 7807-2 Cylinder, Extend


(Includes Items 1 thru 19)

215245 Kit, Seal Special Hard


(Includes Items 7 Through 16)

215246 Kit, Seal Special Soft


(Includes Items 7 Through 15)

1 215247 Case Assembly ............................................... 1


2 215248 Rod Assembly................................................. 1
3 215249 Piston .............................................................. 1
4 215250 Head Gland..................................................... 1
5 215251 Buttress Ring Nut 5 3/16-12 Butt Thd ............. 1
6 215252 Spacer Assembly ............................................ 1
7 215253 Wiper 5 1/2 x 6 1/4.......................................... 1
8 215254 U-Cup Type B 5 1/2 x 6 1/4 x 5/8 Lg............... 1
9 215255 O-Ring Static Head 7 x 7 1/2 x 1/4 ................. 1
10 215256 Backup Static Head 7 x 7 1/2.......................... 1
11 215257 O-Ring Static Piston 5 1/4 x 5 7/16 x 3/32 ...... 1
12 215258 Backup Static Piston 5 /14 x 5 7/16 ................ 2
13 215259 Piston Seal TFE 7 1/2 ..................................... 1
14 215260 O-Ring Seal Loading 6 3/4 x 7 x 1/8 ............... 1
15 215261 O-Ring Head Gland 7 1/2 x 7 3/4 x 1/8........... 1
16 215262 Grey Iron Piston Rings 7.540 OD ................... 2
17 215263 SHSS 1/4-20 x 3/8 LG NYLOK ....................... 3
18 215264 Metal Plug 9/16-18 SAE.................................. 2
19 215265 Sun CBGH-LJN C/B Valve (4000 psi)............. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
Extend Cylinder
MODEL: RT300-1 39
PAGE 39.7
713 0038

REF. PART NO. DESCRIPTION QTY.

713 0038 Cylinder, Boom

213771 Kit, Seal..................................................1


(Includes Items with Asterisk *)

1 213772 Case .......................................................1


2 213773 Rod.........................................................1
3 213774 Piston, Seal ............................................1
4 213775 Head.......................................................1
5 213776 Ring, Thread ..........................................1
6 208330 Nut, Buttress ..........................................1
7 213777 * Wiper ......................................................1
8 213778 * Seal, U-Cap............................................1
9 213779 * Seal, Step...............................................1
10 213780 * O-Ring, Static .........................................1
11 213781 * Ring, Backup Static ................................1
12 1218-171 * O-Ring, Static Piston..............................1
13 208333 * Piston, Backup Static .............................2
14 213782 Seal, Piston ............................................1
15 213783 * Seal, O-Ring Loader ..............................1
16 213784 * O-Ring, Thread ......................................1
17 213785 * O-Ring, Thread ......................................1
18 213876 * Ring, Wear .............................................3
19 213787 * Ring, Wear .............................................2
20 213788 Screw, SCH3/8 - 16 x 1 3/4....................2
21 213789 Screw, SHSS 1/4-20 x 1/2 .....................2
22 213790 Washer, Nylon........................................2
23 208074 Bushing, Bronze .....................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
Hoist Cylinder
MODEL: RT300-1 39
PAGE 39.8
713 0038-2

1 3 4 5 4 22 23 24 6 7 8 9 10 11 12 13
14
15
19
20
21 25

18
713 0038-2

25
2
16 17 16

REF. PART NO. DESCRIPTION QTY.

713 0038-2 Cylinder, Boom (Seabee)

215925 Kit, Seal .............................................................. 1


(Includes Items with Asterisk *)

1 215947 SHCPSS, .25 x 20 x .50LG w/ Nylok .................. 2


2 215956 Ring Nut, 4.44-12 Buttress Thd. ......................... 1
3 216135 Piston.................................................................. 1
4 216136 * Wear Ring, 12.00x11.75x1.50 (Step Cut)........... 2
5 216137 * Piston Capped “T” Seal (12.00/12.005 Bore) ..... 1
6 216138 Case Assembly................................................... 1
7 216139 Shaft Assembly................................................... 1
8 216140 * O-Ring, 11.50 x 12.00 x .25................................ 1
9 216141 Backup, 11.50 x 12.00 ........................................1
10 216142 Steel Head Gland ............................................... 1
11 216143 Thread Ring ........................................................ 1
12 216144 * O-Ring, 12.00 x 12.25 x .13................................ 1
13 216145 * Nylon Washer, .38 x .56 ..................................... 1
14 215999 SHCS, .38-16 x 1.75LG ......................................2
15 215962 * O-Ring, 9.25 x 9.50 x .13....................................1
16 215193 * Backup, 4.50 x 4.75............................................ 2
17 215937 * O-Ring, 4.50 x 4.75 x .13....................................1
18 215943 * Wear Ring, 6.25 x 6.00 x 1.00 (Butt Cut)............ 3
19 216146 * Buffer Seal “Step K”, 6.00 x 6.81 ........................ 1
20 215935 * Deep Z w/ Cont. Delta Backup, 6.00x6.75x0.62. 1
21 216147 * “AN” Wiper, 6.00 x 6.497 x .151 ......................... 1
22 215945 HHCS, .50-20 x .50 LG....................................... 4
23 215959 Cover Plate .........................................................1
24 216002 Metal Plug, 1.06-12 SAE ....................................2
25 216148 Bronze Bushing, 3.75 x 4.25 x 3.50.................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
Hoist Cylinder
MODEL: RT300-1 39
PAGE 39.8A
711 0234

REF. PART.NO. DESCRIPTION QTY.

711 0234 Hold Valve (Dana)


(Includes Items 1 Through 10)

1 215168 Body, Manifold Adapter ........................ 1


2 215169 Cart., 3/8 H.V. Vented .......................... 1
3 215170 Orifice, 0.025 DIA ................................. 1
4 215171 Orifice, 0.028 DIA ................................. 1
5 215172 O-Ring, AS-228 VI T90......................... 1
6 215173 Plug, #4 SAE ........................................ 1
7 215174 O-Ring .................................................. 1
8 215175 Backup ................................................. 2
9 215241 O-Ring .................................................. 1
10 215242 Backup ................................................. 2
11 215176 O-Ring .................................................. 1
12 215177 Wiper .................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
94’ BOOM
Hold Valve
MODEL: RT300-1 39
PAGE 39.9
16
2 3

Part of Boom
9
8 17
15
28
18
3
4 3
2 4
4 14
3 4 15

8 9
4
3
Part of Boom
19
10 8
6 20
7 8
9
1 8 22
23 21 11
Part of Jib

27
13
26
3 4
24
4 3 25
2 5 3 4 11
12
REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714A0334 Jib Stowage Assembly..........................1 14 709F7377 Bracket..................................................1


(includes Items 1 thru 28) 15 709 7358 Capscrew, 5/8C x 6-1/2 ........................2
1205-80 Nut, 5/8C...............................................2
1 709F7316 Bracket, Jib ...........................................1 16 709 7342 Bar ........................................................1
2 709 7359 Capscrew, 1/2C x 4-1/2 ........................3 17 709F7327 Bracket..................................................1
3 334 2205 Washer, Hardened................................6 18 708F2747 Rod .......................................................2
4 1205-67 Locknut .................................................3 19 1200-83 Capscrew, 3/8C x 4...............................2
5 709 7360 Capscrew, 1/2C x 12-1/2 ......................1 20 071 410 16 Capscrew, M10 x 20 .............................2
6 709 7384 Pad, Wear .............................................1 1210-23 Lockwasher...........................................2
7 1203-154 Capscrew, Flat Socket Head ................1 21 714F0342 Bracket..................................................1
8 1209-63 Washer, Hardened................................14 22 371 0101 Spring, Compression ............................1
9 1205-45 Locknut, 3/8C........................................7 23 1208-7 Bushing, Machinery ..............................1
10 071 410 24 Capscrew, M10 x 25 .............................3 24 1227-258 Roll Pin, 1/4 x 1-3/4...............................1
1210-23 Lockwasher...........................................3 25 712F0215 Handle ..................................................1
11 709 1564 Pad, Wear .............................................2 26 1222-273 Snap .....................................................1
12 709 7386 Spacer ..................................................3 27 12178-144 Rope .....................................................1
13 1200-102 Capscrew, 1/2C x 1-3/4 ........................4 28 1200-104 Capscrew, 1/2C x 2...............................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
JIB STOWAGE ASSEMBLY MODEL: RT300-1 39A
PAGE 39A.1
17

4,5,6 19

12 13,14

2,3
9 3,18

10,11 14,15,16
20,21,22
8

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0734 Offsettable Jib Ass’y - 32’


(Includes Items 1 Through 28)

1 714F0275 Jib ........................................................ 1 15 65344 Pin........................................................ 1


2 707F8530 Pin ........................................................ 4 16 1200-79 Capscrew, 0.38 x 3.50 ......................... 1
3 1222-239 Pin, Cotter Hair..................................... 10 17 714F0336 Link ...................................................... 1
4 1205-58 Nut ....................................................... 8 18 709 7290 Pin........................................................ 4
5 1210-26 Washer, Lock ....................................... 8 19 38490 Pin........................................................ 2
6 1200-104 Capscrew ............................................. 8 20 1209-79 Spacer.................................................. 4
7 708F0291 Stubhead.............................................. 1 21 A38933 Sheave ................................................. 1
8 707 4058 Shim ..................................................... 1 22 1213-3 Zerk, Greaser ....................................... 1
9 714F0335 Link ...................................................... 1 23 714A0334 Jib Stowage Ass’y................................ 1
10 709 7796 Spacer.................................................. 1 24 708A0282 Anti Two Block Ass’y............................ 1
11 709 7795 Spacer.................................................. 1 25 1209-4 Washer, Plain .38................................. 5
12 709 7304 Wear Bar .............................................. 1 26 1210-20 Washer, Lock .38 ................................. 5
13 1203-144 Flat Soc, .38 x .75 ................................ 4 27 1200-57 Capscrew .38 x .75 .............................. 5
14 1205-45 Locknut, 0.38-16 ESNA ....................... 5 28 1240-68 Clamp, .50............................................ 5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SIDE-STOW OFFSETTABLE JIB
32’
MODEL: RT300-1 39A
PAGE 39A.2
17
33,34
24 26 25

39 14,43
3
44
2,3 3,12 9,19,20 27,28,29
3,18
36
6,7,8 5 45,46,47,48
37,38
4 30,31,32
6,7,13

14,15,16
6,35 21,22,23
9,10,11

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0333 Offsettable Jib Ass’y - 32’-49’


(Includes Items 1 Through 50)

1 714F0275 Jib......................................................... 1 26 38490 Pin ........................................................ 1


2 707F8530 Pin ........................................................ 4 27 709 7296 Plate ..................................................... 2
3 1222-239 Pin, Cotter Hair..................................... 10 28 709 7298 Shim ..................................................... 6
4 711F0142 Stinger .................................................. 1 29 709 7297 Shim ..................................................... 4
5 708F0253 Bracket ................................................. 1 30 1209-79 Spacer.................................................. 2
6 1210-20 Washer, Lock 0.38 ............................... 23 31 A38933 Sheave ................................................. 1
7 1209-4 Washer, Plain 0.38 ............................... 17 32 1213-3 Zerk, Grease ........................................ 1
8 1200-61 Capscrew, 0.38UNC x 1.25.................. 4 33 707 8788 Shim ..................................................... 4
9 1213-11 Fitting, Grease...................................... 4 34 707 8525 Plate ..................................................... 2
10 1217-349 Roller, Cam ý1.50 x 0.88 Thk............... 2 35 1200-59 Capscrew, 0.38 UNC x 1.00................. 6
11 1205-91 Locknut, 0.62-18 ESNA........................ 2 36 714F0335 Link....................................................... 1
12 707F8527 Pin ........................................................ 1 37 709 7796 Spacer.................................................. 1
13 1200-65 Capscrew, 0.38 x 1.75.......................... 6 38 709 7795 Spacer.................................................. 1
14 1205-45 Locknut, 0.38-16 ESNA........................ 5 39 709 7304 Wear Bar .............................................. 1
15 65344 Pin ........................................................ 1 41 Page 39B.2 Jib Stowage Ass’y ................................ 1
16 1200-79 Capscrew, 0.38 x 3.50.......................... 1 42 708A0282 Anti-Two Block Ass’y............................ 1
17 714F0336 Link....................................................... 1 43 1203-165 Flat Soc. 0.38 x 1.25 ............................ 4
18 709 7290 Pin ........................................................ 4 44 706 8154 Tube ..................................................... 1
19 1205-55 Locknut, 0.44-20 ESNA........................ 2 45 1200-57 Capscrew ............................................. 5
20 1217-49 Roller, Cam ý1.00 x 0.62 Thk............... 2 46 1209-4 Washer, Plain .38................................. 5
21 1200-144 Capscrew, 0.62 x 1.50.......................... 4 47 1210-23 Washer, Lock .38 ................................. 5
22 1210-32 Washer, Lock 0.62 ............................... 4 48 200B2007-5 Clamp, .62............................................ 5
23 708 0260 Shim ..................................................... 12 49 1200-57 Capscrew, 0.38 x 0.75 ......................... 7
24 708F0246 Bracket ................................................. 1 50 1240-68 Clamp................................................... 7
25 708 0267 Pin ........................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SIDE-STOW OFFSETTABLE JIB
32’-49’
MODEL: RT300-1 39A
PAGE 39A.3
17
33,34
24 26 25

39 14,43
3
44
3,12 9,19,20 27,28,29
2,3 3,18
36
6,7,8 5 45,46,47,48
37,38
30,31,32
4 6,7,13

14,15,16
6,35 21,22,23
9,10,11

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

714A0551 Offsettable Jib Ass’y - 32’-36’-49’


(Includes Items 1 Through 50)

1 714F0275 Jib......................................................... 1 26 38490 Pin ........................................................ 1


2 707F8530 Pin ........................................................ 4 27 709 7296 Plate ..................................................... 2
3 1222-239 Pin, Cotter Hair..................................... 11 28 709 7298 Shim ..................................................... 6
4 714F0550 Stinger .................................................. 1 29 709 7297 Shim ..................................................... 4
5 708F0253 Bracket ................................................. 1 30 1209-79 Spacer .................................................. 2
6 1210-20 Washer, Lock 0.38 ............................... 23 31 A38933 Sheave ................................................. 1
7 1209-4 Washer, Plain 0.38 ............................... 17 32 1213-3 Zerk, Grease ........................................ 1
8 1200-61 Capscrew, 0.38UNC x 1.25.................. 4 33 707 8788 Shim ..................................................... 4
9 1213-11 Fitting, Grease...................................... 4 34 707 8525 Plate ..................................................... 2
10 1217-349 Roller, Cam ý1.50 x 0.88 Thk............... 2 35 1200-59 Capscrew, 0.38 UNC x 1.00................. 6
11 1205-91 Locknut, 0.62-18 ESNA........................ 2 36 714F0335 Link....................................................... 1
12 707F8527 Pin ........................................................ 1 37 709 7796 Spacer .................................................. 1
13 1200-65 Capscrew, 0.38 x 1.75.......................... 6 38 709 7795 Spacer .................................................. 1
14 1205-45 Locknut, 0.38-16 ESNA........................ 5 39 709 7304 Wear Bar .............................................. 1
15 65344 Pin ........................................................ 1 41 Page 39B.2 Jib Stowage Ass’y ................................ 1
16 1200-79 Capscrew, 0.38 x 3.50.......................... 1 42 708A0282-3 Anti-Two Block Ass’y............................ 1
17 714F0336 Link....................................................... 1 43 1203-165 Flat Soc. 0.38 x 1.25 ............................ 4
18 709 7290 Pin ........................................................ 4 44 706 8154 Tube ..................................................... 1
19 1205-55 Locknut, 0.44-20 ESNA........................ 2 45 1200-57 Capscrew ............................................. 5
20 1217-49 Roller, Cam ý1.00 x 0.62 Thk............... 2 46 1209-4 Washer, Plain .38 ................................. 5
21 1200-144 Capscrew, 0.62 x 1.50.......................... 4 47 1210-23 Washer, Lock .38 ................................. 5
22 1210-32 Washer, Lock 0.62 ............................... 4 48 200B2007-5 Clamp, .62............................................ 5
23 708 0260 Shim ..................................................... 12 49 1200-57 Capscrew, 0.38 x 0.75.......................... 7
24 708F0246 Bracket ................................................. 1 50 1240-68 Clamp................................................... 7
25 708 0267 Pin ........................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
SIDE-STOW OFFSETTABLE JIB
32’-36’-49’
MODEL: RT300-1 39A
PAGE 39A.4
1

2 3
5
2 4
5
2

2 6

REF. PART NO. DESCRIPTION QTY.

708A0282 Anti-Two Block Assembly, Jibs

1 717 0882 Counterweight, w/ Chain ...................... 1


709 7821 Switch ................................................... 1
2 708 0271 Receptacle............................................ 3
706 8189 Plate ..................................................... 3
708 2982 VCI-Pad, 1 x 1 ...................................... 3
3 708 0272 Plug ...................................................... 1
4 12422-672 Cable .................................................... 1
5 708 0313 Tube ..................................................... 1
6 1240-68 Clamp ................................................... 4
1200-57 Capscrew, 3/8NC x 3/4......................... 4
1210-20 Lockwasher, 3/8 ................................... 4
1209-4 Flatwasher, 3/8 ..................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2006 GROUP


DATE:
ANTI-TWO BLOCK MODEL: RT300-1 39A
Jib
PAGE 39A.5
7 9 8 1 4 12 2 6 17

13
10
16 14

15

11 3 5

REF. PART.NO. DESCRIPTION QTY.

1 Page 40.2 Motor, Winch.........................................Ref


2 215520 1” Code 62 Counterbalance..................1
3 215521 Manifold ................................................1
4 215522 O-Ring ..................................................2
5 215523 Capscrew..............................................4
6 215524 Capscrew..............................................4
7 215525 Hose Assembly .....................................1
8 215526 Elbow Fitting .........................................2
9 215527 Adapter .................................................2
10 215528 Swivel Nut 90° ......................................1
11 215529 Hose Assembly .....................................1
12 215530 Cartridge ...............................................1
13 218994 Reducer ................................................1
14 218713 Threadseal............................................1
15 218644 Sensor ..................................................1
16 218784 Nut, Jam ...............................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WINCH VALVE MODEL: RT300-1 40


PAGE 40.1
6

5
4

8
7

3
1
2

REF. PART.NO. DESCRIPTION QTY.

218989 Motor, WInch

219082 Kit Seal


(Includes Items 4, 5 and 8)

1 219030 Screw, Headless...................................1


2 219031 Seal, Locknut ........................................1
3 219024 Plug Assembly ......................................2
4 219028 O-Ring ..................................................1
5 219027 Seal, Shaft ............................................1
6 219026 Flange...................................................1
7 219020 Screw....................................................8
8 219025 O-ring....................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Revised 5-2005 GROUP


DATE:

WINCH MOTOR MODEL: RT300-1 40


PAGE 40.2
4 3 7 8 9 14 1 2

12 13 12

15

15

18 17 16 18

REF. PART.NO. DESCRIPTION QTY.

219003 Winch Cable Roller


(Includes Items 1 thru 19)

1 219004 Bracket, LH........................................... 1


219007 Bushing................................................. 2
2 217796 Bracket, RH .......................................... 1
219007 Bushing................................................. 2
3 217797 Eye Bolt ................................................ 2
4 219012 Nut, .50-UNC ........................................ 4
5 218985 Capscrew, .50 x 1.25............................ 8
215470 Lockwasher, 1/2” .................................. 8
7 217799 Spring ................................................... 2
8 217800 Bellcrank............................................... 2
9 217801 Capscrew, .31x 1.75............................. 2
217802 Washer, Lock .31.................................. 2
218750 Nut, .31 ................................................. 2
12 217804 Machinery Bushing ............................... 8
13 219015 Lever (w/ Bushing)................................ 1
219019 Bushing (only)....................................... 2
14 217806 Key, Shaft ............................................. 2
15 217807 Grease Fitting ....................................... 4
16 219021 Roller, Center ....................................... 1
17 219022 Capscrew, Socket................................. 2
18 217810 Roller, Cap............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WINCH CABLE ROLLER MODEL: RT300-1 40


PAGE 40.3
1

39
58
46
58 3
40 36
4 49
44
2 50
7
23 6
47
48
30
27
26
45
25 41 42
62
28
26

29
22 24

52

21
17
19
60 20
19
21
15
18
14
53 11
13
14
15
51 12

16
59 38
34
43

10
See Page 40.5 37
35
31

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC WINCH
BRADEN PD15B
MODEL: RT300-1 40
PAGE 40.4
See Page 40.4

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

714 1454 Hydraulic Winch Assembly (Braden)

216760 Kit, Seal

1 215418 Brake Cylinder ......................................1 31 215445 Thrust Washer ...................................... 1


2 215419 Seal.......................................................1 32 215446 Motor Support....................................... 1
3 215420 Pressure Plate Stamping ......................1 33 215447 Snap Ring............................................. 1
4 215421 Piston Backup Ring ..............................1 34 215448 Output Sun Gear .................................. 1
5 215422 Die Spring .............................................12 35 215449 Primary Sun Gear................................. 1
6 215423 850170 Disc-Friction .............................7 36 215450 Spacer .................................................. 1
7 215424 Brake Disk ............................................8 37 215451 Primary Spacer..................................... 1
10 215425 Primary Planet Carrier ..........................1 38 215474 Spacer, Output ..................................... 1
11 215426 Primary Planet Gear .............................3 39 218651 Capscrew.............................................. 8
12 215427 Primary Planet Gear Shaft ....................3 40 218985 Capscrew.............................................. 8
13 215428 Roller Bearing .......................................3 41 215454 Capscrew.............................................. 4
14 215429 Bearing Race ........................................6 42 217070 Sprag Clutch Assembly ........................ 1
15 215430 Spirol Pin ..............................................3 43 215455 Thrust Washer ...................................... 1
16 215431 Output Planet Carrier............................1 44 215456 Sight Gauge.......................................... 1
17 215432 Output Planet Gear ...............................3 45 216108 16496-8 Plug, O-Ring Flush ................. 1
18 215433 Output Planet Gear Shaft .....................3 46 216109 Vent Plug .............................................. 1
19 215434 Roller Bearing .......................................6 47 215459 O-Ring .................................................. 1
20 215435 Bearing Spacer .....................................3 48 215460 Back-Up Ring ....................................... 1
21 215436 Thrust Washer ......................................6 49 215446 Support, Motor...................................... 1
23 218983 Bearing Support ....................................1 50 215465 O-Ring .................................................. 1
24 218984 Cable Drum...........................................1 51 216769 Plate, Tie .............................................. 1
25 215439 Cable Drum Closure .............................1 52 216771 Plate, Tie .............................................. 1
26 215440 Ball Bearing ..........................................2 53 217072 Screw, Flathead.................................... 16
27 215441 Oil Seal .................................................1 58 215470 Lockwasher .......................................... 16
28 215442 O-Ring ..................................................1 59 215471 Sideplate, Motor End ............................ 1
29 215443 Seal-Oil .................................................1 60 215472 Sideplate, Support End......................... 1
30 215444 Retaining Ring, External .......................1 62 218987 Cable Wedge........................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HYDRAULIC WINCH
BRADEN PD15B
MODEL: RT300-1 40
PAGE 40.5
11
12
23
4
1

2
5

27 19
20
21
18
20
32 24
31 22
34 7
26 13
9
14
28
16 10 33

13

29
30

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4057 Hook Block, 3 Sheave, 30 Ton


(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 3 19 215293 QRJ QN 14PL Group ........................... 1
2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 3 20 215294 Retaining Ring...................................... 2
3 215280 1” Hex Nut ............................................ 8 21 215295 Center Pin ............................................ 1
4 215281 Thrust Washer...................................... 2 22 215296 QR 14R Guide Ay ................................ 1
5 215282 Thrust Washer...................................... 2 23 215297 Tie-Bolt................................................. 2
7 215283 Set Screw............................................. 1 24 215298 Tie-Bolt................................................. 2
8 215284 Housing ................................................ 1 26 215299 9 L Pin 1 1/4 ......................................... 3
9 215285 Thrust Bearing...................................... 1 27 215300 Spacer.................................................. 2
10 215286 Alemite Fitting ...................................... 1 28 215301 “S” Hook ............................................... 1
11 215287 3/4” Washer.......................................... 4 29 215302 Latch Kit ............................................... 1
12 215288 3/4” Capscrew...................................... 4 30 215303 Split Ring.............................................. 1
13 214289 Hook & Nut........................................... 1 31 215304 Fitting ................................................... 3
14 215290 Quick Rel Pin ....................................... 3 32 215305 Rollpin .................................................. 4
16 215291 Chain.................................................... 33 215306 Spacer.................................................. 2
18 215392 Dead End ............................................. 1 34 215307 3/8” Capscrew ...................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HOOK BLOCK
3 Sheave / 30 Ton
MODEL: RT300-1 44
PAGE 44.1
6,30
23

1,2

15 17

19
20
27
21,36
18 22
20
24
19 17 16
15
33
26,32 35 11
14,31

34
10
9
8
13

16 29

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4058 Hook Block, 4 Sheave, 30 Ton


(Includes Items 1 Thru 34)

1 215278 Outer Ring & Roller Assembly ............. 4 20 215294 Retaining Ring...................................... 2
2 215279 Shv WC 14.00 x 3.25 ID x .75 TK ........ 4 21 215308 Center Pin ............................................ 1
4 215281 Thrust Washer...................................... 2 22 215332 QR 14R Guide Ay ................................ 1
5 215328 Thrust Washer...................................... 3 23 215333 Tie-Bolt ................................................. 2
6 215329 3/4” Capscrew ...................................... 4 24 215334 Tie-Bolt ................................................. 2
8 215330 Housing ................................................ 1 26 215335 11 L Pin 1 1/4 ....................................... 3
9 215285 Thrust Bearing...................................... 1 27 215336 Spacer .................................................. 2
10 215286 Alemite Fitting ...................................... 1 29 215302 Latch Kit ............................................... 1
11 215287 3/4” Washer.......................................... 4 30 215287 3/4” Lock Washer ................................. 4
13 214289 Hook & Nut........................................... 1 31 215303 Split Ring .............................................. 3
14 215290 Quick Rel Pin ....................................... 3 32 215305 Rollpin .................................................. 4
15 215331 Plate Group .......................................... 1 33 215327 3/8” Capscrew ...................................... 1
16 215306 Spacer.................................................. 2 34 215291 Chain ....................................................
17 215280 1” Hex Nut ............................................ 8 35 215301 “S” Hook ............................................... 1
18 215292 Dead End ............................................. 1 36 215337 Roll Pin ................................................. 1
19 215304 Fitting ................................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HOOK BLOCK
4 Sheave / 30 Ton
MODEL: RT300-1 44
PAGE 44.2
5,29
24

17
4
15
19
20 27
12,21 22

20 25
10 18
19 17 23

26,31
9
14 8
11 7
5,29 13
16
3
14
6,30 6,30
18 28

26,31 17 15

REF. PART NO. DESCRIPTION QTY. REF. PART NO. DESCRIPTION QTY.

410 4059 Hook Block, 4 Sheave, 40 Ton


(Includes Items 1 Thru 31)

1 215911 Outer Ring & Roller Assembly ............. 4 17 215280 Nut, 1” .................................................. 8
2 215912 Shv WC 14.00 x 3.75 ID x .75 TK ........ 4 18 215306 Spacer .................................................. 2
3 215913 Thrust Washer...................................... 2 19 215304 Lube Fitting, 1/8” .................................. 4
4 215914 Thrust Washer...................................... 3 20 215917 Retaining Ring...................................... 2
5 215329 3/4” Capscrew ...................................... 4 21 215918 Center Pin ............................................ 1
6 215291 Chain.................................................... 3 22 215292 Dead End ............................................. 1
7 215330 Housing ................................................ 1 23 215334 Tie-Bolt ................................................. 2
8 215285 Thrust Bearing...................................... 1 24 215333 Tie-Bolt ................................................. 2
9 215286 Alemite Fitting ...................................... 1 25 215332 QR 14R Guide AY ................................ 1
10 215283 Set Screw............................................. 1 26 215335 11 L Pin 1 1/4 ....................................... 4
11 215327 3/8 Capscrew ....................................... 1 27 215336 Spacer .................................................. 2
12 215337 Roll Pin ................................................. 1 28 215919 Latch Kit ............................................... 1
13 215915 Hook & Nut........................................... 1 29 215287 Lockwasher, 3/4” .................................. 4
14 215290 Pin, Quick Release............................... 3 30 215303 Split Ring .............................................. 3
15 215916 Plate Group .......................................... 1 31 215305 Roll Pin ................................................. 3
16 215301 S Hook ................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
HOOK BLOCK
4 Sheave / 40 Ton
MODEL: RT300-1 44
PAGE 44.3
1

18
17
19
3 16 20 REF. PART.NO. DESCRIPTION QTY.

410 4064 Overhaul Ball, 12 Ton, 240#, 5/8”


15
1 215396 Swivel................................................... 1
2 215397 Adapter Bar 3/8 .................................... 2
5 3 215394 Overhaul Ball ....................................... 1
6
4 215395 Ball Latch Pin ....................................... 2
5 215386 Washer................................................. 2
4
6 215387 Jam Nut 1-1/4 ...................................... 2
7 215398 Cotter Pin 1/4 ....................................... 2
8 215399 Hook Latch Pin..................................... 1
9 215400 Jam Nut 1-5/8 ...................................... 2
10 215388 Cotter Pin 3/16 ..................................... 2
7 (for 410 4064) 12 215401 Replacement Hook Latch Kit ............... 1
10 (for 410 4066)
13 215402 Eye Hook ............................................. 1
14 215403 Spacer 1-1/4 ........................................ 1

8
REF. PART.NO. DESCRIPTION QTY.

410 4066 Overhaul Ball, 7 Ton, 250#, 5/8”


7
2 215393 Adapter Bar 3/8.....................................2
3 216949 Overhaul Ball ........................................1
4 215395 Ball Latch Pin........................................2
9 5 215386 Washer .................................................2
6 215387 Jam Nut 1-1/4 .......................................2
12
14 8 215389 Hook Latch Pin .....................................1
9 215387 Jam Nut 1-1/4 .......................................2
10 215388 Cotter Pin 3/16......................................4
12 215390 Replacement Hook Latch Kit ................1
13 215391 Eye Hook ..............................................1
13 14 215392 Spacer 1-1/4 .........................................1
15 215959 Screw 5/16............................................2
16 216958 Bearing .................................................1
17 216952 Housing.................................................1
18 216950 Eye & Nut..............................................1
24, 25 19 215286 Fitting ....................................................1
20 216951 Ring ......................................................1
21 216953 Top with Eye .........................................1
23
22 216954 Name Plate ...........................................1
23 216955 Screw....................................................8
24 216956 Name Plate ...........................................1
25 216957 Caution Plate ........................................1

22 12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:
OVERHAUL BALL
240# / 250#
MODEL: RT300-1 44
PAGE 44.4
UNDER NO CONDITION CAN ANY OTHER
SIZE, TYPE, OR LENGTH OF WIRE ROPE
! CAUTION BE USED ON THIS EQUIPMENT SINCE IT
CONSTITUTES A SAFETY HAZARD.

AUXILIARY
JIB
WINCH

MAIN
WINCH

BALL & HOOK

BOOM TIP

DEAD END DEAD END DEAD END


ON BOOM TIP ON BOOM TIP ON BOOM TIP
(EVEN PARTS (EVEN PARTS (EVEN PARTS
OF LINE) OF LINE) OF LINE)
DEAD END ON DEAD END ON DEAD END ON
HOOK BLOCK HOOK BLOCK HOOK BLOCK
(ODD PARTS (ODD PARTS (ODD PARTS
OF LINE) OF LINE) OF LINE)

HOOK BLOCK

3 SHEAVE 4 SHEAVE 5 SHEAVE

- WIRE ROPE - - WIRE ROPE -


6X19 OR 6X37 CLASS, I.P.S., I.W.R.C. REGULAR LAY PRE- OPTIONAL
FORMED 18X19 or 19X19 ROTATION RESISTANT COMPACTED STRAND

5/8” - 35,800 Lbs. Minimum Breaking Strength 5/8” - 45,400 Lbs. Minimum Breaking Strength

REF. PART.NO. DESCRIPTION QTY REF. PART.NO. DESCRIPTION QTY

5/8” x 450’ 5/8” x 450’


Main & Aux. Main & Aux.
709A6016 Winch Cable Ass’y ............................... 1 709A7278 Winch Cable Ass’y(Rotation Resistant) 1
(Includes Items 1 thru 7) (Includes Items 1 thru 7)

1 * 1280-450 Cable .................................................... 1 1 *12504-450 Cable .................................................... 1


*Requires 707A8961 or 600 LB. Hook Block *Requires 707A8961 or 600 LB. Hook Block

709A6192 Winch Socket Ass’y.............................. 1 709A6192 Winch Socket Ass’y .............................. 1


(Includes Items 2 thru 7) (Includes Items 2 thru 7)

2 1234-18 Socket, Cable ....................................... 1 2 1234-18 Socket, Cable ....................................... 1


3 1234-19 Wedge .................................................. 1 3 1234-19 Wedge .................................................. 1
4 51039 Pin ........................................................ 1 4 51039 Pin ........................................................ 1
5 1207-42 Pin, Cotter ............................................ 1 5 1207-42 Pin, Cotter ............................................ 1
6 B49411 Wedge, Winch Drum ............................ 1 6 B49411 Wedge, Winch Drum ............................ 1
7 1240-45 Clamp, Cable ....................................... 1 7 1240-45 Clamp, Cable........................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

Issued 2-2005 GROUP


DATE:

WIRE ROPE & REEVING MODEL: RT300-1 45


PAGE 45.1
22 23
4,14
15 17
16

20
25
26 24 18 19 18
27 26 VIEW B-B
27 3,9 10 11 8

5,12

B
8 B

6
2
29
1

REF. PART.NO. DESCRIPTION QTY. REF. PART.NO. DESCRIPTION QTY.

717A0773-1 RCI 510 Assembly

717 0881 RCI KIT (Greer RCI 510)....................... 1


(Includes Items 1 Through 5)

1 717 0882 Cwt w/ Chain ......................................... 1 14 442 6316 Grommet ............................................... 1


2 714 0621 Switch.................................................... 1 1205-13 Nut, .25 UNC ......................................... 3
213830 Bolt ........................................................ 2 1200-1 Capscrew, .25UNC x .75....................... 3
213844 Switch, Contact ..................................... 1 1210-14 Washer, Lock .25 .................................. 3
213845 Magnet .................................................. 1 15 12400-629 Decal, Attention ..................................... -
3 Page 52.3 Reeling Drum ........................................ 1 16 717 0808 Bracket .................................................. 1
4 717 0777 Display .................................................. 1 17 1222-258 Ring ....................................................... 1
5 Page 52.2 Computer Assembly.............................. 1 12186-40 Chain ..................................................... 1
6 12422-24 Cable..................................................... 1 1212-48 Rivet ...................................................... 1
8 708 0271 Receptacle ............................................ 2 18 200B2578-96 Hose ...................................................... 2
1202-29 Screw, Slotted Cheese Head ................ 8 19 12019-609 Tee ........................................................ Ref
1210-7 Washer, Lock ........................................ 8 20 12019-704 Adapter.................................................. Ref
708 2982 VCI-Pad, 1 X 1 ...................................... 3 22 717 0880 Velocity Fuse......................................... 1
708 0272 Plug ....................................................... 2 23 375 0701 Reducer................................................. 1
9 714 1062 Bracket .................................................. 1 24 717 0808 Bracket .................................................. 1
1200-57 Capscrew, .38UNC x .75....................... 7 25 709 7820 Bracket .................................................. 2
1209-4 Washer, Plain .38.................................. 7 26 1200-57 Capscrew, .38UNC x .75....................... 4
1210-23 Washer, Lock .38 .................................. 7 1209-4 Washer, Plain .38 .................................. 4
10 1240-68 Clamp.................................................... 3 1210-23 Washer, Lock .38 .................................. 4
1200-57 Capscrew, .38UNC x .75....................... 3 27 707A4669 Roller Guide .......................................... 3
1209-4 Washer, Plain .38.................................. 3 28 12513-4 Cassette, Operator Intro........................ 1
1210-23 Washer, Lock .38 .................................. 3 29 719 0813 Wire Harness, RLI................................. 1
11 206F4254 Tube ...................................................... 1
12 1200-309 Capscrew, .25C x .50............................ 4
1210-14 Lockwasher, .25 .................................... 4
1210-2 Flatwasher, .25...................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 11-2005 GROUP


DATE:
GREER RCI510
RCI Assembly
MODEL: RT300-1 52
PAGE 52.1
1

REF. PART.NO. DESCRIPTION QTY.

718 0802 Computer, RCI 510

1 717 0776 System Chip [Generic - Not Programmed]......... 1


2 --- Fuse, 10 Amp - Standard Auto........................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Revised 11-2005 GROUP


DATE:
GREER RCI510
Computer
MODEL: RT300-1 52
PAGE 52.2
7 3
1B 1

1A

REF. PART.NO. DESCRIPTION QTY.

717 0778 Reeling Drum, RCI 510

1 216651 Base Plate Assembly ......................................... 1


1A 216652 Potentiometer, Extension ................................ 1
1B 216946 Potentiometer, Angle....................................... -
2 216653 Slip Ring............................................................. 1
3 216654 O-Ring ................................................................ 1
4 216655 Cover Assembly ................................................. 1
5 216656 Screw ................................................................. 12
6 216657 Cable, Tail .......................................................... 1
7 216658 Ext. Cable Assembly .......................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED

Issued 2-2005 GROUP


DATE:
GREER RCI510
Reel
MODEL: RT300-1 52
PAGE 52.3

You might also like