ITRP Program Management Team

REQUEST FOR INFORMATION (RFI) HOI ISTON

AIRPORTS
RFI No.: RFI 2266
Company Name:
Hensel Phelps Aconex No.

TITLE: CBIS - ESSE Missing Specs for Lift Station

WBS NO.: IFXX- FIS

ISSUE DATE: 03/20/2024

CONTRACT: C02 - FIS CMAR (HP)
03/27/2024
REQUIRED DATE:
TO: FAS
RESPONDED
Drawina/Soecification Reference: ‘Select*
Cost Impact: ‘Select*
Lift Station Pump Product Data, Lift Station Sewage DATE: STATUS:
AirA/acuum Valve
Time Impact ‘Select* PRIORITY: Urgent

QUESTION:

Discipline Review Please continue to use the submittal approval process for products seeking approval from the engineer.
Reviewing Discipline: Civil (In this case, we understand why the RFI was submitted)
Reviewed By: javillarreal Date: 3/28/2024
- Jose Villarreal (BMcD)

Digitally signed by Jose Calderon

Garcia AIA
DN: C=US,
Jose Calderon Garcia AIA E=garcia@fentressarchitects.com,
O=Fentress Architects, CN=Jose
Calderon Garcia AIA
Date: 2024.03.29 08:56:30-05'00'

Answered by:
Signed: Date:
The RFI response is incorporated into the Contract. Contractor is directed to submit a Change Request within 21 days for any responses received that impact the
cost and/or time of the Contract as per Exhibit C 7.3.2.1. If a Change Request is required, DO NOT START WORK until a Change Order is approved.
Revision: 141 Status: IFI | Issue Date: 20220302 IAH Terminal Redevelopment Program
 Sewage Air/Vacuum Halve

Series 401 and larger Model APCO Sewage Air/

Shutoff Vacuum Valves are specifically designed for
Valve
operation on sewage and waste media.

Venting Air/Vacuum Valves are needed to vent large

Mechanism
volumes of air when the sewage line is filled and
allow air to re-enter when draining, to prevent
vacuum or column separation occurring. Sewage
Air/Vacuum Valves utilize two floats, each
connected to a common stem which is guided
through a bushing.

The upper float shuts off instantaneously against

Backflushing the seat, due to the impact zone and lifting force
Stem
Attachments of the much larger concave bottom float, as
Optional
sewage media enters the valve body.
l
Once closed, and pressurized, the Air/Vacuum
Valve will not open to release air. It will open
under negative pressure allowing air to re-enter
and prevent vacuum from forming in the line.

Concave
Float

Optional
Blowoff
Valve

Larger Sizes
Have Flanged
Inlets

Optional
Inlet Shutoff Valve

6 www.dezurik.com
Dimensions and Specifications
Series 401 Sewage Air Vacuum Valve

Size Height Major Weight

Model
Outlet Waliio w|Attai>hmontc Dia. Plain vl'/Altac htnsn* e
2" NPT r NPT 16.25" 2fl! Z 41 65
401 178 19 25
50 25 413 508

^ wi T377TF1 23.5 SJ=L J-.I.P.

402 241 39 52
60 50 502 597

3" NPT 3" NPT 19.75" 23,75" M! 85 118

403 80 502 603 241 39 54
80

4" NPT 4" Plain 30" 35.25" 12" 130 200

404 59 91
100 100 762 895 305

6" FLG 6" Plain 32.5" 36.5" 16" 190 290

406 406 86 132
150 150 826 927

8" FLG 8" Plain 36" 40" 18" 310 430

408 457 141 195
200 200 914 1016

10" FLG 10" Plain 41“ 45" 20" 600 800

410 272 363
250 250 1041 1143 508

12" FLG 12" Plain 47" 53.5" 25" 750 980

412 340 445
300 300 1194 1359 635

14" FLG 14" Plain 51.5" 57.25" 29" 950 1230

414 737 431 558
350 350 1308 1454

Inch Pounds 4" (100mm) and larger flanged outlets available.

Millimeter Kilograms

Specify APCO with Confidence - Sewage Air/Vacuum Valve Series 401

Sewage Air/Vacuum Valves shall allow unrestricted venting or re-entry of air through it during filling or
draining of the force main to prevent vacuum. The Sewage AirA/acuum Valve shall incorporate (2)
stainless steel floats directly connected by a stainless steel stem, to maintain an air gap between the bottom
concave float and top shut-off float. The air gap shall retard waste solids from fouling or clogging the top
shut-off float. The internal baffle shall be fitted with a guide bushings and act to protect the shut-off float from
direct air flow. The baffle shall retain the Buna-N seat in place, without distortion for tight shut-off.

All internals shall be easily removed thru the top cover without removing the main valve from the line. The
complete valve shall withstand 500 psi (3447 kpa) test. Optional - Inlet and blow off valves, quick disconnect
couplings and minimum 5' (1.5m) hose for flushing. Engineer to specify.

The valve manufacturer shall furnish professionally printed installation and maintenance instruction manuals
with each valve.

Materials of construction shall be certified the following ASTM specifications:

Body, Cover and Baffle Cast Iron ASTM A126 GR.B

Ductile Iron ASTM A536 GR 65-45-12
Upper Float Stainless Steel ASTM A240
Patented Concave Lower Float Stainless Steel ASTM A240 T304
Stem, Guide Bushing Stainless Steel Series T300
Seat Buna-N Nitrile Rubber
Exterior Paint Universal Metal Primer FDA Approved for Potable Water

www.dezurik.com 7
 SECTION 2
Pumps □ UK

PARK
A Northwest Pipe Company
 Headquarters North Texas South Texas Central Texas
-^r UHSJGN r~ a R w ATER
7015 Fairbanks 1200 I-45 South 20943 U.S. 77 8491 Highway 87 East
Houston, TX 77040 Dallas, TX 75125 Harlingen, TX 78550 San Antonio, TX 78263

SPARK
www.park-ues.com
Tel 713-937-7602
Fax 713-937-4254
Tel 972-263-0222
Fax 972-842-8871
Tel 956-428-2079
Fax 956-440-1834
Tel 210-227-PARK
Fax 210-566-7270

Voltage Verification Form j£.

Precast Concrete
‘Expect the betst”
Catch Basins
7 Manholes
To: Will Doran
Grease Interceptors
Park USA
Acid Neutralization
Company:
Wastewater Treatment
Pump Stations
Phone No.: (713) 849-7115
Oil-Water Separators
Water Meter Assemblies
Email: Wdoran@PARK-USA.COM
Backflow Prevention
Fire Check Assemblies
Quote No.: 20-26584 Water Break Tanks
Aboveground Fuel Tanks
Job Name: IAH - Mickey Leland

Item: WW96-NCD4/6

Your Purchase
Order:

Order No.: 103082

Note:
Pumps and controls cannot be ordered until this
information is verifiedby customer.

Please provide us with the electrical characteristics for

the pump(s)and controls for this system:

Select Only One of the Following

Three Phase Typical Lift Station Detail

□ 460V-3ph-60Hz
□ 230V-3ph-60Hz Did You Know
Park can assist with
□ 208V-3ph-60Hz
design and pricing on a
complete Lift Station
Package, including Wet Well,
Name:
Submersible Pumps, Control
Panels, and Valve Assemblies.
Date:

For your next Stormwater or

Company: Sanitary Sewage application,
CALL US!
Contact No.:
 Bill of Materials- Mickey Leland International Terminal

Customer: Park USA

Engineer: Amani Engineering, Inc.

1. Two (2) NP-3102/463 5.5hp, 460/3. Pump includes 50’ power cable and FM rated motor.
Capable of pumping 490@26’
2. Two (2) 4” base elbows
3. Two (2) 2” upper guide rail brackets, 316SS
4. Two (2) 5/16” x 30’ lifting chains with shackles, 316SS
5. Two (2) 2” x 4” intermediate guide rail brackets, 316SS
6. One (1) control panel, NEMA 4X 304SS w/ high level alarm light
7. Four (4) control floats, model S40NO, 40’ cable
8. One (1) submersible transducer, 60’ cable
9. Two (2) cable holders, 316SS

Please verify power cable length and voltage prior to order.

 a xylem brand

WARRANTY
Xylem Water Solutions USA, Inc.

For the period defined, Xylem Water Solutions USA, Inc. offers a commercial warranty to the original End Purchaser
against defects in workmanship and material on Flygt Products. Warranty covers Flygt parts and labor as outlined in
ADDENDUM -A.

COVERAGE:
Xylem Water Solutions USA, Inc. will pay the cost of parts and labor during the warranty period, provided that the Flygt
product, with cable attached, is returned prepaid to a Xylem Water Solutions USA, Inc. Authorized Service Facility for
Flygt Product repairs. Coverage for Flygt parts and labor will be provided for the period shown in ADDEMHJM - A. The
warranty period will begin from date of shipment or date of a valid Start-up (For permanently installed pumps only). In
cases where the Start-up date is used as the beginning of the warranty on a permanently installed Flygt pump, a Start-up
Report completed by an approved service technician from a Xylem Water Solutions USA, Inc. Authorized Service Facility
for Flygt products must be received by the Xylem Water Solutions USA, Inc. Area Service Manager for Flygt Products
within thirty (30) days of the initial onset of the unit placed into service. If not received, the beginning of the warranty
coverage will default to the Flygt product ship date. A Start-up for a permanently installed Flygt pump must occur within
one (1) year from the date of shipment from a Xylem Water Solutions USA, Inc. authorized facility for Flygt Products or
warranty will automatically default to ship date as start of warranty. (See STORAGE section) When using the start-up
date as the beginning of the warranty, a copy of the Start-up Report will be required to support any Warranty Claims.
Warranty on Flygt Dewatering pumps will begin with ship date only. No other date on Flygt Dewatering pumps will be
considered.

Xylem Water Solutions USA, Inc/s sole obligation under this Warranty for Flygt Products shall be to replace, repair or
grant credit for Flygt Products upon Xylem Water Solutions USA, Inc.'s exclusive determination that the Flygt Product
does not conform to the above warranty. In the event that the Flygt product is replaced, warranty on the replacement
product will be equal to the balance remaining on the original product or ninety (90) days, whichever is greater.

MISUSE:
This Warranty shall not apply to any Flygt product or part of Flygt product which (i) has been subjected to misuse,
misapplication, accident, alteration, neglect, or physical damage (ii) has been installed, operated, used and/or maintained
in a manner which is in an application that is contrary to Xylem Water Solutions USA, Inc.'s printed instructions as it
pertains to installation, operation and maintenance of Flygt Products, including but without limitation to (iii) operation of
equipment without being connected to monitoring devices supplied with specific products for protection; or (iv) damaged
due to a defective power supply, improper electrical protection, faulty installation or repair, ordinary wear and tear,
corrosion or chemical attack, an act of God, an act of war or by an act of terrorism; or (v) has been damaged resulting
from the use of accessory equipment not sold by Xylem Water Solutions USA, Inc. or not approved by Xylem Water
Solutions USA, Inc. in connection with Flygt products.

WEAR PARTS:
This warranty does not cover costs for standard and/or scheduled maintenance performed, nor does it cover Flygt parts
that, by virtue of their operation, require replacement through normal wear (aka: Wear Parts), unless a defect in material
or workmanship can be determined by Xylem Water Solutions USA, Inc.. Wear Parts are defined as Cutters, Cutting
Plates, Impellers, Agitators, Diffusers, Wear Rings (Stationary or Rotating), Volutes (when used in an abrasive
environment), oil, grease, cooling fluids and/or any items deemed necessary to perform and meet the requirements of
normal maintenance on all Flygt equipment.

xylem
Ver. 14-031618
 a xylem brand

WARRANTY
Xylem Water Solutions USA, Inc
DISCLAIMERS:
(i) Xylem Water Solutions USA, Inc.'s warranties are null and void when Flygt Products are exported outside of the United
States of America without the knowledge and written consent of Xylem Water Solutions USA, Inc.; (ii) Xylem Water
Solutions USA, Inc. makes no independent warranty or representation with respect to parts or products manufactured by
others and provided by Xylem Water Solutions USA, Inc. (however, Xylem Water Solutions USA, Inc. will extend to the
Purchaser any warranty received from Xylem Water Solutions USA, Inc.'s supplier for such parts or products).

LIMITATIONS:
XYLEM WATER SOLUTIONS USA, INC. NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON OR COMPANY TO ASSUME
FOR XYLEM WATER SOLUTIONS USA, INC., ANY OTHER OBLIGATION IN CONNECTION WITH THE SALE OF ITS FLYGT
EQUIPMENT. ANY ENLARGEMENT OR MODIFICATION OF THIS WARRANTY BY A FLYGT PRODUCT DISTRIBUTOR, OR
OTHER SELLING AGENT SHALL BECOME THE EXCLUSIVE RESPONSIBILITY OF SUCH ENTITY.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES,
GUARANTEES, CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO FLYGT PRODUCT(S), INCLUDING AND
WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
WHICH ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. PURCHASER'S EXCLUSIVE REMEDY AND XYLEM WATER
SOLUTIONS USA, INC.'S AGGREGATE LIABILITY FOR BREACH OF ANY OF THE FOREGOING WARRANTIES IS LIMITED
TO REPAIRING OR REPLACING FLYGT PRODUCTS AND SHALL IN ALL CASES BE LIMITED TO THE AMOUNT PAID BY THE
PURCHASER HEREUNDER. IN NO EVENT IS XYLEM WATER SOLUTIONS USA, INC. LIABLE FOR ANY OTHER FORM OF
DAMAGES, WHETHER DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL, PUNITIVE, EXEMPLARY OR
SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF USE, LOSS OF PROFIT, LOSS OF ANTICIPATED
SAVINGS OR REVENUE, LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR
LOSS OF REPUTATION.

XYLEM WATER SOLUTIONS USA, INC. WILL NOT BE HELD RESPONSIBLE FOR TRAVEL EXPENSES, RENTED EQUIPMENT,
OUTSIDE CONTRACTOR'S FEES, OR ANY EXPENSES ASSOCIATED WITH A FLYGT PRODUCT REPAIR SHOP NOT
AUTHORIZED BY XYLEM WATER SOLUTIONS USA, INC. U.S.A., INC. REIMBURSEMENT COSTS FOR CRANES AND/OR ANY
SPECIAL EQUIPMENT USED IN CONJUNCTION FOR THE REMOVAL AND/OR REINSTALLATION OF ANY FLYGT
EQUIPMENT IS NOT COVERED UNDER THIS WARRANTY.

ANY UNAUTHORIZED ALTERATIONS TO SUPPLIED FLYGT EQUIPMENT USED WITHOUT XYLEM WATER SOLUTIONS USA,
INC. SUPPLIED FLYGT BRAND CABLE OR CONTROLS WILL NOT BE COVERED UNDER THIS WARRANTY, UNLESS IT CAN
BE PROVEN SUCH ANCILLARY EQUIPMENT IS SUITABLE FOR THE PURPOSE AND EQUAL TO XYLEM WATER SOLUTIONS
USA, INC. SUPPLIED FLYGT BRAND CABLES OR CONTROLS THAT WOULD ORIGINALLY HAVE BEEN SUPPLIED WITH THE
TYPE OF EQUIPMENT IN USE.

REQUIREMENTS:
A copy of Electrical System Schematics of the Control used (including a Control's Bill of Material) could be required to
support a Warranty Claim when a non Flygt Brand Control is used. In addition, a written record, hereby known as "the
log", will be associated with each unit serial number and must be maintained by the organization having product
maintenance responsibility. The log must record each preventative maintenance activity and any repair activity during the
life of the warranty or verification that a Xylem Water Solutions USA, Inc. authorized Service Contract for Flygt Products is
in force and must be available for review and/or auditing. Failure to meet these conditions could render this warrant null
and void. Such logs could be required to determine warranty coverage.

xylem
J tart Saint Wafer

Ver. 14-031618
 a xylem brand

WARRANTY
Xylem Water Solutions USA, Inc.
STORAGE:
Should a delay occur between ship date and the date of start-up, maintenance as outlined in Xylem Water Solutions USA,
Inc/s Care & Maintenance Manual for Flygt Prodqcts must be performed by the "CONTRACTOR" and/or "OWNER" during
any such period of storage. Documentation providing proof and outlining what maintenance was performed must be provided
to Xylem Water Solutions USA, Inc. or its Flygt Products representative within thirty (30) days of said maintenance, or the
Xylem Water Solutions USA, Inc. warranty for Flygt Products could be considered void.

CONTROLS:
Warranty coverage for permanently installed controls will start for the end purchaser on the date of shipment. This
warranty does not apply to controls that have been damaged due to a defective and/or improper input power supply,
improper electrical protection, accidental damage, improper or unauthorized installation and/or repair, unauthorized
alteration, negligence, environmental corrosion or chemical attack, improper maintenance or storage of control, any act of
God, an act of war, an act of terrorism or damage resulting from the use of accessory equipment not approved by Xylem
Water Solutions USA, Inc.. Further, this warranty does not apply in the event an adjustment is found to correct the
alleged defect.

Solid state devices will be covered for a period of one (1) year. Electrical control panels containing controllers, PLC's,
drives, soft starts, and other computerized equipment will require Transient Voltage Surge Suppression (TVSS) protection
in order to satisfy the requirements of this warranty. The protection equipment associated with the control must be kept
in working condition during the life of the warranty. Auxiliary equipment supplied with the control (air-conditioners etc.) is
limited by the respective original equipment manufacturer's warranty offered. Consumable items such as: light bulbs,
fuses, and relays are covered under normal operating conditions. Electrical surges experienced during startups and/or
during normal operating use of the control panel will cause the consumable items not to be covered under this warranty
policy. Components not supplied by Xylem Water Solutions USA, Inc. will not covered by this warranty.

TOP (The Optimum Pump Station)

Xylem Water Solutions USA, Inc. will warrant the Flygt TOP pre-engineered fiberglass pump station components against
defects in material and workmanship for a period of one (1) year from date of start-up or eighteen (18) months from date
of shipment and is valid only to the original owner of the station. Warranty shall cover the cost of labor and materials
required to correct any warrantable defect, excluding any removal and reinstallation costs, FOB Xylem Water Solutions
USA, Inc.'s authorized warranty service location for Flygt's TOP.

Flygt Products contained within a TOP pre-engineered fiberglass pump station will carry the standard Xylem Water
Solutions USA, Inc. warranty for Flygt products and/or accessories installed in the TOP pre-engineered fiberglass pump
station.

All Flygt Product restrictions and/or limitations as outlined and described within the context of this warranty are germane
to all sections of this Xylem Water Solutions USA, Inc. Warranty document.

Xylem Water Solutions USA, Inc.

National Quality Assurance - US Corporate

xylem
* IjnSnUlUr

Ver. 14-031618
 HSGT
axytem brand
WARRANTY
Xylem Water Solutions USA, Inc.

ADDENDUM - WARRANTYCOVERAGE BYPRODUCT

MONTHS MONTHS MONTHS MONTHS MONTHS MONTHS MONTHS MONTHS
PRODUCT PRODUCT SERIES AND CONFIGURATION
1-12 13-18 19-24 25-36 37-39 40-60 61-72 73-84
3000 Series (CP, NP, DP, CT, NT, CZ, NZ, LL)
Axial Flow/Mixed Flow/Centrifugal Pumps & Mixers 4000 Series (SR, PP) 100% 50% 25%

7000 Series (PL)

6000 Series (DP) 100% 50% 25%

Concertor Pumping System 100% 50% 25-48 MONTHS 25% 49-84 MONTHS
6000 Series (iPS)
Engineered to Order, Xylem Manufactured Control 100% 1 YR LIMITED-2 YEAR
ETO Electrical Control Panels
Panels (permanently installed) - 3 Years

Grinder Pumps 3000 Series (MP, MF, MH) 100% - 2 YEAR (From Ship Date) (From DOM) DOM= Date of Manufacture

3000 Series (FP, FS, FT, HP, HS)

Abrasion/Corrosion Resistant&Chopper Pumps 5000 Series (HP, HS) 100%
8000.280 Series (DP, DZ, DT, DS, DF)

Centrifugal Pumps 1300 Series 100% (FromShipDate)

2000 Series (BS, KS)

Dewatering Pumps 3000 Series (CS, NS, DS) 100% (FromShipDate)

8000.280 Series (DS, DF)

100% (From
Ship Date)
TOPS Fiberglass Pump Station

100% (From
Accessories Permanent / Portable Ship Date)

Hydroejectors/Aerators HE, JA 100% .

Portable Pump Controls Control Boxes (Nolta, MSHA etc.) 100% (From
ShiD Datel
TOPS Control Panels TOPS control panels (permanently installed)

100% (From
Small Pumps 3045, 3057, SX Ship Date)

100% (From
Parts - * All new Flygt parts (mechanical & electrical) Shio Date)

* - Parts that fail where used in a repair are warranted for one (1) year from the date of the repair for the failed part only - no labor; This Includes Flygtpump
controllers, Flygt supervision equipment, Flygt submersible level transducers, etc.

xylem
* Lxt&afevw
Ver. 14-031618
 a xylem brand
Explosion-proof Pumps
Explosion-proof Pumps for Hazardous Locations
Flygt Electric Submersible Explosion-proof Wastewater
Pumps are examined, tested, and approved by Factory
Mutual Research (FM) as Explosion-proof. They conform
to the latest edition of the National Electrical Code (NEC),
Articles 500,501,502, and 503 requirements as explosion
proof and suitable for use in Class I, Division 1, Groups C
and D, and dust ignition proof and suitablefor use in Class
II, Division 1, Groups E, F and G hazardous locations,
and suitable for use in Class III, Division 1 hazardous
locations. FM approval also meets OSHA (Occupational
Safety and Health Administration) requirements.
Definition of Hazardous Locations by NEC
Class I locations are those in which flammable gases
or vapors are or may be present in the air in quantities
sufficient to produce explosion or ignitable mixtures.
Class I, Division 1 location is a location: (1) in which
ignitable concentrations of flammable gases or vapors
exist under normal operating conditions; or (2) in which
ignitable concentrations of such gases or vapors may
exist frequently because of repair or maintenance
operations or because of leakage; or (3) in which
breakdown orfaulty operation of equipment or processes
might release ignitable concentrations of flammable
gases or vapors, and might also cause simultaneous
failure of electric equipment.
Class II locations are those that are hazardous because
of the presence of combustible dust.
Class II, Division 1 location is a location: (1) in which
combustible dust is in the air under normal operating
conditions in quantities sufficient to produce explosive
or ignitable mixtures; or (2) where mechanical failure
or abnormal operation of machinery or equipment
might cause such explosive or ignitable mixtures to be
produced, and might also provide a source of ignition
through simultaneous failure of electric equipment,
operation of protection devices, or from other causes;
or (3) in which combustible dusts of an electrically
conductive nature may be present.
Class 111 locations are those that are hazardous because
of the presence of easily ignitable fibers or flyings but
not likely in air suspension in quantities sufficient to
produce ignitable mixtures.
Class III, Division 1 location is one in which easily
ignitable fibers or materials producing combustible
flyings are handled, manufactured, or used.
Issued: 10/08 Supersedes: 2/03
Special Features
The construction of an Explosion Proof pump is similar
in most respects to the standard wastewater pump, but
differs in the following details:
1. Hydrostatically pressure tested high strength, cast
iron housings are designed to withstand an internal
explosion and have long tight flame paths to reduce exit
temperature of any exploding gases to a value belowthe
ignition temperature of the surrounding environment.
2. All pumps have required pilot thermal sensors
embedded in stator windings, to guarantee that the
pump surface temperature never exceeds safe limits,
avoiding possible environmental ignition.
3. Externally mounted leakage sensors may not be
used unless explosion proof or intrinsically safe (consult
factory for details).
4. Special approved power cables required: Flygt
SUBCAB.
5. Al I pu m ps, except 3045(X), 3057(X), 3085(X), 3102(X)
and 3127(X), have a special stator inspection plug.
The 3085(X), 3102(X) and 3127(X) stator housings are
inspected for leakage through the cable entry. Here,
penetration of oil from the oil chamber below, or water
from the junction chamber above can be detected.
6. Flygt controls supplied with these pumps incorporate
the following required circuits:
A. Motor pilot thermal sensors (connection is approval
mandatory).
B. Intrinsically safe relays for ENM-10 level sensors (or
equal) - usage is mandatory.
CAUTION: All controls, used with these pumps but not
supplied by Flygt, must be designed according to the
latest applicable standards. See Monitoring & Controls
Section for additional details and requirements.
Environmental Limits
The maximum temperature of exposed (external) pump
surfaces is self controlled by the motor pilot thermal
switches. Maximum allowed ambient (environmental)
temperature is 115°F (46°C).
Application of Explosion-proof Pumps
These pumps may be used in sewage wet wells that are
classified as Class I, Division 1, Groups C and D
 a xylem brand
Explosion-proof Pumps
hazardous locations (gases and vapors). They can also
be used in applications that are classified as Class II,
Division 1, Groups E, F and G hazardous locations
(typified by grain or coal storage); also, Class III, Division
1 locations (fibers and flyings).
Other areas, which may be classified hazardous under
normal conditions and where the use of Explosion-
proof pumps for handling contaminated wastewater
is required are: refineries, petrochemical industry
locations, tank farms, gas utility vaults, etc., always
taking into consideration that these pumps are not
designed or approved as process pumps deliberately
and protractedly handling high concentrations of
hazardous liquids, e.g.: gasoline, etc.
Limitations
1. CP/CS, DP/DS and FP/FS 3085(X) does not
optionally have a terminal board as does the standard
version.
2. This Explosion-proof pump is not available in the
Warm Liquid (WL) variant.
Division 2, All Classes: For Class I or II locations,
a Division 2 designation means that the ignitable or
combustible materials will not normally be present
in hazardous concentrations except by accident or
malfunctions of containing or protective systems. In
Class III locations, Division 1 and 2 are almost the same
(check NEC Article 503).
Equipment approved as suitable for use in Division 1
locations is automatically suitable for use in Division 2
locations. However, if the Authority Having Jurisdiction
has definitely defined the area as Division 2, standard
submersible pumps (motors) may be used so long as
they do not contain any open (non-hermetically sealed)
ignition sources (See NEC Article 501-8 and 502-8)
and use motor pilot thermal switches to limit surface
temperatures. Standard Flygt submersible pumps meet
these requirements.
Classification
A sewage wet well (or any other wastewater collection
location) is not automatically a hazardous location.
The nature and classification of any location must be
determined and indicated by whoever is considered to
be the Authority Having Jurisdiction.
This Authority is not always easily determined. Care
and diligence must be exercised to make sure, once a
preliminary identification has been made, that there is
not some other superseding Authority. r
Issued: 8/10 Supersedes: 10/08
Depending on the type and geographical position of
the “location”, the Authority may range the gamut from
a federal agency to state, regional, local agencies or
the consulting or plant engineer. Often the best source
of information is the state Administrative Code or a
state agency such as a Department of Environmental
Protection (DEP), Environmental Protection Agency
(EPA), Department of Health, etc.
Approval Requirements (NEC/Factory Mutual)
Class I, Division 1: suitable equipment must be explosion
proof. It must also contain pilot motor thermal sensors
(which must be connected in the motor control).
Class II, Division 1: suitable equipment must be “dust
ignition proof” and use motor pilot surface temperature
limiting thermal switches as in Class I.
Class III, Division 1: suitable equipment need only be
totally enclosed, non ventilated.
Current Approvals for hazardous location pumps
previously noted are by FM (Factory Mutual Research).
FM is officially listed by OSHA (Occupational Safety
& Health Administration) in the Federal Register as a
Nationally recognized testing laboratory (NRTL). It is in
all regards equivalent to UL (Underwriters Laboratory).
Restrictions: The listed (X) pumps are not approved for
“process pumping” where high concentrations of liquids
(other than wastewater) are handled for process work,
transfer, or recovery. Theacceptable usage is for handling
wastewater (contaminated water, sewage, etc.) for the
purposes of treatment, transfer, storage, or disposal.
No accessory equipment may be attached to an approved
pump unless it is specifically approved for the location
or “intrinsically safe” (See NEC 500-2 for Intrinsic Safe
requirements).
WARNING: All NEC and local code requirements must be
scrupulously observed when making an installation. Be
certain that glands and conduits where pump(s) or control
wiring/cable passes from a hazardous location (wet pit,
etc.) to electrical service, controls, or nonclassified area
are suitably sealed against passage of gases or liquids.
Aggressive Liquids: Depending on temperature,
pH, concentration, and their intrinsic reactivity, certain
contaminant chemicals (acids, alkalies, solvents, etc.)
may have a deteriorating effect on the equipment and
 a xylem brand Issued: 10/08 Supersedes: 6/94

Explosion-proof Pumps

pose a safety hazard to the installation. Be careful to Declassification: An examination of local/state

fully examine these circumstances with the end user or
his representative and consult with Flygt.
A number of alternative configurations or approaches
are available which may make the equipment suitable in
the presence of these materials: alternate elastomers,
cable sheathing, special cable entries, etc.
administrative codes, NEC Chapter 5, and NFPA
Standard 70C and 496, shows that a hazardous location
may be reduced in classification from Division 1 to
Division 2 or even to a nonhazardous condition through
the use of suitable air purging and use of monitoring
safeguards. This would then allow the installation of
standard pumping equipment.

Accessories: Non-sparking bronze “Safe-Slide®1'
installation/removal guide accessories are available for
all approved pumps. While not required by the Approval
Authority they may be desired by local authorities and
do provide an extra margin of safety for particularly
hazardous classified locations.
This is a common practice in many parts of the country
when the installation makes it practical. The approach
has additional benefits: purging not only removes
any explosive/flammable gases, but also removes
smothering or poisonous gases thus improving the
personnel safety aspects of the location.

Cable: Flexible cords or cables used in hazardous
locations must be of the NEC type “extra-hard usage”
and be specifically approved/tested for the approved
equipment (motor/pumps) which they will be used with.
No unapproved substitutions may be made without
loss of official approval. Cables supplied by Flygt and
used with Flygt electric submersible pumps are FM
tested and approved for the hazardous locations listed
for the pumps in the beginning of this Explosion-proof
pumps section.
Mine Safety and Health Administration (MSHA)
Equipment approved byMSHA(Permissible-suitab!efor
use in gassy mines) may not be used in any hazardous
location covered by the NEC categories (Class I, II, or
III) without written permission of the authority having
jurisdiction.
Nor may equipment approved/listed by FM or UL be used
in a gassy mine without the written approval of MSHA.

To protect against the damaging and unsafe effects of

very aggressive contaminants (liquids, dissolved solids)
in the wastewater, special cable entries are available
which will allow pipe or stainless steel flex hose sheathing
to be attached to protect the cable.

Special Exceptions for Hazardous Locations: It is

possible in some circumstances to use standard pumps
in what would normally be declared as hazardous
locations. These approaches are supported by various
codes but may not be used if specifically disallowed by
an Authority Having Jurisdiction.

Guaranteed Pump Submersion (GPS): Iftheequipment

is so controlled that the liquid level never falls below a
point 4 - 6 inches above the topmost point of the pump,
then standard non-approved pumps may be used. This
is because the volume below a liquid surface is not
considered hazardous.

The means for guaranteeing that a pump will always

remain submerged during operation vary from one part
of the country to another. Consult Flygt for appropriate
configurations.
 FLYGT Authorized Service Locations
a xylem brand
General Information Issued: 05/13 Supersedes: 11/12
STATE CITY COMPANY TELEPHONE 2000 HP 3000 HP 4000 HP 5000 HP 7000 HP 8000 HP
Series Series Series Series Series Series
Pump Pumps Mixer Pumps Pumps Pumps

MS Olive Branch Gulf States Engineering (662)890-4768 2400 140 3300 88 4680 40 5540 20
Stevens Electric & Pump
ME Monmouth (207)933-9638 2290 110 3300 88 All All
Service Inc
ME South Portland Trask - Decrow (800)287-1538 2250 87 3300 88 4680 40 5560 88

MT Helena Godwin Pumps (406)495-1335

NC Charlotte Brown & Morrison (704)554-8570 2400 140 3312 240 4680 40 5560 85

NC Charlotte Xylem (704)504-8570 2400 140 3312 320 4680 40 5560 85

ND Fargo Electric Pump Inc (701)293-0371 All 3300 88 4680 40

NJ Middlesex Pumping Services (732)469-4540 2400 140 3602 250 4680 40 5680 85 7650 150

NM Albuquerque James, Cooke & Hobson (505)344-7100 2400 140 3356 150 4680 40 All 7081 110

NV Sparks Pac Machine Company (775)359-8500 2400 140 3356 150 4680 40 All 7081 110

NY Harrison Fleet Pump & Service (914)835-3801 2290 110 3300 88 4680 40 5660 85

NY Rochester Xylem (585)426-0280 All All All All All

OH Cincinnati Buckeye Pumps, Inc (513)679-6100 2151 30 3300 88 4680 40 5650 45

OH Galion Buckeye Pumps, Inc. (419)468-7866 2400 140 3312 280 4680 40 5570 250 7115 185

OH Milford Xylem (513)248-3200 2400 140 3602 318 4680 40 5660 85 7650 350

OK Tulsa Automatic Engineering (918)585-5703 2250 88 3300 88 4680 40

OR Portland Xylem (503)240-1980 All All All All All

RAM Industrial Services,
PA Carrolltown (814)344-6591 2400 140 3312 200 4680 40 5660 85 7060 110
Inc.
PA Malvern Xylem (610)647-6620 All All All All All All
RAM Industrial Services,
PA Winfield (570)524-4411 2400 140 3300 88 4680 40 5680 85
Inc.
PR Caguas INECO (787)286-3125 2290 110 3400 215 4680 40

TN Murfreesboro Nedrow & Associates (615)867-7576 2400 140 3312 240 4660 40 5660 77

TX Amarillo J & L Equipment (806)622-9955 2290 110 3300 88 5660 85

TX Corpus Christi Xylem (361)808-7867 2400 140 3602 350 4501 20 5250 228 7100 328

TX Dallas Xylem (972)418-2400 All All All All All All

. ~ , « , , ,
i—i 1 aou Jdllfcb OUUKC Ot 1 IUDSUII Ouuo

TX Houston Hahn Equipment Co.** (713)868-3255 2400 140 3602 350 4680 40 5350 328 7100 328
.
iuiK IuTTT}J L^uijjiiidil (v?Od)i oWl \J\J
TX San Antonio Xylem (210)946-7867 2400 140 3602 350 4501 20 5250 228 7100 328 All
Compressor Pump &
UT Salt Lake City (801)973-0154 2400 140 3300 88 4680 40 All 7081 110
Service
Engineering Equipment/
VA Richmond (804) 639-2400 2250 110 3300 88 4680 40 5560 85
TENCARV
WA Bothell Whitney Equipment Co ** (425)486-9499 3356 150 4680 40 All 7081 110

Wl Milwaukee Xylem (262)544-1922 All All All All All

wv Charleston Precision Pump Service (304)776-1710 2400 140 3602 215 4680 40 5660 77

Exept 460 V Motors ** Above 125 HP under direction of Flygt Regional Service Manager
NOTE: 4600 series mixers under direction of Flygt Regional Service Manager.
xylem Let's Solve Water
STANDARD Xylem Water Solutions
Doc Type:
No:
Standard
FUS.0722.61
FUS.0726.12
Edition: 2
Date: 2014/3/17
Storage: G/Dom/Specsheets/Standard paint

TIKKURILA Coating: Flygt Standard Heavy Duty Paint

System
Technical Data Sheet

Description/Type: A chemical and corrosion resistant Coating System utilizing a epoxidized vegetable oil
binder and a polyester resin hardener. This coating produces excellent protection to metal in
immersion service. Especially cast iron when subject to corrosion, chemical and industrial
environments.

Typical Use: Heavy Duty Coating System for pump, valves, tanks, piping, etc. in submerged or non
submerged environments.

Primer: On Carbon Steel and Irons: An Acrylic Dispersion Zinc Phosphate water based primer used
on the interior and exterior where active corrosion protection is needed. Exterior surfaces to
be topcoated with multiple layers of Duasolid 50 Epoxy Topcoat.

Chemical Resistance: Excellent chemical resistance to wide range of acids, solvents and water solutions. (See
chart)
Exposure Immersion Splash & Spillaqe
Salt solutions Excellent Excellent
Suqar solutions Excellent Excellent
Aliphatic hydrocarbons Verv Good Verv Good
Waste water Excellent Excellent
Fresh water Excellent Excellent
Mineral Oils Excellent Excellent
Alkali solutions (stronq) Limited Exposure Verv Good
Acids (stronqj Limited Exposure Verv Good
Acids (weak) Very Good Very Good

Coating pH Range: This coating system will handle a pH range of 4.0 through 10 .

Temperature Non Immersion: Continuous 210° F

Resistance: Intermittent 260° F

Immersion: Temperature resistance depends on media coating is immersed in.

(Consult your Flygt Regional office for specific information.)
Colors: Primer: Red P/N 90 24 89 Topcoat: Navy Gray P/N 90 29 12
Finish: Satin Finish: Gloss

Surface Preparation: All surfaces of cast iron, cast steel and galvanized steel shall be cleaned with grease
emulsifying agents and then rinsed.

Parts shall be blasted to remove surface contaminants, rust and foreign particles shall be
removed thoroughly so that any residues appear only as a slight discoloration of the surface.
• Parts will be blown off with compressed air or with a clean brush
• Relative humidity of blast room shall be less than 50%
• Shop primer and any other foreign paints must be totally removed.
• Cast iron and steel shall be blasted with olivine sand or steel sand.
• Blasted part shall be kept at a relative humidity less than 50% before painting.

Page 1 of2
Printed in U.S.A.
xylem Let's Solve Water
STANDARD Xylem Water Solutions
Doc Type:
No:
Standard
FUS.0722.61
FUS.0726.12
Edition: 2
Date: 2014/3/17
Storage: G/Dom/Specsheets/Standard paint

• Blasted parts shall be painted within 6 hours after blasting.

Volatile Organic UNTHINNED THINNED 10% w/ Xylene

Compounds (VOC):
Grams/Liter Lbs./Gal. Grams/Liter Lbs./Gal.
150-300 1.25-2.50 300-450 2.50-3.75

Dry Film Thickness: Primer: 1 coat • max. 30 /j,m • max. 1.2 mils
Topcoat: 1 or more coats *120 jum / layer • 5mils / coat
Total System Dry Film Thickness: 150jum • 6 mils minimum

Cure time at 75°F To touch: 2 hours • To recoat: 1 hour • To handle: 6 hours • Immersion Service: 7 days

Mixing Ratio by Primer - Single component

Volume. Qoat _ywo component ,Two (Part A) to One (Part B)

Performance Criteria: Experiments were performed on Cast iron test panels painted with Duasolid Epoxy paint
system.
Lab. Tests:
• Cast iron test panels were blasted to Sa 21X» (SSPC-SP10) before painting
• The coated panels were emerged in a 3% sodium chloride solution (corresponding to
18,200 PPM chlorides).
• The solution was constantly aerated to ensure a high oxygen level.

• The panels were intentionally damaged after coating by making an “X” with a razor knife
on the coated surface. This was done to simulate mechanical damage to the coating.

Results:
Panels with Duasolid 50 and no primer had failed after 3 months.

Application Mixing Top Coat: Stir contents of each container, (Part A and Part B) making sure no
Information: pigment remains on the bottom. Pour Part A into Part B and agitate immediately.

Thinning: Use Xylene (Flygt P/N 90 21 82) to thin. Thin for air spray up to 10%.

Pot Life: 15hrsat50°F • 8 hrs at 77°F • 4 hrs. at 100°F

Application Equipment: Air spray, Airless spray, Brush or Roller

Clean Up Instructions: Clean all equipment immediately after use with the recommended thinner or a compatible
solvent such as Methyl Ethyl Ketone (MEK) flush and clean spray equipment before material
sets up.
Safety Information: This product contains solvents and other chemical ingredients. Adequate health and safety
precautions should be observed during storage, handling, application and curing. For
information regarding the potential hazards associated with this product, please refer to the
container label or contact the manufacturer.

Page 2 of2
Printed in U.S.A.
 Shaft and bearing calculation chart
Project name: Mickey Leland International Terminal

Product: NP-3102/463 5.5hp/460/3

Calcs performed for a duty range of: 490 gpm @ 26’ TDH

Bearing life: Upper bearing (radial) L10aa = > 100,000 hrs

Lwr. bearing (radial/axial) L10aa = >100,000 hrs

Bearing life calculations made in accordance with SKF adjusted rating life, new theory, L10aa.
the specific product and version.
Adjustment factor for contamination is 0.5 (normal).
Viscosity of lubricant at 40° C is 95.0 mm2/s.
(Refer to appendix 1 for bearing life methodology and additional details.)

The shaft, hub coupling and seals are calculated and checked in accordance with Flygt-Xylem
standards. Refer to the attached appendix for the methodology for each individual parameter.

Critical speed

First natural frequency due to bending and torsion is more than 30% away from
exciting frequencies at actual speed.

Torsional and combined stresses

Maximum allowed stress limits are calculated for static and dynamic load cases and
compared with the a reduction curve in a Haigh fatigue diagram. A minimum 15%
margin is required. A minimum of 1 X 107 load change was used (indefinite life time).

Maximum allowable combined stress, in accordance to v. Mises is;

xt2 = 80N/mm2

Shaft deflection

Valid for Flygt standard M0344.2321.00 (ASTM/AISI 431 Martensitic Stainless Steel)

Maximum shaft deflection, at the seal position during normal duty, is less than
0.1 mm.

Date: 1/10/2024 Approved: Xylem Water Solutions- Flygt Products

 axylembrand Issued: 7/17 Supersedes: 3/13

N-3102.060,070
Materials of Construction

Components Cast Iron Pump

Major Castings: Cast iron, A48, Class 35B

Pump Lifting Handle: Stainless steel

Motor Cable: Chloroprene rubber jacketed

Cable Entry Grommets: Nitrile rubber

Shaft: Stainless steel

ASTM A479 S43100-T

Impeller (Adaptive): Hard Iron™ (25 ASTM A-532 (Alloy

III A) 25% chrome cast iron).

Insert Ring Hard Iron™ (25 ASTM A-532 (Alloy

III A) 25% chrome cast iron)

O-Rings: Nitrile rubber or optional Viton

Lubricant Plug 316 Stainless steel

Screws, studs and nuts 316 Stainless steel

Inner Mechanical Shaft *Tungsten carbide/

Seal: *Tungsten carbide

Outer Mechanical Shaft *Tungsten carbide/

Seal: *Tungsten carbide

*AII corrosion and abrasion resistant

 a xylem brand Issued: 9/15 Supersedes: 7/15

N Pump Design Features

(Typical features for N-3085 - 3127)

1. Cable Entry
Cable entry consists of a gland nut, cable strain relief, and
compressible rubber bushing, flanked by stainless steel
washers to seal off the motor area.

2. Junction Box
The cable entry junction chamber and motor are separated by
a stator lead sealing gland.

3. Bearings
Bearings are rated for a minimum L10 bearing life of 50,000
hours. The upper guide bearing is a single row ball bearing.
The lower bearing consists of a two-row angular contact ball
bearing. The bearings are sealed and permanently lubricated
with high temperature grease.

4. Shaft
Motor shaft and rotor are a single integral unit. The short fifty
.. i.j J
overhang of the shaft virtually eliminates shaft deflection,
resulting in increased seal and bearing life, low vibration levels
and quiet operation. Shaft is stainless steel.

5. Motor
(Standard or optional Premium Efficiency)
The high performance submersible induction motors are
designed and manufactured by Flygt to be used specifically
with Flygt pumps. Stators are Class FI insulated using the
trickle impregnation method and rated to 356°F. The stators
are shrink fit into the stator housing, providing superior heat
transfer. Optional premium efficiency motors meet the efficiency
levels specified in the IEC standard 60034-30 for international
efficiency, Class IE3.
Stators incorporate three thermal switches connected in series
(one in each phase). A leakage sensor is available as an option
to detect water in the stator chamber. The Float Leakage Sensor
(FLS) is a small float switch used to detect the presence of
water in the stator chamber. When activated, the FLS will stop
the motor and send an alarm, both local and/or remote.
Cooling system
In wet-pit applications, the surrounding liquid cools the pump.
6. Shaft Seals
Two sets of mechanical seals operate independently of each
other. This design provides superior reliability and sealing of
the motor from pumped liquid.
7. Impeller
The standard N impeller is of grey iron. Select impellers are
available in Hard-Iron® (25% chrome cast iron), dynamically
balanced, semi-open, multi-vane, back swept, screw-shaped,
non-clog design. The impeller leading edges are mechanically
self-cleaned automatically upon each rotation as they pass
across a spiral groove located on the volute suction area.
The screw-shaped leading edges of the grey iron impeller
are hardened to Rc 45, Hard-Iron impellers to Rc 60 and are
capable of handling solids, fibrous materials, heavy sludge
and other matter normally found in wastewater. The screw
shape of the impeller inlet provides an inducing effect for the
handling of up to 5% sludge and rag-laden wastewater. Pumps,
equipped with the Adaptive N impeller, have impellers available
in grey cast iron or duplex stainless steel (ASTM CD-4MCuN)
and capable of momentarily moving axially upwards a distance
of 15mm/0.6-in. to allow larger debris to pass through and
immediately return to normal operating position. The impeller
to volute clearance is readily adjustable by means of a single
trim screw. Wear rings are not required.
8. Volute/Suction Cover
Pump volute is of grey cast iron, Class 35B, non-concentric
design with smooth passages large enough to pass any solids
that may enter the volute inlet. The volute has a replaceable
suction cover insert ring in which are cast spiral-shaped, sharp-
edged groove(s). The spiral groove(s) provide trash release
pathways and sharp edge(s) across which each impeller
vane leading edge shall cross during rotation so to remain
unobstructed. The insert ring for use with grey iron and stainless
steel impellers has a guide pin integral to the casting and is
cast of ASTM A-48, Class 35B grey iron or Hard-Iron, when
used with select Hard-Iron impellers and provides effective
sealing between the multi-vane semi-open impeller and the
volute housing.
 NP 3102 MT3~ Adaptive 463
Patented self cleaning semi-open channel impeller, ideal for pumping in
waste water applications. Modularbased design with high FLYGT
adaptation grade.
a xylem brand

Technical specification
Curves according to: Water, pure Water, pure [100%],39.2 °F,62.42 lb/ft3,1.6891E-5 ft2/ s

Nominal (mean) data shown. Under- and over-perfoimance from this data should
be expected due to standard manufacturing tolerances.
Configuration Please consult your local Flygt representative for performance guarantees.

Motor number Installation type

N3102.920 18-11-4AS-W P - Semi permanent, Wet
IE3 5.5hp
Impeller diameter Discharge diameter
172 mm 4 inch

Pump information Material

Impeller diameter Impeller

172 mm Hard-Iron ™

Discharge diameter Stator housing material

4 inch Grey cast iron

Inlet diameter
100 mm

Maximum operating speed

1800 rpm

Number of blades
2

Max. fluid temperature

40 °C

Project Xylect-21683962 Created by Eric Prescott

Block Created on 1/11/2024 Last update 1/11/2024

FVogram version Date version Usergroup(s)

71.0 - 12/18/2023 (Buld 91) 12/14/2023 922 A12P12 )fylem:USA- EXT
 NP 3102 MT 3~ Adaptive 463
Technical specification

Motor - General axylem brand

Motor number Phases Rated speed Rated power

N3102.920 18-11-4AS-W 3~ 1800 rpm 5.5 hp
IE3 5.5hp
ATEX approved Number of poles Rated current Stator variant
No 4 6.2 A 1

Frequency Rated voltage Insulation class Type of Duty

60 Hz 460 V H SI

Version code
920

Motor - Technical

Power factor -1/1 Load Motor efficiency -1/1 Load Total moment of inertia Starts per hour max.
0.90 91.9 % 0.612 lb ft2 30

Power factor - 3/4 Load Motor efficiency-3/4 Load Starting current, direct starting
0.86 91.5% 42 A

Power factor -1/2 Load Motor efficiency-1/2 Load Starting current, star-delta
0.75 90.1% 14 A

Project Xylect-21683962 Created by Eric Prescott

Block Created on 1/11/2024 Last update 1/11/2024

FYogram version Dab version Usergroup(s)

71.0 - 12/18/2023 (Buid 91) 12/14/2023 922 A12P12 tylentUSA- EXT
 NP 3102 MT 3~ Adaptive 463
Performance curve

Duty point a xylem brand

Flow Head
511 US g.p.m. 26.3ft

Curves according to: Water, purdMater, pure [100%],39.2 °F,62.42 Ib/ft3,1.6891E-5 ft2/s

Created on 1/11/2024 Last update 1/11/2024

Program version Dab version Usergroup(s)

71.0 - 12/18/2023 (Buid 91) 12/14/2023 922 A12P12 Xylem: USA- EXT
 NP 3102 MT 3~ Adaptive 463
Duty Analysis
FLYGT

a xylem brand
Curves according to: Water, pure [100%]; 39.2°F; 62.42lb/ft3; 1.6891E-5ft2/s

—I----- 1- ---- 1----- 1----- 1----- 1- ---- 1----- 1----- 1----- ------ 1----- 1- ---- 1----- 1- ---- 1----- 1- ---- 1----- 1----- 1- ---- 1----- 1----- 1----- 1- - - - - - 1- ---- 1- ---- 1----- 1- - - - - - 1- ---- ------ 1- ---- 1----- 1----- 1- ---- 1- ---- 1----- 1- ---- 1- ---- 1----- 1- - - - - - 1- ---- 1----- 1- ---- 1- ---- 1----- 1----- 1- ---- 1- ---- r-

0 100 200 300 400 500 600 700 800 [USg.p.m.]

Nominal (mean) data shown. Under- and over-performance from this data should be erpected due to standard manufacturing tolerances.
Please consult your local Flygt representative for performance guarantees.
Operating characteristics

Pumps / Flow Head Shaft power Flow Head Shaft power Hydr.eff. Spec Energy NPSHre
Systems
US g.p.m.ft_ hpUS g.p.m.ft_ hpkWh/US MG ft
1 511 26.3 4.92 511 26.3 4.92 69 % 130 16.7

Project Created by Eric Prescott

Block Xylect-21683962 Created on 1/11/2024 Last update 1/11/2024

FVogram version Dab version Usergroup(s)

71.0 - 12/18/2023 (Buld 91) 12/14/2023 922 A12P12 XylemiUSA- EXT
 moo
CD r-

mioo
^1"

ro
* Only applicable for
intermittent duty.
(D Consult the IOM for
C
more info.
Q)
■+-*
£= Weight Pump
CD Disch
(J VIEW Z lbs 240 80
-M
CD 04" Scale Date
NP 3102 MT 04" 1:10 230629
=5
o 060,070,160,190,760,770,900,910,920,930,960,970
Drawhg number

6602300
 FLYGT
a xylem brand Issued: 4/14 Supersedes: 2/12

Standard CP/NP Discharge Connections (Cast Iron)

All dimensions (inches)

Pump Part Disch. Disch.

Number Inlet Outlet
A B c D E F G H I J K
Model
2" - 3045, 3057, 486 55 01 2" 2"-11 1/2 NPT 3 13/16 4 4 1/2 5 1/2 7 1/4 6 3/4 3 15/16 7/8 — ... ...

CP/DP/FP-3068.

2 1/2" - DP/FP-3068. 493 17 06 2 1/2" 2 1/2" 11 5/8 7 7/8 4 3/4 7 7/8 11 7/16 9 7/8 6 1/2 4 9/16 45° 90° x 4 5 5/8

3" - 3045, 3057, 555 48 01 2" 3-8 NPT 6 3/4 5 1/2 4 1/8 5 1/2 10 3/4 6 3/4 3 15/16 7/8 ... ... ...

CP-3068.

3" - DP-3068, 3080, 444 68 05 3" 3" 14 9 7/8 8 10 5/8 15 3/8 15 3/4 7 7/8 4 9/16 45° 90° x 4 6
3085, 3102,
3127, 3153.

4" - 3080, 3085,

3102,3127, 540 13 05 4" 4" 14 3/8 9 7/8 8 10 5/8 15 3/8 15 3/4 7 7/8 4 9/16 22.5° 45° x 8 7 1/2
3153,3171,
3202.

6" -3102,
3127(MT), 444 70 06 5 1/2" 6" 15 9/16 11 10 12 3/16 15 3/8 17 3/4 9 7/8 4 9/16 22.5° 45° x 8 9 1/2
3153, 3171.

6" -3153, 3171, 602 33 06 5 1/2" 6" 15 9/16 11 10 12 3/16 15 15/16 17 3/4 9 7/8 4 9/16 22.5° 45° x 8 9 7/16
3202.

6" - R3231 388 25 06 6" 6" 20 11/16 19 3/4 15 3/4 19 3/4 23 5/8 15 3/4 7 7/8 6 7/8 22.5° 45° x 8 9 7/16
6" - 3127(LT), 3301, 604 56 06 6" 6" 15 9/16 11 1/8 10 12 3/16 15 15/16 18 10 1/8 4 9/16 22.5° 45° x 8 9 7/16
3315.
Note: Alternative discharge connections may be available, contact Flygt Application Engineering.

Caution:
Contact Flygt applications engineering
department when making a pump/
discharge connection combination other
than those paired in the chart above.

Note:
The discharge connection shown here
is typical in appearence for most pumps.
 a xylem brand Issued: 11/11 Supersedes: 2/09
682017D

CP/DP/NP-3102
O NOTES:
1. CONFIGURATION AND DIMS. SHOWN ARE SUGGESTED
REQUIREMENTS ONLY. ALL DETAILS, INCLUDING
SIZING OF PIT, TYPE, LOCATION AND ARRANGEMENT
OF VALVES AND PIPING, ETC. ARE TO BE SPECIFIED
BY THE CONSULTING ENGINEER AND ARE SUBJECT
TO THEIR APPROVAL.
2. REFERENCE GENERIC DUPLEX LIFT STATION LAYOUT
FOR ELEVATION VIEW.
3. LOCATE ANCHOR BOLTS USING INSIDE EDGE OF
CLEAR OPENING AND PUMP CENTERLINE AS
REFERENCE POINT. BOLT LOCATIONS MUST BE HELD
TO MAINTAIN EXACT POSITION OF PUMP TO CLEAR
OPENING.
4. FLYGT MIX-FLUSH VALVE.

Duplex qpiT

PIT
BASE SECTION

ALL DIMENSIONS ARE IN INCHES

MODEL
NOM.
VERSION
s MP LEX DUPLEX
A B c D s T U V w Y S T u PL V w Y
SIZE
CP/NP 3” HT/SH 21 9^ 8 4 15| 9* 60 17 26* 28* 19| 13* 72 9 26 44* 28*
CP/DP/NP 4” MT 2i 9^ 8 4 13* 7i 60 17 26* 28* 17* 11 72 9 26 44* 28* |

CP/NP 4” LT 2i 9^ 8 4 13* n 60 16 25* 28* 17* 11 72 9 25 43* 28*

CP/NP 6" LT 4} 11 10 5 11 60 17* 27 28* 14$ 6* 72 9 26* 45 28*

CP 8” LT 5* 11 10 5 81 0 60 17* 27 28* 118 2* 72 9 26* 45 28*

 a xylem brand Issued: 10/13 Supersedes: 9/13

Power Cable
3000 Series Pumps*

Max. Cable
Pump Cable Size/ Part No. of
Length
Model HP Volts 0 Nominal O.D. Number Cables
(Ft)

3102 5.0
A 200 3 4G2.5+2x1.5 94 20 59 1 80
Y// 230 3 0.69"-(17.5 mm) 1 110
Y/SER 460 3 *S3x2.5+3x2.5/3+S(4x0.5) 94 19 90 1 440
0.75"-(19.0mm)
A 575 3 1 685

5.5
A 200 3 4G4+2x1.5 94 20 60 1 125
0.83"-(21.0mm)
*S3x6+3x6/3 + S(4x0.5) 94 19 91
0.83"-(21.0mm)

Y// 230 3 4G2.5+2x1.5 94 20 59 1 110

Y/SER 460 3 0.69"-(17.5 mm) 1 435
A 575 3 *S3x2.5+3x2.5/3+S(4x0.5) 94 19 90 1 680
0.75"-(19.0mm)

3.9 230 1 4G6+2X1.5 94 20 56 1 175

0.94"-(24.0 mm)
*S3x6+3x6/3+S(4x0.5) 94 19 91
0.83"-(21.0mm)

*Optional Shielded Cable - Use with SmartRun™ intelligent controls. Note: Shielded cable max. lengths
and number of cables are the same
See page 1 for break down of conductors used in one cable. as standard cable.
 Stainless Chain & Bow Shackle Compatability Size Chart
Chain Size Actual Link ID. WL (lbs) Shackle size Max pin diameter WLL (lbs) WLL for the set (lbs)
3/16" 0.315” 1200 3/16” 0.187” 520 520
3/16" 0.315" 1200 1/4” 0.25" 930 930
1/4" 0.365” 2000 5/16” 0.31” 1375 1375

5/16" 0.47” 2800 3/8” 0.375” 2365 2365

1/2" 0.78” 6500 5/8” 0.625” 5500 5500

5/8" 0.795” 9500 5/8” 0.625” 5500 5500
5/8" 0.795” 9500 3/4” 0.75” 7700 7700
3/4" 1.10" 15000 7/8” 0.875” 8000 8000
1" 1.24” 23250 1" 1” 10000 10000
1" 1.24" 23250 1-1/8” 1.125” 12000 12000

NACM Specifications Stainless Steel High Strength T-316 Chain

Trade Size Material Dia Material Dia Working Load Min Breaking Inside Length Inside Width Wgt / Per ft
inch mm inch lbs lbs inch inch lbs
1/8" 4 0.156 500 2,000 0.94 0.25 0.198
3/16" 5.5 0.218 1,200 4,800 0.98 0.3 0.4
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5/16" 8 0.315 2,800 11,200 1.29 0.44 0.96

' *»-----
1/2" 13 0.512 6,500 26,000 1.79 0.72 2.42
5/8' 16 0.63 9,500 38,000 2.2 0.79 3.57
3/4" 20 0.75 15,000 60,000 2.76 0.98 5.6
1" 26 1 23,250 93,000 3.49 1.24 9.24

T-316 Stainless Bow Shackles

Size Pin Dia Inside Length Opening Over-all Length WLL
3/16” .187" 1.00” .40” 1.50” 660lbs
1/4" .250” 1.20” .50” 1.80" 930lbs

3/8" 0.375 1.83” .84” 2.75” 2365lbs

5/8" .625” 2.85" 1.25” 4.45” 5500lbs

3/4" .750” 3.34” 1.40” 5.10” 7700lbs
7/8" .875” 3.70” 1.60” 5.85” 8000lbs
r .925” 4.16" 1.96” 6.625” 10,000lbs
1-1/8" 1.125” 4.96” 2.21” 7.22” 12,000lbs
 9 1/4 I.D. BAR
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01/2 ROD X
01/2 ROD X
27 1/2 LG. (OPTIONAL)
16 7/8 LONG
(OPTIONAL)
7 1/8 I.D. BAR
01/2 ROD X
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L2 X 2 X 1/4 - 7 3/4” LG. HA

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2 5/8 7 5/8 NOTE:
3 5/8 5 5/8 1- MATERIAL: 316 STAINLESS STEEL
7/8 2- APPROXIMATE WEIGHT: 12 LBS.
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T]r N V Nr Nr Np INTERPRET DIMENSIONS AND
TOLERANCES PER ASME Y14.5M
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U.S.F. FABRICATION INC.
BREAK ALL SHARP CORNERS
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& EDGES TO 0.01 ©£
TOLERANCES UNLESS
UNIVERSAL, INTERMEDIATE GUIDE BAR BRACKE
OTHERWISE SPECIFIED: PJ o FOR 4”, )6” & 8” D.l. PIPE W/. 2” RAILS
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THIS DOCUMENT IS THE PROPERTY OF U.S.F. FABRICATION, INC AND CONTAINS INCHES = ± 1/16
PROPRIETARY INFORMATION. IT SHALL NOT BE MODIFIED, COPIED, FURNISHED NOR DISTRIBUTED
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1/16 = ± 1/32 C APP'D BY: SHEET n
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1/32 = ± 1/64 ICF 1000002287
NOTE:
1- MATERIAL: 316L STAINLESS STEEL
2- APPROXIMATE WEIGHT: 17 LBS.

INTERPRET DIMENSIONS AND

TOLERANCES PER ASME Y14.5M U.S.F. FABRICATION INC.
BREAK ALL SHARP CORNERS
(((k HIALEAH, FLORIDA
1 12/1/15 DA V DAV UPDATED FORMAT & MODIFIED B.O.M. FOR FAB. & EDGES TO 0.01
TOLERANCES UNLESS
S.S. CABLE HOLDER
REV. DATE BY CHK. DESCRIPTION
OTHERWISE SPECIFIED: CH CD 6 X 18 X 1/2
THIS DOCUMENT IS THE PROPERTY OF U.S.F. FABRICATION, INC AND CONTAINS INCHES = ± 1/16
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DRAWN BY: j |^| SCALE: * A
1 =4
SHEET: . 0
1 of 2 DATC: 04/29/14
PROPRIETARY INFORMATION. IT SHALL NOT BE MODIFIED, COPIED, FURNISHED NOR DISTRIBUTED 1/16 = ± 1/32
N°: -| 000002331
(IN WHOLE OR IN PART) WITHOUT PROPER AUTHORIZATION OF U.S.F. FABRICATION, INC. APP’D BY: ... SHEET p. REV: .
1/32 = ± 1/64 JM DW<3.
SIZE: B 1