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Advanced Certification in Inspection Engineering

Eligibility

Minimum 12th, or ITI, Diploma, B.Sc, B.Tech,

Fee

Fees : INR 10000

Duration

Duration : 6 Months

Syllabus

An Advanced Certification in Inspection Engineering is designed to provide comprehensive

knowledge and skills in the field of inspection engineering, ensuring that professionals are well-
equipped to perform high-quality inspections, maintain safety standards, and meet regulatory
compliance in various industries. Here's an overview of what you can typically expect from such a
program:

WELDING INSPECTION
NON-DESTRUCTIVE TESTING (NDT)
MATERIAL INSPECTION
ASME CODES
QUALITY CONTROL AND ASSURANCE
CORROSION INSPECTION
SAFETY REGULATIONS
RISK ASSESSMENT
METROLOGY AND MEASUREMENT
DOCUMENTATION AND REPORTING
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ENVIRONMENTAL
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 CODES AND STANDARDS INTERPRETATION
FAILURE ANALYSIS
ADVANCED INSPECTION TECHNOLOGIES
ROOT CAUSE ANALYSIS
LEGAL AND ETHICAL CONSIDERATIONS
PROJECT MANAGEMENT
COMMUNICATION AND INTERPERSONAL SKILLS
CONTINUING EDUCATION AND PROFESSIONAL DEVELOPMENT

Welding Inspection:
Welding Processes: In-depth understanding of various welding processes,
including arc welding, gas welding, and resistance welding.
Weld Defects: Identification and classification of welding defects such as
porosity, lack of fusion, cracks, and inclusions.
Welding Inspection Techniques: Detailed knowledge of inspection
techniques like visual inspection, radiographic testing, ultrasonic testing,
and magnetic particle testing.
Welding Codes and Standards: Familiarity with welding codes and
standards such as AWS D1.1 and ASME Section IX.

Non-Destructive Testing (NDT):

Ultrasonic Testing (UT): Principles, equipment, and interpretation of UT
results.
Radiographic Testing (RT): Exposure techniques, film interpretation, and
safety procedures.
Magnetic Particle Testing (MT): Magnetization techniques and interpretation
of indications.
Liquid Penetrant Testing (PT): Penetrant application, development, and
interpretation of indications.
Eddy Current Testing (ET): Application of eddy current for detecting surface
and near-surface defects.
Visual Testing (VT): Proper visual inspection methods, defect recognition,
and reporting.

Material Inspection:
Material Types: Knowledge of common materials such as metals, polymers,
ceramics, and composites.
Material Properties: Understanding mechanical properties (e.g., tensile
strength, hardness), chemical properties, and thermal properties.
Material Testing: Methods like tensile testing, impact testing, and hardness
testing to assess material properties.
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 Material Identification: Techniques for material identification and
verification.

ASME Codes:
ASME Boiler and Pressure Vessel Code: Detailed knowledge of the ASME
BPVC, particularly Section VIII for pressure vessels.
ASME B31 Series: Understanding the ASME B31 series codes for piping
systems.
ASME Section IX: Familiarity with ASME Section IX, which covers welding and
brazing qualifications.

Quality Control and Assurance:

Quality Management Systems: An introduction to quality management
systems like ISO 9001.
Quality Control vs. Quality Assurance: Distinguishing between quality control
(inspection and testing) and quality assurance (process management and
continuous improvement).
Statistical Process Control (SPC): Basic knowledge of SPC techniques for
process control.
Inspection and Testing Plans: Developing inspection and testing plans for
various projects.

Corrosion Inspection:
Corrosion Types: Identification and classification of different corrosion types,
including uniform, pitting, and crevice corrosion.
Corrosion Prevention: Techniques for preventing corrosion, such as coatings,
cathodic protection, and material selection.
Corrosion Inspection Methods: Inspection techniques for detecting and
monitoring corrosion, including corrosion rate measurement.

Safety Regulations:
OSHA Regulations: Understanding Occupational Safety and Health
Administration regulations related to workplace safety.
Hazardous Environments: Safety protocols in high-risk and hazardous work
environments.
Safety Procedures: Developing and implementing safety procedures for
inspection activities.

Risk Assessment:
Risk Analysis Techniques: In-depth study of risk analysis techniques,
including FMEA (Failure
 Modes and Effects
 Analysis) and HAZOP (Hazard and

Operability Study).
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 Risk Management Strategies: Strategies for managing and mitigating
identified risks, including risk acceptance, risk avoidance, and risk reduction.
Risk-Based Inspection (RBI): Implementation of RBI methodologies to
prioritize inspection activities based on risk.

Metrology and Measurement:

Measurement Equipment: Understanding measurement equipment and
instruments such as calipers, micrometers, and gauges.
Calibration and Traceability: Principles of calibration, traceability to
national standards, and calibration documentation.
Measurement Uncertainty: Calculating and accounting for
measurement uncertainty in inspection results.
Metrology Standards: Knowledge of international metrology standards
and regulations.

Documentation and Reporting:

Inspection Report Format: Creating standardized inspection report formats
with essential sections.
Documentation Requirements: Understanding documentation requirements
for regulatory compliance and traceability.
Record-Keeping: Efficient record-keeping practices, including electronic
record management.

Environmental and Regulatory Compliance:

Environmental Regulations: Familiarity with environmental regulations,
such as those related to air and water quality.
Regulatory Compliance: Ensuring compliance with relevant regulations
in inspection engineering.
Environmental Impact Assessments: Assessing the environmental
impact of inspection activities and infrastructure projects.

Codes and Standards Interpretation:

Interpretation of Codes: Developing the ability to interpret and apply
engineering codes and standards to inspection activities.
Code Compliance: Recognizing instances of code compliance and non-
compliance in inspection results.
Code Updates and Revisions: Staying updated with changes and
revisions in relevant engineering codes and standards.

Failure Analysis:
Failure Analysis Techniques: In-depth knowledge of techniques for
 analyzing thecauses of equipment
 or structural failures,
 including root

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cause analysis (RCA) and forensic engineering.
 Root Cause Analysis (RCA): Detailed understanding of RCA
methodologies and best practices.
Case Studies: Analyzing real-world case studies of failure investigations
and their outcomes.

Advanced Inspection Technologies:

Introduction to Advanced Technologies: An overview of emerging
inspection technologies, including drones, robotics, and advanced
imaging techniques.
Application of Advanced Tools: Practical application of advanced tools
for inspection in various industrial settings.
Data Analysis and Interpretation: Analyzing and interpreting data
collected from advanced inspection technologies for decision-making.

Root Cause Analysis:

Methods for Identifying Root Causes: In-depth understanding of
methods for identifying the root causes of defects or issues discovered
during inspections.
Fault Tree Analysis: Training in fault tree analysis to identify contributing
factors to failures.
Corrective Actions and Preventive Measures: Developing effective
strategies for implementing corrective actions and preventive
measures to address root causes.

Legal and Ethical Considerations:

Legal Responsibilities: Awareness of legal responsibilities in inspection
engineering, including liability and legal obligations.
Confidentiality and Non-Disclosure: Understanding the importance of
maintaining confidentiality and adherence to non-disclosure
agreements.
Ethical Dilemmas and Decision-Making: Addressing ethical dilemmas in
inspection activities and making ethically sound decisions.

Project Management:
Project Planning and Scheduling: Creating project plans, schedules, and
timelines for inspection activities.
Budgeting and Resource Allocation: Managing budgets and allocating
resources efficiently for inspection projects.
Project Risk Management: Identifying, assessing, and managing risks
associated with inspection projects.
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Communication and Interpersonal Skills:
Effective Communication in a Team: Developing strong communication
skills to work effectively within inspection teams.
Client Communication and Relationship Management: Interacting with
clients, managing client expectations, and maintaining strong client
relationships.
Conflict Resolution: Strategies for resolving conflicts that may arise
during inspection activities.

Continuing Education and Professional Development:

Importance of Ongoing Learning: Recognizing the significance of
continuous learning in the field of inspection engineering.
Professional Organizations and Certifications: Exploring opportunities to
join professional organizations and attain additional certifications.
Continuing Education Resources: Identifying resources and methods for
staying updated with industry advancements

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Helpline : +91 120 411 5505 | nisst@andt.co.in

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