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Fujitsu AUTG09 12LVLB Service Manual
Fujitsu AUTG09 12LVLB Service Manual
C O NT E N TS
SPECIFICATIONS. . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . 2
REFRIGERANT SYSTEM DIAGRAM. . . . 4
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . 5
PCB CIRCUIT DIAGRAM . . . . . . . . . . . . . 6
ERROR DETECTION . . . . . . . . . . . . . . . . 8
PARTS (INDOOR UNIT) . . . . . . . . . . . . . . 9
PARTS (OUTDOOR UNIT) . . . . . . . . . . .17
ACCESSORIES . . . . . . . . . . . . . . . . . . . 20
S P E CI F I CATI ONS
2016.02.02 1
DIM EN SION S
700 mm
570
700 mm
245 mm
30
2016.02.02 2
49
OUTDOOR UNIT
20 790 mm 62 290 mm
620 mm
19.5
540 mm
2016.02.02 3
REFRIGER A NT
SYS TEM DIA GR A M
Heat exchanger
(indoor unit)
Muffler
Refrigerant pipe diameter
Strainer Liquid : 1/4" (6.35 mm)
Gas : 3/8" (9.52 mm)
2016.02.02 4
CIRCUIT DIAGRAM
Gray
Gray Thermistor ( Pipe temp. )
Black
Black Reactor Ccompressor
Thermistor ( Room temp. )
1 2 1 2 R
Red
1 2 1 2 1 2 U W7
Red 1 V W8
White
CM
1 1 1 1 CN5 CN7 CN8 White
Orange 2 W10 Black S
Louver 2 2 2 2 W W9
CN3 3
Rred
Yellow W11 C
( Right / Left ) M 3 3
Pink
3 3 CN12 4
4 4 4 4 5
5 5
Blue
5 5 Main PCB 6 Main PCB Red
1 1
Red Brown Black 2 2
1 1 1 1 1 1 1 1 1 Indicator PCB Thermistor ( Pipe temp. ) 1 1
Orange 2 2 Red 3 3
2 2 2 2 2 2 2 Black Black
Fan motor
Louver Yellow 3 3 Orange
3 3 3 Brown
2 2
CN71 CN800 4 4 FM
M 3 3 3 3 CN11 Yellow Thermistor 3 3 5 5
White
( Up / Down ) 4 4
Pink
4 4 CN13 4 4
White
4 4 4 Brown
4 4 6 6
Yellow
5 5 Blue
5 5 5 5
Blue
5 5 5 ( Discharge pipe temp. ) Brown
6 6 6 6 6 7 7
Purple
Black
7 7 7 7 7
1 1 Red
2 2 CN9 Red 1 1
1 1 Blue
Black
3 3 CN14 2 2 White Black 2 2
3 3 Black Thermistor ( Outdoor temp. ) 1 1 3 3
Orange
Expansion
2 2 CN70 CN40 Yellow PMV
4 4 valve coil
Float switch 1
CN10 CN6 1 Fresh air
Black
3 3 5 5
White
2 1 2 3 Terminal WHITE
CN4 CN1 2 ( Option )
1 2 3 4 5 6 7 8 1 2 3 Red
W4
1 2 3 4 5 6 7 8 1 2 3 Fuse
Wired remote control White
W2
5A
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
Gray
1 2 3 4 5 6 7 8
Black
Black
1 2 3 20A Black
3 3
Fan motor 1 1 Brown
1 1 CN104 CN101 Red 250V W3
2 2 Yellow
2 2 CN105 W105 Terminal
Green
White White
3 3 3 3 W102
FM 4 4
Black
4 4 Power supply PCB W101 Black
Green
5 5 5 5
6 6 Red
6 6 1 2 3
7 7 CN102 CN103 CN106
E101 E102 1 2 3 1 2 1 2 Terminal 1 2 3 L N
8 8
1 2
Ex. out ( Option )
Green
Green
Yellow
Yellow
Ex. in ( Option )
M Power source
Drain
pump
motor
2016.02.29 5
CN8
Thermistor Characteristics.
Temperature
P CB CI RCUIT DIAGRAM Thermistor (0
33.6 k
) ( 20
12.5 k
) ( 30
8.0 k
)
CN7 CN7-1
B02B-XAYK-1-A CN7-2
YELLOW
AUTG12LVLB : K06AK-1504HSE-C1
CN105 DC Fan motor UL1015 F101
Terminal
AWG16
AC250V DC12V
Function of terminal Lead wire GREEN E101
Pin No. 3.15A CN14-1 UL1430 AWG22 RED
code color DC13.5V
CN14 CN14-2 UL1430 AWG22 WHITE
6 Vm Motor power voltage input Red CN3-1
B03B-XAKK-1-A CN14-3 UL1430 AWG22 BLACK
CN3-2
5 UL1015 CN3-3 CN3 BLACK
CN101 CN1
B03B-PASK-1 B03B-PASK-1 DC13.5V
WHITE WHITE
CN10-1
HEATER
DC13.5V DC SUPPLY DC13.5V CN10 CN10-2 WIRED REMOTE CONTROL
UL1015 AWG18 BLACK CN106-1 CN106 DC5V DC5V ( OPTION )
DRAIN PUMP M UL1015 AWG18 B2P3-VH-B-E CN101-1 GRAY CN1-1 B02B-PAOK-1
BLACK CN106-2 CN101-2 GRAY CN1-2 ORANGE
BLUE
CN101-3 GRAY CN1-3
UL1430 AWG26 x 3
DC13.5V
CN11-1 RED RED
CN11 CN11-2 ORANGE ORANGE
LOUVER ( UP / DOWN )
B05B-XASK-1-A CN11-3
CN11-4
YELLOW
PINK
YELLOW
PINK
M ( OPTION )
CN103-1 CN103 WHITE
CN11-5 BLUE BLUE
EX OUT CN103-2 B2B-XH-AM DC13.5V
WHITE UL1430 AWG26 x 5
CN12-1
CN12-2
CN12 CN12-3
CN12-4
B05B-XARK-1-A CN12-5
RED
CN102-1
CN103
EX I N CN102-2 B3B-XH-AM
CN102-3 WHITE
FLOAT SWITCH
2015.12.17 6
OUTDOOR UNIT
INVERTER ASSEMBLY
AOTG09LBCB : EZ-0150MHUE
AOTG12LBCB : EZ-0150PHUE
EMI FILTER
EMI FILTER TR28-16-13
TO INDOOR UNIT ZCAT2132-1130 1 TURN
W103 F202 1 TURN UL3271
UL1015 5A UL1015 AWG16
L W7 RED RED COMPRESSOR
AWG20 250V
B U
AWG14
1 BLACK BLACK W1 UL3271
W102 B AWG16 Compressor
UL1015
W8 WHITE WHITE
N
UL1015
AWG14 B V UL3271
CM Winding Resistance
AWG20 REACTOR
2 BLACK WHITE W2 AWG16 U-V
B 15mH 10A W9 BLACK BLACK
UL1015 DC Resistance 292.71m (25 ) B W V-W 1.408 (25 )
SERIAL AWG20
3 RED W4 U-W
B
W101 UL1015
1 BLACK
UL1015 AWG14 2
L BLACK
AWG16
GREEN W3 AC240V ( ON ) 4-WAY VALVE COIL
3 BLACK DC Resistance 2085 10% (20 )
POWER W100 F201 B
SOURCE UL1015 AWG20 20A CN30
AC240V
N WHITE
250V EMI FILTER B2P3-VH-B-C
ZCAT2132-1130 BLACK
50Hz
1 TURN
EMI FILTER
ZCAT2132-1130
TERMINAL EARTH UL3271 1T
AWG14
RED
UL3271 UL1015 CN800
AWG14 AWG14 B5 ( 7-2.3 ) B-XASK-1-A
WHITE ORANGE WHITE
DC340V
1 RED
W11 W10 W5 W6
2
B B
3
DC15V 4 BLACK
DC FAN MOTOR
BLACK 1 5 WHITE FM
THERMISTOR ( PIPE TEMP. ) BLACK 2 CN71 6 YELLOW
BROWN 3 B04B-PASK-1 MAIN PCB 7 BROWN CN800 DC Fan Motor
WHITE
THERMISTOR ( DISCHARGE TEMP. ) BROWN 4 Terminal Lead wire
AOTG09LBCB : K10CT-1501HUE-C1 Pin No.
code
Function of terminal
color
AOTG12LBCB : K10CT-1502HUE-C1 1 Vm Motor power voltage input Red
BLACK 1
2
CN70
THERMISTOR ( OUTDOOR TEMP. ) 2 B03B-PASK-1 3
WHITE 4 GND Black
BLACK 3 GND
5 Vcc Control power voltage input White
6 Vsp Speed control voltage input Yellow
DC13V 7 FG Revolution pulse output Brown
CN71 Thermistor Characteristics. 1 RED
Temperature 2 BLUE
0 20 30 CN40
Thermistor
B05B-PLISK-1
3 ORANGE PMV EXPANSION VALVE COIL
WHITE 4 YELLOW
16.1 k 6.0 k 3.8 k
Thermistor ( Pipe temp. ) 5 WHITE
1.1 V 2.2 V 2.8 V
CN40 Expansion Valve Coil
168.6 k 62.6 k 40.0 k Recommended Drive Condition
Thermistor ( Discharge temp. )
0.4 V 0.9 V 1.2 V Unipolar Drive, 1-2 Phase Excitation.
1(Red) - 2(Blue) Coil resistance
1(Red) - 3(Orange)
CN70 Thermistor Characteristics. 46.0
1(Red) - 4(Yellow)
(20 )
Temperature 1(Red) - 5(White)
Thermistor 0 20 30
2015.12.18 7
E RROR D ET EC TION
Indoor unit Indoor unit
Wired Wired
OPERATION TIMER ECONOMY OPERATION TIMER ECONOMY
remote Description remote Description
lamp lamp lamp lamp lamp lamp
INDOOR UNIT control control
(green) (orange) (green) (green) (orange) (green)
and WIRED REMOTE CONTROL Serial communication error Discharge temp. sensor error
(1) (1) (7) (1)
If you use a wireless remote control, the lamp Wired remote control communication error Compressor temp. sensor error
(1) (2) (7) (2)
on the photo detector unit will output error codes
Check run unfinished Outdoor unit Heat Ex. liquid temp. sensor error
by way of blinking patterns. (1) (5) (7) (3)
If you use a wired type remote control, error
Unit number or Refrigerant circuit address setting error Outdoor temp. sensor error
codes will appear on the remote control display. (2) (1) [Simultaneous Multi]
(7) (4)
See the lamp blinking patterns and error codes Suction gas temp. sensor error
in the table. An error display is displayed only Indoor unit capacity error (7) (5)
(2) (2)
during running. • 2-way valve temp. sensor error
(2) (3) Combination error (7) (6) • 3-way valve temp. sensor error
Heat sink temp. sensor error
• Connection unit number error (indoor slave unit) (7) (7)
Remote control (2) (4)
[Simultaneous Multi]
• Connection unit number error (indoor unit or branch unit) • Sub-cool Heat Ex. gas inlet temp. sensor error
[Flexible Multi] (8) (2) • Sub-cool Heat Ex. gas outlet temp.sensor error
This is possible only on a wired. remote control.
If an error occurs, the following display will be shown. Master unit, slave unit set-up error Liquid pipe temp. sensor error
(2) (7) [Simultaneous Multi] (8) (3)
(“Er” will appear in the set room temperature display.) Indoor unit PCB model Current sensor error
Unit number of Error code (3) (2) information error (8) (4)
indoor unit
Manual auto switch error
(3) (5) • Discharge pressure sensor error
(8) (6) • Suction pressure sensor error
Inlet air temp. sensor error • High pressure switch error
(4) (1)
Trip detection
EX. Self-diagnosis Indoor unit Heat Ex. Middle temp. sensor error (9) (4)
(4) (2)
Compressor rotor position detection error
Indoor unit fan motor error (9) (5) (permanent stop)
(5) (1)
Indoor unit display (option) Outdoor unit fan motor error
Drain pump error (9) (7)
TIMER Lamp (5) (3)
ECONOMY Lamp 4-way valve error
(ORANGE) (9) (9)
(GREEN) OPERATION Lamp Damper error
(GREEN) (5) (7)
Discharge temp. error
Indoor unit error (10) (1)
(5) (15)
Compressor temp. error
Outdoor unit main PCB model information error (10) (3)
(6) (2) or communication error
High pressure error
Inverter error
(10) (4)
MANUAL AUTO (6) (3)
Low pressure error
(10) (5)
Active filter error, PFC circuit error
(6) (4) Branch boxes error
Trip terminal L error (13) (2) [Flexible Multi]
: 0.5s on / 0.5s off (6) (5)
Display PCB microcomputers communication error
: 0.1s on / 0.1s off (6) (10)
( ) : Number of flashing
2016.02.03 8
DECORATION PANEL
UTG-UFYD-W
INDOOR UNIT
AUTG09LVLB
AUTG12LVLB
2016.02.02 9
8
2
5 6
3
13
14
2016.01.25 11
(connector
DECORATION PANEL 21 : white)
UTG-UFYD-W
Flap total assy
Motor holder assy
22
24
23
Motor holder assy A
25
22 Gear A 9375536015
6
7
5 2
8
4
7 Terminal 9306489045
8 Terminal 9703345012
2016.02.29 13
16
11
12
17
18
14 Wire holder
2016.02.02 14
INDOOR UNIT Ref. Description Part number
AUTG09LVLB
AUTG12LVLB 21 Evaporator Total Assy 9377914033
21
Separate wall
Evaporator holder 2 row
22
2016.01.27 15
INDOOR UNIT
Cabinet B sub assy AUTG09LVLB
Top plate assy
Motor wire holder AUTG12LVLB
31
5
6
Ref. Description Part number
7
4 Emblem 9319151007
7 Grip 9317588003
OUTDOOR UNIT
AOTG09LBCB
AOTG12LBCB 23
28
27 24
29
22
25
Terminal
21 bracket 22 Reactor Assy 9900611019
25 Terminal 9900435028
38
36
35
37
33
34
36 Solenoid 9970110047
For indoor side pipe joint (gas pipe) For installing drain pipe For covering connector
For installing drain pipe For electrical wiring Mounting the Hook wire (for metals)
2016.01.27 20
OUTDOOR UNIT Parts name Q’ty
AOTG09LBCB
AOTG12LBCB Drain pipe
Drain cap
2016.02.09 21
1602G4484