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Pengfei Niu Et Al 2010 Study On Mechanical Properties and Thermal Stability of Polypropylene Hemp Fiber Composites
Pengfei Niu Et Al 2010 Study On Mechanical Properties and Thermal Stability of Polypropylene Hemp Fiber Composites
polymer matrix to achieve better interfacial bonding and Co. Ltd, China. HFs was obtained from Quartermaster
mechanical properties in composites. Accordingly, Equipment Institute of the People’s Liberation Army
maleic anhydride grafted polymers are most widely General Logistics Department.
used to strengthen the interfacial adhesion of the com- PP–MAH (with an MAH content of 1%), SEBS–
posites containing natural fiber reinforcements. MAH (Kraton FG1901X, having 1.5% MAH content)
Unfortunately, natural fiber reinforced composites and POE–MAH (POE Engage 8999, having 0.8%
exhibit lower impact strengths and smaller elongation MAH content) were used in this study.
at break.8,9 Additionally, investigation related to the
fiber structure4 and fiber/matrix adhesion10 did not
show any significant improvement in impact strengths
Preparation of the composites
of the composites. To improve impact properties of the In the preparation of the composites, PP, HFs, and
composites, rubber11 or elastomer12 can be used has been maleated grafted polymer (PP–MAH, SEBS–MAH,
proven. However, it is worth noting that maleic anhy- and POE–MAH) were first melt-compounding using
dride grafted polypropylene (PP–MAH) compatilized the twin-screw extruder (CTE-35). The temperatures
composite has higher yield strength but lower impact of barrel and the die were maintained at 190 C
strength, while the composites containing rubber or elas- during extrusion and the screw speed was 150 rpm.
tomer had higher impact strength but unsatisfactory Subsequently, the extrudate was palletized, dried, and
yield strength compared to unmodified composites. injection-molding into standard specimens for mechan-
Among natural fibers used in polymer composites, ical properties testing. The injection-molding tempera-
hemp is one of the most productive and useful plants ture and pressure were 200 C and 80 MPa, respectively.
known. It grows quickly in most locations and climates Prior to the preparation of the composites, all the
with only moderate water and fertilizer requirements.13 components were first dried in an oven at 80 C for at
Hemp has many industrial applications. China can be least 24 h.
considered as one of the most significant resource coun-
try for hemp. However, hemp transformation generates
a high proportion of waste. Specifically, textile industry
X-ray diffraction
employs less than 70 wt% of hemp, producing signifi- X-ray patterns were obtained with a Philips X’Pert Pro
cant amounts of waste. Consequently, development of Diffractometer using CuKa radiation ( ¼ 0.1546 nm),
recycling processes of such biomass waste is generating voltage of 40 kV and current of 35 mA with 2y
great interest and utilization of it as polymer reinforce- increased in steps of 0.03 . The scans were performed
ment could be an appropriate solution. In addition, in the scattering range of 2y ¼ 5.0–45 .
hemp fiber (HF) reinforced polypropylene (PP) compos-
ite exhibits higher tensile strength, Young’s modulus,
and heat distortion temperature.
Dynamic mechanical analysis
The objective of this work is focused on the mechan- Dynamic mechanical properties of the composites were
ical properties of PP/HF composite. PP–MAH was studied using a dynamic mechanical analyzer (DMA
employed to enhance the fiber/matrix interfacial adhe- Q800, TA instrument), analyzing in the three-point
sion. In order to overcome the impact strength bending mode, from 40 C to 50 C under a heating
deficiency, maleic anhydride grafted styrene–(ethylene- rate of 5 C/min and at a frequency of 1 Hz. The dimen-
co-butylene)–styrene copolymer and maleic anhydride sions of each sample were 30 mm 10 mm 4 mm
grafted poly(ethylene octane) elastomer (designated (length width thickness).
as SEBS–MAH and POE–MAH, respectively) were
used as impact modifier as well as compatilizer.
Mechanical testing
Furthermore, the combination of PP–MAH and
SEBS–MAH (or POE–MAH) was used to improve the Both tensile and flexural tests were performed using
yield strength and impact strength of the composite. a Universal Testing Machine (AG-10TA, Seiko)
Finally, thermal stability of the composites was also according to ISO 527 and ISO 178, respectively, at
investigated in this study. room temperature. The crosshead speed used for
type 1A tensile specimens was 5 mm/min. For flexural
tests (three point bending), specimen dimensions of
Experimental 80 mm 10 mm 4 mm (length width thickness), a
span of 64 mm and a crosshead of 2 mm/min were used.
Materials
Notched and unnotched Izod impact strength tests for
PP (F401) with a melt flow rate (MFR) of 2.2 g/10 min type 1A specimens were carried out using a Chengde
(230 C/2.16 kg) was supplied by Lanzhou Petrochemical Testing Machine (XJU-275) according to ISO 180 at
38 Journal of Reinforced Plastics and Composites 30(1)
room temperature. Each value obtained represented the crystals (K) was determined by the ratio between the
average of five samples. intensity Ib of the peak for the (300) diffraction plane
and the sum of the intensity Ia1, Ia2, and Ia3 of the
(110), (040), and (130) diffraction planes as well as Ib
Morphological study
of the peak for the (300) diffraction plane. It can be
Impact fracture surface morphology of the composites formulated as follows:
was examined by a JEOL JSM-5900 SEM at an accel-
eration voltage of 20 kV. All specimens were sputtered I
K¼ : ð1Þ
with 10 nm layer of gold prior to scanning electron I1 þ I2 þ I3 þ I
microscopy (SEM) observations.
The calculated K-values were 27% and 19% for PP/
HF (70/30) and PP/HF/PP–MAH (70/30/5), respec-
Thermogravimetric experiments
tively. The lower K-values implied that the addition
Thermal stability experiments were performed using of PP–MAH significantly decreases the b-form crystal
TA instrument (TGA Q500) at a heading rate of content in the composite. These results are consistent
10 K/min, from 25 C to 600 C under air atmosphere. with literature.14
Samples of about 6 mg were used.
Dynamic mechanical analysis
Results and discussion The temperature-dependent dynamic mechanical char-
acteristics provide an insight into the level of interac-
Crystalline structure of PP and PP/HF composites
tions between the polymer matrix and the fiber
Figure 1 shows the wide angle X-ray diffraction pat- reinforcement. Figure 2 shows storage modulus of PP
terns of PP, HFs, and their composites. The peaks at and its composites as a function of temperature. The
13.8 , 16.6 , and 18.3 corresponding to the (110), fiber loading was maintained at 30 wt%. The PP–MAH
(040), and (130) diffraction planes of the a-form PP content was 5 phr and the content of SEBS–MAH (or
crystal were visible both in virgin PP and its compos- POE–MAH) was 6 phr. The storage modulus of the
ites. The characteristic peak of b-form PP crystal at composites was higher compared to PP throughout
15.8 due to (300) crystal plane was also observed in the whole temperature range. As expected, the incorpo-
the XRD patterns of PP/HF composites. This phenom- ration of POE–MAH, SEBS–MAH or PP–MAH
enon demonstrated that the incorporation of HFs increased the storage modulus of the composites. This
induced the formation of b-form crystal structure in may be due to the enhancement of interfacial adhesion
PP matrix. In addition, with the incorporation of between the fiber and polymer matrix. Additionally, the
PP–MAH, the two forms of crystals still existed in composite containing PP–MAH had the highest storage
the composites. The relative amount of the b-form modulus.
(4)
300 4000 (2)
3000
(3) (1)
040 2000 (1) PP
110 130
(2) (2) PP/HF (70/30)
1000 (3) PP/HF/POE–MAH (70/30/6)
002
101
101 0 (4) PP/HF/SEBS–MAH (70/30/6)
(1)
(4) PP/HF/PP–MAH (70/30/5)
–1000
–40 –30 –20 –10 0 10 20 30 40 50
10 20 30 40 Temperature (°C)
Diffraction angle (2q)
Figure 3(a) and (b) shows the typical SEM micro- interfacial adhesion between the fibers and matrix
graphs of fracture surfaces of PP/HF (70/30) and (Figure 3(a)).
PP/HF/PP–MAH (70/30/5) after izod impact testing Figure 5 shows the evolution of tensile and flexural
(notched). Long pulled-out fibers and the correspond- strengths with the content of PP–MAH. The HFs load-
ing holes were visible in unmodified composites ing was maintained at 30 wt% and the PP–MAH con-
(Figure 3(a)). The surfaces of the pulled fibers were tent in the composites varied from 0 to 10 phr. It can be
relatively clean. In addition, there were gaps between seen from Figure 5 that when more than 3 phr PP–MAH
fibers and matrix. All these observations implied a poor was added to the composites, as expected, the tensile and
adhesion between fiber and matrix. The incorporation flexural strengths were significantly improved. For
of PP–MAH can significantly enhance the fiber/matrix example, the tensile and flexural strengths of the com-
adhesion as indicated from Figure 3(b). posite comprising 5 phr PP–MAH increased by 32% and
24%, respectively, compared to unmodified system.
Mechanical properties of the unmodified and It was associated with the enhanced fiber/matrix inter-
facial adhesion (Figure 3(b)) which resulted in an
PP-MAH compatilized composites improvement of stress transfer from the PP matrix to
The tensile and flexural strengths of unmodified PP/HF HFs. However, it is worth noting that the tensile and
composites at different HFs loadings are shown in flexural strengths of the composite did not simply
Figure 4. The composites exhibited a significant increase with the increase of PP–MAH content but a
promotion in flexural strength but a slight reduction maximum was observed after adding 5 phr PP–MAH
in tensile strength compared to PP. This may be due to the composites. Mutjé et al. has shown the same
to the high mechanical properties of HFs15 but poor tendency for PP/HF composites.
Figure 3. SEM micrographs of PP/HF composites: (a) PP/HF (70/30) and (b) PP/HF/PP–MAH (70/30/5).
70 90
Tensile and flexural strength (MPa)
30 40
30
20
20
10
10
0 0
PP 10 20 30 PP 0 2 4 6 8 10
Fiber content (wt%) PP–MAH content (phr)
Figure 4. Tensile and flexural strengths vs. fiber content of PP Figure 5. Tensile and flexural strengths vs. PP–MAH content of
and PP/HF composites. PP and PP/HF (70/30) composites.
40 Journal of Reinforced Plastics and Composites 30(1)
16
unnotched impact strength of PP was not present in
14
this article. The HFs loading was maintained at
12
30 wt% and the PP–MAH content in the composites
10
was 5 phr. Impact strengths of the composites decreased
8
extremely with the incorporation of HFs. Furthermore,
6 PP–MAH induced a further decrease of impact
4 strengths of PP. This is consistent with literature.16,17
2
0
PP PP/HF PP/HF/PP–MAH Impact strength of the elastomer modified
(70/30) (70/30/5) composites
It has been proved that elastomer (both synthetic and
Figure 6. Impact strengths of PP and PP/HF composites.
natural) can be used to improve the impact properties
of the fiber reinforced composites.12 Figure 7 shows the
typical load–displacement curves of PP and its compos-
ites. Due to the restrictions of fiber on the polymer
2500 matrix motility, the incorporation of HFs resulted in
(5) (2) (1)
drastic reduction in elongation at break of PP.
2000 Additionally, PP–MAH induced a further decrease of
elongation at break. In contrary, the presence of SEBS–
1500 MAH and POE–MAH elastomer increased the elonga-
Load (N)
(4) (3)
0 5 10 15 tion at break by 51% (PP/HF/SEBS–MAH (70/30/6))
1000
(1) PP
and 120% (PP/HF/POE-MAH (70/30/6)), respectively,
(2) PP/HF (70/30) compared to unmodified composites.
500
(3) PP/HF/POE–MAH (70/30/6) The notched and unnotched impact strengths of
(4) PP/HF/SEBS–MAH (70/30/6) composites at various contents of POE–MAH or
0 (5) PP/HF/PP–MAH (70/30/5)
SEBS–MAH are shown in Figure 8(a) and (b), respec-
0 20 40 60 80 100 tively. The HFs loading was maintained at 30 wt%
Displacement (mm) and the elastomer content varied from 0 to 15 phr.
In general, the impact strengths of the composites had
Figure 7. Load vs. displacement curves for PP and PP/HF a significant improvement with the addition of elasto-
composites. mer. In the case of PP/HF/POE–MAH (70/30/6), the
(a) 8 (b) 40
POE–MAH POE–MAH
Unnotched impact strength (kJ/m2)
7 SEBS–MAH 35 SEBS–MAH
Notched impact strength (kJ/m2)
6 30
5 25
4 20
3 15
2 10
1 5
0 0
0 3 6 9 12 15 0 3 6 9 12 15
Elastomer content (phr) Elastomer content (phr)
Figure 8. Impact strengths vs. elastomer content of PP/HF (70/30) composites: (a) notched impact strength and (b) unnotched
impact strength.
Niu et al. 41
addition of POE–MAH induced an increase of both was dissipated during the impact testing process.
notched and unnotched impact strengths of the com- In contrast, from Figure 9(a) and (b), rougher surface
posite by 32% and 68%, respectively, compared to appearance and numerous micro voids were observed
unmodified system. Additionally, the impact strengths in the micrographs of PP/HF/SEBS–MAH (70/30/6)
(both notched and unnotched impact strengths) of the and PP/HF/POE–MAH (70/30/6). This resulted from
composites comprising POE–MAH was obviously the debonding and pulled-out of the elastomer parti-
higher than that of SEBS–MAH modified system. cles from the PP matrix and brought about a large
The increases in impact strengths and elongation at amount of energy dissipation during the impact tests.
break of the composites containing elastomer are Consequently, the impact toughness of SEBS–MAH
attributed to the high toughness and high extendability and POE–MAH modified composites was higher than
without a permanent deformation of elastomer. that of composites without elastomer.
SEM examination of fracture surfaces of impact spe- However, from Figure 7, it is worth noting that
cimens provides valuable information on the toughness PP–MAH compatilized composite had higher yield
of the sample. It is apparent that the surfaces of PP/HF strengths but had lower impact strengths and elonga-
(70/30) and PP/HF/PP–MAH (70/30/5) were relatively tion at break, while the composites containing SEBS–
flat (Figure 4(a) and (b)) indicating that the samples MAH and POE–MAH elastomer had higher impact
experienced little plastic deformation and little energy strengths and elongation at break but unsatisfactory
Figure 9. SEM micrographs of PP/HF composites: (a) PP/HF/SEBS–MAH (70/30/6) and (b) P/HF/POE–MAH (70/30/6).
(a) 60 (b) 90
POE–MAH POE–MAH
80 SEBS–MAH
50 SEBS–MAH
70
Tensile strength (MPa)
40 60
50
30
40
20 30
20
10
10
0 0
PP/HF 0 3 6 9 PP/HF 0 3 6 9
(70/30) (70/30)
Elastomer content (phr) Elastomer content (phr)
Figure 10. Tensile and flexural strength vs. elastomer content of PP/HF/PP–MAH (70/30/5) composites: (a) tensile and (b) flexural
strengths.
42 Journal of Reinforced Plastics and Composites 30(1)
yield strengths compared to unmodified system. Hence, compatilized composites reduced slightly with the
to optimize the mechanical properties of the compos- increasing of elastomer content (Figure 10).
ites, the combination of PP–MAH and elastomer may Nevertheless, they were still higher than those of unmo-
be used. dified system. The variation in impact strengths of the
composites is shown in Figure 11. The addition of elas-
Mechanical properties of the composites modified tomer induced a remarkable increase of the impact
strength (both notched and unnotched impact strength)
by the combination of PP-MAH and elastomer of the PP–MAH compatilized composite.
The effect of elastomer content on the mechanical prop- As a result, the combination of PP–MAH and elas-
erties of PP–MAH compatilized composites is shown in tomer can be used to optimize the mechanical proper-
Figures 10 and 11. The fiber loading in the composites ties of PP/HF composites. Take the composite
was maintained at 30 wt%. The PP–MAH content was comprising PP–MAH (5 phr) and POE–MAH (6 phr)
5 phr and the elastomer content varied from 0 to 9 phr. for example, the tensile strength, flexural strength,
The tensile and flexural strengths of PP–MAH notched and unnotched impact strengths of the
(a) 8 (b) 40
POE–MAH POE–MAH
7 Unnotched impact strength (kJ/m2)
Notched impact strength (kJ/m2)
SEBS–MAH SEBS–MAH
6 30
4 20
2 10
0 0
PP/HF 0 3 6 9 PP/HF 0 3 6 9
(70/30) (70/30)
Elastomer content (phr) Elastomer content (phr)
Figure 11. Impact strengths vs. elastomer content of PP/HF/PP–MAH (70/30/5) composites: (a) notched and (b) unnotched impact
strengths.
(a) (b)
100 (1) HFs
(2) PP
(3) PP/HF (70/30)
Deriv. weight (wt%/°C)
80
(2)
Weight (%)
60 (1)
(3)
(2)
40
(1)
(3)
(1) HFs
20
(2) PP
(3) PP/HF (70/30)
0
0 100 200 300 400 500 600 0 100 200 300 400 500 600
Temperature (°C) Temperature (°C)
Figure 12. TGA and DTG curves of HFs, PP, and PP/HF (70/30) composite under air atmosphere: (a)TGA and (b) DTG curves.
Niu et al. 43
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