Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

DEPARTMENT OF MECHANICAL AND PRODUCTION ENGINEERING

JIG AND FIXTURE DESIGN

MPEN 426

PETER NYAGA

MPE/035/20

Report on Linear Indexing Drilling Jig Fabrication

Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

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 Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

Report on Linear Indexing Drilling Jig Fabrication

Introduction

This report details the design and functionality of a linear indexing drilling jig created for drilling
four holes in component Part No. 1. The jig was designed to improve production efficiency
compared to conventional drilling methods.

Objectives
The lab aimed to:

 Understand the importance and application of linear indexing in drilling jig design.
 Identify different types of locators and their applications.
 Apply linear indexing jigs in the mass production of industrial components.
 Understand the relationship between cost of production, production planning, and jig
design.

Materials

 MS Flat Bar
 MS Angle Line
 MS Rod 10mm diameter

Tools and Machines

 Steel Rule
 Scriber
 Pillar Drill Machine and accessories
 Ø 10mm drill bit
 Stopwatch

Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

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 Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

Procedure

1. The linear indexing jig was designed using computer-aided design (CAD)
software to ensure accuracy in drilling locations.
2. The component (Part No. 1) was marked for the four holes according to the
production drawing.
3. The jig was placed on the pillar drill table, and a Ø 10mm drill bit was secured in
the chuck to ensure proper alignment with the tool guide hole in the jig base.
4. The component was positioned and clamped against the three pin locators (1, 2,
and 3) on the jig to ensure stability during drilling.
5. The first hole was drilled, and the drilling time was recorded.
6. The component was unclamped, linearly indexed by aligning the first drilled hole
with the aligning pin (locator 3), and then re-clamped. The indexing time was
recorded.
7. Steps 6 and 7 were repeated to drill the remaining three holes.
8. After drilling all the holes, any burrs were removed from the component.

Workpiece after

drilling with jig

Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

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 Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

Jig and workpiece and after fabrication

Discussion

The use of a linear indexing drilling jig offers significant advantages over conventional
drilling methods, especially in high-volume production scenarios. Here’s a breakdown of
the benefits:

 Reduced Marking and Setup Time: Since the jig precisely locates the
workpiece, there’s no need for individual marking and set up for each hole. This
saves time compared to conventional drilling methods that require repetitive
marking and drill bit alignment.
 Improved Accuracy and Repeatability: The jig ensures consistent hole
placement across all workpieces due to the positive location provided by the pins
and the drill guide.
 Increased Production Efficiency: The reduction in marking, setup, and drilling
time per piece translates to a significant boost in production efficiency.

Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

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 Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

Design Features of the Linear Indexing Jig

The linear indexing jig incorporates two key design features:

 Pin Locators: These pins accurately position the workpiece within the jig,
ensuring consistent hole placement relative to the drill guide.
 Aligning Pin: This pin serves two purposes:
o It acts as a location point during linear indexing by precisely aligning the
previously drilled hole.
o It functions as a drill guide for the subsequent holes. Aligning pins are
typically not retractable because they need to remain in a fixed position to
maintain precise location of the workpiece throughout the drilling process.

Possible Drawback of the Jig Design

The reported design utilizes fixed drilled holes in the jig base to maintain the relationship
between the locators and the drilling point. While this method is functional, a potential
drawback exists if the jig needs to be modified to accommodate a different hole pattern
on the workpiece. Modifying the jig would require redrilling the holes in the base,
potentially affecting the accuracy of the jig.

An alternative approach would be to use a bushing plate that could be swapped out for
different hole patterns. This would provide more versatility for the jig.

Conclusion

The linear indexing jig is a valuable tool for repetitive drilling tasks. It significantly
improves production efficiency and accuracy compared to conventional drilling methods.
The design features, including the pin locators and aligning pin, contribute to the jig’s
effectiveness. While the current design offers functionality, consideration could be given
to incorporating a bushing plate to enhance the jig’s adaptability for different hole
patterns.

Jig and Fixture Design Lab report on Linear Indexing Drilling Jig: PETER NYAGA MPE/035/20

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