Preparation for commisioning

• Value Pack

• 2021-0447
Welcome
Erik Holland

• Aftersales Engineer

• erh@advansor.com
Agenda
1. Welcome & Introduction 1. How to fill oil in different platforms - VP

2. Aftersales 2. Pressurizing the system

3. Customer Portal 3. Gas cooler

4. PI-diagram walkthrough 4. Evaporators

5. Recommendations when installing the system 5. Heat Recovery

6. Easiest way to evacuate 6. Q&A

7. How the oil system is working - VP

Aftersales
Our Aftersales team is helping our customers with:
• Technical support via phone/e-mail:
• +45 35 25 60 68
• French speaking +33 48168 0050
• German speaking +49 32221098060
• Technical support via mail service@advansor.dk
• 24/7 phone support
• Warranty claims reported via our homepage
https://www.advansor.com/aftersales
• Commissioning on site
• Training of service people in our training center
• Spare part inquires/orders via our mail address sparepart@advansor.dk
How to find it
In order to use the documentation, you need; you must know where
to find it. You can find it:
• Online
• When you buy your Advansor unit, we will provide you with a link and a
password, so you can login to your Advansor account. You will get access
to the units' documentation. You can find:
• 3D-drawings
• PI-diagram
• BOM-list
• Electrical diagram
• Declaration of conformities
• Datasheets
• Hard Copy
• The documentation is always delivered in hard copy together with the
User Manual with your new Advansor unit

Need help with documentation?

Contact sales support
Via mail: sales@advansor.dk
Customer Portal on
Teams
• Posts
• News
• updates
• Files
• Questions
• Knowledge sharing
• Online technical Training
• Webinars
• Fact sheets
• User Manuals
• Quoting and Pricing
• Excel sheets for quoting
• New mini booster pricelist

No access yet?
Contact Sales support at
sales@advansor.dk and get your invitation
Customer Portal on
Teams
• The Customer portal gives you access to our
new manuals
• Value Pack
• Tower
• Minibooster – reciprocating
• Minibooster – Rotary
• CuBig
• We are updating all our manuals, so in the
nearest future you will also get
• Steel
• SteelXL
• ValuePack II

No access yet?
Contact Sales support at
sales@advansor.dk and get your invitation
Recommendations when
installing the system
• Before installation
• Before connecting any pipes to the rack, make sure to read the PI-
diagram and BOM/Component list for correct assembly and to
specify pressure ratings.
• For specifying the electrical supply level use the electrical diagram,
delivered with the rack. The electrical diagram can always be
reissued by Advansor, both electronically and physically.
Recommendations when
installing the system
• Connection to evaporators and gascooler
• Please note that the rack is delivered with overpressure, of dried air.
• Make sure to have a good discipline with handling and cleaning of pipes.
• Make sure there is no dirt in the pipes.
• Always use inert gas when brazing, to secure clean pipes.
• The gascooler can be placed lower or higher than the rack.
• If placed higher install oil locks at least every 3-5 m in the vertical
pipes.
• Maximum recommended oil locks 10 pcs.
• Perform slopes on suction lines on 1% to the compressor, to help the oil
return to the rack.
• Alternative install oil locks in horizontal suction lines, everytime an
obstacle must be passed verticaly.
• Install oil locks on vertical suction lines, if the rise is higher than 3-5 m.
Recommendations when
installing the system
• Advansor recommendations on insulation
• Depending on the suction temperature, climate etc. But as standard
we recommend:
• LT Suction: minimum 19 mm
• MT Suction: minimum 13 mm
• Liquid line: minimum 13 mm
• Make sure there is enough space around the insulated pipes. Lack
of airflow can cause condensation on the insulation.
• Use Armaflex or similar product
Recommendations when
installing the system
• Advansor recommended velocities:
• Discharge pipe: 5-12 m/s
• Suction MT pipes: 3-12 m/s
• Suction LT pipes: 5-15 m/s
• Return liquid line from gascooler: 2-4 m/s
• Liquid line to cabinets: 1-2 m/s
Recommendations when
installing the system
• Pressure test and mounting of safety valves
• The installation must be pressure tested with (min.) 10% above
PS: 1.1 x (30, 52, 60, 120 bar)
• The unit should not be included in the pressure test of the
installation.
• It is pressure tested already.
• Safety valves are mounted.
• Completely CE approved from factory.
• A leaktest that includes the Unit can be done.
• Follow your company’s procedures for leakage and pressure
test. (National/local legislation).
Easiest way to
evacuate
• Connect power supply to the rack.
• Turn on the heat elements in all compressors.
Breaker F118 – F1x8, F318 – F3x8
• Make sure every subsystem is included in the evacuation.
° This is done by opening all internal valves.
° E.g. Connect hoses between the subsystems.
• Evacuation for at least 24 hours.
• Flush the overall system with nitrogen, at least 2 times during
the evacuation procedure.
• At the end of the evacuation, oil can be filled in.
• Perform leak test with a vacuum meter.
How the oilsystem works: Value 30%

pack
How it works:
70%
• The mufler B-609 separates
approx 70% oil from the gas
• The Valve V-609 opens
• The oil goes to oil reservoir
in receiver
• The Emerson Oilregulators
(V-121, V-1XX) controls
the oil injection to the
Compressors
• The last 30% follows the
Refrigerant through the
system
• It will return to the
oilreservoir in the MT
suction line
• Part of it will return directly
into the LT compressors
Filling of oil– ValuePack
(Vacuum) Vacuum pump

Fill oil here

Close the valves

Filling of oil - ValuePack
(Vacuum) Fill oil here
Pressurizing the
system
• To avoid dry ice when filling the cooling system with liquid
CO2/R744, it must be pressurized with CO2/R744 vapor.

• Advansor recommends at least 10Bar in the system before

filling with liquid CO2/R744

• Make sure every subsystem is included in the pressurizing the

system.
• This is done by opening all internal valves.
• E.g. Connect hoses between the subsystems.
Pressurizing the
system
• Fill refrigerant gas (R744/CO2) at exactly 10 bars in every
subsystem.

• Only use R744/CO2 with a purity of 99,99% or better.

• Set valves you have opened

during evacuation and gas filling,
back to normal position
Mounting of sensors on
gascooler
IMPORTANT: Sensors must be installed according guidance below
Mounting of sensors on
gascooler

Correct placement on pipe Correct placement on drain pipe

(TI-I-622) (TI-I-622)
Mounting of sensors on
gascooler

Correct placement for Correct placement for

(TI-I-651) (TI-I-651)
Test of gascooler
Electrical test of gascooler

Use the electrical diagram to specify the input and output terminals for signal exchange and power
supply to the gascooler:

Power up the controller for the pack.

• Make a control of the signal from:
• (TI-I-622) CO2 outlet of gascooler, check the sensor is reacting by cooling or heating it.
• (TI-I-651) Air sensor, check the sensor is reacting by cooling or heating it.
Test of gascooler
• Electrical test of gascooler

• (TI-I-651) Air sensor, check the sensor is reacting by cooling

or heating it.

• (TI-I-622) CO2 outlet of gascooler, check the sensor is

reacting by cooling or heating it.

This example is from a Danfoss controller,

using Service Tool. It is similar at our other
controller platforms.
Test of gascooler
Electrical test of gascooler

Signals from/to the gascooler fans

• Test the speed signal to the gascooler (by overwriting the output value in the pack controller):
• 0% speed, check if the fans are standing still
• 30% speed, check the rotation of the fans is correct
• 70% speed, check the fans is running higher speed
Test of gascooler
• Electrical test of gascooler

• Signals from/to the gascooler fans

• Test the speed signal to the gascooler (by overwriting (MAN) the
output value in the pack controller):
• 0% speed, check if the fans are standing still
• 30% speed, check the rotation of the fans is correct
• 70% speed, check the fans is running higher speed

This example is from a Danfoss controller,

using Service Tool. It is similar at our other
controller platforms.
Test of gascooler
• Electrical test of gascooler

• Test of fan fault relay:

• Disconnect power to a fan by switching the service breaker. The
fault relay will open, then an alarm will appear on the main controller
of the rack, if wired correctly.

There is one service breaker pr. fan in

gascoolers delivered from Advansor
Test of gascooler
• Electrical test of gascooler

• Test of fan fault relay:

• Disconnect power to a fan by switching the service breaker. The
fault relay will open, then an alarm will appear on the main controller
of the rack, if wired correctly.
• Will change value to ”ON” if alarm is present.

• All fans fault relays are electrically serial connected.

This example is from a Danfoss controller,

using Service Tool. It is similar at our other
controller platforms.
I/O test of evaporators
• Mounting the sensors and pressure transmitter
• This is an example from Danfoss Controller. The sensor
placement is similar in other platforms
• S2 Superheat sensor
• Between EvapOut And PT – 10 or 2 o’clock – insulated
• S3 Air in
• Behind the evaporator, hanging or on the wall
• S4 Air out
• In front of evaporator e.g. mounted on the fan
• S5 Defrost sensor
• Mounted in evaporator, where the ice melts last
• Only necessary in Ambient temp. > +2°C
• P pressure transmitter
• Mounted after the evaporator
• Connections can vary, depending on platform and type of PT.
I/O test of evaporators
• Electrical test of evaporators
• Connect power supply to all evaporator controllers, and
power up.
• Make sure the main switch for regulation in the controller is “OFF”.
• Test all pressure transmitters and temperature sensors
(especially superheat sensor) for every evaporator.
• For pressure transmitters: Ensure that measured pressure values
(e.g. 10 bar) match the corresponding evaporation temperatures (10
bar = -37,6°C).
• For temperature sensors: Ensure that measured temperature values
match actual temperatures of the evaporators. Always ensure that
the sensors are wired correctly by cooling or heating all specific
sensor.
I/O test of evaporators
• Recommended values for evaporators
• Superheat setpoint: 8-12K

• MOP values:
• MT evaporators +2°C
• LT evaporators -15°C
QUESTIONS?